KR101010623B1 - Reduction of molten iron processing time and prevention of lance clogging in postmix method - Google Patents
Reduction of molten iron processing time and prevention of lance clogging in postmix method Download PDFInfo
- Publication number
- KR101010623B1 KR101010623B1 KR1020030066664A KR20030066664A KR101010623B1 KR 101010623 B1 KR101010623 B1 KR 101010623B1 KR 1020030066664 A KR1020030066664 A KR 1020030066664A KR 20030066664 A KR20030066664 A KR 20030066664A KR 101010623 B1 KR101010623 B1 KR 101010623B1
- Authority
- KR
- South Korea
- Prior art keywords
- dephosphorization
- molten iron
- time
- blowing
- lance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 71
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000002265 prevention Effects 0.000 title claims 3
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 17
- 238000007872 degassing Methods 0.000 claims abstract description 12
- 239000012159 carrier gas Substances 0.000 claims abstract description 6
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 5
- 239000002893 slag Substances 0.000 claims description 15
- 238000006477 desulfuration reaction Methods 0.000 claims description 9
- 230000023556 desulfurization Effects 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 6
- 102100038367 Gremlin-1 Human genes 0.000 claims 1
- 101001032872 Homo sapiens Gremlin-1 Proteins 0.000 claims 1
- 208000016437 hereditary mixed polyposis syndrome Diseases 0.000 claims 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 abstract description 50
- 238000011282 treatment Methods 0.000 abstract description 29
- 229910000029 sodium carbonate Inorganic materials 0.000 abstract description 24
- 235000017550 sodium carbonate Nutrition 0.000 abstract description 24
- 238000007664 blowing Methods 0.000 abstract description 23
- 238000006243 chemical reaction Methods 0.000 abstract description 13
- 238000006297 dehydration reaction Methods 0.000 abstract description 8
- 230000018044 dehydration Effects 0.000 abstract description 5
- 238000004904 shortening Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000003756 stirring Methods 0.000 abstract description 3
- 208000005156 Dehydration Diseases 0.000 abstract 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 12
- 238000004809 thin layer chromatography Methods 0.000 description 11
- 230000005484 gravity Effects 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 235000011941 Tilia x europaea Nutrition 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000005261 decarburization Methods 0.000 description 2
- 230000003831 deregulation Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000003137 locomotive effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- UEJJHQNACJXSKW-UHFFFAOYSA-N 2-(2,6-dioxopiperidin-3-yl)-1H-isoindole-1,3(2H)-dione Chemical compound O=C1C2=CC=CC=C2C(=O)N1C1CCC(=O)NC1=O UEJJHQNACJXSKW-UHFFFAOYSA-N 0.000 description 1
- 102000006463 Talin Human genes 0.000 description 1
- 108010083809 Talin Proteins 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000005115 demineralization Methods 0.000 description 1
- 230000002328 demineralizing effect Effects 0.000 description 1
- 230000002074 deregulated effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000029142 excretion Effects 0.000 description 1
- 238000013100 final test Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000011269 treatment regimen Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0025—Charging or loading melting furnaces with material in the solid state
- F27D3/0026—Introducing additives into the melt
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
- F27D2027/002—Gas stirring
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
본 발명은 용선예비처리 단계에서의 탈린, 탈류 작업시 탈린처리와 탈류처리의 취입패턴 분리로 투입원료의 투입시간 및 처리시간 과다소요와 저온의 용선에 저비중의 소다회를 취입할 때 유발되는 취입랜스의 선단막힘 현상을 방지할 수 있도록 개선된 포스트믹스 방식에서 용선처리시간 단축 및 랜스막힘 방지방법에 관한 것으로, 고로에서 주상 탈규된 탈규용선을 전배재에서 탈규슬래그 배재후 HMPS에서 탈린, 탈류처리 작업하는 방법에 있어서, 상기 탈린, 탈류처리 작업시 일정량의 탈린제가 취입된 시점에서 연속하여 일정량의 탈류제를 동시에 혼합투입하여 탈린, 탈류처리하는 것을 그 특징으로 한다.
본 발명은 취입랜스 및 취입라인의 막힘을 방지하고, 취입 반송가스 유량증대로 교반력 증대에 따른 반응효율의 향상을 꾀할 수 있으며, 종국적으로는 탈린, 탈류율 향상과 탈린, 탈류 처리증대의 효과를 가져와 취입랜스 사용갯수 절감 및 수명향상을 기하고 작업자 부하의 경감, 생산성 향상을 도모할 수 있는 효과를 제공하게 된다.
According to the present invention, blow-in occurs when blowing low soda ash into the molten iron at a low temperature in addition to the input time and processing time of the feedstock and the low-temperature molten metal by separating the blowing pattern of the dephosphorization treatment and the dephosphorization treatment during the dephosphorization preliminary treatment in the molten iron preliminary treatment step. The present invention relates to a method for shortening the molten iron processing time and preventing the lance clogging in the postmix method, which is improved to prevent the front end clogging phenomenon of the lance. In the method of operation, characterized in that the debinding, dehydration treatment by continuously mixing a predetermined amount of desorbent at the same time in a time when a predetermined amount of dephosphorization agent is blown during the debinding, dehydration treatment operation.
The present invention can prevent clogging of the blowing lance and the blowing line, and can improve the reaction efficiency by increasing the stirring power by increasing the blowing carrier gas flow rate, and ultimately the effect of increasing the dephosphorization, degassing rate and dephosphorization, dehydration treatment It can reduce the number of blown lances and improve the service life, reduce the load of workers and improve productivity.
Description
도 1은 일반적인 용선예비처리 공정도,1 is a general molten iron preliminary treatment process chart,
도 2는 종래 탈린, 탈류 장치의 예시도,Figure 2 is an illustration of a conventional Tallinn, dehydration device,
도 3은 본 발명과 종래 탈린 및 탈류 처리패턴을 비교하여 보인 표 및 그래프,Figure 3 is a table and graph showing a comparison of the present invention and conventional delineation and dewatering treatment pattern,
도 4는 본 발명에 따라 랜스막힘 현상이 해소되는 과정을 보인 모식적인 반응도.Figure 4 is a schematic reaction showing the process of lance clogging phenomenon is solved in accordance with the present invention.
♧ 도면의 주요 부분에 대한 부호의 설명 ♧♧ description of the symbols for the main parts of the drawing ♧
1....분생석회 2....탈린제1 .... concrete lime 2 .... thalin
3....소다회 5,6....취입라인3 .... soda ash 5,6 ... blowing line
7....취입랜스 9....TLC7 .... Branch lance 9 .... TLC
본 발명은 용선예비처리 단계에서의 탈린, 탈류 작업시 탈린처리와 탈류처리의 취입패턴 분리로 투입원료의 투입시간 및 처리시간 과다소요와 저온의 용선에 저비중의 소다회를 취입할 때 유발되는 취입랜스의 선단막힘 현상을 방지할 수 있도록 개선된 포스트믹스 방식에서 용선처리시간 단축 및 랜스막힘 방지방법에 관한 것이다.According to the present invention, blow-in occurs when blowing low soda ash into the molten iron at a low temperature in addition to the input time and processing time of the feedstock and the low-temperature molten metal by separating the blowing pattern of the dephosphorization treatment and the dephosphorization treatment during the dephosphorization preliminary treatment in the molten iron preliminary treatment step. The present invention relates to a method for shortening the molten iron processing time and preventing the lance clogging in an improved post-mix method to prevent the front end blocking of the lance.
일반적으로, 용선예비처리는 강의 정련기능을 분리함에 따라 품질의 향상과 안정생산, 공정능력(질적, 양적, 시간적 생산정도)의 향상을 꾀함과 함께 정련 비용의 삭감도 달성하는 것을 그 목적으로 하고 있으며 특히, 강의 품질에 중요한 영향력을 미치는 전로정련의 부하를 감소시키기 위해서 용선예비처리에서 탈규, 탈린, 탈류 부하를 사전 제거해 조업의 능률화 및 단순화를 추구하여야 한다.In general, the charter preliminary treatment aims to improve the quality, stabilize the production, and improve the process capacity (quality, quantity, and temporal production) by separating the refining function of the steel and at the same time reduce the cost of refining. In particular, in order to reduce the load of converter refining, which has a significant influence on the quality of steel, the removal of desulfurization, de-lining, and deflowing loads from the charter preliminary treatment should be pursued to streamline and simplify operations.
즉, 도 1에 나타낸 용선예비처리 공정도를 참조하면, HMPS(Hot Metal Pretreatment Station)에서 탈린 기능이 없었던 때는 고로에서 출선후 용선단계에서 탈류처리만 하고, 탈규, 탈린, 탈탄 과정은 전부 전로에서 담당하였는데 알려진 바와 같이 전로는 산화반응로임에 반해 탈류반응은 환원 반응이기 때문에 탈류 처리를 전로에서 하는 것이 곤란하므로 통상 용선단계에서 탈류처리를 하였다.That is, referring to the molten iron preliminary treatment process diagram shown in Figure 1, when there was no dephosphorization function in the hot metal pretreatment station (HMPS), only the degassing treatment in the molten iron phase after leaving the blast furnace, and all processes of desulfurization, dephosphorization, and decarburization are carried out in the converter. As is known, the converter is an oxidation reactor, whereas the dehydration reaction is a reduction reaction, so it is difficult to perform the degassing treatment in the converter.
그런데, 전로에서 탈린처리를 하는 경우 강의 청정도를 저해하는 가장 큰 요인은 전로 슬래그중의 산소이지만 전로의 탈린 능력을 높이기 위해서는 슬래그의 고산소화가 불가결하며, 동시에 이것이 강의 청정화를 저해한다라는 상호관계에 있게 된다.However, in the case of the dephosphorization treatment in the converter, the biggest factor that impedes the cleanliness of the steel is oxygen in the converter slag, but in order to increase the dephosphorization capacity of the converter, the high oxygenation of the slag is indispensable, and at the same time, it inhibits the cleanliness of the river. do.
이런 이유로 전로에서 탈린 부하를 제거하는 것은 전로 슬래그의 유해성을 현저하게 저하시킬 수 있음을 의미한다.For this reason, eliminating the Tallinn load from the converter means that the hazard of converter slag can be significantly reduced.
또한, 탈규처리가 되지 않은 용선을 취련할 경우 그 산소에 의해 대량의 SiO2가 발생하며, 이러한 SiO2의 발생은 슬래그 염기도(CaO/SiO2)를 저하시켜 탈린능력도 떨어뜨리게 되고, 탈슬래그량의 증대와 슬래그의 고산소화는 철손실(Fe loss), 망간손실(Mn loss)을 일으키게 되며, 토탈 철(T.Fe)의 증가, 출강온도 증가로 인해 전로 내화물의 원가도 커지게 되고, 아울러 전로에서 탈탄에 의해 용강(용선) 온도가 상승하는 것은 탈린반응에 있어 야금학적으로도 불리하므로 용선 탈린을 위해서는 그에 앞서 반드시 탈규처리를 해야만 한다.Moreover, when blowing the molten iron that is not a talgyu treatment and a large amount of SiO 2 generated by the oxygen, the generation of these SiO 2 is to lower the slag basicity (CaO / SiO 2) is tteurige also fall Tallinn ability, ride slag Increasing the amount and high oxygen content of slag causes Fe loss, Mn loss, and increases the cost of converter refractory due to the increase of total iron (T.Fe) and the tapping temperature. In addition, the increase in molten steel (melting) temperature by decarburization in the converter is also disadvantageous to metallurgical in the delineation reaction, and therefore, degreasing treatment must be performed before molten iron is removed.
그러나, 고로 탈규 처리후의 용선중의 슬래그에 함유된 규소는 인보다도 산소와의 친화력이 높고, 탈린반응에 앞서 대부분이 산화(탈규)되어 버려 이후의 탈린반응에 필요한 슬래그 염기도를 낮추게 되어 결과적으로 탈린작업의 효율을 크게 저해하게 된다. 따라서, 이 영향을 억제하기 위해서는 용선예비처리시 용선탈규 및 탈린처리 전에 배재작업을 통해 이 반응에서 생긴 저염기도의 슬래그를 제거시키는 것이 중요하다.However, the silicon contained in slag in molten iron after desulfurization treatment has a higher affinity with oxygen than phosphorus, and most of it is oxidized (desurized) prior to the dephosphorization reaction, thereby lowering the slag basicity necessary for the subsequent dephosphorization reaction. This greatly impairs the efficiency of the work. Therefore, in order to suppress this effect, it is important to remove slag of low-basicity produced by this reaction through excretion before molten iron desulfurization and delineation during the molten iron preliminary treatment.
그런데, 도 1 및 도 2와 같이 고로탈규→전배재→HMPS(탈린, 탈류)→후배재→용선출선→전로에 용선장입 순으로 진행되는 프로세스중 HMPS에서 탈린 및 탈류처리 작업시 탈린제(2)를 분생석회(1)와 일정량 규소와 인의 함량 및 용선온도에 기인해서 탈린제(2)를 운반가스인 질소(4)를 이용하여 투입하게 되면 급격한 용선온도의 저하와 탈린제(2) 투입후 저온(1160~1250℃)의 용선(10)과 저비중(0.5~0.7)의 소다회(3)가 용선중에서 반응을 일으키지 못하고 이 중 소다회(3)는 취입랜스(7)의 막힘을 발생시켜 원료가 취입라인(5,6)에 정체되면서 취입랜스(7)부 터 취입라인(5,6) 전체가 막혀 버리는 설비이상을 초래하게 된다.However, as shown in Figs. 1 and 2, dephosphorization agents during dephosphorization and deflow treatment operations in HMPS during the process proceeding in the order of blast furnace deregulation → forward exhaust material → HMPS (talin, degassing) → aftertreatment → charter loading to the converter. ) Due to the content of condensed lime (1) and the amount of silicon and phosphorus and the molten iron temperature, the dephosphorization agent (2) is introduced using nitrogen (4) as the carrier gas, which causes a rapid decrease in the molten iron temperature and the dephosphorization agent (2). After the low temperature (1160 ~ 1250 ℃)
이로 인해, 용선예비처리시 취입시간의 과다소요에 따른 용선온도의 급격한 강하가 유발되고, 이는 탈린. 탈류후 TLC(9)내에서의 용선(10) 표면응고가 발생될 위험이 있으며, 출선시 용선온도가 저온인 관계로 출선후드 및 기관차 레일에 다량의 지금 부착과 함께 TLC(9) 출선구로부터 기관차 레일로 지금이 낙하하여 기관차 이동불가 사항이 발생되게 된다.This causes a drastic drop in the molten iron temperature due to excessive demand of blowing time during molten iron preliminary treatment. There is a risk of surface solidification of the molten iron (10) in the TLC (9) after degassing. The locomotive rails now fall to the locomotive rails, making it impossible to move.
또한, 용선온도가 낮기 때문에 원료와 용선(10)이 TLC(9) 내부벽에 부착하여 충진량 저하를 가져오며, 용선(10)이 TLC(9) 내부벽에 부착되어 응고된 상태에서 용선(10)이 새로 TLC(9)로 공급되면 용선(10)의 탕면이 예상한 높이보다 상승됨으로 인해 취입시 용선(10)이 비산(飛散)되고 TLC(9)에서 넘쳐흐르는 오버플로우(over flow)의 발생 위험이 상존하게 된다.In addition, since the molten iron temperature is low, the raw material and the
뿐만 아니라, TLC(9) 및 래들의 사용수명 단축으로 회전율 상승과 사용횟수 저하로 인한 문제점이 발생되며, 취입랜스(7)의 막힘과 취입라인(5,6)의 막힘이 발생하여 탈류처리 미실시 및 설비이상 조치시간 과다소요로 작업능률 저하는 물론 연속조업이 불가하여 현격한 생산성 저하를 불러 일으키게 된다.In addition, the TLC (9) and the ladle shorten the life of the problem occurs due to the increase in the rotation rate and the number of times of use, the blockage of the blow lance (7) and blockage of the blown line (5, 6) occurs, the dehydration process is not carried out In addition, the excessive work time of facility abnormalities lowers work efficiency, and continuous operation is not possible, resulting in a dramatic decrease in productivity.
본 발명은 상기와 같은 종래의 문제점을 감안하여 이를 해결하고자 창출된 것으로, 포스트믹스 방식의 탈린처리시 탈린, 탈류처리 패턴을 개량하여 일정량의 탈린제 취입이 완료되기전에 일정량의 탈류제를 동시 투입하는 형태로 탈린제 투입라인과 탈류제 투입라인을 동시 이용함으로써 탈류시간을 앞당기고 탈린제의 비중을 높일 수 있어 비중차에 의한 투입촉진 및 산화철과 소다회의 혼합투입으로 소다회의 증발을 억제하고 용선중 정체를 해소하여 취입랜스 및 취입라인의 막힘현상도 해소할 수 있도록 한 포스트믹스 방식에서 용선처리시간 단축 및 랜스막힘 방지방법을 제공함에 그 목적이 있다.The present invention was created in view of the conventional problems as described above, and the simultaneous input of a certain amount of desorbent before the injection of a certain amount of dephosphorization agent is improved by improving the dephosphorization and degassing pattern during the demixing of the postmix method. By using the dephosphorizer input line and the desorbent input line at the same time, it is possible to speed up the degassing time and increase the specific gravity of the dephosphorizer. Therefore, it is possible to suppress the evaporation of soda ash by promoting the input by the specific gravity difference and mixing the iron oxide and the soda ash. The purpose of the present invention is to provide a method of shortening the molten iron processing time and preventing the lance clogging in the postmix method, which can eliminate the congestion and eliminate the clogging of the blown lance and the blown line.
본 발명은 상술한 기술적 과제를 달성하기 위하여, 고로에서 주상 탈규된 탈규용선을 전배재에서 탈규슬래그 배재후 HMPS에서 탈린, 탈류처리 작업하는 방법에 있어서, 상기 탈린, 탈류처리 작업시 일정량의 탈린제가 취입된 시점에서 연속하여 일정량의 탈류제를 동시에 혼합투입하여 탈린, 탈류처리하는 포스트믹스 방식에서 용선처리시간 단축 및 랜스막힘 방지방법을 제공함에 그 특징이 있다.In the present invention, in order to achieve the above technical problem, in the method of delineation, deflow treatment operation in HMPS after desulfurization slag deregulated in the blast furnace desulfurization slag in the pre-treatment, a certain amount of dephosphorization agent during It is characterized in that it provides a method for shortening the molten iron processing time and preventing a lance clogging in a postmixing method in which a predetermined amount of desorbent is mixed and mixed at the time of blowing at the same time by mixing and debinding.
이하에서는, 첨부도면을 참고하여 본 발명의 구성 및 작용에 대하여 보다 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings will be described in more detail with respect to the configuration and operation of the present invention.
본 발명은 고로에서 주상 탈규된 탈규용선을 전배재에서 탈규슬래그 배재후 HMPS에서 탈린, 탈류처리 작업할 때에 탈린제의 취입이 완료되기전, 즉 탈린제가 일정량 취입된 시점에서 일정량의 탈류제를 동시 투입하는 형태로 탈린제 투입라인과 탈류제 투입라인을 동시 이용하도록 구성된다.According to the present invention, when denitrification of the columnar denitrification in the blast furnace is removed from the HMPS after deregulation of the slag in the pre-exhaust, the demineralization of the dephosphorization agent is simultaneously applied to the dephosphorization agent before the injection of the dephosphorization agent is completed. It is configured to use the dephosphorizer input line and the desorbent input line at the same time.
예컨대, 도 3에서와 같이, 탈린처리시 분생석회(평균 2500~4000Kg) 및 탈린제(평균 5500~12000Kg)의 비율로 투입하여 탈린을 실시할 때에 탈린이 완료되기 전, 예로써 종래보다 약 15~20분 정도 앞당겨 탈린제가 약 1200~1600Kg 정도 투입되는 시점에서 탈류제인 소다회를 일예로 60~80Kg/min의 투입량으로 설정하여 투입함과 동시에 탈린제 투입량을 탈류제가 투입되기 이전보다 감량하여(예컨대, 분당 400Kg/min에서 분당 50~80Kg/min으로 감량) 탈린제 및 탈류제를 혼합 투입하도록 한다.For example, as shown in FIG. 3, before dephosphorization is completed when dephosphorization is performed by adding condensed lime (average 2500 to 4000 Kg) and dephosphorization agent (average 5500 to 12000 Kg) and dephosphorization, for example, about 15 times as compared to the prior art. At the time when about 1,200 ~ 1600Kg of dephosphorizing agent is added about 20 minutes, the soda ash, which is a desorbing agent, is set at an input amount of 60 to 80 Kg / min as an example, and the amount of dephosphorizing agent is reduced than before desorbent is input (for example, , 400Kg / min / min to 50 ~ 80Kg / min / min.
아울러, 운반가스의 유량은 탈류제가 혼합 투입되는 시점 이전의 유량(예컨대, 6Nm3/min)보다 탈류제와 탈린제가 혼합 투입되기 시작하는 시점 이후의 유량이 증량되도록(예컨대, 10~12Nm3/min) 변경 취입함으로서 투입 유량증대로 압력상승을 유도하고 이로 인한 미취입의 문제를 해결하며 또한 교반력 증대를 가져와 취입랜스 및 취입라인의 막힘문제를 해결하도록 한 것이다.In addition, the flow rate of the carrier gas may be increased so that the flow rate after the point at which the desorbent and the dephosphorizer is started to be mixed is mixed (for example, 10 to 12 Nm 3 /) rather than the flow rate before the point at which the desorbent is mixed (eg 6 Nm 3 / min). min) By changing the blowing, it induces a pressure increase by increasing the input flow rate, solves the problem of non-blowing due to this, and also increases the stirring power, thereby solving the problem of clogging of the blowing lance and the blowing line.
이때, 탈린제는 공지된 바와 같이 FeO이고, 탈류제는 소다회(Na2CO3)이다.At this time, the dephosphorization agent is FeO as known, and the desorbing agent is soda ash (Na 2 CO 3 ).
이때의 반응과정을 살펴보면 다음과 같다.The reaction process at this time is as follows.
소다회에 의한 탈류반응은 하기한 ①식에 의해 진행된다.The dehydration reaction by soda ash is carried out by the following equation.
Na2CO3 + S + 2C = Na2S + 3CO.....①Na 2 CO 3 + S + 2C = Na 2 S + 3CO ..... ①
여기서, 상기 소다회는 ①식의 반응과 함께 하기한 ②,③식에 의해 증발되고, 더욱이 증발된 Na는 ④식의 반응에 의해 곧바로 Na2CO3로 되어 응축되면서 구상화되고 더스트를 발생시킨다.Here, the soda ash is evaporated by the following equations (2) and (3) together with the reaction of equation (1), and further, the evaporated Na becomes spherical to Na 2 CO 3 by the reaction of equation (4), condensing and generating dust.
Na2CO3 + 2C = 2Na(g) + 3CO.....②Na 2 CO 3 + 2C = 2Na (g) + 3CO ..... ②
Na2O + C = 2Na(g) + CO.....③Na 2 O + C = 2Na (g) + CO ..... ③
2Na(g) + CO2 + ½O2 = Na2CO3.....④2Na (g) + CO 2 + ½O 2 = Na 2 CO 3 ..... ④
즉, 소다회 탈류시의 소다회의 탈류반응에 사용되어지는 소다회는 취입한 소다회의 10%에 지나지 않는다.That is, the soda ash used in the soda ash dehydration reaction during soda ash desulfurization is only 10% of the soda ash blown.
이상과 같이, 탈류 원료절감을 위해서는 탈류반응의 효율을 향상시켜야 함을 알 수 있다.As described above, it can be seen that in order to reduce the degassing raw material, the efficiency of the degassing reaction should be improved.
이를 위해, 용선 슬래그간의 황분배비(=슬래그중S/용선중S)와 염기도는 서로 상관성이 있으므로 염기도를 높임으로써 황분배비를 높여 탈류반응의 효율도 향상시킬 수 있게 된다.To this end, the sulfur distribution ratio between molten slag (= S in slag / S in molten iron) and the basicity is correlated with each other, thereby increasing the basicity to increase the sulfur distribution ratio to improve the efficiency of the deflow reaction.
다시 말하면, 소다회와 산화철(FeO)를 함께 첨가함으로써 탈류반응의 효율향상을 꾀할 수 있는데 소다회와 산화철의 혼합사용에 의한 Na의 증발 억제가 필요하므로 ⑤식에 의하여 Na의 증발을 억제토록 한다.In other words, by adding soda ash and iron oxide (FeO) together to improve the efficiency of the degassing reaction, it is necessary to suppress the evaporation of Na by the mixed use of soda ash and iron oxide to suppress the evaporation of Na by the equation (5).
Na2CO3 + 2C = 2Na(gas) + 3CO↑.....⑤Na 2 CO 3 + 2C = 2Na (gas) + 3CO ↑ ..... ⑤
따라서, 산화철(비중 1.2)에 의해 저비중의 소다회 투입이 촉진되게 되며, 소다회가 용선중에 정체되어 반응되지 않는 도 4에서와 같은 폼(FOAM)도 파괴되어 탈류제의 취입이 일어나는 취입랜스의 선단부 막힘이나 취입라인상의 막힘을 방지하게 되며, 혼합투입에 의해 소다회의 증발도 억제되게 된다.Therefore, the introduction of low specific gravity of soda ash is promoted by iron oxide (specific gravity 1.2), and the foam (FOAM) as shown in FIG. 4 in which the soda ash is stagnant in the molten iron is not reacted and blown out of the desorbent so that blowing of sorbent occurs. It is possible to prevent clogging or blockage on the blowing line, and the evaporation of soda ash is also suppressed by mixing.
이하, 본 발명의 실시예에 대하여 설명한다.EMBODIMENT OF THE INVENTION Hereinafter, the Example of this invention is described.
[실시예][Example]
본 출원인은 2002년 1월부터 8월까지 데이터수 월평균 400 TLC를 기준으로 테스트를 실시하여 이를 도표화하여 하기한 표 1에 나타내었으며 TLC당 용선처리량은 대략 250톤 내외로 하였다. Applicants conducted a test based on a monthly average of 400 TLC data from January 2002 to August 2002 and plotted the results, and are shown in Table 1 below. The amount of molten iron per TLC was approximately 250 tons.
최종 테스트 결과, 종래 월평균 9.64개의 비율로 나타나던 취입랜스 막힘현상이 0.6개로 거의 막힘현상의 발생이 없었으며, 또한 소다회의 사용량도 기존 1400Kg에서 약 650Kg 절감하는 성과를 나타내었고, 탈린 및 탈류처리를 7분정도 단축했으며, 온도저하도 133℃에서 121℃로 12℃의 온도강하를 억제하는 효과를 관측하였다.As a result of the final test, there was almost no blockage of bleeding lance clogging phenomena, which was 0.6% of the average monthly rate, and the amount of soda ash was also reduced by about 650Kg from 1400Kg. Shortened the minute, and the effect of suppressing the temperature drop of 12 ℃ from 133 ℃ to 121 ℃ was observed.
예컨대, 표 1을 참조하여 10개의 TLC중 TLC60(표 1에는 "T60"이라고 표기됨)의 경우를 설명하면 용선량 235TON에 전온도1363℃, 분Cao 투입량 2400Kg과 탈린제 투입량 7500Kg, 소다회 투입량 800Kg, 처리시간 38분으로 종래 평균시간 대비 14분을 단축하였으며 취입랜스 막힘 발생없이 성분은 인(P): 0.024%와 황(S): 0.004%를 얻을 수 있었다. For example, referring to Table 1, in the case of TLC60 (denoted as "T60" in Table 1) out of 10 TLC, the melting temperature of 235TON, the total temperature of 1343 ° C, the min Cao dose of 2400Kg, the dephosphorizer dose of 7500Kg, and the soda ash feed of 800Kg In addition, the treatment time was 38 minutes, which was 14 minutes shorter than the conventional average time. The components were obtained with phosphorus (P): 0.024% and sulfur (S): 0.004% without the occurrence of blown clogging.
또한, TLC06호의 처리 실시예의 경우에는 용선량 250TON에 전온도1375℃, 분Cao 투입량2000Kg과 탈린제 투입량 7800Kg, 소다회 투입량 750Kg, 처리시간 41분으로 종래 평균시간 대비 11분을 단축하였으며 취입랜스 또한 막힘 발생없이 성분은 인(P): 0.016%와 황(S): 0.002%를 얻을 수 있었다.In addition, in the case of the treatment example of TLC06, the melt temperature was 250 tons, the total temperature of 1375 ° C, the amount of min Cao, the amount of 2000Kg, the amount of dephosphorizer 7800Kg, the amount of soda ash, the amount of soda ash, 750Kg, and the processing time of 41 minutes. Without generation, the component was able to obtain 0.016% of phosphorus (P) and 0.002% of sulfur (S).
결국, 10개의 TLC를 테스트하여 평균처리시간 40.4분으로 안정적인 성분확보와 취입랜스 및 취입라인의 막힘 발생이 전혀없는 상태로 안정적 처리결과를 얻을 수 있었다.As a result, 10 TLCs were tested, and the average treatment time was 40.4 minutes, which resulted in stable components and stable processing results without any blockage of blow lances and blow lines.
상술한 바와 같이, 본 발명은 취입랜스 및 취입라인의 막힘을 방지하고, 취입 반송가스 유량증대로 교반력 증대에 따른 반응효율의 향상을 꾀할 수 있으며, 종국적으로는 탈린, 탈류율 향상과 탈린, 탈류 처리증대의 효과를 가져와 취입랜스 사용갯수 절감 및 수명향상을 기하고 작업자 부하의 경감, 생산성 향상을 도모할 수 있는 효과를 제공하게 된다.As described above, the present invention can prevent clogging of the blowing lance and the blowing line, and can improve the reaction efficiency by increasing the stirring power by increasing the blowing carrier gas flow rate. It will increase the degassing treatment, reduce the number of blown lances, improve the service life, reduce the load of workers and improve productivity.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020030066664A KR101010623B1 (en) | 2003-09-25 | 2003-09-25 | Reduction of molten iron processing time and prevention of lance clogging in postmix method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020030066664A KR101010623B1 (en) | 2003-09-25 | 2003-09-25 | Reduction of molten iron processing time and prevention of lance clogging in postmix method |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20050030353A KR20050030353A (en) | 2005-03-30 |
KR101010623B1 true KR101010623B1 (en) | 2011-01-24 |
Family
ID=37386695
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020030066664A Expired - Fee Related KR101010623B1 (en) | 2003-09-25 | 2003-09-25 | Reduction of molten iron processing time and prevention of lance clogging in postmix method |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR101010623B1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005032929A1 (en) * | 2004-11-12 | 2006-05-18 | Sms Demag Ag | Production of stainless steel of the ferritic steel group AISI 4xx in an AOD converter |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61153222A (en) | 1984-12-27 | 1986-07-11 | Kobe Steel Ltd | Manufacture of low p, low s, high mn steel |
JPH0860221A (en) * | 1994-08-22 | 1996-03-05 | Nippon Steel Corp | Converter steelmaking |
JPH10152713A (en) | 1996-11-21 | 1998-06-09 | Nisshin Steel Co Ltd | Method for dephosphorizing and desulfurizing molten iron |
KR100264990B1 (en) | 1996-11-26 | 2000-09-01 | 이구택 | The dephosphorizing and desulphurization method of molten metal with simultaneous |
-
2003
- 2003-09-25 KR KR1020030066664A patent/KR101010623B1/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61153222A (en) | 1984-12-27 | 1986-07-11 | Kobe Steel Ltd | Manufacture of low p, low s, high mn steel |
JPH0860221A (en) * | 1994-08-22 | 1996-03-05 | Nippon Steel Corp | Converter steelmaking |
JPH10152713A (en) | 1996-11-21 | 1998-06-09 | Nisshin Steel Co Ltd | Method for dephosphorizing and desulfurizing molten iron |
KR100264990B1 (en) | 1996-11-26 | 2000-09-01 | 이구택 | The dephosphorizing and desulphurization method of molten metal with simultaneous |
Also Published As
Publication number | Publication date |
---|---|
KR20050030353A (en) | 2005-03-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR101648652B1 (en) | Method for preliminary treatment of molten iron | |
CN101660021B (en) | Method for desulfurizing ultra-low carbon pure steel in circulating vacuum degassing method | |
CN101294233A (en) | A method for simultaneous desiliconization and demanganization of molten iron | |
CN113493868A (en) | High scrap ratio converter smelting method based on molten reduced molten iron | |
JP2018178260A (en) | Converter steelmaking method | |
CA1230740A (en) | Process of makingsteel in converter using a great amount of iron-bearing cold material | |
JP2004190101A (en) | Hot metal pretreatment method | |
JP3428628B2 (en) | Stainless steel desulfurization refining method | |
JP5408379B2 (en) | Hot metal pretreatment method | |
KR101010623B1 (en) | Reduction of molten iron processing time and prevention of lance clogging in postmix method | |
Aleksashin et al. | Creation and growth of oxygen-converter steelmaking | |
JP2011184753A (en) | Method for desiliconizing molten iron | |
JP2003239009A (en) | Hot metal dephosphorization refining method | |
JP3577997B2 (en) | Hot metal desulfurization method | |
US4891064A (en) | Method of melting cold material including iron | |
JP2653301B2 (en) | Reusing method of low P converter slag | |
CN1095762A (en) | The iron and steel smelting process that uses the aluminium slag to carry out | |
JP2833736B2 (en) | Hot metal pretreatment method | |
JP3772918B2 (en) | Dephosphorization method of hot metal in converter type refining vessel | |
JP2003105423A (en) | Dephosphorization and desulfurization of hot metal | |
JPH1150122A (en) | Dephosphorization refining method of hot metal in converter type refining vessel | |
CN114657310A (en) | Method for reducing converter tapping process and rephosphorization amount after slag discharge | |
JPH116006A (en) | Sub raw material charging method into converter | |
JPS60165311A (en) | Method for suppressing slag forming during refining of hot metal | |
JPH0557327B2 (en) |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PA0109 | Patent application |
Patent event code: PA01091R01D Comment text: Patent Application Patent event date: 20030925 |
|
PG1501 | Laying open of application | ||
A201 | Request for examination | ||
PA0201 | Request for examination |
Patent event code: PA02012R01D Patent event date: 20080703 Comment text: Request for Examination of Application Patent event code: PA02011R01I Patent event date: 20030925 Comment text: Patent Application |
|
E902 | Notification of reason for refusal | ||
PE0902 | Notice of grounds for rejection |
Comment text: Notification of reason for refusal Patent event date: 20100616 Patent event code: PE09021S01D |
|
E701 | Decision to grant or registration of patent right | ||
PE0701 | Decision of registration |
Patent event code: PE07011S01D Comment text: Decision to Grant Registration Patent event date: 20101201 |
|
GRNT | Written decision to grant | ||
PR0701 | Registration of establishment |
Comment text: Registration of Establishment Patent event date: 20110118 Patent event code: PR07011E01D |
|
PR1002 | Payment of registration fee |
Payment date: 20110118 End annual number: 3 Start annual number: 1 |
|
PG1601 | Publication of registration | ||
FPAY | Annual fee payment |
Payment date: 20140120 Year of fee payment: 4 |
|
PR1001 | Payment of annual fee |
Payment date: 20140120 Start annual number: 4 End annual number: 4 |
|
FPAY | Annual fee payment |
Payment date: 20150114 Year of fee payment: 5 |
|
PR1001 | Payment of annual fee |
Payment date: 20150114 Start annual number: 5 End annual number: 5 |
|
FPAY | Annual fee payment |
Payment date: 20160118 Year of fee payment: 6 |
|
PR1001 | Payment of annual fee |
Payment date: 20160118 Start annual number: 6 End annual number: 6 |
|
LAPS | Lapse due to unpaid annual fee | ||
PC1903 | Unpaid annual fee |
Termination category: Default of registration fee Termination date: 20171029 |