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JPS61287712A - Transfer film positioning device for simultaneous molding and transferring device - Google Patents

Transfer film positioning device for simultaneous molding and transferring device

Info

Publication number
JPS61287712A
JPS61287712A JP13019485A JP13019485A JPS61287712A JP S61287712 A JPS61287712 A JP S61287712A JP 13019485 A JP13019485 A JP 13019485A JP 13019485 A JP13019485 A JP 13019485A JP S61287712 A JPS61287712 A JP S61287712A
Authority
JP
Japan
Prior art keywords
light
transfer film
film
transfer
amount
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP13019485A
Other languages
Japanese (ja)
Other versions
JPH0159094B2 (en
Inventor
Hiroyuki Imahashi
今橋 博幸
Shigeo Murata
村田 重男
Michihiko Sumiya
角谷 三知彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Navitas Co Ltd
Original Assignee
Navitas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Navitas Co Ltd filed Critical Navitas Co Ltd
Priority to JP13019485A priority Critical patent/JPS61287712A/en
Publication of JPS61287712A publication Critical patent/JPS61287712A/en
Publication of JPH0159094B2 publication Critical patent/JPH0159094B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008Inserting articles into the mould
    • B29C45/14016Intermittently feeding endless articles, e.g. transfer films, to the mould

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To transfer a pattern on the film accurately by a method wherein the feeding speed of the transfer film is regulated on the basis of the detection of a sensor detecting the passing of a slit on the film. CONSTITUTION:In case transversal deviation is generated in the transfer film, the position of incidence of detecting light coming into second sensor 49 from second lamp 47 through second slit is deviated from the center of light receiving zone in said sensor 49 and the difference DELTAE of output values E1, E2 of said sensor 49 becomes larger than a predetermined value DELTAE0 in accordance therewith. In this case, a low-frequency pulse signal and a feeding direction commanding signal according to the difference DELTAE, are outputted from a control circuit and the feeding speed of the film is regulated by minute-speed feeding. Thereafter, the minute-speed feeding is stopped when the slit is positioned within very small permissible error range with respect to the center of the light receiving zone and whereby the longitudinal positioning of the transfer film 6 may be completed.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は樹脂成形品の射出成形と同時に該成形品に転写
フィルム上の図柄を転写するようにした同時成形転写装
置における上記転写フィルムの位置決め装置に関する。
Detailed Description of the Invention (Industrial Field of Application) The present invention relates to the injection molding of a resin molded product and the positioning of the transfer film in a simultaneous molding transfer device that transfers the design on the transfer film to the molded product at the same time. Regarding equipment.

(従  来  技  術) 固定型と可動型との間に転写フィルムを挟在させ、射出
成形と同時に該フィルム上の図柄を成形品に転写するよ
うにした同時成形転写装置においては、上記固定型又は
可動型のいずれか一方に両型の間を通過させて転写フィ
ルムを移送するフィルム送り装置が設けられ、該装置に
よって各成形作業の型締め前に転写フィルムを1ピッチ
づつ移送するようになっているが、その場合に、転写フ
ィルムを型に対して所定の位置関係で停止させなければ
、成形品への図柄の転写位置に誤差が生じることになる
。そこで、この種の同時成形転写装置には、転写フィル
ムに1ピッチ毎に設けられた識別マークを光学式センサ
によって検出した時に送り装置を停止させるようにした
転写フィルムの位置決め装置が設けられるのであるが、
従来の位置決め装置にあっては、センサがマークを検出
してから送り装置が完全に停止するまでの時間遅れ等の
ために転・写フィルムが所定位置に精度良く位置決めさ
れない嫌いがあった。また、これに対処するためには転
写フィルムの送り速度を遅くすれば良いが、このように
すると能率が著しく悪化することになる。
(Prior art) In a simultaneous molding transfer device in which a transfer film is sandwiched between a fixed mold and a movable mold, and the design on the film is transferred to the molded product at the same time as injection molding, the above-mentioned fixed mold Alternatively, either one of the movable molds is provided with a film feeding device that transports the transfer film by passing it between the two molds, and the device transports the transfer film one pitch at a time before clamping the mold in each molding operation. However, in this case, unless the transfer film is stopped in a predetermined positional relationship with respect to the mold, an error will occur in the position of the pattern transferred to the molded product. Therefore, this type of simultaneous molding transfer device is equipped with a transfer film positioning device that stops the feeding device when an optical sensor detects the identification marks provided on the transfer film at every pitch. but,
In conventional positioning devices, the transferred film cannot be accurately positioned at a predetermined position due to a time delay between when the sensor detects the mark and when the feeding device completely stops. Further, in order to cope with this problem, the feeding speed of the transfer film may be reduced, but this will significantly deteriorate efficiency.

同時成形転写装置における転写フィルムの位置決めに関
する上記のような問題に対しては、例えば特開昭59−
204522号公報で開示された発明がある。この発明
は、転写フィルムの送り方向に沿って適宜間隔を隔てて
2個のセンサを配置し、先ず上流側のセンサがマークを
検出した時に送り速度を高速から低速に切換えると共に
、次に下流側のセンサがマークを検出した時に送りを停
止させるようにしたものであり、これによれば、フィル
ムの停止が遅れることによる位置決め誤差が減少される
ことが期待できる。しかし、このような方法によっても
、センサ自身の特性から位置決め精度には限界があり、
それ以上の精度で位置決めすることはできない。つまり
、第7図に示すようにセンサの受光面A上に転写フィル
ムのスリット式のマークBが位置した時に該センサAか
ら信号が出力されるのであるが、この種のセンサによっ
ては、同図に実線で示す位置(イ)と鎖線で示す位置(
ロ)との間ではマークBの位置を区別することができず
、この範囲の誤差が常に生じることになる。
To solve the above-mentioned problem regarding the positioning of a transfer film in a simultaneous molding transfer device, for example,
There is an invention disclosed in Publication No. 204522. In this invention, two sensors are arranged at appropriate intervals along the feeding direction of the transfer film, and when the upstream sensor first detects a mark, the feeding speed is switched from high speed to low speed, and then the downstream sensor The film feed is stopped when the sensor detects the mark, and it can be expected that positioning errors caused by delays in stopping the film will be reduced. However, even with this method, there are limits to positioning accuracy due to the characteristics of the sensor itself.
Positioning cannot be performed with greater precision. In other words, as shown in FIG. 7, when the slit-type mark B of the transfer film is positioned on the light-receiving surface A of the sensor, a signal is output from the sensor A. The position shown by the solid line (a) and the position shown by the chain line (
The position of mark B cannot be distinguished between (b) and an error within this range will always occur.

一方、識別マークをより精度良く検出する方法としては
テレビカメラを用いる方法がある。つまり、テレビカメ
ラによって撮影したマークが受像面のどの位置にあるか
を検出し、該マークの位置が受像面の所定位@(一般に
は中央)に来るように送り装置をフィードバック制御す
るもので、これによれば位置決め精度が著しく向上する
ことになる。しかし、この方法によるとテレビカメラや
受像機等の高価な装備が必要であると共に、検出手段と
してのテレビカメラが大型であるため、同時成形転写装
置における固定型と可動型との間の狭いスペースに設置
するのは困難であり、また該装置の周辺は著しく高温と
なるので、テレビカメラの耐久性が低下する等の難点が
ある。
On the other hand, as a method for detecting identification marks with higher accuracy, there is a method using a television camera. In other words, it detects the position of the mark photographed by the television camera on the image receiving surface, and feedback controls the feeding device so that the mark is positioned at a predetermined position on the image receiving surface (generally at the center). This significantly improves positioning accuracy. However, this method requires expensive equipment such as a TV camera and receiver, and the TV camera used as a detection means is large, so the space between the fixed mold and the movable mold in the simultaneous molding and transfer device is narrow. It is difficult to install the television camera in a remote location, and the surrounding area of the device becomes extremely hot, resulting in problems such as reduced durability of the television camera.

(発  明  の  目  的) 本願の第1発明は同時成形転写装置における転写フィル
ムの位置決めに関する上記のような実情に対処するもの
で、特に転写フィルムの送り方向の位置決め装置として
、該フィルムに設けられた識別マークを検出する検出手
段が極めてコンパクトであって一対の固定型と可動型と
の間の狭いスペースにも十分に設置することができ、し
かも転写フィルムを高精度に位置決めすることができる
位置決め装置を実現することを目的とする。
(Object of the Invention) The first invention of the present application deals with the above-mentioned situation regarding the positioning of a transfer film in a simultaneous molding and transfer device, and in particular, it is an object of the present invention to deal with the above-mentioned situation regarding the positioning of a transfer film in a simultaneous molding and transfer device. The detection means for detecting the identification mark is extremely compact and can be installed even in a narrow space between a pair of fixed and movable molds, and the positioning means can position the transfer film with high precision. The purpose is to realize the device.

また、本願の第2発明は、上記第1発明に加えて、転写
フィルムの幅方向位置についても、コンパクトな検出手
段により、且つ高精度に位置決めできるようにすること
を目的とする。
Moreover, in addition to the first invention, the second invention of the present application aims to enable highly accurate positioning of the transfer film in the width direction using a compact detection means.

(発  明  の  構  成) 本発明に係る同時成形転写装置の転写フィルム位置決め
装置は、上記目的を達成すべく次のように構成したこと
を特徴とする。
(Structure of the Invention) A transfer film positioning device for a simultaneous molding and transfer device according to the present invention is characterized in that it is configured as follows in order to achieve the above object.

先ず、第1発明は、固定型と可動型のいずれか一方に設
けられて転写フィルムを両型の間を通過させて移送する
フィルム送り手段と、該転写フィルムに1ピッチ毎に設
けられたスリットの通過位置に検出光を照射する投光手
段と、上記スリットを通過した検出光を受光する位置検
出手段と、該検出手段からの信号を受けて上記フィルム
送り手段の作動を制御する制御手段とを備えた構成にお
いて、上記位置検出手段として、一定の受光ゾーンにお
ける検出光の入光量と入光位置とを示す信号を出力する
センサを用いる。そして、上記制御手段が、このセンサ
の出力信号を受けて、入光量が所定量以下の時には上記
フィルム送り手段を高速送り動作させ且つ入光量が所定
量を超えた時に低速送り動作に切換えると共に、入光位
置が受光ゾーンの中央に位置した時にフィルム送り手段
を停止させるように構成する。
First, the first invention includes a film feeding means provided on either the fixed mold or the movable mold to transport the transfer film by passing between the two molds, and slits provided in the transfer film at every pitch. a light projecting means for irradiating the detection light to a passing position of the slit; a position detection means for receiving the detection light passing through the slit; and a control means for controlling the operation of the film feeding means in response to a signal from the detection means. In the configuration, a sensor is used as the position detecting means, which outputs a signal indicating the amount of incident light and the position of the incident light in a certain light receiving zone. The control means receives the output signal of the sensor, and when the amount of incident light is less than a predetermined amount, the film feeding means is operated at high speed, and when the amount of incident light exceeds a predetermined amount, it is switched to a low speed feeding operation, and The film feeding means is configured to stop when the light incident position is located at the center of the light receiving zone.

上記センサとしては、更に具体的には、2つの出力端子
を有し、両端子からの出力値の和が受光ゾーンへの入光
量に対応し、また百出力の差の絶対値と+、−の符号と
が夫々受光ゾーンの中心に対する入光位置の偏位量と偏
位方向とに対応するものが使用される。そして、制御手
段は、このセンサの出力信号を受けて、上記両出力値の
和が所定値を超えた時、換言すれば転写フィルムのスリ
ットがセンサの受光ゾーンに到達した時に送り手段を高
速送りから低速送りに切換える。また、この低速送り状
態で上記両出力値の差が所定値以下となった時、即ち上
記スリットがセンサの受光ゾーンの中心付近に位置した
時に送り手段を停止させる。その場合に、以下の実施例
においては、位置決め精度を更に向上させるために、上
記両出力値の差が所定値以下となった時に送り手段の作
動を低速送りから更に微速法りに切換えると共に、この
状態で上記差の+、−の符号に応じて誤差が小さくなる
方向に送り手段を前進又は後退動作させ、誤差の絶対値
が極く小さな許容誤差範囲内に入った時に送り手段を停
止させるように構成される。このようにすれば、転写フ
ィルムの位置決め精度が一層向上することになる。
More specifically, the above sensor has two output terminals, and the sum of the output values from both terminals corresponds to the amount of light incident on the light receiving zone, and the absolute value of the difference between 100 outputs and +, - The codes used correspond to the amount and direction of deviation of the light incident position with respect to the center of the light receiving zone, respectively. Then, the control means receives the output signal of this sensor and causes the feeding means to be sent at high speed when the sum of the above two output values exceeds a predetermined value, in other words, when the slit of the transfer film reaches the light receiving zone of the sensor. Switch to low speed feed. Further, in this low-speed feeding state, when the difference between the two output values becomes less than a predetermined value, that is, when the slit is located near the center of the light receiving zone of the sensor, the feeding means is stopped. In this case, in the following embodiment, in order to further improve the positioning accuracy, when the difference between the two output values becomes less than a predetermined value, the operation of the feeding means is switched from low-speed feeding to slow-speed feeding, and In this state, the feeding means is moved forward or backward in a direction that reduces the error depending on the + or - sign of the above difference, and the feeding means is stopped when the absolute value of the error falls within an extremely small tolerance range. It is configured as follows. In this way, the positioning accuracy of the transfer film is further improved.

また、本願の第2発明は、上記第1発明の構成に加えて
、転写フィルムの送り方向に直交する幅方向の位置調整
手段と、該転写フィルムに設けられた長手方向に連続す
る第2スリットの通過位置に検出光を照射する第2投光
手段と、上記第2スリットを通過した検出光を受光する
第2位置検出手段とを設けたことを特徴とする。この第
2位置検出手段は送り方向の位置検出手段と同様のセン
サで構成されて、受光ゾーンにおける検出光の入光量と
入光位置とに応じた信号を出力する。そして、制御手段
はこの第2位置検出手段の出力信号を受け、入光量が所
定量以下の場合において、上記受光ゾーンの中心に対す
る入光位置の偏位量が所定の許容誤差範囲を逸脱した時
に、その偏位方向に応じて入光位置が上記範囲内に収ま
るように幅方向位置調整手段を作動させる。
In addition to the configuration of the first invention, the second invention of the present application also provides a position adjusting means in the width direction perpendicular to the feeding direction of the transfer film, and a second slit provided in the transfer film continuous in the longitudinal direction. The present invention is characterized in that it is provided with a second light projection means for irradiating detection light onto a passing position of the second slit, and a second position detection means for receiving the detection light that has passed through the second slit. This second position detecting means is constituted by a sensor similar to the position detecting means in the feeding direction, and outputs a signal corresponding to the amount of incident light and the incident position of the detected light in the light receiving zone. The control means receives an output signal from the second position detection means, and when the amount of incident light is less than a predetermined amount and the amount of deviation of the light incident position with respect to the center of the light receiving zone deviates from a predetermined tolerance range. , the width direction position adjusting means is operated according to the direction of deviation so that the light incident position falls within the above range.

尚、以上の第、第2発明における投光手段、第2投光手
段は光ファイバを介して転写フィルムの所定位置に検出
光を照射し、また位置検出手段、第2位置検出手段は光
ファイバを介して検出光を受光するようにしてもよい。
Incidentally, the light projecting means and the second light projecting means in the above-mentioned first and second inventions irradiate the detection light to a predetermined position of the transfer film via an optical fiber, and the position detecting means and the second position detecting means use an optical fiber. Alternatively, the detection light may be received through the sensor.

〈発  明  の  効  果) 以上のように本発明によれば、一対の固定型と可動型と
を用いて所定形状の成形品を射出成形すると同時に転写
フィルム上の図柄を該成形品に転写するようにした同時
成形転写装置において、上記転写フィルムが型に対して
極めて高精度に位置決めされることになる。これにより
、図柄が常に正しい位置関係で転写された成形品が得ら
れ、図柄の位置がずれた不良品の発生が防止されること
になる。
<Effects of the Invention> As described above, according to the present invention, a molded product of a predetermined shape is injection molded using a pair of fixed molds and a movable mold, and at the same time, a design on a transfer film is transferred to the molded product. In such a simultaneous molding and transfer device, the transfer film is positioned with respect to the mold with extremely high precision. As a result, a molded product in which the design is always transferred in the correct positional relationship can be obtained, and it is possible to prevent the occurrence of defective products in which the design is misaligned.

そして、特に本発明によれば、上記転写フィルムの位置
決めに使用される位置検出手段がテレビカメラ等に比較
して安価であり、且つ極めてコンパクトであって、上記
の一対の型に挾まれた狭いスペースにも容易に設置する
ことができ、更には型に内蔵することも可能となる。従
って、テレビカメラを用いる場合のように大きな設置ス
ペースを確保しなければならないといった困難が解消さ
れ、また周辺が高温であっても耐久性が低下するといっ
た欠点がない。このようにして、同時成形転写装置にお
ける転写フィルムの位置決め装置として、位置決め精度
、コスト、取付はスペース等の点で優れた位置決め装置
が実現されることになる。
Particularly, according to the present invention, the position detecting means used for positioning the transfer film is inexpensive compared to a television camera, etc., and is extremely compact, and the position detecting means used for positioning the transfer film is very compact and can be mounted in a narrow space between the pair of molds. It can be easily installed in any space, and can even be built into a mold. Therefore, the difficulty of having to secure a large installation space as in the case of using a television camera is eliminated, and there is no drawback that durability is reduced even if the surrounding temperature is high. In this way, a positioning device that is excellent in terms of positioning accuracy, cost, installation space, etc. can be realized as a positioning device for a transfer film in a simultaneous molding and transfer device.

(実  施  例) 以下、本発明の実施例について説明する。尚、この実施
例は本願の第1発明及び第2発明に共通のものである。
(Example) Examples of the present invention will be described below. Incidentally, this embodiment is common to the first invention and the second invention of the present application.

先ず、第、第2図により同時成形転写装置の概略の構成
について説明すると、該装置1は、互いに対向する面が
所定形状の成形面2a 、3aとされた一対の固定型2
と可動型3とを有すると共に、固定型2の背部には溶融
樹脂の射出ノズル4が配備され、また可動型3はシリン
ダ等の駆動手段(図示せず)によって前後方向く第2図
の左右方向)に往復動される可動台5に取付けられて、
上記固定型2に対して対接、離反可能とされている。そ
して、固定型2と可動型3とが対接した時に両型2.3
の成型面2a 、3a間に所定形状のキャビティが形成
され、このキャビティに上記射出ノズル4から射出され
る溶融樹脂が固定型2に設けられた射出通路2bを通っ
て供給、充填されるようになっている。
First, the general structure of the simultaneous molding and transfer device will be explained with reference to FIG.
and a movable mold 3, and an injection nozzle 4 for molten resin is provided on the back of the fixed mold 2, and the movable mold 3 is moved forward and backward by a driving means (not shown) such as a cylinder to the left and right in FIG. It is attached to a movable base 5 that is reciprocated in the direction
It can be brought into contact with and separated from the fixed mold 2. When the fixed mold 2 and the movable mold 3 come into contact with each other, both molds 2.3
A cavity of a predetermined shape is formed between the molding surfaces 2a and 3a, and the molten resin injected from the injection nozzle 4 is supplied and filled into this cavity through the injection passage 2b provided in the fixed mold 2. It has become.

一方、上記可動台5には、多数の転写用図柄6a・・・
6aを一列に描いてなる帯状の転写フィルム6の送り装
置が設けられている。この送り装置は、可動台5の上部
に設けられたフィルム供給ユニット7と、可動台5の下
部に設けられたフィルム巻取りユニット8とで構成され
ている。そして、供給ユニット7の左右のサイドフレー
ム9,9間には、転写フィルム6のロール6′を支持す
るロール支持軸10と、該ロール6′から転写フィルム
6を引出して前方に送る送りローラ11と、該ローラ1
1との間に転写フィルム6を挾む押えローラ12とが軸
支されていると共に、一方のサイドフレーム9には一対
のギヤ13.14を介して上記送りローラ11を駆動す
る第1パルスモータ15が取付けられている。また、上
記サイドフレーム9,9には前後にスライド可能にラッ
ク軸16゜16が支持されていると共に、両ラック軸1
6゜16の前端部間に架設された連結部材17には上記
転写フィルム6を下方に位置する固定型2と可動型3と
の間に案内する案内ローラ18が軸支されている。そし
て、上記両ラック軸16.16に夫々噛み合うビニオン
19a、19aを有するピニオン軸19が備えられ、該
ピニオン軸19を回転させることにより上記案内ローラ
18が前後動されて、上記固定型2と可動型3との間に
おける転写フィルム6の通過位置が前後に調整されるよ
うになっている。
On the other hand, the movable table 5 has a large number of transfer patterns 6a...
A feeding device for a belt-shaped transfer film 6 formed by drawing 6a in a line is provided. This feeding device includes a film supply unit 7 provided on the upper part of the movable base 5 and a film winding unit 8 provided on the lower part of the movable base 5. Between the left and right side frames 9, 9 of the supply unit 7, there is a roll support shaft 10 that supports the roll 6' of the transfer film 6, and a feed roller 11 that pulls out the transfer film 6 from the roll 6' and sends it forward. and the roller 1
A presser roller 12 that sandwiches the transfer film 6 between the two side frames 9 and 1 is pivotally supported, and a first pulse motor that drives the feed roller 11 via a pair of gears 13 and 14 is mounted on one side frame 9. 15 is installed. Further, rack shafts 16° 16 are supported by the side frames 9, 9 so as to be slidable back and forth, and both rack shafts 16.
A guide roller 18 that guides the transfer film 6 between the fixed mold 2 and the movable mold 3 located below is pivotally supported on a connecting member 17 installed between the front ends of the 6.degree. 16. A pinion shaft 19 having pinions 19a and 19a that mesh with the rack shafts 16 and 16, respectively, is provided, and by rotating the pinion shaft 19, the guide roller 18 is moved back and forth, and is movable with the fixed mold 2. The passing position of the transfer film 6 between the mold 3 and the mold 3 is adjusted back and forth.

一方、上記フィルム巻取りユニット8は、基板20の上
面に固設された係合ブロック21・・・21が上記可動
台5の下面に横方向に固設されたレール22.22に係
合されていることにより横方向にスライド可能とされて
いると共に、上記可動台5に固着されたブラケット23
には横送り用の第2パルスモータ24と、該モータ24
によりベルト25を介して回転されるネジ軸26とが支
持されており、且つ該ネジ軸26に上記基板20に固着
されたメネジ部材27が螺合されている。これにより、
モータ24の回転に応じてネジ軸126を介して巻取り
ユニット8の全体が横方向にスライドされるようになっ
ている。そして、該ユニット8の左右のサイドフレーム
28.28間には、転写済みフィルム6の巻取りロール
6″を支持するロール支持軸29と、転写フィルム6の
弛み取りローラ30と、該ローラ30との間に転写フィ
ルム6を挾む押えローラ31とが架設されていると共に
、上記フィルム供給ユニット7における案内ローラ18
と同様に、ピニオン軸32の回転によりビニオン32a
 、32a及びラック軸33,33を介して前後動され
る案内ローラ34が備えられている。また、一方のサイ
ドフレーム28にはベルト35を介して上記弛み取りロ
ーラ30を回転させる弛み取りモータ36が取付けられ
ているが、−このモータ36は弛み取りローラ30を介
して転写フィルム6を巻取り方向に常時引張るものであ
り、これにより上記フィルム供給ユニット7における案
内ローラ18と該巻取りユニット8における案内ローラ
34との間で転写フィルム6が常に所定の緊張状態に保
持されるようになっている。尚、第2図に示すように、
固定型2における可動型3との対向面には・両型2.3
の対接時に転写フィルム6を固定するクランプ部材37
・・・37が設けられている。
On the other hand, in the film winding unit 8, the engagement blocks 21, 21, fixed to the upper surface of the substrate 20 are engaged with the rails 22, 22 fixed to the lower surface of the movable base 5 in the lateral direction. The bracket 23 is fixed to the movable base 5 so that it can be slid laterally.
includes a second pulse motor 24 for lateral feeding, and the motor 24.
A screw shaft 26 rotated via a belt 25 is supported by the screw shaft 26, and a female screw member 27 fixed to the substrate 20 is screwed onto the screw shaft 26. This results in
As the motor 24 rotates, the entire winding unit 8 is slid laterally via the screw shaft 126. Between the left and right side frames 28 and 28 of the unit 8, there is a roll support shaft 29 that supports the take-up roll 6'' of the transferred film 6, a slack removing roller 30 for the transfer film 6, and a roller 30. A presser roller 31 for sandwiching the transfer film 6 is installed between the guide roller 18 in the film supply unit 7 and
Similarly, the pinion 32a is rotated by the rotation of the pinion shaft 32.
, 32a and a guide roller 34 that is moved back and forth via rack shafts 33, 33. Furthermore, a slack removing motor 36 is attached to one side frame 28 to rotate the slack removing roller 30 via a belt 35; The transfer film 6 is constantly pulled in the take-up direction, so that the transfer film 6 is always maintained at a predetermined tension between the guide roller 18 in the film supply unit 7 and the guide roller 34 in the take-up unit 8. ing. Furthermore, as shown in Figure 2,
On the opposite side of the fixed mold 2 to the movable mold 3, there are two molds 2.3.
A clamp member 37 that fixes the transfer film 6 when facing each other.
...37 are provided.

然して第3図に示すように、転写フィルム6の左右両側
部には長手方向に連続する黒塗り部6b6Cが設けられ
ていると共に、一方の黒塗り部6bには該フィルム6に
おける各図柄6a・・・6aに夫々対応させて縦方向の
位置決め用の第1スリット6d・・・6dが設けられ、
また他方の黒塗り部6Cには長手方向に連続する横方向
の位置決め用の第2スリット6eが設けられている。そ
して、上記フィルム供給ユニット7における連結部材1
7には第1スリット6d・・・6dの通過位置に対応さ
せて第1位置検出器41が取付けられ、また可動台5の
下部には第2スリット6eの通過位置に対応させて第2
位置検出器42が取付けられている。
However, as shown in FIG. 3, the left and right sides of the transfer film 6 are provided with black painted portions 6b6C that are continuous in the longitudinal direction, and one of the black painted portions 6b has the respective designs 6a and 6C on the film 6. . . . First slits 6 d for vertical positioning are provided corresponding to 6 a, respectively,
Further, the other black painted portion 6C is provided with a second slit 6e for lateral positioning that is continuous in the longitudinal direction. The connecting member 1 in the film supply unit 7
A first position detector 41 is attached to the lower part of the movable base 5 in correspondence with the passing position of the first slit 6d...6d, and a second position detector 41 is attached to the lower part of the movable base 5 corresponding to the passing position of the second slit 6e.
A position detector 42 is attached.

これらの検出器4、42は、第3図に示すように、転写
フィルム6の側部が挿入される切込み43aが設けられ
た口字状の本体43に投光用光ファイバ44及び受光用
光ファイバ45の一端部44a、45aを上記切込み4
3aの両側に互いに対向するように取付けた構成で、第
、第2位置検出器4、42の夫々において、上記投光用
光ファイバ44の他端部44bには第、第2投光用ラン
プ46.47が対向配置され、且つ受光用光ファイバ4
5の他端部45bには第、第2センサ48,49が対向
配置され、これにより両光ファイバ44.45の対向端
部44a、458間に転写フィルム6におけるスリット
6d(6e)が位置した時に、ランプ46(47)から
投射されている検出光がセンサ48 (49)に入力さ
れるようになっている。
As shown in FIG. 3, these detectors 4 and 42 have an optical fiber 44 for transmitting light and a light receiving light connected to a mouth-shaped main body 43 provided with a notch 43a into which the side portion of the transfer film 6 is inserted. One end portion 44a, 45a of the fiber 45 is cut into the above-mentioned cut 4.
In each of the second and second position detectors 4 and 42, a second and second light emitting lamp is attached to the other end 44b of the light emitting optical fiber 44. 46 and 47 are arranged facing each other, and the light receiving optical fiber 4
5, second and second sensors 48 and 49 are arranged to face each other at the other end 45b of the transfer film 6, so that the slit 6d (6e) in the transfer film 6 is located between the opposing ends 44a and 458 of both the optical fibers 44 and 45. At times, detection light projected from the lamp 46 (47) is input to the sensor 48 (49).

ここで、センサ48(センサ49についても同様)の特
徴を説明すると、第4図に示すように該センサ48は上
記受光用光ファイバ45の端部45bに対向して該ファ
イバ45から検出光が照射される一定面積の受光ゾーン
48aと、該ゾーン48aの受光状態に応じた信号を夫
々出力する第1、第2端子48、482とを有する。そ
して、両端子48、482からの出力値E、E2の和が
受光ゾーン48aへのトータル人光量に対応すると共に
、両出力値E、E2は夫々受光ゾーン48aにおける入
光位置に応じて変化し、例えば第4図(a )に示すよ
うに入光位置×1即ち転写フィルム6のスリット6d(
6e)が受光ゾーン48aの一側部に偏位している時に
は偏位している方の端子481からの出力値E1が大き
くなって、反対側の端子482からの出力値E2が小さ
くなり、その結果、El >E2となり、また同図(b
 )に示すように入光位置Xが反対側に偏位している時
はEl <E2となる。そして、両出力値Et 、E2
の差aE=E1−E2の大きさが受光ゾーン48aの中
心線Yからの偏位量に、その+、−の符号が偏位方向に
対応するようになっている。
Here, to explain the characteristics of the sensor 48 (the same applies to the sensor 49), as shown in FIG. It has a light-receiving zone 48a of a certain area that is irradiated, and first and second terminals 48 and 482 that respectively output signals according to the light-receiving state of the zone 48a. The sum of the output values E and E2 from both terminals 48 and 482 corresponds to the total amount of human light entering the light receiving zone 48a, and both output values E and E2 change depending on the light incident position in the light receiving zone 48a. , for example, as shown in FIG.
6e) is deviated to one side of the light receiving zone 48a, the output value E1 from the terminal 481 on the deviated side becomes large, and the output value E2 from the terminal 482 on the opposite side becomes small, As a result, El > E2, and the same figure (b
), when the light incident position X is deviated to the opposite side, El < E2. And both output values Et, E2
The magnitude of the difference aE=E1-E2 corresponds to the amount of deviation of the light-receiving zone 48a from the center line Y, and the + and - signs thereof correspond to the direction of deviation.

従って、同図(C)に示すように入光位置Xが受光ゾー
ン48aの中心線Yに一致した時にはE1=E2となっ
て差AE=Oとなる。
Therefore, when the light incident position X coincides with the center line Y of the light-receiving zone 48a, as shown in FIG. 3C, E1=E2 and the difference AE=O.

次に、上記第、第2センサ48,49の出力に応じて第
、第2パルスモータ15,24の作動を制御する制御回
路の構成を説明する。尚、該制御回路は第1センサ48
の出力により第1パルスモータ15を制御する部分と、
第2センサ49の出力により第1パルスモータ15及び
第2パルスモータ24を制御する部分とで構成されるが
、両部会は略同様の構成であるので、第1センサ48の
出力により第1パルスモータ15を制御する部分の構成
を説明する。
Next, the configuration of a control circuit that controls the operation of the first and second pulse motors 15 and 24 in accordance with the outputs of the second and second sensors 48 and 49 will be described. Note that the control circuit is connected to the first sensor 48
a part that controls the first pulse motor 15 by the output of the
It is composed of a part that controls the first pulse motor 15 and the second pulse motor 24 by the output of the second sensor 49, but since both parts have almost the same configuration, the first pulse motor is controlled by the output of the first sensor 48. The configuration of the part that controls the motor 15 will be explained.

第5図に示すように、この制御回路50は、上記第1セ
ンサ48の2つの出力信号a、a2が入力されて両信号
a、a2が示す出力値E1゜E2の和(又は平均値)E
を算出し、これを加算信号すとして出力する増幅器51
と、同じくセンサ48の出力信号a、a2が入力されて
両出力値E−1,Ezの差AE (=Et −E2 )
を算出し、これを減算信号Cとして出力する比較器52
と、上記加算信号わが入力される高速送り判定器53と
、該加算信号す及び上記減算信号Cが入力される低速微
速送り判定器54と、減算信号Cが入力される送り方向
判定器55とを有する。そして、上記高速送り判定器5
3は、加算信号すが示す値Eが所定値Eo以下の時、即
ちセンサ48の受光ゾーン48aへの入光量が所定値以
下の時に高速送り信号dを出力する。この信号dは波形
整形器56及び該信号dの出力時間から送り母を検出す
る送り量検出器57を経て高速送り用高周波発振器58
のイネーブル端子に入力され、該発振器58を作動させ
て高速送り用パルス信号eを出力させると共に、該信号
eの出力回路59上のゲート60を開通させる。
As shown in FIG. 5, this control circuit 50 receives two output signals a and a2 from the first sensor 48 and calculates the sum (or average value) of output values E1 and E2 indicated by both signals a and a2. E
An amplifier 51 calculates the sum and outputs it as an addition signal.
Similarly, the output signals a and a2 of the sensor 48 are input, and the difference between the two output values E-1 and Ez is AE (=Et-E2)
A comparator 52 that calculates and outputs this as a subtraction signal C.
, a high-speed feed determiner 53 to which the addition signal C is input, a low-speed fine-speed feed determiner 54 to which the addition signal C and the subtraction signal C are input, and a feed direction determiner 55 to which the subtraction signal C is input. has. Then, the high speed feed determination device 5
3 outputs a high-speed feed signal d when the value E indicated by the addition signal is less than a predetermined value Eo, that is, when the amount of light incident on the light receiving zone 48a of the sensor 48 is less than a predetermined value. This signal d passes through a waveform shaper 56 and a feed amount detector 57 that detects the feed base from the output time of the signal d, and then passes through a high-frequency oscillator 58 for high-speed feed.
The signal e is input to the enable terminal of the signal e, and the oscillator 58 is activated to output the high-speed feed pulse signal e, and the gate 60 on the output circuit 59 of the signal e is opened.

また、低速微速送り判定器54は加算信号すが示す値E
が所定値Eoを超えた時、即ちセンサ48の受光ゾーン
48aへの入光量が所定量を超えた時に低速微速送り信
号fを出力すると共に、上記減算信号Cが示す値AEが
所定値1UEO以下となった時、即ち受光ゾーンの中心
に対する入光位置の偏位量が所定量以下となった時に切
換え信号9を出力する。そして、低速微速送り信号fは
、波形整形器61及び該信号fが出力されたことから高
速送りが完了したことを検出する高速送り完了検出器6
2を経て低速微速送り用の低周波発振器63のイネーブ
ル端子に入力され、該発振器63を作動させて低速微速
用パルス信号りを出力させ、また上記切換信号りは該発
振器63の切換端子に入力されて上記パルス信号りの周
波数を低周波数から極低周波数に切換える。ここで、こ
の低速微速用パルス信号りの出力回路64には上記高速
送り信号dが反転器65を介して入力されるゲート66
が設けられている。従って該パルス信号りは高速送り信
号dがOFFの場合のみ出力されることになる。
Further, the low-speed slow-speed feed determiner 54 outputs the value E indicated by the addition signal.
exceeds a predetermined value Eo, that is, when the amount of light incident on the light receiving zone 48a of the sensor 48 exceeds a predetermined amount, a low-speed slow feed signal f is output, and the value AE indicated by the subtraction signal C is equal to or less than a predetermined value 1 UEO. When this occurs, that is, when the amount of deviation of the light incident position with respect to the center of the light receiving zone becomes less than or equal to a predetermined amount, a switching signal 9 is output. The low-speed slow feed signal f is sent to a waveform shaper 61 and a high-speed feed completion detector 6 that detects that the high-speed feed is completed since the signal f is output.
2, the signal is input to the enable terminal of a low frequency oscillator 63 for low-speed fine-speed feed, and the oscillator 63 is activated to output a pulse signal for low-speed fine speed, and the switching signal is input to the switching terminal of the oscillator 63. and switches the frequency of the pulse signal from a low frequency to an extremely low frequency. Here, a gate 66 to which the high-speed feed signal d is input via an inverter 65 is input to the output circuit 64 for the low-speed slow pulse signal.
is provided. Therefore, the pulse signal is output only when the high-speed feed signal d is OFF.

更に、上記送り方向判定器55は減算信号Cが示す値A
Eの+、−の符号に応じて正転又は逆転を指示する方向
指令信号iを出力する。そして、この信号iの出力回路
67上にも上記高速送り信号dが反転器68を介して入
力されるゲート69が設けられ、従って方向指令信号i
は高速送り信号dがOFFの場合のみ出力されることに
なる。
Further, the feed direction determiner 55 determines the value A indicated by the subtraction signal C.
A direction command signal i instructing forward rotation or reverse rotation is output depending on the + or - sign of E. A gate 69 is also provided on the output circuit 67 for this signal i, to which the high-speed feed signal d is inputted via the inverter 68, so that the direction command signal i
is output only when the high-speed feed signal d is OFF.

そして、上記高周波発振器58及び低周波発振器63の
出力回路59.64と送り方向判定器55の出力回路6
7とがドライバ70を介して第1パルスモータ15に接
続され、該モータ15が上記各出力回路59.64.6
7を経て入力されるパルス信号e、h及び方向指令信号
iに応じて回転駆動されるようになっている。ここで、
上記高周波発振器58のイネーブル端子には手動で高速
送りさせるための手動高速送り信号jが入力され、また
低周波発振器63のイネーブル端子には、手動で低速又
は微速送りさせるための手動低速微速送り信号kが入力
されるようになついる。更に、手動方向切換スイッチ7
1が備えられて、該スイッチ71の出力回路72に設け
られたゲート73が高速送り信号dによって開通されて
いる時に、手動で送り方向指令信号1を出力することが
できるようになっている。
The output circuits 59 and 64 of the high frequency oscillator 58 and the low frequency oscillator 63 and the output circuit 6 of the feed direction determiner 55
7 is connected to the first pulse motor 15 via the driver 70, and the motor 15 is connected to each of the above output circuits 59, 64, 6.
It is designed to be rotationally driven in accordance with pulse signals e and h and a direction command signal i inputted through the reference numeral 7. here,
The enable terminal of the high frequency oscillator 58 is input with a manual high speed feed signal j for manual high speed feed, and the enable terminal of the low frequency oscillator 63 is input with a manual low speed slow feed signal for manual low speed or slow speed feed. k is now being input. Furthermore, manual direction changeover switch 7
1 is provided, so that when the gate 73 provided in the output circuit 72 of the switch 71 is opened by the high speed feed signal d, the feed direction command signal 1 can be manually output.

尚、第2センサ49の信号に応じて第、第2パルスモー
タ15.24の作動を制御する回路においては、第5図
の制御回路50における高速送り判定器53の代りに停
止判定器が備えられ、増幅器51からの加算信号わが示
す値Eが所定値EO以下の時に第1パルスモータ15に
停止信号を出力するようになっていると共に、第5図の
回路50における高周波発振器58が除去されている。
Note that in the circuit that controls the operation of the second pulse motor 15.24 in accordance with the signal from the second sensor 49, a stop determination device is provided in place of the high-speed feed determination device 53 in the control circuit 50 of FIG. A stop signal is output to the first pulse motor 15 when the value E indicated by the addition signal from the amplifier 51 is less than a predetermined value EO, and the high frequency oscillator 58 in the circuit 50 of FIG. 5 is removed. ing.

そして、その他の構成は第5図の回路50と同様であっ
て、低速微速判定器及び送り方向判定器の出力信号に応
じて第2パルスモータ24の低速、微速送り及びその送
り方向の制御が行われる。
The rest of the configuration is similar to the circuit 50 in FIG. 5, and the low speed, slow speed, and feed direction of the second pulse motor 24 are controlled in accordance with the output signals of the low speed and slow speed determiner and the feed direction determiner. It will be done.

次に、上記実施例の作用を第6図のフローチ1!−トを
参照し゛て説明する。
Next, the operation of the above embodiment will be explained in flow 1! of FIG. - This will be explained with reference to the chart below.

先ず、同時成形転写装置1における一対の固定型2と可
動型3とが離反している状態でフィルム送り指令が出力
されると、所定のイニシャライズが行われた後、転写フ
ィルム6の高速送りが行われる−(第6図のステップ8
、82 )。この高速送りは、高速送り信号dを受けて
高周波発振器58から出力される高周波のパルス信号e
によって第1パルスモータ15が所定の送り方向に高速
回転されることにより行われ、これにより転写フィルム
6における転写済みの部分が下方に送り出されると共に
、次の未転写の図柄6aの部分が上記両型2,3間に送
り込まれる。そして、この図柄6aが両型2,3に対し
て所定の位置関係となる位置まで移送されると、該フィ
ルム6の一側部における第1スリット6dが第1位置検
出器41の設置位置に到達し、第1ランプ46から投光
用光ファイバ44、上記スリット6d及び受光用光ファ
イバ45を介して検出光が第1センサ48に入光される
ことになる(ステップ83)。これにより、第1センサ
48の出力信号a、a2が示す出力値E、E2の和Eが
所定値Eoより大きくなり、上記高速送り信号dがOF
Fになると共に、低速微速送り信号tが出力されて低周
波発振器58が作動し、該発振器58から出力される低
周波のパルス信号りにより第1パルスモータ15が低速
回転を行うようになる(ステップSa)。そして、上記
出力値El、E2の差zHHが所定値AEO以下となっ
た時、即ち第1スリット6dがセンサ48の受光ゾーン
48aの中心付近(位置検出器41における受光用光フ
ァイバ45の端子45aの中心付近)に到達した時に切
換信号gが出力されることにより、上記低周波発振器6
3から出力されるパルス信号りの周波数が低周波数から
極低周波数に切換えられ、上記第1パルスモータ15の
回転速度、即ち転写フィルム6の送り速度が微速に切換
えられる(ステップSs)。この時、上記出力値の差7
1Eの+、−の符号に応じて送り方向指令信号iが出力
され、第1スリット6dがセンサ48の受光ゾーン48
aの中心より手前にある時は微速送りで前進され、また
中心を通り過ぎた場合には微速送りで後退される。そし
て、受光ゾーンの中心に対して極く小さな許容誤差範囲
内にスリット6dが位置した時に、即ち上記差AEがA
E40となった時に微速送りが停止され、これによって
転写フィルム6の縦方向の位置決めが完了する(ステッ
プSe、Sy)。
First, when a film feed command is output in a state where the pair of fixed molds 2 and movable molds 3 in the simultaneous molding and transfer device 1 are separated, the high-speed feeding of the transfer film 6 is performed after a predetermined initialization is performed. - (Step 8 in Figure 6)
, 82). This high-speed feed is performed by a high-frequency pulse signal e output from the high-frequency oscillator 58 in response to the high-speed feed signal d.
This is done by rotating the first pulse motor 15 at high speed in a predetermined feeding direction, thereby sending out the transferred portion of the transfer film 6 downward, and the next untransferred portion of the pattern 6a being transferred to both of the above. It is sent between molds 2 and 3. When the pattern 6a is transferred to a position where it has a predetermined positional relationship with both molds 2 and 3, the first slit 6d on one side of the film 6 is located at the installation position of the first position detector 41. The detection light reaches the first sensor 48 from the first lamp 46 via the light emitting optical fiber 44, the slit 6d, and the light receiving optical fiber 45 (step 83). As a result, the sum E of the output values E and E2 indicated by the output signals a and a2 of the first sensor 48 becomes larger than the predetermined value Eo, and the high-speed feed signal d becomes OF
F, the low-speed fine-speed feed signal t is output, the low-frequency oscillator 58 is activated, and the first pulse motor 15 starts to rotate at a low speed due to the low-frequency pulse signal output from the oscillator 58 ( Step Sa). When the difference zHH between the output values El and E2 becomes less than the predetermined value AEO, that is, the first slit 6d is located near the center of the light receiving zone 48a of the sensor 48 (the terminal 45a of the light receiving optical fiber 45 in the position detector 41). By outputting the switching signal g when the low frequency oscillator 6 reaches the center of
The frequency of the pulse signal output from the first pulse motor 3 is switched from a low frequency to an extremely low frequency, and the rotational speed of the first pulse motor 15, that is, the feeding speed of the transfer film 6 is switched to a slow speed (step Ss). At this time, the difference between the above output values is 7
A feed direction command signal i is output according to the + and - signs of 1E, and the first slit 6d is aligned with the light receiving zone 48 of the sensor 48.
When it is in front of the center of a, it is advanced at a slow speed, and when it has passed the center, it is moved back at a slow speed. Then, when the slit 6d is located within an extremely small tolerance range with respect to the center of the light receiving zone, that is, the difference AE is
When E40 is reached, the slow speed feeding is stopped, thereby completing the vertical positioning of the transfer film 6 (steps Se, Sy).

一方、上記のような縦送りの途中で転写フィルム6の横
方向の位置がずれることがある。この場合、第2ランプ
47から第2スリット6eを介して第2センサ49に入
光される検出光の入光位置が該センサ49における受光
ゾーン49aの中心よりずれ、これに伴って該センサ4
9の出力値E1、E2の差71IEが所定値AEoより
大きくなる。
On the other hand, the lateral position of the transfer film 6 may shift during the above-described vertical feeding. In this case, the incident position of the detection light that enters the second sensor 49 from the second lamp 47 through the second slit 6e is shifted from the center of the light receiving zone 49a in the sensor 49, and as a result, the sensor 4
The difference 71IE between the output values E1 and E2 of No. 9 becomes larger than the predetermined value AEo.

この時、制御回路からは低周波のパルス信号と上記差A
Eの+、−の符号に応じた送り方向指令信号が第2パル
スモータ24に出力されることにより、該モータ24が
上記差AEを小さくする方向に低速で回転し、第、2図
に示す巻取ユニット8が横方向に駆動される(ステップ
Sa)。そして、上記差7ffEが所定値JEo以下と
なった時には上記パルス信号の周波数が極低周波数に切
換えられて第2パルスモータ24が微速で回転すること
になり、この状態で上記差/JEが略零となるように、
即ち転写フィルム6の第2スリット6eが第2センサ4
9における受光ゾーン49aの中心付近く第2位置検出
器42における受光用光ファイバ45の端部45aの中
心付近)に位置するように転写フィルム6の横方向の位
置が調整される(ステップ89〜511)。
At this time, the control circuit sends a low frequency pulse signal and the above difference A.
By outputting a feed direction command signal corresponding to the + or - sign of E to the second pulse motor 24, the motor 24 rotates at a low speed in a direction that reduces the difference AE, as shown in FIG. The winding unit 8 is driven laterally (step Sa). When the difference 7ffE becomes equal to or less than the predetermined value JEo, the frequency of the pulse signal is switched to an extremely low frequency and the second pulse motor 24 rotates at a slow speed, and in this state, the difference /JE becomes approximately so that it becomes zero,
That is, the second slit 6e of the transfer film 6 is the second sensor 4.
The lateral position of the transfer film 6 is adjusted so that it is located near the center of the light receiving zone 49a at 9 (near the center of the end 45a of the light receiving optical fiber 45 at the second position detector 42) (steps 89 to 9). 511).

尚、転写フィルム6の横方向のずれが著しくて第2スリ
ット6eの位置が第2センサ49の受光ゾーン49aか
ら逸脱した時は、該センサ49の出力値El、E2の和
Eが所定値Eo以下となることにより第1パルスモータ
15に停止信号が出力され、転写フィルム6の送り動作
が停止されることになる。この時、ブザー等の警報器を
作動させるようにしてもよい。
Note that when the transfer film 6 is significantly shifted in the lateral direction and the position of the second slit 6e deviates from the light receiving zone 49a of the second sensor 49, the sum E of the output values El and E2 of the sensor 49 becomes the predetermined value Eo. When the following happens, a stop signal is output to the first pulse motor 15, and the feeding operation of the transfer film 6 is stopped. At this time, an alarm such as a buzzer may be activated.

以上のようにして、転写フィルム6の縦方向の位置及び
横方向の位置が精度良く位置決めされることになる。従
って、該フィルム6の送りが完了した後に固定型2と可
動型3とを型締めし、且つ溶融樹脂を射出して成形品を
形成した時に、該成形品に常に所定の位置関係で上記フ
ィルム6上の図柄6aが精度良く転写されることになる
。そして、〜特に上記第、第2センサ48.49が極め
てコンパクトであり、またこの実施例のように光ファイ
バ44.45を使用することにより、位置検出器4、4
2を一対の型2.3間の狭いスペースに設置することが
できるのである。
As described above, the vertical and horizontal positions of the transfer film 6 are precisely positioned. Therefore, when the fixed mold 2 and the movable mold 3 are clamped after the feeding of the film 6 is completed and the molten resin is injected to form a molded product, the film is always kept in a predetermined positional relationship with the molded product. The pattern 6a on 6 will be transferred with high accuracy. In particular, the above-mentioned first and second sensors 48, 49 are extremely compact, and by using optical fibers 44, 45 as in this embodiment, the position detectors 4, 4
2 can be installed in a narrow space between a pair of molds 2.3.

【図面の簡単な説明】[Brief explanation of drawings]

第1〜6図は本発明の実施例を示すもので、第1図及び
第2図は同時成形転写装置の正面図及び中央縦断側面図
、第3図は位置検出手段の概略構成図、第4図は該位置
検出手段におけるセンサの特性説明図、第5図は制御回
路のブロック図、第6図は作動を示すフローチャート図
である。第7図は従来における問題点の説明図である。 1・・・同時成形転写装置、2.3・・・型、6・・・
転写フィルム、6a・・・図柄、6d 、6e・・・ス
リット、15・・・フィルム送り手段(第1パルスモー
タ)、24・・・幅方向位置調整手段(第2パルスモー
タ)、44.45・・・光ファイバ、48.49・・・
位置検出手段(第、第2センサ)、50・・・制御手段
(制御回路)。
1 to 6 show embodiments of the present invention. FIGS. 1 and 2 are a front view and a central vertical sectional side view of the simultaneous forming transfer device, and FIG. 3 is a schematic configuration diagram of the position detection means, and FIG. FIG. 4 is a diagram illustrating the characteristics of the sensor in the position detecting means, FIG. 5 is a block diagram of the control circuit, and FIG. 6 is a flowchart showing the operation. FIG. 7 is an explanatory diagram of problems in the prior art. 1... Simultaneous molding transfer device, 2.3... Mold, 6...
Transfer film, 6a... Design, 6d, 6e... Slit, 15... Film feeding means (first pulse motor), 24... Width direction position adjustment means (second pulse motor), 44.45 ...Optical fiber, 48.49...
Position detection means (second and second sensors), 50...control means (control circuit).

Claims (6)

【特許請求の範囲】[Claims] (1)固定型と可動型との間に転写フィルムを挟在させ
、射出成形と同時に転写フィルム上の図柄を成形品に転
写するようにした同時成形転写装置における上記転写フ
ィルムの位置決め装置であって、上記固定型又は可動型
のいずれか一方に設けられて離反状態にある型の間を通
過させて上記転写フィルムを移送するフィルム送り手段
と、転写フィルムに1ピッチ毎に設けられたスリットの
通過位置に検出光を照射する投光手段と、上記スリット
を通過した検出光を受光する位置検出手段と、該検出手
段の出力信号に応じて上記フィルム送り手段の作動を制
御する制御手段とを有すると共に、上記位置検出手段が
、一定の受光ゾーンにおける検出光の入光量と入光位置
とを示す信号を出力するセンサにより構成され、且つ上
記制御手段が、上記信号が示す入光量が所定量以下の時
には上記フィルム送り手段を高速送り動作させ且つ入光
量が所定量を超えた時に低速送り動作に切換えると共に
、入光位置が受光ゾーンの中央部に位置した時にフィル
ム送り手段を停止させるように作動することを特徴とす
る同時成形転写装置の転写フィルム位置決め装置。
(1) A positioning device for the transfer film in a simultaneous molding transfer device in which a transfer film is sandwiched between a fixed mold and a movable mold, and the design on the transfer film is transferred to a molded product at the same time as injection molding. a film feeding means provided on either the fixed mold or the movable mold to transport the transfer film by passing between the molds in a separated state; and a slit provided in the transfer film at every pitch. A light projection means for irradiating the detection light onto a passing position, a position detection means for receiving the detection light that has passed through the slit, and a control means for controlling the operation of the film feeding means in accordance with an output signal of the detection means. and the position detection means is constituted by a sensor that outputs a signal indicating the amount of incident light and the position of the incident light in a certain light receiving zone, and the control means is configured such that the amount of incident light indicated by the signal is a predetermined amount. In the following cases, the film feeding means is operated at high speed, and when the amount of incident light exceeds a predetermined amount, it is switched to low speed feeding, and when the incident light position is located in the center of the light receiving zone, the film feeding means is stopped. A transfer film positioning device for a simultaneous molding and transfer device, characterized in that it operates.
(2)位置検出手段は、2つの出力端子からの出力値の
和が受光ゾーンへの入光量に対応し、且つ両出力値の差
の絶対値と+、−の符号とが受光ゾーンの中心に対する
入光位置の偏位量と偏位方向とに夫々対応するセンサで
構成され、また制御手段は、上記両出力値の和が所定値
を超えた時にフィルム送り手段の動作を高速送りから低
速送りに切換えると共に、両出力値の差の絶対値が所定
値以下となった時に更に微速送りに切換え、この微速送
りの状態で上記差の+、−に応じて該差が一定許容誤差
範囲内に収まるようにフィルム送り手段を前進又は後退
させるように作動する特許請求の範囲第1項記載の同時
成形転写装置の転写フィルム位置決め装置。
(2) The position detection means is such that the sum of the output values from the two output terminals corresponds to the amount of light incident on the light receiving zone, and the absolute value of the difference between both output values and the + and - signs are the center of the light receiving zone. The control means changes the operation of the film feeding means from high speed to low speed when the sum of both output values exceeds a predetermined value. At the same time as switching to feed, when the absolute value of the difference between both output values becomes less than a predetermined value, it further switches to slow feed, and in this slow feed state, the difference is within a certain tolerance range according to the + or - of the above difference. 2. A transfer film positioning device for a simultaneous molding and transfer device according to claim 1, which operates to move the film feeding means forward or backward so as to fit the transfer film within the range of 1 to 3.
(3)投光手段と位置検出手段とは転写フィルムから離
れた位置に設けられ、該投光手段は光ファイバを介して
転写フィルムにおけるスリットの通過位置に検出光を照
射すると共に、位置検出手段は上記スリットを通過した
検出光を光ファイバを介して受光するようになっている
特許請求の範囲第1項又は第2項記載の同時成形転写装
置の転写フィルム位置決め装置。
(3) The light projecting means and the position detecting means are provided at a position apart from the transfer film, and the light projecting means irradiates the detection light to the passing position of the slit in the transfer film via the optical fiber, and the position detecting means 3. A transfer film positioning device for a simultaneous molding and transfer device according to claim 1 or 2, wherein the transfer film positioning device receives the detection light that has passed through the slit via an optical fiber.
(4)固定型と可動型との間に転写フィルムを挟在させ
、射出成形と同時に転写フィルム上の図柄を成形品に転
写するようにした同時成形転写装置における上記転写フ
ィルムの位置決め装置であつて、上記固定型又は可動型
のいずれか一方に設けられて離反状態にある型の間を通
過させて上記転写フィルムを移送するフィルム送り手段
と、該フィルム送り手段によって移送される転写フィル
ムの幅方向の位置を調整する幅方向位置調整手段と、転
写フィルムに1ピッチ毎に設けられた送り方向位置検出
用の第1スリットと送り方向に連続する幅方向位置検出
用の第2スリットの通過位置に夫々検出光を照射する第
1、第2投光手段と、上記第1、第2スリットを通過し
た検出光を夫々受光する第1、第2位置検出手段と、こ
れらの位置検出手段の出力信号に応じて上記フィルム送
り手段及び幅方向位置調整手段の作動を制御する制御手
段とを有すると共に、上記第1、第2位置検出手段が、
一定の受光ゾーンにおける検出光の入光量と入光位置と
を示す信号を出力するセンサにより構成され、且つ上記
制御手段が、第1位置検出手段の出力信号が示す入光量
が所定量以下の時には上記フィルム送り手段を高速送り
動作させ且つ入光量が所定量を超えた時に低速送り動作
に切換えると共に、入光位置が当該第1位置検出手段の
受光ゾーンの中央部に位置した時にフィルム送り手段を
停止させ、また第2位置検出手段の出力信号が示す入光
量が所定量以下となった時には上記フィルム送り手段を
停止させると共に、入光量が所定量以上の場合において
入光位置が当該第2位置検出手段の受光ゾーンの中央部
から偏位した時に該入光位置が中央部に位置するように
上記幅方向位置調整手段を駆動するように作動すること
を特徴とする同時成形転写装置の転写フィルム位置決め
装置。
(4) A positioning device for the transfer film in a simultaneous molding transfer device in which a transfer film is sandwiched between a fixed mold and a movable mold, and the design on the transfer film is transferred to the molded product at the same time as injection molding. a film feeding means provided on either the fixed mold or the movable mold to transport the transfer film by passing between the molds in a separated state; and a width of the transfer film transported by the film transporting means. a width direction position adjustment means for adjusting the position in the direction, and a passing position of a first slit for detecting the position in the feed direction provided at every pitch in the transfer film and a second slit for detecting the position in the width direction continuous in the feed direction. first and second light projecting means that respectively irradiate detection light to the first and second position detection means that respectively receive the detection light that has passed through the first and second slits, and outputs of these position detection means. and a control means for controlling the operation of the film feeding means and the widthwise position adjusting means in accordance with a signal, and the first and second position detecting means,
The control means includes a sensor that outputs a signal indicating the amount of incident light and the position of the detected light in a certain light receiving zone, and when the amount of incident light indicated by the output signal of the first position detection means is less than a predetermined amount, The film feeding means is operated at a high speed, and when the amount of incident light exceeds a predetermined amount, the film feeding means is switched to a low speed feeding operation, and when the incident light position is located in the center of the light receiving zone of the first position detection means, the film feeding means is operated. Also, when the amount of incident light indicated by the output signal of the second position detection means is less than a predetermined amount, the film feeding means is stopped, and when the amount of incident light is more than a predetermined amount, the light incident position is changed to the second position. A transfer film of a simultaneous molding and transfer device, characterized in that the width direction position adjusting means is operated to drive the widthwise position adjustment means so that the light incident position is located at the center when the detection means is deviated from the center of the light receiving zone. Positioning device.
(5)第1、第2位置検出手段は、2つの出力端子から
の出力値の和が受光ゾーンへの入光量に対応し且つ両出
力値の差の絶対値と+、−の符号とが受光ゾーンの中心
に対する入光位置の偏位量と偏位方向とに夫々対応する
センサで構成され、また制御手段は、第1位置検出手段
の2つの出力値の和が所定値を超えた時にフィルム送り
手段の動作を高速送りから低速送りに切換えると共に、
両出力値の差の絶対値が所定値以下となった時に更に微
速送りに切換え、この微速送りの状態で上記差の+、−
に応じて該差が一定許容誤差範囲内に収まるように上記
フィルム送り手段を前進又は後退させ、且つ第2位置検
出手段の2つの出力値の和が所定値以下になった時に上
記フィルム送り手段を停止させると共に、該出力値の和
が所定値以上の場合において両出力値の差の+、−に応
じて該差が一定許容誤差範囲内に収まるように上記幅方
向位置調整手段をいずれかの方向に駆動するように作動
する特許請求の範囲第4項記載の同時成形転写装置の転
写フィルム位置決め装置。
(5) The first and second position detection means are such that the sum of the output values from the two output terminals corresponds to the amount of light incident on the light receiving zone, and the absolute value of the difference between the two output values and the + and - signs are different from each other. The control means is configured with sensors corresponding to the amount and direction of deviation of the light incident position with respect to the center of the light receiving zone, respectively, and the control means detects when the sum of the two output values of the first position detection means exceeds a predetermined value. In addition to switching the operation of the film feeding means from high speed feeding to low speed feeding,
When the absolute value of the difference between both output values becomes less than a predetermined value, the mode is further switched to slow speed feed, and in this slow speed feed state, the difference between + and - of the above difference is changed to fine speed feed.
The film transport means is moved forward or backward according to the difference within a certain tolerance range, and when the sum of the two output values of the second position detection means becomes equal to or less than a predetermined value, the film transport means and at the same time, when the sum of the output values is greater than or equal to a predetermined value, the width direction position adjustment means is adjusted so that the difference falls within a certain tolerance range according to + or - of the difference between the two output values. A transfer film positioning device for a simultaneous molding and transfer device according to claim 4, which operates to drive in the direction of.
(6)第1、第2投光手段と第1、第2位置検出手段と
は転写フィルムから離れた位置に設けられ、第1、第2
投光手段は光ファイバを介して転写フィルムにおける第
1、第2スリットの通過位置に検出光を夫々照射すると
共に、第1、第2位置検出手段は上記第1、第2スリッ
トを通過した検出光を夫々光ファイバを介して受光する
ようになっている特許請求の範囲第4項又は第5項記載
の同時成形転写装置の転写フィルム位置決め装置。
(6) The first and second light projecting means and the first and second position detection means are provided at positions apart from the transfer film, and the first and second
The light projecting means irradiates detection light through the optical fiber to the positions where the transfer film passes through the first and second slits, and the first and second position detecting means detect light passing through the first and second slits. A transfer film positioning device for a simultaneous molding and transfer device according to claim 4 or 5, which receives light through optical fibers, respectively.
JP13019485A 1985-06-14 1985-06-14 Transfer film positioning device for simultaneous molding and transferring device Granted JPS61287712A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13019485A JPS61287712A (en) 1985-06-14 1985-06-14 Transfer film positioning device for simultaneous molding and transferring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13019485A JPS61287712A (en) 1985-06-14 1985-06-14 Transfer film positioning device for simultaneous molding and transferring device

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP21761786A Division JPS62174152A (en) 1986-09-16 1986-09-16 Device for widthwise positioning transfer film in simultaneous forming transfer machine

Publications (2)

Publication Number Publication Date
JPS61287712A true JPS61287712A (en) 1986-12-18
JPH0159094B2 JPH0159094B2 (en) 1989-12-14

Family

ID=15028333

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13019485A Granted JPS61287712A (en) 1985-06-14 1985-06-14 Transfer film positioning device for simultaneous molding and transferring device

Country Status (1)

Country Link
JP (1) JPS61287712A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004025515A (en) * 2002-06-24 2004-01-29 Sumitomo Heavy Ind Ltd Foreign substance monitoring device and foreign substances monitoring method for molding machine
JP2006272883A (en) * 2005-03-30 2006-10-12 Nissha Printing Co Ltd Apparatus and method of transfer molding
JP2012232475A (en) * 2011-04-28 2012-11-29 Toppan Printing Co Ltd Printing device and printing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004025515A (en) * 2002-06-24 2004-01-29 Sumitomo Heavy Ind Ltd Foreign substance monitoring device and foreign substances monitoring method for molding machine
JP2006272883A (en) * 2005-03-30 2006-10-12 Nissha Printing Co Ltd Apparatus and method of transfer molding
JP2012232475A (en) * 2011-04-28 2012-11-29 Toppan Printing Co Ltd Printing device and printing method

Also Published As

Publication number Publication date
JPH0159094B2 (en) 1989-12-14

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