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JPS59197549A - Fe-based sintered alloy for armature of electromagnetic coupling device - Google Patents

Fe-based sintered alloy for armature of electromagnetic coupling device

Info

Publication number
JPS59197549A
JPS59197549A JP58072580A JP7258083A JPS59197549A JP S59197549 A JPS59197549 A JP S59197549A JP 58072580 A JP58072580 A JP 58072580A JP 7258083 A JP7258083 A JP 7258083A JP S59197549 A JPS59197549 A JP S59197549A
Authority
JP
Japan
Prior art keywords
hard ceramic
components
armature
lubricating
based sintered
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP58072580A
Other languages
Japanese (ja)
Other versions
JPH0116906B2 (en
Inventor
Masayuki Iijima
正幸 飯島
Hidetoshi Akutsu
阿久津 英俊
Masahiro Imai
正洋 今井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Metal Corp
Original Assignee
Mitsubishi Metal Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Metal Corp filed Critical Mitsubishi Metal Corp
Priority to JP58072580A priority Critical patent/JPS59197549A/en
Publication of JPS59197549A publication Critical patent/JPS59197549A/en
Publication of JPH0116906B2 publication Critical patent/JPH0116906B2/ja
Granted legal-status Critical Current

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  • Powder Metallurgy (AREA)
  • Soft Magnetic Materials (AREA)

Abstract

PURPOSE:To provide the titled sintered alloy having not only high magnetic permeability and low coercive force but also abrasion resistance and lubricity, obtained by containing P as well as Pb, Bi and Sb as lubricating components and a hard ceramic component in Fe. CONSTITUTION:An Fe-base sintered alloy contains, on a wt. basis, 0.05-1.5% P, 1-20% of one or more of Pb, Bi and Sb, 0.2-15% of one or more of hard ceramic components and, if necessary, 0.01-0.3% C or 0.1-5% of one or more of Ni and Cu, comprises the remainder of Fe and has a structure in which the aforementioned lubricating components and the hard ceramic components are uniformly and finely dispersed. This alloy has not only magnetic characteristics of high magnetic permeability and low coercive force but also excellent abrasion resistance and lubricity. Therefore, if it is used as the armature of an electromagnetic coupling apparatus requiring above mentioned characteristics, one developing excellent capacity over a long period of time can be obtained.

Description

【発明の詳細な説明】 この発明は、高透磁率および低保磁力の磁性、並びにす
ぐれた耐摩耗性および潤滑性を有し、特にこれらの特性
が要求される電磁連結装置のアーマチュアとして使用す
るのに適したFe基焼結合金に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention has high magnetic permeability and low coercive force magnetism, as well as excellent wear resistance and lubricity, and is particularly suitable for use as an armature of an electromagnetic coupling device in which these properties are required. The present invention relates to a Fe-based sintered alloy suitable for.

一般に、電磁コイルに印加された時に、入力回転部材に
取付けたアーマチュアが出力回転部材に磁気吸着されて
、入力回転部材の回転力を出力回転部材に伝達する機構
の電磁−クラッチや、同様に回転部拐に取付けたアーマ
チュアが%電磁コイルに印加した場合に固定部材に磁気
吸着されて、前記回転部材の回転を制動する機構の電磁
ブレーキなどの電磁連結装置が知られている。
In general, when an electromagnetic coil is applied, an armature attached to an input rotating member is magnetically attracted to an output rotating member, and an electromagnetic clutch, which is a mechanism that transmits the rotational force of the input rotating member to the output rotating member, or a similar rotating An electromagnetic coupling device is known, such as an electromagnetic brake, which is a mechanism for braking the rotation of a rotating member by being magnetically attracted to a fixed member when an armature attached to a shaft is applied to an electromagnetic coil.

したがって、これらの電磁連結装置におけるアーマチュ
アには、すみやかな磁気吸着全可能とするために高い透
磁率が要求され、また磁気が遮断された時にすみやかに
離間するために保磁力が低いことが要求されることから
、その製造には、例えば純鉄や低炭素鋼などが用いられ
ている。
Therefore, the armatures in these electromagnetic coupling devices are required to have high magnetic permeability to enable rapid magnetic attraction, and are also required to have low coercive force to quickly separate when the magnetism is interrupted. Therefore, for example, pure iron and low carbon steel are used in their manufacture.

しかし、このように純鉄や低炭素鋼は、高透磁率および
低保磁力の磁性をもつ反面、材質的に耐摩耗性および潤
滑性に劣るものであることから、上記のアーマチュアは
比較的短時間で許容摩耗量を越えてしまい、電磁連結装
置自体を使用寿命に至らしめるものであった。
However, although pure iron and low carbon steel have high magnetic permeability and low coercive force, they have poor wear resistance and lubricity, so the above armature is relatively short. The amount of wear exceeded the allowable amount of wear over time, and the electromagnetic coupling device itself reached the end of its service life.

そこで、本発明者等は、上述のような観点から、高透磁
率および低保磁力、並びに耐摩耗性および潤滑性を具備
した材料を開発すべく研究を行なった結果、重量%で、 P:0.05〜1.5%、 Pb、Bi、およびsbのうちの1種または2種以上の
潤滑成分:1〜20%、 硬質セラミック成分のうちの1種または2種以上=08
2〜15係、 を含有し、さらに、必要に応じて、 C:0.01〜0.3係、 NiおよびCuのうちの1種または2種口0.1〜5%
、のいずれか、または両方を含有し、残りがFeと不可
避不純物からなる組成、並びに上記潤滑成分および硬質
セラミック成分が均一微細に分散した組織を有するFe
基焼結合金は、その素地によって高透磁率および低保磁
力が確保され、かつ上記の分散組織によって、すぐnた
潤滑性と耐摩耗性が確保されることから、これ全電磁連
結装置のアーマチュアの製造に用いると1、すぐれた性
能を著しく長期に亘って発揮するという知見を得たので
ある。
Therefore, from the above-mentioned viewpoints, the present inventors conducted research to develop a material with high magnetic permeability and low coercive force, as well as wear resistance and lubricity, and as a result, in weight %, P: 0.05-1.5%, one or more lubricating components of Pb, Bi, and sb: 1-20%, one or more hard ceramic components = 08
Contains 2 to 15 parts, and further contains, if necessary, C: 0.01 to 0.3 parts, and 0.1 to 5% of one or two of Ni and Cu.
, and has a composition in which the remainder consists of Fe and unavoidable impurities, and a structure in which the above-mentioned lubricating component and hard ceramic component are uniformly and finely dispersed.
The base sintered alloy ensures high magnetic permeability and low coercive force due to its base material, and the above-mentioned dispersed structure ensures excellent lubricity and wear resistance. When used in the production of

この発明は、上記知見にもとづいてなされたものであっ
て、以下に成分組成範囲を上記の通りに限定した理由を
説明する。
This invention was made based on the above knowledge, and the reason why the component composition range was limited as described above will be explained below.

(a)  p P成分には、焼結を促進して2合金全緻密化し、これに
よって素地の硬さが制められで耐摩耗性が向上するよう
になるばかりでなく、透磁率も向上せしめられるように
なる作用があるが、その含有量が0.05係未満では前
記作用に所望の効果が得られず、一方1.5%を越えて
含有させると、合金の硬さが高くなシすぎて、相手攻撃
性が犬きくなることから、その含有量を0.05〜15
%と定めた。
(a) p The P component promotes sintering to make the two alloys fully densified, which not only suppresses the hardness of the base material and improves wear resistance, but also improves magnetic permeability. However, if the content is less than 0.05%, the desired effect cannot be obtained, while if the content exceeds 1.5%, the hardness of the alloy will be high. If it is too much, the opponent's aggressiveness will become dog-like, so the content should be reduced to 0.05 to 15.
%.

(b)  潤滑成分 これらの成分には、その一部が素地中に微細均一に分散
して透磁率全損なうことなく、合金にすぐ′i′した潤
滑性を付与する作用があるが、その含有量が1係未満で
は所望の潤滑効果が得られず、一方20係を越えて含有
させると、合金の強度低下が著しくなり、実用に供し得
なくなることから、その含有量を1〜20%と定めた。
(b) Lubricating components Some of these components are finely and uniformly dispersed in the matrix and have the effect of imparting immediate lubricity to the alloy without completely losing magnetic permeability. If the amount is less than 1 part, the desired lubricating effect cannot be obtained, while if it is contained in more than 20 parts, the strength of the alloy will decrease significantly and it will not be practical. Established.

(C)  硬質セラミック成分 硬質セラミック成分としては、SiO2,MzOs +
5i02− M2O3,SiC、ZrO2、およびスピ
ネルなどが上げられ、これらの成分も同様に素地中に微
細均一に分散して、透磁率を損なうことなく、合金の耐
摩耗性を向上させる作用をもつが、その含有量が0.2
%未満では所望の耐摩耗性を確保することができず、一
方15%を越えて含有させると、合金強度が急激に低下
するようになるばかってなく、相手攻撃性も増すように
なることから、その含有量を0.2〜15係と定めた。
(C) Hard ceramic component Hard ceramic components include SiO2, MzOs +
5i02- M2O3, SiC, ZrO2, spinel, etc. are mentioned, and these components are similarly finely and uniformly dispersed in the matrix and have the effect of improving the wear resistance of the alloy without impairing the magnetic permeability. , its content is 0.2
If the content is less than 15%, it will not be possible to secure the desired wear resistance, while if the content exceeds 15%, the alloy strength will not only decrease rapidly, but also the aggressiveness of the opponent will increase. , the content was determined to be 0.2 to 15.

(a)  C C成分には、素地に固溶して、合金の強度を向」ニさせ
る作用があるので、特に高強度が要求される場合に必要
に応じて含有されるが、その含有量が0.01%未満で
は所望の強度向上効果が得られず、一方0.3%を越え
て含有させると透磁率が大幅に低下するようic’ii
って実用的でなくなることから、その含有量i0.01
〜03%と定めた。
(a) C The C component has the effect of improving the strength of the alloy by forming a solid solution in the base material, so it is included as necessary when particularly high strength is required, but its content is If it is less than 0.01%, the desired strength improvement effect cannot be obtained, while if it is contained more than 0.3%, the magnetic permeability will be significantly reduced.
Since it becomes impractical, its content i0.01
It was set at ~03%.

(e)  Niおよびcu これらの成分には、素地に固溶して、これ全強化し、か
つ耐摩耗性全向上させる作用があるので、これらの特性
が要求される場合に必要に応じて含有されるが、その含
有量が0.1%未満では前記作用に所望の向上効果が得
られず、一方5%を越えて含有させると、透磁率が低下
するようになることから、その含有量’FI O,1〜
5%と定めた。
(e) Ni and Cu These components have the effect of forming a solid solution in the base material, strengthening it and improving its wear resistance, so they may be included as necessary when these properties are required. However, if the content is less than 0.1%, the desired effect of improving the above action cannot be obtained, while if the content exceeds 5%, the magnetic permeability will decrease. 'FI O, 1~
It was set at 5%.

つぎに、この発明のFe基焼結合金全実施例により具体
的に説明する。
Next, all embodiments of the Fe-based sintered alloy of the present invention will be specifically explained.

実施例 原料粉末として、いずれも−100meshの粒度をも
ったFe粉宋、Fe−P合金(P:x7係含有)粉末、
潤滑成分(pb、sb、およびBi )粉末、硬質セラ
ミック成分(5iOz + MzOs、 5iOz 7
Afh O3,S工C。
Examples of raw material powders include Fe powder, Fe-P alloy (P: x7-containing) powder, all of which have a particle size of -100 mesh.
Lubricating components (pb, sb, and Bi) powder, hard ceramic components (5iOz + MzOs, 5iOz 7
Afh O3, S Eng C.

ZrO2、およびスピネル)粉末、黒鉛粉末、電解Cu
粉末、さらに平均粒径:3μmのN1粉宋を用意し、こ
れら原料粉末を、それぞれ第1表に示される配合組成に
配合し、V型ミキサーにて30分間混合した後、4〜7
ton/mの範囲内の所定圧力にて圧粉体に成形し、つ
いでこれらの圧粉体を、水素雰囲気中、1050〜12
00℃の範囲内の所定温度で焼結することによって、実
質的に配合組成と同一の成分組成をもった本発明Fe基
焼結合金1〜25および比較Fe基焼結合金1〜3をそ
れぞれ製造した。
ZrO2, and spinel) powder, graphite powder, electrolytic Cu
Powder and further N1 powder with an average particle size of 3 μm were prepared, and these raw material powders were blended into the composition shown in Table 1, mixed for 30 minutes in a V-type mixer, and then
The powder compacts are formed at a predetermined pressure within the range of 1050 to 12 ton/m in a hydrogen atmosphere.
By sintering at a predetermined temperature within the range of 00°C, the present invention Fe-based sintered alloys 1 to 25 and comparative Fe-based sintered alloys 1 to 3, which have substantially the same composition as the blended composition, are respectively prepared. Manufactured.

なお、比較Fe基焼結合金1〜3は、いずれも構成成分
のうちのいずれかの成分含有量(第1表に※印を付した
もの)がこの発明の範囲から外れた組成をもつものであ
る。
Comparative Fe-based sintered alloys 1 to 3 all have compositions in which the content of one of the constituent components (marked with * in Table 1) is outside the scope of this invention. It is.

つぎに、この結果得られた本発明Fe基焼結合金1〜2
5および比較Fe基焼結合金1〜3から、それぞれ外径
:40笥φ×内径:26tmnφ×厚さ=7咽の寸法を
もった磁性測定用リング状試験片、および25mmx厚
さ:10ynmの寸法をもった摩耗試験用試験片を切出
し、これら試験片を用いて、磁性測定機としてのマグネ
チック・ヒステリス・ルーブ・トレーサーにて透磁率と
保磁力全測定し、寸た摩耗試験は、慣性負荷: 0.1
2 K9・m−82,周速: 2.2 m/sec 、
面圧; 121cy/crd 、相手材:炭素鋼(sl
oc)、試験回数:500回断続の条件で行ない、試験
後の平均摩耗厚さを測定した。これらの測定結果を第1
表に密度と共に示した。また第1表には、従来、電磁連
結装置のアーマチュアとして用いられている低炭素鋼溶
解材(S15C)の同一条件による試験結果も合せて示
した。
Next, the resulting Fe-based sintered alloys 1 to 2 of the present invention
5 and comparative Fe-based sintered alloys 1 to 3, respectively, a ring-shaped test piece for magnetism measurement with dimensions of outer diameter: 40 mm φ x inner diameter: 26 tmn φ x thickness = 7 mm, and a ring-shaped test piece of 25 mm x thickness: 10 ynm. Abrasion test specimens with dimensions were cut out, and using these test specimens, magnetic permeability and coercive force were fully measured using a magnetic hysteresis lube tracer as a magnetism measuring device. Load: 0.1
2 K9・m-82, peripheral speed: 2.2 m/sec,
Surface pressure: 121cy/crd, mating material: carbon steel (SL
oc), the test was conducted 500 times intermittently, and the average wear thickness after the test was measured. These measurement results are the first
It is shown in the table along with the density. Table 1 also shows test results under the same conditions for a low carbon melted steel material (S15C) conventionally used as the armature of an electromagnetic coupling device.

第1表に示される結果から、本発明Fe基焼結合金1〜
25は、いずれも従来低炭素鋼溶解材と同等あるいはこ
れ以」二のすぐれた磁気特性を有し、かつこれと比較し
て一段とすぐれた耐摩耗性および潤滑性をもつことが明
らかである。壕フと、比較Fe基焼結合金1〜3VrC
見ら九るように、構成成分のうちのいずれかの成分含有
量でもこの発明の範囲から外れると磁気特性および耐摩
耗性(潤滑性)のうちの少なくともいずれかの特性が劣
ったものになることが明らかである。
From the results shown in Table 1, the Fe-based sintered alloys 1 to 1 of the present invention
It is clear that all of No. 25 have excellent magnetic properties equivalent to or better than conventional low carbon steel melt materials, and have even better wear resistance and lubricity than these. trench and comparative Fe-based sintered alloy 1-3VrC
As can be seen, if the content of any of the constituent components is outside the scope of the present invention, at least one of the magnetic properties and wear resistance (lubricity) will be inferior. That is clear.

−」二連のように、この発明のFe基焼結合金は、高透
磁率および低保磁力の磁気特性、並びにすぐれた耐摩耗
性および潤滑性全兼ね備えているので、これらの特性が
要求される電磁連結装置のアーマチュアとして用いた場
合、このアーマチュアは著しく長期に亘ってすぐiた性
能を発揮するのである。
The Fe-based sintered alloy of the present invention has magnetic properties of high permeability and low coercive force, as well as excellent wear resistance and lubricity, so these properties are required. When used as an armature in an electromagnetic coupling device, this armature exhibits excellent long-term performance.

出願人 三菱金属株式会社 代理人 富 1)和 夫 外1名Applicant: Mitsubishi Metals Corporation Agent Tomi 1) Kazuo and 1 other person

Claims (4)

【特許請求の範囲】[Claims] (1)  p : 0.05〜1.5係、Pb、Bi、
およびsbのうちの1種または2種以上の潤滑成分:1
〜20%、 硬質セラミック成分のうちの1種または2種以上口〇、
2〜15%、 を含有し、残りがFeと不可避不純物からなる組成(以
」二重量%)、並びに上記潤滑成分および硬質セラミッ
ク成分が均ニ微細に分散した組織を有することを特徴と
する電磁連結装置のアーマチュア用Fe基焼結合金。
(1) p: 0.05-1.5, Pb, Bi,
and one or more lubricating components of sb: 1
~20%, one or more hard ceramic components〇,
2 to 15%, with the remainder consisting of Fe and unavoidable impurities (hereinafter referred to as "dual weight %"), and an electromagnetic material characterized by having a structure in which the lubricating component and the hard ceramic component are uniformly and finely dispersed. Fe-based sintered alloy for armature of coupling device.
(2)21005〜1.5%、 Pb、Bi、およびsbのうちの1種または2種以上の
潤滑成分:1〜20係、 硬質セラミック成分のうちの1種または2種以上=0.
2〜15係、 全含有し、さらに、 C:0.01〜083%、 を含有し、残りがFeと不可避不純物からなる組成(以
上重量%)、兼びに上記潤滑成分および硬質セラミック
成分が均一微細に分散した組織を有することを特徴とす
る電磁連結装置のアーマチュア用Fe基焼結合金。
(2) 21005 to 1.5%, one or more lubricating components of Pb, Bi, and sb: 1 to 20, one or more hard ceramic components = 0.
Contains all of Sections 2 to 15, and further contains C: 0.01 to 083%, and the remainder is Fe and unavoidable impurities (weight %), and the lubricating component and hard ceramic component are uniform. An Fe-based sintered alloy for an armature of an electromagnetic coupling device, characterized by having a finely dispersed structure.
(3)P:0.05〜15%、 Pb、Bi、およびsbのうちの1種寸たば2種以上の
潤滑成分:1〜20%、 硬質セラミック成分のうちの1種寸たは2種以上:0.
2〜15%、 全含有し、さらに、 NiおよびCuのうちの1種寸たば2種:01〜5%、
全含有し、残りがFeと不可避不純物からなる組成(以
上重量%)、並びに上記潤滑成分および硬質セラミック
成分が均一微細に分散した組織を有すること全特徴とす
る電磁連結装置のアーマチュア用Fe基焼結合金。
(3) P: 0.05 to 15%, one type of Pb, Bi, and sb Lubricating components of two or more types: 1 to 20%, one type or two of hard ceramic components More than species: 0.
2 to 15%, total content, and further one type of Ni and Cu: 01 to 5%,
An Fe-based sintered material for an armature of an electromagnetic coupling device, characterized by having a composition (by weight %) in which the lubricating component and the hard ceramic component are uniformly and finely dispersed, with the remainder being Fe and unavoidable impurities. Combined gold.
(4)P:0.05〜1.5 q6、 Pb、Bi、およびsbのうちの1種捷たは2種以上の
潤滑成分−1〜20%、 硬質セラミック成分のうちの1種または2種以上:0.
2〜15係、 全含有し、さらに、 C:0.01〜0.3係、 N1およびCuのうちの1種または2種二0.1〜5係
、を含有し、残シがFeと不可避不純物からなる組成(
以上重量%)、並びに上記潤滑成分および硬質セラミッ
ク成分が均一微細に分散した組織を・有すること全特徴
−とする電磁連結装置のアーマチュア用Fe基焼結合金
(4) P: 0.05 to 1.5 q6, lubricating component of one or more of Pb, Bi, and sb - 1 to 20%, one or two of hard ceramic components More than species: 0.
2 to 15 parts, and further contains C: 0.01 to 0.3 parts, one or two of N1 and Cu, 20.1 to 5 parts, and the remainder is Fe. Composition consisting of unavoidable impurities (
% by weight) and a structure in which the lubricating component and the hard ceramic component are uniformly and finely dispersed.
JP58072580A 1983-04-25 1983-04-25 Fe-based sintered alloy for armature of electromagnetic coupling device Granted JPS59197549A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58072580A JPS59197549A (en) 1983-04-25 1983-04-25 Fe-based sintered alloy for armature of electromagnetic coupling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58072580A JPS59197549A (en) 1983-04-25 1983-04-25 Fe-based sintered alloy for armature of electromagnetic coupling device

Publications (2)

Publication Number Publication Date
JPS59197549A true JPS59197549A (en) 1984-11-09
JPH0116906B2 JPH0116906B2 (en) 1989-03-28

Family

ID=13493457

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58072580A Granted JPS59197549A (en) 1983-04-25 1983-04-25 Fe-based sintered alloy for armature of electromagnetic coupling device

Country Status (1)

Country Link
JP (1) JPS59197549A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1842936A1 (en) 2006-04-07 2007-10-10 Tungaloy Corporation Frictional material
JP2007297708A (en) * 2006-04-07 2007-11-15 Tungaloy Corp Frictional material
CN108130483A (en) * 2017-12-25 2018-06-08 宁波市江北吉铭汽车配件有限公司 A kind of guider of shock absorber and preparation method thereof
CN111961948A (en) * 2020-06-05 2020-11-20 天钛隆(天津)金属材料有限公司 SiC particle reinforced iron-based composite material and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1842936A1 (en) 2006-04-07 2007-10-10 Tungaloy Corporation Frictional material
JP2007297708A (en) * 2006-04-07 2007-11-15 Tungaloy Corp Frictional material
CN108130483A (en) * 2017-12-25 2018-06-08 宁波市江北吉铭汽车配件有限公司 A kind of guider of shock absorber and preparation method thereof
CN111961948A (en) * 2020-06-05 2020-11-20 天钛隆(天津)金属材料有限公司 SiC particle reinforced iron-based composite material and preparation method thereof

Also Published As

Publication number Publication date
JPH0116906B2 (en) 1989-03-28

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