KR101039781B1 - Removal device for culture medium of mushroom - Google Patents

Abstract

PURPOSE: A mushroom medium removing device is provided to automatically insert a port bottle into a basket, and to improve the workability by successively operate removing processes. CONSTITUTION: A mushroom medium removing device comprises the following: a driving gear box(8) located on the lower side of a base(100) for rotating a rotary blade to remove spent mushroom mediums; a settling unit(27) combined with plural port bottles(1) using plural settling grooves(26); upper and lower basket receiving units(22,23) receiving a basket with the port bottles, and rotating a turning table(20) using motors(24,25) and a rotating shaft to turn the basket upside down; and first, second, and third sprockets(11,12,13) including a lifting motor(10) and a chain(14), for lifting a lifting and lowering link(21), and the turning table.

Description

Mushroom Device for Culture Medium of Mushroom

The present invention relates to a mushroom medium demineralization apparatus capable of continuously performing demineralization operations while reversing the upper and lower surfaces of the basket in which the pot bottle is accommodated.

In general, as a method for cultivating mushrooms, there is a method of culturing mushroom cultures while filling a medium for culturing mushroom bacteria in a pot bottle, and maintaining a proper temperature and humidity within a predetermined space area. Mushrooms cultivated through this cultivation method are commonly referred to as bottle mushrooms, such as enoki mushrooms.

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When the bottle mushrooms grow out of the pot bottle, the bottle mushrooms are collected and the bottle jars from which the bottle mushrooms are collected are removed and washed with the medium filled for recycling. In this case, since the medium is very hard in the pot bottle, it is automatically removed by using a predetermined deaerator.

Conventional mushroom medium demineralization apparatus has a problem that the input of the pot bottle is made through a manual operation by the worker, so that the demineralization work is not made continuously, the work efficiency is greatly reduced and the work is very difficult.

The present invention has been made to solve the above problems, and an object of the present invention is to provide a mushroom medium demineralization apparatus that is automatically made of the pot bottle into the basket.

In addition, the present invention provides a mushroom medium demineralization apparatus to induce a shortening of the working time by allowing the rotation of the basket in which each pot bottle is accommodated by a simple structure and can be made quickly and accurately. There is a purpose.

In order to achieve the above object, the present invention is the base 100 forming an appearance,

A drive gearbox 8 capable of driving up and down on the lower space of the base 100 and driving a plurality of rotary blades 8-a to perform dehydration;

It is installed horizontally on the lower space of the base 100 and disposed opposite to the position of each rotary blade (8-a) and a plurality of seating coupled to one to one with a plurality of port bottles (1) introduced to the base 100 side A seating portion 27 having a groove 26 formed therein;

When a basket containing a plurality of port bottles 1 is placed in the central space of the base 100, the turning table 20 is rotated through the rotating shafts and the motors 24 and 25 provided at one side thereof.

It is a mushroom medium demineralization apparatus provided with the upper surface basket accommodating part 22 and the lower surface basket accommodating part 23 which inverts upper and lower sides.

The mushroom medium demineralization apparatus according to the present invention can achieve the effect of reducing the size of the overall demineralization apparatus so that the inversion for coupling each port bottle to each seating hole of the seating groove can be made by rotating only the basket receiving portion.

In addition, the work time for the reversal of the basket storage portion can also be shortened, and the continuous work for disinfection can be performed, thereby obtaining an effect of inducing workability improvement.

1 is a front view of the mushroom medium demineralization apparatus of the present invention.
Figure 2 is a plan view of the mushroom medium demineralization apparatus of the present invention.
Figure 3 is a detailed view of the mushroom media demineralization apparatus of the present invention.

In order to achieve the above object, the present invention is the base 100 forming an appearance,

A drive gearbox 8 capable of driving up and down on the lower space of the base 100 and driving a plurality of rotary blades 8-a to perform dehydration;

It is installed horizontally on the lower space of the base 100 and disposed opposite to the position of each rotary blade (8-a) and a plurality of seating coupled to one to one with a plurality of port bottles (1) introduced to the base 100 side A seating portion 27 having a groove 26 formed therein;

When a basket containing a plurality of port bottles 1 is placed in the central space of the base 100, the turning table 20 is rotated through the rotating shafts and the motors 24 and 25 provided at one side thereof.

In the mushroom media demineralization apparatus provided with the upper basket receiving portion 22 and the lower basket receiving portion 23 in which the upper and lower surfaces are reversed,

A lifting link 21 provided to lift and lower the turning table 20 with the lifting motor 10 at the upper end of the base 100, and the support plate of the turning table 20 provided on the support plate 28. 28 is configured to allow a plurality of port bottles 1 to be fixed at both ends of the clamp 31 with the clamp cylinder 30.

When the turning table 20 is reversed up and down, the downwardly positioned drive gear box 8 is lifted up to the plate cam 5 of the up and down motor 6, and each of the inside of the drive gear box 8 is rotated using the rotary motor 7. The gear is driven to cause the rotary blade 8-a to remove the medium inside the respective pot bottles 1.

In addition, the transfer cylinder 40 and the conveyors 41 and 50 are installed at the left and right ends of the base so that the basket is inserted into the upper basket receiving portion 22 and the basket is discharged from the basket receiving portion.

In this case, a conveying cylinder 40 is installed inside the conveyor 41 to push the basket toward the basket receiving portion side.

The transfer cylinder 40 is rotated in the entry direction when pushed by a support piece 62 installed perpendicular to the end of the cylinder rod and a basket hinged to the front surface of the support piece 62 to enter the basket storage portion. Both ends are fixed to one side of the rotating piece 61 and the rotating piece 61 and the rod so that the basket in front of the rotating piece 61 is moved to the basket storage portion at the moment the basket passes the rotating piece 61. An elastic member 60 is provided to return the pivoting piece to be pushed in.

On the other hand, the left end and the right end of the basket accommodating portion is provided with a position sensor 4 for controlling the operation of the transfer cylinder so that the basket is accommodated in the normal position in the basket accommodating portion.

The present invention will be described in detail.

The lifting motor 10 installed at the top of the base 100 is installed at the center of the top of the base, and the lifting link to the chain 14 using the first sprocket 11, the second sprocket 12, and the third sprocket 13 is carried out. 21 and the turning table 20 are installed to be able to lift and lower.

Lift links 21 are installed at four edges of the base 100, and the lift links 21 are sprockets 12 formed by rotation of the first sprocket 11 at the respective link ends 21a and 21b. And the third sprocket 13 are integrally connected to lift the turning table 20.

The elevated turning table 20 operates the clamp cylinder 30 to lower the support plate 28 with the clamp 31 and to secure the inverted spaces of the basket accommodating parts 22 and 23 when the upper and lower surfaces are lowered.

The turning table 20 is composed of a top basket receiving portion 22 and a bottom basket receiving portion 23 in a form of being coupled one-to-one with a plurality of port bottles (1).

The turning table 20 is driven by a rotation means for reversing the upper and lower surfaces, and prevents the departure of each port bottle (1) is prevented when the upper and lower basket accommodating portion (22, 23) upside down Means.

The rotating means comprises a motor 25 axially coupled to one side of the rotating shaft 24 mounted to rotate integrally with the basket receiving portions 22 and 23 through the center of the side surface of the turning table 20.

In addition, the turning table 20 is a position sensor for sensing the position of the seating portion 27 and the lower basket receiving portion, and a position sensor for sensing a 180 degree rotation of the upper and lower basket receiving portion and a position sensor for sensing the upper basket receiving portion It consists of.

On the other hand, on both sides of the basket receiving portion, the conveyor (41, 50) for automatically inserting and discharging the basket to the basket receiving portion is disposed, respectively. The conveyors 41 and 50 are firmly fixed to both sides of the base 100. In addition, a transfer cylinder 40 is installed in the conveyors 41 and 50 to push the basket into the basket storage unit.

On the other hand, it is preferable that the position sensor for controlling the operation of the transfer cylinder 40 in the front and rear of the basket receiving portion. These position sensors control the operation of the transfer cylinder 40 according to the position of the basket so that the basket entering the basket receiving portion side can be stored in the normal position.

Mushroom cultivation demineralization apparatus of the present invention made of such a configuration performs the demineralization work through the following process.

First, the drive gear box 8 is located under the base 100, and the lifting link 21 maintains the initial state raised so that the turning table 20 drops more than a certain distance above the basket receiving portion. .

In this state, the basket in which the plurality of port bottles are stored is transferred to the basket storage unit side through the conveyor 41.

When the lower portion of the basket reaches the inlet of the basket accommodating portion along the conveyor of the transfer cylinder 40 in the process of being transferred, the position sensor installed in front of the basket accommodating basket detects the basket and causes the transfer cylinder 40 to load the cylinder. The 63 is pulled out and operated to push the basket toward the basket storage portion.

At this time, the transfer cylinder 40 is already returned to its original position, the rotation in the opposite direction is limited, it is possible to slide the front basket by the drive of the transfer cylinder 40 to be seated inside the basket receiving portion.

When the basket is seated inside the basket receiving unit, the position sensor installed at the rear of the basket receiving unit detects that the basket is seated and causes the transfer cylinder 40 to stop the drawing operation of the cylinder rod 63 to stop the movement of the basket. To stop,

The transfer cylinder 40 is operated so that the withdrawn cylinder rod 63 is moved to its original position before withdrawal. The transfer cylinder 40 waits until the position sensor installed in front of the basket accommodating unit detects a new basket in this state.

And the clamp cylinder 30 is operated to lower the support plate 28. The support plate 28 descends so that the head of the port bottle 1 accommodated in the basket penetrates the mounting hole 64 formed in the support plate 28 so that the head of the port bottle 1 when the basket accommodating part is reversed. Supporting the port bottle 1 prevents the basket from being separated.

When the pot bottle 1 is supported by the support plate 28, the motor 25 is axially coupled to one side of the rotating shaft 24 mounted to penetrate the center of the side of the turning table 20 and integrally with the basket housing. When the upper and lower sides of the storage unit 22 and 23 are reversed, the basket and the seating unit 27 face each other.

During the reversal of the basket storage portion, a new basket containing the port bottle 1 to be bottled is transferred along the conveyor 41 to the basket storage portion, and the clamp 31 is driven to raise and lower the support plate 28 to its original position. do.

Accordingly, the inlet of each port bottle 1 is fitted into the seating groove 26 of the seating portion 27, the downwardly positioned drive gear box 8 is raised to the position sensor 4, the rotating motor ( 7) is used to drive each gear in the drive gear box 8 to cause the rotary blade (8-a) to remove the medium in the interior of each port bottle (1).

The rotary blade (8-a) is a first blade (8-b) as shown in Figure 3; 2nd blade (8-c); consists of. The first blade (8-b) is a component consisting of a 45 ° inclined surface to remove the medium located on the inner surface of the port bottle inlet, completely removes the medium on the port bottle inlet side by the rotational force of the rotary motor (7) Of course, when entering the rotary blade (8-a) of the present invention into the pot bottle filled with the medium, the rotary blade enters the inside of the pot bottle, which lacks relatively free space due to the medium is filled. As a result, there is a risk that the corresponding port bottle is damaged due to the expansion of the internal pressure. In the present invention, the rotary knife (8-a) is pushed to the corresponding port bottle to a certain depth, and then, the rotary blade is rotated. The first blade (8-b) in the process of making it possible to simultaneously remove the medium of the port bottle inlet. That is, the rotary blade entered into the inside of the first pot bottle to be inserted deeper into the inside of the pot bottle for the removal of the medium, because the internal expansion is easily induced in this process, so as to secure space due to the removal of the medium on the port bottle inlet side Even if the rotary blade is placed deep in the port bottle while rotating at high speed, there is no risk of damage.
As described above, the rotary blade (8-a) can remove the mushroom medium by the rotation of the first blade (8-b) and the second blade (8-c) by the rotational force of the rotary motor (7) In particular, the second blade is formed by constructing a 45 ° inclined surface in the corresponding direction of the first blade in order to remove the medium in the port bottle inner space. In detail, when the second blade (8-c) is pin-rotated at the upper end of the rotary blade at high speed, the second blade is unfolded in the lateral direction by the centrifugal force to smoothly scrape the medium inside the pot bottle. , This configuration is to prevent damage to the port bottle, as well as to facilitate the entry of the rotary blade into the port bottle. That is, when the non-rotation of the second blade (8-c) of the present invention is folded in the direction of the central axis, when the rotary blade (8-a) is rotated by the rotary motor 7 naturally the second blade is the center Unfolded in the opposite direction to expand the area to scrape the medium can be scraped out of the medium inside the pot bottle.

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On the other hand, the new basket transported along the conveyor while the medium in the pot bottle 1 is removed by the rotary blade 8 is introduced into the basket storage portion through the same process as described above.

When a new basket is inserted into the basket storage unit, the upper basket storage unit 22 is inverted again, and the lower basket storage unit 23, in which the port bottle 1 has been removed, is placed in the upper basket storage unit 22. When placed in the upper portion and the new basket introduced into the upper basket receiving portion 22 while the dehydration is in progress in the basket receiving portion 23 enters through the conveyor during dehydration,

The basket in which the port bottle 1, which has been completely disinfected, is accommodated is pushed by another basket that enters the basket storage unit and is automatically discharged from the basket storage unit.

Subsequent processes repeat the above processes, and this series of processes is performed continuously.

Those skilled in the art will appreciate that various changes and modifications can be made without departing from the technical spirit of the present invention. Therefore, the technical scope of the present invention should not be limited to the contents described in the detailed description of the specification but should be defined by the claims.

1.Port bottle 3.V belt
4.Position sensor 5.Pan cam
6.Up and down motor 7.Rotating motor
8.Drive gearbox 8-a.Rotary blade
8-b. 1st blade 8-c. 2nd blade
10. Lifting motor
11.First Sprocket 12.Second Sprocket
13.3 Sprockets 14.Chain
20. Turning table 21. Lift link
21a, 21b: link end
22.Top basket compartment 23.Basket basket compartment
24.Rotary shaft 25.Motor
26.Sitting groove 27.Sitting part
28.Support plate 30.Clamp cylinder
31.Clamp 40.Transfer cylinder
41.Conveyor 50.Conveyor
51.Conveyor Motor 60.Elastic Member
61.Rotation 62.Support
63. Cylinder Rod 64. Mounting Work
100. Base 101. Support

Claims (8)

delete delete delete The drive gear box 8 which is provided at the bottom of the base 100 and drives the rotary blade 8-a to perform dehydration, and a plurality of seating grooves 26 are coupled to the port bottles 1 one-to-one. When the seating portion 27 and the basket in which the several port bottles 1 are accommodated are inserted, the upper and lower basket receiving portions in which the upper and lower surfaces are rotated by rotating the turning table 20 through the rotating shaft and the motors 24 and 25 ( 22) and a lower basket accommodating part 23, and first, second, third sprockets 11, 12, and 13 interlocked with the chain 14 by being provided with a lifting motor 10 at an upper end of the base 100. The elevating link 21 and the turning table 20 by elevating, and the elevating link 21 is installed at four edges of the base 100, and the elevating links 21 are each link end 21a. And the second sprocket 12 and the third sprocket 13 are rotated in accordance with the rotation of the first sprocket 11 so as to elevate the turning table 20 in connection with the first and second sprockets 21b. In the mushroom medium talbyeong device through to,
The rotary blade 8-a includes a first blade 8-b and a second blade 8-c, and the first blade 8-b and the second blade 8-c are pots, respectively. Remove the medium of the inside of the bottle inlet and the space inside the pot bottle, the second blade (8-c) is unfolded in the lateral direction by the centrifugal force generated by the rotation of the rotary blade so as to scrape the medium inside the pot bottle Mushroom medium degeneration device comprising a.
The method of claim 4, wherein
The turning table 20 includes a position sensor for sensing positions of the seating portion 27 and the lower basket accommodating portion 23, and a position sensor for sensing 180 ° rotation of the upper and lower basket accommodating portions 22 and 23. Mushroom mushroom demineralizing device, characterized in that consisting of a position sensor for sensing the upper basket receiving portion (22).
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