KR100471465B1 - Preparation of dye for leather - Google Patents
Preparation of dye for leather Download PDFInfo
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- KR100471465B1 KR100471465B1 KR10-2002-0013997A KR20020013997A KR100471465B1 KR 100471465 B1 KR100471465 B1 KR 100471465B1 KR 20020013997 A KR20020013997 A KR 20020013997A KR 100471465 B1 KR100471465 B1 KR 100471465B1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0001—Post-treatment of organic pigments or dyes
- C09B67/0004—Coated particulate pigments or dyes
- C09B67/0008—Coated particulate pigments or dyes with organic coatings
- C09B67/0013—Coated particulate pigments or dyes with organic coatings with polymeric coatings
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
- Developing Agents For Electrophotography (AREA)
- Manufacturing Of Micro-Capsules (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
본 발명은 인체에 유해하지 않으면서도 침투성이 우수하며 피혁 염색시 고착력이 우수하고 균염성이 좋아 불량이 발생하지 않는 새로운 염료로 이산화 티탄, 실리카, 알루미나, 카본블랙 등의 무기입자에 고분자 입자을 그라프트하거나 마이크로 캡슐화하여 피혁, 토너 등으로 사용할 수 있는 염료를 제조하는 방법을 제공하는데 있다.The present invention is a new dye that is excellent in permeability without harmful to the human body and has good fixing ability when dyeing leather, and has good uniformity, and does not cause defects, thereby grafting polymer particles to inorganic particles such as titanium dioxide, silica, alumina, and carbon black. To provide a method for producing a dye that can be used as leather, toner, or the like by encapsulating or microencapsulating.
Description
염색은 의복이나 생활용품에 예로보터 시작되었고 염료는 19세기 후반까지 주로 천연 동식물류에서 추출하여 사용해왔지만 1856년 perkin이 합성염료를 최초로 제조한 이후 유기화학 및 석유제품의 기술발달과 더불어 염료제품기술은 눈부시게 발전해왔다. 현재에는 4,000가지 이상의 염료가 있으나 피혁염료로는 여러 가지 특수성 때문에 그중 극히 일부만 사용되고 있다. 특히 피혁을 염색하는 흑색 염료로서 씨아이 다이렉트 블랙 38 (C. I Direct Black 38) 염료를 많이 사용하였다. 그러나 염료는 중간체로 발암성 물질인 벤지딘을 사용하여 제조하기 때문에 이 염료로 염색된 가공품에 대하여 미국은 이미 수입 금지한 바 있으며, 최근 독일에서도 이들 염료를 MAK Ⅲ Al 그룹, 즉 발암성 염료로 분류하고 이 염료로 염색된 인체에 접촉되는 가공품에 대하여 1996년 4월 1일부터 수입 금지, 1996년 10월 1일 부터 유통 금지시키는 등, 그 규제가 점차 세계적으로 확산되는 추세에 있는 실정이다. 또한 다른 흑색 염료로서 미국특허 4,469,906에서 염료(MAK 그룹이 아님)가 언급된 바 있으나, 이는 염료로 사용하기에는 색상과 견뢰도가 떨어지고 또한 피혁 염색시 침투성이 부족하여 염색 불량을 일으키는 등 문제점을 안고 있다.Dyeing began as an example in clothing and household goods, and dyes have been mainly extracted from natural animals and plants until the late 19th century. However, since perkin first manufactured synthetic dyes in 1856, dyeing products, along with technical development of organic chemical and petroleum products, Technology has developed remarkably. Currently there are more than 4,000 dyes, but only a few of them are used as leather dyes due to their specificity. In particular, C. I Direct Black 38 dye was used as a black dye dyeing leather. However, because the dyes are manufactured using benzidine, a carcinogenic intermediate, the United States has already banned the processed products dyed with these dyes. Recently, in Germany, these dyes are classified as MAK III Al group, that is, carcinogenic dyes. The regulation is gradually spreading worldwide, such as banning imports from April 1, 1996, and banning distribution from October 1, 1996 for processed products that come into contact with the human body dyed with this dye. In addition, dyes (not the MAK group) have been mentioned in US Pat. No. 4,469,906 as other black dyes, which have problems such as poor color and color fastness and lack of permeability during leather dyeing, resulting in poor dyeing.
또한 무기입자 표면에 고분자를 캡슐화하는 방법은 여러가지 개발되어 있으나 무기입자 표면이 친수성이기 때문에 무기입자 표면에 소수성 고분자를 캡슐화하는 것은 매우 어렵다.In addition, various methods of encapsulating the polymer on the surface of the inorganic particle have been developed, but it is very difficult to encapsulate the hydrophobic polymer on the surface of the inorganic particle because the surface of the inorganic particle is hydrophilic.
본 발명은 이러한 종전 기술의 문제점을 해결하기 위한 것으로, 그 목적은 인체에 유해하지 않으면서도 침투성이 우수하며 피혁 염색시 고착력이 우수하고 균염성이 좋아 불량이 발생하지 않는 새로운 염료를 발명하였다.The present invention has been made to solve the problems of the prior art, the object of the invention was to invent a new dye that is not harmful to the human body and excellent in penetrability, excellent fixing ability and good uniformity when dyeing leather does not occur bad.
본발명은 이산화 티탄, 실리카, 알루미나, 카본블랙 등의 무기입자에 고분자 입자을 그라프트하거나 마이크로 캡슐화하여 피혁, 토너 등으로 사용할 수 있는 염료를 제조하는 방법을 제공하는데 있다.The present invention is to provide a method for producing a dye that can be used as a leather, a toner, or the like by grafting or microencapsulating polymer particles into inorganic particles such as titanium dioxide, silica, alumina, carbon black, and the like.
본 발명은 무기입자인 이산화 티탄, 실리카, 알루미나, 카본블랙 등을 분산제가 용해된 증류수에 분산시키고 (메타)아크릴산, (메타)아크릴산염, (메타)아크릴아마이드 등의 친수성 모노머를 가하고 상기의 용액에 비닐아세테이트, 메틸 (메타)메타 아크릴레이트 등의 소수성 모노머를 가하여 공중합시킴으로써 고분자 물질이 캡슐화한 염료의 제조 방법에 관한 것이다.The present invention disperses inorganic particles titanium dioxide, silica, alumina, carbon black and the like in distilled water in which a dispersant is dissolved, and adds hydrophilic monomers such as (meth) acrylic acid, (meth) acrylate, and (meth) acrylamide to the solution described above. The present invention relates to a method for producing a dye encapsulated in a polymer material by adding and copolymerizing hydrophobic monomers such as vinyl acetate and methyl (meth) methacrylate to the copolymer.
본 발명에 사용한 무기입자는 이산화티탄, 실리카, 알루미나, 카본블랙 등이며 흰색 염료의 제조에는 이산화 티탄, 검은색 염료에는 카본 블랙을 사용하는 것이 바람직하다.The inorganic particles used in the present invention are titanium dioxide, silica, alumina, carbon black and the like, and titanium dioxide is preferably used for producing white dyes and carbon black is used for black dyes.
본발명에 사용한 친수성 모노머는 (메타)아크릴산, (메타)아크릴산염, (메타)아크릴아마이드, 히드록시에틸(메타)아크릴레이트, 무수말레인산, 말레인산, 에틸렌글리콜 (메타) 아크릴레이트 등을 사용할 수 있으며 특히 (메타)아크릴산, (메타)아크릴산염, 무수말레인산, 말레인산을 사용하는 것이 바람직하다.As the hydrophilic monomer used in the present invention, (meth) acrylic acid, (meth) acrylate, (meth) acrylamide, hydroxyethyl (meth) acrylate, maleic anhydride, maleic acid, ethylene glycol (meth) acrylate, and the like can be used. It is preferable to use (meth) acrylic acid, (meth) acrylic acid salt, maleic anhydride, and maleic acid especially.
본 발명에서 사용한 소수성 모노머로는 아크릴로니트릴, 메틸(메타) 아크릴레이트, 부틸(메타)아크릴레이트, 이소부틸(메타)아크릴레이트, 프로필(메타) 아크릴레이트, 헥실(메타)아크릴레이트, (메틸)스티렌, 비닐아세테이트 등을 사용할 수 있으며 특히 부틸(메타)아크릴레이트, 이소부틸(메타)아크릴레이트, 비닐아세테이트 등의 유리전이 온도가 낮은 모노머를 사용하는 것이 바람직하다.Hydrophobic monomers used in the present invention include acrylonitrile, methyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, propyl (meth) acrylate, hexyl (meth) acrylate, (methyl Styrene, vinyl acetate, and the like, and it is particularly preferable to use monomers having a low glass transition temperature such as butyl (meth) acrylate, isobutyl (meth) acrylate, and vinyl acetate.
또한 본 발명에서는 가교제를 사용할 수 있으며 가교제로는 메틸렌비스 아크릴아마이드, 에틸렌글리콜디(메타)아크릴레이트, 디비닐벤젠 등을 사용한다.In the present invention, a crosslinking agent may be used, and methylenebis acrylamide, ethylene glycol di (meth) acrylate, divinylbenzene, and the like may be used as the crosslinking agent.
본 발명에 사용한 분산제로는 폴리비닐피롤리돈, 폴리비닐알콜, CMC, 이소프로필 셀룰로오스, 알긴산소다 등을 사용할 수 있으며 분산제는 0.5 내지 0.5%를 첨가한다. 또한 유화제를 함께 사용할 수 있다.As the dispersant used in the present invention, polyvinylpyrrolidone, polyvinyl alcohol, CMC, isopropyl cellulose, sodium alginate and the like can be used, and the dispersant is added 0.5 to 0.5%. Emulsifiers can also be used together.
유화제로는 HLB 값에 따라 ESPR-25(polyglycerine polylinoleate, HLB=0.5), ES-7(glycerin monostearate, HLB=3.8∼4.3), SPAN-60(sorbitan stearate, HLB=6.8∼8.6), SE-11(sucrose fatty acid ester, HLB=11), MP-8, TW-80, TW-20(sorbitanlaurate+ethylene oxide, HLB=16)을 사용하는 것이 바람직하다. 이들 유화제는 단독으로 사용될 수도 있고, 2종 이상의혼합물로 사용하는 것도 가능하다. 유화제는 용액 총량에 대하여 1% 내지 8% 첨가한다.Emulsifiers include ESPR-25 (polyglycerine polylinoleate, HLB = 0.5), ES-7 (glycerin monostearate, HLB = 3.8-4.3), SPAN-60 (sorbitan stearate, HLB = 6.8-8.6), SE-11 (sucrose fatty acid ester, HLB = 11), MP-8, TW-80, TW-20 (sorbitanlaurate + ethylene oxide, HLB = 16) is preferably used. These emulsifiers may be used alone or in combination of two or more thereof. The emulsifier is added in an amount of 1% to 8% based on the total amount of the solution.
본 발명의 반응에 사용한 용매는 증류수, 에탄올, 메탄올, 프로판올 등 알콜을 사용할 수 있으며 일정한 비율로 혼합하여 사용할 수 있다.As the solvent used in the reaction of the present invention, alcohols such as distilled water, ethanol, methanol, and propanol may be used, and may be mixed and used at a constant ratio.
이하, 실시예에 의해 더욱 상세히 설명하면 다음과 같으며, 본 발명은 이에 의해 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail as follows, but the present invention is not limited thereto.
실시예 1Example 1
교반기, 온도계 및 감압 증류장치가 설치된 30L 반응기에 폴리피롤리돈 1% 수용액 10kg에 평균입경이 0.3㎛인 카본블랙 7kg을 투입하고 아크릴산 0.5kg을 투입하여 슬러리를 만든 후, 상기의 슬러리에 비닐아세테이트 2.5kg을 투입하였다. 그런 다음 개시제로 과항산칼륨 30g을 가하여 70℃에서 10시간 반응하여 고분자가 캡슐화된 블랙 염료를 제조했다. 이 때 생성된 염료 입자 크기는 0.5㎛이었다.Into a 30L reactor equipped with a stirrer, a thermometer and a vacuum distillation apparatus, 7 kg of carbon black having an average particle diameter of 0.3 μm was added to 10 kg of polypyrrolidone 1% aqueous solution, 0.5 kg of acrylic acid was added to make a slurry, and 2.5 kg of vinyl acetate was added to the slurry. Was added. Then, 30 g of potassium peroxide was added as an initiator and reacted at 70 ° C. for 10 hours to prepare a black dye in which the polymer was encapsulated. The dye particle size produced at this time was 0.5 micrometer.
실시예 2Example 2
0.2㎛인 이산화 티탄을 사용한 것을 제외하고는 실시예 1과 동이하게 실시하였다. 이 때 생성된 염료 입자 크기는 0.45㎛이었다. It carried out similarly to Example 1 except having used the titanium dioxide which is 0.2 micrometer. The dye particle size produced at this time was 0.45 탆.
실시예 3Example 3
친수성 모노머로 무수 말레인산을 사용한 것을 사용한 것을 제외하고는 실시예 1과 동일하게 실시하였다. 이 때 생성된 염료 입자 크기는 0.45㎛이었다.It carried out similarly to Example 1 except having used maleic anhydride as a hydrophilic monomer. The dye particle size produced at this time was 0.45 탆.
실시예 4Example 4
친수성 모노머로 무수 말레인산을 사용하고 무기입자로는 0.2㎛인 이산화 티탄을 사용한 것을 사용한 것을 제외하고는 실시예 1과 동일하게 실시하였다. 이 때 생성된 염료 입자 크기는 0.4㎛이었다.The same procedure as in Example 1 was carried out except that maleic anhydride was used as the hydrophilic monomer and titanium dioxide having 0.2 μm as the inorganic particles. The dye particle size produced at this time was 0.4 μm.
무기입자를 기초로 무기입자표면을 개질한 후 고분자 물질을 그라프트하거나 마이크로 캡슐화 할 경우 인체에 무해한 염료로 가죽 등에의 침투성, 고착성, 염색성이 우수하며 수분산 안정성이 우수하여 잉크제 프린터용 잉크 등 타 분야에 응용이 가능하리라 기대한다. When modifying the surface of inorganic particles based on inorganic particles and grafting or microencapsulating a polymer material, it is a dye that is harmless to the human body. It is excellent in permeability, adhesion, dyeing property of leather, etc. It is expected to be applicable to other fields.
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KR19980024759A (en) * | 1996-09-20 | 1998-07-06 | 외국법인 | How to treat leather with Zaning Zero |
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KR20030016604A (en) * | 2001-08-21 | 2003-03-03 | 대성켐텍 주식회사 | Dye Additive Composition for Improving Dyeability of Polyurethane Fiber and Synthetic Leather and Method of Preparing the Same |
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JPS5547139A (en) * | 1978-09-30 | 1980-04-03 | Mitsubishi Paper Mills Ltd | Improved small capsule |
JPS5658536A (en) * | 1979-10-08 | 1981-05-21 | Basf Ag | Manufacture of microocapsule* microocapsule obtained from said method and method using said capsule for pressure sensitive recording system |
KR850001019A (en) * | 1983-07-28 | 1985-03-14 | 오꾸 미쓰오 | Manufacturing method of microcapsules |
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