KR101028523B1 - High insulation foamable polystyrene particles and method for producing same - Google Patents
High insulation foamable polystyrene particles and method for producing same Download PDFInfo
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- KR101028523B1 KR101028523B1 KR1020100045362A KR20100045362A KR101028523B1 KR 101028523 B1 KR101028523 B1 KR 101028523B1 KR 1020100045362 A KR1020100045362 A KR 1020100045362A KR 20100045362 A KR20100045362 A KR 20100045362A KR 101028523 B1 KR101028523 B1 KR 101028523B1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/22—After-treatment of expandable particles; Forming foamed products
- C08J9/224—Surface treatment
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2201/00—Foams characterised by the foaming process
- C08J2201/02—Foams characterised by the foaming process characterised by mechanical pre- or post-treatments
- C08J2201/038—Use of an inorganic compound to impregnate, bind or coat a foam, e.g. waterglass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/06—Polystyrene
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- Medicinal Chemistry (AREA)
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- Engineering & Computer Science (AREA)
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- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
The present invention relates to a method for preparing expanded polystyrene particles having improved thermal insulation suitable for physical properties of KS 3808-2, which require improved thermal insulation than conventional styropol, and to expanded polystyrene particles obtained by the method, and to styropol prepared from the particles. In the method for preparing expandable polystyrene particles of the present invention, 1 to 15 parts by weight of an insulating material having a particle size of 1 to 70 µm is added to 100 parts by weight of expandable polystyrene particles, and selected from toluene, ethylbenzene, methyl ethyl ketone, and styrene monomer while stirring. Specimen or two or more solvents and a mixed solvent in which water is mixed together or any one of the above mixed solvents in which polystyrene is dissolved is sprayed 0.5 to 10 parts by weight on the surface of the expandable polystyrene particles to soften the surface of the expandable polystyrene particles. The above insulating material is applied to the surface layer of the expandable polystyrene particles. Consisting of permeation coating, the molded article made of the expandable polystyrene particles of the present invention (styropol) has a high heat insulating property, impact strength and flexural strength, and has a low absorption rate of 0.3 to 0.5 (g / cm 2).
Description
The present invention relates to a method for producing expandable polystyrene particles having improved thermal insulation, to expandable polystyrene particles obtained by the method, and to styropol prepared from the particles.
More specifically, the present invention relates to an expanded polystyrene particle coated with a high thermal conductivity endothermic material powder and / or a porous inorganic material powder while penetrating the outside of the particle, a method for producing the same, and a styropol prepared from the particle.
Polystyrene foam (Styropole) is widely used as a heat insulating material of buildings because of the low cost, excellent productivity and heat insulation, but styropol is required to improve the physical properties such as heat insulation, bending strength, impact strength, water absorption, etc. in order to save energy.
In particular, improving the thermal insulation not only can reduce energy consumption but also reduce the production cost by reducing the amount of polystyrene particles, and can also reduce the thickness of the thermal insulation material, thereby increasing the living space.
For this reason, many attempts have been made to improve the thermal insulation properties, and the method can be largely classified into the following two fields.
1) a polymerization method of adding graphite or other insulating material in the styrene polymerization process, or preparing high-insulation foamable polystyrene particles containing graphite or other insulating material;
2) It can be classified into extrusion method of heating and melting polystyrene, adding graphite or other insulating material and blowing agent, and extruding to produce high-insulation foamable polystyrene particles containing graphite or other insulating material.
The polymerization method has been widely used as a method of manufacturing a heat insulating material because the production method is stable and the heat insulating effect has been proved. However, the polymerization method has a high absorption rate and non-uniform particle size, and the extrusion method has a uniform but not spherical shape and a production cost. Has the disadvantage of being more expensive than polymerization
In Korean Patent No. 10-0782311, 100 parts by weight of polystyrene is mixed with 5 parts by weight of graphite, melted at 220 ° C, and injected to produce mini pellets containing graphite, and then a suspension, a flame retardant, and a foaming agent are added to contain graphite. Although an extrusion method for producing expandable polystyrene is disclosed, there is a problem in that the shape of the particles obtained in comparison with the polymerization method is not spherical and the production cost is high.
Korean Patent No. 10-0876211 discloses a method of coating talc with polypropylene wax, polyethylene wax, and low molecular weight polystyrene and mixing in a polymerization process. Although talc is intended to reflect and absorb ultraviolet rays, talc is a gemstone of talc, in which magnesium hydroxide is a main raw material, which has a slight effect of improving heat insulation by reflecting heat, and the manufacturing process is complicated and uneconomical.
Korean Patent No. 10-0492199 discloses a method including 0.05 to 25% by weight of graphite in the styrene polymerization process as in the polymerization method. However, graphite is characterized by high thermal conductivity and high heat conductivity, and it has the advantage of blocking heat and absorbing heat in the black form of fine porous particles to improve thermal insulation. However, it has high absorption rate and unsatisfactory fusion in forming process, and compressive strength and flexural strength. There is a disadvantage.
In order to improve the thermal insulation of Styropol, if the metal, metal oxide, metal hydroxide, nonmetal, nonmetal oxide, and nonmetal hydroxide are mixed together, the heat insulation is improved, but it is also difficult to disperse and include polystyrene particles. When included, the inherent deterioration of physical properties, which is an advantage of Styropol, has been limited to a small amount of mixing.
The problem to be solved by the present invention is to provide a foamed polystyrene particles having a low absorption rate, excellent compressive strength and flexural strength and improved thermal insulation to solve the above problems.
Another object of the present invention is to provide an expandable polystyrene particle having improved heat insulation with a simple manufacturing process and low production cost.
Still another object of the present invention is to provide a styropol having improved thermal insulation which is superior in compressive strength and flexural strength than conventional styropol.
The production method of the present invention consists of coating 100 parts by weight of the expandable polystyrene particle surface layer while penetrating 1 to 15 parts by weight of the insulating material powder having a particle diameter of 1 to 70 µm.
Hereinafter, the present invention will be described in detail.
In the present invention, the insulating material means a material having high thermal conductivity such as graphite and copper and a porous inorganic material such as diatomaceous earth, zeolite and aerogel.
Examples of high thermal conductivity materials include graphite, silver, copper, tin, aluminum, zinc, nickel, titanium, magnesium, tungsten, and the like. Examples of porous inorganic materials include diatomaceous earth, expanded vermiculite, zeolite, bentorite, and perlite. And aerogels.
The material having high thermal conductivity exerts heat insulation by releasing heat quickly, and the porous inorganic material exerts heat insulation effect by blocking heat transfer due to the presence of the air layer inside.
One kind of heat conductive material (high thermal conductivity material) or a porous inorganic material may be used as the heat insulating material, but two or more kinds thereof may be mixed. Preferably, a high thermal conductivity material and a porous inorganic material are mixed and used, and the ratio is in the range of 9: 1 to 7: 3 by weight. By using a mixture of a high thermal conductive material and a porous inorganic material to compensate for the disadvantages of each material can be further improved thermal insulation.
In the case of selecting a material selected from silver, copper, and zinc or a mixture thereof as the heat insulating material, antibacterial properties may be imparted as well as heat insulating properties. Silver, copper, zinc and the like are well known as substances which exhibit antimicrobial effects.
The method of infiltrating and coating the insulating material on the surface of the expandable polystyrene particles includes adding 1 to 15 parts by weight, preferably 1 to 5 parts by weight of the insulating material to 100 parts by weight of the expandable polystyrene particles, and spraying the solvent while stirring with a stirrer. to be.
The rotation speed of the rotary stirrer is appropriately in the range of 20 to 500 rpm, and the solvent may be sprayed in a constant amount or may be sprayed intermittently.
The solvent can be used any solvent that can dissolve styrene, but considering the workability, toluene, ethylbenzene, methyl ethyl ketone, styrene monomer, etc. are preferable, more preferably hydrophilic and less human body Harmful methyl ethyl ketone.
The solvent used in the present invention serves to finely dissolve the surface of the expandable polystyrene particles to make the surface layer soften just before the dissolution so that the insulating material is coated while penetrating the particle surface. However, when complete dissolution occurs, the foamed polystyrene particles may be entangled by the styrene adhesive force, and the shape of the particles may be impaired and out of the sphere. Therefore, it is preferable to appropriately control the solubility of the solvent.
As a method of controlling the solubility of the solvent, a solvent and water are mixed in a weight ratio of 99: 1 to 1:99, preferably 30:70 to 70:30, and 100 parts by weight of styrene is 0.5 parts. The method of melt | dissolving -30 weight part is mentioned. Suitable amount of such solvent is 0.5 to 10 parts by weight, more preferably 1 to 5 parts by weight based on 100 parts by weight of the expandable polystyrene particles based on the pure solvent.
As a method of exerting the same effect as the method of mixing the solvent and water, there is a method of first introducing water into the stirrer and then spraying the solvent. Even if this method is adopted, the solubility of the solvent is effectively controlled.
Another advantage of using a mixture of solvent and water is that it greatly reduces the risk of fire. When used alone, there is a risk that the solvent used may explode due to frictional heat generated during the stirring process.
Styropol prepared from the expanded polystyrene particles prepared as described above has high thermal insulation properties, but the flexural strength and the compressive strength of the styropol are slightly lower than those of the conventional styropol due to the influence of thermally insulating materials coated on the surface.
As a method for solving this problem, the expandable polystyrene particles may be coated with a water-soluble resin.
Examples of the water-soluble resin that can be used include vinyl acetate-based resins, acrylic resins, polyvinyl alcohol resins, EVA-based (ethylene vinyl acetate) resins, and the like, and these may be used alone or in combination of two or more thereof.
A suitable amount of use is 0.5 to 10 parts by weight, more preferably 0.5 to 5 parts by weight based on 100 parts by weight of the expandable polystyrene particles. If it is less than this range, the effect of the input is insufficient, even if it exceeds this range does not exhibit any improved effect and at the same time a problem that the workability is deteriorated.
The water-soluble resin may be coated on the expandable polystyrene particles before foaming, or may be coated on the first expanded foamable polystyrene particles, but considering the workability, it is preferable to coat the particles before foaming.
In addition to the expandable polystyrene particles produced by the method of the present invention, expandable polystyrene particles prepared by a conventional polymerization method or an extrusion method and containing a heat insulating material such as graphite in the particles are also absorbed, impact strength, Physical properties such as bending strength can be improved.
In order to impart flame retardancy to the final molded product (styropol), a known phosphorus flame retardant or bromine flame retardant may be mixed with a heat insulating material to penetrate and coat the surface of the expandable polystyrene particles and may be mixed with a water-soluble resin to coat the particles. . Flame retardants which can be used are, for example, ammonium polyphosphate, hexabromo cyclododecane, and the like, and an appropriate amount of the flame retardant is in the range of 0.1 to 5 parts by weight based on 100 parts by weight of the expandable polystyrene particles.
According to the present invention, it is possible to manufacture high insulation foamable polystyrene particles by a simple manufacturing process, and it is possible to greatly reduce manufacturing costs.
In addition, the styropol prepared from the expandable polystyrene particles of the present invention has a very low absorption rate despite the high insulation performance, and the flexural strength and the compressive strength are superior to those of the conventional styropol.
In addition, when a material selected from silver, copper, and zinc is used as the heat insulating material, antimicrobial properties may be imparted with high insulation.
(Example 1)
300 kg of expandable polystyrene particles (SH energy chemistry SE2000) and 15 kg of particle size 50 μm impression graphite were charged into a cylindrical coating machine coated with silicone rubber, and then stirring was started at a speed of 200 rpm while maintaining the temperature at 50 ° C. 30 kg of a mixed solution of 50 wt% water and 50 wt% Methyl-ethyl-keton was stirred into the coater, followed by stirring for 3 minutes to allow the graphite to penetrate and coat the surface of the expandable polystyrene particles, followed by drying for 30 minutes. This penetrated, coated expanded polystyrene particles were obtained.
The obtained expandable polystyrene particles were molded by a known bead method to obtain styropol.
The obtained molded product was cut into a size of 200 mm X 200 mm X 50 mm, dried for 48 hours at a temperature of 60 ° C., and measured for physical properties.
(Kg / ㎥)
(w / mk)
(kgf / cm2)
(kgf / cm2)
( Example 2)
It carried out in the same manner as in Example 1 but further included 12 kg of graphite. The adhesiveness of the molded body was slightly reduced than in Example 1.
The molded body was cut to a size of 200 mm X 200 mm X 50 mm, dried for 48 hours, and then measured for physical properties. The physical properties were similar to those of Example 1.
( Example 3)
The same procedure as in Example 1 was conducted except that graphite was replaced with expanded graphite. Physical properties of the obtained molded body were similar to those of Example 1.
( Example 4)
The same procedure as in Example 1 was conducted except that graphite was replaced with synthetic graphite (carbon black). Physical properties of the obtained molded body were similar to those of Example 1.
( Example 5)
The procedure was the same as in Example 1 except that graphite was replaced with activated carbon. Physical properties of the obtained molded body were similar to those of Example 1.
( Example 6)
The same procedure as in Example 1, except that 6kg of diatomaceous earth was added to the coating. Physical properties of the obtained molded article were as shown in Table 2 below.
(Kg / ㎥)
(w / mk)
(kgf / cm2)
(kgf / cm2)
(Example 7)
The same procedure as in Example 6 was performed except that diatomaceous earth was replaced with expanded vermiculite. Physical properties were similar to those of Example 6.
(Example 8)
The same procedure as in Example 6 was performed except that diatomaceous earth was replaced with bentorite. Physical properties were similar to those of Example 6.
( Example 9)
The same procedure as in Example 6 was performed except that diatomaceous earth was replaced with an airgel having a porosity of 90% or more. Physical properties of the molded body were as shown in Table 3 below.
(Kg / ㎥)
(w / mk)
(kgf / cm2)
(kgf / cm2)
(Example 10)
The same procedure as in Example 1, but 6 kg of zinc was added. Physical properties of the obtained molded article were as shown in Table 4 below.
(Kg / ㎥)
(w / mk)
(kgf / cm2)
(kgf / cm2)
( Example 11)
The same procedure as in Example 10 except that zinc was replaced with aluminum. Physical properties of the obtained molded body were similar to those of Example 10.
(Example 12)
In the same manner as in Example 10, zinc was replaced with magnesium. Physical properties of the obtained molded body were similar to those of Example 10.
( Example 13)
Proceed as in Example 1, but 6 kg of copper was added. Physical properties of the obtained molded article were as shown in Table 5 below.
(Kg / ㎥)
(w / mk)
(kgf / cm2)
(kgf / cm2)
(Example 14)
Do the same as in Example 1, but added 6kg brass. Physical properties of the obtained molded body were similar to those of Example 13.
(Example 15)
Examples 1 to 14 were carried out in the same manner, but 5% by weight of ammonium polyphosphate (phosphorus content of 20% by weight) was mixed with 100 parts by weight of the expandable polystyrene particles, infiltrated and coated.
The obtained molded articles had increased flame retardancy than the molded articles obtained in Examples 1 to 14, and passed two flame retardant tests of KSM 3808.
(Example 16)
Examples 1 to 14 were carried out in the same manner as the flame retardant (phosphorus content of 80% by weight) was mixed by penetrating and coating 1.2 parts by weight based on 100 parts by weight of expandable polystyrene particles. The flame retardancy of the molded articles obtained was similar to the molded articles obtained by Example 15.
(Example 17)
In the same manner as in Examples 1 to 14, 0.3 parts by weight of hexabromocyclododecane as a flame retardant was mixed with 100 parts by weight of the expandable polystyrene particles, infiltrated and coated. The flame retardancy of the molded articles obtained was similar to the molded articles obtained by Example 15.
(Example 18)
The same procedure as in Example 6 was carried out, but the foamed polystyrene particles of which the coating process was completed were foamed by a conventional bead method and aged for 24 hours, and then 12 kg of EVA (ethylene vinyl acetate) having a solid content of 40 wt% was coated. Using this, a molded product was obtained by a conventional bead method. The obtained molded product was greatly improved in compressive strength and flexural strength, and physical properties thereof are shown in Table 6 below.
(Kg / ㎥)
(w / mk)
(kgf / cm2)
(kgf / cm2)
( Example 19)
The same procedure as in Example 6 was carried out, but the coated polystyrene particles were coated with 12 kg of EVA (ethylene vinyl acetate) having a solid content of 40 wt%. This was molded by the usual bead method to obtain a molded body. The obtained molded article was greatly improved in compressive strength and flexural strength and the physical properties are shown in Table 7 below.
(Kg / ㎥)
(w / mk)
(kgf / cm2)
(kgf / cm2)
(Example 20)
In the same manner as in Example 19, the water-soluble resin was replaced with an acrylic emulsion resin (solid content of 40% by weight). Physical properties of the obtained molded body were similar to those of Example 19.
(Example 21)
The same procedure as in Example 19 was carried out, but the water-soluble resin was replaced with a vinyl acetate-based resin (solid content of 40% by weight). Physical properties of the obtained molded body were similar to those of Example 19.
(Example 22)
The same procedure as in Example 19 was carried out, but the water-soluble adhesive was replaced with a polyvinyl alcohol (PVA) (solid content of 40% by weight) resin. Although the physical properties of the obtained molded product were generally improved, it was somewhat less than that of Example 19.
(Example 23)
The same procedure as in Example 1 was carried out, but the solvent was changed from "water 50%, Methyl-ethyl-keton 50% mixed solution 30kg" to "Methyl-ethyl-keton 17kg in which 20% by weight of polystyrene was dissolved".
Compared with Example 1, due to the styrene dissolution properties and adhesiveness of the solvent, there was a disadvantage in sticking to the inside of the coating machine and the wing, but the heat-insulating powder and the expandable polystyrene particles and the electrodeposition power was improved and the adhesion was somewhat increased. Physical properties of the obtained molded body were similar to those of Example 1.
(Example 24)
In the same manner as in Example 19, 0.3 parts by weight of hexabromocyclododecane was mixed with 100 parts by weight of the expandable polystyrene particles as a flame retardant in a water-soluble adhesive. The obtained molded article increased flame retardancy and passed two flame retardant tests of KSM 3808.
(Example 25)
In the same manner as in Example 19, 5 parts by weight of ammonium polyphosphate having 20% by weight of phosphorus as a flame retardant was mixed with 100 parts by weight of the expandable polystyrene particles. The obtained molded article increased flame retardancy and passed two flame retardant tests of KS 3808.
( Example 26)
The same procedure as in Example 19 was carried out, but 1.2 parts by weight of phosphorus (phosphorus content of 80 wt%) was mixed with the water-soluble resin as a flame retardant. The obtained molded article increased flame retardancy and passed two flame retardant tests of KS 3808.
( Example 27)
As a result of confirming the absorption rate of the molded articles of the molded articles obtained in Examples 18 to 25, the absorption rate of the molded articles was 0.3 to 0.5 (g / cm 2). This is a figure which is remarkably superior to 1.0-1.5 (g / cm <2>) of the water absorption rate of the high insulation styropol by the conventional KSM 3808 2 polymerization method and the extrusion method.
( Example 28)
In the polymerization process, 3 parts by weight of EVA (ethylene vinyl acetate) having a solid content of 40% by weight was coated on the high-insulation foamable polystyrene particles containing graphite (BASF Corporation Neopol). The molded article molded by the conventional bead method using these particles greatly improved the compressive strength and the flexural strength. Physical properties are shown in Table 8 below.
(Kg / ㎥)
(w / mk)
(kgf / cm2)
(kgf / cm2)
(Example 29)
In the extrusion process, 3 parts by weight of EVA (ethylene vinyl acetate) resin having a solid content of 40% by weight was coated on the high insulation foamable polystyrene particles (Kumho Petrochemical Enerpol) containing graphite. The molded article molded by the conventional bead method using these particles greatly improved the compressive strength and the flexural strength. Physical properties are shown in Table 9 below.
(Kg / ㎥)
(w / mk)
(kgf / cm2)
(kgf / cm2)
( Example 30)
1 part by weight of diatomaceous earth was penetrated and coated on the surface of the expandable polystyrene particles with respect to 100 parts by weight of the expandable polystyrene particles in the same manner as in Example 1 to the high insulation foamable polystyrene particles containing graphite by polymerization and extrusion. 3 parts by weight of ethylene vinyl acetate) resin was further coated. The physical properties of the molded articles obtained using these particles were similar to those of the molded articles obtained in Examples 28 and 29, but the permeation-coated porous diatomaceous earth powder adsorbed the water-soluble resin, thus improving the electrodeposition power between the water-soluble resin and the expandable polystyrene particles. Increased.
Claims (18)
In the mixed solvent, the mixing ratio of the solvent and water is 99: 1 to 1: 99 by weight ratio, and the method for producing expanded polystyrene particles having improved heat insulation.
The heat insulating material includes one or two or more selected from graphite, silver, copper, tin, aluminum, zinc, nickel, titanium, magnesium, tungsten, diatomaceous earth, expanded vermiculite, zeolite, bentorite, perlite, and airgel. A method for producing expandable polystyrene particles having improved thermal insulation.
The heat insulating material is a method for producing expanded polystyrene particles having improved heat insulation, characterized in that the graphite.
The heat insulating material is a method for producing expanded polystyrene particles with improved thermal insulation, characterized in that containing graphite and aerogels.
The brominated flame retardant or phosphorus flame retardant is added to the heat insulating material, 0.1 to 5 parts by weight based on 100 parts by weight of the expandable polystyrene particles, the method of producing expandable polystyrene particles having improved thermal insulation.
A method for producing expandable polystyrene particles having improved thermal insulation, characterized in that 0.5 to 10 parts by weight of the water-soluble resin is additionally coated with respect to 100 parts by weight of the expandable polystyrene resin obtained by penetrating and coating the heat insulating material on the surface layer of the expandable polystyrene particles.
The water-soluble resin is an EVA resin, a PVA resin or a vinyl acetate resin, any one of a method for producing expanded polystyrene particles with improved thermal insulation, characterized in that.
The water-soluble resin is a method for producing expandable polystyrene particles with improved thermal insulation, characterized in that containing a brominated flame retardant or phosphorus flame retardant.
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KR101300626B1 (en) * | 2012-06-08 | 2013-08-28 | 김재천 | Non-flammable foam insulation that creates a barrier method for manufacturing resin particles |
KR101317265B1 (en) | 2011-07-01 | 2013-10-10 | 주식회사 에스에이치에너지화학 | Expandable polystyrene bead with superior adiabatic and flameproof effect and method for producing the same under microwave irradiation |
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KR20080100763A (en) * | 2007-05-14 | 2008-11-19 | (주)피엔케이케미칼 | Expandable polystyrene bead with superior adiabatic and flameproof effect and method for producing the same |
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Also Published As
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WO2010134736A2 (en) | 2010-11-25 |
KR20100124661A (en) | 2010-11-29 |
WO2010134736A3 (en) | 2011-03-24 |
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