JPS6331493B2 - - Google Patents
Info
- Publication number
- JPS6331493B2 JPS6331493B2 JP2769384A JP2769384A JPS6331493B2 JP S6331493 B2 JPS6331493 B2 JP S6331493B2 JP 2769384 A JP2769384 A JP 2769384A JP 2769384 A JP2769384 A JP 2769384A JP S6331493 B2 JPS6331493 B2 JP S6331493B2
- Authority
- JP
- Japan
- Prior art keywords
- curing
- formula
- epoxy
- group
- epoxy resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000003822 epoxy resin Substances 0.000 claims description 41
- 229920000647 polyepoxide Polymers 0.000 claims description 41
- 150000001875 compounds Chemical class 0.000 claims description 35
- 239000000203 mixture Substances 0.000 claims description 31
- 229920005989 resin Polymers 0.000 claims description 23
- 239000011347 resin Substances 0.000 claims description 23
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- 125000001424 substituent group Chemical group 0.000 claims description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 11
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- 239000003063 flame retardant Substances 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- 150000002894 organic compounds Chemical class 0.000 claims description 3
- 125000004448 alkyl carbonyl group Chemical group 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 125000005129 aryl carbonyl group Chemical group 0.000 claims description 2
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 36
- 239000000047 product Substances 0.000 description 32
- 230000009102 absorption Effects 0.000 description 28
- 238000010521 absorption reaction Methods 0.000 description 28
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 21
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 20
- 125000003700 epoxy group Chemical group 0.000 description 17
- 239000003054 catalyst Substances 0.000 description 16
- 238000006243 chemical reaction Methods 0.000 description 16
- 230000015572 biosynthetic process Effects 0.000 description 14
- 238000003786 synthesis reaction Methods 0.000 description 14
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- 238000000862 absorption spectrum Methods 0.000 description 12
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 125000002723 alicyclic group Chemical group 0.000 description 10
- 150000001412 amines Chemical class 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- 230000000704 physical effect Effects 0.000 description 9
- 229920000768 polyamine Polymers 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- -1 Aliphatic alcohols Chemical class 0.000 description 8
- 239000004593 Epoxy Substances 0.000 description 8
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 8
- 238000009472 formulation Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 235000011054 acetic acid Nutrition 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 7
- 229920003986 novolac Polymers 0.000 description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 150000008065 acid anhydrides Chemical class 0.000 description 6
- 238000004817 gas chromatography Methods 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 238000011417 postcuring Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 239000000460 chlorine Substances 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 238000013329 compounding Methods 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 229940083124 ganglion-blocking antiadrenergic secondary and tertiary amines Drugs 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- FKBMTBAXDISZGN-UHFFFAOYSA-N 5-methyl-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1C(C)CCC2C(=O)OC(=O)C12 FKBMTBAXDISZGN-UHFFFAOYSA-N 0.000 description 4
- 229910015900 BF3 Inorganic materials 0.000 description 4
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 4
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 4
- 238000006735 epoxidation reaction Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- CABDEMAGSHRORS-UHFFFAOYSA-N oxirane;hydrate Chemical compound O.C1CO1 CABDEMAGSHRORS-UHFFFAOYSA-N 0.000 description 4
- 150000004965 peroxy acids Chemical class 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 239000012045 crude solution Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 150000002432 hydroperoxides Chemical class 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 229920006122 polyamide resin Polymers 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- SDRZFSPCVYEJTP-UHFFFAOYSA-N 1-ethenylcyclohexene Chemical compound C=CC1=CCCCC1 SDRZFSPCVYEJTP-UHFFFAOYSA-N 0.000 description 2
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- 125000005336 allyloxy group Chemical group 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical group C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000000921 elemental analysis Methods 0.000 description 2
- 239000008393 encapsulating agent Substances 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 150000002902 organometallic compounds Chemical class 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 235000019260 propionic acid Nutrition 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229940014800 succinic anhydride Drugs 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- LTVUCOSIZFEASK-MPXCPUAZSA-N (3ar,4s,7r,7as)-3a-methyl-3a,4,7,7a-tetrahydro-4,7-methano-2-benzofuran-1,3-dione Chemical compound C([C@H]1C=C2)[C@H]2[C@H]2[C@]1(C)C(=O)OC2=O LTVUCOSIZFEASK-MPXCPUAZSA-N 0.000 description 1
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- XYPISWUKQGWYGX-UHFFFAOYSA-N 2,2,2-trifluoroethaneperoxoic acid Chemical compound OOC(=O)C(F)(F)F XYPISWUKQGWYGX-UHFFFAOYSA-N 0.000 description 1
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- YSUQLAYJZDEMOT-UHFFFAOYSA-N 2-(butoxymethyl)oxirane Chemical compound CCCCOCC1CO1 YSUQLAYJZDEMOT-UHFFFAOYSA-N 0.000 description 1
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- LLEASVZEQBICSN-UHFFFAOYSA-N 2-undecyl-1h-imidazole Chemical compound CCCCCCCCCCCC1=NC=CN1 LLEASVZEQBICSN-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 1
- YNJSNEKCXVFDKW-UHFFFAOYSA-N 3-(5-amino-1h-indol-3-yl)-2-azaniumylpropanoate Chemical compound C1=C(N)C=C2C(CC(N)C(O)=O)=CNC2=C1 YNJSNEKCXVFDKW-UHFFFAOYSA-N 0.000 description 1
- WVRNUXJQQFPNMN-VAWYXSNFSA-N 3-[(e)-dodec-1-enyl]oxolane-2,5-dione Chemical compound CCCCCCCCCC\C=C\C1CC(=O)OC1=O WVRNUXJQQFPNMN-VAWYXSNFSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- BBDKZWKEPDTENS-UHFFFAOYSA-N 4-Vinylcyclohexene Chemical compound C=CC1CCC=CC1 BBDKZWKEPDTENS-UHFFFAOYSA-N 0.000 description 1
- IGSBHTZEJMPDSZ-UHFFFAOYSA-N 4-[(4-amino-3-methylcyclohexyl)methyl]-2-methylcyclohexan-1-amine Chemical compound C1CC(N)C(C)CC1CC1CC(C)C(N)CC1 IGSBHTZEJMPDSZ-UHFFFAOYSA-N 0.000 description 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 1
- MWSKJDNQKGCKPA-UHFFFAOYSA-N 6-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1CC(C)=CC2C(=O)OC(=O)C12 MWSKJDNQKGCKPA-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- XBPCUCUWBYBCDP-UHFFFAOYSA-N Dicyclohexylamine Chemical compound C1CCCCC1NC1CCCCC1 XBPCUCUWBYBCDP-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-N Hydrogen bromide Chemical class Br CPELXLSAUQHCOX-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- PQYJRMFWJJONBO-UHFFFAOYSA-N Tris(2,3-dibromopropyl) phosphate Chemical compound BrCC(Br)COP(=O)(OCC(Br)CBr)OCC(Br)CBr PQYJRMFWJJONBO-UHFFFAOYSA-N 0.000 description 1
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 1
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 1
- NIYNIOYNNFXGFN-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol;7-oxabicyclo[4.1.0]heptane-4-carboxylic acid Chemical compound OCC1CCC(CO)CC1.C1C(C(=O)O)CCC2OC21.C1C(C(=O)O)CCC2OC21 NIYNIOYNNFXGFN-UHFFFAOYSA-N 0.000 description 1
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical class CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- 150000001896 cresols Chemical class 0.000 description 1
- 125000000392 cycloalkenyl group Chemical group 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000012954 diazonium Substances 0.000 description 1
- 150000001989 diazonium salts Chemical class 0.000 description 1
- HQWPLXHWEZZGKY-UHFFFAOYSA-N diethylzinc Chemical compound CC[Zn]CC HQWPLXHWEZZGKY-UHFFFAOYSA-N 0.000 description 1
- 229940105990 diglycerin Drugs 0.000 description 1
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 1
- 150000005205 dihydroxybenzenes Chemical class 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 238000006471 dimerization reaction Methods 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- ZJXZSIYSNXKHEA-UHFFFAOYSA-N ethyl dihydrogen phosphate Chemical compound CCOP(O)(O)=O ZJXZSIYSNXKHEA-UHFFFAOYSA-N 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- CAYGQBVSOZLICD-UHFFFAOYSA-N hexabromobenzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1Br CAYGQBVSOZLICD-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical class I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 150000003222 pyridines Chemical class 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 239000012262 resinous product Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 231100001068 severe skin irritation Toxicity 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Chemical class 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- CMPGARWFYBADJI-UHFFFAOYSA-L tungstic acid Chemical compound O[W](O)(=O)=O CMPGARWFYBADJI-UHFFFAOYSA-L 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
Description
本発明は耐熱性、耐水性、耐候性にすぐれた新
規なエポキシ樹脂組成物に関する。
産業界において、現在最も広く使用されている
エポキシ樹脂は、ビスフエノールAとエピクロル
ヒドリンとの反応によつて製造されるところのエ
ピ―ビス型エポキシ樹脂である。この樹脂は液体
から固体までの幅広い製品が得られ、しかもエポ
キシ基の反応性は高く、常温でポリアミンによつ
て硬化できるという利点をもつている。しかしな
がらその硬化物は耐水性にすぐれ強じんであると
いう特徴にもかかわらず、耐候性が悪いこと、耐
トラツキング性等の電気的性質が悪いこと、熱変
形温度が低いという欠点がある。特に最近超LSI
等の封止用樹脂にフエノールやノボラツク樹脂と
エピクロルヒドリンとを反応させたエポキシ樹脂
が使用されているが、樹脂中に塩素が数100ppm
含まれ、それが電子部品の電気特性を悪くする等
の問題が起つている。
塩素を含まず、電気特性、耐熱性にすぐれたエ
ポキシ樹脂としては、脂環式エポキシ樹脂があ
る。これらは5員環、6員環のシクロアルケニル
骨格を有する化合物のエポキシ化反応によつて製
造されている。これらの樹脂のエポキシ基は所謂
内部エポキシ基であり、通常酸無水物による加熱
硬化が行なわれるが、反応性が低いため、ポリア
ミンによる常温硬化はできない。そのため、脂環
式エポキシ樹脂の使用範囲を著しく狭いものにし
ている。
脂環式エポキシ樹脂としては()、()の構
造を有するものが工業的に製造され使用されてい
る。
()はその粘度が非常に低いこと故に耐熱性
エポキシ稀釈剤に使用されているが毒性が強く、
作業者の皮膚が著しくかぶれる等の問題がある。
()は不純物が少なく色相が低く、その硬化
物の熱変形温度は高いエステル結合に基づく耐水
性の悪さが問題となつている。
さらに()、()いずれも低粘度の液状エポ
キシ樹脂であるため、トランスフアー成形等の固
型エポキシ樹脂の成形システムを適用することが
できない。
本発明者等は、かかる問題点に鑑み新しいエポ
キシ樹脂を開発せんと鋭意研究を重ねた結果、脂
環型であり、液体から固体までの任意な状態が得
られ、耐水性、耐熱性にすぐれ、かつ、すぐれた
反応性を有するエポキシ樹脂組成物を見いだし、
本発明をなすに至つた。
すなわち、本発明は次の一般式で表わされるエ
ポキシ樹脂と硬化剤および必要に応じて充填剤、
難燃剤、その他各種添加剤を配合してなることを
特徴とする新規なエポキシ樹脂組成物に関する。
但し、R1はl個の活性水素を有する1価以上
のアルコールまたは水酸基を有する不飽和化合物
残基。
n1、n2……nlは0又は1〜100の整数でその和
が1〜100である。
lは1〜100の整数を表わす。
Aは置換基Xを有するオキシシクロヘキサン骨
格であり、次式で表わされる。
置換基Xは
The present invention relates to a novel epoxy resin composition with excellent heat resistance, water resistance, and weather resistance. The epoxy resin currently most widely used in industry is the epi-bis type epoxy resin, which is produced by the reaction of bisphenol A and epichlorohydrin. This resin can be used in a wide variety of products ranging from liquids to solids, and has the advantage that the epoxy group has high reactivity and can be cured with polyamines at room temperature. However, although the cured product has excellent water resistance and is strong, it has drawbacks such as poor weather resistance, poor electrical properties such as tracking resistance, and low heat distortion temperature. Especially recently, super LSI
Epoxy resin made by reacting phenol or novolac resin with epichlorohydrin is used as sealing resin, but the resin contains several hundred ppm of chlorine.
This has caused problems such as deterioration of the electrical characteristics of electronic components. Alicyclic epoxy resins are examples of epoxy resins that do not contain chlorine and have excellent electrical properties and heat resistance. These are produced by epoxidation reaction of compounds having a 5-membered or 6-membered cycloalkenyl skeleton. The epoxy groups of these resins are so-called internal epoxy groups, and are usually cured by heating with acid anhydrides, but cannot be cured at room temperature with polyamines because of their low reactivity. Therefore, the range of use of alicyclic epoxy resins is extremely narrow. As alicyclic epoxy resins, those having the structures () and () are industrially produced and used. () is used as a heat-resistant epoxy diluent because of its extremely low viscosity, but it is highly toxic.
There are problems such as severe skin irritation of workers. () contains few impurities and has a low hue, and its cured product has a high heat deformation temperature and has a problem of poor water resistance due to the ester bond. Furthermore, since both () and () are low-viscosity liquid epoxy resins, solid epoxy resin molding systems such as transfer molding cannot be applied. In view of these problems, the present inventors conducted intensive research to develop a new epoxy resin, and as a result, they found that it is an alicyclic type, can be in any state from liquid to solid, and has excellent water resistance and heat resistance. and found an epoxy resin composition having excellent reactivity,
The present invention has now been accomplished. That is, the present invention comprises an epoxy resin represented by the following general formula, a curing agent, and optionally a filler.
This invention relates to a novel epoxy resin composition characterized by containing a flame retardant and various other additives. However, R 1 is a monovalent or higher alcohol having 1 active hydrogens or an unsaturated compound residue having a hydroxyl group. n 1 , n 2 . . . n l is 0 or an integer of 1 to 100, and the sum thereof is 1 to 100. l represents an integer from 1 to 100. A is an oxycyclohexane skeleton having a substituent X, and is represented by the following formula. The substituent X is
(R2はH、アルキル基、アルキルカルボニル基、
アリールカルボニル基のいずれか1つ)
であるが ( R2 is H, alkyl group, alkylcarbonyl group,
any one of the arylcarbonyl groups), but
【式】を少なくとも()で表わ
された樹脂中に1個以上含む。
次に、本発明について詳述する。
本発明の()式で表わされる新規エポキシ樹
脂において、R1はl個の活性水素を有する1価
以上のアルコールまたは水酸基を有する不飽和化
合物残基であるが、その前駆体である活性水素を
有する有機物としては、アルコール類、フエノー
ル類、カルボン酸類、アミン類、チオール類等が
あげられる。
アルコール類としては、1価のアルコールでも
多価アルコールでもよい。
例えばメタノール、エタノール、プロパノー
ル、ブタノール、ペンタノール、ヘキサノール、
オクタノール等の脂肪族アルコール、ベンジルア
ルコールのような芳香族アルコール、エチレング
リコール、ジエチレングリコール、トリエチレン
グリコール、ポリエチレングリコール、プロピレ
ングリコール、ジプロピレングリコール、1,3
ブタンジオール、1,4ブタンジオール、ペンタ
ンジオール、1,6ヘキサンジオール、ネオペン
チルグリコール、オキシピバリン酸ネオペンチル
グリコールエステル、シクロヘキサンジメタノー
ル、グリセリン、ジグリセリン、ポリグリセリ
ン、トリメチロールプロパン、トリメチロールエ
タン、ペンタエリスリトール、ジペンタエリスリ
トールなどの多価アルコール等がある。
また、活性水素を有する化合物は、その骨格中
に不飽和2重結合を有していても良く、具体例と
しては、アリルアルコール、アクリル酸、メタク
リル酸等がある。これらの化合物の不飽和二重結
合は、さらにそれらがエポキシ化された構造でも
さしつかえない。
一般式()におけるn1、n2……nlは0又は1
〜100であり、その和が1〜100であるが、100以
上では融点の高い樹脂となり取り扱いにくく、実
際上は使用できるようなものとはならない。
lは1〜100までの整数である。
式()におけるAの置換基Xのうち、The resin represented by () contains one or more of the following formulas: Next, the present invention will be explained in detail. In the novel epoxy resin represented by the formula () of the present invention, R 1 is a monohydric or more alcohol having l active hydrogens or an unsaturated compound residue having a hydroxyl group, but the precursor active hydrogen is Examples of the organic substances include alcohols, phenols, carboxylic acids, amines, and thiols. The alcohol may be a monohydric alcohol or a polyhydric alcohol. For example, methanol, ethanol, propanol, butanol, pentanol, hexanol,
Aliphatic alcohols such as octanol, aromatic alcohols such as benzyl alcohol, ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, dipropylene glycol, 1,3
Butanediol, 1,4 butanediol, pentanediol, 1,6 hexanediol, neopentyl glycol, oxypivalic acid neopentyl glycol ester, cyclohexanedimethanol, glycerin, diglycerin, polyglycerin, trimethylolpropane, trimethylolethane, Examples include polyhydric alcohols such as pentaerythritol and dipentaerythritol. Further, the compound having active hydrogen may have an unsaturated double bond in its skeleton, and specific examples include allyl alcohol, acrylic acid, and methacrylic acid. The unsaturated double bonds of these compounds may also have an epoxidized structure. n 1 , n 2 ... n l in general formula () is 0 or 1
~100, and the sum thereof is 1 to 100, but if it exceeds 100, it becomes a resin with a high melting point and is difficult to handle, making it practically unusable. l is an integer from 1 to 100. Among the substituents X of A in formula (),
【式】を少なくとも1個以上含むことが必 須であるがMust include at least one [formula] Although it is
【式】が多ければ多い程好まし く、逆にThe more [formula] there are, the better. On the contrary
【式】は少なければ少ない程好ま
しい。
すなわち、本発明においては、置換基Xは
[Formula] is preferably as small as possible. That is, in the present invention, the substituent X is
【式】が主なものである。
本発明の()式で表わされる新規エポキシ樹
脂は具体的には、活性水素を有する有機化合物を
開始剤にし4―ビニルシクロヘキセン―1―オキ
シドを開環重合させることによつて得られるポリ
エーテル樹脂、すなわち、ビニル基側鎖を有する
ポリシクロヘキセンオキシド重合体を過酸等の酸
化剤でエポキシ化することによつて製造すること
ができる。
4―ビニルシクロヘキセン―1―オキシドはブ
タジエンの2量化反応によつて得られるビニルシ
クロヘキセンを過酢酸によつて部分エポキシ化す
ることによつて得られる。
4―ビニルシクロヘキセン―1―オキシドを活
性水素存在下に重合させるときには触媒を使用す
ることが好ましい。
触媒としてはメチルアミン、エチルアミン、プ
ロピルアミン、ピペラジン等のアミン類、ピリジ
ン類、イミダゾール類等の有機塩基、ギ酸、酢
酸、プロピオン酸等の有機酸類、硫酸、塩酸等の
無機酸、ナトリウムメチラート等のアルカリ金属
類のアルコラート類、KOH、NaOH等のアルカ
リ類、BF3、ZnCl2、AlCl3、SnCl4等のルイス酸
又はそのコンプレツクス類、トリエチルアルミニ
ウム、ジエチル亜鉛等の有機金属化合物をあげる
ことができる。
これらの触媒は反応物に対して0.01〜10%、好
ましくは0.1〜5%の範囲で使用することができ
る。反応温度は−70〜200℃、好ましくは−30℃
〜100℃である。
反応は溶媒を用いて行なうこともできる。溶媒
としては活性水素を有しているものは使用するこ
とができない。
すなわち、アセトン、メチルエチルケトン、メ
チルイソブチルケトンのようなケトン類、ベンゼ
ン、トルエン、キシレンのような芳香族溶媒その
他エーテル、脂肪族炭化水素、エステル類等を使
用することができる。
さて、このようにして合成したビニル基側鎖を
有するポリシクロヘキセンオキシド重合体をエポ
キシ化し、本発明の式()の新規エポキシ樹脂
を製造するには過酸類、ハイドロパーオキサイド
類、のどちらかを用いることができる。
過酸類としては、過ギ酸、過酢酸、過安息香
酸、トリフルオロ過酢酸等を用いることができ
る。
このうち特に過酢酸は工業的に安価に入手可能
で、かつ安定度も高く、好ましいエポキシ化剤で
ある。
ハイドロパーオキサイド類としては、過酸化水
素、ターシヤリブチルハイドロパーオキサイド、
クメンパーオキサイド等を用いることができる。
エポキシ化の際には必要に応じて触媒を用いる
ことができる。例えば過酸の場合、炭酸ソーダな
どのアルカリや硫酸などの酸を触媒として用い得
る。また、ハイドロパーオキサイドの場合、タン
グステン酸と苛性ソーダの混合物を過酸化水素と
あるいは有機酸を過酸化水素と、あるいはモリブ
デンヘキサカルボニルをターシヤリブチルハイド
ロパーオキサイドと使用して触媒効果を得ること
ができる。
エポキシ化反応は、装置や原料物性に応じて溶
媒使用の有無や反応温度を調節して行なう。
エポキシ化反応の条件によつて、オレフイン結
合のエポキシ化と同時に原料中の置換基[Formula] is the main one. Specifically, the novel epoxy resin represented by the formula () of the present invention is a polyether resin obtained by ring-opening polymerization of 4-vinylcyclohexene-1-oxide using an organic compound having active hydrogen as an initiator. That is, it can be produced by epoxidizing a polycyclohexene oxide polymer having a vinyl group side chain with an oxidizing agent such as a peracid. 4-Vinylcyclohexene-1-oxide can be obtained by partially epoxidizing vinylcyclohexene obtained by dimerization of butadiene with peracetic acid. It is preferable to use a catalyst when 4-vinylcyclohexene-1-oxide is polymerized in the presence of active hydrogen. Examples of catalysts include amines such as methylamine, ethylamine, propylamine, and piperazine; organic bases such as pyridines and imidazoles; organic acids such as formic acid, acetic acid, and propionic acid; inorganic acids such as sulfuric acid and hydrochloric acid; and sodium methylate. alcoholates of alkali metals, alkalis such as KOH and NaOH, Lewis acids such as BF 3 , ZnCl 2 , AlCl 3 and SnCl 4 or their complexes, and organometallic compounds such as triethylaluminum and diethylzinc. Can be done. These catalysts can be used in an amount of 0.01 to 10%, preferably 0.1 to 5%, based on the reactants. Reaction temperature is -70~200℃, preferably -30℃
~100℃. The reaction can also be carried out using a solvent. A solvent containing active hydrogen cannot be used. That is, ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone, aromatic solvents such as benzene, toluene, and xylene, as well as ethers, aliphatic hydrocarbons, esters, and the like can be used. Now, in order to epoxidize the polycyclohexene oxide polymer having vinyl group side chains synthesized in this way and to produce the new epoxy resin of the formula () of the present invention, either peracids or hydroperoxides are used. Can be used. As peracids, performic acid, peracetic acid, perbenzoic acid, trifluoroperacetic acid, etc. can be used. Among these, peracetic acid is a particularly preferred epoxidizing agent because it is industrially available at low cost and has high stability. Hydroperoxides include hydrogen peroxide, tertiary butyl hydroperoxide,
Cumene peroxide etc. can be used. A catalyst can be used during epoxidation if necessary. For example, in the case of a peracid, an alkali such as soda carbonate or an acid such as sulfuric acid may be used as a catalyst. In the case of hydroperoxides, the catalytic effect can also be obtained by using a mixture of tungstic acid and caustic soda with hydrogen peroxide, an organic acid with hydrogen peroxide, or molybdenum hexacarbonyl with tertiary butyl hydroperoxide. . The epoxidation reaction is carried out by adjusting the presence or absence of a solvent and the reaction temperature depending on the equipment and physical properties of the raw materials. Depending on the conditions of the epoxidation reaction, olefin bonds can be epoxidized and substituents in the raw materials can be
【式】や、生成してくる置換基[Formula] and generated substituents
【式】
がエポキシ化剤等と副反応を起こした結果、変性
された置換基が生じ、目的化合物中に含まれてく
る。目的化合物中の置換基[Formula] causes a side reaction with an epoxidizing agent, etc., resulting in a modified substituent, which is included in the target compound. Substituent in target compound
【式】置換基[Formula] Substituent
【式】および変性され
た置換基の3者の比はエポキシ化剤の種類、エポ
キシ化剤とオレフイン結合のモル比、反応条件に
よつて定まる。
変性された置換基は、例えば、エポキシ化剤が
過酢酸の場合、下のような構造のものが主であり
生成したエポキシ基と副生した酢酸から生じる。
濃縮等の通常の化学工業的手段によつて、目的
化合物を反応粗液から取り出すことができる。
又、本発明に用いるエポキシ樹脂は、組成物の特
性を損わない限り、他のエポキシ樹脂と混合して
用いることができる。ここで他のエポキシ樹脂と
は、一般に用いられているものであれば何でも良
いが、例えばエピビス型エポキシ、ビスフエノー
ルFエポキシ、ノボラツクエポキシ、脂環型エポ
キシ及びスチレンオキシド、ブチルグリシジルエ
ーテル等のエポキシ稀釈剤が含まれる。
本発明に用いる硬化剤は、公知のエポキシ樹脂
に用いられる硬化剤を使用することができ、アミ
ン類、ポリアミド樹脂、酸無水物、ポリメルカプ
タン樹脂、ノボラツク樹脂、ジシアンジアミド、
三フツ化ホウ素のアミン錯体等が含まれる。
ここで、アミン類としては、以下のものが含ま
れる。
ジエチレントリアミン、トリエチレンテトラミ
ン、メンセンジアミン、メタキシリレンジアミ
ン、ビス(4―アミノ―3―メチルシクロヘキシ
ル)メタン等の脂肪族ポリアミン及び前記脂肪族
ポリアミンと公知のエポキシ化合物とのアダク
ト、アクリロニトリルとの反応物、ケトンとの反
応物。
メタフエニレンジアミン、ジアミノジフエニル
メタン、ジアミノジフエニルスルホン、ジアミノ
ジフエニルスルフイド等の芳香族ポリアミン及び
前記芳香族ポリアミンと公知のエポキシ化合物と
のアダクト。
トリス(ジメチルアミノメチル)フエノール、
ピペリジン、イミダゾール及びその誘導体等の第
2、第3アミン及びその塩。及び前記アミン類の
混合物。
ポリアミド樹脂としては、脂肪酸、ダイマー
酸、トリマー酸等の脂肪酸と脂肪族ポリアミンと
の反応物が含まれる。
酸無水物としては以下のものが含まれる。
無水フタル酸、無水トリメリツト酸、無水ピロ
メリツト酸、ベンゾフエノンテトラカルボン酸二
無水物、無水テトラヒドロフタル酸、無水ヘキサ
ヒドロフタル酸、無水メチルテトラヒドロフタル
酸、無水メチルヘキサヒドロフタル酸、無水メチ
ルナジツク酸、無水コハク酸、無水ドデセニルコ
ハク酸、無水コハク酸等の酸無水物及び前記酸無
水物の混合物。
ノボラツク樹脂としてはフエノール又はフエノ
ールとクレゾール、ジヒドロキシベンゼンの混合
物とホルムアルデヒドとの縮合によつて作られる
低分子量の樹脂状生成物が含まれる。
三フツ化ホウ素のアミン錯体としてはモノエチ
ルアミン、ピペリジン、アニリン、ブチルアミ
ン、ジブチルアミン、シクロヘキシルアミン、ジ
シクロヘキシルアミン、トリブチルアミン、トリ
エタノールアミン等の低分子量のアミン化合物と
三フツ化ホウ素との錯体が含まれる。
又、その他の硬化剤としては四フツ化ホウ素、
六フツ化リン、六フツ化ヒ素等の超強酸のジアゾ
ニウム塩、ヨウドニウム塩、ブロモニウム塩、ス
ルフイニウム塩等の塩がある。又、これら硬化剤
のうち、脂肪族ポリアミン、芳香族ポリアミン、
ポリアミド樹脂、ポリメルカプタン樹脂は任意の
割合で混合して使用することができ、単独又は硬
化速度を調整する目的で硬化促進剤を併用するこ
ともできる。ここで、硬化促進剤としては前記第
2及び第3アミン類を用いることができる。
酸無水物はそのままで使用することもできるが
又硬化速度の調整、硬化物の物性の向上の目的で
硬化触媒、硬化促進剤を併用することもできる。
ここで、硬化触媒としては前記第2及び第3アミ
ン類及びオクチル酸スズである。硬化促進剤とし
ては、水、エタノール、プロパノール、イソプロ
パノール、シクロヘキサノール、エチレングリコ
ール等のアルコール類、酢酸、プロピオン酸、コ
ハク酸、ヘキサヒドロフタル酸等のカルボン酸及
びエチレンジアミン、ジエチレントリアミン等の
活性水素を有するアミン類である。
ノボラツク樹脂は単独で又は硬化速度の調整の
目的で硬化触媒を併用することができる。ここで
硬化触媒としては前記第2及び第3アミン類であ
る。
ジシアンジアミドは、単独で又は硬化速度の調
整の目的で硬化触媒と併用することができる。こ
こで、硬化触媒としては前記第2及び第3アミン
である。
三フツ化ホウ素のアミン錯体は、単独で又は硬
化速度の調整の目的で硬化速度調整剤を併用する
ことができる。ここで、硬化速度調整剤としては
従来のエポキシ樹脂に用いることのできるもので
あれば、何でも良いが、具体的には、例えばカル
ボン酸類、アミン類、金属のアセチルアセトン錯
体、チタン、スズ等の金属の有機金属化合物、グ
リコール類、有機ホウ素化合物等が含まれる。
本発明に用いる充填剤としては、樹脂用の充填
剤として用いることのできるものであれば何でも
良いが、具体的にはケイ砂、シリカ、アルミナ、
ケイソウ土、炭酸カルシウム、アスベスト、ガラ
ス、炭酸マグネシウム、カオリン、金属粉等があ
る。形状としては、繊維状のもの、フレーク状の
ものなど種々のものが用いられる。
難燃剤としては、樹脂用の難燃剤として用いる
ことのできるものであれば何でも良いが、具体的
にはテトラブロモビスフエノールA、ヘキサブロ
モベンゼン等のハロゲン化物、トリス(ジブロモ
プロピル)ホスフエート、トリスクロロエチルホ
スフエート等のリン化合物、三酸化アンチモン等
がある。
その他目的に応じて各種の添加剤を併用するこ
とができ、例えばアエロジル、オルベン等の揺変
性付与剤、カーボンブラツク等の導電性付与剤、
離型剤、滑剤、染料、顔料、カツプリング剤、可
撓性付与剤、可塑剤等があり、又溶剤で稀釈して
用いることもできる。
こうして得られる樹脂組成物を成形・硬化を行
うことにより、引張強度、硬度等の機械特性、耐
トラツキング性、耐アーク性等の電気特性、熱変
形温度に優れ、又腐食性の少ない硬化物を得るこ
とができ、電子部品用封止剤、発光ダイオード用
封止材、モータ、トランス等の絶縁ワニス、繊維
強化プラスチツク、接着材、粉体塗料、電着塗
料、プリント基板、注型物、成型物等に用いるこ
とができる。
以下に実施例をあげて、さらに本発明を詳しく
説明する。
合成例 1
アリルアルコール116g(2モル)、4―ビニル
シクロヘキセン―1―オキシド496g(4モル)
及びBF3エーテラート3.1gを60℃で混合し、ガ
スクロマトグラフイー分析で4―ビニルシクロヘ
キセン―1―オキシドの転化率が98%以上になる
まで反応させた。得られた反応粗液に酢酸エチル
を加えて水洗し次に酢酸エチル層を濃縮して粘稠
液体を得た。
生成物の赤外線吸収スペクトルにおいて原料に
見られた810、850cm-1のエポキシ基による吸収が
無くなつていること、1080、1150cm-1にエーテル
結合による吸収が存在すること、ガスクロマトグ
ラフイー分析で、生成物中のアリルアルコールは
痕跡量であるが、赤外線吸収スペクトルで3450cm
−1にOH基の吸収があることから本化合物は下式
で示される構造であることが確認された。
この化合物434gを酢酸エチルに溶解して反応
器に仕込み、これに過酢酸388gを酢酸エチル溶
液として2時間にわたつて滴下した。この間反応
温度は40℃に保つた。過酢酸の仕込み終了後、40
℃でさらに6時間熟成した。
反応粗液に酢酸エチルを追加し、炭酸ソーダ
416gを含むアルカリ水で洗い、続いて蒸留水で
よく洗浄した。
酢酸エチル層を濃縮し、粘稠な透明液体を得
た。この化合物はオキシラン酸素含有率が9.97%
で赤外線吸収スペクトルで1260cm-1にエポキシ基
による特性吸収が見られた。さらに1640cm-1に残
存ビニル基による吸収が見られること、3450cm-1
にOH基、1730cm-1に、[Formula] and the ratio of the three modified substituents are determined by the type of epoxidizing agent, the molar ratio of the epoxidizing agent to the olefin bond, and the reaction conditions. For example, when the epoxidizing agent is peracetic acid, the modified substituent mainly has the structure shown below, and is generated from the generated epoxy group and by-produced acetic acid. The target compound can be taken out from the reaction crude solution by ordinary chemical industrial means such as concentration.
Furthermore, the epoxy resin used in the present invention can be mixed with other epoxy resins as long as the properties of the composition are not impaired. Here, other epoxy resins may be any commonly used epoxy resins, such as epibis epoxy, bisphenol F epoxy, novolac epoxy, alicyclic epoxy, and epoxy resins such as styrene oxide and butyl glycidyl ether. Contains diluent. As the curing agent used in the present invention, curing agents used in known epoxy resins can be used, including amines, polyamide resins, acid anhydrides, polymercaptan resins, novolac resins, dicyandiamide,
This includes amine complexes of boron trifluoride. Here, the amines include the following. Aliphatic polyamines such as diethylenetriamine, triethylenetetramine, menzendiamine, metaxylylenediamine, bis(4-amino-3-methylcyclohexyl)methane, adducts of the aliphatic polyamines with known epoxy compounds, and reactions with acrylonitrile. substances, reactants with ketones. Aromatic polyamines such as metaphenylene diamine, diaminodiphenylmethane, diaminodiphenyl sulfone, diaminodiphenyl sulfide, and adducts of the aromatic polyamines and known epoxy compounds. tris(dimethylaminomethyl)phenol,
Secondary and tertiary amines and salts thereof such as piperidine, imidazole and derivatives thereof. and mixtures of the aforementioned amines. Polyamide resins include reactants of fatty acids, such as fatty acids, dimer acids, trimer acids, and aliphatic polyamines. Acid anhydrides include the following: Phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, benzophenonetetracarboxylic dianhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylnadic anhydride, Acid anhydrides such as succinic anhydride, dodecenylsuccinic anhydride, succinic anhydride, and mixtures of the above acid anhydrides. Novolac resins include low molecular weight resinous products made by the condensation of phenols or mixtures of phenols and cresols, dihydroxybenzenes, and formaldehyde. Amine complexes of boron trifluoride include complexes of boron trifluoride and low molecular weight amine compounds such as monoethylamine, piperidine, aniline, butylamine, dibutylamine, cyclohexylamine, dicyclohexylamine, tributylamine, and triethanolamine. It will be done. In addition, other hardening agents include boron tetrafluoride,
There are salts such as diazonium salts, iodonium salts, bromonium salts, and sulfinium salts of super strong acids such as phosphorus hexafluoride and arsenic hexafluoride. Also, among these curing agents, aliphatic polyamines, aromatic polyamines,
Polyamide resins and polymercaptan resins can be used as a mixture in any proportion, and can be used alone or in combination with a curing accelerator for the purpose of adjusting the curing rate. Here, the aforementioned secondary and tertiary amines can be used as the curing accelerator. The acid anhydride can be used as it is, but a curing catalyst and a curing accelerator can also be used together for the purpose of adjusting the curing rate and improving the physical properties of the cured product.
Here, the curing catalysts are the aforementioned secondary and tertiary amines and tin octylate. Curing accelerators include water, alcohols such as ethanol, propanol, isopropanol, cyclohexanol, and ethylene glycol, carboxylic acids such as acetic acid, propionic acid, succinic acid, and hexahydrophthalic acid, and active hydrogen such as ethylenediamine and diethylenetriamine. They are amines. The novolak resin can be used alone or in combination with a curing catalyst for the purpose of adjusting the curing rate. Here, the curing catalysts are the aforementioned secondary and tertiary amines. Dicyandiamide can be used alone or in combination with a curing catalyst for the purpose of adjusting the curing rate. Here, the curing catalysts are the aforementioned secondary and tertiary amines. The amine complex of boron trifluoride can be used alone or in combination with a curing rate regulator for the purpose of adjusting the curing rate. Here, any curing rate regulator may be used as long as it can be used in conventional epoxy resins, but specific examples include carboxylic acids, amines, acetylacetone complexes of metals, metals such as titanium, tin, etc. These include organometallic compounds, glycols, organoboron compounds, etc. The filler used in the present invention may be anything as long as it can be used as a filler for resin, but specific examples include silica sand, silica, alumina,
These include diatomaceous earth, calcium carbonate, asbestos, glass, magnesium carbonate, kaolin, metal powder, etc. Various shapes can be used, such as fibrous, flake, etc. Any flame retardant may be used as long as it can be used as a flame retardant for resins, but specific examples include halides such as tetrabromobisphenol A, hexabromobenzene, tris(dibromopropyl) phosphate, and trischloro. Examples include phosphorus compounds such as ethyl phosphate, antimony trioxide, etc. Various other additives can be used in combination depending on the purpose, such as thixotropy imparting agents such as Aerosil and Olben, conductivity imparting agents such as carbon black, etc.
There are mold release agents, lubricants, dyes, pigments, coupling agents, flexibility agents, plasticizers, etc., and they can also be used after being diluted with a solvent. By molding and curing the resin composition obtained in this way, a cured product with excellent mechanical properties such as tensile strength and hardness, electrical properties such as tracking resistance and arc resistance, and heat distortion temperature and low corrosivity can be obtained. Encapsulants for electronic parts, encapsulants for light emitting diodes, insulating varnishes for motors, transformers, etc., fiber-reinforced plastics, adhesives, powder coatings, electrodeposition coatings, printed circuit boards, cast materials, moldings. It can be used for things etc. The present invention will be further explained in detail by giving examples below. Synthesis example 1 Allyl alcohol 116g (2 mol), 4-vinylcyclohexene-1-oxide 496g (4 mol)
and 3.1 g of BF 3 etherate were mixed at 60° C. and reacted until the conversion of 4-vinylcyclohexene-1-oxide reached 98% or more as determined by gas chromatography analysis. Ethyl acetate was added to the resulting reaction crude liquid, washed with water, and then the ethyl acetate layer was concentrated to obtain a viscous liquid. In the infrared absorption spectrum of the product, the absorption due to epoxy groups at 810 and 850 cm -1 observed in the raw material has disappeared, and absorption due to ether bonds exists at 1080 and 1150 cm -1 , and gas chromatography analysis shows that Allyl alcohol in the product is a trace amount, but in the infrared absorption spectrum it is 3450cm
It was confirmed that this compound has the structure shown by the following formula from the absorption of OH group at -1 . 434 g of this compound was dissolved in ethyl acetate and charged into a reactor, to which 388 g of peracetic acid was added dropwise as an ethyl acetate solution over 2 hours. During this time, the reaction temperature was maintained at 40°C. After the completion of peracetic acid preparation, 40
It was further aged for 6 hours at °C. Add ethyl acetate to the reaction crude solution and add sodium carbonate.
It was washed with alkaline water containing 416 g, followed by thorough washing with distilled water. The ethyl acetate layer was concentrated to obtain a viscous clear liquid. This compound has an oxirane oxygen content of 9.97%
In the infrared absorption spectrum, characteristic absorption due to epoxy groups was observed at 1260 cm -1 . Furthermore, absorption due to residual vinyl groups is observed at 1640 cm -1 and 3450 cm -1
OH group, 1730 cm -1 ,
【式】基による吸収
が見られることから本化合物は一般式()の構
造(R1:グリシジルエーテル基又はアリロキシ
基、n=平均2、エポキシ基に酢酸が付加した基
を若干含む)であることを確認した。
合成例 2
合成例1と同様の操作でアリルアルコール58g
(1モル)、4―ビニルシクロヘキセン―1―オキ
シド868g(7モル)、BF3エーテラート4.7gを
反応させ、粘稠な液状の生成物を得た。
生成物の赤外線吸収スペクトルにおいて原料に
見られた810、850cm-1のエポキシ基による吸収が
無くなつていること、1080、1150cm-1にエーテル
結合による吸収が存在すること、ガスクロマトグ
ラフイー分析で、生成物中のアリルアルコールは
痕跡量であるが、赤外線吸収スペクトルで3450cm
−1にOH基の吸収があることから本化合物は下式
で示される構造であることが確認された。
さらに実施例―1と同様にこの化合物49.2gと
過酢酸395gの反応を行ない、粘稠な透明液体を
得た。
この化合物はオキシラン酸素含有率が9.27%
で、赤外線吸収スペクトルで1260cm-1にエポキシ
基による特性吸収が見られた。さらに、1640cm-1
に残存ビニル基による吸収が見られること、3450
cm-1にOH基、1730cm-1に[Formula] Since absorption is observed by the group, this compound has the structure of the general formula () (R 1 : glycidyl ether group or allyloxy group, n=2 on average, contains some groups in which acetic acid is added to the epoxy group) It was confirmed. Synthesis Example 2 58g of allyl alcohol in the same manner as Synthesis Example 1
(1 mol), 868 g (7 mol) of 4-vinylcyclohexene-1-oxide, and 4.7 g of BF 3 etherate were reacted to obtain a viscous liquid product. In the infrared absorption spectrum of the product, the absorption by epoxy groups at 810 and 850 cm -1 observed in the raw material disappeared, and the presence of absorption due to ether bonds at 1080 and 1150 cm -1 , gas chromatography analysis showed that Allyl alcohol in the product is a trace amount, but in the infrared absorption spectrum it is 3450cm
It was confirmed that this compound had the structure shown by the following formula from the presence of absorption of OH group at -1 . Further, 49.2 g of this compound was reacted with 395 g of peracetic acid in the same manner as in Example 1 to obtain a viscous transparent liquid. This compound has an oxirane oxygen content of 9.27%
In the infrared absorption spectrum, characteristic absorption due to epoxy groups was observed at 1260 cm -1 . Furthermore, 1640cm -1
Absorption due to residual vinyl groups is observed in 3450
OH group at cm -1 , 1730 cm -1
【式】基による吸収が見られることから本化
合物は一般式()の構造(R1:グリシジルエ
ーテル基またはアリロキシ基、n=平均7、エポ
キシ基に酢酸が付加した基を一部含む)であるこ
とを確認した。
合成例 3
合成例1と同様な操作で、メタノール64g、4
―ビニルシクロヘキセン―1―オキシド744g
BF3・エーテラート4.1gを反応させ、粘稠な液
状の生成物を得た。
生成物の赤外線吸収スペクトルにおいて、原料
に見られた810、850cm-1のエポキシ基による吸収
がなくなつていること、1080、1150cm-1にエーテ
ル結合による吸収が存在すること、ガスクロマト
グラフイー分析で、生成物中のメタノールはこん
跡量であるが赤外線吸収スペクトルで3450cm-1に
OH基の吸収があることから本化合物は下式で示
される構造であることが確認された。
さらに合成例1と同様にこの化合物573gと過
酢酸387gの反応を行ない、粘稠な透明液体を得
た。
この化合物はオキシラン酸素含有率が9.03%
で、赤外線吸収スペクトルで1260cm-1にエポキシ
基による特性吸収が見られた。さらに、1640cm-1
に残存ビニル基による吸収が見られること、3450
cmにOH基、1730cm-1にThis compound has the structure of the general formula () (R 1 : glycidyl ether group or allyloxy group, n=7 on average, some groups include acetic acid added to an epoxy group) because absorption by the [formula] group is observed. I confirmed that there is. Synthesis Example 3 Using the same procedure as Synthesis Example 1, 64 g of methanol, 4
-Vinylcyclohexene-1-oxide 744g
4.1 g of BF 3 etherate was reacted to obtain a viscous liquid product. In the infrared absorption spectrum of the product, the absorption due to epoxy groups at 810 and 850 cm -1 observed in the raw material has disappeared, and absorption due to ether bonds exists at 1080 and 1150 cm -1 , and gas chromatography analysis shows that , the methanol in the product is a trace amount, but the infrared absorption spectrum shows it to be 3450 cm -1
The absorption of OH groups confirmed that this compound had the structure shown by the following formula. Further, 573 g of this compound and 387 g of peracetic acid were reacted in the same manner as in Synthesis Example 1 to obtain a viscous transparent liquid. This compound has an oxirane oxygen content of 9.03%
In the infrared absorption spectrum, characteristic absorption due to epoxy groups was observed at 1260 cm -1 . Furthermore, 1640cm -1
Absorption due to residual vinyl groups is observed in 3450
OH group in cm, 1730 cm -1
【式】基による吸収
が見られることから本化合物は一般式()の構
造(R1:メトキシ基、n=平均3、エポキシ基
に酢酸が付加した基若干を含む)であることを確
認した。
参考例
合成例1、2、3で合成したエポキシ樹脂中の
全塩素量の測定を行つた。
測定は試料約2gを秤量し、酸素ボンベで分解
燃焼して測定し、表1の結果を得た。エピクロル
ヒドリンを出発原料とした通常のエポキシ樹脂に
於いては全塩素は通常数百ppm程度含まれている
ことを考えれば、本発明の樹脂の全塩素は非常に
少ないことがわかる。Since absorption by the [Formula] group was observed, it was confirmed that this compound has the structure of the general formula () (R 1 : methoxy group, n = average 3, contains some groups in which acetic acid is added to the epoxy group) . Reference Example The total amount of chlorine in the epoxy resins synthesized in Synthesis Examples 1, 2, and 3 was measured. The measurement was performed by weighing approximately 2 g of the sample and decomposing and burning it in an oxygen cylinder, and the results shown in Table 1 were obtained. Considering that ordinary epoxy resins using epichlorohydrin as a starting material usually contain about several hundred ppm of total chlorine, it can be seen that the total chlorine content of the resin of the present invention is extremely small.
【表】
合成例 4
メタノール32g(1モル)、4―ビニルシクロ
ヘキセン―1―オキサイド868g(7モル)およ
びBF3エーテラート9.2gを60℃で混合し、ガス
クロマトグラフイー分析で4―ビニルシクロヘキ
セン―1―オキシドの転化率が98%以上になるま
で反応させた。得られた反応粗液に酢酸エチルを
加えて水洗し、次に酢酸エチル層を濃縮して粘稠
液体を得た。
生成物の赤外線吸収スペクトルにおいて、原料
に見られた810、850cm-1のエポキシ基による吸収
が無くなつていること、1080、1150cm-1にエーテ
ル結合による吸収が存在すること、ガスクロマト
グラフイー分析で、生成物中のアリルアルコール
はこん跡量であるが赤外線吸収スペクトルで3450
cm-1にOH基の吸収があることから本化合物は下
式で示される構造であることが確認された。
この化合物434gを酢酸エチルに溶解して反応
器に仕込み、これに過酢酸388gを酢酸エチル溶
液として2時間にわたつて滴下した。この間反応
温度は40℃に保つた。過酢酸の仕込み終了後、40
℃でさらに6時間熟成した。
反応粗液に酢酸エチルを追加し、炭酸ソーダ
416gを含むアルカリ水で洗い、続いて蒸留水で
よく洗浄した。
酢酸エチル層を濃縮し、室温で固型の樹脂を得
た。この化合物はオキシラン酸素含有率が9.97%
で、赤外線吸収スペクトルで1260cm-1にエポキシ
基による特性吸収が見られた。さらに、1640cm-1
に残存ビニル基による吸収が見られること、3450
cm-1にOH基、1730cm-1に[Table] Synthesis Example 4 32 g (1 mol) of methanol, 868 g (7 mol) of 4-vinylcyclohexene-1-oxide, and 9.2 g of BF 3 etherate were mixed at 60°C, and 4-vinylcyclohexene-1 was determined by gas chromatography analysis. -The reaction was allowed to occur until the oxide conversion rate reached 98% or higher. Ethyl acetate was added to the obtained reaction crude liquid and washed with water, and then the ethyl acetate layer was concentrated to obtain a viscous liquid. In the infrared absorption spectrum of the product, the absorption by epoxy groups at 810 and 850 cm -1 observed in the raw material disappeared, and the presence of absorption due to ether bonds at 1080 and 1150 cm -1 , and gas chromatography analysis revealed that , the amount of allyl alcohol in the product is only trace, but it is 3450 in the infrared absorption spectrum.
It was confirmed that this compound has the structure shown by the following formula from the absorption of OH group at cm -1 . 434 g of this compound was dissolved in ethyl acetate and charged into a reactor, to which 388 g of peracetic acid was added dropwise as an ethyl acetate solution over 2 hours. During this time, the reaction temperature was maintained at 40°C. After the completion of peracetic acid preparation, 40
It was aged for an additional 6 hours at °C. Add ethyl acetate to the reaction crude solution and add sodium carbonate.
It was washed with alkaline water containing 416 g, followed by thorough washing with distilled water. The ethyl acetate layer was concentrated to obtain a solid resin at room temperature. This compound has an oxirane oxygen content of 9.97%
In the infrared absorption spectrum, characteristic absorption due to epoxy groups was observed at 1260 cm -1 . Furthermore, 1640cm -1
Absorption due to residual vinyl groups is observed in 3450
OH group at cm -1 , 1730 cm -1
【式】基による吸
収が見られることから本化合物は一般式()の
構造(R:グリシジル基またはアリル基、n=平
均2、エポキシ基に酢酸が付加した基を若干含
む)であることを確認した。
実施例 1
合成例1、2、3の生成物に硬化剤を配合して
ゲルタイムを測定し、エポキシ樹脂の硬化性を検
討を行つた。硬化剤としてノボラツク型フエノー
ル樹脂(PSF―4300群栄化学工業(株))を用い、硬
化触媒として2―ウンデシルイミダゾール(キユ
アゾールC11Z、四国化成工業(株))を用いた。又、
比較用樹脂として代表的な脂環式エポキシ樹脂で
ある3,4―エポキシシクロヘキシルメチル―
3′,4′―エポキシシクロヘキサンカルボキシラー
ト(セロキサイド2021、ダイセル化学工業(株))を
用い、下記の配合処方で配合を行い、120℃で約
1分間溶融混合した後、冷却して配合物を得た。
得られた配合物をJIS―C2104―7(熱板法)によ
つて120℃に於けるゲルタイムを測定し、表2の
結果を得た。本発明の樹脂は従来の脂環式エポキ
シ樹脂よりも硬化性が高いことがわかる。
配合処方 エポキシ樹脂 1.0当量
PSF―4300 1.1当量
キユアゾールC11Z(配合物に対し
て) 0.7重量%Since absorption by the [Formula] group is observed, this compound has the structure of the general formula () (R: glycidyl group or allyl group, n = average 2, contains a small amount of acetic acid added to an epoxy group). confirmed. Example 1 A curing agent was added to the products of Synthesis Examples 1, 2, and 3, and the gel time was measured to examine the curability of the epoxy resin. A novolak type phenol resin (PSF-4300 Gunei Chemical Industry Co., Ltd.) was used as a curing agent, and 2-undecylimidazole (Kyuazol C 11 Z, Shikoku Kasei Kogyo Co., Ltd.) was used as a curing catalyst. or,
3,4-epoxycyclohexylmethyl, a typical alicyclic epoxy resin, was used as a comparison resin.
Using 3',4'-epoxycyclohexanecarboxylate (Celoxide 2021, Daicel Chemical Industries, Ltd.), blend it according to the following formulation, melt and mix at 120°C for about 1 minute, then cool and mix. Obtained.
The gel time of the obtained formulation at 120°C was measured according to JIS-C2104-7 (hot plate method), and the results shown in Table 2 were obtained. It can be seen that the resin of the present invention has higher curability than conventional alicyclic epoxy resins. Compounding formula Epoxy resin 1.0 equivalent PSF-4300 1.1 equivalent Kyuazol C 11 Z (based on the compound) 0.7% by weight
【表】
実施例 2
合成例1、2、3の化合物を用いて硬化物の物
性測定を行つた。
硬化剤及び硬化触媒は実施例1と同じものを用
い、下記の配合処方を実施例1と同様な方法で混
合を行い、配合物を得た。得られた配合物を粉砕
し、プレス成型によつて試験片を得た。成型は90
〜100Kgf/cm2の加圧下で60℃より170℃まで約30
分で昇温し、更に加圧下170℃で10分放置後、180
℃に設定したオーブン中で2時間後硬化を行つ
た。得られた硬化物を切削加工によつて試験片と
し、JIS―K―6911によつて物性の測定を行い、
表3の結果を得た。
配合処方 エポキシ樹脂 1.0当量
PSF―4300 0.9当量
キユアゾールC11Z(配合物に対し
て) 0.7重量%[Table] Example 2 Using the compounds of Synthesis Examples 1, 2, and 3, physical properties of cured products were measured. Using the same curing agent and curing catalyst as in Example 1, the following formulation was mixed in the same manner as in Example 1 to obtain a mixture. The resulting mixture was pulverized and press-molded to obtain a test piece. Molding is 90
~30℃ from 60℃ to 170℃ under pressure of ~100Kgf/ cm2
After heating at 170℃ for 10 minutes under pressure,
Post-curing was carried out for 2 hours in an oven set at .degree. The obtained cured product was cut into test pieces, and the physical properties were measured according to JIS-K-6911.
The results shown in Table 3 were obtained. Compounding formula Epoxy resin 1.0 equivalent PSF-4300 0.9 equivalent Kyuazol C 11 Z (based on the compound) 0.7% by weight
【表】
実施例 3
合成例2の生成物に硬化剤として4―メチルヘ
キサヒドロ無水フタル酸(リカシツドMH―700、
新日本理化(株))を用いて硬化を行つた。又、比較
用樹脂として代表的な脂環式エポキシ樹脂である
3,4―エポキシシクロヘキシルメチル―3′,
4′―エポキシシクロヘキサンカルボキシラート
(セロキサイド2021、ダイセル化学工業(株))を用
い、下記の配合処方で配合を行い80℃で約5分間
溶融混合した後に減圧脱泡し注型によつて硬化を
行い、硬化物を得た。硬化はオーブン中で160℃
で1時間前硬化を行い更に180℃で2時間の後硬
化を行つた。
得られた硬化物を切削加工によつて試験片と
し、JIS―K―6911によつて熱変形温度の測定を
行い、表4の結果を得た。
配合処方 エポキシ樹脂 1.0当量
MH―700 0.8当量[Table] Example 3 4-Methylhexahydrophthalic anhydride (Rikacid MH-700,
Curing was performed using Shin Nippon Rika Co., Ltd.). In addition, 3,4-epoxycyclohexylmethyl-3', which is a typical alicyclic epoxy resin, was used as a comparison resin.
Using 4'-epoxycyclohexanecarboxylate (Celoxide 2021, Daicel Chemical Industries, Ltd.), mix the following formulation, melt and mix at 80℃ for about 5 minutes, degas under reduced pressure, and harden by casting. A cured product was obtained. Curing in oven at 160℃
Pre-curing was carried out at 180° C. for 1 hour, and post-curing was further carried out for 2 hours at 180°C. The obtained cured product was cut into test pieces, and the heat distortion temperature was measured according to JIS-K-6911, and the results shown in Table 4 were obtained. Compounding formula Epoxy resin 1.0 equivalent MH-700 0.8 equivalent
【表】
実施例 4
合成例1及び2の生成物に硬化剤として4―メ
チルヘキサヒドロ無水フタル酸(リカシツドMH
―700、新日本理化(株))及び硬化触媒としてベン
ジルジメチルアミンを用いて硬化を行つた。又、
比較用樹脂として代表的な脂環式エポキシ樹脂で
ある3,4―エポキシシクロヘキシルメチル―
3,4―エポキシシクロヘキサンカルボキシラー
ト(セロキサイド2021、ダイセル化学工業(株))を
用い、下記の配合処方で配合を行い、80℃で約5
分間溶融混合した後、減圧脱泡し、注型によつて
硬化を行い、硬化物を得た。硬化はオーブン中で
100℃で1時間前硬化を行い、更に160℃で2時間
の後硬化を行つた。
得られた硬化物を切削加工によつて試験片と
し、JIS―K―6911によつて熱変形温度の測定を
行い、表5の結果を得た。
配合処方 エポキシ樹脂 1.0当量
MH―700 0.9当量
ベンジルジメチルアミン(配合物に
対して) 0.5重量%[Table] Example 4 4-Methylhexahydrophthalic anhydride (Rikacid MH) was added to the products of Synthesis Examples 1 and 2 as a curing agent.
-700, Shin Nippon Chemical Co., Ltd.) and benzyldimethylamine as a curing catalyst. or,
3,4-epoxycyclohexylmethyl, a typical alicyclic epoxy resin, was used as a comparison resin.
Using 3,4-epoxycyclohexanecarboxylate (Celoxide 2021, Daicel Chemical Industries, Ltd.), the following formulation was used to compound
After melting and mixing for a minute, the mixture was defoamed under reduced pressure and cured by casting to obtain a cured product. Curing in the oven
Pre-curing was carried out at 100°C for 1 hour, and post-curing was further carried out at 160°C for 2 hours. The obtained cured product was cut into test pieces, and the heat distortion temperature was measured according to JIS-K-6911, and the results shown in Table 5 were obtained. Mixing recipe Epoxy resin 1.0 equivalent MH-700 0.9 equivalent Benzyldimethylamine (based on the mixture) 0.5% by weight
【表】
実施例 5
合成例4の生成物に硬化剤として4―メチルヘ
キサヒドロ無水フタル酸(リカシツドMH―700、
新日本理化(株))及び硬化触媒としてベンジルジメ
チルアミンを用いて硬化を行つた。又、比較用樹
脂として、代表的な脂環式エポキシ樹脂である
3,4―エポキシシクロヘキシルメチル―3′,
4′―エポキシシクロヘキサンカルボキシラート
(セロキサイド2021、ダイセル化学工業(株))及び
般用エポキシ樹脂であるビスフエノールAジグリ
シジルエーテル(エピコート828、油化シエルエ
ポキシ(株))を用い、下記の配合処方で配合を行
い、80℃で約5分間混合した後、減圧脱泡し、注
型によつて硬化を行い、硬化物を得た。硬化はオ
ーブン中で100℃で1時間前硬化を行い、更に160
℃で2時間の後硬化を行つた。
得られた硬化物を切削加工によつて試験片と
し、JIS―K―6911によつて物性の測定を行い、
表6の結果を得た。表より明らかなように、本発
明の樹脂は耐熱性が良く、電気特性も優れてい
る。
配合処方 エポキシ樹脂 1当量
MH―700 1当量
ベンジルジメチルアミン(配合物に
対して) 0.5%[Table] Example 5 4-Methylhexahydrophthalic anhydride (Rikacid MH-700,
Curing was carried out using Shin Nippon Chemical Co., Ltd.) and benzyldimethylamine as a curing catalyst. In addition, as a comparative resin, 3,4-epoxycyclohexylmethyl-3', which is a typical alicyclic epoxy resin,
Using 4'-epoxycyclohexane carboxylate (Celoxide 2021, Daicel Chemical Industries, Ltd.) and bisphenol A diglycidyl ether (Epicote 828, Yuka Ciel Epoxy Co., Ltd.), a general epoxy resin, the following formulation was prepared. After mixing at 80° C. for about 5 minutes, the mixture was degassed under reduced pressure and cured by casting to obtain a cured product. For curing, pre-cure in an oven at 100℃ for 1 hour, then further cure at 160℃.
Post-curing was carried out for 2 hours at °C. The obtained cured product was cut into test pieces, and the physical properties were measured according to JIS-K-6911.
The results shown in Table 6 were obtained. As is clear from the table, the resin of the present invention has good heat resistance and excellent electrical properties. Compounding recipe Epoxy resin 1 equivalent MH-700 1 equivalent Benzyldimethylamine (based on the compound) 0.5%
【表】
実施例 6
合成例4の生成物に硬化剤として4―メチルヘ
キサヒドロ無水フタル酸(リカシツドMH―700、
新日本理化(株))を用いて硬化を行つた。又、比較
用樹脂として実施例5と同様にセロキサイド2021
及びエピコート828を用い、下記の配合処方で配
合を行い、80℃で約5分間混合した後、減圧脱泡
し、注型によつて硬化を行い、硬化物を得た。硬
化はオーブン中で130℃で1時間前硬化を行つた。
セロキサイド2021及びエピコート828はこの段階
でまだ液状であつた為、130℃で更に2時間(合
計3時間)加熱を続けたがゲル化が見られなかつ
た為、更に140℃で1時間の加熱を行つたところ、
セロキサイド2021にはゲル化が見られた。上記条
件で前硬化を行つた後、180℃で2時間の後硬化
を行つたが、エピコート828ではついに硬化物は
得られなかつた。
得られた硬化物を切削加工によつて試験片と
し、JIS―K―6911によつて物性の測定を行つた。
得られた硬化物を切削加工によつて試験片とし、
JIS―K―6911によつて物性の測定を行い、表7
の結果を得た。表より明らかなように、本発明の
樹脂は耐熱性が良く、電気特性も優れている。
配合処方 エポキシ樹脂 1当量
MH―700[Table] Example 6 The product of Synthesis Example 4 was added with 4-methylhexahydrophthalic anhydride (Rikacid MH-700,
Curing was performed using Shin Nippon Rika Co., Ltd.). In addition, as in Example 5, Celoxide 2021 was used as a comparative resin.
and Epicote 828 were mixed according to the following formulation, mixed at 80°C for about 5 minutes, defoamed under reduced pressure, and cured by casting to obtain a cured product. Precuring was performed in an oven at 130°C for 1 hour.
Celloxide 2021 and Epicote 828 were still in liquid form at this stage, so they were heated at 130°C for an additional 2 hours (3 hours in total), but no gelation was observed, so they were heated at 140°C for an additional hour. Where I went,
Gelation was observed in Celloxide 2021. After pre-curing under the above conditions, post-curing was carried out at 180° C. for 2 hours, but no cured product could be obtained with Epikote 828. The obtained cured product was cut into a test piece, and its physical properties were measured according to JIS-K-6911.
The obtained cured product was cut into test pieces,
Physical properties were measured according to JIS-K-6911, and Table 7
I got the result. As is clear from the table, the resin of the present invention has good heat resistance and excellent electrical properties. Mixing prescription Epoxy resin 1 equivalent MH-700
【表】
合成例 5
トリメチロールプロパン134g(1モル)、ビニ
ルシクロヘキセンモノエポキシド1863g(15モ
ル)を実施例1と同様の方法にて反応させ生成物
を得た。
得られた生成物を元素分析、IR、NMRにより
分析したところ式()で示される構造であるこ
とを確認した。
IR分析では実施例―1と同様810、850および
1850cm-1のエポキシ基の吸収は消失し、1080cm-1
のエーテル結合の吸収が新らしく生成した。さら
には、910cm-1、1640cm-1のビニル基の吸収が残
存している。
NMRでは、実施例1と同様のビークが確認さ
れた。元素分析値を次に示す。
C H
分析値 76.05 9.65
理論値 75.82 9.73
以上の結果より()式の構造を確認した。
実施例 7
合成例―5の化合物及びクレゾールノボラツク
エポキシ(東都化成、YDCN―702)を用いて硬
化物の物性測定を行つた。
硬化剤及び硬化触媒は実施例1と同じものを用
い、下記の配合処方を実施例1と同様な方法で混
合を行い、配合物を得た。得られた配合物を粉砕
し、プレス成型によつて試験片を得た。成型は90
〜100Kgf/cm2の加圧下で60℃より170℃まで約30
分で昇温し、更に加圧下170℃で10分放置後、180
℃に設定したオープン中で2時間後硬化を行つ
た。得られた硬化物を切削加工によつて試験片と
し、JIS―K―6911によつて物性の測定を行い、
表8の結果を得た。
配合処方 エポキシ樹脂 1.0当量
PSF―4300 1.0当量
キユアゾールC11Z(配合物に対し
て) 0.7重量%[Table] Synthesis Example 5 134 g (1 mol) of trimethylolpropane and 1863 g (15 mol) of vinylcyclohexene monoepoxide were reacted in the same manner as in Example 1 to obtain a product. When the obtained product was analyzed by elemental analysis, IR, and NMR, it was confirmed that it had the structure shown by the formula (). In the IR analysis, 810, 850 and
The absorption of epoxy group at 1850cm -1 disappears and the absorption becomes 1080cm -1
The absorption of the ether bond was newly generated. Furthermore, absorptions of vinyl groups at 910 cm -1 and 1640 cm -1 remain. In NMR, a peak similar to that in Example 1 was confirmed. The elemental analysis values are shown below. C H Analytical value 76.05 9.65 Theoretical value 75.82 9.73 From the above results, the structure of formula () was confirmed. Example 7 Using the compound of Synthesis Example 5 and cresol novolac epoxy (Toto Kasei, YDCN-702), the physical properties of the cured product were measured. Using the same curing agent and curing catalyst as in Example 1, the following formulation was mixed in the same manner as in Example 1 to obtain a mixture. The resulting mixture was pulverized and press-molded to obtain a test piece. Molding is 90
~30℃ from 60℃ to 170℃ under pressure of ~100Kgf/ cm2
After heating at 170℃ for 10 minutes under pressure,
Post-curing was carried out for 2 hours in an open set at .degree. The obtained cured product was cut into test pieces, and the physical properties were measured according to JIS-K-6911.
The results shown in Table 8 were obtained. Compounding formula Epoxy resin 1.0 equivalent PSF-4300 1.0 equivalent Kyuazol C 11 Z (based on the compound) 0.7% by weight
Claims (1)
脂と硬化剤および必要に応じて充填剤、難燃剤、
その他各種添加剤を配合してなることを特徴とす
るエポキシ樹脂組成物。 但し、R1はl個の活性水素を有する有機化合
物残基であつて、該有機化合物は1価以上のアル
コールまたは水酸基を有する不飽和化合物から選
ばれる1種または2種以上の混合物. n1、n2……nlはそれぞれ0又は1〜100の整数
で、その和が1〜100である. lは1〜100の整数を表わす. Aは置換基を有するオキシシクロヘキサン骨格
であり、次式で表わされる. Xは【式】―CH=CH2 R2はH、アルキル基、アルキルカルボニル基、
アリールカルボニル基のいずれか1つであるが、 を式()で表わされた樹脂中に少なくとも1個
以上含む)。[Claims] 1. A novel epoxy resin represented by the general formula (), a curing agent, and optionally a filler, a flame retardant,
An epoxy resin composition characterized by containing various other additives. However, R 1 is a residue of an organic compound having l active hydrogens, and the organic compound is one or a mixture of two or more selected from monohydric or more alcohols or unsaturated compounds having a hydroxyl group. n1, n2...nl are each 0 or an integer between 1 and 100, and their sum is between 1 and 100. l represents an integer from 1 to 100. A is an oxycyclohexane skeleton having a substituent, and is represented by the following formula. X is [formula]-CH=CH 2 R 2 is H, an alkyl group, an alkylcarbonyl group,
Any one of the arylcarbonyl groups, The resin represented by the formula () contains at least one or more of the following.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2769384A JPS60170620A (en) | 1984-02-16 | 1984-02-16 | Novel epoxy resin composition |
US06/696,239 US4565859A (en) | 1984-01-30 | 1985-01-29 | Polyether compounds, epoxy resins, epoxy resin compositions, and processes for production thereof |
EP85100950A EP0150850B1 (en) | 1984-01-30 | 1985-01-30 | Polyether compounds and processes for production thereof |
DE8585100950T DE3586597T2 (en) | 1984-01-30 | 1985-01-30 | POLYETHER COMPOUNDS AND METHOD FOR THEIR PRODUCTION. |
JP18970287A JPH01152119A (en) | 1984-02-16 | 1987-07-29 | Epoxy resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2769384A JPS60170620A (en) | 1984-02-16 | 1984-02-16 | Novel epoxy resin composition |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18970287A Division JPH01152119A (en) | 1984-02-16 | 1987-07-29 | Epoxy resin composition |
JP22472187A Division JPS6372721A (en) | 1987-09-08 | 1987-09-08 | Epoxy resin composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS60170620A JPS60170620A (en) | 1985-09-04 |
JPS6331493B2 true JPS6331493B2 (en) | 1988-06-24 |
Family
ID=12228045
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2769384A Granted JPS60170620A (en) | 1984-01-30 | 1984-02-16 | Novel epoxy resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60170620A (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62207320A (en) * | 1986-03-07 | 1987-09-11 | Hitachi Ltd | Theromosetting resin composition and semiconductor device coated or sealed therewith |
JPH07119270B2 (en) * | 1986-09-01 | 1995-12-20 | ダイセル化学工業株式会社 | Epoxy resin |
JPH0558377U (en) * | 1992-01-10 | 1993-08-03 | 株式会社学習研究社 | Knocking writing instrument |
JP3276633B2 (en) * | 1992-01-31 | 2002-04-22 | 関西ペイント株式会社 | Resin composition for water-based paint |
DE69312006T2 (en) * | 1992-10-09 | 1998-01-15 | Kansai Paint Co Ltd | Resin composition for an aqueous paint |
JP4473755B2 (en) | 2005-03-17 | 2010-06-02 | 関西ペイント株式会社 | Electrodeposition paint, painting method and article |
-
1984
- 1984-02-16 JP JP2769384A patent/JPS60170620A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS60170620A (en) | 1985-09-04 |
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