JPS6156893A - Constant volume-constant form cutter for massive meat blank - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a fixed volume/fixed shape cutting device for bulk meat materials including beef, pork, chicken, and others.

<Prior Art> Conventionally, quantitative cutting has been used for meat sold in trays at supermarkets, etc., but no attention has been paid to its shape. In addition, manual cutting is common for lump-shaped meat that is used in general meat manufacturing processes, while mechanical methods that extrude and fill meat are limited to Pace 1-shaped or proboscis-shaped products. It was difficult to cut, quantify, etc. to use it to produce chunks of skewered meat or products with a fixed volume and shape for frying.

<Problems to be Solved by the Invention> The purpose of the present invention is to provide processed meat that is uniform in volume and shape without impairing the material characteristics of raw meat when used as skewered meat or fried products. An object of the present invention is to provide a fixed-volume/fixed-shape cutting device for bulk meat material for obtaining raw meat.

Another object of the present invention is to provide a fixed-volume/fixed-shape cutting device that can continuously produce large quantities of meat chunks as skewered meat and fried products.

<Means for Solving the Problems> The present invention has been made based on the above-mentioned objectives, and its gist is to provide a mold provided with a formwork into which meat chunks cut into pieces of a certain size or less are placed. A molding device equipped with a plate and a slide cutter that cuts the meat material in the mold into a fixed volume and shape, and the meat material molded into a fixed volume and shape with the molding device (1) is taken out from the mold. A take-out device is provided, and the mold plate is provided with a formwork having two groups of through-holes each having one or more holes, and one group of the two groups of through-holes is made to have a bottom by reciprocating motion. A slide device is provided with a meat material support plate installed so that the group is bottomless, and the slide device is configured to cut the lumpy meat material placed in the formwork of one group with a bottom in the slide cutter. The extraction device further includes a slide device for inserting a punching tool into the bottomless mold frame of the other group to take out the meat material in the mold, and the reciprocating movement of the slide device is controlled by the mold plate and the slide cutter. A fixed-volume/fixed-shape cutting device for a lump of edible meat material, in which, in accordance with the reciprocating motion of each style 1 to the device, when the former operates on the bottomless side of the mold plate, the latter operates on the bottomed side. It is. Here, the lump meat material refers to beef, pork, chicken, etc. that does not impair the characteristics of the material, and excludes paste-like or minced meat materials.

In addition, as long as the apparatus of the present invention can cut a lump of meat material into a fixed volume and a fixed shape, the through-hole formwork may have the same volume and the same shape, the same volume and different shape, different volumes and the same shape, or different shapes. It may be any combination of volume and irregular shape. Further, the first group and the second group of these molds may be the same or different in volume and shape.

Further, the mold plate, the slide cutter, and the slide device of the take-out device may be any device that makes intermittent reciprocating motion at regular intervals, such as various types of extruders.

Effects> The relationship between the molding device of the present invention, which is a mold plate with a slide cutter, and the take-out device is that the mold plate is provided with a formwork of two or more groups of through holes, and After putting the meat material into one group of molds and cutting it with a slide cutter, slide the mold plate and cut it into the next two groups.
Put the meat material into the molds of the group, cut the meat in the molds of these two groups, insert the punching tool of the punching device into the mold of the first group and take it out, then slide the mold plate and cut the meat. Repeatedly putting the moons into one group of molds and cutting them with a slide cutter, and punching out the meat material from the second group of molds, and in one process, the meat container cutting process using the molding device is performed twice. The efficiency is doubled by doubling the efficiency by performing the take-out process using the take-out device and the number of formworks in the first and second groups, and the slide cutter and take-out device that match these numbers as appropriate. Of course, depending on the selection, mass production can be carried out according to each type.

<Embodiment> Next, a preferred embodiment of the present invention will be described with reference to the accompanying drawings. Fig. 1 is an overall schematic diagram including the device of the present invention with some broken line parts omitted, Fig. 2 shows the main parts of the device of the present invention in Fig. 1, and Fig. 2 (a) shows the slide of the mold plate. FIG. 2(B) shows the state when the device is contracted, and FIG. 2(B) shows the state when it is expanded.

Raw material transfer device> In Fig. 1, 1 is an extruder equipped with a piston mechanism and serves as a means for extruding meat materials, and is used to extrude beef and pork.

A lump of meat material such as chicken meat is fed under pressure from a raw material supply stand 2 to a pressure feed pipe 5 connected thereto. The raw material supply table 2 has two parallel t% having the same cross-sectional shape as the extrusion surface of the extruder 1.
A rectangular parallelepiped supply tray consisting of 3a and 3-b is provided, and by alternately sliding the slide device 4 of the raw material supply table 2 in the direction of arrow A, the extrusion surface of the extruder 1 and the groove are matched and the raw material is supplied. The extruder 1 is pushed in with the leak prevention plate 2' fixed above the table 2, and the 6-groove supply trays 3-a, 3-b are
The meat pieces filled with the meat material are alternately pushed into the pressure feeding pipe 5. As the raw material transfer device, it is also possible to use an already reprinted machine that sequentially pumps the meat raw material from a supply port by extrusion of an extruder.

Cutting device> The meat material pushed into the pressure feeding pipe 5 is cut into pieces smaller than a certain size under constant pressure generated by the extruder 1 of the meat material extrusion means. It consists of a cutter 6... Therefore, unlike under atmospheric pressure, cutting is performed while the meat pieces are compressed, resulting in clean cuts. Also, the pressure feed pipe 5
The front end of the extrusion port 5' is formed from a thick cylindrical shape to an elongated rectangular cross section, and the cutter 6 is attached to the tip of the extrusion port which hangs downward. In addition, although the long sword cutter is shown to be reciprocating in the drawing, it may be one that moves a round blade.

<Branch supply device> The meat material cut by the cutter 6 under constant pressure advances through branch pipes 7-a, 7-b, . . . below the cutter 6, and is delivered to discharge nozzles 8a, 8-b.

Send to...

This branch pipe may be divided into many separate pipes, or may be a pipe that divides the same large diameter pipe into multiple sections.

<Forming device> Reference numeral 17 denotes a pipe opening support plate that supports the discharge nozzles 8-a and 8-b, and directly below it there are two through holes 8'-a and 8' having the same cross-section as 8-a and 8-b, respectively. - There is a slide cutter 10 having a slide cutter 10, and a slide device 9 for sliding the slide cutter 10 alternately in the direction of arrow B. Under the slide cutter 10 there is a mold 12 having a certain thickness 5. This plate 1
2 is equipped with a slide device 14 that alternately slides in the direction of arrow C, thereby forming through holes 13-a and 13'-a of constant volume and constant shape that can overlap with 8'-a.
and through-holes 13-b and 13'-b that can overlap with 8'-su.
The mold is temporarily drilled. Also, Figure 2 (a) and (b)
Below the mold plate 12, as shown in FIG.

1 and 2 (B) are explanatory diagrams when the slide device 14 is moved to the right along arrow C, and FIG. 2 (A) is an explanatory diagram when it is moved to the left.

16 shown in FIGS. 1 and 2 is a punching device for punching out the meat filled in a through-hole with a fixed volume and a fixed shape.The punching device 16 shown in FIGS. Ingredient 11-a
. . . or 11-b . . . is one of the weights 1 to transport the meat filled into the fixed volume and fixed shape through-hole of the mold plate 12.
When 1-a... is punched out, the other 11-b... is punched out, and when one is punched out, the other one is punched out, so that they are formed into a constant volume and shape alternately. Can punch out meat lumps.

Next, the working steps of the apparatus of the present invention will be explained.

In the raw material transfer device, the meat material is fed through a supply port (not shown)
The material is then alternately supplied mechanically or manually to the supply trays 3-a and 3-b, and sent to the pressure feeding pipe 5 by the extruder 1. At this time, the supply trays 3-a and 3-b are moved by the slide device 4, but stop at a predetermined position under the leak prevention plate 2' of the raw material supply unit 2, and the meat material is continuously fed to the supply tray 3. -a,
3-b into the pressure feeding pipe 5 under constant pressure and sent downward from the extrusion port 5'.

Next, the meat material sent by the cutter 6 is divided by the number of cutters 6 + 1 under constant pressure.

After that, the cut meat material is transferred to the branch pipe 7-a, ? -b,
... and are sent to the discharge nozzles 8-a, 8-b.
From the through hole 13-a of the mold plate 12.

13-b, 13'-a, 13'-b.

Furthermore, in the molding device and the ejecting device, to explain in more detail, there is a slide cutter 10 and a mold plate 12 below the tube opening support plate 17, and a bottom hole 18 fixed under the slide cutter 10, and a discharge nozzle. 8-a, 8-b, ・
...and holes 8'-a and 8'- of the slide cutter 10
b, . . . and holes 13-a, 13 of the mold plate 12
-b, . . . coincide with each other, and the bottom plate 18 closes the lower part of each through hole.

In this state, the slide cutter 10 is moved to the left (
B), exactly the holes 8'-a, '8'-b,...
When moving the length of the diameter of ・, the through hole 1 of the mold plate 12
The meat material filled in 3-a, 13-b, .

Next, the mold plate 12 is assembled from FIG.
As shown in (a), the slide device 14 moves to the left by the distance shown by the arrow C, and then the piston 15 punches the same number of punching tools 11-a as the through holes, as shown by the arrow. Through hole 13 descends downward with...
-A and 13-b are punched out from the molded meat to obtain meat having a constant volume and shape. At this time, other punching tools 11-b,
... hits the sky. In addition, in the state shown in Figure 2 (a), the through hole 1
3'-a and 13'-b, the slide device 9 is in the direction of arrow B.
The through hole 8 of the slide cutter 10 has returned to the right as shown by
'-a.

Since it matches 8'-b, the meat material is discharged from the discharge nozzle 8-
a, 8-b, and the through hole 13' of the mold plate 12
-a, 13' -b, and the punching tool 11
- At the same time as punching a, the through hole 13' is cut with the cutter 10.
-a and 13' -Cut the meat materials of -b into a fixed volume and a fixed shape. In this way, the apparatus of the present invention can perform 1) constant-pressure pushing of meat materials, 2) cutting with a cutter, 3) branch supply of materials to manifold pipes, and 4) fixed-volume/fixed-shape cutting and molding using a mold plate and a slide cutter. , 5) The operation of taking out the molded material from the mold plate using the piston can be performed in a series.

In addition, in the apparatus of the present invention, it is not necessarily necessary to use a single edible meat material, and many types of meat materials may be used.

The effects obtained by the constant volume and constant shape cutting device for bulk meat material according to the present invention are as follows.

1) Unlike minced meat, it is possible to obtain a lumpy meat material having naturally defined fibers and skin that does not impair the specificity of the material.

2) Automation reduces the opportunity for humans to touch meat, making it possible to perform sanitary work.

3) Even if the meat material is small pieces or amorphous, it can be formed into one block during continuous feeding, and the same effect as gluing can be obtained without extra manual work. 64) Combining two or more different materials. However, it is also possible to finish the meat as a single material.

5) In the process of providing the meat material, various preservatives, nutritional fortifiers, flavors (flavoring agents), colorants, etc. can be added, and then the meat material can be cut into fixed-volume pieces.

[Brief explanation of the drawing]

Fig. 1 shows an embodiment of the apparatus of the present invention, which is a fixed-volume machine for lump meat.
A partially transparent perspective view of the regular shape cutting device, FIG. 2 (a) is the first
Figure 2: A partial side view including a partial perspective and cross section of the device;
B) is a partial side view including a cross section of the mold plate moved by the slide device. 69... Slide cutter slide device, 8'-a, 8'-b... Slide cutter through hole, 11-a, 11-b... Punching tool of punching device, 1
2...Mold plate, 13-a, 13'-a, 13-b. 13'-b... Through-hole in the mold plate, 14... Slide device for the mold plate, 15... Piston, 16... Punching device, 18... Bottom punching in the mold plate. Patent Hatake Ganroku Nichirei Co., Ltd.

Claims (1)

[Scope of Claims] Molding comprising a mold plate provided with a mold into which a lump of meat material cut to a certain size or less is placed, and a slide cutter that cuts the meat material in the mold into a fixed volume and fixed shape. Device,
and a take-out device for taking out the molded meat material, which has been molded into a fixed volume and fixed shape by the molding device, from the mold, and the mold plate is provided with a through-hole mold consisting of two groups of one or more holes. , and a slide device having a meat material support plate installed so that when one group of the two groups of through-holes is made bottomless by reciprocating motion, the other group is made bottomless, and the slide cutter is provided with a bottom. A sliding device is provided to cut the lump meat material placed in one group of molds in a state, and the removing device is further configured to insert a punching tool into the other group of molds in a bottomless state to cut the meat material. A slide device is provided to take out the mold plate, and the reciprocating motion of the slide device is adjusted to the reciprocating motion of the respective slide devices of the mold plate and the slide cutter, and when the former and latter slide devices are operated on the bottomless side of the mold plate. A device for cutting fixed volume and fixed shape meat chunks that alternately operates on the bottom side.