JPS63266103A - Welding process for turbine diaphragm - Google Patents
Welding process for turbine diaphragmInfo
- Publication number
- JPS63266103A JPS63266103A JP10008387A JP10008387A JPS63266103A JP S63266103 A JPS63266103 A JP S63266103A JP 10008387 A JP10008387 A JP 10008387A JP 10008387 A JP10008387 A JP 10008387A JP S63266103 A JPS63266103 A JP S63266103A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- partition plate
- nozzle blade
- nozzle
- electron beam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000005192 partition Methods 0.000 claims abstract description 53
- 238000010894 electron beam technology Methods 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims 2
- 239000000956 alloy Substances 0.000 claims 1
- 229910045601 alloy Inorganic materials 0.000 claims 1
- 239000010955 niobium Substances 0.000 claims 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 1
- 238000012937 correction Methods 0.000 abstract description 6
- 238000005304 joining Methods 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000009864 tensile test Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Turbine Rotor Nozzle Sealing (AREA)
- Welding Or Cutting Using Electron Beams (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、ノズル翼と仕切板とを介して内輪および外輪
から形成されるタービンダイヤフラムを溶接する方法に
係り、接合部を全て電子ビーム溶接により固着するのに
好適なタービンダイヤプラムの溶接方法に関するもので
ある。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a method of welding a turbine diaphragm formed from an inner ring and an outer ring via a nozzle blade and a partition plate, in which all joints are welded by electron beam welding. The present invention relates to a welding method for a turbine diaphragm suitable for fixing the diaphragm.
〔従来技術〕。[Prior art].
タービンダイヤフラムを電子ビーム溶接によって構成す
る技術については、特公昭53−32441 号が公知
である。この公知技術による仕切板とノズル翼との溶接
は、仕切板の内輪および外輪に面した側の円周溝、また
仕切板に設けられた各真穴部を1mmシール溶接後層溶
接し、真穴部および円周溝部を溶着金属により埋めた後
、内外Il!を電子ビーム溶接で固着するものである。Regarding the technique of constructing a turbine diaphragm by electron beam welding, Japanese Patent Publication No. 53-32441 is known. Welding of the partition plate and the nozzle blade by this known technique involves welding the circumferential grooves on the side facing the inner ring and outer ring of the partition plate, and each true hole provided in the partition plate with a 1 mm seal, and then layer welding. After filling the hole and circumferential groove with welded metal, the inside and outside Il! are fixed using electron beam welding.
上記公知技術により、電子ビーム溶接を用いてタービン
ダイヤフラムを構成すると、ノズル翼部の残留歪が大き
く、溶接後の修正に多大の時間と労力とを要した。また
、外見形状を修正しても溶接の残留応力は取り除かれな
いので、信頼性に不安がある。When a turbine diaphragm is constructed using electron beam welding according to the above-mentioned known technology, residual strain in the nozzle blade is large, and correction after welding requires a great deal of time and effort. Furthermore, even if the external shape is modified, the residual stress of welding is not removed, so there are concerns about reliability.
本発明は上述の事情を鑑みて為されたもので、溶接に伴
う変形を生ぜず、修正作業を必要としない、最も効率の
よいタービンダイヤフラムの溶接方法を提供することを
目的とする。The present invention has been made in view of the above-mentioned circumstances, and it is an object of the present invention to provide the most efficient method of welding a turbine diaphragm, which does not cause deformation due to welding and does not require correction work.
上記の目的を達成する為、本発明は、ノズル翼と仕切板
との接合に際し、溶融範囲を最小に制御可能な電子ビー
ム溶接で行なう。面して、溶接の準ず(u作業として、
仕切板とノズル翼端面とを同一面上にセットし接合する
。In order to achieve the above object, the present invention uses electron beam welding, which can control the melting range to a minimum, when joining the nozzle blades and the partition plate. facing, similar to welding (as u work,
The partition plate and the nozzle blade end surface are set on the same plane and joined.
従来の方法では、仕切板厚の真穴中間で夕べを固定しそ
の後、ノズル端面をTIG溶接により溶接していた。こ
のため、翼端面ば、と述した真穴中間より端面まで溶接
金属により埋られている。本発明では、仕切板の真穴端
とノズル翼端とを同一平面とし、電子ビーム溶接するた
めに溶融させて固着するのみであり肉盛りを行わない。In the conventional method, the nozzle was fixed at the center of the true hole of the partition plate thickness, and then the nozzle end face was welded by TIG welding. For this reason, the blade end surface is filled with weld metal from the middle of the true hole to the end surface. In the present invention, the true hole end of the partition plate and the nozzle blade end are made on the same plane, and are only melted and fixed for electron beam welding, and no build-up is performed.
また、1パスで実施できることから入熱量も小さく溶接
変形、収縮も少なくなる。Furthermore, since it can be carried out in one pass, the amount of heat input is small and welding deformation and shrinkage are reduced.
一方、電子ビーム溶接法を用いる場合、翼形状に仕切板
と接合する方法も考えられるが、仕切仮に、円環状の溝
等を設け、内外軸と組立した場合、翼断面上で仕切板と
の未溶着部が生じる。このため、本発明では、電子ビー
ム溶接により翼断面と仕切板とを均、−に溶融させて固
着する。On the other hand, when using the electron beam welding method, it is possible to join the partition plate to the blade shape, but if the partition is provided with an annular groove etc. and assembled with the inner and outer shafts, there will be no contact with the partition plate on the blade cross section. Unwelded areas will occur. Therefore, in the present invention, the blade cross section and the partition plate are uniformly melted and fixed by electron beam welding.
上述の原理に基づいて、これを実用面に適用するための
具体的構成として、本発明の溶接方法は、内輪に外嵌す
る円環状の仕切板と、外輪に内嵌する円環状の仕切板と
の双方に、それぞれノズル翼を挿入する多数の孔を列設
し、多数のノズル翼それぞれの両端を上記双方の仕切板
に設けた孔に挿入して溶接する、ダイヤフラムの溶接方
法に、適用され、ノズル翼の端を仕切板の孔に挿入して
、該ノズル翼の端面を仕切板の板面とほぼ揃え、電子ビ
ーム溶接によってノズル翼の断面形状の全面について接
合し、仕切板が内輪、外輪に接する面を加工した後、該
仕切板を内、外輪に嵌合した後、ノズル翼及び仕切板と
、内、外1陥とを電子ビーム溶接によって固着する。Based on the above-mentioned principle, the welding method of the present invention has a specific configuration for practical application of the welding method. This method is applied to a diaphragm welding method in which a number of holes into which nozzle blades are inserted are provided in a row on both sides of the diaphragm, and both ends of each of the number of nozzle blades are inserted into holes provided in both partition plates and welded. The end of the nozzle blade is inserted into the hole of the partition plate, the end surface of the nozzle blade is almost aligned with the plate surface of the partition plate, and the entire cross-sectional shape of the nozzle blade is joined by electron beam welding, so that the partition plate is aligned with the inner ring. After processing the surface that contacts the outer ring, the partition plate is fitted to the inner and outer rings, and then the nozzle blades, the partition plate, and the inner and outer recesses are fixed by electron beam welding.
上記の構成よりなる溶接方法においては、ノズル翼端面
と仕切板面とを揃えて溶接するので、肉盛りによって空
隙を埋める必要が無い。このため旧著金属層が少なく、
入熱量も少ない。従って溶接歪が少なく、溶接後の歪修
正が不要である。In the welding method having the above configuration, since the nozzle blade end surface and the partition plate surface are welded so as to be aligned, there is no need to fill the gap with build-up. For this reason, there are few old metal layers,
Heat input is also small. Therefore, welding distortion is small, and distortion correction after welding is not necessary.
また、溶接歪が少ないのと同様、残留応力も少なく、信
頼性に優れたタービンダイヤフラムが得られる。Further, as well as having little welding distortion, residual stress is also low, and a highly reliable turbine diaphragm can be obtained.
第1図は本発明の゛実施例と従来例とを対比して描いた
模式的な説明図である。FIG. 1 is a schematic explanatory diagram comparing an embodiment of the present invention and a conventional example.
aは従来技術によって溶接した個所、bは本発明の方法
によって溶接した個所である。A indicates a location welded using the conventional technique, and b indicates a location welded using the method of the present invention.
従来例aのA−A断面を第2図(A)に示し、実施例す
のB−B断面を第2図(B)に示す。FIG. 2(A) shows the AA cross section of the conventional example a, and FIG. 2(B) shows the BB cross section of the embodiment.
従来技術によって溶接する場合は、一般に、仕切板1に
設けられた孔にノズル翼2の一端を半ば挿入し、ノズル
翼の端面を孔の深さく仕切板]の厚さ)の半ばに位置せ
しめた状態で、ノズル翼2と仕切板1とが接している線
に沿って(ノズル翼2の断面形状の輪郭に沿って)溶接
する。第3図(A)は従来例の溶接部を模式的に描いた
説明図である。When welding by conventional technology, generally one end of the nozzle blade 2 is inserted halfway into a hole provided in the partition plate 1, and the end surface of the nozzle blade is positioned halfway between the depth of the hole and the thickness of the partition plate. In this state, welding is performed along the line where the nozzle blade 2 and the partition plate 1 are in contact (along the outline of the cross-sectional shape of the nozzle blade 2). FIG. 3(A) is an explanatory diagram schematically depicting a welded portion in a conventional example.
仕切板1に対してノズル翼2を寸法Q1だけ挿入し1寸
法Q2を確保し、溶着金属5によって寸法Q2に相当す
る空隙を何層にも重ねて埋められる。このため入熱量も
大きく、熱歪みも大きくなる。The nozzle blade 2 is inserted into the partition plate 1 by a dimension Q1 to secure one dimension Q2, and the gap corresponding to the dimension Q2 is filled in many layers with the welded metal 5. Therefore, the amount of heat input is large, and the thermal strain is also large.
また、第2図(A)に示す如く未溶接部5aを生じる。Further, as shown in FIG. 2(A), an unwelded portion 5a is formed.
第1図に示した本例の溶接部aは、ノズル翼2を仕切板
1の孔に当てがい、仕切板1の厚さ寸法tたけ挿し込ん
で該ノズル翼2の端面を仕切板1の板面と揃え、ノズル
翼2の端面の全面に互って電子ビーム溶接を施す。第2
図(B)に示す如く、本例の溶接部3には、前記従来例
のような未溶接部(第2図(A)の58に相当する個所
)が無く、溶接信頼性が高い。The welding part a of this example shown in FIG. Electron beam welding is applied to the entire end surface of the nozzle blade 2, aligned with the plate surface. Second
As shown in FIG. 2(B), the welded portion 3 of this example has no unwelded portion (corresponding to 58 in FIG. 2(A)) unlike the conventional example, and has high welding reliability.
また、第3図(B)から容易に理解できるように、電子
ビーム溶接を用いて1パス溶接が可能であり、従来例の
第3図(A)の如く多層の盛金をする必要が無い。従っ
て入熱量が少なく、溶接の残留応力が少なく溶接歪みも
少ない。このため、溶接後の歪取り修正を要せず、溶接
信頼性が高い。Furthermore, as can be easily understood from Fig. 3 (B), one-pass welding is possible using electron beam welding, and there is no need for multilayer metallization as in the conventional example shown in Fig. 3 (A). . Therefore, the amount of heat input is small, the residual stress of welding is small, and welding distortion is also small. Therefore, distortion correction after welding is not required, and welding reliability is high.
第4図は、本発明方法の実施例によって構成したタービ
ンダイヤフラムの正面図である。FIG. 4 is a front view of a turbine diaphragm constructed according to an embodiment of the method of the present invention.
多数のノズル翼2の両端をそれぞれ仕切F11 。Both ends of the large number of nozzle blades 2 are each partitioned F11.
1′に溶接し、これを外輪7と内幅6との間に嵌め合わ
せて電子ビーム溶接を施す。1', this is fitted between the outer ring 7 and the inner width 6, and electron beam welding is performed.
第2図(B)に示した溶接部4は、ノズル翼2と、仕切
板1と、内−6とを固着するための溶接部である。The welding part 4 shown in FIG. 2(B) is a welding part for fixing the nozzle blade 2, the partition plate 1, and the inner part 6.
本発明の溶接方法は、ノズル翼材と仕切板材とが異種の
金属であっても適用し得る。The welding method of the present invention can be applied even if the nozzle blade material and the partition plate material are different metals.
次掲の第1表は、ノズルS(材と仕切板との異種金属の
EB溶接継手での550°Cでの長時間引張試験を行な
った結果の伸び、絞りの値を示したものである。Table 1 below shows the elongation and aperture values as a result of a long-term tensile test at 550°C on Nozzle S (an EB welded joint of dissimilar metals between the material and the partition plate). .
第1表
引張試験荷重は、196 M P aで行なった。この
結果からノズル翼材12Cr系耐熱鋼と仕切板、2 1
/ 4 Cr −I M o tllの伸び、絞り
の値は、同一継手での550°C高温引張試験の値であ
る伸び16%、絞り75%と同程度である。しかし。Table 1 Tensile test load was conducted at 196 MPa. From this result, the nozzle blade material 12Cr heat-resistant steel and the partition plate, 2 1
The elongation and reduction of area values of /4 Cr-IMotll are comparable to the elongation of 16% and the reduction of area of 75%, which are the values of the 550°C high temperature tensile test of the same joint. but.
Nb、V、N入り12Cr系耐熱鋼と仕切板との長時間
引張試験の伸び、絞りの値は、著しく低下している。こ
のため、同一継手に対し、溶着金属の成分が3%〜5%
Crの溶加棒を加え電子ビーム溶接で接合し、同様の試
験を行なった結果、良好な結果が得られた。このことか
ら高温部で使用されるNb、V、N入り12Cr系耐熱
鋼を用いたノズル翼と仕切板との電子ビーム溶接の接合
が可能となった。The elongation and reduction of area values in long-term tensile tests of Nb, V, and N-containing 12Cr heat-resistant steel and partition plates were significantly reduced. Therefore, for the same joint, the composition of the weld metal is 3% to 5%.
A similar test was conducted with a Cr filler rod added and joined by electron beam welding, and good results were obtained. This has made it possible to join the nozzle blade and the partition plate using electron beam welding using Nb, V, and N-containing 12Cr heat-resistant steel used in high-temperature parts.
第5図は、第4図のC−C断面図である。FIG. 5 is a sectional view taken along the line CC in FIG. 4.
本例のように、仕切板1と内@6との間に段差8を設け
、仕切板1′と外輪7との間に段差9を設けることも出
来る。この場合もノズル翼2が仕切板1,1′に対して
強固に溶着されているので、強度上何らの問題を生じな
い。As in this example, a step 8 may be provided between the partition plate 1 and the inner ring 6, and a step 9 may be provided between the partition plate 1' and the outer ring 7. In this case as well, since the nozzle blades 2 are firmly welded to the partition plates 1 and 1', no problem arises in terms of strength.
前記の段差8,9に代えて嵌合溝(図示せず)を設けて
も同様である。The same effect can be achieved even if a fitting groove (not shown) is provided in place of the steps 8 and 9.
本発明の方法によれば、ノズル翼と、仕切板と内、外幅
とによって構成されるタービンダイヤフラムの溶接を、
歪み修正を要しない高精度で行うことが出来る。このた
め高品質のタービンダイヤプラムを、迅速かつ容易に溶
接構成することが出来、製造コスト低減効果も奏する。According to the method of the present invention, welding of the turbine diaphragm constituted by the nozzle blade, the partition plate, and the inner and outer widths,
This can be done with high precision without requiring distortion correction. Therefore, a high quality turbine diaphragm can be quickly and easily welded, and the manufacturing cost can be reduced.
第1図は、従来技術による溶接と、本発明方法に係る溶
接とを比較して説明するための模式図である。
第2図(A)は第1図のA−A断面図、第2図(B)は
第1図のB−B断面図である。
第3図(八)は第1図のA−A断面を示す模式図、第3
図(B)は第1図のB−B断面を示す模式図である。
第4図は本発明の方法で構成したタービンダイヤフラム
の正面図、第5図はそのC−C断面図である。
1,1′・・・仕切板、2・・・ノズル翼、3・・・仕
切板とノズル翼との電子ビーム溶接部、4・・仕切板と
内。
外報との電子ビームi3接部、5・・・従来技術による
溶着金属、6・・・内報、7・・・外報。FIG. 1 is a schematic diagram for comparing and explaining welding according to the prior art and welding according to the method of the present invention. 2(A) is a sectional view taken along the line AA in FIG. 1, and FIG. 2(B) is a sectional view taken along the line BB in FIG. 1. Figure 3 (8) is a schematic diagram showing the A-A cross section of Figure 1;
Figure (B) is a schematic diagram showing the BB cross section in Figure 1. FIG. 4 is a front view of a turbine diaphragm constructed by the method of the present invention, and FIG. 5 is a sectional view taken along the line CC. 1, 1'... Partition plate, 2... Nozzle blade, 3... Electron beam welding part between partition plate and nozzle blade, 4... Partition plate and inside. Electron beam i3 contact portion with external signal, 5... Welded metal by conventional technology, 6... Internal signal, 7... External signal.
Claims (1)
円環状の仕切板との双方に、それぞれノズル翼を挿入す
る多数の孔を列設し、多数のノズル翼それぞれの両端を
上記双方の仕切板に設けた孔に挿入して溶接する、ダイ
ヤフラムの溶接方法において、 ノズル翼の端を仕切板の孔に挿入して、該ノズル翼の端
面を仕切板の板面とほぼ揃え、電子ビーム溶接によつて
ノズル翼の断面形状の全面について接合し、仕切板が内
輪、外輪に接する面を加工した後、該仕切板を内、外輪
に嵌合した後、ノズル翼及び仕切板と、内、外輪とを電
子ビーム溶接によつて固着することを特徴とするタービ
ンダイヤフラムの溶接方法。 2、前記ノズル翼は、ニオブ、バナジウム、窒素を含有
する12Cr系耐熱鋼であり、かつ、前記の電子ビーム
溶接は溶加棒を加えて溶融部の合金成分を改善すること
を特徴とする特許請求の範囲第1項に記載のタービンダ
イヤフラムの溶接方法。 3、前記の仕切板が内輪、外輪に接する面の加工は、段
差及び嵌合溝の少なくとも何れか一方を設けることを特
徴とする特許請求の範囲第1項に記載のタービンダイヤ
フラムの溶接方法。[Scope of Claims] 1. A large number of holes into which nozzle blades are inserted are arranged in both the annular partition plate that fits externally into the inner ring and the annular partition plate that fits internally into the outer ring. In a diaphragm welding method in which both ends of the nozzle blades are inserted into holes provided in both partition plates and welded, the ends of the nozzle blades are inserted into the holes of the partition plates, and the end faces of the nozzle blades are partitioned. Almost aligned with the plate surface of the plate, the entire cross-sectional shape of the nozzle blade was joined by electron beam welding, and after processing the surfaces where the partition plate contacts the inner and outer rings, the partition plate was fitted to the inner and outer rings. A method for welding a turbine diaphragm, comprising: fixing the nozzle blades, the partition plate, and the inner and outer rings by electron beam welding. 2. The nozzle blade is made of 12Cr heat-resistant steel containing niobium, vanadium, and nitrogen, and the electron beam welding is performed by adding a filler rod to improve the alloy composition of the molten part. A method for welding a turbine diaphragm according to claim 1. 3. The method for welding a turbine diaphragm according to claim 1, wherein the surface of the partition plate that contacts the inner ring and the outer ring is processed by providing at least one of a step and a fitting groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10008387A JPS63266103A (en) | 1987-04-24 | 1987-04-24 | Welding process for turbine diaphragm |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10008387A JPS63266103A (en) | 1987-04-24 | 1987-04-24 | Welding process for turbine diaphragm |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63266103A true JPS63266103A (en) | 1988-11-02 |
JPH0468441B2 JPH0468441B2 (en) | 1992-11-02 |
Family
ID=14264547
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10008387A Granted JPS63266103A (en) | 1987-04-24 | 1987-04-24 | Welding process for turbine diaphragm |
Country Status (1)
Country | Link |
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JP (1) | JPS63266103A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7748956B2 (en) * | 2006-12-19 | 2010-07-06 | United Technologies Corporation | Non-stablug stator apparatus and assembly method |
JP2017053287A (en) * | 2015-09-10 | 2017-03-16 | 新日本造機株式会社 | Steam turbine |
-
1987
- 1987-04-24 JP JP10008387A patent/JPS63266103A/en active Granted
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7748956B2 (en) * | 2006-12-19 | 2010-07-06 | United Technologies Corporation | Non-stablug stator apparatus and assembly method |
JP2017053287A (en) * | 2015-09-10 | 2017-03-16 | 新日本造機株式会社 | Steam turbine |
Also Published As
Publication number | Publication date |
---|---|
JPH0468441B2 (en) | 1992-11-02 |
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Legal Events
Date | Code | Title | Description |
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LAPS | Cancellation because of no payment of annual fees |