JPS62231723A - Rust prevention of steel material - Google Patents
Rust prevention of steel materialInfo
- Publication number
- JPS62231723A JPS62231723A JP7530586A JP7530586A JPS62231723A JP S62231723 A JPS62231723 A JP S62231723A JP 7530586 A JP7530586 A JP 7530586A JP 7530586 A JP7530586 A JP 7530586A JP S62231723 A JPS62231723 A JP S62231723A
- Authority
- JP
- Japan
- Prior art keywords
- adhesive
- epoxy resin
- tape
- layer
- curing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 39
- 239000010959 steel Substances 0.000 title claims abstract description 39
- 239000000463 material Substances 0.000 title claims abstract description 17
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title abstract description 5
- 230000002265 prevention Effects 0.000 title 1
- 229920000098 polyolefin Polymers 0.000 claims abstract description 49
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 47
- 239000003822 epoxy resin Substances 0.000 claims abstract description 38
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 38
- 239000000853 adhesive Substances 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 36
- 230000001070 adhesive effect Effects 0.000 claims abstract description 35
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 13
- 239000003960 organic solvent Substances 0.000 claims abstract description 10
- 239000010410 layer Substances 0.000 claims description 43
- 239000012790 adhesive layer Substances 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 24
- 238000005260 corrosion Methods 0.000 claims description 23
- -1 polypropylene Polymers 0.000 claims description 22
- 230000007797 corrosion Effects 0.000 claims description 11
- 239000004698 Polyethylene Substances 0.000 claims description 7
- 229920000573 polyethylene Polymers 0.000 claims description 7
- 239000004743 Polypropylene Substances 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 238000005536 corrosion prevention Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 abstract description 6
- 238000013329 compounding Methods 0.000 abstract description 3
- 230000006866 deterioration Effects 0.000 abstract description 2
- 239000002131 composite material Substances 0.000 abstract 4
- 230000003449 preventive effect Effects 0.000 abstract 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 230000004907 flux Effects 0.000 abstract 1
- 239000004593 Epoxy Substances 0.000 description 16
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 229920005672 polyolefin resin Polymers 0.000 description 8
- 239000003085 diluting agent Substances 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 229920001971 elastomer Polymers 0.000 description 5
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 5
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 5
- 239000005060 rubber Substances 0.000 description 5
- 229930185605 Bisphenol Natural products 0.000 description 4
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 229920000768 polyamine Polymers 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- QLZJUIZVJLSNDD-UHFFFAOYSA-N 2-(2-methylidenebutanoyloxy)ethyl 2-methylidenebutanoate Chemical compound CCC(=C)C(=O)OCCOC(=O)C(=C)CC QLZJUIZVJLSNDD-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- YSUQLAYJZDEMOT-UHFFFAOYSA-N 2-(butoxymethyl)oxirane Chemical compound CCCCOCC1CO1 YSUQLAYJZDEMOT-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 2
- 239000005042 ethylene-ethyl acrylate Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000006223 plastic coating Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 239000011342 resin composition Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- LLEASVZEQBICSN-UHFFFAOYSA-N 2-undecyl-1h-imidazole Chemical compound CCCCCCCCCCCC1=NC=CN1 LLEASVZEQBICSN-UHFFFAOYSA-N 0.000 description 1
- YGOFNNAZFZYNIX-UHFFFAOYSA-N 3-N-phenylbenzene-1,2,3-triamine Chemical compound NC=1C(=C(C=CC1)NC1=CC=CC=C1)N YGOFNNAZFZYNIX-UHFFFAOYSA-N 0.000 description 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 1
- ALEBYBVYXQTORU-UHFFFAOYSA-N 6-hydrazinyl-6-oxohexanoic acid Chemical group NNC(=O)CCCCC(O)=O ALEBYBVYXQTORU-UHFFFAOYSA-N 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- GXBYFVGCMPJVJX-UHFFFAOYSA-N Epoxybutene Chemical compound C=CC1CO1 GXBYFVGCMPJVJX-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 150000004984 aromatic diamines Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000009933 burial Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000011280 coal tar Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical group C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- XLSZMDLNRCVEIJ-UHFFFAOYSA-N methylimidazole Natural products CC1=CNC=N1 XLSZMDLNRCVEIJ-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- WSGCRAOTEDLMFQ-UHFFFAOYSA-N nonan-5-one Chemical compound CCCCC(=O)CCCC WSGCRAOTEDLMFQ-UHFFFAOYSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
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- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
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- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical class OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 239000010665 pine oil Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
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- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
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- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は鋼材の防食方法に関し、更に詳しくは防食テー
プを用いる鋼材の防食方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for preventing corrosion of steel materials, and more particularly to a method of preventing corrosion of steel materials using an anticorrosion tape.
石油、ガス等の流体物の輸送方法の一つとして鋼管を用
いてパイプラインを施敷する方法が行われている。2. Description of the Related Art One method of transporting fluids such as oil and gas is to construct pipelines using steel pipes.
かかる方法の一つの問題点は鋼管が腐食することである
。One problem with such methods is that the steel pipes corrode.
これまでかかる鋼11の腐食を防1F−する方法として
、種々の方法が採られている。Various methods have been adopted so far to prevent corrosion of the steel 11.
その一つの方法は鋼管の表面を瀝青物で保護することで
ある。しかしてこの方法では瀝〔τ物質層が外的な衝撃
によって簡単にl]傷するという問題がある。One method is to protect the surface of the steel pipe with bituminous material. However, this method has the problem that the τ material layer is easily damaged by external impact.
近年かかる方法の問題を解決する方法として、鋼管面に
ポリエチレン、ポリ塩化ビニルの如きプラスチックrn
を被覆する方法が採られている。In recent years, as a method to solve the problems of such methods, plastics such as polyethylene and polyvinyl chloride have been used on the steel pipe surface.
A method has been adopted to cover the
プラス千ツク類を鋼管面に被覆する方法としては、次の
三つの方法が一般的に知られている。The following three methods are generally known for coating the surface of steel pipes with plastics.
l)鋼管を加熱し、この表面に下塗り組成物を塗布する
と共に、この表面に溶融プラスチック類を被覆し、冷却
する方法。l) A method in which a steel pipe is heated, an undercoat composition is applied to the surface thereof, and the surface is coated with molten plastic, and then cooled.
2)予めプラス千ツク順を円筒形状の熱収縮性パ・イブ
に加工し、これを表面下塗り組成物を塗布した鋼管に装
着し、該パイプを加熱して収縮させ被覆する方法。2) A method in which a cylindrical heat-shrinkable pipe is processed in advance from a plus-thousand pipe, which is attached to a steel pipe coated with a surface undercoating composition, and the pipe is heated to shrink and coat the pipe.
3)予めプラス千ツク類をテープ状に成形すると共にそ
の一方の表面にm着剤層を形成しておき、これをに面に
下塗り組成物を塗布した鋼管表面にスパイラル状に一部
を市ね合せて巻き付けて被覆する所謂防食テープ工法。3) Preliminarily form a plastic material into a tape shape and form an adhesive layer on one surface of the tape, and apply a portion of it in a spiral shape to the surface of the steel pipe, which has been coated with an undercoat composition. This is the so-called anti-corrosion tape construction method, which involves wrapping and wrapping.
この、I、うにフ゛ラスチ、りtnで保護されたン皮置
鋼管順は、前記の瀝青物で保護した被覆鋼管類に比して
、防食効果及び耐用年数等の点に於いて顕著なすl果を
有する。Compared to the coated steel pipes protected with bituminous material, this coated steel pipe protected with I, Unifiscus, and Tn has remarkable effects in terms of corrosion prevention effect and service life. has.
しかし、これ等の方法で使用される下塗り剤またはm着
剤層はいずれも熱可塑性樹脂またはゴム系物質であって
、高温では被覆1yjが軟化し、物理的な衝撃に対し弱
くなって破壊したり、また金属との接着性を失って被i
f→がずれたり、剥離するなどの欠陥を生じる。そして
このような欠陥部分を通じて水及び酸素が侵入し、腐食
が生じ、進行していくという欠点、つまり防食性の低下
をきたすという問題を有する。However, the undercoat or adhesive layer used in these methods is either a thermoplastic resin or a rubber-based material, and at high temperatures the coating 1yj softens and becomes weak against physical impact, causing it to break. It may also lose its adhesion to metals and cause damage.
Defects such as f→ shift and peeling occur. The problem is that water and oxygen enter through such defective parts, causing corrosion and progressing, that is, the corrosion resistance deteriorates.
更にはまた、石油やm /Il+ W−の流体の輸送パ
イプラインに於いては通常流体を加圧、加熱して流体の
粘度を下げて輸送効率を向上させており、ゴムや熱可塑
性樹脂の如く耐熱性の劣るプラスチック被覆を施°」゛
場合には、使用温度に限界があるというV「点も存在し
た。プラスチック彼フのかかる欠点を解決すべく、従来
から種々対策が考えられて炒り、防食テープ工法に於い
ても次の様な8sEみもなされている。たとえば防食テ
ープ」、法に於いて、使用する防食テープの支持体であ
るプラスチ・7クノートとじて、より高い軟化点を’f
Tするプラスチックン−1・を使用し、場合によっては
プラスチ。Furthermore, in pipelines for transporting petroleum and m/Il+W- fluids, the fluid is usually pressurized and heated to lower its viscosity and improve its transport efficiency. When using a plastic coating with poor heat resistance, there is also a limit to the temperature at which it can be used.In order to solve this drawback of plastic coatings, various measures have been devised in the past. In the anti-corrosion tape construction method, the following 8sE has also been implemented.For example, in the anti-corrosion tape method, the support material for the anti-corrosion tape used, PLASTIC-7-NOTE, has a higher softening point. 'f
Use plastic-1, and in some cases, plastic.
クシ−1・に耐熱性を有する剥離基材を貼り合わせる試
みも行われている。このjl(みは防食テープの支持体
の耐熱性向上にり1しては優れたものである。Attempts have also been made to attach a heat-resistant release base material to the comb. This product is excellent in improving the heat resistance of the support for anticorrosion tape.
しかしm着剤層に関しζは、これを構成する接着剤成分
たるゴムや熱可塑性6(脂として高温で軟化し難いもの
を使用すると、テープを施工する温度通常室温では接着
性を発揮−Uoず、鋼管を加熱しながら施工しなければ
ならない。これはテープ工法の利点である作業性、簡便
さを多いに損なうものである。However, regarding the adhesive layer ζ, if the adhesive component that constitutes this is rubber or thermoplastic 6 (a fat that does not easily soften at high temperatures), it will exhibit adhesive properties at the temperature at which the tape is applied, usually at room temperature. , the steel pipe must be heated during construction.This greatly impairs the workability and simplicity that are the advantages of the tape construction method.
そこで防食テープの接着剤層にタム硬化性樹脂を用いる
試みも行われているが、例えば密層硬化の二/&型熱硬
(ヒ性樹脂を用いる場合は、その可使時間所謂ボットラ
イフが極端に短く、そのまた硬化が進行するとテープの
市ね巻き操作が困難となるなどの作業性に劣り、iEた
耐熱特性の面でも充分なものとは言えなかった。Therefore, attempts have been made to use TAM hardening resin for the adhesive layer of anti-corrosion tapes, but for example, when using a dense-layer hardening type 2/& type thermosetting resin, the pot life, so-called bot life, is limited. It was extremely short, and as the curing progressed, it became difficult to roll the tape around, resulting in poor workability, and it was not satisfactory in terms of heat resistance and heat resistance.
また加熱硬化型の二液性熱硬化性樹脂ではパイプを加熱
しながら施工せざるを得ず、やはり上記のゲに点が生ず
る。Furthermore, in the case of heat-setting two-component thermosetting resins, the pipe must be heated while being installed, which also causes the above-mentioned ridge spots.
本発明が解決しようとする問題点は、従来のプラスチ、
り被覆の上記難点、就中防食テープ工法の」1記難点を
解決することであり、更に詳しくは、高温の鋼材に対し
ても良好な防食性能を発揮し、且つその施工に際して特
殊な加熱装置を必要としない防食方法を開発することで
ある。The problem to be solved by the present invention is that the conventional plastic
The purpose of this project is to solve the above-mentioned difficulties of anti-corrosion coating, especially the above-mentioned disadvantage of the anti-corrosion tape method. The objective is to develop a corrosion protection method that does not require corrosion.
この問題点は、特定のポリオレフィンフィルムにm着剤
層を貼付して成る防食テープとして、その接着剤jHが
エポキシ樹脂組成物から成るものを使用し、且つ下塗り
剤として該エポキシ樹脂組成物を常温で硬化し得る硬マ
ヒ剤を含むものを使用することによって達成される。即
ち本発明は鋼材表面に白゛機溶剤を含む下塗り剤層を形
成せしめ、次いで該下塗り剤の有機溶剤が揮発しない間
に、耐熱性ポリオレフィンフィルムの両面に接着性ポリ
オレフィン層が形成され、且つ該陰、6性ポリオレフィ
ン層の一方に常温で粘着性を有するエポキシ樹脂組成物
よりなる接着剤層が形成されて成る熱硬化性テープを市
ね巻きする方法であって、且つ該下塗り剤が上記エポキ
シ樹脂組成物を常温で硬化しうる硬化剤を+、offi
fa%以上含有してなるものであることを特徴とする鋼
材の防食方法に係るものである。This problem arises when an anti-corrosion tape consisting of a specific polyolefin film and an adhesive layer is used whose adhesive jH is made of an epoxy resin composition, and the epoxy resin composition is used as an undercoat at room temperature. This is achieved by using a numbing agent that can be cured with. That is, the present invention forms an undercoat layer containing a white organic solvent on the surface of the steel material, and then, while the organic solvent of the undercoat does not volatilize, an adhesive polyolefin layer is formed on both sides of the heat-resistant polyolefin film. A method in which a thermosetting tape comprising an adhesive layer made of an epoxy resin composition that is adhesive at room temperature is formed on one of the negative and hexa-polyolefin layers, and the undercoat is made of the above-mentioned epoxy resin composition. A curing agent that can cure the resin composition at room temperature is +, offi
The present invention relates to a method for preventing corrosion of steel, characterized in that it contains fa% or more.
本発明に於いて使用する防食テープは、使用温度環境下
で軟化しない耐熱性ポリオレフィンフィルムを支持体と
し、且つ硬化後のガラス転移温度が使用温度環境より高
いエポキシ樹脂組成物を接着層とし、耐熱性ポリオレフ
ィンフィルムと接着剤層との密着性を確保する接着性ポ
リオレフィン層の組み合せにより、熱時にも優れた防食
性能を発揮する。The anticorrosive tape used in the present invention has a heat-resistant polyolefin film as a support that does not soften under the operating temperature environment, and an adhesive layer of an epoxy resin composition whose glass transition temperature after curing is higher than that of the operating temperature environment. The combination of an adhesive polyolefin layer that ensures adhesion between the polyolefin film and the adhesive layer provides excellent anti-corrosion performance even when heated.
また」1記接着剤層を常温で硬化しi:Iる硬化剤を含
む下塗り剤を鋼管表面に塗布した後に、上記防食テープ
を巻き付けるごとにより接着剤層と鋼管とのぬれを向上
させると共に、下塗り剤に含まれる硬化剤により接着剤
層の少なくとも鋼管近傍を短時間で硬化させることが出
来る。これにより、防食テープを巻き付けた直後から防
食性能を発1;■し、また鋼管の温度が上昇すれば、そ
のりJ5により熱硬化性樹脂組成物の硬化が進行し高温
での防食性能を発現する。In addition, after coating the surface of the steel pipe with an undercoat containing an i:I curing agent that cures the adhesive layer in item 1 at room temperature, each time the anti-corrosion tape is wrapped, the wetting between the adhesive layer and the steel pipe is improved. The curing agent contained in the undercoat allows the adhesive layer to be hardened at least in the vicinity of the steel pipe in a short time. As a result, anticorrosion performance is achieved immediately after wrapping the anticorrosion tape, and as the temperature of the steel pipe rises, the thermosetting resin composition progresses in hardening due to the heat treatment J5, resulting in anticorrosion performance at high temperatures. do.
本発明の防食方法は基本的には下塗り剤の塗布、及び防
食テープの重ね巻きからなっている。The anticorrosion method of the present invention basically consists of applying an undercoat and wrapping an anticorrosive tape in layers.
本発明に於いて使用する下塗り剤としては、防食テープ
の接着剤層を形成するエポキシ樹脂組成物を常温で硬化
し得る硬化剤を必須成分として含み、その他に必要に応
じて硬化促進剤、希釈剤、有機溶剤、充J眞剤、軟化剤
、接着性イ・1与剤、着色剤、酸化防止剤、流れ調整剤
等を含むものが使用される。The undercoat used in the present invention contains as an essential component a curing agent that can cure the epoxy resin composition that forms the adhesive layer of the anticorrosive tape at room temperature, and also contains a curing accelerator and diluent as necessary. Agents, organic solvents, fillers, softeners, adhesion agents, colorants, antioxidants, flow control agents, etc. are used.
この際の硬化剤としては使用する防食テープの接着剤層
の硬化剤として作用するものが広く使用出来、特に接着
剤層と相溶性を有するものが好ましい。硬化剤としては
常温でエポキシ樹脂を硬化出来る通常の常温硬化用硬化
剤が使用され、更に詳しくは、ポリアミドポリアミン、
脂肪族ポリアミン、芳香族ポリアミン、脂環式ポリアミ
ン等が例示出来る。これ等以外の硬化剤や硬化促進剤等
も勿論使用可能で、たとえば酸無水物、ポリアミド、ス
ルフィ1゛樹脂、フェノール樹脂、ユリア(ツ(脂、メ
ラミン樹脂等の初+Iu縮合物、ジシアンジアミドをは
じめ、触媒的に使用する第3級アミン順、三弗化硼素−
アミンコンブレノクス等も用いることが出来る。これ等
硬化剤は1 、fffiまたは2種以上で使用される。In this case, a wide variety of curing agents can be used that act as a curing agent for the adhesive layer of the anticorrosive tape used, and those that are compatible with the adhesive layer are particularly preferred. As the curing agent, a normal curing agent for curing at room temperature that can cure epoxy resin at room temperature is used.More specifically, polyamide polyamine,
Examples include aliphatic polyamines, aromatic polyamines, and alicyclic polyamines. It is of course possible to use other curing agents and curing accelerators, such as acid anhydrides, polyamides, sulfuric acid resins, phenolic resins, urea, melamine resins, etc. + Iu condensates, dicyandiamide, etc. , catalytically used tertiary amine order, boron trifluoride -
Amine combrenox etc. can also be used. These curing agents may be used singly, fffi, or in combination of two or more.
硬化剤の配合量は下塗り剤全QO>1重量%以上、好ま
しくは2車量%以上である。配合量が1重量%に達しな
い場合、鋼管と防食テープの接着剤層とのぬれが不充分
となり、接着性の低下を生しることがある。The amount of the curing agent is such that the total QO of the undercoat is greater than 1% by weight, preferably 2% by weight or more. If the blending amount does not reach 1% by weight, wetting between the steel pipe and the adhesive layer of the anticorrosion tape may be insufficient, resulting in a decrease in adhesive properties.
本発明の下塗り剤に使用する希釈剤はグリコール、エス
テル類等の高沸点溶剤、フタル酸エステル、リン酸エス
テル類の可塑剤、パインオイル、コールタール等の非反
応性希釈剤、ブチルグリシジルエーテル等のモノエポキ
シ化合物、ジグリシジルエーテル等のポリエポキシ化合
物、スチレン、ジアリルツクレート等のビニル化合物、
グリシジルメタクリレート等のエポキシ化ビニルモノマ
ー、トリフェニルホスファイト、テトラヒドロフラン−
八、ポリ;セール、ラクトン等の反応性希釈剤が用いら
れる。Diluents used in the primer of the present invention include high boiling point solvents such as glycols and esters, plasticizers such as phthalate esters and phosphate esters, non-reactive diluents such as pine oil and coal tar, butyl glycidyl ether, etc. monoepoxy compounds, polyepoxy compounds such as diglycidyl ether, vinyl compounds such as styrene and diallyl slate,
Epoxidized vinyl monomers such as glycidyl methacrylate, triphenyl phosphite, tetrahydrofuran
8. Poly; Reactive diluents such as sails and lactones are used.
下塗り剤に使用するfT IXt溶剤は上記の硬化剤や
希釈剤を熔解し得るもので、且つエポキシ樹脂と相溶性
のあるものが広く使用される。例えば、トルエン、キシ
レン、シクロヘキサノン、メチルセロソルブ、エチルセ
[Iソルダ、ブチルセロソルブ、セロソルブアセテート
、酢酸エチル、メチルエチルケトン、メーf〜ルブチル
ケトン、ジオキサン、塩化メチレン、アセトン等より1
種または2種以上を選定し、硬化剤や希釈剤を溶解、分
散して]τ引り剤f6液として使用する。下塗り剤溶液
中の固形分は、下塗り剤溶液を刷毛、スプレー等で塗布
するのに通した粘度になるように設定するが、1lll
常lO〜50%程度が好ましい。また下塗り剤溶液の塗
布量は、有機溶剤が11発した後の下塗り剤層の厚みが
0.002〜0.2I好ましくは0.005〜0.1m
mとなるように調整する。The fT IXt solvent used in the undercoat is one that can dissolve the above-mentioned curing agent and diluent and is compatible with the epoxy resin. For example, toluene, xylene, cyclohexanone, methyl cellosolve, ethyl se[I solder, butyl cellosolve, cellosolve acetate, ethyl acetate, methyl ethyl ketone, butyl ketone, dioxane, methylene chloride, acetone, etc.
A species or two or more species are selected, and a curing agent and a diluent are dissolved and dispersed to be used as a τ pulling agent f6 liquid. The solid content in the primer solution is set so that the viscosity is suitable for applying the primer solution with a brush, spray, etc.
Usually about 10 to 50% is preferable. The coating amount of the undercoat solution is such that the thickness of the undercoat layer after 11 shots of the organic solvent is 0.002 to 0.2I, preferably 0.005 to 0.1m.
Adjust so that it becomes m.
本発明に於いて使用する熱硬化性防食テープは第1図に
示す様に、耐熱性ポリオレフィンフィルム(1)の両面
に、接着性ポリオレフィン層(2)、(2’)が形成さ
れ、該接着性ポリオレフィン層の一方の屓(2)上に常
温で接着性を有するエポキシ樹脂組成物からなる接着剤
層(3)が形成されて成る構造を有する。As shown in Figure 1, the thermosetting anticorrosive tape used in the present invention has adhesive polyolefin layers (2) and (2') formed on both sides of a heat-resistant polyolefin film (1). It has a structure in which an adhesive layer (3) made of an epoxy resin composition having adhesive properties at room temperature is formed on one side (2) of the polyolefin layer.
本発明の熱硬化性防食テープの接着剤rri(3)を形
成するエポキシ樹脂組成物は、エポキシ樹脂及び(又は
)変性エポキシ樹脂とこれを硬化し1iLる硬化剤を必
須成分として含み、必要に応じて硬化促進剤、充填剤、
軟化剤、接着性付与剤、着色剤、熱可塑性樹脂、ゴム、
老化性防止剤、カップリング剤等の各種添加剤を含むも
のである。The epoxy resin composition forming the adhesive rri (3) of the thermosetting anticorrosion tape of the present invention contains as essential components an epoxy resin and/or a modified epoxy resin, and a curing agent for curing this. Curing accelerators, fillers,
Softeners, adhesion agents, colorants, thermoplastic resins, rubber,
It contains various additives such as anti-aging agents and coupling agents.
エポキシIΔ(脂としては、常温で粘着性を与えるため
に、常温で液状のエポキシ樹脂と常温で固形のエポキシ
樹脂を併用するのが好ましい。使用出来るエポキシ樹脂
としては、ビスフェノール系、ノボラック系の如きグリ
シジルエーテル型、グリシジルエステル型、グリシジル
アミン型等のエポキシ樹脂がある。また、変性エポキシ
樹脂としてはエポキシウレタン樹脂、エポキシエステル
樹脂、エポキシアルキド樹脂、エポキシフェノール樹脂
、エポキシアルキドメラミン樹脂、ゴム変性エポキシ樹
脂等がある。これ等の1種をcH独で、又は2種以上を
併用して使用する。Epoxy IΔ (As the fat, it is preferable to use an epoxy resin that is liquid at room temperature and an epoxy resin that is solid at room temperature in combination to provide adhesiveness at room temperature. Epoxy resins that can be used include bisphenol-based and novolak-based epoxy resins. There are epoxy resins such as glycidyl ether type, glycidyl ester type, and glycidyl amine type.Modified epoxy resins include epoxy urethane resin, epoxy ester resin, epoxy alkyd resin, epoxy phenol resin, epoxy alkyd melamine resin, and rubber-modified epoxy resin. etc. One type of these is used alone, or two or more types are used in combination.
これ等を硬化させるための硬化剤は、エポキシ樹脂に通
常用いられる硬化剤が通用されるが、その通用部位を考
慮して120℃以下で硬化しi!Jるものが良い。例え
ばジアミノジフェニルアミンの如き芳香族ジアミン、脂
肪族アミンと脂肪族ジカルボン酸の縮合物、ジシアンジ
アミド、イミダゾール類などのアミン系硬化剤、無水テ
トラヒドロフタル酸、無水ベンゾフェノンテトラカルボ
ン酸、!!1(水トリメリット酸などの有機酸無水物系
硬化剤、フェノール樹脂、ビスフェノールΔなどのフェ
ノール系硬化剤などがあげられる。これ等硬化剤は1種
または2種以Eで使用される。As the curing agent for curing these, the curing agent normally used for epoxy resins is commonly used, but in consideration of the parts where it is used, it is cured at 120°C or less.i! It's good to have J. For example, aromatic diamines such as diaminodiphenylamine, condensates of aliphatic amines and aliphatic dicarboxylic acids, amine curing agents such as dicyandiamide, imidazoles, tetrahydrophthalic anhydride, benzophenone tetracarboxylic anhydride,! ! 1 (organic acid anhydride curing agents such as water trimellitic acid, phenolic resins, phenol curing agents such as bisphenol Δ, etc.).These curing agents may be used alone or in combination of two or more.
また、エポキシ樹脂とその硬化剤の選定にあたってはそ
の硬化物のガラス転移温度が防食施工物の使用温度環境
より高いものが好ましい。In addition, when selecting an epoxy resin and its curing agent, it is preferable that the cured product has a glass transition temperature higher than the temperature environment in which the anticorrosive construction product is used.
またエポキシ樹脂組成物には必要に応じて次の様な各種
添加剤を含有することが出来る。たとえば接着剤層の粘
度調整及び硬化後の強度向上の目的で、炭酸カルシウム
、クルク、アスヘスト、けい酸類、カーボンブラック、
コロイダルシリカ等の充填剤が用いられる。配合量は、
エポキシ樹脂100重量部に対して通常0〜300重量
部程度とすれば良い。更に、粘度を下げ、ぬれ性を向上
させる目的で、ブチルグリシジルエーテル、長鎖アルコ
ールのモノグリシジルエーテル等の反応性希釈剤、ジオ
クヂルフタレ−1・の如きフクル酸系可塑剤、i−リフ
レンジホスフェ−1・の如きりん酸系可塑剤等を配合出
来る。これ等の量は、エポキシ樹脂100重量部に対し
て通常0〜3011量部程度とするのが良い。Further, the epoxy resin composition can contain various additives such as those described below, if necessary. For example, for the purpose of adjusting the viscosity of the adhesive layer and improving the strength after curing, calcium carbonate, curk, ashest, silicic acids, carbon black, etc.
A filler such as colloidal silica is used. The compounding amount is
The amount may normally be about 0 to 300 parts by weight per 100 parts by weight of the epoxy resin. Furthermore, for the purpose of lowering the viscosity and improving wettability, reactive diluents such as butyl glycidyl ether and monoglycidyl ether of long-chain alcohols, fucric acid plasticizers such as diocdylphthale-1, and i-refrigidyl phosphate are added. A phosphoric acid plasticizer such as -1. can be added. The amount of these components is preferably about 0 to 3011 parts by weight per 100 parts by weight of the epoxy resin.
また接、6性ボ’にtlz7’r 71’jii (2
)、(2’) 、!:接着剤層(3)の接着性を良好に
するために、エポキシ樹脂組成物に接着性ポリオレフィ
ン層に用いる樹Jiffを配合することも出来る。この
場合の配合量はエポキシ樹脂100i1i量部に対して
接着性ポリオレフィンをθ〜30ffifilt部程度
とするのが良い。Also contact, 6 sex bo'tlz7'r71'jii (2
), (2'),! : In order to improve the adhesion of the adhesive layer (3), the epoxy resin composition can also contain Jiff, which is used for the adhesive polyolefin layer. In this case, the amount of the adhesive polyolefin to be blended is preferably about θ to 30 ffifilt parts to 100 i1i parts of the epoxy resin.
次に本発明の防食テープの支持体を形成する耐熱性ポリ
オレフィンフィルム(1)は、使用環境温度で軟化しな
いことが必要であり、好ましくはビカット軟化点(AS
TM−D l 525、Ikg荷m)が120℃以上の
ポリプロピレン、ポリエチレンを使用し、これ等の1[
を単独で、又は2種以上を積I−又は混合して使用する
。また上記耐gJ4性ポリオレフィン層は必要に応して
、着色剤、酸化防止剤、充填剤等各種添加剤を配合する
ことが出来る。また、支持体はテープとしての柔軟性を
確保するため通常5〜1000μm、好ましくはlO〜
[100μmの厚みにする。Next, it is necessary that the heat-resistant polyolefin film (1) forming the support of the anticorrosion tape of the present invention does not soften at the usage environment temperature, and preferably the Vicat softening point (AS
TM-D l 525, using polypropylene or polyethylene whose Ikg load m) is 120°C or higher,
These can be used alone or in combination or in combination. Further, the gJ4-resistant polyolefin layer may contain various additives such as colorants, antioxidants, fillers, etc., if necessary. In addition, the support usually has a thickness of 5 to 1000 μm, preferably 10 to 100 μm, in order to ensure flexibility as a tape.
[Make it 100 μm thick.
一般に高い軟化温度を有するプラスチックフィルムはそ
れ自体柔軟性に乏しいものが多く、支持体の厚みを厚く
しすぎるとテープとしての柔軟性が極端にFilなわれ
、テープ巻き付は作業性の低下等を起こしやすい。In general, many plastic films that have a high softening temperature themselves have poor flexibility, and if the thickness of the support is made too thick, the flexibility of the tape becomes extremely poor, and tape winding may reduce workability. Easy to wake up.
第1図にて説明した通り、本発明の防食テープに於いて
は、該耐熱性ポリオレフィンフィルム(1)は、その両
面に接着性ポリオレフィン層(2)、(2′)を介して
接着剤層(3)が形成されている。As explained in FIG. 1, in the anticorrosion tape of the present invention, the heat-resistant polyolefin film (1) has an adhesive layer on both sides with adhesive polyolefin layers (2) and (2') interposed therebetween. (3) is formed.
耐熱性ポリオレフィンフィルム(1)は透水性が非常に
低く、接着剤層の吸水による劣化を防ぐのに極めて有す
ノなものであるが、一般に極性が低いことに起因してエ
ポキシ44(脂との接着性が劣るものである。このため
、耐熱性ポリオレフィンフィルム(1)の表面に接着処
理を施す必要があり、また、本発明のテープの代表的な
使用形態の一つにパイプ等にラップ巻き(重ね巻き)す
る使い方があるため、djJ pQ性ポリオレフィンフ
ィルム(1)の両面に変性ポリオレフィン層(2)、(
2′)を形成する必要がある。Heat-resistant polyolefin film (1) has very low water permeability and is extremely effective in preventing deterioration of the adhesive layer due to water absorption. Therefore, it is necessary to apply an adhesive treatment to the surface of the heat-resistant polyolefin film (1), and one of the typical uses of the tape of the present invention is to wrap pipes, etc. Because it can be used for winding (overlapping), modified polyolefin layers (2), (
2') must be formed.
ここで使用する接、6性ポリオレフイン樹脂とはポリオ
レフィン樹脂に不飽和カルボン酸又はその無水物又は不
飽和エポキシtn量体を変成剤としてグラフト車台させ
た変成ポリオレフィン樹脂であり、変成剤の量は変成ポ
リオレフィン樹脂100重量部に対して0.1〜20i
1i皿部好ましくは0.2〜15ifi量部更に好まし
くは0.5〜lO徂量部である。The polyolefin resin used here is a modified polyolefin resin in which an unsaturated carboxylic acid or its anhydride or an unsaturated epoxy tn polymer is grafted onto a polyolefin resin as a modifying agent, and the amount of the modifying agent is determined by the modification. 0.1 to 20i per 100 parts by weight of polyolefin resin
The amount is preferably 0.2 to 15 parts, more preferably 0.5 to 10 parts.
上記変成ポリオレフィン1名(脂のヘースとなるポリオ
レフィン樹脂にはポリエチレン、ポリプロピレン、エチ
レン−エチルアクリレート共m 合体、エチレン−ビニ
ルアセテート共重合体(熱可塑性〕(車台ポリエステル
)がある。One of the above-mentioned modified polyolefins (polyolefin resins that form the base of the oil include polyethylene, polypropylene, ethylene-ethyl acrylate copolymer, and ethylene-vinyl acetate copolymer (thermoplastic) (car body polyester).
また上記変成剤としての不飽和カルボン酸及びその無水
物としてはアクリル酸、メタクリル酸、マレイン酸、フ
マル酸、無水マレイン酸、無水フマル酸、イタコン酸等
があり、不飽和エポキシ単量体としてはグリシジルアク
リレート、グリシジルメタクリレート、イタコン酸のモ
ノ、ジおよびトリグリシジルエステル、アクリルグリシ
ジルエーテル、3,4−エポキシ−1−ブテン等があり
、好ましくはアクリル酸、メタクリル酸、マレイン酸、
無水マレイン酸、グリシジルアクリレート、グリシジル
メタクリレート等を用いる。In addition, the unsaturated carboxylic acids and their anhydrides used as the above-mentioned modification agents include acrylic acid, methacrylic acid, maleic acid, fumaric acid, maleic anhydride, fumaric anhydride, itaconic acid, etc., and the unsaturated epoxy monomers include Examples include glycidyl acrylate, glycidyl methacrylate, mono-, di- and triglycidyl esters of itaconic acid, acrylic glycidyl ether, 3,4-epoxy-1-butene, etc., preferably acrylic acid, methacrylic acid, maleic acid,
Maleic anhydride, glycidyl acrylate, glycidyl methacrylate, etc. are used.
上記接着性ポリオレフィン層(2)、(2′)の厚みは
、10〜8 Q It m 、好ましくは15〜50μ
m程度である。この厚みがあまりにも小さずぎると耐熱
性ポリオレフィンフィルム(1)と接着剤jrii(3
)との密着性が不十分となり、また厚みがあまりにも大
きすぎる場合は、iJ j4%性ポリオレフィンフィル
ム(1)と接着剤層(3)との間へ水分が侵入しやすく
なり高温多湿環境下での耐久性に問題を生じることがあ
る。The thickness of the adhesive polyolefin layer (2), (2') is 10 to 8 Q It m, preferably 15 to 50 μm.
It is about m. If this thickness is too small, the heat-resistant polyolefin film (1) and adhesive JRII (3
), and if the thickness is too large, moisture will easily enter between the iJ j 4% polyolefin film (1) and the adhesive layer (3), resulting in a high temperature and high humidity environment. This may cause problems with durability.
また、」−記接着性ボリ;1゛レフイン樹脂は使用環境
温度での接着力を確保するためにビカフト軟化点が[0
0℃以上であることが々イましい。In addition, in order to ensure adhesive strength at the usage environment temperature, the resin has a softening point of [0].
It is preferable that the temperature is 0°C or higher.
このような構成からなる本発明の熱硬化性テープの製造
方法の一例を示すと次の通りである。先ずテープの支持
体層に関しての製法としては(イ)耐熱性ポリオレフィ
ン樹脂をカレンダー加工や押出成形によりピンボール等
の欠陥の!u4t、)1層又は21′f!i以上の構造
をaするフィルムとし〜インフレーション成形等により
作った接着性ポリオレフィンフイルノ・と貼り合せする
方法、(ロ)耐熱性ポリオレフィン樹脂と接着性ポリオ
レフィン樹脂とを多層押出成形法により耐熱性ポリオレ
フィン層の両側に接着性ポリオレフィン層を(rする多
層構造のフィルムとする方法等があり、これ等の方法に
よりテープの支持休園を作成°4゛ることが出来る。An example of a method for manufacturing the thermosetting tape of the present invention having such a configuration is as follows. First, the manufacturing method for the support layer of the tape is as follows: (a) Heat-resistant polyolefin resin is calendered or extruded to eliminate defects such as pinballs! u4t,) 1 layer or 21'f! A method of laminating a film with a structure of i or more to an adhesive polyolefin film made by inflation molding or the like, (b) a heat-resistant polyolefin resin and an adhesive polyolefin resin are formed by a multilayer extrusion method to produce a heat-resistant polyolefin There are methods such as forming a multilayer film with adhesive polyolefin layers on both sides of the layer, and these methods can create a support layer for the tape.
次いで、上記テープ支持体層に押出成形法、カレンダー
加工法等によりシート化したエポキシ樹脂組成物層を貼
り合わせるごとにより本発明のメ1シ硬化性テープが得
られる。Next, an epoxy resin composition layer formed into a sheet by an extrusion molding method, a calendering method, etc. is laminated to the tape support layer to obtain the mesh-curable tape of the present invention.
いずれの場合も、接着剤層の厚みは、良好な接着力をi
Jるために20μI11以」二であるのが好ましい。ま
た、テープとして使用する際に巻き戻しが困難な場合に
は、予め接着剤層に1Ml1型用フイルノ、を貼すイ・
jけておき使用時にこの離型フィルムを離しながらテー
プを配管に巻き(=1けるのが好まし、い。In both cases, the thickness of the adhesive layer is determined to ensure good adhesion.
It is preferably 20μI11 or more in order to reduce the heat resistance. In addition, if it is difficult to unwind when using it as a tape, it is possible to apply 1Ml 1-type film to the adhesive layer in advance.
When using the product, wrap the tape around the piping while releasing the release film (it is preferable to wrap the tape around the piping).
本発明法を実施する方法については便宜−ヒ鋼管をもっ
て以下に説明する。まず、施工すべき鋼管外面を必要に
応してブラストやサンドペーパー等で錆落とし及び表面
調整を行う。次に上記下塗り剤をヘラ、刷毛、スプレー
等の適宜な手段により有tMlj8剤1;[発後の厚み
が0.005〜0.511Id?まし。A method of carrying out the method of the present invention will be explained below using a steel pipe for convenience. First, the outer surface of the steel pipe to be constructed is subjected to rust removal and surface conditioning using blasting, sandpaper, etc. as necessary. Next, apply the above primer by appropriate means such as using a spatula, brush, spray, etc. Better.
くは0.01〜0.2mmとなるようにや41する。下
塗り剤の塗布■が少なずぎる場合には、ぬれの低下、鋼
管とテープの接着剤層との界面での接着低下をzlじて
好ましくない。また、下生り刑の塗布11が多ずぎる場
合にはいかに熱硬化性樹脂と相溶性の良い硬化剤であっ
ても鋼管と18在剤層の界面に未反応の硬化剤が残り接
着低下を生しるため好ましくない。The thickness should be 0.01 to 0.2 mm. If the amount of undercoat applied is too small, it is undesirable because it will reduce the wettability and the adhesion at the interface between the steel pipe and the adhesive layer of the tape. In addition, if too much coating 11 is applied, unreacted curing agent will remain at the interface between the steel pipe and the 18 agent layer, reducing adhesion, even if the curing agent is highly compatible with the thermosetting resin. This is not desirable because it causes
次に、下塗り剤の有機溶剤が揮発しないうらに、すみや
かに防食テープを重ね巻きでスパイラル状に巻き付ける
。巻きはじめ、巻き終りはフッソ樹脂テープ等の耐熱テ
ープで仮り止めしておくのが好ましい。Next, immediately wrap anti-corrosion tape in a spiral shape on the back side where the organic solvent of the undercoat will not volatilize. It is preferable to temporarily secure the beginning and end of the winding with heat-resistant tape such as fluorine resin tape.
また、地中埋設等、外部から大きな力を受けるような場
合は、上記テープを巻き付けた外側に、更に1^護テー
プを巻くことにより、より完全な防食性能が確保される
。この際の保護テープには、その支持体が、テープとし
て取り扱える範囲内で、高い弾性率を有するプラスチフ
タレートまたはゴムシー!・であるのが好ましく、その
接着剤層は非極性ゴムを主成分とする粘若性コンパウン
ドが好ましい。保護テープは、少なくとも本発明の防食
テープの接着剤層が硬化するまでの間では、土圧、石等
の外力からテープを保護し、テープのずれ、皺の発生を
防止する効果がある。Furthermore, in cases where a large force is applied from the outside, such as when buried underground, a more complete anti-corrosion performance can be ensured by further wrapping a protective tape around the outside of the tape. In this case, the protective tape has a support of plastiphthalate or rubber seam that has a high elastic modulus within the range that can be handled as a tape.・The adhesive layer is preferably a viscous compound containing non-polar rubber as a main component. The protective tape has the effect of protecting the tape from external forces such as earth pressure and stones, and preventing the tape from shifting and wrinkles, at least until the adhesive layer of the anticorrosion tape of the present invention hardens.
以下本発明を実施例により説明する。+f1部とあるの
は重量部を意味する。The present invention will be explained below with reference to Examples. +f1 parts means parts by weight.
実施例1
下塗立爪に立■基
02−エチル−4−メチルイミダ・・・・・・ 10部
ゾール
0ジーn−ブチルフタレート・・・・・・・・・・ 3
0部0トルエン・・・・・・・・・・・・・・・・・・
・・・・・・・・ 60部級食元ニヱ包は戒
0耐熱性ポリオレフィン層:ビカント軟化点155°C
、メルトフローインデックス0.5g/lO分のポリプ
ロピレン、厚さ3001!m。Example 1 Undercoat standing nails 02-ethyl-4-methylimida... 10 parts Sol 0 di-n-butyl phthalate 3
0 parts 0 toluene・・・・・・・・・・・・・・・・・・
・・・・・・・・・ 60 parts grade food source Niepao is 0 heat resistant polyolefin layer: Vikant softening point 155°C
, polypropylene with a melt flow index of 0.5 g/lO, thickness 3001! m.
0接着性ポリオレフィン層;上記ボリブじJピレンに無
水マレイン酸をグラフトした変性ポリプロピレン(ポリ
プロレンl OOTfz 縫部に対する無水マレイン酸
の付加量2.0mm部、ビカノ1軟化点140℃、メル
トフローインデックス0.8g/10分)、厚さ30μ
m:耐熱性ポリオレフィン層の両面に形成。0 Adhesive polyolefin layer; Modified polypropylene (polyprolene l OOTfz) in which maleic anhydride is grafted onto the above-mentioned polypropylene, amount of maleic anhydride added to the seams is 2.0 mm, Vikano 1 softening point is 140°C, melt flow index is 0.8 g /10 minutes), thickness 30μ
m: Formed on both sides of the heat-resistant polyolefin layer.
0接着剤1d:厚さ300部m
JLM−剤’r@h:、AZnhQ
QビスフェノールA型エポキシ樹脂・・・・100部(
エボギン当量■90)
0フエノキン411脂・・・・・・・・・・・・・・・
・・・・・ 20部(分子量40000)
0ブチルジグリシジルエーテル・・・・・・・・ 10
部0微松未タルク・・・・・・・・・・・・・・・・・
・・・・・ 50部Qビニロン短繊維・・・・・・・・
・・・・・・・・・・・・100部(太さ20μm、平
均長さ201)
Oカーボン短繊維・・・・・・・・・・・・・・・・・
・・・ 50部(太さ108m、平均長さ20開)
OT−グリシドキシプロピルメチル・・・・ 1部ジ
ェトキシシラン
0ジシアンジアミド・・・・・・・・・・・・・・・・
・・ 5部02ウンデシルイミダゾール・・・・・・
・・・・ 1部外径5011I11の鋼管の表面をサ
ンドペーパー(#240)で研必した後、上記配合で調
整した下塗り剤をIルエンが揮発後の下塗り剤厚みが0
.02m耐こなるように刷毛塗りし、その直後に上記構
成を有するIll 50 nunのテープをハーフラッ
プで重ね巻きし、その巻き終りをフッ素樹脂テープで仮
り+Lめした。0 Adhesive 1d: Thickness 300 parts m JLM-agent'r@h:, AZnhQ Q Bisphenol A type epoxy resin...100 parts (
Evogin equivalent ■90) 0 Phenoquine 411 fat・・・・・・・・・・・・・・・
...20 parts (molecular weight 40000) 0 Butyl diglycidyl ether ...10
Part 0 Weimatsumi Talc・・・・・・・・・・・・・・・・・・
・・・・・・ 50 parts Q vinylon staple fiber ・・・・・・・・・
・・・・・・・・・・・・100 parts (thickness 20μm, average length 201) O carbon short fibers・・・・・・・・・・・・・・・・・・
... 50 parts (thickness 108 m, average length 20 parts) OT-glycidoxypropylmethyl... 1 part Jetoxysilane 0 Dicyandiamide...
・・ Part 5 02 Undecylimidazole・・・・・・
... After sanding the surface of a steel pipe with an outer diameter of 5011I11 with sandpaper (#240), apply an undercoat prepared using the above formulation until the thickness of the undercoat after the luene evaporates is 0.
.. Immediately after, Ill 50 nun tape having the above structure was wrapped half-wrap, and the end of the winding was temporarily wrapped with +L tape with fluororesin tape.
実施例2
実施例1に於いて、防食テープの構成及び接着剤層の配
合組成を下記とし、その他は実施例1と同様に処理した
。Example 2 In Example 1, the structure of the anticorrosive tape and the composition of the adhesive layer were as shown below, and the other conditions were the same as in Example 1.
彷イCとニブj肩わ戊
o fiJ4 熱性ポリオレフィン層:ビカット軟化点
128℃、メルトフローインデックス0.5g/IO分
の高密度ポリエチレン、厚さ300μ m・
0接着性ポリオレフィン層:」−2ポリエチレンにメク
クリル酸をグラフ1−シた変成ポリエチレン(ポリエチ
レン100市聞部に対するメタクリル酸付加口3.0部
、ビカット軟化点120℃、メルトフ[1−インデック
ス0.8g/lo分)、Plさ30 p m、 耐熱性
ポリオレフィン層の両面に形成。Ami C and Nib J Shoulder Wajo fiJ4 Thermal polyolefin layer: Vicat softening point 128℃, melt flow index 0.5g/IO minute high-density polyethylene, thickness 300μm・0 adhesive polyolefin layer: -2 polyethylene Modified polyethylene containing meccrylic acid (3.0 parts of methacrylic acid added to 100 parts of polyethylene, Vicat softening point 120°C, melt [1-index 0.8 g/lo min), Pl size 30 p. m, formed on both sides of the heat-resistant polyolefin layer.
O18着剤層:厚さ300μm
即ゆfと合JL衣
・ンビスフェノールΔ型エポキシ樹脂・・・・ 70部
(エポキシ当量190)
0ビスフエノールA型エポキシ樹脂・・・ 30部(エ
ポキシ当量1700)
0両末端にカルボキシル基をイ1する・・・・ 20部
アクリロニトリルブタジェン共重合体
(平均分子♀4000)
0結品性ノリ力粉末・・・・・・・・・・・・・・・・
・・100部(平均粒度20μm )
0ガラスク、u繊維・・・・・・・・・・・・・・・・
・・・・・・100部(太さ10μm、ilL均長さ2
0mm)0γ−アミノプロピルトリメトキン・・・・
1部シラン
0アジピン酸ヒドラジド・・・・・・・・・・・・・・
5部02メチルイミダゾール・・・・・・・・・・
・・・・ 1部実施例3
実施例1に於いて防食テープの構成及び接着剤TfA配
合組成を下記とし、その(Iは実施際lと同様に処理し
た。O18 adhesive layer: 300 μm thick Combined with Sokuyu f JL coating/Nbisphenol Δ type epoxy resin... 70 parts (epoxy equivalent 190) 0 Bisphenol A type epoxy resin... 30 parts (epoxy equivalent 1700) 0 Adding carboxyl groups to both ends... 20 parts acrylonitrile butadiene copolymer (average molecule ♀ 4000) 0 Solid adhesive powder...・
...100 parts (average particle size 20 μm) 0 glass, u fiber...
......100 copies (thickness 10 μm, IL average length 2
0mm) 0γ-aminopropyltrimethquine...
1 part silane 0 adipic acid hydrazide
Part 5 02 Methylimidazole・・・・・・・・・
... 1 part Example 3 In Example 1, the structure of the anticorrosion tape and the composition of the adhesive TfA were as follows, and (I was treated in the same manner as I in the experiment).
彷遣jなゴ7’q構戊
◇i(タ7シ性ポリオレフィン層:ビカット軟化点15
0℃、メルトフローインデックス0.7g/IO分のポ
リプロピレンとビカット軟化点128℃、メルトフロー
インデックス0.5g/10分の高密度ポリエチレンを
重量比でl対lに混合したもの。厚み300μtn。A typical polyolefin layer: Vicat softening point 15
Polypropylene with a melt flow index of 0.7 g/IO at 0°C and high density polyethylene with a Vicat softening point of 128°C and a melt flow index of 0.5 g/10 min are mixed in a weight ratio of 1:1. Thickness: 300μtn.
O接着性ポリオレフィン層:エチレンエチルアクリレー
トにグリシジルメタクリレートをグラフ1、した変成樹
脂(エチレンエチルアクリレート1oOfffff1部
に対するグリシジルメタクリレートの付加量5− Om
’Q部、ビカ7ト軟化点110℃、メルトフローイン
デックス1.Og/10分)、Plみ20 p m、耐
熱性ポリオレフィン層の両側に形成。O-adhesive polyolefin layer: Modified resin made by adding glycidyl methacrylate to ethylene ethyl acrylate (Graph 1) (Additional amount of glycidyl methacrylate to 1 part of ethylene ethyl acrylate 5-Om)
'Q section, Vika 7 softening point 110℃, melt flow index 1. 0g/10 min), Pl level 20 pm, formed on both sides of the heat-resistant polyolefin layer.
・・接着剤層:Ivみ300μm
ぢしW剤層0ffi、合−細戊
リビスフェノールΔ型エポキシ(名1脂・・・・ 40
部(エポキシ当量l90)
・OビスフェノールΔ型エポキシ1村脂・・・・ 30
部(エポキシ当に1700)
・・エボキノウレタン樹脂・・・・・・・・・・・・・
・ 30部(エポキシ当量600)
り結晶性ソリ力4′5)末・・・・・・・・・・・・・
・・・・ 80部(平均粒度20〆zm)
・・ガラス短繊維・・・・・・・・・・・・・・・・・
・・・1o o rr++(人さI OII川、工1伺
勺にさ20mn+)0T−アミノプロピルトリメI・キ
ン・・・・ 1部シラン
リジシアンジアミド・・・・・・・・・・・・・・・・
・・ 3部02−ウンデシルイミダゾール・・・・・
・・・ 2部実施例4
実施例1に於いて下塗り剤配合を下記の配合とし、その
他は実施例1と同様に処理した。・・Adhesive layer: IV depth 300 μm, W agent layer 0ffi, finely divided bisphenol Δ type epoxy (name 1 resin... 40
parts (epoxy equivalent 190) ・O bisphenol Δ type epoxy 1 mura fat... 30
Part (1700 for epoxy) ・・Evokinourethane resin・・・・・・・・・・・・・
・ 30 parts (epoxy equivalent: 600) Crystalline warping force 4'5) end...
・・・・80 parts (average particle size 20〆zm) ・・Glass short fiber・・・・・・・・・・・・・・・・・・・
...1 o o rr++ (person I OII river, engineering 1 visit ni sa 20 m+) 0T-aminopropyl trime I kin... 1 part silanelydicyandiamide...・・・・・・
・・Part 302-Undecylimidazole・・・・
... 2 parts Example 4 In Example 1, the undercoat formulation was changed to the following formulation, and the other conditions were the same as in Example 1.
エゴ巳U町!合m成
0了ミン系硬化剤・・・・・・・・・・・・・・・・・
・・・ 20部(芳香族アミンと脂肪族アミンの混合物
、活性水素当量40)
0ジオクチルフタレート・・・・・・・・・・・・・・
40部0メチルエ・y−ルケトン・・・・・・・・・
・・・・・・・ 40部比較例1
実施例Iに於いて下塗り剤を使用せずにテープを巻き付
けた。その他は実施例1と同様に処理した。Egomi U town! Synthetic curing agent・・・・・・・・・・・・・・・・・・・
... 20 parts (mixture of aromatic amine and aliphatic amine, active hydrogen equivalent: 40) 0 dioctyl phthalate...
40 parts 0 methyl ether ketone...
40 parts Comparative Example 1 In Example I, the tape was wound without using a primer. The rest was treated in the same manner as in Example 1.
比較例2
実施例1に於いて接着性ポリオレフィン層を形成しない
テープを巻き付けた。その他は実施例1と同様に処理し
た。Comparative Example 2 The same tape as in Example 1 was wound without forming an adhesive polyolefin layer. The rest was treated in the same manner as in Example 1.
比較例3
実施例1に於いて接着性ポリオレフィン層を耐熱性ポリ
オレフィン層側の片側のみ(接着剤I−側のみ)に形成
したテープを巻き付けた。その他は実施例1と同様に処
理した。Comparative Example 3 The tape in which the adhesive polyolefin layer was formed only on one side of the heat-resistant polyolefin layer (only on the adhesive I side) in Example 1 was wound. The rest was treated in the same manner as in Example 1.
比較例4
実施例1に於いて接着剤層を形成しないテープを巻き付
けた。その他は実施例1と同様に処理した。Comparative Example 4 In Example 1, a tape without an adhesive layer was wound. The rest was treated in the same manner as in Example 1.
上記の実施例、並びに比較例の被2鋼管を40“Cで2
0時間放置した後、以下のal(験を行い第1表に示す
結果を得た。The steel pipes of the above examples and comparative examples were heated at 40"C for 2 hours.
After leaving it for 0 hours, the following al test was performed and the results shown in Table 1 were obtained.
(1)タJシ水試験:被rr!鋼管を100′c」i水
中に20口間浸漬した後、波層のふくれ
ノ発生の観察、ピンホールテスター
によりAC10KVでピンホールの
発生の確認を行った。(1) Water test: RR! After the steel pipe was immersed in 100'c''i water for 20 hours, the occurrence of bulges in the wave layer was observed, and the occurrence of pinholes was confirmed using a pinhole tester at AC 10 KV.
(2)埋設試験:被覆鋼管内に熱媒オイルを流すことが
出来るようにjliff管両端に耐熱、ffj(圧ホー
スを取り付り、地下1mに埋設した後、+00°Cの熱
媒用オイ
ルをlooom 7!/minの流量で20口間流し続
けた後、この波層鋼管を取
り出し、常温に戻した後、被覆のふ
くれ、しり等の外観変化を観察した。(2) Burial test: Heat-resistant, FFJ (pressure hoses) are attached to both ends of the Jliff pipe so that the heat medium oil can flow inside the coated steel pipe, and the heat medium oil at +00°C is buried 1 m underground. After continuing to flow for 20 mouths at a flow rate of 7!/min, the corrugated steel pipe was taken out and returned to room temperature, and changes in appearance such as blisters and wrinkles of the coating were observed.
(発明の効果〕
上記実施例からも明らかな様に本発明の防食方法による
と優れた耐熱性を有する防食処理鋼材が得られる。(Effects of the Invention) As is clear from the above examples, according to the anticorrosion method of the present invention, anticorrosion-treated steel materials having excellent heat resistance can be obtained.
第1図は本発明法で使用する熱硬化性防食テープの一例
の断面図である。
(1)・・・・・・・・・・耐f、pH性ポリオレフィ
ンフィルム(2) (2’)・・・・接着性ポリオレ
フィン層(3)・・・・・・・・・・エポキシ+Jl脂
組成物から成る接着剤I−
(以−L)FIG. 1 is a sectional view of an example of a thermosetting anticorrosive tape used in the method of the present invention. (1)...F-resistant, pH-resistant polyolefin film (2) (2')...Adhesive polyolefin layer (3)...Epoxy + Jl Adhesive I- (L) consisting of a fat composition
Claims (3)
しめ、次いで該下塗り剤の有機溶剤が揮発しない間に、
耐熱性ポリオレフィンの両面に接着性ポリオレフィン層
が形成され且つ該接着性ポリオレフィン層の一方に常温
で粘着性を有するエポキシ樹脂組成物よりなる接着剤層
が形成されて成る熱硬化性テープを重ね巻きする方法で
あって、且つ該下塗り剤が上記エポキシ樹脂組成物を常
温で硬化しうる硬化剤を1.0重量%以上含有してなる
ものであることを特徴とする鋼材の防食方法。(1) Form an undercoat layer containing an organic solvent on the surface of the steel material, and then, while the organic solvent of the undercoat does not volatilize,
A thermosetting tape consisting of an adhesive polyolefin layer formed on both sides of a heat-resistant polyolefin and an adhesive layer made of an epoxy resin composition that is tacky at room temperature formed on one side of the adhesive polyolefin layer is wrapped in an overlapping manner. A method for preventing corrosion of steel materials, characterized in that the undercoat contains 1.0% by weight or more of a curing agent capable of curing the epoxy resin composition at room temperature.
ィンフィルムが120℃以上のビカット軟化点を有する
ポリプロピレン及び(又は)ポリエチレンからなり、接
着性ポリオレフィン層が100℃以上のビカット軟化点
を有し、また常温で粘着性を有するエポキシ樹脂組成物
がエポキシ樹脂及び(又は)変性エポキシ樹脂と硬化剤
とを必須成分として含有すると共に120℃以下の温度
で硬化可能なものであることを特徴とする特許請求の範
囲第1項記載の鋼材の防食方法。(2) the heat-resistant polyolefin film constituting the thermosetting tape is made of polypropylene and/or polyethylene having a Vicat softening point of 120°C or higher, and the adhesive polyolefin layer has a Vicat softening point of 100°C or higher; Further, a patent characterized in that the epoxy resin composition that is sticky at room temperature contains an epoxy resin and/or a modified epoxy resin and a curing agent as essential components, and is curable at a temperature of 120°C or lower. A method for preventing corrosion of steel according to claim 1.
002〜0.2mmであることを特徴とする特許請求の
範囲第1または第2項記載の防食方法。(3) The thickness of the undercoat layer after the organic solvent has evaporated is 0.
3. The corrosion prevention method according to claim 1, wherein the corrosion resistance is 0.002 to 0.2 mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7530586A JPS62231723A (en) | 1986-03-31 | 1986-03-31 | Rust prevention of steel material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7530586A JPS62231723A (en) | 1986-03-31 | 1986-03-31 | Rust prevention of steel material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62231723A true JPS62231723A (en) | 1987-10-12 |
Family
ID=13572405
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7530586A Pending JPS62231723A (en) | 1986-03-31 | 1986-03-31 | Rust prevention of steel material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62231723A (en) |
-
1986
- 1986-03-31 JP JP7530586A patent/JPS62231723A/en active Pending
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