JPS6216960Y2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a device for attaching a component that is inside an instrument case and is exposed to the outside through a hole in the case.

In such a component mounting device, the present invention allows multiple components to be reliably and easily aligned with their corresponding holes even in the deepest part of a deep instrument case or inside a narrow instrument case. , is characterized by improving installation workability.

Embodiments of the present invention shown in the drawings will be described in detail below.

In the figure, the sanitary washer, which is an embodiment of the present invention, is roughly divided into a washer main body 1 consisting of a base 2, a base cover 3, an upper cover (appliance case) 4, etc.
, a cartridge type tank 5, and a nozzle 6.

The base 2 has a circular cross section, and a bottom opening is closed by a back plate 7, and a plurality of rubber legs 8 are attached to the back plate 7 with screws 9. The upper surface of the base 2 is provided with an opening 10 at a suitable position on the periphery thereof, through which a storage cylinder (to be described later) is inserted.
The water storage tank 11 is integrally formed while avoiding.

The water tank 11 is integrally formed with a small-diameter cylindrical portion having one end opened on the inner bottom surface and the other end opened below the back plate 7, and the cylindrical portion forms a drain port 12. A removable drain plug 13 is fitted.
Incidentally, the drain plug 13 has a height comparable to that of the rubber legs 8 and comes into contact with the floor surface, thereby preventing the drain plug 13 from accidentally falling off. In addition, the water storage tank 11 has a water absorption tube 14 on the inner bottom surface.
A heater 15 is installed inside the water absorption cylinder 14 at a position below the upper end thereof. This heater 15
has a built-in temperature fuse 16, which is arranged and fixed on the inner bottom surface of the water storage tank 11.
Heat the water inside to raise its temperature. The water level switch 17 includes a guide 18 erected on the inner bottom surface of the water tank 11, and a float 19 with a built-in permanent magnet that is slidably inserted into the guide 18 and moves up and down as the water level in the water tank 11 changes. It consists of a reed switch 20 that is built into the guide 18 and turns on and off depending on the distance of a permanent magnet.The reed switch 20 is turned on when the water level in the water tank 11 is at a specified level, and when the water level falls below the specified level, the power is cut off. It turns OFF when the water level is reached. still,
The cross-sectional operating water level is set at a position slightly above the upper end of the water absorption cylinder 14.

The temperature control means includes, for example, a high temperature thermal reed switch 21 and a low temperature thermal reed switch 22.
It is arranged particularly in the vicinity of the heater 15 in contact with the outer bottom surface of the water storage tank 11. Both switches 21 and 22 connect the opposite side of the water tank 11 to the insulation material 23.
The heat insulating material 23 is arranged and held in a predetermined state by a retaining plate 25 attached with screws 24. Incidentally, the screws 24 are used to attach the terminal block 26 at the same time as the holding plate 25 is attached.

The pump 27 includes a motor 28, a casing 29 into which the motor shaft is inserted, and the motor shaft and the casing 29.
It is composed of an oil seal 30 that keeps the space watertight, another casing 32 that is combined with the casing 29 to form a pump chamber 31, and a fan 33 that is attached to the motor shaft within the pump chamber 31. Interior. Therefore, this pump 27 has a suction port 34.
The part is fitted into the water suction cylinder 14 through an O-ring 36 in a watertight state, while the discharge port 35 is communicated with the nozzle 6 side. In addition, the base 2 is equipped with a transformer 3 in addition to thermal reed switches 21, 22, a pump 27, etc.
7. A rectifier 38 and a current fuse 39 are installed inside.

The base cover 3 closes the upper opening of the water tank 11, and the step part 40 on the inner periphery of the upper end of the water tank 11
Place it on top and attach it with screws 41. An O-ring 42 is interposed between the substrate cover 3 and the stepped portion 40, and by pressing the O-ring 42 against the bottom and side surfaces of the stepped portion 40, the space between the two is maintained in a watertight state.
In addition, the base cover 3 protrudes downward so as to close the socket 4.
3, and a valve shaft abutting portion 44 is provided at the center of this socket 43.

The upper cover 4 is combined with the base 2 and the base cover 3 to form the cleaning device main body 1, and has a semicircular cross section, and its outer circumferential arc surface coincides with the outer circumferential surface of the base 2. This upper cover 4 is the base cover 3
It is arranged so as to avoid above the socket 43 of the upper cover 4 and cover the opening 10, and a recess is formed in the upper part of the outer periphery, and the recess is used as a storage space 45. It is opened and closed by a lid body 46 which coincides with the outer shell and is pivotally connected to the cover 4. Above storage space 4
A hose storage cylinder 47 and a bottomed nozzle storage cylinder 48 are removably inserted into the bottom wall of 5, and each storage cylinder 47,
48 are suspended and supported by their upper flanges, and their lower ends protrude into the base 2 through the opening 10.

A switch board 49 is attached to the inside of the upper end of the upper cover 4 with screws 49a, and a cleaning switch 50 and a heat retention switch 5 are mounted on this switch board 49.
1 and an energizing lamp 52 are provided. The cleaning switch 50 is a slide type switch, and an operation knob 54 is fitted into the operator through an operation port (hole) 53 of the upper cover 4, and the knob 54 is positioned on the upper surface of the upper cover 4. . On the other hand, the heat retention switch 5
Reference numeral 1 designates a rotary switch, and an operating knob 56 is fitted into the operating element through an operating port (hole) 55 of the upper cover 4, and the knob 56 is positioned on the upper surface of the upper cover 4. Therefore, recesses 57 and 58 are formed on the upper surface of the upper cover 4 to suppress the amount of protrusion of the operation knobs 54 and 56. By opening the operation ports 57 and 58, liquid such as water is prevented from remaining in the recesses 57 and 58.
Water walls 59 and 60 are provided protruding from the peripheries of the upper cover 3 and 55 to prevent water from flowing into the upper cover 4.
In addition, each operation knob 54, 56 has an operation port 53, 5.
Attach waterproof sheets 61 and 62 that cover 5. Further, a through hole is formed in the upper surface of the upper cover 4 so as to face the energizing lamp 52, and a lamp cover 63 is attached to the through hole.

The switch board 49 has both ends bent downward to form guide pieces 64, 64.
4 and 64 are attached to the inner surface of the upper cover 4, and one of the guide pieces 64 is extended to the lower end of the upper cover 4, that is, near the opening, and a knob portion 65 is bent at the tip. Therefore, even at the deepest part of the upper end of the upper cover 4 whose width is narrowed due to the formation of the storage space 45, the cleaning switch 50 and the heat retention switch 51 can be easily aligned with the operation ports 53 and 55. Assembly workability can be significantly improved.

The cartridge type tank 5 has a handle 6 on the top opening.
6 is attached and also includes a removable cover plate 67,
A water supply port 68 is formed at the bottom of the water supply port 68 so as to protrude downward. A seal gasket 70 is sandwiched and supported between the water supply port 68 and a gasket presser 69 attached thereto, and the tank 5 is placed on the washer body 1.
When the part is fitted into the socket 43, both are kept in a watertight state. Further, the seal retainer 69 supports a valve shaft 72 having a valve body 71 at its upper end so as to be movable up and down. This valve shaft 72 is always urged by a spring 73 to keep the water supply port 68 closed by the valve body 71, and when the tank 5 is placed, it is pushed up against the spring 73 by the valve shaft contact portion 44, thereby supplying water. Mouth 6
Open 8.

The tank 5 has a semicircular cross section, and its outer circumferential arc surface coincides with the outer circumferential surface of the base 2. or,
The tank 5 has a valve shaft 72 connected to the lower end of the outer circumferential arc surface.
A skirt portion 74 that protrudes downward from the lower end is integrally formed, and this skirt portion 74 allows the tank 5 to be
When the unit is placed on the floor, the valve shaft 72 is prevented from being pushed up by the floor.

When such a tank 5 is placed on the washer body 1, the water inside the tank 5 is supplied into the water tank 11 through the water supply port 68 and the socket 43, and the water inside the tank 1 is
The water level in 1 is normally the lower end of the socket 43, that is, the water supply port 6.
It rises to the lower end position of 8 and does not rise any further. This is because there is no escape route for the air in the water tank 11, and the upper part of the water tank 11 is filled with air. Therefore, the amount of water stored is small compared to the volume of the water tank 11, and the volume of the water tank 11 cannot be used effectively. However, in this embodiment, the ventilation pipe 75 is provided upright on the base cover 3 to provide an escape route for the air inside the water storage tank 11.
It is designed to store water throughout. That is, water tank 1
By fully utilizing the volume of 1, it is possible to store a large amount of water even in a small volume. The vent cylinder 75 is located inside the upper cover 4, and its upper end is located above the specified water level of the tank 5.

Although the water tank 11 becomes full of water, the O-ring 42 and seal packing 70 prevent the base cover 3
There will be no flooding on top. However, in consideration of the worst case, in this embodiment, the base cover 3 and the water tank 1 are
Water walls 76 and 77 are provided protrudingly on the peripheral edge of the base 1 to prevent water from entering the inside of the base 2 from the opening 10.

The nozzle 6 is equipped with a flow rate adjustment valve 78,
Flexible hose 7 wound so that it is always in a contracted state
9. Pump 27 via joint 80 and hose 81
It is connected to the discharge port 35 of. The flexible hose 79 is introduced into the base 2 through the hose storage tube 47 and is stored in the hose storage tube 47 in a contracted state. Further, the joint 80 is a T-shaped joint, which connects the flexible hose 79 and the hose 81 in a straight line, and connects the branched end perpendicular thereto to the inner bottom of the water tank 11 via the hose 82. .

In the figure, 83 indicates a power plug, and 84 indicates a power cord.

The sanitary washer of the present invention has the above-mentioned structure, and its electric circuit is formed as shown in FIG. The cleaning switch 50 is selectively switched to the contact a side when the operating knob 54 is set to the "ON" display, and to the contact B side when the operating knob 54 is set to the "OFF" display. In addition, the heat retention switch 51 switches the open contact c side when the operation knob 56 is set to the "Water" display, the contact d side when the control knob 56 is set to the "warm retention 1" display, and the contact e side to the contact e side when the operation knob 56 is set to the "warm retention 2" display. They are selectively switched.

Next, its effect will be explained.

First, I will explain the preparation stage. When the tank 5 is removed from the washer body 1 and filled with water, and the tank 5 is placed again in a predetermined position on the washer body 1, the valve body 71 is pushed up by the valve shaft 72 being pushed up against the spring 73. Open the water supply port 68. Therefore, the water in the tank 5 flows from the water supply port 68 through the socket 43 into the water tank 11, and when the water level in the water tank 11 reaches the specified water level, the reed switch 2 is activated.
0 is ON, that is, the water level switch 17 is in the ON state.
Since the water level in the water tank 11 has an air escape route called the ventilation pipe 75, the water level in the water tank 11 rises further than the specified water level, and the water tank 11 becomes full of water.

Therefore, the sanitary washer is kept energized at all times. Now, when the power plug 83 is connected to an AC power source, the energization lamp 52 lights up to indicate the energization state. At this time, the user switches the heat retention switch 51 to an arbitrary position. Let's assume that the user selects hot water with a high temperature and sets the operation knob 56 to "warm retention 2". Heater 15
is the contact point b of the cleaning switch 50 in the "off" position,
Electricity is applied through the contact e of the heat retention switch 51 and the thermal reed switch 21 to heat the water in the water storage tank 11 and raise it to the operating temperature of the thermal reed switch 21. From then on, the electricity is applied intermittently by turning the thermal reed switch 21 ON and OFF. to maintain a constant temperature. Therefore, hot water at a desired temperature is stored in the water tank 11 and is ready for use.

Note that the nozzle 6 is housed in a nozzle storage cylinder 48,
Since it is covered by the lid 46, it can be stored hygienically, and the lid 46 prevents the warm air inside from escaping to the outside when the room temperature drops below zero, especially at night in winter. Water remaining inside the flexible hose 79 etc. will not freeze.

Therefore, when using it after defecating, press the operation knob 5.
4 to switch the cleaning switch 50 to the contact a side.
The pump 27 is driven by turning on the heater 15, cutting off the power supply to the heater 15, and supplying power to the motor 28 via the transformer 37 and the rectifier 38. Then, the hot water in the water tank 11 is circulated through the pump chamber 31, the hose 81, the joint 80 and the hose 82,
While the temperature is made uniform by stirring by this circulation, the cold water remaining inside the pump chamber 31 and the like is returned to the water storage tank 11 and heated. In this state, if the nozzle 6 is taken out and the flow rate adjustment valve 78 is operated to open the flow path, the hot water in the water tank 11 is force-fed from the flexible hose 79 to the nozzle 6 and is vigorously jetted out, causing the anal region It will be used for cleaning. At the beginning of use, cold water is ejected from the nozzle 6, but only a small amount of water remains in the nozzle 6 and the flexible hose 79, and does not cause any particular discomfort to the user. Further, a portion of the hot water is circulated through the hose 82 into the water storage tank 11 to continue stirring.

After use, if the cleaning switch 50 is turned on by operating the operating knob 54 and the contact b side is turned on, the pump 27 is stopped, while the heater 15 is energized again, and as the water level in the water tank 11 decreases, the water level in the tank 5 decreases. By heating the newly supplied water, hot water at the desired temperature is stored again and prepared for next use.

In the above embodiment, if the tank 5 is used in an empty state and the water level in the water storage tank 11 drops to the level at which the water level switch 17 operates to shut off the power, the reed switch 20 will turn OFF, and the power shut off will also occur. The water level is set at the upper end of the water suction cylinder 14, that is, at the pump 2.
Since it is set slightly above the suction side opening portion of No. 7, it is possible to stop the pump 27 before it becomes idling. Also, in this state, turn the cleaning switch 50.
Even if the contact b side is turned on and left unattended, the heater 15
is not energized by turning off the reed switch 20, which prevents the dangerous situation of dry firing.

As described above, in the present invention, a plurality of parts are attached to a board, a plurality of guide pieces are formed on this board to follow the inner surface of the instrument case, and one of the guide pieces is extended close to the opening of the instrument case. As a result, the instrument can be reliably and easily aligned with each hole in the instrument case, and its workability is significantly improved, making it extremely practical.

[Brief explanation of the drawing]

Fig. 1 is an external perspective view of a sanitary washer that is an embodiment of the present invention, Fig. 2 is a vertical sectional view of the main parts of the same, Fig. 3 is a bottom view of the same with the back plate removed, and Fig. 4 is Third
5 is a top view with the tank removed, FIG. 6 is a sectional view of the main part taken along BB line in FIG. 5, and FIG. 7 is a perspective view of the same switch board.
FIG. 8 is a diagram showing the relationship between the base cover and the vent pipe, FIG. 9 is a diagram showing the connection structure of the hose, and FIG. 10 is an electric circuit diagram. 4: Upper cover (instrument case), 49: Switch board, 50: Cleaning switch, 51: Heat retention switch, 52: Energizing lamp, 53 and 56: Operation port (hole), 64: Guide piece.

Claims (1)

[Claims for Utility Model Registration] 1. A device in which a plurality of parts are housed in an instrument case having an opening, and these parts are exposed to the outside through a hole in the instrument case, in which each of the above-mentioned parts is attached to a board, and this board is housed in the instrument case through its opening and fixed, while a plurality of guide pieces are formed on the substrate along the inner surface of the instrument case, and one of the guide pieces is extended close to the opening of the instrument case. Characteristic parts mounting device. 2. The component mounting device according to claim 1 of the utility model registration claim, wherein the instrument case has a board fixed to the deepest part narrower than the opening.