JPS62297498A - Production of electrode for plating - Google Patents
Production of electrode for platingInfo
- Publication number
- JPS62297498A JPS62297498A JP14098686A JP14098686A JPS62297498A JP S62297498 A JPS62297498 A JP S62297498A JP 14098686 A JP14098686 A JP 14098686A JP 14098686 A JP14098686 A JP 14098686A JP S62297498 A JPS62297498 A JP S62297498A
- Authority
- JP
- Japan
- Prior art keywords
- lead
- electrode
- view
- rolled
- discharge surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 238000007747 plating Methods 0.000 title abstract description 4
- 229910000978 Pb alloy Inorganic materials 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000003466 welding Methods 0.000 claims abstract description 11
- 238000009792 diffusion process Methods 0.000 claims abstract description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 6
- 238000005304 joining Methods 0.000 claims abstract 2
- 239000011261 inert gas Substances 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052742 iron Inorganic materials 0.000 abstract description 4
- 206010027439 Metal poisoning Diseases 0.000 description 3
- 229910001128 Sn alloy Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 208000008127 lead poisoning Diseases 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000005204 segregation Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000846 In alloy Inorganic materials 0.000 description 1
- CYKMNKXPYXUVPR-UHFFFAOYSA-N [C].[Ti] Chemical compound [C].[Ti] CYKMNKXPYXUVPR-UHFFFAOYSA-N 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【発明の詳細な説明】
３、発明の詳細な説明
イ）産業上の利用分野
本発明は、金属に鍍金をする場合に用いる電極の製造法
に関するものである。Detailed Description of the Invention 3. Detailed Description of the Invention A) Field of Industrial Application The present invention relates to a method of manufacturing an electrode used in plating metal.
口）従来の技術
従来の電極は、母材が鉄、銅５チタンクラ・フド鋼板の
いずれの場合でも、鉛熟練工、溶接熟練工と呼ばれる専
門職の手作業によシ、ガスタングステンアーク溶接か、
ガスバーナーによるホモゲン加工方法で鉛及び鉛合金を
溶着接合していた。接合状態については、目視と感に頼
る方法なので、信頼性に欠けるものであシ、発生した有
毒ガヌなどによシ、作業者が鉛中毒にかかる・し配もあ
り非常に危険である。それに鉛及び鉛合金に直接火炎が
当たるために酸化も激しく、合金分子の偏析も多く、ポ
ーラスも多くなりカラーチェックによるピンホール検査
の判断が非常に困難である。Conventional technology Conventional electrodes, whether the base material is iron or copper 5 titanium carbon steel plate, are manufactured manually by professionals called lead skilled workers or welding skilled workers, gas tungsten arc welding, or gas tungsten arc welding.
Lead and lead alloys were welded and joined using the homogen processing method using a gas burner. As for the bonding condition, it is a method that relies on visual inspection and feeling, so it is unreliable, and it is extremely dangerous as the workers may suffer from lead poisoning due to the toxic gunk generated. In addition, lead and lead alloys are exposed to direct flame, resulting in severe oxidation, segregation of alloy molecules, and porosity, making it extremely difficult to judge pinhole inspection by color check.
これら諸条件のために電流の流れが一定せず、電気ロス
も多く、その上に全面的に溶解消耗度が高いのでＰＲ底
部に多くのスラッジとして溶解分が溜るので処理費用が
高くつくのである。又、これらは補修する回数が必然的
に多くなり、不必要に材料費、加工費、消耗費等々の費
用が掛かるのである。Due to these conditions, the current flow is not constant, there is a lot of electricity loss, and on top of that, the melting consumption is high all over, so a lot of dissolved matter accumulates as sludge at the bottom of the PR, which increases the processing cost. . Moreover, these items inevitably have to be repaired many times, and costs such as material costs, processing costs, and consumable costs are incurred unnecessarily.
ノ１）発明が解決しようとする問題点
前述のように従来の電極は、謝金性、相欠性、電気効率
、製品の均一化、作業時における鉛中毒の問題がある。No. 1) Problems to be Solved by the Invention As mentioned above, conventional electrodes have problems with respect to compensation, intermittent nature, electrical efficiency, uniformity of products, and lead poisoning during operation.
二）問題を解決する手段
鉛合金の場合は、溶解炉で合金分子の偏析少なきよう厳
密に合金にし、定盤上に流しこみ、鉛合金板を作９、こ
れを圧延機によシ鉛合金圧延板にします。この鉛合金圧
延板を金属でできた母材の受電接続部を除いた放電面全
面あるいは必要放電面に真空中あるいは不活性ガス雰囲
気中で拡散溶接により密着接合させる。2) Means to solve the problem In the case of lead alloys, they are alloyed strictly in a melting furnace to reduce the segregation of alloy molecules, poured onto a surface plate to make a lead alloy plate9, and then rolled into a rolling machine. Made into alloy rolled plates. This rolled lead alloy plate is tightly bonded to the entire discharge surface of the metal base material excluding the power receiving connection portion or to the necessary discharge surface by diffusion welding in a vacuum or an inert gas atmosphere.
鉛の場合は、溶解炉で溶解し、定盤上に流しこみ鉛板を
作り、これを圧延機により鉛圧延板にします。この鉛圧
延板を金属でできた母材の受電接続部を除いた放電面全
面あるいは必要放電面に真空中あるいは不活性ガス雰囲
気で拡散溶接により密着接合させる。In the case of lead, it is melted in a melting furnace and poured onto a surface plate to create a lead plate, which is then turned into a rolled lead plate in a rolling mill. This rolled lead plate is closely bonded to the entire discharge surface of the base material made of metal, excluding the power receiving connection part, or to the necessary discharge surface by diffusion welding in a vacuum or an inert gas atmosphere.
ホ） 作 用
手作業を必要としないので、作業者の鉛中毒の心配も無
くなり、機械的に製造するので製品の均一化につながり
、又、一度に密着接合するので密着強度が平均している
のである。E) Function: Since manual labor is not required, there is no need to worry about lead poisoning of workers.Mechanically manufactured products lead to uniformity of the product.Furthermore, since they are closely bonded all at once, the adhesion strength is averaged. It is.
へ）実施例
第１図ないし第６図は本発明の第１の実施例を示し、第
１図は電極の裏正面図、第２図は電極の裏正面図、第３
図は電極の右側面図、第４図は電極の断面右側面図、第
５図は電極の断面平面図、第６図は表正面側から見た斜
視図である。f) Embodiment Figures 1 to 6 show a first embodiment of the present invention, in which Figure 1 is a back front view of the electrode, Figure 2 is a back front view of the electrode, and Figure 3 is a back front view of the electrode.
4 is a cross-sectional right side view of the electrode, FIG. 5 is a cross-sectional plan view of the electrode, and FIG. 6 is a perspective view of the electrode as seen from the front side.
母材が鉄（１）でできた受電接続部表面（２）を除いた
放電面全面（３）に鉛錫合金圧延板（４）を隙間なきょ
う張り合わし、これらを真空中で拡散溶接により密着接
合させる。A rolled lead-tin alloy plate (4) is pasted together without any gaps on the entire discharge surface (3) except for the power receiving connection surface (2) whose base material is iron (1), and these are bonded by diffusion welding in a vacuum. Make close contact.
第７図ないし第１２図は本発明の第２の実施例を示し、
第７図は電極の裏正面図、第８図は１Ｆ極の裏正面図、
第９図は１を極の右側面図、第１０図は電極の断面右側
面図、第１１図は電極の断面平面図、第１２図は表正面
側から見た斜視図である。7 to 12 show a second embodiment of the present invention,
Figure 7 is a back front view of the electrode, Figure 8 is a back front view of the 1F pole,
9 is a right side view of the pole 1, FIG. 10 is a cross-sectional right side view of the electrode, FIG. 11 is a cross-sectional plan view of the electrode, and FIG. 12 is a perspective view as seen from the front side.
母材がチタンクラッド鋼板（５）でできた受電接続部表
面（２）と不必要放電面を除いた必要放電面（６）Ｋ鉛
錫合金圧延板（４）を隙間なきょう張り合わし、これら
を真空中で拡散溶接にょシ密着接合させる。The power receiving connection surface (2) whose base material is a titanium clad steel plate (5), the necessary discharge surface (6) excluding unnecessary discharge surfaces, and the K-lead tin alloy rolled plate (4) are pasted together without any gaps. are closely joined by diffusion welding in a vacuum.
第１３図ないし第１８図は本発明の第３の実施例を示し
、第１３図は電極の裏正面図、第１４図は電極の裏正面
図、第１５図は電極の右側面図、第１６図は電極の断面
右側面図、第１７図は電極の断面平面図、第１８図は表
正面側から見た斜視図である。13 to 18 show a third embodiment of the present invention, FIG. 13 is a back front view of the electrode, FIG. 14 is a back front view of the electrode, and FIG. 15 is a right side view of the electrode. FIG. 16 is a cross-sectional right side view of the electrode, FIG. 17 is a cross-sectional plan view of the electrode, and FIG. 18 is a perspective view as seen from the front side.
母材がチタンクラッド鋼板（５）でできた受電接続部表
面（２）と不必要放電面を除いた必要放電面（６）に鉛
錫インジウム合金圧延板（７）を隙間なきよう張り合わ
し、これらを真空中で拡散溶接によシ密着接合させる。The base material is a titanium clad steel plate (5), and a lead-tin-indium alloy rolled plate (7) is pasted on the power receiving connection surface (2) and the necessary discharge surface (6) excluding unnecessary discharge surfaces without any gaps. These are tightly joined by diffusion welding in a vacuum.
ト）発明の効果
本発明によると、鉛板、鉛合金板、又は鉛圧延板、鉛合
金圧延板を使用しているので、材質が緻密で偏析が少な
く硬度もあシ、機械加工した場合でもポーラスもなく、
仕上９表面も美しくピンホールもなく溶解消耗度も低く
、又、均一な分子から流れる電流も一定で電気ロスも非
常に少なく、又、チタン等に接合する時でもなんら酸化
等の心配もないので安心である。g) Effects of the Invention According to the present invention, since a lead plate, lead alloy plate, lead rolled plate, or lead alloy rolled plate is used, the material is dense, has less segregation, and has good hardness, even when machined. No porous,
Finish 9: The surface is beautiful, there are no pinholes, and melt consumption is low.Also, the current flowing from uniform molecules is constant, so there is very little electrical loss, and there is no need to worry about oxidation etc. even when bonding to titanium etc. It's safe.
新品製作時及び補備時も機械的に加工するので、従来の
加工時間よりも大幅に短縮されるので、材料費、加工費
、消耗費等すべての費用が非常に安くつくのである。そ
れに使用する場合なんら従来の電極と変ることなく取扱
うことができるのである。以上のことから電極の製造て
関すΣコストダウンだけでなく、鍍金された製品もコス
トダウンできるのである。Since the machine is processed mechanically when manufacturing a new product or when repairing, the processing time is significantly reduced compared to conventional processing, and all costs including material costs, processing costs, and consumable costs are extremely low. When used for this purpose, it can be handled in the same way as conventional electrodes. From the above, it is possible to reduce not only the Σ cost related to electrode manufacturing, but also the cost of plated products.
第１図ないし第６図は本発明の第１の実施例を示し、第
１図は電極の裏正面図、第２図は電極の裏正面図、第３
図は電険の右側面図、第４図は電極の断面右側面図、第
５図は電極の断面平面図、第６図は表正面側から見た斜
視図である。
第７図ないし第１２図は本発明の第２の実施例を示し、
第７図は電極の裏正面図、第８図ばＮ極の裏正面図、第
９図は電極の右側面図、第１０図は電極の断面右側面図
、第１１図は電極の断面平面図、第１２図は表正面側か
ら見た斜視図である。
第１３図ないし第１８図は本発明の第３の実施例を示し
、第１３図は電極の裏正面図、第１４図は電極の裏正面
図、第１５図は電極の右側面図、第１６図は電極の断面
右側面図、第１７図は電極の断面平面図、第１８図は表
正面側から見た斜視図である。
（１）・・・鉄
（２）・・・受電接続部表面
（３）・・・放電面全面
（４）・・・鉛錫合金圧延板
（５）・・・チタンクラ・ンド鋼板
（６）・・・必要放電面1 to 6 show a first embodiment of the present invention, in which FIG. 1 is a back front view of the electrode, FIG. 2 is a back front view of the electrode, and FIG. 3 is a back front view of the electrode.
4 is a cross-sectional right side view of the electrode, FIG. 5 is a cross-sectional plan view of the electrode, and FIG. 6 is a perspective view of the electrode as seen from the front side. 7 to 12 show a second embodiment of the present invention,
Fig. 7 is a back front view of the electrode, Fig. 8 is a back front view of the N pole, Fig. 9 is a right side view of the electrode, Fig. 10 is a cross-sectional right side view of the electrode, and Fig. 11 is a cross-sectional plane of the electrode. 12 are perspective views seen from the front side. 13 to 18 show a third embodiment of the present invention, FIG. 13 is a back front view of the electrode, FIG. 14 is a back front view of the electrode, and FIG. 15 is a right side view of the electrode. FIG. 16 is a cross-sectional right side view of the electrode, FIG. 17 is a cross-sectional plan view of the electrode, and FIG. 18 is a perspective view as seen from the front side. (1)...Iron (2)...Power receiving connection surface (3)...Full discharge surface (4)...Lead-tin alloy rolled plate (5)...Titanium-clamped steel plate (6) ...Required discharge surface
Claims (1)
あるいは必要放電面だけに鉛板、鉛合金板、又は鉛圧延
板、鉛合金圧延板を真空中あるいは不活性ガス雰囲気中
で拡散溶接により密着接合させることを特徴とする電極
の製造法。Diffusion of lead plate, lead alloy plate, rolled lead plate, or rolled lead alloy plate over the entire discharge surface of the metal base material excluding the power receiving connection surface or only on the necessary discharge surface in vacuum or in an inert gas atmosphere. A method for producing electrodes characterized by closely joining them by welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14098686A JPS62297498A (en) | 1986-06-16 | 1986-06-16 | Production of electrode for plating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14098686A JPS62297498A (en) | 1986-06-16 | 1986-06-16 | Production of electrode for plating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS62297498A true JPS62297498A (en) | 1987-12-24 |
Family
ID=15281477
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14098686A Pending JPS62297498A (en) | 1986-06-16 | 1986-06-16 | Production of electrode for plating |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62297498A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0277599A (en) * | 1988-09-12 | 1990-03-16 | Nippon Steel Corp | Insoluble electrode for continuously electrogalvanizing metallic strip and production thereof |
| JPH04504495A (en) * | 1989-02-02 | 1992-08-06 | フラウンホッファー―ゲゼルシャフト ツァ フェルダールング デァ アンゲヴァンテン フォアシュンク エー．ファオ． | dielectric micromechanical elements |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS474898U (en) * | 1971-02-06 | 1972-09-13 | ||
| JPS5736086U (en) * | 1980-08-06 | 1982-02-25 | ||
| JPS5768287A (en) * | 1980-10-16 | 1982-04-26 | Kobe Steel Ltd | Production of composite material |
| JPS5842453U (en) * | 1981-09-16 | 1983-03-22 | 三菱重工業株式会社 | Hydraulic cylinder sealing device |
-
1986
- 1986-06-16 JP JP14098686A patent/JPS62297498A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS474898U (en) * | 1971-02-06 | 1972-09-13 | ||
| JPS5736086U (en) * | 1980-08-06 | 1982-02-25 | ||
| JPS5768287A (en) * | 1980-10-16 | 1982-04-26 | Kobe Steel Ltd | Production of composite material |
| JPS5842453U (en) * | 1981-09-16 | 1983-03-22 | 三菱重工業株式会社 | Hydraulic cylinder sealing device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0277599A (en) * | 1988-09-12 | 1990-03-16 | Nippon Steel Corp | Insoluble electrode for continuously electrogalvanizing metallic strip and production thereof |
| JPH0459399B2 (en) * | 1988-09-12 | 1992-09-22 | Nippon Steel Corp | |
| JPH04504495A (en) * | 1989-02-02 | 1992-08-06 | フラウンホッファー―ゲゼルシャフト ツァ フェルダールング デァ アンゲヴァンテン フォアシュンク エー．ファオ． | dielectric micromechanical elements |
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