JPS62223278A - Cathodic deposition type electrodeposition coating composition - Google Patents
Cathodic deposition type electrodeposition coating compositionInfo
- Publication number
- JPS62223278A JPS62223278A JP6692686A JP6692686A JPS62223278A JP S62223278 A JPS62223278 A JP S62223278A JP 6692686 A JP6692686 A JP 6692686A JP 6692686 A JP6692686 A JP 6692686A JP S62223278 A JPS62223278 A JP S62223278A
- Authority
- JP
- Japan
- Prior art keywords
- formula
- weight
- compound
- general formula
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004070 electrodeposition Methods 0.000 title claims description 25
- 239000008199 coating composition Substances 0.000 title claims description 6
- 238000000151 deposition Methods 0.000 title description 6
- 230000008021 deposition Effects 0.000 title description 6
- 150000001412 amines Chemical class 0.000 claims abstract description 13
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 10
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 10
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 claims abstract description 9
- 239000000047 product Substances 0.000 claims abstract description 7
- 239000003822 epoxy resin Substances 0.000 claims abstract description 6
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 6
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 5
- CABDEMAGSHRORS-UHFFFAOYSA-N oxirane;hydrate Chemical compound O.C1CO1 CABDEMAGSHRORS-UHFFFAOYSA-N 0.000 claims abstract description 5
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims abstract description 4
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 4
- 239000011630 iodine Substances 0.000 claims abstract description 4
- 229910052740 iodine Inorganic materials 0.000 claims abstract description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 4
- 150000001875 compounds Chemical class 0.000 claims description 28
- 229920000642 polymer Polymers 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 4
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- 150000002430 hydrocarbons Chemical class 0.000 claims description 3
- 238000002156 mixing Methods 0.000 abstract description 6
- 125000000217 alkyl group Chemical group 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 description 34
- 239000011248 coating agent Substances 0.000 description 31
- 238000004519 manufacturing process Methods 0.000 description 27
- -1 isocyanate compound Chemical class 0.000 description 26
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 15
- 239000007864 aqueous solution Substances 0.000 description 13
- 229920005989 resin Polymers 0.000 description 13
- 239000011347 resin Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000000203 mixture Substances 0.000 description 12
- 239000003973 paint Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 11
- 239000007787 solid Substances 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000000049 pigment Substances 0.000 description 8
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 7
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 6
- 239000005062 Polybutadiene Substances 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 239000012948 isocyanate Substances 0.000 description 6
- 229920002857 polybutadiene Polymers 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 5
- 235000011054 acetic acid Nutrition 0.000 description 5
- 238000001723 curing Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 4
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 150000001993 dienes Chemical class 0.000 description 4
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 239000002981 blocking agent Substances 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 3
- 229910000165 zinc phosphate Inorganic materials 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- 229920003026 Acene Polymers 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000001339 alkali metal compounds Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 229940011182 cobalt acetate Drugs 0.000 description 2
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 229940071125 manganese acetate Drugs 0.000 description 2
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 238000005063 solubilization Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 2
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 1
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 1
- KSNGEYQWLMRSIR-UHFFFAOYSA-L 2-hydroxypropanoate;manganese(2+) Chemical compound [Mn+2].CC(O)C([O-])=O.CC(O)C([O-])=O KSNGEYQWLMRSIR-UHFFFAOYSA-L 0.000 description 1
- YEYKMVJDLWJFOA-UHFFFAOYSA-N 2-propoxyethanol Chemical compound CCCOCCO YEYKMVJDLWJFOA-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 229910014033 C-OH Inorganic materials 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910014570 C—OH Inorganic materials 0.000 description 1
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical group ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 235000010582 Pisum sativum Nutrition 0.000 description 1
- 240000004713 Pisum sativum Species 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- NZNQMPZXPUKVSQ-UHFFFAOYSA-N [O].C1CO1 Chemical group [O].C1CO1 NZNQMPZXPUKVSQ-UHFFFAOYSA-N 0.000 description 1
- PXAJQJMDEXJWFB-UHFFFAOYSA-N acetone oxime Chemical compound CC(C)=NO PXAJQJMDEXJWFB-UHFFFAOYSA-N 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000012986 chain transfer agent Substances 0.000 description 1
- 238000012711 chain transfer polymerization Methods 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- VPUKOWSPRKCWBV-UHFFFAOYSA-L cobalt(2+);2-hydroxypropanoate Chemical compound [Co+2].CC(O)C([O-])=O.CC(O)C([O-])=O VPUKOWSPRKCWBV-UHFFFAOYSA-L 0.000 description 1
- 229940125773 compound 10 Drugs 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- ZLVXBBHTMQJRSX-VMGNSXQWSA-N jdtic Chemical compound C1([C@]2(C)CCN(C[C@@H]2C)C[C@H](C(C)C)NC(=O)[C@@H]2NCC3=CC(O)=CC=C3C2)=CC=CC(O)=C1 ZLVXBBHTMQJRSX-VMGNSXQWSA-N 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 229940046892 lead acetate Drugs 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 1
- 238000010550 living polymerization reaction Methods 0.000 description 1
- 238000013035 low temperature curing Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 150000004965 peroxy acids Chemical class 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- NVKTUNLPFJHLCG-UHFFFAOYSA-N strontium chromate Chemical compound [Sr+2].[O-][Cr]([O-])(=O)=O NVKTUNLPFJHLCG-UHFFFAOYSA-N 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、低温硬化性で塗面の平滑性と耐蝕性に優れし
かも厚膜化できる陰極析出型電着塗料組成物に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a cathodically deposited electrodeposition coating composition that is curable at low temperatures, has excellent coated surface smoothness and corrosion resistance, and can be formed into a thick film.
成る種の塩基性基を有する樹脂は、水中で陽イオン樹脂
を生じ、これを用いて電着塗装を行うときは、樹脂が陰
極に析出するこの種の陰極析出型塗料は、酸基を有する
樹脂を塩基で中和し、水溶性とした従来の、陽極析出型
電着塗料の、本質的な欠点、即ち、塗料浴への被塗物金
属の溶出およびそれに起因する各種の問題点を解決する
ことができる。Resins with basic groups of the following form form cationic resins in water, and when this is used for electrodeposition coating, the resin is deposited on the cathode. Solved the essential drawbacks of conventional anodic electrodeposition paints, in which the resin is neutralized with a base and made water-soluble, namely the elution of metals from the coated object into the paint bath and various problems caused by this. can do.
かかる陰極析出型塗料についてこれまでに種々の提案が
なされている。Various proposals have been made regarding such cathodic deposition type paints.
近年、省エネルギー、省力化の観点から低温焼付にする
、電着塗膜を厚膜化し中塗り工程をはふく、電着塗膜の
表面を平滑にして水研ぎ工程をはふくなどのことが望ま
れている。In recent years, in order to save energy and labor, it has become desirable to bake at a lower temperature, make the electrodeposited coating thicker and eliminate the intermediate coating process, and smooth the surface of the electrocoated coating and eliminate the wet polishing process. It is rare.
特に低温硬化性の優れた陰極析出型電着塗料
酸物としてボリブタジ番ンのような不飽和基含有高分子
化合物をエポキシ化したしのにアミノ基と反応性の高い
アクリル(メタクリル)性二重結合を導入した型が提案
されている(特開昭56−15L777)がこの酸化重
合硬化型では電着塗膜を厚膜化した場合塗膜の内部硬化
が不充分で、実用的な防蝕性、物理性などの特性を満足
させない。In particular, as an acid compound for cathode-deposited electrodeposition coatings with excellent low-temperature curing properties, unsaturated group-containing polymer compounds such as volbutazine are epoxidized, and acrylic (methacrylic) double-layers are highly reactive with amino groups. A type that introduces bonds has been proposed (Japanese Patent Application Laid-Open No. 56-15L777), but with this oxidative polymerization curing type, when the electrodeposited coating is made thick, the internal curing of the coating is insufficient, and corrosion resistance is not practical. , does not satisfy characteristics such as physicality.
本発明者らは種々の研究をした結果、特定の酸化重合能
を有する樹脂にブロックイソシアネート化合物を混合さ
せ酸化重合硬化とイソシアネート硬化を併用することに
より、塗膜の内部硬化性を改良し、低温硬化乎
性で塗膜の税滑性と耐蝕性に優れしかも厚膜化できる陰
極析出型電着塗料が得られることを見い出し本発明に到
達した。As a result of various studies, the present inventors have found that by mixing a blocked isocyanate compound with a resin having a specific oxidative polymerization ability and using a combination of oxidative polymerization curing and isocyanate curing, the internal curability of the coating film can be improved, and it can be cured at low temperatures. The inventors have discovered that it is possible to obtain a cathode-deposited electrodeposition coating material that is hardenable, has excellent coating film slipperiness and corrosion resistance, and can be formed into a thick film.
本発明の目的は低温硬化性で塗面の平滑性と耐蝕性が優
れ、しかも厚膜化できる陰極析出型電着塗料を提供する
ことにある。An object of the present invention is to provide a cathodically deposited electrodeposition paint that is curable at low temperatures, has excellent coated surface smoothness and corrosion resistance, and can be formed into a thick film.
すなわち本発明は、(A)500〜5000の分子量で
50〜500のヨウ素価の炭素−炭素二重結合およびオ
キシラン酸素を1〜12重量%有する高分子化合物10
0g当たり
一般式
H−N (式中R1およびR2はその一部がヒド
ロキシル基で置換されていても良い炭素数1〜20の炭
化水素を表わし、ただしR1とR2は環構造を取ること
ができ、環構造中には不飽和基を含むことができる。〕
で表わされるアミン化合物を30〜500ミリモルおよ
び一般式
CH=C−C−OH
〔式中R3およびR4は水素原子またはメチル基を表わ
す、〕
で表わされるα、β不飽和カルボン酸20〜200ミリ
モルの反応生成物lOO重藍部(B)一般式
〔式中R9およびR6は水素原子または炭素数1〜10
のアルキル基、nは0ないし20の整数で表わす。〕
で表わされるエポキシ樹脂のエポキシ基のR2はその一
部がヒドロキシル基で置換えされていても良い炭素数1
〜20の炭化水素を表わし、ただしR1とR2は環構造
を取ることができ、環構造中には不飽和基を含むことが
できる。〕で表わされるアミン化合物及び/又は一般式
は水素原子またはメチル基を表わす。〕で表わされるα
、β不飽和カルボン酸の反応生成物10〜150重量部
。That is, the present invention provides (A) a polymer compound 10 having a molecular weight of 500 to 5000 and an iodine value of 50 to 500, a carbon-carbon double bond, and oxirane oxygen in an amount of 1 to 12% by weight.
per 0 g, the general formula H-N (in the formula, R1 and R2 represent a hydrocarbon having 1 to 20 carbon atoms, a part of which may be substituted with a hydroxyl group; however, R1 and R2 can have a ring structure. , the ring structure may contain an unsaturated group.]
30 to 500 mmol of an amine compound represented by and 20 to 200 mmol of an α,β unsaturated carboxylic acid represented by the general formula CH=C-C-OH [wherein R3 and R4 represent a hydrogen atom or a methyl group] The reaction product lOO heavy blue part (B) general formula [wherein R9 and R6 are hydrogen atoms or carbon atoms 1 to 10]
an alkyl group, n is an integer from 0 to 20. ] R2 of the epoxy group of the epoxy resin represented by has a carbon number of 1, which may be partially substituted with a hydroxyl group.
~20 hydrocarbons, provided that R1 and R2 can have a ring structure, and the ring structure can contain an unsaturated group. The amine compound and/or the general formula represented by ] represents a hydrogen atom or a methyl group. ]
, 10 to 150 parts by weight of a reaction product of a β-unsaturated carboxylic acid.
(C)1分子中に2ヶ以上の活性なイソシアネート基を
持つ化合物を完全に又は、部分的にブロックしたポリイ
ソシアネート化合物5〜200重量部を含有する陰極析
出型電着塗料組成物である。(C) A cathodically deposited electrodeposition coating composition containing 5 to 200 parts by weight of a polyisocyanate compound completely or partially blocked with a compound having two or more active isocyanate groups in one molecule.
本発明の(^)成分の出発原料である500〜5.00
0の分子量で50〜500のヨウ素価の炭素−炭素二重
結合を有する高分子化合物は従来公知の方法で製造され
る。500 to 5.00, which is the starting material for the component (^) of the present invention.
A polymer compound having a carbon-carbon double bond with a molecular weight of 0 and an iodine number of 50 to 500 is produced by a conventionally known method.
すなわちアルカリ金属または有機アルカリ金属化合物を
触媒として炭素数4〜10の共役ジオレフィン単独、あ
るいはこれらのジオレフィン同志、あるいは共役ジオレ
フィンに対して50モル%以下の量の芳香族ビニルモノ
マー、例えばスチレン、α−メチルスチレン、ビニルト
ルエンまたはジビニルベンゼン、とを0℃〜100℃の
温度でアニオン重合または共重合させる方法が代表的な
製造方法である。この場合分子量を制御し、ゲル分など
の少ない、淡色の低重合体を得るためにはベンジルナト
リウムのような有機アルカリ金属化合物を触媒とし、ア
ルキルアリール基を有する化合物、例えばトルエンを連
鎖移動剤とする連鎖移動重合法(米国特許第37890
90号)あるいはテトラヒドロフラン溶媒中でナフタリ
ンのような多環芳香族化合物を活性剤とし、ナ1−リウ
ムのようなアルカリ金属を触媒とするリビング重合法(
特公昭42−17485号、同43−27432号)あ
るいはトルエン、キシレンのような芳香族炭化水素を溶
媒とし、ナトリウムのようなアルカリ金属の分散体を触
媒とし、ジオキにサンのようなエーテル類を添加して分
る子量を制御する重合法(特公昭32−7446号、同
38−1245号、同34−10188号)などが好適
な製造方法であるまた8族金属例えばコバルトまたはニ
ッケルのアセチルアセトナート化合物およびアルキルア
ルミニウムハロゲニドを触媒とする配位アニオン重合に
よって製造される(特公昭45−507号、同46−8
0300号)低重合体も用いることができる。That is, using an alkali metal or an organic alkali metal compound as a catalyst, a conjugated diolefin having 4 to 10 carbon atoms alone, these diolefins together, or an aromatic vinyl monomer such as styrene in an amount of 50 mol% or less based on the conjugated diolefin. , α-methylstyrene, vinyltoluene, or divinylbenzene at a temperature of 0° C. to 100° C. is a typical manufacturing method. In this case, in order to control the molecular weight and obtain a light-colored low polymer with a low gel content, an organic alkali metal compound such as sodium benzyl is used as a catalyst, and a compound having an alkylaryl group, such as toluene, is used as a chain transfer agent. chain transfer polymerization method (US Pat. No. 37890)
No. 90) or a living polymerization method using a polycyclic aromatic compound such as naphthalene as an activator and an alkali metal such as sodium as a catalyst in a tetrahydrofuran solvent (
(Japanese Patent Publication No. 42-17485, No. 43-27432) or using an aromatic hydrocarbon such as toluene or xylene as a solvent, a dispersion of an alkali metal such as sodium as a catalyst, and an ether such as dioxane and san. Preferred production methods include polymerization methods in which the molecular weight of molecules is controlled by addition (Japanese Patent Publications Nos. 32-7446, 38-1245, and 34-10188). Produced by coordination anion polymerization using an acetonate compound and an alkyl aluminum halide as a catalyst (Japanese Patent Publication No. 45-507, No. 46-8)
No. 0300) low polymers can also be used.
本発明の(^)成分は前記不飽和化合物を過酸化水素、
過酸等の過酸化物を用いて公知の方法でエポキシ化しオ
キシラン酸素基を酸素として1〜12重量%導入した後
、〔式中R1およびR2は前記と同じ〕
で表わされるアミン化合物を溶媒の存在下あるいは不存
在下で50〜200℃の温度で反応させた後、一般式
%式%
〔式中R3およびR4は前記と同じ〕
で示されα、β不飽和カルボン酸を100〜200°C
で反応させることによって製造される。The component (^) of the present invention is to replace the unsaturated compound with hydrogen peroxide,
After epoxidizing by a known method using a peroxide such as peracid to introduce 1 to 12% by weight of oxirane oxygen groups as oxygen, an amine compound represented by [wherein R1 and R2 are the same as above] was added to the solvent. After reacting at a temperature of 50 to 200°C in the presence or absence, α, β unsaturated carboxylic acid represented by the general formula % formula % [wherein R3 and R4 are the same as above] is reacted at a temperature of 100 to 200°C. C
It is produced by reacting with
オキシラン酸素含量は1〜12%好ましくは2〜10%
でありこれより少ない場合、アミン及びα、β不飽和カ
ルボン酸の付加が不足で水溶解性及び硬化性が不充分で
塗料として好ましくない。Oxyrane oxygen content is 1-12%, preferably 2-10%
If the amount is less than this, the addition of amine and α,β unsaturated carboxylic acid is insufficient, resulting in insufficient water solubility and curability, making it undesirable as a paint.
またこれより多い場合未反応エポキシ基が多量に残り塗
料の安定性を悪くする。If the amount is more than this, a large amount of unreacted epoxy groups will remain and the stability of the paint will be deteriorated.
反応に用いられるアミンの例としてはジメチルアミン、
ジエチルアミンなどの脂肪族アミン類、メチルエタノー
ルアミン、ジェタノールアミンなどのアルカノールアミ
ン類、モルホリン、ピペリジンなどの環状アミン類など
をあげることができる。Examples of amines used in the reaction are dimethylamine,
Examples include aliphatic amines such as diethylamine, alkanolamines such as methylethanolamine and jetanolamine, and cyclic amines such as morpholine and piperidine.
付加させるアミン量はエポキシ化高分子化合物100g
当り30〜500ミリモル好ましくは50〜・300ミ
リモルである。The amount of amine to be added is 100g of epoxidized polymer compound.
30 to 500 mmol, preferably 50 to .300 mmol.
α、β不飽和カルボン酸の例としてはアクリル酸、メタ
クリル酸およびクロトン酸をあげることができる。Examples of α,β unsaturated carboxylic acids include acrylic acid, methacrylic acid and crotonic acid.
付加させるα、β不飽和カルボン酸量がエポキシ化高分
子化合物100g当りカルボン酸量として20〜200
ミリモル好ましくは50〜150ミリモルである。The amount of α, β unsaturated carboxylic acid to be added is 20 to 200 as the amount of carboxylic acid per 100 g of the epoxidized polymer compound.
mmol, preferably 50 to 150 mmol.
本発明の(B)成分は、一般式
〔式中R1とおよびR6は前記と同じ〕で表わされるジ
グリシジル化合物に温度0〜200℃、好ましくは50
〜150℃で一般式 H−N
〔式中R,およびR2は前記と同じ〕で表わされるアミ
ン化合物をグリシジル化合物1モルに対して実質的に2
モル(1,δ〜2゜0)反応させることにより得られる
。Component (B) of the present invention is a diglycidyl compound represented by the general formula [wherein R1 and R6 are the same as above] at a temperature of 0 to 200°C, preferably 50°C.
At ~150°C, the amine compound represented by the general formula H-N [wherein R and R2 are the same as above] was added to substantially 2% of the glycidyl compound per mol of the glycidyl compound.
It can be obtained by reacting moles (1, δ~2°0).
反応に用いられるアミンの例としてはジメチルアミン、
ジエチルアミン等の脂肪族アミン類、メチルエタノール
アミン、ジェタノールアミンなどのアルカノールアミン
類モルホリン、ピペリジンなどの環状アミン類などをあ
げることができる。Examples of amines used in the reaction are dimethylamine,
Examples include aliphatic amines such as diethylamine, alkanolamines such as methylethanolamine and jetanolamine, and cyclic amines such as morpholine and piperidine.
また、上記ジグリシジル化合物に温度O〜200℃、好
ましくは50〜150°CでCH=C−C−〇H
〔式中、R3およびR4は前記と同じ〕で示されるα、
β不飽和モノカルボン酸、例えばアクリル酸、メタクリ
ル酸、クロトン酸などをジグリシジル化合物1モルに対
して実質的に2モル(1,8〜2.0)反応させること
によっても成分(B)は製造できる。Further, the above diglycidyl compound may be added at a temperature of 0 to 200°C, preferably 50 to 150°C, α represented by CH=C-C-〇H [wherein R3 and R4 are the same as above],
Component (B) can also be produced by reacting substantially 2 moles (1.8 to 2.0) of β-unsaturated monocarboxylic acid, such as acrylic acid, methacrylic acid, crotonic acid, etc., to 1 mole of diglycidyl compound. can.
また、上記グリシジル化合物に部分的にアミン化合物を
反応させた後、残りのグリシジル基にα、β不飽和モル
カルボン酸を反応させてもよい。Alternatively, after the above glycidyl compound is partially reacted with an amine compound, the remaining glycidyl group may be reacted with an α,β unsaturated molar carboxylic acid.
α、β、不飽和モルカルボン酸の反応を行うにあたって
は副反応を防止するためハイドロキノン、メトキノン、
N−フェニル・N′−イソ10ビル−P−フ二二レンジ
アミン、P−ベンゾキノンなどのラジカル重合禁止剤を
0.01−1.0%添加し、第三級アミン類や第四級ア
ンモニウム塩類などの適当な触媒を用いることが好まし
い、また、これらの反応は、溶媒の存在下、非存在下で
反応を行うことができるが溶媒を使用する場合には反応
に対して不活性であり、電着塗料に使用できる溶媒、例
えば酢酸エチルセロソルブ、MIBKなどを適量使用し
、反応後除去することなく、そのまま(A)成分および
(C)成分と混合して電着塗料に利用することが実用上
有利であるが(C)成分として完全にブロックされたイ
ソシアネート化合物を使用する場合は電着塗料に一般的
に使用するエチルセロソルブ、ブチルセロソルブ等の溶
剤を使用してもよい。When carrying out reactions with α, β, and unsaturated molar carboxylic acids, hydroquinone, methoquinone,
By adding 0.01-1.0% of a radical polymerization inhibitor such as N-phenyl/N'-iso10vinyl-P-phenyl diamine and P-benzoquinone, tertiary amines and quaternary ammonium It is preferable to use a suitable catalyst such as a salt, and these reactions can be carried out in the presence or absence of a solvent, but when a solvent is used, it is inert to the reaction. It is possible to use an appropriate amount of a solvent that can be used in electrodeposition paints, such as ethyl cellosolve acetate, MIBK, etc., and mix it with components (A) and (C) as is for use in electrodeposition paints without removing them after the reaction. Although it is practically advantageous, when a completely blocked isocyanate compound is used as component (C), a solvent such as ethyl cellosolve or butyl cellosolve, which is commonly used in electrodeposition coatings, may be used.
本発明において上記ジグリシジル化合物存しないように
カルボン酸基と反応してとが好ましい。In the present invention, it is preferable to react with a carboxylic acid group so that the diglycidyl compound is not present.
るならば、この基は、後に酸を加えて水溶化する際に樹
脂(A)又は(B)の有する塩基性基と不都合な反応を
し、ゲル化を起こす結果、粘度が高くなりすぎて水溶化
に支障をきたす。たとえば水溶化ができた場合でも水溶
液が経時変化を起こし、一定の電着特性、あるいは電着
塗膜が得られないなどの欠点を生じる。If so, this group will react unfavorably with the basic group of the resin (A) or (B) when it is made water-soluble by adding an acid later, causing gelation, resulting in an excessively high viscosity. It interferes with water solubilization. For example, even if water-solubilization is achieved, the aqueous solution changes over time, resulting in disadvantages such as unsteady electrodeposition characteristics or an inability to obtain an electrodeposited coating.
成分(B)の含有量は、成分(A)の100重量部に対
し、10〜150重量部、好ましくは30〜100重量
部の範囲である。The content of component (B) is in the range of 10 to 150 parts by weight, preferably 30 to 100 parts by weight, based on 100 parts by weight of component (A).
成分(B)の含有量がこれより少ないと、塗膜の平滑性
と耐食性の改善が十分でなく、これより多いと、水分散
性を悪化させる本発明においては本発明の(C)成分の
1つすなわち、塗膜の焼付時に熱解離して活性インシア
ネート基を再生し得るブロックされたインシアネート基
とブロックされない活性インシアネート基とを1分子中
に含有する部分的にブロックされたポリイソシアネート
化合物と上記(A)(B)成分と反応させるか、または
もう1つの(C)成分である、塗膜の焼付時に熱解離に
よって活性インシアネート基を再生し得るブI7ツクさ
れたイソシアネート基を1分子中に2ヶ以上有する完全
にブロックされたポリイソシアネート化合物を上記(^
)および(B)成分と混合することにより、塗膜の硬化
性特に塗膜の内部硬化性が改善され、厚膜化した場合の
防蝕性、物性などの塗膜性能に特に好ましい結果を与え
る。If the content of component (B) is less than this, the smoothness and corrosion resistance of the coating film will not be improved sufficiently, and if it is more than this, the water dispersibility will deteriorate. One is a partially blocked polyisocyanate containing in one molecule a blocked incyanate group and an unblocked active incyanate group that can be thermally dissociated during baking of the coating to regenerate the active incyanate groups. The compound is reacted with the above components (A) and (B), or another component (C), a blocked isocyanate group that can regenerate the active incyanate group by thermal dissociation during baking of the coating film, is added. The completely blocked polyisocyanate compound having two or more molecules in one molecule is
) and (B), the curability of the coating film, particularly the internal curability of the coating film, is improved, and particularly favorable results are obtained in coating film performance such as corrosion resistance and physical properties when the film is thickened.
成分(C)の含有量は5〜200重量部、好ましくは2
0〜100重量部の範囲である成分(C)の含有量が、
これより少ないと内部硬化性の改善が十分でなく、これ
より多いと水分散性を悪化させる。The content of component (C) is 5 to 200 parts by weight, preferably 2
The content of component (C) is in the range of 0 to 100 parts by weight,
If the amount is less than this, the improvement in internal curability will not be sufficient, and if it is more than this, the water dispersibility will deteriorate.
上記成分(C)はポリイソシアネート化合物のNCO基
1モルに対してブロック剤を0.5〜1.0モルの範囲
で反応させた部分ブロック又は完全ブロックされた化合
物でありト、ヘキサメチレンジイソシアネート、m−又
はp−フェニレンジイソシアネート、4.4′−ジフェ
ニルメタンジイソシアネートなどのような芳香族または
脂肪族ジイソシアネートまたは、これらとエチレングリ
コール、プロピレングリコール、トリメチロールプロパ
ンのようなポリオール成分との反応物などがあり、ブロ
ック剤としてはメタノール、エタノール、ブタノール、
ヘキサノール、シクロヘキサノール、ベンジルアルコー
ル、エチルセロソルブ、プチルノアルコール類、メチル
エチルケトオキシム、アセトオキシムなどのオキシム類
ジエチルエタノールアミンなどの3級ヒドロキシアミン
類その他フェノール、クレゾー/シε−カプ口ラクタム
等があるが特に脂肪族アルコールオキシム類及びフェノ
ール類、ε一カプロラクタム等が好ましい例として挙げ
られるこのポリイソシアネート化合物とブロック剤との
反応は、インシアネート基と不活性な溶剤、例えば酢酸
セロソルブ、MI BK、MEKなとの存在下で100
℃以下の温度で混合することにより調製される。The above component (C) is a partially blocked or completely blocked compound obtained by reacting a blocking agent in a range of 0.5 to 1.0 mol with respect to 1 mol of NCO groups of the polyisocyanate compound, and hexamethylene diisocyanate. Examples include aromatic or aliphatic diisocyanates such as m- or p-phenylene diisocyanate and 4,4'-diphenylmethane diisocyanate, or reactants of these with polyol components such as ethylene glycol, propylene glycol, and trimethylolpropane. , as blocking agents methanol, ethanol, butanol,
Oximes such as hexanol, cyclohexanol, benzyl alcohol, ethyl cellosolve, butylnoalcohols, methyl ethyl ketoxime, acetoxime, tertiary hydroxyamines such as diethylethanolamine, other phenols, creso/ε-caplactam, etc. Particularly preferable examples include aliphatic alcohol oximes, phenols, and ε-caprolactam.The reaction of this polyisocyanate compound with a blocking agent is carried out using incyanate groups and an inert solvent such as cellosolve acetate, MI BK, MEK, etc. 100 in the presence of
It is prepared by mixing at a temperature below 0.5°C.
本発明において成分(A)、成分(B)、およびよび成
分(C)をあらかじめ反応または混合した後、成分(A
)のアミン基に対して0.1〜2.0好ましくは0.2
〜1.0モル当量の蟻酸、酢酸、プロピオン酸、乳酸な
どの水溶性の有機酸で中和し、水溶化することが好まし
い。In the present invention, after reacting or mixing component (A), component (B), and component (C) in advance, component (A)
) 0.1 to 2.0 preferably 0.2 to the amine group of
It is preferable to neutralize and solubilize with a water-soluble organic acid such as formic acid, acetic acid, propionic acid, lactic acid or the like in an amount of 1.0 molar equivalent.
本発明の組成物(A)、(B)および(C)を水に溶解
または分散させるにあたり、溶解または分散を容易にし
、水溶液の安定性を向上させ、樹脂の流動性を改善し、
塗膜の平滑性を改善するなどの目的で、水溶性でありし
かも各樹脂組成物を溶解しうるエチルセロソルブ、プロ
ピルセロソルブ、ブチルセロソルブ、エチレングリコー
ルジメチルエ(シ′ル、ジエチレングリコールジメチル
エーテル、ジアセトンアルコール、4−メトキシ−4−
メチルペンタノン−2、メチルエチルケトンなどの有機
溶剤を各樹脂組成物100重量部当り10〜100重量
部使用することが好ましい。When dissolving or dispersing the compositions (A), (B) and (C) of the present invention in water, it is possible to facilitate dissolution or dispersion, improve the stability of the aqueous solution, and improve the fluidity of the resin.
For the purpose of improving the smoothness of the coating film, we use ethyl cellosolve, propyl cellosolve, butyl cellosolve, ethylene glycol dimethyl ether, diacetone alcohol, 4-methoxy-4-
It is preferable to use 10 to 100 parts by weight of an organic solvent such as methylpentanone-2 or methyl ethyl ketone per 100 parts by weight of each resin composition.
本発明の陰極析出型電着塗料組成物にはさらに硬化の触
媒として金属、例えば鉛、亜鉛、鉄、錫、マンガン、コ
バルトの塩又は錯体を配合することができる。The cathodically deposited electrodeposition coating composition of the present invention may further contain a metal such as a salt or complex of lead, zinc, iron, tin, manganese, or cobalt as a curing catalyst.
適当な例としてはオクチル[i、ナフテン酸鉛、ジブチ
ル錫ジラウレート、酢酸鉛、酢酸マンガン、乳酸マンガ
ン、酢酸コバルト、乳酸コバルトなどがあげられる。Suitable examples include octyl[i, lead naphthenate, dibutyltin dilaurate, lead acetate, manganese acetate, manganese lactate, cobalt acetate, cobalt lactate, and the like.
本発明の陰極析出型電着塗料組成物にはさらに適当な顔
料を配合することができる例えば酸化鉄、酸化鉛、スト
ロンチウムクロメート、カーボンブラック、二酸化チタ
ン、タルク、珪酸アルミニウム、硫酸バリウムの如き顔
料の一種またはそれ以上を配合することができる。The cathodically deposited electrodeposition coating composition of the present invention may further contain suitable pigments such as iron oxide, lead oxide, strontium chromate, carbon black, titanium dioxide, talc, aluminum silicate, and barium sulfate. One or more can be blended.
これらの顔料はそのまま本発明の組成物に添加できるが
、あらかじめ、成分(A)を中和し水に分散または水溶
液化したものの一部分に多量の顔料を加えて混合し、ペ
ースト状のマスターバッチとしたものを得、このペース
ト状の顔料を組成物に添加することができる。These pigments can be added as they are to the composition of the present invention, but a large amount of the pigments is added to a portion of component (A) that has been neutralized and dispersed in water or made into an aqueous solution, and then mixed to form a paste-like masterbatch. This paste-like pigment can be added to the composition.
次に実施例および比較例により本発明を更に具体的に説
明する。なお実施例および比較例の塗膜の物性テストは
J I S−に−5400に準じて行った。Next, the present invention will be explained in more detail with reference to Examples and Comparative Examples. The physical properties of the coating films of Examples and Comparative Examples were tested according to JIS-5400.
製造例1〔成分(A)の製造〕
日石ポリブタジェンB−2000(数平均分子量200
0.1.2結合65%)を過酢酸を用いてエポキシ化し
、オキシラン酸素含有量6.4%のエポキシ化71−”
j?ジエン(E+ )を製造した。このエポキシ化ポリ
ブタジェン(E t ) 2.000gおよびエチルセ
ロソルブ711.7gを31!;オートクレーブに仕込
んだ後、ジメチルアミン140.0gを加え、150℃
で5時間反応させた後、未反応アミンを留去し、ポリブ
タジェンのアミン付加物の溶液(EA)を製造した。Production Example 1 [Production of component (A)] Nisseki Polybutadiene B-2000 (number average molecular weight 200
0.1.2 bond (65%) was epoxidized using peracetic acid to form an epoxidized 71-” with an oxirane oxygen content of 6.4%.
j? Diene (E+) was produced. 2.000 g of this epoxidized polybutadiene (E t ) and 711.7 g of ethyl cellosolve were added to 31! ;After charging the autoclave, add 140.0g of dimethylamine and heat at 150°C.
After reacting for 5 hours, unreacted amine was distilled off to produce a solution (EA) of an amine adduct of polybutadiene.
次に上記溶液(E A ) 1423.5g 、アクリ
ルa79.3g 、ハイドロキ見ン7,6gおよびエチ
ルセロソルブ26.4gの混合物を添加し、さらに12
0℃で3時間45分反応させて本発明の成分(^)の樹
脂溶液(A+ )を製造した。このもののアミン価は9
8.1ミリモル/ 100g、酸価は5.3ミリモル/
100gそして固形分濃度は75.0重量%であった
。Next, a mixture of 1423.5 g of the above solution (E A ), 79.3 g of acrylic a, 7.6 g of hydroxene and 26.4 g of ethyl cellosolve was added, and further 12 g of ethyl cellosolve was added.
A resin solution (A+) of the component (^) of the present invention was prepared by reacting at 0°C for 3 hours and 45 minutes. The amine value of this product is 9
8.1 mmol/100g, acid value 5.3 mmol/
100 g and the solids concentration was 75.0% by weight.
製造例2〔成分(A)の製造〕
日石ポリブタジェンB−1800(数平均分子量180
0.1.2結合64%)を過酢酸を用いてエポキシ化し
、オキシラン酸素含有!6.5%のエポキシ化ボブタジ
ェン(E2)を製造した。Production Example 2 [Production of component (A)] Nisseki Polybutadiene B-1800 (number average molecular weight 180
0.1.2 bond 64%) is epoxidized using peracetic acid and contains oxirane oxygen! A 6.5% epoxidized bobutadiene (E2) was produced.
このエポキシ化ポリブタジェン(E2)1.000gお
よびメチルエタノールアミン131゜0gを3Y^セパ
ラブルフラスコに仕込み、170℃で6時間反応させた
。1.000 g of this epoxidized polybutadiene (E2) and 131.0 g of methylethanolamine were charged into a 3Y^ separable flask and reacted at 170°C for 6 hours.
反応後、120℃まで冷却し、酢酸セロソルブ404.
1gを加え、アクリル酸81.4g、ハイドロキ塾ン8
.8gの混合物を加え、120 ’Cで5時間反応させ
て本発明の成分Aの、樹脂溶液(A2)を製造した。After the reaction, it was cooled to 120°C, and cellosolve acetate 404.
Add 1g, acrylic acid 81.4g, Hydroki Juku 8
.. 8 g of the mixture was added and reacted at 120'C for 5 hours to prepare a resin solution (A2) of component A of the present invention.
このもののアミン価は108.Immol/100g、
酸価は1.3mmol/100g、そして固形分濃度は
75重量%であった。The amine value of this product is 108. Immol/100g,
The acid value was 1.3 mmol/100 g, and the solid content concentration was 75% by weight.
製造例3〔成分(B)の製造〕
ビスフェノールAとエピクロルヒドリンをアルカリ触媒
の存在下で反応させて得た下記化合物
cH,。Production Example 3 [Production of component (B)] The following compound cH was obtained by reacting bisphenol A and epichlorohydrin in the presence of an alkali catalyst.
として、エポキシ当量950を持つビスフェノールタイ
プエボキシ樹脂〔商品名工ピコ−) 1004油化シエ
ルエポキシ特製〕1.000gをエチルセロソルブ34
2.3gに溶解し、アクリル酸72g、ハイドロキノン
10gおよびN、Nジメチルアミノエタノールを5g添
加し、120℃に加熱して3時間反応させ、本発明の成
分(B)の樹脂溶液(B1)を合成した。 。As a result, 1.000 g of bisphenol type epoxy resin (trade name: Pico) 1004 Yuka Ciel Epoxy Special Product with an epoxy equivalent of 950 was added to ethyl cellosolve 34
Add 72 g of acrylic acid, 10 g of hydroquinone and 5 g of N,N dimethylaminoethanol, heat to 120°C and react for 3 hours to obtain a resin solution (B1) of component (B) of the present invention. Synthesized. .
製造例4〔成分(B)の製造〕
ビスフェノールAとエピクロルヒドリンをアルカリ触媒
の存在の下で反応させて得た下記化合物
co、 0
として、エポキシ当量450を持つビスフェノールタイ
プエボキシ樹脂〔商品名エピコート1001油化シエル
エポキシ■製〕1.000gt−M I B K 40
7gに溶解し、ジェタノールアミン221gを添加して
100℃で3時間反応させ、本発明の成分(B)の樹脂
溶液(B2)を製造した。Production Example 4 [Production of component (B)] The following compound co, 0 obtained by reacting bisphenol A and epichlorohydrin in the presence of an alkali catalyst was used as a bisphenol type epoxy resin having an epoxy equivalent of 450 [trade name Epicote 1001 oil] Made by Chemical Shell Epoxy■ 1.000gt-M I B K 40
7 g, and added 221 g of jetanolamine and reacted at 100° C. for 3 hours to produce a resin solution (B2) of component (B) of the present invention.
このもののアミン僅は129ミWモル/100gで固形
分濃度は75.0重量%であった。The amine content of this product was 129 mmol/100 g, and the solid content concentration was 75.0% by weight.
製造例5〔成分(C)完全にブロックしたポリイソシア
ネート化合物の製造〕
へキサメチレンジイソシアネート504gと酢酸セロソ
ルブ286gの混合物に50℃以下の温度でn−ブタノ
ール222gを1時間で滴下しその後70℃で1時間保
持して合成した部分ブロックイソシアネートにトリメチ
ロールプロパン134gを加えて90℃で3時間反応さ
せ本発明の成分Cの樹脂溶液(C1)を製造した。Production Example 5 [Component (C) Production of completely blocked polyisocyanate compound] 222 g of n-butanol was added dropwise over 1 hour to a mixture of 504 g of hexamethylene diisocyanate and 286 g of cellosolve acetate at a temperature of 50°C or less, and then at 70°C. 134 g of trimethylolpropane was added to the partially blocked isocyanate synthesized by holding for 1 hour and reacted at 90° C. for 3 hours to produce a resin solution (C1) of component C of the present invention.
このものは未反応インシアネート基が実質的に0の完全
ブロックイソシアネート化合物であり未反応イソシアネ
ート基は2mmo17100gで固形分濃度は75.0
重量%であった。This is a completely blocked isocyanate compound with virtually no unreacted incyanate groups, 2 mmol 17100 g of unreacted isocyanate groups, and a solid content concentration of 75.0.
% by weight.
製造例6〔成分(C)部分的にブロックしたポリイソシ
アネート化合物の製造〕
トリレンジイソシアネート(80%2.4−)リレンジ
イソシアネ= 自0 % 2.6−トリレンジイソシア
ネートの混合物) 174gと酢酸セロソルブ96gの
混合物にε−カプロラクタム113gを添加し1時間で
60℃まで昇温し、その後60℃で2時間保持し本発明
の成分(C)の樹脂溶液(C2)を製造した。Production Example 6 [Production of component (C) partially blocked polyisocyanate compound] Tolylene diisocyanate (80% 2.4-lylene diisocyanate = mixture of 0% 2,6-tolylene diisocyanate) 174 g 113 g of ε-caprolactam was added to a mixture of 96 g of cellosolve acetate, the temperature was raised to 60° C. in 1 hour, and the temperature was then maintained at 60° C. for 2 hours to produce a resin solution (C2) of component (C) of the present invention.
このものは、部分ブロックイソシアネート化合物であり
未反応インシアネート基が260mmo1/100gで
固形分濃度は75,0重量%であった。This product was a partially blocked isocyanate compound, had unreacted incyanate groups of 260 mmol/100 g, and had a solid content concentration of 75.0% by weight.
製造例7〔顔料ペーストの製造〕
製造例1で製造したポリブタジェンのアミン付加物の溶
液(E A ) 1000gに酢酸31.6gを加え中
和した後脱イオン水を加え25重量%の水溶液を調製し
た。Production Example 7 [Production of Pigment Paste] 31.6 g of acetic acid was added to 1000 g of the solution (E A ) of the amine adduct of polybutadiene produced in Production Example 1 for neutralization, and then deionized water was added to prepare a 25% by weight aqueous solution. did.
この25重量%の水溶液400g、カーボンブラック1
0g塩基性珪酸鉛30g、チタニア110g、珪酸アル
ミニウム100gおよびガラスピーズ500gを1¥;
ステンレスビーカーに入れ高速回転ミキサーで2時間激
しくかきまぜた後、ガラスピーズを濾過し、固形分濃度
が53.8重量%の顔料ペースト(pp)を調製した。400 g of this 25% by weight aqueous solution, 1 carbon black
0g basic lead silicate 30g, titania 110g, aluminum silicate 100g and glass beads 500g for 1 yen;
The mixture was placed in a stainless steel beaker and stirred vigorously for 2 hours using a high-speed rotating mixer, and then the glass peas were filtered to prepare a pigment paste (pp) having a solid content concentration of 53.8% by weight.
実施例1
製造例1で製造した( A r ) 400g、製造例
3で製造した(B+)200gと製造例5で製造した(
CI ) 200gを60℃で1時間混合し均一にし
た後、室温に冷却しジブチル錫ジラウレート6gと酢!
10.8gを加え中和した後、激しくかきまぜながら
脱イオン水を加え25重量%の水溶液を調製した。Example 1 400 g of (A r ) produced in Production Example 1, 200 g of (B+) produced in Production Example 3, and (A r ) produced in Production Example 5.
CI ) 200g was mixed at 60℃ for 1 hour to make it homogeneous, then cooled to room temperature and mixed with 6g of dibutyltin dilaurate and vinegar!
After 10.8 g was added and neutralized, deionized water was added with vigorous stirring to prepare a 25% by weight aqueous solution.
次にこの水溶液2400gに製造例7で製造した顔料ペ
ースト(pp)433gおよび酢酸マンガンを1.0g
含む脱イオン水1334gを加え十分に混合し固形分濃
度が20重量%の電着塗料液を調製した。Next, 433 g of the pigment paste (pp) manufactured in Production Example 7 and 1.0 g of manganese acetate were added to 2400 g of this aqueous solution.
1,334 g of deionized water was added and thoroughly mixed to prepare an electrodeposition coating liquid having a solid content concentration of 20% by weight.
上記電@塗料液を用いてカーボン電極を陽極とし、リン
酸亜鉛処理板(日本テストパネル社、Bt3004,0
.8X 70X 150mm >を陰極とし陰極析出型
電着塗装を行った。テスト結果を表−1に示した。Using the above electrolyte paint solution, a carbon electrode was used as an anode, and a zinc phosphate treated plate (Japan Test Panel Co., Ltd., Bt3004,0
.. 8X 70X 150mm> was used as a cathode, and cathodic deposition type electrodeposition coating was performed. The test results are shown in Table-1.
比較例1
製造例1で製造した( A + > 600g、製造例
3で製造した(B+)300gを60’Cで1時間混合
し均一にした後、室温に冷却し酢酸12.2gを加え中
和した後、激しくがきまぜながら脱イオン水を加え25
重量%の水溶液を調製した。Comparative Example 1 After mixing 300 g of (A + > 600 g, B+) produced in Production Example 3 at 60'C for 1 hour to make it homogeneous, it was cooled to room temperature and 12.2 g of acetic acid was added. After mixing, add deionized water while stirring vigorously for 25 minutes.
A wt% aqueous solution was prepared.
次にこの水溶液2400g G:”A遠側7で製造混合
し、20重量%の電着塗料液を調製した。Next, 2400 g of this aqueous solution was prepared and mixed on the far side 7 of G:"A to prepare a 20% by weight electrodeposition coating liquid.
上記電着塗料液を用いてカーボン電極を陽極とし、リン
酸亜鉛処理板(日本テストパネル、Bt3θ04,0.
8X 70X 150mm >を陰極とし陰極析出型電
着塗装を行った。テスト結果を表−1に示した。Using the above electrodeposition coating liquid, a carbon electrode was used as an anode, and a zinc phosphate treated plate (Japan Test Panel, Bt3θ04,0.
8X 70X 150mm> was used as a cathode, and cathodic deposition type electrodeposition coating was performed. The test results are shown in Table-1.
この比較例1は実施例1におけるC成分(C,)がない
場合の例である6
表−1〔テスト結果〕
注1)メチルイソブチルケトンによるこすりテスト(1
分間に50回)次のように判定。This Comparative Example 1 is an example in which there is no C component (C,) in Example 1.6 Table 1 [Test Results] Note 1) Rubbing test with methyl isobutyl ketone (1
50 times per minute) Judgment is as follows.
○不変、Δこすったところがくもる、 ×素地露出。○Unchanged, ΔThe rubbed area becomes cloudy, ×Substrate exposed.
注2)塗膜にほどこしたカット部分から最大錆巾で次の
ように判定。Note 2) Judgment is made as follows based on the maximum rust width from the cut part made on the paint film.
◎1ma+以下、01〜2■、Δ2〜3mII、×3f
lII11以上(5%NaC1水溶液スプレー)注3)
塗膜をメタノールとアセンの1:1の混合溶液に40℃
で24時間浸漬後乾燥させ塗膜の残存の%で表す。◎1ma+ or less, 01~2■, Δ2~3mII, ×3f
lII11 or more (5% NaCl aqueous solution spray) Note 3)
The coating film was soaked in a 1:1 mixed solution of methanol and acene at 40°C.
After immersion for 24 hours, it is dried and expressed as a percentage of the remaining coating film.
実施例2
製造例2で製造しな(A 2 ) 500gと、製造例
4で製造した(B2)300gに製造例6で製造した(
Cz)200gを加え80’Cで1時間反応した後、室
温に冷却し20%オクチル酸鉛6gと酢酸18gを加え
中和した後、激しくかきまぜながら脱イオンを加え固形
分濃度が25重量%の水溶液を調製した。Example 2 500 g of (A 2 ) produced in Production Example 2, 300 g of (B2) produced in Production Example 4, and (2) produced in Production Example 6 were added.
After adding 200 g of Cz) and reacting at 80'C for 1 hour, the mixture was cooled to room temperature, neutralized by adding 6 g of 20% lead octylate and 18 g of acetic acid, and deionized with vigorous stirring to give a solid concentration of 25% by weight. An aqueous solution was prepared.
次にこの水溶液2400gに製造例7で製造した顔料ペ
ースト(pp)346gおよび酢酸コバルトを1.5g
含む脱イオン水を1631g加え十分に混合し固形分濃
度が18重量%の電着塗料液を調製した。Next, 346 g of the pigment paste (pp) manufactured in Production Example 7 and 1.5 g of cobalt acetate were added to 2400 g of this aqueous solution.
1,631 g of deionized water was added thereto and thoroughly mixed to prepare an electrodeposition coating liquid having a solid content concentration of 18% by weight.
上記電着塗料液を用いてカーボン電極を陽極とし、リン
酸亜鉛処理板(日本テストパネル社、Bt3004,0
.8X 70X 160mm ) 全陰極とし陰極析出
型電着塗装を行った。Using the above electrodeposition coating liquid, a carbon electrode was used as an anode, and a zinc phosphate treated plate (Japan Test Panel Co., Ltd., Bt3004,0
.. (8 x 70 x 160 mm) All cathodes were used and cathodic deposition type electrodeposition coating was performed.
テスト結果を表−2に示した。The test results are shown in Table-2.
比較例2
製造例2で製造した(A2) 500gと製11M4で
製造した( B2 ) 300gを80°Cで時間混合
した後、室温に冷却し酢酸14.4gを加え中和した後
、激しくかきまぜなか?脱イオン水を加え固形分濃度が
25重量2じ条件で電着塗料液を調製し、実施例2さ同
様の条件でテストを行い結果を表−24、示した。Comparative Example 2 500g of (A2) produced in Production Example 2 and 300g of (B2) produced in 11M4 were mixed at 80°C for an hour, cooled to room temperature, neutralized by adding 14.4g of acetic acid, and stirred vigorously. inside? An electrodeposition coating solution was prepared by adding deionized water to give a solid content concentration of 25% by weight and 2%, and a test was conducted under the same conditions as in Example 2, and the results are shown in Table 24.
この比較例2は実施例2におけるC成り分(C2)がな
い場合の例である。Comparative Example 2 is an example in which the C component (C2) in Example 2 is not present.
表−2〔テスト結果〕
注1)メチルイソブチルゲトンによるこすりテスト(1
分間に50回)次のように判定。Table 2 [Test results] Note 1) Rubbing test with methyl isobutyl getone (1
50 times per minute) Judgment is as follows.
O不変、Δこすったところがくもる、
注2)塗膜にほどこしたカット部分から最大錆巾で次の
ように判定。O unchanged, Δ The rubbed area becomes cloudy, Note 2) Judgment is made as follows based on the maximum rust width from the cut part made on the paint film.
01mm以下、01〜2IIIal、62〜3111m
、×3I1m以上(5%NaC1水溶液スプレー)注3
)塗膜をメタノールとアセンの1:lの混合溶液に40
℃で24時間浸漬後乾燥させ塗膜の残存の%で表す。01mm or less, 01~2IIIal, 62~3111m
, ×3I1m or more (5% NaCl aqueous solution spray) Note 3
) The coating film was soaked in a 1:l mixed solution of methanol and acene for 40 minutes.
It was immersed at ℃ for 24 hours and then dried and expressed as a percentage of the remaining coating film.
本発明の組成物は従来の陰極析出型電着塗料に比して低
温硬化性で塗面の平滑性と耐食性が優れ、しかも厚膜化
できるもので、自動車工業分野その他あらゆる産業分野
において好適に利用することができる。The composition of the present invention has low-temperature curability and superior coating surface smoothness and corrosion resistance compared to conventional cathodic deposition type electrodeposition paints, and can be made into a thick film, making it suitable for use in the automobile industry and all other industrial fields. can be used.
Claims (1)
のヨウ素価の炭素−炭素二重結合およ びオキシラン酸素を1〜12重量%有する 高分子化合物。 (ロ)該高分子化合物100g当り30〜500ミリモ
ルの一般式 ▲数式、化学式、表等があります▼〔式中、R_1およ
びR_2はその 一部がヒドロキシル基で置換されていても 良い炭素数1〜20の炭化水素を表わし、 ただしR_1とR_2は環構造を取ることができ、環構
造中には不飽和基を含むことがで きる。〕で表わされるアミン化合物および (ハ)前記(イ)の高分子化合物100g当たり20〜
200ミリモルの一般式 ▲数式、化学式、表等があります▼〔式中R_3および
R_4 は水素原子またはメチル基を表わす。〕 で表わされるα、β不飽和カルボン酸の反 応成生物100重量部。 (B)一般式 ▲数式、化学式、表等があります▼ 〔式中R_5及びR_6は水素原子又は炭素数1〜10
のアルキル基、nは0〜20の整数〕で表わされるエポ
キシ樹脂のエポキシ基の 実質的に全てを一般式 ▲数式、化学式、表等があります▼〔上記(ロ)と同一
〕で表わさ れるアミン化合物及び/又は一般式 ▲数式、化学式、表等があります▼〔上記(ハ)と同一
〕 で表わされるα、β不飽和カルボン酸と反 応させた生成物10〜150重量部。 (C)1分子中に2ケ以上の活性なイソシアネート基を
持つ化合物を完全に又は部分的にブ ロックしたポリイソシアネート化合物5〜 200重量部を含有する陰極析出型電着塗 料用組成物。[Scope of Claims] (A) (B) Molecular weight of 500 to 5000 and 50 to 500
A polymer compound having a carbon-carbon double bond with an iodine value of 1 to 12% by weight of oxirane oxygen. (b) General formula of 30 to 500 mmol per 100 g of the polymer compound ▲ Numerical formula, chemical formula, table, etc. ~20 hydrocarbons, where R_1 and R_2 can have a ring structure, and the ring structure can contain an unsaturated group. ] and (c) 20 to 100 g of the polymer compound of (a) above.
General formula for 200 mmol ▲ Numerical formulas, chemical formulas, tables, etc. are available ▼ [In the formula, R_3 and R_4 represent a hydrogen atom or a methyl group. ] 100 parts by weight of a reaction product of an α,β unsaturated carboxylic acid represented by: (B) General formula ▲ There are mathematical formulas, chemical formulas, tables, etc. ▼ [In the formula, R_5 and R_6 are hydrogen atoms or have 1 to 10 carbon atoms.
, where n is an integer from 0 to 20] Substantially all of the epoxy groups of the epoxy resin are converted into amines represented by the general formula ▲ There are numerical formulas, chemical formulas, tables, etc. ▼ [same as (b) above] 10 to 150 parts by weight of a product reacted with an α, β unsaturated carboxylic acid represented by a compound and/or general formula ▲ Numerical formula, chemical formula, table, etc. ▼ [same as above (c)]. (C) A cathodically deposited electrodeposition coating composition containing 5 to 200 parts by weight of a polyisocyanate compound completely or partially blocked with a compound having two or more active isocyanate groups in one molecule.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61066926A JPH0623320B2 (en) | 1986-03-25 | 1986-03-25 | Cathode deposition type electrodeposition coating composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61066926A JPH0623320B2 (en) | 1986-03-25 | 1986-03-25 | Cathode deposition type electrodeposition coating composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62223278A true JPS62223278A (en) | 1987-10-01 |
JPH0623320B2 JPH0623320B2 (en) | 1994-03-30 |
Family
ID=13330073
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61066926A Expired - Lifetime JPH0623320B2 (en) | 1986-03-25 | 1986-03-25 | Cathode deposition type electrodeposition coating composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0623320B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5789468A (en) * | 1997-03-27 | 1998-08-04 | E. I. Du Pont De Nemours And Company | Internal anticratering agent for cathodic electrocoating compositions |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5560572A (en) * | 1978-10-30 | 1980-05-07 | Nippon Oil Co Ltd | Cathode-deposition-type electrodeposition coating composition |
JPS60229968A (en) * | 1984-04-28 | 1985-11-15 | Nippon Oil Co Ltd | Cathode-deposition electrodeposition coating composition |
-
1986
- 1986-03-25 JP JP61066926A patent/JPH0623320B2/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5560572A (en) * | 1978-10-30 | 1980-05-07 | Nippon Oil Co Ltd | Cathode-deposition-type electrodeposition coating composition |
JPS60229968A (en) * | 1984-04-28 | 1985-11-15 | Nippon Oil Co Ltd | Cathode-deposition electrodeposition coating composition |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5789468A (en) * | 1997-03-27 | 1998-08-04 | E. I. Du Pont De Nemours And Company | Internal anticratering agent for cathodic electrocoating compositions |
Also Published As
Publication number | Publication date |
---|---|
JPH0623320B2 (en) | 1994-03-30 |
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