KR100316465B1 - EPC beam sensor apparatus - Google Patents
EPC beam sensor apparatus Download PDFInfo
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- KR100316465B1 KR100316465B1 KR1019990047776A KR19990047776A KR100316465B1 KR 100316465 B1 KR100316465 B1 KR 100316465B1 KR 1019990047776 A KR1019990047776 A KR 1019990047776A KR 19990047776 A KR19990047776 A KR 19990047776A KR 100316465 B1 KR100316465 B1 KR 100316465B1
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- 230000001678 irradiating effect Effects 0.000 claims abstract description 3
- 239000004744 fabric Substances 0.000 description 23
- 230000003321 amplification Effects 0.000 description 3
- 238000003199 nucleic acid amplification method Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/028—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness by measuring lateral position of a boundary of the object
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/19—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
본 발명은 적외선 센서의 반사량에 따라 구동부의 이동위치를 복수 단계로 결정하고 이에 따른 각각의 제어신호를 출력하여 원단의 끝단을 정밀하게 제어함으로써 헌팅현상 등을 방지하는 EPC 빔 센서 장치에 관한 것이다. 본 발명은 원단의 끝선을 감지하기 위하여 렌즈부를 거쳐 소정 범위에 적외선을 조사하는 적외선 출력부; 상기 원단으로부터 반사되는 적외선 반사량을 측정하는 적외선 입력부; 상기 적외선 입·출력부의 동작상태를 표시하는 표시부; 상기 적외선 입력부를 통하여 입력된 신호를 증폭하는 신호 증폭부; 상기 신호 증폭부로부터 증폭된 신호를 입력받아 적외선 반사량에 따라 구동부의 이동위치를 복수 단계로 결정하고 이에 따른 각각의 제어신호를 설정하는 제어부; 및 상기 제어부의 제어신호에 의한 구동신호를 출력하는 신호 출력부를 포함한다.The present invention relates to an EPC beam sensor device that prevents hunting by determining the moving position of the driving unit in a plurality of stages according to the reflection amount of the infrared sensor and outputting respective control signals to precisely control the end of the far end. The present invention includes an infrared output unit for irradiating infrared rays to a predetermined range through the lens unit in order to detect the end line of the far end; An infrared input unit measuring an amount of infrared reflection reflected from the far end; A display unit which displays an operation state of the infrared input / output unit; A signal amplifier for amplifying a signal input through the infrared input unit; A control unit configured to receive the amplified signal from the signal amplifying unit and determine a moving position of the driving unit in a plurality of steps according to the amount of infrared reflection, and to set respective control signals accordingly; And a signal output unit configured to output a driving signal according to the control signal of the controller.
Description
본 발명은 빔 센서 장치에 관한 것으로, 더욱 상세하게는 EPC(Edge Position Control) 빔 센서를 이용하여 원단 끝선을 감지하여 이 원단이 일정한 위치에 감기도록 유도하는 EPC 빔 센서 장치에 관한 것이다.The present invention relates to a beam sensor device, and more particularly, to an EPC beam sensor device for detecting the distal end line by using an edge position control (EPC) beam sensor to induce the distal end to be wound at a predetermined position.
일반적으로 빔 센서 장치는 포장기계, 인쇄기계 및 원단을 감는 기계 등에 광범위하게 쓰이는 것으로, 주로 원단의 좌우 끝선을 감지하여 원단을 감거나 풀 때 이 원단이 일정한 위치에 감기도록 유도하는 장치이다.In general, the beam sensor device is widely used in packaging machines, printing machines and fabric winding machines, and mainly detects left and right end lines of fabrics to induce the fabrics to be wound at a certain position when the fabric is wound or unwound.
이와 같은 종래의 빔 센서 장치는 원단의 끝선을 감지하여 원단의 유무만을 판단하고 그 결과를 '0'과 '1'값으로 출력하기 때문에, 원단을 감거나 풀 때 원단이 좌우로 흔들리게 되는 헌팅현상이 발생하고, 이에 따라 원단의 가장자리 라인 변동에 대해 신속하고 정확하게 대처하지 못하므로 원단에 주름이 생기거나 잘못 절단되는 등의 문제점이 있었다.Such a conventional beam sensor device detects the end of the fabric and judges only the presence or absence of the fabric, and outputs the result as '0' and '1', so that the fabric swings from side to side when winding or unwinding the fabric. The phenomenon occurs, and thus there is a problem such as wrinkles or incorrect cutting of the fabric because it can not quickly and accurately cope with the fluctuation of the edge line of the fabric.
따라서, 본 발명은 상기와 같은 종래의 문제점을 해결하기 위하여 안출한 것으로 그 목적은, 적외선 센서의 반사량에 따라 구동부의 이동위치를 복수 단계로 결정하고 이에 따른 각각의 제어신호를 출력하여 원단의 끝단을 정밀하게 제어함으로써 헌팅현상 등을 방지하는 EPC 빔 센서 장치를 제공함에 있다.Accordingly, the present invention has been made to solve the above-mentioned conventional problems, the object of which is to determine the moving position of the driving unit in a plurality of stages according to the amount of reflection of the infrared sensor and output the respective control signals according to the end of the far end The present invention provides an EPC beam sensor device that prevents hunting phenomenon by precisely controlling the temperature.
도 1은 본 발명에 따른 EPC 빔 센서 장치의 제어 블록도이다.1 is a control block diagram of an EPC beam sensor device according to the present invention.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
10 : 렌즈부 20 : 적외선 출력부10 lens portion 20 infrared output portion
30 : 적외선 입력부 40 : 표시부30: infrared input unit 40: display unit
50 : 신호 증폭부 60 : 제어부50: signal amplification unit 60: control unit
70 : 신호 출력부 80 : 구동부70: signal output unit 80: driver
이와 같은 목적을 달성하기 위한 본 발명에 따른 EPC 빔 센서 장치의 특징은, 원단의 끝선을 감지하기 위하여 렌즈부를 거쳐 소정 범위에 적외선을 조사하는 적외선 출력부; 상기 원단으로부터 반사되는 적외선 반사량을 측정하는 적외선 입력부; 상기 적외선 입·출력부의 동작상태를 표시하는 표시부; 상기 적외선 입력부를 통하여 입력된 신호를 증폭하는 신호 증폭부; 상기 신호 증폭부로부터 증폭된 신호를 입력받아 적외선 반사량에 따라 구동부의 이동위치를 복수 단계로 결정하고 이에 따른 각각의 제어신호를 설정하는 제어부; 및 상기 제어부의 제어신호에 의한 구동신호를 출력하는 신호 출력부를 포함한다.Features of the EPC beam sensor device according to the present invention for achieving the above object, the infrared output unit for irradiating infrared rays to a predetermined range through the lens unit in order to detect the end line of the far end; An infrared input unit measuring an amount of infrared reflection reflected from the far end; A display unit which displays an operation state of the infrared input / output unit; A signal amplifier for amplifying a signal input through the infrared input unit; A control unit configured to receive the amplified signal from the signal amplifying unit and determine a moving position of the driving unit in a plurality of steps according to the amount of infrared reflection, and to set respective control signals accordingly; And a signal output unit configured to output a driving signal according to the control signal of the controller.
이하, 본 발명에 따른 EPC 빔 센서 장치의 바람직한 실시예를 첨부한 도면을 참조하여 상세히 설명한다.Hereinafter, with reference to the accompanying drawings a preferred embodiment of the EPC beam sensor device according to the present invention will be described in detail.
도 1은 본 발명에 따른 EPC 빔 센서 장치의 제어 블록도이다. 도시된 바와 같이, 적외선 출력부(20)는 원단(90)의 끝선을 감지하기 위하여 렌즈부(10)를 거쳐 소정 범위에 적외선을 조사하고, 적외선 입력부(30)는 상기 원단(90)으로부터 반사되는 적외선 반사량을 측정한다. 또한, 표시부(40)는 상기 적외선 입·출력부(20)(30)의 동작상태를 표시한다.1 is a control block diagram of an EPC beam sensor device according to the present invention. As shown, the infrared output unit 20 irradiates infrared rays to a predetermined range through the lens unit 10 to detect the end line of the far end 90, the infrared input unit 30 is reflected from the far end 90 Infrared reflectance is measured. In addition, the display unit 40 displays the operating states of the infrared input / output units 20 and 30.
신호 증폭부(50)는 상기 적외선 입력부(20)를 통하여 입력된 신호를 증폭하고, 제어부(60)는 상기 신호 증폭부(50)로부터 증폭된 신호를 입력받아 적외선 반사량에 따라 구동부(80)의 이동위치를 복수 단계로 결정하고 이에 따른 각각의 제어신호를 설정한다. 또한, 신호 출력부(70)는 상기 제어부(60)의 제어신호에 의한 구동신호를 출력한다.The signal amplification unit 50 amplifies the signal input through the infrared input unit 20, and the control unit 60 receives the amplified signal from the signal amplification unit 50 and according to the amount of infrared reflection of the driving unit 80 The movement position is determined in plural steps and the respective control signals are set accordingly. In addition, the signal output unit 70 outputs a driving signal according to the control signal of the control unit 60.
아울러, 본 발명에서 사용되는 적외선 센서로 출력부(20)에는 고휘도 LD 또는 LED, 입력부(30)에는 CdS와 같은 고감도 검출소자를 사용하는 것이 바람직하다.In addition, it is preferable to use a high-sensitivity detection element such as high brightness LD or LED for the output unit 20 and CdS for the input unit 30 as the infrared sensor used in the present invention.
이와 같이 구성된 본 발명의 작용을 더욱 상세히 설명하면 다음과 같다.Referring to the operation of the present invention configured in this way in more detail as follows.
본 발명은 예를 들어 롤러에 불균등하게 감겨있는 원단(90)을 다음공정(인쇄기, 라미네이팅, 슬리터등)으로 이송하고자할 때 적외선 센서(20)(30)를 희망위치 즉, 원단(90)의 좌우측 끝단에 고정 설치해 놓고, 항상 원단(90)의 끝부분(EDGE)이 일정한 위치에 오도록 구동부(80)를 제어하여 롤러를 좌,우 이송제어하기 위하여 사용된다.The present invention, for example, to transfer the fabric 90 unevenly wound on the roller to the next process (printer, laminating, slitter, etc.) to move the infrared sensor 20, 30 to the desired position, that is, the fabric 90 It is fixedly installed at the left and right ends of the end, and is used to control the roller left and right by controlling the drive unit 80 so that the end portion EDGE of the fabric 90 is always at a predetermined position.
즉, 원단(90)을 풀거나 감을 때 적외선 출력부(20)는 원단(90)의 끝선을 감지하기 위하여 렌즈부(10)를 거쳐 소정 범위에 적외선을 조사하고, 이 원단(90)이 일측으로 치우친 상태로 풀리면, 적외선 입력부(30)로 반사되는 적외선 반사량은 원단이 차지하는 면적에 따라 변화된다.That is, when unwinding or winding the far end 90, the infrared output unit 20 irradiates infrared rays to a predetermined range through the lens unit 10 to detect the end line of the far end 90, and the far end 90 is one side. When it is released in a biased state, the amount of infrared reflection reflected by the infrared input unit 30 changes according to the area occupied by the far-end.
따라서, 신호 증폭부(50)는 상기 적외선 입력부(20)를 통하여 입력된 신호를 증폭하고, 제어부(60)는 상기 신호 증폭부(50)로부터 증폭된 신호를 입력받아 적외선 반사량에 따라 구동부(80)의 이동위치를 복수 단계로 결정하고 이에 따른 각각의 제어신호를 설정한다.Accordingly, the signal amplifier 50 amplifies the signal input through the infrared input unit 20, and the controller 60 receives the amplified signal from the signal amplifier 50 and drives the driver 80 according to the amount of infrared reflection. ) Is determined in a plurality of stages, and each control signal is set accordingly.
여기서, 종래에는 원단(90)의 끝선을 감지하여 원단(90)의 유무만을 판단하고 그 결과를 '0'과 '1'값으로 출력하기 때문에, 원단(90)을 감거나 풀 때 원단(90)이 좌우로 흔들리게 되는 헌팅현상이 발생하였으나, 본 발명에서는 반사량에 따라 적외선이 조사되는 범위의 50%를 원단(90)이 차지할 경우가 정확한 기준위치가 되며, 이로부터 원단의 면적이 증가하거나 감소하게 되면 원단이 좌측 또는 우측으로 치우친 것으로 판단하게 된다.Here, in the related art, only the presence or absence of the fabric 90 is detected by detecting the end line of the fabric 90, and the result is output as '0' and '1', so when the fabric 90 is wound or unwound, the fabric 90 ), But the hunting phenomenon occurred to the left and right, but in the present invention, when the fabric 90 occupies 50% of the range of infrared irradiation according to the amount of reflection, the exact reference position, from which the area of the fabric increases or If it decreases, it is determined that the fabric is biased left or right.
아울러 그 비율에 따라 치우침 정도를 정밀하게 검출할 수 있다. 따라서, 제어부(60)는 상기와 같은 적외선 반사량에 따라 구동부(8)의 이동위치를 복수 단계로 결정하고 이에 따른 각각의 제어신호를 설정하는 것이다.In addition, according to the ratio, the degree of bias can be detected precisely. Therefore, the control unit 60 determines the moving position of the driving unit 8 in a plurality of steps according to the infrared reflection amount as described above, and sets the respective control signals accordingly.
이후, 신호 출력부(70)는 상기 제어부(60)의 제어신호에 의한 구동신호를 출력한다. 이에 따라 롤러가 좌우측으로 보다 정밀하게 이동되어 일측으로 치우쳐 있던 원단(90)이 정위치된 상태에서 정확하게 풀릴 수 있게 되는 것이다.Thereafter, the signal output unit 70 outputs a driving signal according to the control signal of the controller 60. Accordingly, the roller is moved more precisely to the left and right sides, so that the original fabric 90, which is biased to one side, can be accurately released in a fixed position.
이상 설명한 바와 같이 본 발명에 따른 EPC 빔 센서 장치에 의하면, 적외선 센서의 반사량에 따라 구동부의 이동위치를 복수 단계로 결정하고 이에 따른 각각의 제어신호를 출력하여 원단의 끝단을 더욱 정밀하게 제어함으로써 헌팅현상 등을 방지하고, 투명 원단의 감지와 여러색으로 인쇄되거나 반사량이 많은 원단에도 용이하게 대처하게 되는 효과가 있다.As described above, according to the EPC beam sensor device according to the present invention, the moving position of the driving unit is determined in a plurality of stages according to the reflection amount of the infrared sensor, and the respective control signals are outputted accordingly, so as to precisely control the end of the far end. It is effective to prevent the phenomenon and to easily cope with the detection of the transparent fabric and printed in multiple colors or the fabric with a large amount of reflection.
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KR200168408Y1 (en) * | 1997-04-15 | 2000-03-02 | 김중권 | Control device of cloth |
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1999
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US4680806A (en) * | 1984-12-04 | 1987-07-14 | Koenig & Bauer Aktiengesellschaft | Edge location measuring head |
JPS61231403A (en) * | 1985-04-06 | 1986-10-15 | Nireko:Kk | Apparatus for detecting position of edge part of steel plate strip running through furnace |
JPH04295703A (en) * | 1991-03-25 | 1992-10-20 | Fuji Photo Film Co Ltd | Method for detecting position of side edge part of applied film |
KR200168408Y1 (en) * | 1997-04-15 | 2000-03-02 | 김중권 | Control device of cloth |
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