JPS62156060A - Injection device for molten metal for die casting machine - Google Patents
Injection device for molten metal for die casting machineInfo
- Publication number
- JPS62156060A JPS62156060A JP60270483A JP27048385A JPS62156060A JP S62156060 A JPS62156060 A JP S62156060A JP 60270483 A JP60270483 A JP 60270483A JP 27048385 A JP27048385 A JP 27048385A JP S62156060 A JPS62156060 A JP S62156060A
- Authority
- JP
- Japan
- Prior art keywords
- gooseneck
- pan
- heat insulating
- ceramics
- molten metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Silicon Compounds (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
この発明はホットチャンバ一式のダイカスト機における
溶融金属射出装置に関し、さらに詳しくは、高温溶解金
属を射出する為の射出装置に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a molten metal injection device for a hot chamber die casting machine, and more particularly to an injection device for injecting hot molten metal.
(従来技術)
従来、ホットチャンバーダイカスト機の射出装置(B”
)は第2図に示す如き構造であり、保温1(31)内に
、金型(32)内へ溶湯を射出する為のグースネック(
33)を吊した状態で装着し、上記保m1(31)を加
熱台(34)にて保持している。(Prior art) Conventionally, the injection device (B”
) has a structure as shown in Fig. 2, and a gooseneck (
33) is attached in a suspended state, and the above-mentioned retainer m1 (31) is held on a heating table (34).
上記構成の射出装置(B′)は溶湯を射出する度にプラ
ンジャー(35)を射出シリンダ(36)にてピストン
運動させるが、この時の衝撃や、金型(32)を開閉動
させる際の衝撃からノズル(37)を介してグースネッ
ク(33)に伝わっているので、グースネック(33)
は不必要に撮動させ、ショツト数を重ねると上記したグ
ースネック(33)の支持部や底部が比較的短期間で疲
労して破損してしまう。In the injection device (B') having the above configuration, the plunger (35) is moved by the piston in the injection cylinder (36) every time the molten metal is injected. The impact is transmitted to the gooseneck (33) through the nozzle (37), so the gooseneck (33)
If the gooseneck (33) is shot unnecessarily and the number of shots is increased, the support and bottom of the gooseneck (33) will become fatigued and damaged in a relatively short period of time.
そこで、上記した問題を解決する為に第3図に示す構成
の射出装置(B”〉が作られている。Therefore, in order to solve the above-mentioned problems, an injection device (B'') having the configuration shown in FIG. 3 has been manufactured.
射出装置(B”)は、前記W撃が加わるグ−第3図
第2図
手続補正書
昭和62年 1月26日
1、事件の表示
昭和60年特許願第270483号
2、発明の名称
ダイカスト機における溶融金属の射出装置3、補正をす
る者
事件との関係 特 許 出 願 人氏名(名称)
中 野 昭 夫4、代理人
5、補正命令の日付(自発補正)
昭和 年 月 日
6、補正の対象
するプランジャー(3)が射出シリンダ(6)にてピス
トン運動することによって、シリンダ内に導いた溶湯を
ノズル(7)内を通過させて金型された成形型(8a)
(8b)内に射出せしめている。The injection device (B") is used to apply the W blow to the gas. Relationship between the molten metal injection device 3 in the machine and the case of the person making the amendment Patent applicant name (name)
Akio Nakano 4, Agent 5, Date of correction order (voluntary correction) Showa year, month, day 6, The plunger (3) to be corrected was moved by the piston in the injection cylinder (6), causing the inside of the cylinder to A mold (8a) formed by passing the guided molten metal through the nozzle (7)
(8b).
上記グースネック(2)のシリンダ内にはセラミックス
から成るシリンダライナー(4)を嵌装し、グースネッ
ク(2)の底部を保温鋼(1)の底部内面に定着すると
共に、上端の鍔部(2a)を保温鋼(1)を密封する蓋
板(9)の内穴内に掛止して支持することによって、し
っかり固定する。A cylinder liner (4) made of ceramic is fitted into the cylinder of the gooseneck (2), and the bottom of the gooseneck (2) is fixed to the bottom inner surface of the heat-insulating steel (1), and the flange (2a) at the top The heat insulating steel (1) is firmly fixed by being supported by being hooked into the inner hole of the lid plate (9) that seals it.
溶解炉(図示せず)から給湯管(10)にて保414(
1)内に貯えられた溶湯は、グースネック(2)の周壁
に開設した吸入口(2b)からシリンダ内へ流入し、プ
ランジャー(3)の効果によって、シリンダライナー(
4)の下端から同ライナー(4)の周面に凹設した射出
路(2C)内を通過し、該射出路(2C)上端口に接続
されるノズル(7)内に射出される。尚、プランジャー
(3)の材質は、シリンダライナー(4)をセラミック
スから形成している関係上、セラミックスにする必要が
ある。The melting furnace (not shown) is connected to the hot water supply pipe (10) to keep it 414 (
The molten metal stored in the gooseneck (2) flows into the cylinder through the suction port (2b) provided in the peripheral wall of the gooseneck (2), and is pushed through the cylinder liner (2) by the effect of the plunger (3).
4) passes through an injection path (2C) recessed in the peripheral surface of the liner (4), and is injected into a nozzle (7) connected to the upper end opening of the injection path (2C). Note that the material of the plunger (3) needs to be ceramic because the cylinder liner (4) is made of ceramic.
前記保温鍋(1)の外周面と底部外面には、保m1(1
)を加熱する為の保温材(5)を添設し、さらに、この
保温材(5)と保]1(1)とを外器(11)にて保持
し、支持台(12)の上に載置しである。The outer circumferential surface and bottom outer surface of the heat-retaining pot (1) are provided with a heat-retaining layer of m1 (1
) is attached with a heat insulating material (5) for heating the heat insulating material (5) and the heat insulating material (1) is held in an outer container (11) and placed on a support stand (12). It is posted on.
保温材(5)はセラミックスから成り、内部に熱源とな
る電熱線(5a)を内設したものであり、保温鋼(1)
を補強する様に同調外周面における所定個所を底部外面
にぴったりと沿わせて設けるものである。The heat insulating material (5) is made of ceramics and has a heating wire (5a) inside that serves as a heat source, and is made of heat insulating steel (1).
A predetermined portion of the tuning outer circumferential surface is provided exactly along the outer surface of the bottom part so as to reinforce it.
次に、上述した保温m(1)、グースネック(2)、シ
リンダライナー(4)、保温材(5)を構成するセラミ
ックスの組成構造を簡単に説明する。Next, the compositional structure of the ceramics constituting the above-described heat retaining m(1), gooseneck (2), cylinder liner (4), and heat retaining material (5) will be briefly described.
断るセラミックスは、α−5L3N4構造をもつ固溶体
で、MX (Si、 AI) +2 (0,N) 16
(上式においてMは一、Ca、Yなど、O≦X≦2)で
示されるα−サイアロンの粒状晶(α相)をβ−5L3
N4の柱状晶(β相)間に焼成して侵入固溶させた緻密
な複合(固溶)組織相からなるα−サイアロン質焼結体
であり、α−サイアロンとβ−5L3N4の共存する領
域“部分安定化″α−サイアロン領域とよべる組成範囲
において強度、硬度、破壊靭性値などの機械的特性に優
れ、且つ耐熱衝撃抵抗性、耐薬品抵抗性に優れるもので
ある。尚、α−サイアロンとβSi3N4との混合岱は
α−サイアロン60vo 1%に対してβ−9L 3
N 440vo1%である。The ceramics we refuse are solid solutions with α-5L3N4 structure, MX (Si, AI) +2 (0,N) 16
(In the above formula, M is 1, Ca, Y, etc., O≦X≦2).
It is an α-sialon-based sintered body consisting of a dense composite (solid solution) structure phase that is sintered and intercalated between N4 columnar crystals (β phase), and is a region where α-sialon and β-5L3N4 coexist. In the composition range called the "partially stabilized" α-sialon region, it has excellent mechanical properties such as strength, hardness, and fracture toughness, as well as excellent thermal shock resistance and chemical resistance. In addition, the mixture of α-Sialon and βSi3N4 contains β-9L 3 to 1% α-Sialon 60vo.
N440vo1%.
上記した構成の射出装置(B)は、グースネック(2)
の底部を保温鋼(1)の底部内面に定着させると共に、
上端の鍔部(2a)を蓋板(9)に掛止して支持するこ
とによって確実に固定されているので、プランジャー(
3)などの衝撃によってグースネック(2)が振動し、
グースネック(2)に無理な負荷が掛る様なことがなく
、さらにグースネック(2)底部に加わる湯圧や衝撃の
負荷は、保温w4(1)や保温材(5)に吸収されるの
で、底部破損の危険性を低減することができる。The injection device (B) with the above configuration is a gooseneck (2)
While fixing the bottom part of the heat insulating steel (1) to the bottom inner surface of the heat insulating steel (1),
The plunger (
3) etc., the gooseneck (2) vibrates,
There is no excessive load on the gooseneck (2), and the load of hot water pressure and impact applied to the bottom of the gooseneck (2) is absorbed by the heat insulator w4 (1) and the heat insulator (5), so the bottom The risk of damage can be reduced.
さらに、保温鋼(1)に肉厚状のセラミックス製保温材
(5)を添設して補強せしめたので、保Wl(1)の耐
久性を大幅に向上させることができる。Furthermore, since the heat insulating steel (1) is reinforced with a thick ceramic heat insulating material (5), the durability of the insulating Wl (1) can be greatly improved.
第1図は本発明の一実施例を示し、ダイカスト機に設置
した状態の縦断正面図、第2図及び第3図は従来の射出
装置を示す縦断正面図である。
図中、B:射出装置、1:保温鋼、2:グースネック、
3ニブランジヤー、4ニジリンダライナー、5:保温材
、5a:電熱線
特許出願人 中 野 昭 夫第3図
第2図
手続補正書
昭和62年 1月26日
1、事件の表示
昭和60年特許願第270483号
2、発明の名称
ダイカスト機における溶融金属の射出装置3、補正をす
る者
事件との関係 特 許 出 願 人氏名(名称)
中 野 昭 夫4、代理人
5、補正命令の日付(自発補正)
昭和 年 月 日
6、補正の対象
補 正 書
(1)明細書の特許請求の範囲を別紙の通り補正する。
(2)明りm第5頁第11行目乃至第12行目の[セラ
ミックス・・・湿剤」を[セラミックスから成る保温材
jに補正する。
(3)明細書第7頁第11行目の「内穴内」を「穴内」
に補正する。
(4)明細書第7頁第15行目の[周壁に・・・吸入口
(2b) Jを[周壁からシリンダライナー(4)の周
壁に渉り開設した流入口(2b) jに補正する。
(5)明細書第7頁第16行目の「効果」を「ピストン
運動」に補正する。
(6)明細書第8頁第18行目乃至第9頁第11行目の
[斯る・・・である。」を下記の通り補正する。
記
斯るセラミックスは、α−5L3N4構造をもつ固溶体
で、Mx (Si、 AI> 12 (0,N ) +
6(上式においてMは一、Ca、Y等で示されるα−サ
イアロンの粒状品(α相) 60vo1%をβ’i3
N4の柱状晶(β相) 40vo1%間に焼成して侵
入固溶させた緻密な複合(固溶)組織相からなるα−サ
イアロン質焼結体であり、α−サイアロン粒状晶60v
o 1%とβ−(3N4往状晶40vo 1%の共存す
る領域゛部分安定化″α−サイアロン領域とよべる組成
範囲において強度。
硬度、破壊靭性値などの機械的特性に優れ、且つ耐熱+
YJ撃抵抗性、1IJ4薬品抵抗性に(9机るちのであ
る。FIG. 1 shows an embodiment of the present invention, and FIGS. 2 and 3 are longitudinal sectional front views showing a conventional injection device installed in a die-casting machine. In the figure, B: injection device, 1: heat-retaining steel, 2: gooseneck,
3. Nijiranjar, 4. Nijilinda liner, 5: Insulating material, 5a: Heating wire Patent applicant Akio Nakano Figure 3 Figure 2 Procedural amendment January 26, 1985 1. Indication of the case Patent application filed in 1985 No. 270483 2, Name of the invention: Injection device for molten metal in a die-casting machine 3, Relationship with the case of the person making the amendment Patent Applicant Name (Name)
Akio Nakano 4, Agent 5, Date of amendment order (voluntary amendment) Showa, Month, Day 6, Subject of amendment (1) The scope of claims in the description is amended as shown in the attached sheet. (2) Correct "Ceramics...Wetting agent" in the 11th and 12th lines of page 5 of Light m to "Insulating material j made of ceramics." (3) “Inner hole” on page 7, line 11 of the specification is “inside the hole”
Correct to. (4) Correct the inlet (2b) J in page 7, line 15 of the specification to [inlet (2b) J opened across the circumferential wall to the circumferential wall of the cylinder liner (4). . (5) "Effect" on page 7, line 16 of the specification is corrected to "piston motion." (6) [Thus...] from page 8, line 18 to page 9, line 11 of the specification. ' shall be corrected as follows. The described ceramic is a solid solution with α-5L3N4 structure, Mx (Si, AI> 12 (0, N) +
6 (In the above formula, M is one, α-sialon granules (α phase) represented by Ca, Y, etc. 60vo1% is β'i3
It is an α-sialon sintered body consisting of a dense composite (solid solution) structure phase that is sintered and intercalated with N4 columnar crystals (β phase) 40vo1%, and α-sialon granular crystals 60v.
Strength in the composition range called the "partially stabilized" α-SiAlON region, where 1% O and β-(3N4 40VO 1%) coexist. It has excellent mechanical properties such as hardness and fracture toughness, and has high heat resistance.
YJ impact resistance, 1IJ4 chemical resistance (9 machines).
Claims (1)
鍋内にセラミックス製のグースネックを設けると共に、
このグースネックのシリンダ内に射出シリンダによって
ピストン運動するプランジャーを嵌装して構成し、前記
グースネックのシリンダ内にセラミックスから成るシリ
ンダライナーを嵌装すると共に、該グースネックの底部
を保温鍋底部の内面に定着し、且つ同保温鍋の底部外面
及び外周面に電熱線を内設したセラミッス製の保温材を
添設したダイカスト機における溶融金属の射出装置。A heat insulating pot for storing molten metal is made of ceramics, and a gooseneck made of ceramic is provided inside the heat insulating pot,
A plunger that is moved by a piston by an injection cylinder is fitted into the cylinder of this gooseneck, and a cylinder liner made of ceramics is fitted into the cylinder of the gooseneck, and the bottom of the gooseneck is attached to the inner surface of the bottom of the heat-insulating pot. A device for injecting molten metal in a die-casting machine, which is attached with a ceramic heat insulating material that is fixed and has heating wires inside the bottom outer surface and outer peripheral surface of the heat insulating pot.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60270483A JPS62156060A (en) | 1985-11-30 | 1985-11-30 | Injection device for molten metal for die casting machine |
AT86116144T ATE51173T1 (en) | 1985-11-30 | 1986-11-21 | MOLTEN METAL INJECTOR ON INJECTION MOLDING MACHINE. |
DE8686116144T DE3669674D1 (en) | 1985-11-30 | 1986-11-21 | INJECTION DEVICE FOR MOLTED METAL IN AN INJECTION MOLDING MACHINE. |
EP86116144A EP0229924B1 (en) | 1985-11-30 | 1986-11-21 | Molten metal injecting device in die casting machine |
US06/934,660 US4749021A (en) | 1985-11-30 | 1986-11-25 | Molten metal injecting device in die casting machine |
KR860009948A KR870004755A (en) | 1985-11-30 | 1986-11-25 | Injection device of molten metal in die casting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60270483A JPS62156060A (en) | 1985-11-30 | 1985-11-30 | Injection device for molten metal for die casting machine |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62156060A true JPS62156060A (en) | 1987-07-11 |
Family
ID=17486922
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60270483A Pending JPS62156060A (en) | 1985-11-30 | 1985-11-30 | Injection device for molten metal for die casting machine |
Country Status (2)
Country | Link |
---|---|
JP (1) | JPS62156060A (en) |
KR (1) | KR870004755A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011042344A (en) * | 2009-08-19 | 2011-03-03 | Toru Ito | Collision safety device for automobile |
JP2013154362A (en) * | 2012-01-27 | 2013-08-15 | Kyocera Corp | Member for molten metal |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20090123166A (en) * | 2008-05-27 | 2009-12-02 | 박근혜 | Heat press type goose neck for magnesium die-cast |
KR200453764Y1 (en) * | 2009-03-23 | 2011-05-27 | 황선광 | Hot chamber die casting machine |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52140420A (en) * | 1976-05-20 | 1977-11-24 | Toshiba Machine Co Ltd | Injection pump device for molten metal |
-
1985
- 1985-11-30 JP JP60270483A patent/JPS62156060A/en active Pending
-
1986
- 1986-11-25 KR KR860009948A patent/KR870004755A/en not_active Application Discontinuation
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52140420A (en) * | 1976-05-20 | 1977-11-24 | Toshiba Machine Co Ltd | Injection pump device for molten metal |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011042344A (en) * | 2009-08-19 | 2011-03-03 | Toru Ito | Collision safety device for automobile |
JP2013154362A (en) * | 2012-01-27 | 2013-08-15 | Kyocera Corp | Member for molten metal |
Also Published As
Publication number | Publication date |
---|---|
KR870004755A (en) | 1987-06-01 |
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