JPS6371152A - Filling composition - Google Patents
Filling compositionInfo
- Publication number
- JPS6371152A JPS6371152A JP61218636A JP21863686A JPS6371152A JP S6371152 A JPS6371152 A JP S6371152A JP 61218636 A JP61218636 A JP 61218636A JP 21863686 A JP21863686 A JP 21863686A JP S6371152 A JPS6371152 A JP S6371152A
- Authority
- JP
- Japan
- Prior art keywords
- meat
- filling composition
- plasticity
- weight
- fats
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 77
- 239000003925 fat Substances 0.000 claims abstract description 60
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 46
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 239000003921 oil Substances 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 32
- 239000004033 plastic Substances 0.000 claims abstract description 24
- 239000000126 substance Substances 0.000 claims abstract description 24
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 235000013599 spices Nutrition 0.000 claims abstract description 12
- 235000011194 food seasoning agent Nutrition 0.000 claims abstract description 11
- 239000007787 solid Substances 0.000 claims description 22
- 229920002472 Starch Polymers 0.000 claims description 16
- 235000019698 starch Nutrition 0.000 claims description 16
- 239000008107 starch Substances 0.000 claims description 16
- 239000012530 fluid Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 abstract description 7
- 244000061456 Solanum tuberosum Species 0.000 abstract description 5
- 235000002595 Solanum tuberosum Nutrition 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 235000019640 taste Nutrition 0.000 abstract description 5
- 235000002568 Capsicum frutescens Nutrition 0.000 abstract description 3
- 235000002566 Capsicum Nutrition 0.000 abstract description 2
- 239000006002 Pepper Substances 0.000 abstract description 2
- 235000016761 Piper aduncum Nutrition 0.000 abstract description 2
- 235000017804 Piper guineense Nutrition 0.000 abstract description 2
- 235000008184 Piper nigrum Nutrition 0.000 abstract description 2
- 235000008960 ketchup Nutrition 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- 239000011343 solid material Substances 0.000 abstract 2
- 244000203593 Piper nigrum Species 0.000 abstract 1
- 235000019197 fats Nutrition 0.000 description 49
- 235000018102 proteins Nutrition 0.000 description 41
- 235000019198 oils Nutrition 0.000 description 32
- 235000008429 bread Nutrition 0.000 description 25
- 239000000796 flavoring agent Substances 0.000 description 22
- 235000019634 flavors Nutrition 0.000 description 22
- 235000013372 meat Nutrition 0.000 description 15
- 235000014593 oils and fats Nutrition 0.000 description 14
- 238000003860 storage Methods 0.000 description 13
- 230000002378 acidificating effect Effects 0.000 description 9
- 235000013305 food Nutrition 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 6
- -1 sucrose fatty acid esters Chemical class 0.000 description 6
- 108010082495 Dietary Plant Proteins Proteins 0.000 description 5
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 5
- 240000003768 Solanum lycopersicum Species 0.000 description 5
- 235000010724 Wisteria floribunda Nutrition 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- 230000001954 sterilising effect Effects 0.000 description 5
- 238000004659 sterilization and disinfection Methods 0.000 description 5
- 235000013339 cereals Nutrition 0.000 description 4
- 241000251468 Actinopterygii Species 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 3
- 240000007594 Oryza sativa Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 108010073771 Soybean Proteins Proteins 0.000 description 3
- 241000209140 Triticum Species 0.000 description 3
- 235000021307 Triticum Nutrition 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000008157 edible vegetable oil Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 235000013336 milk Nutrition 0.000 description 3
- 239000008267 milk Substances 0.000 description 3
- 210000004080 milk Anatomy 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 235000019710 soybean protein Nutrition 0.000 description 3
- 235000015113 tomato pastes and purées Nutrition 0.000 description 3
- 241001133760 Acoelorraphe Species 0.000 description 2
- 244000291564 Allium cepa Species 0.000 description 2
- 235000002732 Allium cepa var. cepa Nutrition 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 102000034240 fibrous proteins Human genes 0.000 description 2
- 108091005899 fibrous proteins Proteins 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 239000008268 mayonnaise Substances 0.000 description 2
- 235000010746 mayonnaise Nutrition 0.000 description 2
- 239000003002 pH adjusting agent Substances 0.000 description 2
- 244000144977 poultry Species 0.000 description 2
- 235000013594 poultry meat Nutrition 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 230000001953 sensory effect Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 239000000341 volatile oil Substances 0.000 description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- 241000283690 Bos taurus Species 0.000 description 1
- 240000002791 Brassica napus Species 0.000 description 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 1
- 235000004936 Bromus mango Nutrition 0.000 description 1
- 240000004160 Capsicum annuum Species 0.000 description 1
- 235000008534 Capsicum annuum var annuum Nutrition 0.000 description 1
- 235000002283 Capsicum annuum var aviculare Nutrition 0.000 description 1
- 235000013303 Capsicum annuum var. frutescens Nutrition 0.000 description 1
- 235000002284 Capsicum baccatum var baccatum Nutrition 0.000 description 1
- 244000020518 Carthamus tinctorius Species 0.000 description 1
- 235000003255 Carthamus tinctorius Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 244000000626 Daucus carota Species 0.000 description 1
- 235000002767 Daucus carota Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 241000173371 Garcinia indica Species 0.000 description 1
- 108010068370 Glutens Proteins 0.000 description 1
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000020551 Helianthus annuus Species 0.000 description 1
- 235000003222 Helianthus annuus Nutrition 0.000 description 1
- 240000007228 Mangifera indica Species 0.000 description 1
- 235000014826 Mangifera indica Nutrition 0.000 description 1
- 240000007817 Olea europaea Species 0.000 description 1
- 240000003889 Piper guineense Species 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 235000009184 Spondias indica Nutrition 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 241000282887 Suidae Species 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 244000299461 Theobroma cacao Species 0.000 description 1
- 235000005764 Theobroma cacao ssp. cacao Nutrition 0.000 description 1
- 235000005767 Theobroma cacao ssp. sphaerocarpum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 235000021120 animal protein Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 235000012813 breadcrumbs Nutrition 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 235000001046 cacaotero Nutrition 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000013330 chicken meat Nutrition 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 229940099112 cornstarch Drugs 0.000 description 1
- 235000014048 cultured milk product Nutrition 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 235000021312 gluten Nutrition 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 235000020993 ground meat Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 235000008216 herbs Nutrition 0.000 description 1
- 239000000787 lecithin Substances 0.000 description 1
- 235000010445 lecithin Nutrition 0.000 description 1
- 229940067606 lecithin Drugs 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 235000013310 margarine Nutrition 0.000 description 1
- 239000003264 margarine Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000007523 nucleic acids Chemical class 0.000 description 1
- 108020004707 nucleic acids Proteins 0.000 description 1
- 102000039446 nucleic acids Human genes 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 150000003904 phospholipids Chemical class 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 230000005068 transpiration Effects 0.000 description 1
- 238000009461 vacuum packaging Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
Landscapes
- Seeds, Soups, And Other Foods (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、2軸エクストルーダーを用いて得られる繊維
状構造に優れる肉様蛋白素材を用いた保存性に優れる可
塑性フィリング組成物に関する。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a plastic filling composition with excellent preservability using a meat-like protein material with excellent fibrous structure obtained using a twin-screw extruder.
(従来技術)
従来からパン等に肉調理品をサンドしたミートパイ的な
ものが知られている。しかし、肉は高価であるばかりで
なく、パン生地に先議して焼成すると硬(なったり、も
ろくなったりする等の欠点を有する。特に酸性下にあっ
て、その傾向は著しい。又、嗜好の多様化から肉特有の
しつこい味よりあっさりした味を好む傾向が増大しつつ
ある。(Prior Art) Meat pie-like products in which cooked meat is sandwiched between bread and the like have been known for some time. However, meat is not only expensive, but also has drawbacks such as becoming hard and brittle when baked in advance of bread dough.This tendency is particularly noticeable in acidic environments.Also, meat has a variety of tastes. As a result, there is an increasing tendency to prefer the bland taste of meat over the strong taste characteristic of meat.
又、健康面から動物性向より植物性肉様蛋白を好む傾向
も増加しつつある。Additionally, there is an increasing tendency to prefer plant-based meat-like proteins over animal-based proteins from a health perspective.
一方、限り無く肉に近い肉様食品の研究開発が試みられ
てきた。蛋白繊維を紡糸し、束ねた紡糸型の繊維状蛋白
からエクストルーダー等を用いた膨化型の組織状蛋白、
蛋白スラリーを加圧加熱背圧下にオリフィス等から吐出
する湿式型の繊維状蛋白等が試みられてきた。しかし、
いずれも用途によっては肉に近似した食感を呈するとは
いえ未だ肉には遠いものである。かかる状況のなかで近
年農林水産省を中心とした先端技術の一つとして2軸エ
クストルーダーを用いた肉様食品の研究が開始され、相
次いで各企業の研究が続けられている。種々の研究の過
程において、2軸エクストルーダーによる肉様蛋白が、
従来の車軸エクストルーダーによる肉様蛋白に比べ繊維
状構造に優れ内的組織に近いものが得られることが知ら
れるようになってきた。例えば、日経新聞朝刊1985
年1月5日付けには2軸エクストルーダーの有用性が報
道され、Therm Process Qual Fo
ods 33−431984には1軸及び2軸押出機(
エクストルーダー)の操作特性の比較研究が報告され、
特開昭60−30645、同60−199350 、同
60−221041等には原料配合、運転条件等の調装
によりさまざまな程度の繊維状構造に優れる蛋白素材が
得られることが開示されている。しかし、これら2軸エ
クストルーダーによる繊維状構造に優れる蛋白素材の利
用法の開発は遅れている。On the other hand, attempts have been made to research and develop meat-like foods that are as close as possible to meat. Spun fibrous protein made by spinning protein fibers and bundling them into a swollen textured protein using an extruder, etc.
Wet-type fibrous proteins, etc., in which protein slurry is discharged from an orifice under pressure, heating, and back pressure, have been attempted. but,
Depending on the use, both have a texture similar to that of meat, but they are still far from meat. Under these circumstances, research into meat-like foods using twin-screw extruders has recently begun as a cutting-edge technology led by the Ministry of Agriculture, Forestry and Fisheries, and research is being continued by various companies one after another. In the process of various researches, meat-like proteins produced using a twin-screw extruder,
It has become known that meat-like proteins obtained using conventional axle extruders have a superior fibrous structure and are closer to internal tissues. For example, Nikkei Shimbun morning edition 1985
On January 5th, the usefulness of the two-axis extruder was reported, and the Therm Process Qual Fo
ods 33-431984 includes single screw and twin screw extruders (
A comparative study of the operating characteristics of extruders) was reported,
JP-A-60-30645, JP-A No. 60-199350, JP-A No. 60-221041, etc. disclose that protein materials having various degrees of excellent fibrous structure can be obtained by adjusting the raw material composition, operating conditions, etc. However, the development of methods for utilizing protein materials with excellent fibrous structures using these two-screw extruders has been delayed.
(解決しようとする問題点)
本発明者等は、前記実情に鑑がみ、■パン生地等にフィ
リングし、焼成等の加熱処理をしても硬くなったり、も
ろくなったすせず、■パン生地等に(好ましくは機械的
に)充填できる程度の可塑性と粘性を有し、■焼成して
得たパン等が常温保存性に優れ、■食したとき、肉様の
食感と風味に優れるフィリング組成物を目的とした。(Problems to be Solved) In view of the above-mentioned circumstances, the inventors of the present invention have discovered that: ■ Susuzu, which becomes hard or brittle even after being filled with bread dough and subjected to heat treatment such as baking, ■ Bread dough A filling that has enough plasticity and viscosity to be filled (preferably mechanically) into foods such as bread, etc., which has excellent shelf life at room temperature when baked, and which has an excellent meat-like texture and flavor when eaten. Aimed at compositions.
(問題を解決する為の手段)
本発明者等は前記目的を達成すべく鋭意研究するなかで
、蛋白原料及び水を2軸エクストルーダーを用いて加圧
・加熱下に押し出して得られる繊維状構造に優れた肉様
蛋白素材(湯戻し等して油脂類を含有させたものが好ま
しい)、常温可塑性油脂類(特に常温可塑性○/W型乳
化脂)及び澱粉質原料と組合せて用い、可塑性を保持す
るに足るできるだけ少ない水分に調整し、pi+を風味
を損なわない程度に低く調整して、肉様の食感と風味に
優れる目的とするフィリング組成物が得られる知見を得
て本発明を完成するに到った。即ち、本発明は蛋白原料
及び水を2軸エクストルーダーを用いて加圧・加熱下に
押し出して得られる繊維状構造に優れた肉様蛋白素材5
〜26重量%(乾燥固形物換算)、油脂類7〜40重量
%(油分換算)、澱粉物質0.5〜10重量%、香辛料
及び調味物質0.3〜20重量%(乾燥固形物換算)及
び水40〜65重量%(水分換算)からなり、pH4,
5〜6、且つ可塑性を有するフィリング組成物である。(Means for Solving the Problem) In the course of intensive research to achieve the above-mentioned object, the present inventors discovered that a fibrous material obtained by extruding a protein raw material and water under pressure and heat using a twin-screw extruder. Used in combination with meat-like protein materials with excellent structure (preferably those containing oils and fats by reconstitution in hot water, etc.), room-temperature plastic oils and fats (particularly room-temperature plasticity ○/W type emulsified fats), and starchy raw materials, plasticity The present invention was developed based on the knowledge that the desired filling composition with excellent meat-like texture and flavor could be obtained by adjusting pi+ to as little water as possible to retain it and adjusting pi+ to a low level without impairing the flavor. It has been completed. That is, the present invention provides a meat-like protein material 5 with an excellent fibrous structure obtained by extruding a protein raw material and water under pressure and heat using a twin-screw extruder.
~26% by weight (in terms of dry solids), 7 to 40% by weight of fats and oils (in terms of oil), 0.5 to 10% by weight of starch substances, 0.3 to 20% by weight of spices and seasoning substances (in terms of dry solids) and 40 to 65% by weight of water (moisture equivalent), pH 4,
5 to 6, and is a filling composition having plasticity.
本発明に用いる肉様蛋白素材の製造法は特開昭60−9
’452 、同60−30645、同60〜19935
0 、同60−221041等の公知の方法を用いるこ
とができる。即ち、蛋白原料及び水を2軸エクストルー
ダーを用いて加圧・加熱下に押し出して繊維状構造に優
れる肉様蛋白素材を得ることができる。蛋白原料は油糧
種子蛋白、穀類蛋白等の植物性蛋白原料が好ましい。又
、植物性蛋白原料に動物性蛋白原料(畜肉、魚肉等)を
併用することは自由である。植物性蛋白原料が大豆蛋白
及び小麦グルテンを含むほうが繊維状構造に優れた蛋白
素材が得られやすく好適である(例えば特開昭60−2
21041等)。更に大豆蛋白及び/又は小麦蛋白と澱
粉類を併用することができる。従来の単軸エクストルー
ダーによる肉様蛋白素材は網目状に膨化した所謂組織状
蛋白であり、本発明に用いる繊維状構造に優れる肉様蛋
白素材とは、製法的にも物性的にも区別される。The method for producing the meat-like protein material used in the present invention is disclosed in Japanese Patent Application Laid-open No. 60-9.
'452, 60-30645, 60-19935
0, 60-221041, etc. can be used. That is, a meat-like protein material having an excellent fibrous structure can be obtained by extruding a protein raw material and water under pressure and heat using a twin-screw extruder. The protein raw material is preferably a vegetable protein raw material such as oilseed protein or cereal protein. Furthermore, animal protein raw materials (livestock meat, fish meat, etc.) may be used in combination with vegetable protein raw materials. It is preferable that the vegetable protein raw material contains soybean protein and wheat gluten because it is easier to obtain a protein material with excellent fibrous structure (for example, Japanese Patent Laid-Open No. 60-2
21041 etc.). Furthermore, soybean protein and/or wheat protein and starch can be used in combination. The meat-like protein material produced using a conventional single-screw extruder is a so-called tissue-like protein that is swollen in a network shape, and is different from the meat-like protein material that has an excellent fibrous structure used in the present invention in terms of manufacturing method and physical properties. Ru.
実用的には市販の2軸工クストルーダー肉様製品(例え
ば、不二製油@製「アペックス」シリーズ、日清製油@
製ニスプロ」シリーズ等)等を利用することができる。Practically speaking, commercially available two-shaft kustruder meat-like products (for example, Fuji Oil@'s ``Apex'' series, Nisshin Oil@
(Manufactured by Nispro series, etc.) can be used.
利用に際し、通常2軸工クストルーダー肉様製品を湯戻
ししたり、更にロール等して解繊したり、カッター等で
幾分ペースト状となしたり奪して用いることができる。When used, the meat-like product of two-screw kistruder is usually rehydrated in hot water, further defibrated by rolling, etc., or made into a somewhat paste-like state with a cutter, etc., and then used.
又、挽肉等のブロック状畜肉を少量(精々湯戻しした2
軸工クストルーダー肉様製品の半分以下置換)併用する
ことは自由である。In addition, a small amount of block-shaped meat such as ground meat (rehydrated at most with hot water)
It is free to use in combination (replacement of less than half of the meat-like product of the shaft-cutting product).
肉様蛋白素材はフィリング組成物中5〜26宙量%(乾
燥固形物換算)、好ましくは5〜15重量%が適当であ
る。肉様蛋白素材が乾燥固形物換算5重量%未満では本
発明のフィリング組成物が肉粒感に乏しくなる等好まし
くない。又26重量%を越えると、肉様蛋白素材の保水
性、或いは吸水性にもよるが、本発明のフィリング組成
物の可塑性維持が困難になる。通常、肉様蛋白素材は湯
戻しし、約2.5乃至5.0倍加水相当にtsm <脱
水等)して用いる。約2.5〜5.0倍加水の湯戻し肉
様蛋白素材であればフィリング組成物中20〜90重量
部、好ましくは30〜80重量部、更に好ましくは35
〜60重量部が適当である。ただし、後の水分調整によ
りその他の水分含有組成物と同様に又は単独に、煮る等
の手段を用いて水分は出来るだけ除去されるのが通常で
ある。A suitable amount of the meat-like protein material in the filling composition is 5 to 26% by weight (calculated as dry solids), preferably 5 to 15% by weight. If the amount of the meat-like protein material is less than 5% by weight in terms of dry solids, the filling composition of the present invention will have a poor meat texture, which is undesirable. If it exceeds 26% by weight, it will be difficult to maintain the plasticity of the filling composition of the present invention, although this will depend on the water retention or water absorption properties of the meat-like protein material. Usually, the meat-like protein material is rehydrated in hot water and used after being added to water equivalent to about 2.5 to 5.0 times (tsm < dehydration, etc.). If it is a meat-like protein material rehydrated with about 2.5 to 5.0 times water, the filling composition should contain 20 to 90 parts by weight, preferably 30 to 80 parts by weight, more preferably 35 parts by weight.
~60 parts by weight is suitable. However, in the subsequent water adjustment, water is usually removed as much as possible by boiling or other means, either similarly to other water-containing compositions or alone.
従来の単軸エクストルーダーによる網目状構造の肉様食
品と異なり2軸エクストルーダーによる繊維状組織に優
れる肉様食品は、極めて肉に近い食感を有し、酸性下に
水分の低い状態で加熱処理しても硬くなることはなく内
的食感に優れ好ましい。Unlike meat-like foods produced by conventional single-screw extruders, which have a network structure, meat-like foods produced by twin-screw extruders have an excellent fibrous structure, and have a texture that is extremely similar to meat, and can be heated under acidic conditions with low moisture content. It does not become hard even after processing and has excellent internal texture, which is preferable.
本発明に用いる油脂類は大豆、菜種、米糠、トーモロコ
シ、オリーブ、茶実、カポ・ンク、向日葵、サフラワー
、落花生、パーム、パーム核、ヤシ、号ル、コカム、イ
リッペ、カカオ、モーラ、マンゴ核等の植物性油糧種子
から得られる食用油脂、牛、豚、鶏等の獣家禽類から得
られる食用油脂、魚類から得られる食用油脂、これらの
精製、分別、硬化、エステル交換油脂等を1種または2
種以上組み合わせて用いることができるが、好ましくは
常温可塑性を有する油脂、若しくは常温可塑性を有する
ように前記油脂を1種または2種以上混合、硬化、分別
等加工して用いることができる。又、常温可塑性を有す
る油脂に前記液油若しくは固体脂を適当量併用すること
は妨げない。例えば、ラード、ヘッド等の獣家禽脂は一
般に常温可塑性を有し、風味的にも精製度の低いものほ
ど内的風味を有し、本発明のフィリング組成物に内的風
味を賦与でき好ましい。その他、常温可塑性油脂類とし
てショートニングは常温可塑性を有し好ましい油脂類の
一つである。又、バター、マーガリンの如きW10型乳
化脂も常温可塑性を有し好ましい油脂類の一つである。The oils and fats used in the present invention include soybean, rapeseed, rice bran, maize, olive, tea seed, kapo ngku, sunflower, safflower, peanut, palm, palm kernel, coconut, golu, kokam, illipe, cacao, mora, and mango. Edible oils and fats obtained from vegetable oil seeds such as kernels, edible oils and fats obtained from animals and poultry such as cows, pigs, and chickens, edible oils and fats obtained from fish, and their refining, fractionation, hardening, transesterification, etc. Type 1 or 2
Although it is possible to use a combination of two or more kinds, it is preferable to use oils and fats that have room temperature plasticity, or to use one or more of the above oils and fats by mixing, curing, fractionating, etc., so as to have room temperature plasticity. Furthermore, it is not prohibited to use an appropriate amount of the liquid oil or solid fat in combination with the oil or fat that has room temperature plasticity. For example, animal and poultry fats such as lard and head generally have plasticity at room temperature, and in terms of flavor, the lower the degree of refinement, the more internal flavor they have, which is preferable because they can impart an internal flavor to the filling composition of the present invention. In addition, shortening is one of the preferable oils and fats that have room temperature plasticity. Further, W10 type emulsified fats such as butter and margarine are also preferred as they have room temperature plasticity.
更に又、常温可塑性乃至流動性乳化脂(特にO/W型乳
化脂)を用いることが重要である。マヨネーズの如き酸
性0/W型乳化脂がより適当である。W10型乳化脂に
用いる油脂は前述の油脂類を用いることができ、水性媒
体に乳醗酵物の如き酸性物質を用いることは自由である
。O/W型乳化脂に用いる油脂は前述の油脂類を用いる
ことができ、水性媒体に酸性物質を用いることは自由で
あり、又乳化剤としてレシチン等のりん脂質、蔗糖脂肪
酸エステル、ソルビタン脂肪酸エステル、グリセリン脂
肪酸エステル(縮合リシルシン酸脂肪酸エステル等も含
む)等の公知の乳化剤の他に大豆蛋白等の乳化機能を有
する蛋白若しくはその氷解物等を用いることは自由であ
る。常温可塑性乃至流動性乳化脂(特に0/W型乳化脂
)は澱粉物質と組み合わせて用いることにより、本発明
のフィリング組成物に適度の可塑性及び粘性を与えるす
J果がある。特に酸性の常温可塑性乃至流動性乳化油脂
は本発明のフィリング組成物の保存性を向上させ好まし
い。尚、常温可塑性乃至流動性を有しない乳化油脂を本
発明のフィリング組成物の可塑性を妨げない範囲で併用
することは自由である。例えば、牛乳のような天然乳化
脂や市販起泡性乳化脂の併用は本発明のフィリング組成
物にまろやかな風味を賦与し好ましい。Furthermore, it is important to use an emulsified fat that is plastic or fluid at room temperature (particularly an O/W type emulsified fat). Acidic 0/W type emulsified fat such as mayonnaise is more suitable. The above-mentioned fats and oils can be used as the fats and oils used in the W10 type emulsified fat, and acidic substances such as fermented milk products can be freely used in the aqueous medium. The oils and fats used in the O/W type emulsified fat can be the aforementioned oils and fats, and acidic substances can be freely used in the aqueous medium, and as emulsifiers, phospholipids such as lecithin, sucrose fatty acid esters, sorbitan fatty acid esters, In addition to known emulsifiers such as glycerin fatty acid esters (including condensed lysylsic acid fatty acid esters, etc.), proteins having an emulsifying function such as soybean protein or their melted products may be freely used. Emulsified fats that are plastic or fluid at room temperature (particularly 0/W type emulsified fats) have the advantage of imparting appropriate plasticity and viscosity to the filling composition of the present invention when used in combination with starch substances. In particular, acidic room-temperature plastic or fluid emulsified fats and oils are preferred because they improve the storage stability of the filling composition of the present invention. Note that emulsified fats and oils that are not plastic or fluid at room temperature may be used in combination as long as they do not impede the plasticity of the filling composition of the present invention. For example, it is preferable to use a natural emulsified fat such as milk or a commercially available foaming emulsified fat in combination to impart a mellow flavor to the filling composition of the present invention.
油脂類は油分換算でフィリング組成物中7〜40重量%
、好ましくは15〜35重量%が適当である。Fats and oils account for 7 to 40% by weight of the filling composition in terms of oil content.
, preferably 15 to 35% by weight.
又、常温可塑性油脂及び常温可塑性WlO型乳化脂の合
計油分(Aとする)と、常温可塑性0/W型乳化脂の油
分(Bとする)の比が1:1〜1:3 (重量比)が好
ましい。更に又、本発明に用いる肉様蛋白素材とAの比
はt:O,3〜1;1.2(重量比)が好ましい。油分
7重量%未満では、用・いる肉様蛋白素材が油脂を含む
程度にもよるが、フィリング組成物の食感がなめらかさ
に欠けたり、風味的にもまろやかさに欠けたり、又フィ
リング組成物が可塑性に乏しくなる等して好ましくない
。In addition, the ratio of the total oil content of the room temperature plastic oil and fat and the room temperature plastic WIO type emulsified fat (referred to as A) to the oil content of the room temperature plastic 0/W type emulsified fat (referred to as B) is 1:1 to 1:3 (weight ratio ) is preferred. Furthermore, the ratio of the meat-like protein material used in the present invention to A is preferably t:O, 3 to 1:1.2 (weight ratio). If the oil content is less than 7% by weight, the texture of the filling composition may lack smoothness, the flavor may lack mellowness, or the filling composition may This is undesirable because the product becomes less plastic.
又、油分が40重量%を越えると、油脂として用いる割
合、乳化脂として用いる割合、用いる肉様蛋白素の吸着
能程度にもよるが、フィリング組成物の加熱による油脂
の分離が生じたり、フィリング組成物が柔らかくなり可
塑性に乏しくなる等して好ましくない。In addition, if the oil content exceeds 40% by weight, depending on the proportion used as oil or fat, the proportion used as emulsified fat, and the adsorption capacity of the meat-like protein used, separation of oil or fat may occur due to heating of the filling composition, or the filling may This is not preferable because the composition becomes soft and has poor plasticity.
又、A:Bの比が1:1〜1:3(重量比)の範囲で滑
らかな、それでいて適度の可塑性と粘性を有したフィリ
ング組成物を与え、更に肉様蛋白素材とAの比が1:0
.3〜1:1.2(重量比)の範囲で滑らかな、まろや
かな風味の肉様食感と風味に優れるフィリング組成物を
与える。In addition, the ratio of A:B is in the range of 1:1 to 1:3 (weight ratio) to provide a filling composition that is smooth and has appropriate plasticity and viscosity. 1:0
.. To provide a filling composition having a smooth, mellow flavor, excellent meat-like texture and flavor in the range of 3 to 1:1.2 (weight ratio).
本発明に用いる澱粉物質は油脂類(特に常温可塑性油脂
類)と組み合わせて本発明のフィリング組成物に可塑性
を賦与する意味でも重要である。The starch substance used in the present invention is also important in that it imparts plasticity to the filling composition of the present invention in combination with fats and oils (particularly fats and oils that are plastic at room temperature).
澱粉物質だけによる可塑性賦与では本発明のフィリング
組成物はなめらかさに欠け、油脂類だけでは充分な可塑
性が得られず、両者を組み合わせて用いることが重要で
ある。酸性下にあって可塑性を保持できるものが好まし
い。例えばポテトパウダー、パン粉等の澱粉物質の他、
小麦粉、馬鈴薯澱粉、コーンスターチ、ワキシー澱粉、
米粉、餅粉等の公知の穀類澱粉物質を単独若しくは組み
合わせて用いることができる。通常、例えばマツシュポ
テトにする等水性媒体を用いて可塑性及び粘性を有する
状態で用いることが好ましい。常温可塑性乳化脂(特に
常温可塑性0/W型乳化脂)と澱粉物質の組合せにより
、本発明のフィリング組成物に適度の可塑性と粘性を与
え、例えば市販包餡機械装置に本発明のフィリング組成
物をかけても、フィリング組成物が切れない程度の可塑
性と粘性を与えることができる。The filling composition of the present invention lacks smoothness if plasticity is imparted only by starch substances, and sufficient plasticity cannot be obtained by oils and fats alone, so it is important to use a combination of the two. It is preferable to use a material that can maintain plasticity under acidic conditions. In addition to starchy substances such as potato powder and bread crumbs,
Wheat flour, potato starch, cornstarch, waxy starch,
Known cereal starch substances such as rice flour and rice cake flour can be used alone or in combination. Usually, it is preferable to use an aqueous medium in a state where it has plasticity and viscosity, such as when making mash potatoes. The combination of room-temperature plastic emulsified fat (particularly room-temperature plastic 0/W type emulsified fat) and starch material gives the filling composition of the present invention appropriate plasticity and viscosity. It is possible to impart enough plasticity and viscosity to the filling composition that it will not break even when applied.
澱粉物質はフィリング組成物中0.5〜10重量%、好
ましくは1〜5重量%(乾燥固形物換算)が適当である
。又、常温可塑性0/W型乳化脂100 !歪部に対し
2〜30重量部(好ましくは5〜20重量部)程度用い
ることが適当である。用いる澱粉物質の種類により保水
力、増粘力、可塑性の程度が異なるが、0.5重量%未
満では目的とする可、塑性及び粘性が得られ難く、10
重量%を越えると食感的になめらかさが乏しくなる等し
て好ましくない。The starch material is suitably present in the filling composition in an amount of 0.5 to 10% by weight, preferably 1 to 5% by weight (based on dry solids). Also, room temperature plasticity: 0/W type emulsified fat: 100! It is appropriate to use about 2 to 30 parts by weight (preferably 5 to 20 parts by weight) with respect to the strained part. Water retention power, thickening power, and degree of plasticity vary depending on the type of starch material used, but if it is less than 0.5% by weight, it is difficult to obtain the desired flexibility, plasticity, and viscosity;
If it exceeds % by weight, the texture becomes less smooth, which is undesirable.
又、常温可塑性0/W型乳化脂100重量部に対し澱粉
物質2〜30重量部の範囲で滑らかで、まろやかな食感
、風味を有するフィリング組成物が得られる。澱粉物質
が多いとざらついたり、もたつく食感や風味になる等食
感的、風味的に好ましくない。Further, if the starch substance is contained in the range of 2 to 30 parts by weight based on 100 parts by weight of room-temperature plasticity 0/W type emulsified fat, a filling composition having a smooth and mellow texture and flavor can be obtained. If the starch content is too high, the food will have a rough or sticky texture and flavor, which is undesirable in terms of texture and flavor.
本発明に用いる香辛料及び調味物質はパン等のフィリン
グとして適した風味を与えるものが好ましく、香辛料は
例えば、ペパー、チリ、ハーブ系統の辛い香辛料が好ま
しく、他の公知の香辛料を併用することができる。又、
調味物質はトマト系のケチャツプ、ソーダ等を中心に公
知のアミノ酸系、核酸系、ペプチド系若しくは氷解物系
の調味量等を好みの味に組み合わせて用いることができ
る。トマト系は味として適当であるばかりでなく、肉様
素材に調理肉的色調を賦与する効果もあり好適である。The spices and seasoning substances used in the present invention are preferably those that give a flavor suitable as a filling for bread, etc. The spices are preferably spicy spices such as pepper, chili, and herbs, and other known spices may be used in combination. . or,
The seasoning substances can be used in combination with tomato-based ketchup, soda, etc., as well as known amino acid-based, nucleic acid-based, peptide-based, or ice-melting seasonings in the desired amount. Tomato-based materials are preferable because they not only have a suitable taste but also have the effect of imparting a cooked meat-like color tone to the meat-like material.
香辛料及び調味物質の各々の持つ風味の強さにより用い
る量はことなるが通常、乾燥固形分換算0.5〜20重
量%(好ましくは0.5〜15重量%)用いることがで
きる。このうち香辛料は少量でもよく通常0.1〜5重
量%で充分である。Although the amount used varies depending on the strength of the flavor of each spice and seasoning substance, it can usually be used in an amount of 0.5 to 20% by weight (preferably 0.5 to 15% by weight) in terms of dry solid content. Of these, a small amount of spices may be sufficient, and usually 0.1 to 5% by weight is sufficient.
尚、人参等の野菜類、チーズ等の乳加工品、水産畜産練
製品等の他の食品素材を後記水分の範囲で本発明のフィ
リング組成物が可塑性を失わない程度に用いることは自
由である。It should be noted that other food materials such as vegetables such as carrots, processed milk products such as cheese, and fish and livestock paste products may be used as long as the filling composition of the present invention does not lose its plasticity within the moisture range described below. .
本発明のフィリング組成物の水の量は保存性、可塑性、
肉様食感等に関与し重要である。フィリング組成物の保
存性の観点より、水分は65重量%以下、好ましくは6
0重量%以下が適当である。後述pHの範囲において本
発明のフィリング組成物の保存性を向上させる効果があ
る。又、用いる澱粉物質の種類、量、併用する常温可塑
性油脂(特に常温可塑性乳化脂)の種類、割合等により
フィリング組成物に適度の可塑性を与える水の量は異な
るが、通常40重量%以上、好ましくは45重量%以上
が適当である。従って、水分40〜65重量%に範囲に
おいて、且つ後記低いpHを有することにより保存性と
可塑性を有し、内的風味と食感に優れるフィリング組成
物とすることができる。The amount of water in the filling composition of the present invention is important for preservation, plasticity,
It is important because it is involved in meat-like texture. From the viewpoint of storage stability of the filling composition, the water content is 65% by weight or less, preferably 6% by weight.
A suitable amount is 0% by weight or less. The pH range described below has the effect of improving the storage stability of the filling composition of the present invention. In addition, the amount of water that imparts appropriate plasticity to the filling composition varies depending on the type and amount of the starch substance used, the type and proportion of the room-temperature plastic oil and fat (especially the room-temperature plastic emulsified fat) used, etc., but is usually 40% by weight or more, A suitable amount is preferably 45% by weight or more. Therefore, by having a moisture content in the range of 40 to 65% by weight and a low pH as described below, a filling composition can be obtained that has storage stability and plasticity and is excellent in internal flavor and texture.
本発明のフィリング組成物のpHは保存性の観点より6
以下が好ましく、風味の観点より4.5以上が好ましい
。前記水分範囲においてががるpH領域に本発明のフィ
リング組成物を保つことにより、保存性に優れ、且つ風
味、食感に優れたフィリング組成物とすることができる
。pH調製にはクエン酸、リンゴ酸等の有機酸、若しく
はこれらの塩、リン酸、リン酸化合物等の無機酸、若し
くはこれらの塩、その他公知の酸性物質を用いることが
できる。The pH of the filling composition of the present invention is 6 from the viewpoint of storage stability.
The following is preferable, and from the viewpoint of flavor, 4.5 or more is preferable. By keeping the filling composition of the present invention in a pH range that increases in the above-mentioned moisture range, it is possible to obtain a filling composition that has excellent storage stability and excellent flavor and texture. For pH adjustment, organic acids such as citric acid and malic acid, or salts thereof, inorganic acids such as phosphoric acid and phosphoric acid compounds, or salts thereof, and other known acidic substances can be used.
本発明のフィリング組成物は酸性下において可塑性を有
し、かつ肉粒感、内的風味、食感に優れ、且つ保存性に
優れるるフィリングである。The filling composition of the present invention is a filling that has plasticity under acidic conditions, has excellent grain texture, internal flavor, and texture, and has excellent preservability.
本発明のフィリング組成物は、実用的には密封包装され
ることが好ましい、保存性に優れるので別設殺菌を要せ
ず、低温(チルド)輸送が可能である。しかし、密封殺
菌包装することもできる。Practically speaking, the filling composition of the present invention is preferably hermetically packaged; it has excellent storage stability, does not require separate sterilization, and can be transported at low temperatures (chilled). However, it can also be packaged in a hermetically sterilized package.
密封殺菌包装手段は公知の手段を利用することができる
。真空包装、炭酸ガスや希ガス包装することは自由であ
る。密封包装状態で加熱殺菌、放射線殺菌等公知の殺菌
手段を利用することも自由である。As the sealing and sterilization packaging means, known means can be used. You are free to use vacuum packaging, carbon dioxide gas or noble gas packaging. It is also free to use known sterilization methods such as heat sterilization and radiation sterilization in a sealed package.
本発明のフィリング組成物は、例えばパン等のフィリン
グ剤として広(用いることができる。例えば、密封包装
された本発明のフィリング組成物を開封して市販包餡機
械にパン生地と共にかけ、フィリング内包パン生地を連
続的に得、200℃前後で常法により焼成しフィリング
パンを得ることができる。本発明のフィリング組成物は
パンの焼成によっても硬くなったりすることはなく適度
の可塑性と肉粒感を有し、製造されたパンを常温で放置
しても最低5日以上の保存性を有する優れたものである
。The filling composition of the present invention can be widely used, for example, as a filling agent for bread, etc. For example, the filling composition of the present invention sealed in a sealed package is opened and put into a commercially available filling machine together with bread dough, and then the filling composition containing the filling is added to the bread dough. The filling composition of the present invention does not become hard even when bread is baked, and has appropriate plasticity and grain texture. It has an excellent shelf life of at least 5 days even if the bread is left at room temperature.
以下、本発明のフィリング組成物の製造法の一例を説明
する。An example of the method for manufacturing the filling composition of the present invention will be described below.
市販2軸−エクストルーダーを用いて得た繊維状構造に
優れる肉様蛋白素材を加水膨潤させ(約2゜5〜5.0
倍加本捏度が適当)、常温可塑性油脂類(常温可塑性油
脂及び/又は常温可塑性W10型乳化脂)を加え(液体
油を併用することもできる)、香辛料、調味物質、水等
を加えて調味し、(蒸散等により)水分を15〜35重
量%程度に調整する。一方、水和した澱粉性物質、常温
可塑性0/W型乳化脂、要すればその他の乳化油脂を混
合し、適度の可塑性及び粘性を有する組成物を得る0通
常酸性常温可塑性乳化脂(例えば、マオネーズ等)及び
pH調整剤を用い該組成物のpHを3〜6程度に調整す
る。これに前記調味肉様蛋白素材を混合し、必要により
pt+を4.5〜6に調整し、密封包装してフィリング
組成物を得ることができる。密封殺菌包装することもで
きる。該フィリング組成物はチルド輸送、チルド又は常
温保存が可能なので、パン生地等との使用に際し従来の
冷凍肉フィリングと異なりパン生地の品温を下げること
がないので、パン生地の醗酵がスムースにいく利点があ
る。A meat-like protein material with excellent fibrous structure obtained using a commercially available twin-screw extruder is swollen with water (approximately 2°5 to 5.0
Add room-temperature plastic fats and oils (room-temperature plastic fats and oils and/or room-temperature plastic W10 type emulsified fats) (liquid oil can also be used together), and season by adding spices, seasoning substances, water, etc. Then, adjust the water content to about 15 to 35% by weight (by transpiration, etc.). On the other hand, the hydrated starch substance, room temperature plasticity 0/W type emulsified fat, and if necessary other emulsified fats and oils are mixed to obtain a composition having appropriate plasticity and viscosity. The pH of the composition is adjusted to about 3 to 6 using a pH adjuster (maonnaise, etc.) and a pH adjuster. The above-mentioned seasoned meat-like protein material is mixed with this, the pt+ is adjusted to 4.5 to 6 if necessary, and the mixture is sealed and packaged to obtain a filling composition. It can also be sealed and sterilized. The filling composition can be transported chilled or stored at room temperature, so when used with bread dough, etc., unlike conventional frozen meat fillings, the temperature of the dough does not drop, which has the advantage of smooth fermentation of the dough. .
(実施例) 以下実施例により本発明の実施態様を説明する。(Example) Embodiments of the present invention will be described below with reference to Examples.
実施例1
植物性蛋白原料及び水を2軸エクストルーダーを用いて
加圧・加熱下に押し出して得られる繊維状構造に優れた
肉様蛋白素材(不二精油1m製「アペックス200J)
を10倍量の熱水を用いて湯戻しし、3.5倍加水量に
相当する水分まで脱水(絞り)したもの48重量部(以
下部)に、精製ラード13.2部を加えて混合し、カエ
ンペパー、オニオンパウダー、ゴーリックパウダー1部
、トマトケチャッフ、トマトピユーレ、トマトベース)
19.6部、その他の調味料6.53部、水13部
を加え、100℃で30分間、収量が80%になるまで
煮詰めた。次ぎに、ポテトパウダーに3倍量の加水した
マツシュポテト8部、市販濃縮乳(不二精油■製「プロ
ベスト」)2部を混練し、酸でpHを5.2に調整した
もの10部、市販マヨネーズ21部を加えて、混合し、
ビニール袋に詰め、ヒートシールして密封包装フィリン
グ組成物を得た。Example 1 Meat-like protein material with excellent fibrous structure obtained by extruding vegetable protein raw materials and water under pressure and heat using a twin-screw extruder (Apex 200J manufactured by Fuji Essential Oil 1m)
was rehydrated using 10 times the amount of hot water and dehydrated (squeezed) to a water content equivalent to 3.5 times the amount of water added. 13.2 parts of purified lard was added and mixed with 48 parts by weight (hereinafter "parts"). , cayenne pepper, onion powder, 1 part golic powder, tomato ketchuff, tomato puree, tomato base)
19.6 parts, 6.53 parts of other seasonings, and 13 parts of water were added, and the mixture was boiled down at 100°C for 30 minutes until the yield was 80%. Next, 8 parts of Matshu potato, which was made by adding 3 times the amount of water to the potato powder, and 2 parts of commercially available concentrated milk ("Probest" manufactured by Fuji Essential Oil ■) were kneaded, and the pH was adjusted to 5.2 with acid, and 10 parts of the mixture was mixed. Add 21 parts of commercially available mayonnaise and mix.
It was packed into a plastic bag and heat-sealed to obtain a sealed packaging filling composition.
一方、常法により調製したパン生地に市販包餡機(レオ
ン■製)を用い、前記フィリング組成物30〜35gを
充填したパン生地50g /個を得た。On the other hand, a commercially available filling machine (manufactured by Leon ■) was used for bread dough prepared in a conventional manner to obtain 50 g of bread dough filled with 30 to 35 g of the filling composition.
200℃13〜15分焼成してパンを得た。Bread was obtained by baking at 200°C for 13 to 15 minutes.
(保存試験)
某検査協会に依頼して、(al密封包装フィリング組成
物の開封物及び(b)焼成パンの中のフィリング組成物
の30℃保存テストを行った。結果を次表に示す。(Storage Test) A certain inspection association was requested to carry out a 30°C storage test of the (opened product of the Al-sealed filling composition) and (b) the filling composition in the baked bread. The results are shown in the following table.
表−1−殺生菌数(個/g)
日数 (a) (b12日目
−−
321000< 300
パネラ−10人にパンを試食してもらいフィリング組成
物の評価をしてもらったところ全員■肉粒感があり、■
内的食感に優れ、■風味もパンにマツチした良好なもの
であるとの評価を得た。Table-1-Number of killing bacteria (cells/g) Number of days (a) (b12th day
-- 321,000 < 300 Panelists: When 10 people tasted the bread and evaluated the filling composition, all of them said that it had a meaty feel, and
It was evaluated as having an excellent internal texture and a good flavor that matched well with bread.
又、密封包装フィリング組成物を某検査協会に依頼して
分析してもらった結果、以下の分析値を示した。水分5
9.1%、蛋白質7.9%、脂肪22.1%、糖質8.
0%、天分2.6%。In addition, we asked a certain inspection association to analyze the sealed packaging filling composition, and the results showed the following analysis values. Moisture 5
9.1%, protein 7.9%, fat 22.1%, carbohydrate 8.
0%, genius 2.6%.
比較例1
植物性蛋白原料及び水を2軸エクストルーダーを用いて
加圧・加熱下に押し出して得られる繊維状構造に優れた
肉様蛋白素材(不二精油@製「アペックス200J)を
10倍量の熱水を用いて湯戻しし、3.5倍加水量に相
当する水分まで脱水(絞り)したちの48重量部(以下
部)に、精製ラード13.2部を加えて混合し、カエン
ペパー、オニオンパウダー、ゴーリックパウダー1部、
トマトケチャッフ、トマトピユーレ、トマトペースト
19.6部、その他の調味料6.53部、水13部を加
え、100℃で30分間、収量が80%になるまで煮詰
めただけでpi(mMLないフィリング組成物(p)1
B、93)を得た。Comparative Example 1 Meat-like protein material with excellent fibrous structure ("Apex 200J" manufactured by Fuji Essential Oil @) obtained by extruding vegetable protein raw materials and water under pressure and heat using a twin-screw extruder is 10 times more 13.2 parts of purified lard was added to 48 parts by weight (hereinafter "parts") of 48 parts by weight (hereinafter "parts") of the mixture, which was reconstituted with hot water and dehydrated (squeezed) to a water content equivalent to 3.5 times the amount of water added. , onion powder, 1 part golic powder,
tomato ketchuff, tomato puree, tomato paste
19.6 parts of pi (mML-free filling composition (p) 1
B, 93) was obtained.
実施例iと同様にしてパンに充填・焼成した後、実施例
1と同様にして(al密封包装フィリング組成物の開封
物及び(b)焼成パンの中のフィリング組成物の30℃
保存テストを行った。After filling and baking bread in the same manner as in Example I, (opened product of the Al sealed packaging filling composition and (b) filling composition in the baked bread at 30°C)
A storage test was conducted.
(以下余白)
表−2−殺生菌数(個/g)
日数 (a) 世)2日目
150000 < 3003 3300
000 < 300pH門製しないと常温保
存性が悪かった。(Left below) Table 2 - Number of sterilized bacteria (number of bacteria/g) Number of days (a) 2nd day
150000 < 3003 3300
000 < 300 pH. Otherwise, the shelf life at room temperature was poor.
実施例2
実施例1と同様にしたが、フィリング組成物のpi(を
4.5.5.0.5.5.6.0になるように開裂した
密封包装フィリング組成物を得た。実施例1と同様に保
存テストし、パネラ−による官能的、視覚的腐敗テスト
を行った。Example 2 A sealed packaging filling composition was obtained in the same manner as in Example 1, except that pi (of the filling composition) was cleaved to 4.5.5.0.5.5.6.0. A storage test was carried out in the same manner as in Example 1, and a sensory and visual spoilage test was conducted by a panelist.
いずれのフィリング組成物も、又パンも5日目になって
も腐敗した気配はな(美味しいものであった。There was no sign of any of the filling compositions or the bread going bad even after 5 days (they were delicious).
実施例3
実施例1と同様にして肉様蛋白素材の加水量を2.5倍
、3倍、3.5 !@、4倍、4,5倍、5倍に変え、
収量が70〜80%になるように煮詰め、以下同様にし
て水分、40.2%、44.3%、52.1%、56.
3%、61.1%、 64.6%の密封包装フィリング
組成物を得た。実施例1と同様に保存テストし、パネラ
−による官能的、視覚的腐敗テストを行った。Example 3 In the same manner as in Example 1, the amount of water added to the meat-like protein material was increased by 2.5 times, 3 times, and 3.5 times! @, change to 4x, 4,5x, 5x,
Boil down to a yield of 70 to 80%, and do the same to reduce moisture to 40.2%, 44.3%, 52.1%, 56.
3%, 61.1%, and 64.6% sealed package filling compositions were obtained. A storage test was conducted in the same manner as in Example 1, and a sensory and visual spoilage test was conducted by a panel.
いずれのフィリング組成物も、又パンも5日目になって
も腐敗した気配はなく美味しいものであった。Both filling compositions and breads remained delicious with no signs of spoilage even after 5 days.
効果)
以上詳述したように、本発明により、■パン生地等にフ
ィリングして焼成等の加熱処理をしても硬くなうたり、
もろくなったすせず、■パン生地等に機械的に充填でき
る程度の可塑性と粘性を有し、■焼成して得たパン等が
常温保存性に優れ、■食したとき、肉様の食感と風味に
優れるフィリング組成物が可能になったものであり、産
業の発達に寄与するものである。Effect) As detailed above, according to the present invention, (1) Even if bread dough etc. is filled and subjected to heat treatment such as baking, it will not become hard;
■ It has enough plasticity and viscosity to be mechanically filled into bread dough, ■ Bread obtained by baking has excellent storage stability at room temperature, and ■ It has a meat-like texture when eaten. This makes it possible to create a filling composition with excellent flavor and flavor, and contributes to the development of industry.
手続補正書(自発)
昭和61年9月24日
昭和61年9月16日付は特許@(A)3、補正をする
者
事件との関係 特許出願人
住 所 大阪市南区へ幡町6番1
名 称 不二製油株式会社
代表者 久 本 浩一部
4、代理人
住所 大阪市淀用区東三国1丁目32番12号5、補正
の対象
特許請求の範囲の欄及び明細書の発明の詳細64補正に
より増加する発明の数 なし7、補正の内容
(1)特許請求の範囲の欄は別紙の通り。Procedural amendment (voluntary) September 24, 1986 September 16, 1986 Patent @ (A) 3, relationship with the case of the person making the amendment Patent applicant address 6, Hatamachi, Minami-ku, Osaka City 1 Name: Fuji Oil Co., Ltd. Representative: Hiroshi Hisamoto 4, Agent address: 1-32-12-5 Higashi Mikuni, Yodoyo-ku, Osaka City, Claims section subject to amendment and details of the invention in the specification 64. Number of inventions increased by amendment None 7. Contents of amendment (1) The claims column is as shown in the attached sheet.
(2)明細書第5頁第3行「固形物換算)、油脂類7〜
40重量%(油分換算」とあるを[固形物互旦工)、油
脂類7〜40重量%(油分として」と訂正する。(2) Page 5, line 3 of the specification “solids equivalent”, oils and fats 7~
The phrase 40% by weight (oil equivalent) should be corrected to read 7-40% by weight of fats and oils (as oil content).
明細書第5頁第5行「・・・ (乾燥固形物換算)・・
・」とあるを「・・・ (乾燥固形物として)・・・」
と訂正する。Page 5, line 5 of the specification ``... (Dry solids equivalent)...
・" instead of "... (as a dry solid)..."
I am corrected.
明細書第5頁第6行「・・・ (水分換算)・・・」と
あるを「・・・ (水分として)・・・」と訂正する。In the 6th line of page 5 of the specification, "... (moisture equivalent)..." is corrected to "... (as water)...".
明細書第6頁第17行[・・・ (乾燥固形物換算)・
・・」とあるを[・・・ (乾燥固形物として)・・・
]と訂正する。Specification page 6 line 17 [... (dry solids equivalent)
``...'' (as a dry solid)...
] Correct.
明細書第6頁第18行「・・・乾燥固形物換算・・・」
とあるを「・・・乾燥固形物として・・・」と訂正する
。Page 6, line 18 of the specification “...Dry solids equivalent...”
Correct the statement to ``...as a dry solid...''.
明細書第9頁第10行[縮合リシルシン酸脂肪酸エステ
ル等も含む)等の」とあるを「」」シ乙火j−リン
エスール、縮合リシルシンM 脂肪酸エステル等モ含
む)、プロピレンゲ1コールエステル等の」と訂正する
。Page 9, line 10 of the specification [including condensed lysylsic acid fatty acid esters, etc.] is replaced with ``''''
Esul, condensed lysylsin M (including fatty acid esters), propylene gel 1-cole ester, etc." is corrected.
明細書第10頁第5行「油脂類は油分換算で・・・」と
あるを「油脂類は油分として・・・」と訂正する。In the 5th line of page 10 of the specification, the statement ``Oils and fats are calculated as oil content...'' is corrected to ``Oils and fats are calculated as oil content...''.
明細書第12頁第10行「「・・・ (乾燥固形物換算
)・・・」とあるを「・・・ (乾燥固形物具X)・・
・」と訂正する。Page 12, line 10 of the specification, "... (Dry solids equivalent)..." has been replaced with "... (Dry solids X)..."
・” I corrected it.
明8[[1書第13頁第16行「・・・乾燥固形物換算
・・・」とあるを「・・・乾燥固形物として・・・」と
訂正する。Mei 8 [[Book 1, page 13, line 16, ``...in terms of dry solids...'' is corrected to ``...as dry solids...''.
「別紙」
2、特許請求の範囲
(1)蛋白原料及び水を2軸エクストルーダーを用いて
加圧・加熱下に押し出して得られる繊維状構造に優れた
肉様蛋白素材5〜26重量%(乾燥固形物として)、油
脂類7〜40重量%(油分上基て)、澱粉物質0.5〜
10重量%、香辛料及び調味物質0.3〜20重量%(
乾燥固形物換算ヱ)及び水40〜65重量%(水分とし
て)からなり、p114.5〜6、且つ可塑性を有する
フィリング組成物。"Attachment" 2. Claims (1) Meat-like protein material with an excellent fibrous structure obtained by extruding protein raw materials and water under pressure and heat using a twin-screw extruder, 5 to 26% by weight ( (as dry solids), 7-40% by weight of oils and fats (based on oil content), 0.5-40% starch substances
10% by weight, spices and seasoning substances 0.3-20% by weight (
A filling composition consisting of 40% to 65% by weight of water (in terms of dry solids) and 40% to 65% by weight (as moisture), and having p114.5 to 6 and plasticity.
(2)油脂類が常温可塑性油脂及び/又は常温可塑性乃
至流動性乳化脂である特許請求の範囲第(1)項記載の
フィリング組成物。(2) The filling composition according to claim (1), wherein the fat or oil is a room-temperature plastic oil or fat and/or a room-temperature plastic or fluid emulsified fat.
(3)常温可塑性乃至流動性乳化脂がW10型乳化脂及
び/又はO/W型乳化脂である特許請求の範囲第(2)
項記載のフィリング組成物。(3) Claim (2) in which the room temperature plasticity or fluidity emulsified fat is a W10 type emulsified fat and/or an O/W type emulsified fat.
The filling composition described in .
Claims (3)
加圧・加熱下に押し出して得られる繊維状構造に優れた
肉様蛋白素材5〜26重量%(乾燥固形物換算)、油脂
類7〜40重量%(油分換算)、澱粉物質0.5〜10
重量%、香辛料及び調味物質0.3〜20重量%(乾燥
固形物換算)及び水40〜65重量%(水分換算)から
なり、pH4.5〜6、且つ可塑性を有するフィリング
組成物。(1) Meat-like protein material with excellent fibrous structure obtained by extruding protein raw materials and water under pressure and heat using a twin-screw extruder, 5 to 26% by weight (in terms of dry solids), fats and oils 7 ~40% by weight (oil equivalent), starch substance 0.5-10
A filling composition comprising 0.3 to 20 weight % of spices and seasoning substances (in terms of dry solids) and 40 to 65 weight % of water (in terms of moisture), having a pH of 4.5 to 6, and having plasticity.
至流動性乳化脂である特許請求の範囲第(1)項記載の
フィリング組成物。(2) The filling composition according to claim (1), wherein the fat or oil is a room-temperature plastic oil or fat and/or a room-temperature plastic or fluid emulsified fat.
び/又はO/W型乳化脂である特許請求の範囲第(2)
項記載のフィリング組成物。(3) Claim (2) in which the room temperature plasticity or fluidity emulsified fat is a W/O type emulsified fat and/or an O/W type emulsified fat.
The filling composition described in .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61218636A JPH0636719B2 (en) | 1986-09-16 | 1986-09-16 | Filling composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61218636A JPH0636719B2 (en) | 1986-09-16 | 1986-09-16 | Filling composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6371152A true JPS6371152A (en) | 1988-03-31 |
JPH0636719B2 JPH0636719B2 (en) | 1994-05-18 |
Family
ID=16723052
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61218636A Expired - Lifetime JPH0636719B2 (en) | 1986-09-16 | 1986-09-16 | Filling composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0636719B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008515431A (en) * | 2004-10-06 | 2008-05-15 | ソレイ リミテッド ライアビリティ カンパニー | Soy protein-containing food and preparation method thereof |
JP2011072264A (en) * | 2009-09-30 | 2011-04-14 | House Foods Corp | Pseudo meat food and method for producing the same |
WO2012127694A1 (en) * | 2011-03-23 | 2012-09-27 | ハウス食品株式会社 | Pseudomeat food and method for producing same |
WO2023074879A1 (en) * | 2021-10-29 | 2023-05-04 | 富士フイルム株式会社 | Fresh meat-like meat substitute, and method for producing fresh meat-like meat substitute |
-
1986
- 1986-09-16 JP JP61218636A patent/JPH0636719B2/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008515431A (en) * | 2004-10-06 | 2008-05-15 | ソレイ リミテッド ライアビリティ カンパニー | Soy protein-containing food and preparation method thereof |
JP2011072264A (en) * | 2009-09-30 | 2011-04-14 | House Foods Corp | Pseudo meat food and method for producing the same |
WO2012127694A1 (en) * | 2011-03-23 | 2012-09-27 | ハウス食品株式会社 | Pseudomeat food and method for producing same |
CN103442586A (en) * | 2011-03-23 | 2013-12-11 | 好侍食品株式会社 | Pseudomeat food and method for producing same |
US9314045B2 (en) | 2011-03-23 | 2016-04-19 | House Foods Corporation | Meat-like foodstuff and method for producing the same |
WO2023074879A1 (en) * | 2021-10-29 | 2023-05-04 | 富士フイルム株式会社 | Fresh meat-like meat substitute, and method for producing fresh meat-like meat substitute |
Also Published As
Publication number | Publication date |
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JPH0636719B2 (en) | 1994-05-18 |
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