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JPS63256731A - Method and apparatus for on-line controlling production and quality in fiber machine - Google Patents

Method and apparatus for on-line controlling production and quality in fiber machine

Info

Publication number
JPS63256731A
JPS63256731A JP63063794A JP6379488A JPS63256731A JP S63256731 A JPS63256731 A JP S63256731A JP 63063794 A JP63063794 A JP 63063794A JP 6379488 A JP6379488 A JP 6379488A JP S63256731 A JPS63256731 A JP S63256731A
Authority
JP
Japan
Prior art keywords
thread
shadow
receiver
impulses
diameter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63063794A
Other languages
Japanese (ja)
Inventor
エルンスト・フエリツクス
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zellweger Uster AG
Original Assignee
Zellweger Uster AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zellweger Uster AG filed Critical Zellweger Uster AG
Publication of JPS63256731A publication Critical patent/JPS63256731A/en
Pending legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/32Counting, measuring, recording or registering devices
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/14Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
    • D01H13/16Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material
    • D01H13/1616Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material characterised by the detector
    • D01H13/1633Electronic actuators
    • D01H13/165Photo-electric sensing means
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/26Arrangements facilitating the inspection or testing of yarns or the like in connection with spinning or twisting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/10Speed
    • B65H2513/11Speed angular

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 〔産業上の利用分野j 本発明は糸の直径及び/又はその存否を求めることによ
って、繊維機械において生産と品質の管理を行う分野に
属する。繊維工業においては、糸は多くの異なった生産
機械で生産されるので、ここで「糸」とは単糸、撚糸、
フィラメント、その他あらゆるタイプの糸状体に対して
適用する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Use] The present invention belongs to the field of controlling production and quality in textile machinery by determining the diameter of yarn and/or its presence or absence. In the textile industry, yarn is produced on many different production machines, so "yarn" here refers to single yarn, twisted yarn,
Applicable to filaments and all other types of filaments.

〔従来の技術〕[Conventional technology]

この種の監視は、例えばいわゆるヤーンクリーナ(スラ
ブキャッチャ)のついたワインダでオンラインで行われ
る。この場合、糸はセンサの測定ギャップを通過し、そ
の直径は連続的に監視される。もしかかる監視をリング
精紡機で行おうとするときは、必要となるセンサの数は
著しく多くなりコスト高を招く。これは一部には、糸が
連属して通過するセンサの零点安定性を確実に保つこと
が著しく困難な事にもよる。この理由で、生産と品質の
管理は一般にスポット・チェックに制約され、適切に装
備された試験室で、1ケ又は多くのボビンについて行わ
れる。
This type of monitoring is carried out online, for example, in winders with so-called yarn cleaners (slab catchers). In this case, the thread passes through the measuring gap of the sensor and its diameter is continuously monitored. If such monitoring were to be performed using a ring spinning machine, the number of required sensors would be significantly large, leading to increased costs. This is due in part to the fact that it is extremely difficult to ensure the zero point stability of the sensor through which the thread is associated. For this reason, production and quality control is generally limited to spot checks, carried out on one or many bobbins in a suitably equipped laboratory.

調査の最も重要なパラメータは、糸の太さとその断面の
むうである。
The most important parameters of investigation are the thickness of the thread and its cross section.

このスポット・チェックによる管理は、しかしながら、
色々な欠点を有する。先ず、これは完全な管理ではない
。第2に、サンプ″ル採取の時点から、試験室でのテス
トを経てその結果のレポートを発行し工場へ連絡するま
での間に著しい遅れが生ずる。また他の欠点として番よ
、サンプルの採取は結果として屑を発生し原料のロスに
つながる。高価な糸の場合、この様な屑しこよる損失は
著しく高額となる。
However, this spot check management
It has various drawbacks. First, this is not complete control. Second, there is a significant delay between the time the sample is taken, the time it is tested in the laboratory, and the report of the results is issued and communicated to the factory. As a result, waste is generated, leading to loss of raw materials.In the case of expensive yarns, such losses due to waste become extremely expensive.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明の目的は、上記のスポット・チェックの欠点を除
き、コストを受容できる範囲に保って、繊維機械の生産
と品質をオンラインで監視できる方法と装置を提供する
ことにある。
It is an object of the present invention to provide a method and device that allows on-line monitoring of the production and quality of textile machinery, eliminating the above-mentioned drawbacks of spot checks and keeping costs within an acceptable range.

本発明は、バルーニングのためその長さ軸方向に直角に
運動する糸の直径を求める事により、繊維機械における
生産と品質をオンラインで監視する方法に関する。
The present invention relates to a method for on-line monitoring of production and quality in a textile machine by determining the diameter of a thread moving at right angles to its longitudinal axis for ballooning.

本発明による方法では、少なくともとも1つのトランス
ミッタからレシーバに至る1本のビームを、直角方向に
運動する糸の通路中に配置し、このビームを横切り、直
角方向に運動する糸によりビームの強度が弱められ、強
度の減衰の期間及び/又は減衰の程度が糸の直径の測度
として用いられる。
In the method according to the invention, a beam from at least one transmitter to a receiver is arranged in the path of a perpendicularly moving thread, the intensity of the beam being increased by the perpendicularly moving thread across the beam. The duration and/or extent of the attenuation of the strength is used as a measure of the diameter of the thread.

本発明は、糸が軸と直角方向の運動を行う領域において
は、糸がビームを周期的に通過し、再び離れて行くので
、零点が容易に求まり、零点安定性の開運はもはや存在
しなくなると言う事実にもとすいている。従ってセンサ
の構?@&よ簡単となり、コストもその数が多数必要で
あっても受容しうる限度内に納めることができる。
The present invention shows that in the region where the thread moves perpendicular to the axis, the thread passes through the beam periodically and leaves again, so the zero point is easily found and the luck of zero point stability no longer exists. I am also inspired by the fact that Therefore, what is the structure of the sensor? It is simple and the cost can be kept within an acceptable limit even if a large number of them are required.

本発明による方法は、期待される時点においてビーム強
度の減少が欠如することが糸が存在しないこと(糸直径
O)を示し、糸切れまたは生産の停止を意味するので、
もちろん糸の存否を求めるのに用いることもできる。
The method according to the invention is advantageous since the lack of a decrease in the beam intensity at the expected time point indicates the absence of a thread (thread diameter O) and means a thread breakage or a stoppage of production.
Of course, it can also be used to determine the presence or absence of threads.

また本発明は糸の直径を求めるためのビームを放射する
ためのトランスミッタと、レシーバとを含むセンサより
なる\本発明の方法を実施するための装置にも関する。
The invention also relates to a device for carrying out the method of the invention, comprising a sensor comprising a transmitter for emitting a beam for determining the diameter of the thread, and a receiver.

本発明による装置は、糸がその軸に直角方向に運動する
とき、その経路がビームと交差するごとくセンサを配置
し、父系がビームを通過するとき、レシーバに生ずる陰
影、即ち光強度の減少の程度及び/又は期間を測定する
手段を設けたことを特徴とする。
The device according to the invention locates the sensor so that when the thread moves perpendicular to its axis, its path intersects the beam, and the shadow produced at the receiver, i.e. the decrease in the light intensity, occurs when the paternity passes through the beam. It is characterized by providing means for measuring the degree and/or period.

〔実施例〕〔Example〕

以下、本発明の詳細を添付の図を用いて説明する。図は
それぞれ次の通りである。
Hereinafter, details of the present invention will be explained using the accompanying drawings. The figures are as follows.

第1図より第3図は、糸のバルーニングと共に1つのリ
ング精紡機の紡出錘を図式に示したものである。図示さ
れたごとく、ドラフト機構(図示していない)より送ら
れる糸Fは、糸ガイド1を通り矢印Pの方向に走行し、
リング2上を回転するトラベラ3によりボビン4に至る
1 to 3 schematically show the spindle of a ring spinning frame with the ballooning of the yarn. As shown in the figure, the yarn F sent from the draft mechanism (not shown) passes through the yarn guide 1 and travels in the direction of the arrow P.
The traveler 3 rotating on the ring 2 reaches the bobbin 4.

トラベラ3はその回転を、4Fに公知の方法で伝達し、
糸はボビン4に巻き取られる。糸のバルーニングは系ガ
イドlとトラベラ3の間で、旋回する糸の遠心力で形成
される。
Traveler 3 transmits its rotation to 4F using a known method,
The thread is wound onto the bobbin 4. Yarn ballooning is formed between the system guide 1 and the traveler 3 by the centrifugal force of the spinning yarn.

ビームSを放射するトランスミッタ5と、このビームを
受は取るレシーバ6は、糸のバルーニングの領域中に、
旋回する系Fが周期的に、即ち1旋回の間に2回ビーム
を遮るように配置される。
A transmitter 5 that emits a beam S and a receiver 6 that receives this beam are arranged in the region of ballooning of the thread.
The rotating system F is arranged periodically, ie, so as to interrupt the beam twice during one rotation.

第3図に示すごとく、バルーニングの基面ば円7を形成
し、ビームの高さ水車にあってビームを遮る糸の一部F
の運動経路は1つの円8を形成する。
As shown in Figure 3, the base of the balloon forms a circle 7, and the height of the beam is F.
The motion path of forms one circle 8.

旋回する系FがビームSを遮らない間は、レシーバ6は
ビームSの全強度を受け、対応する一定の出力信号を生
ずる。旋回する糸でビームが遮られる度即にレシーバ6
に到達するビームSは減衰し、その結果レシーバの出方
信号に特徴的な変化が生ずる。この陰影の程度、即ち受
は取られるビームの強度は、系Fの直径の測度となる。
As long as the rotating system F does not interrupt the beam S, the receiver 6 receives the full intensity of the beam S and produces a corresponding constant output signal. Whenever the beam is interrupted by the rotating thread, the receiver 6
The beam S arriving at the receiver is attenuated, resulting in a characteristic change in the output signal at the receiver. The extent of this shading, ie the intensity of the beam taken, is a measure of the diameter of the system F.

レシーバ6からの信号の変化を第4図に示した。時間は
横軸に取り、遮光の程度は縦軸に取っである。図から判
るように、時刻口とt2で、系FがビームSを遮り、レ
シーバ6には明確に遮光の事実が記録され、陰影インパ
ルスII、12で示されている。Tは糸Fの1回転の期
間を示す。
FIG. 4 shows changes in the signal from the receiver 6. Time is plotted on the horizontal axis, and the degree of light shielding is plotted on the vertical axis. As can be seen from the figure, at the time point and t2, the system F intercepts the beam S, and the fact of the shielding is clearly recorded in the receiver 6, as indicated by the shadow impulse II, 12. T indicates the period of one rotation of the thread F.

第1図ないし第3図の配置では、センサは系ガイドlに
比較的接近して、即ちバルーニングの頂部に位置してい
るが、第5図、第6図は一変形を示し、ここではセンサ
はできるだけバルーニングの基部に近く配置しである。
While in the arrangement of FIGS. 1 to 3 the sensor is located relatively close to the system guide l, i.e. at the top of the ballooning, FIGS. 5 and 6 show a variant, in which the sensor should be placed as close to the base of the balloon as possible.

バルーニングの基部では頂部におけるよりは、トランス
ミッタとレシーバからの糸Fの距離に関しては、より安
定した条件に支配されるので、測定の信頼性と精度は改
善される。
The reliability and accuracy of the measurements is improved since more stable conditions prevail with respect to the distance of the thread F from the transmitter and receiver at the base of the ballooning than at the top.

既に述べたごとく、この方法では、トラベラの回転毎に
2回の糸直径の測定を可能とする。
As already mentioned, this method allows two measurements of the thread diameter per revolution of the traveler.

糸Fは各回転毎に糸軸方向には1mmのオーダでしか移
動しないので、走査間隔も約1m+nのオーダとなる。
Since the thread F moves only on the order of 1 mm in the thread axis direction for each rotation, the scanning interval is also on the order of about 1 m+n.

この分解能は糸の太さ及び/又は不均一性の測定には極
めて満足すべきものである。
This resolution is very satisfactory for measuring thread thickness and/or non-uniformity.

例えば通常用いられているむら試験機においては測定長
さは8ないしlom+++である。
For example, in a commonly used unevenness tester, the measurement length is 8 to lom+++.

本発明による方法と、それを実施する装置は、2つの主
たる適用分野を持つ。即ち、品質の管理と、生産の管理
の分野である。
The method according to the invention and the device implementing it have two main fields of application. That is, the areas of quality control and production control.

品質は、例えば糸の太さ、あるいは撚糸中の単糸の本数
などを監視することで管理されよう。
Quality may be controlled by monitoring, for example, the thickness of the threads or the number of single threads in the twist.

公知の試験室試験機と正に同様に、糸の断面又は太さの
測定の結果は、他のパラメータ、例えばむらの値やスペ
クトログラムなどの導出に用いることができる。従って
、本発明による方法においては、遮光の程度を測定して
得られる多数のデータ点から、追加のパラメータも導く
ことができる。
Just like in known laboratory testing machines, the results of the yarn cross-section or thickness measurements can be used to derive other parameters, such as unevenness values, spectrograms, etc. Therefore, in the method according to the invention, additional parameters can also be derived from the large number of data points obtained by measuring the degree of shading.

陰影インパルスt+、[2(第4図)とその数は生産の
測度となるので、生産工程の監視も可能である。生産が
停止すると、陰影インパルスが記録されなくなる。本発
明の方法は、従って操業データ、例えば効率(操業時間
当りの陰影インパルスの数から求められる)や、生産長
さく陰影インパルスの総数から求める)を得るのに用い
られ、これらのデータから生産速度も公知の方法で求め
ることができる。
Since the shadow impulse t+,[2 (FIG. 4) and its number serve as a measure of production, it is also possible to monitor the production process. When production stops, shadow impulses are no longer recorded. The method of the invention can therefore be used to obtain operational data, such as efficiency (determined from the number of shading impulses per operating time), production length (determined from the total number of shading impulses), and from these data the production rate can be determined. can also be determined by a known method.

陰影インパルスがその振幅(直径の決定)及び/又はそ
の数(操業データ)にもとすいて評価されるばかりでな
く、陰影インパルスの発生についても監視すると、本発
明による装置は糸切れ検出器としても使用できる。陰影
インパルスの頻度(周波数)は機械が運転されていると
き、トラベラ3のある与えられた回転数が判るので、こ
れは容易に可能である。
If the shadow impulses are not only evaluated according to their amplitude (diameter determination) and/or their number (operational data), but also the occurrence of shadow impulses is monitored, the device according to the invention can be used as a thread breakage detector. can also be used. This is easily possible since the frequency of the shadow impulses is known for a given rotational speed of the traveler 3 when the machine is running.

最後に、いわゆるロービング・ストップも、本発明の方
法によりリング精紡機において作動させることができる
Finally, so-called roving stops can also be operated in ring spinning machines with the method of the invention.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は糸のバルーニングの形成を併記した紡績ユニッ
トの正面図、第2図は第1図の左側面図、第3図は第1
図の紡績ユニットの上部より見た糸のバルーニングの平
面図、第4図は機能を説明する線図、第5図は第1図の
配列の一変形例の正面図、第6図は第5図の配列の糸バ
ルーニングを上部より見た平面図である。 5・・・トランスミッタ、6−―・レシーバ、F・・・
糸、S・・・ビーム
Figure 1 is a front view of the spinning unit showing the formation of yarn ballooning, Figure 2 is a left side view of Figure 1, and Figure 3 is the
FIG. 4 is a diagram explaining the function, FIG. 5 is a front view of a modification of the arrangement of FIG. 1, and FIG. FIG. 3 is a plan view from above of the yarn ballooning arrangement shown; 5...Transmitter, 6--Receiver, F...
Thread, S...beam

Claims (1)

【特許請求の範囲】 1 トランスミッタ(5)からレシーバ(6)に向かう
少なくとも1つのビーム(S)を、糸の通路中であって
、糸(F)がその軸方向と直角に運動する領域で、糸の
経路を横切るごとく配置し、直角方向に運動する糸が光
線の強度を間欠的に減衰させ、その減衰の期間及び/又
は減衰の程度を、糸の直径の測度として用いるごとくし
た事を特徴とする、バルーニングの形成により糸軸方向
に直角に運動する糸の直径を求めることによって、繊維
機械における生産と品質をオンラインで監視する方法。 2 ビーム(S)の強度の間欠的減衰は、対応するレシ
ーバ(6)の陰影インパルス(11、12)を処理する
ことによって評価されるごとくした事を特徴とする、請
求項1に記載の方法。 3 陰影インパルス(11、12)から求められる糸の
直径の値から、調査される糸のスペクトログラムまたは
むらについての情報のごとき追加パラメータを、導出で
きるごとくしたことを特徴とする、請求項2に記載の方
法。 4 陰影インパルス(11、12)を連続的に計数し、
これより効率、生産長さ、および/または生産速度のご
とき操業データを求めるごとくした事を特徴とする、請
求項2に記載の方法。 5 陰影インパルス(11、12)の発生を監視し、機
械が運転中、糸(F)の回転速度で決まるある時間間隔
の後、陰影インパルスの発生しない時は、糸切れを指示
するごとくした事を特徴とする、請求項2に記載の方法
。 6 ビームを放射するためのトランスミッタと、糸の直
径を求めるための、該ビームのレシーバとを有するセン
サよりなり、糸(F)が糸軸に直角に運動するとき、ビ
ーム(S)の経路を遮るごとき位置に該センサ(5、6
)を配置し、ビームを横切って糸が通過することによる
レシーバ(6)で受ける陰影の程度及び/又は期間を測
定する手段を備えたことを特徴とする、請求項1に記載
の方法を実施するための装置。 7 センサ(5、6)は、糸のバルーニングの基部の領
域に配置されたことを特徴とする、請求項6に記載の装
置。
[Claims] 1. At least one beam (S) directed from the transmitter (5) to the receiver (6) in the path of the thread and in the region where the thread (F) moves at right angles to its axial direction. , the threads are arranged so as to cross the path of the threads, and the threads moving in the orthogonal direction attenuate the intensity of the light beam intermittently, and the duration and/or degree of the attenuation is used as a measure of the diameter of the thread. A method for online monitoring of production and quality in textile machinery by determining the diameter of yarn moving perpendicular to the yarn axis due to the formation of ballooning. 2. Method according to claim 1, characterized in that the intermittent attenuation of the intensity of the beam (S) is evaluated by processing the shadow impulses (11, 12) of the corresponding receiver (6). . 3. From the value of the diameter of the thread determined from the shading impulses (11, 12) additional parameters can be derived, such as a spectrogram or information about the unevenness of the investigated thread. the method of. 4 Continuously count the shadow impulses (11, 12),
3. A method according to claim 2, characterized in that operational data such as efficiency, production length and/or production rate are determined therefrom. 5 The occurrence of shadow impulses (11, 12) is monitored, and when the shadow impulse does not occur after a certain time interval determined by the rotational speed of the thread (F) while the machine is operating, the thread is instructed to break. 3. A method according to claim 2, characterized in that: 6 consisting of a sensor having a transmitter for emitting a beam and a receiver for the beam for determining the diameter of the thread, which detects the path of the beam (S) when the thread (F) moves at right angles to the thread axis; The sensor (5, 6
) and comprising means for measuring the degree and/or duration of the shadow received at the receiver (6) due to the passage of the thread across the beam. equipment for 7. Device according to claim 6, characterized in that the sensors (5, 6) are arranged in the region of the base of the thread ballooning.
JP63063794A 1987-03-19 1988-03-18 Method and apparatus for on-line controlling production and quality in fiber machine Pending JPS63256731A (en)

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CH1043/87A CH671973A5 (en) 1987-03-19 1987-03-19
CH01043/87-0 1987-03-19

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JP (1) JPS63256731A (en)
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DD (1) DD268007A5 (en)

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EP0282742A1 (en) 1988-09-21
DD268007A5 (en) 1989-05-17

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