JPS586206A - Production of plyimide semipermeable membrane - Google Patents
Production of plyimide semipermeable membraneInfo
- Publication number
- JPS586206A JPS586206A JP56101361A JP10136181A JPS586206A JP S586206 A JPS586206 A JP S586206A JP 56101361 A JP56101361 A JP 56101361A JP 10136181 A JP10136181 A JP 10136181A JP S586206 A JPS586206 A JP S586206A
- Authority
- JP
- Japan
- Prior art keywords
- polyimide
- semipermeable membrane
- thin film
- arom
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 239000012528 membrane Substances 0.000 title abstract description 63
- 229920001721 polyimide Polymers 0.000 claims abstract description 90
- 239000004642 Polyimide Substances 0.000 claims abstract description 89
- 239000007788 liquid Substances 0.000 claims abstract description 46
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 22
- 239000002904 solvent Substances 0.000 claims abstract description 21
- 230000008961 swelling Effects 0.000 claims abstract description 19
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 18
- 125000003277 amino group Chemical group 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 48
- 239000010409 thin film Substances 0.000 claims description 40
- 230000001112 coagulating effect Effects 0.000 claims description 13
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- 150000004984 aromatic diamines Chemical class 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 23
- -1 phenol halide Chemical class 0.000 abstract description 12
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 abstract description 10
- 238000006243 chemical reaction Methods 0.000 abstract description 9
- 230000035699 permeability Effects 0.000 abstract description 9
- 239000007789 gas Substances 0.000 abstract description 8
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 abstract description 5
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 abstract description 4
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 abstract description 4
- JTPNRXUCIXHOKM-UHFFFAOYSA-N 1-chloronaphthalene Chemical compound C1=CC=C2C(Cl)=CC=CC2=C1 JTPNRXUCIXHOKM-UHFFFAOYSA-N 0.000 abstract description 2
- JVERADGGGBYHNP-UHFFFAOYSA-N 5-phenylbenzene-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(=O)O)=CC(C=2C=CC=CC=2)=C1C(O)=O JVERADGGGBYHNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000009833 condensation Methods 0.000 abstract description 2
- 230000005494 condensation Effects 0.000 abstract description 2
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 abstract description 2
- 229960001826 dimethylphthalate Drugs 0.000 abstract description 2
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 abstract description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 abstract 3
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 abstract 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 abstract 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 abstract 2
- 150000004985 diamines Chemical class 0.000 abstract 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 abstract 1
- 239000008246 gaseous mixture Substances 0.000 abstract 1
- 229930195733 hydrocarbon Natural products 0.000 abstract 1
- 150000002430 hydrocarbons Chemical class 0.000 abstract 1
- 239000008096 xylene Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 49
- 239000000243 solution Substances 0.000 description 49
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 21
- 239000010408 film Substances 0.000 description 19
- 125000003118 aryl group Chemical group 0.000 description 13
- 238000006116 polymerization reaction Methods 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 11
- 239000000843 powder Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 9
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 8
- 150000002989 phenols Chemical class 0.000 description 8
- 235000019441 ethanol Nutrition 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 238000005345 coagulation Methods 0.000 description 6
- 230000015271 coagulation Effects 0.000 description 6
- 229940090668 parachlorophenol Drugs 0.000 description 6
- 125000001424 substituent group Chemical group 0.000 description 6
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 229960004217 benzyl alcohol Drugs 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000005056 compaction Methods 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 3
- 238000006068 polycondensation reaction Methods 0.000 description 3
- 238000001223 reverse osmosis Methods 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 2
- QIMMUPPBPVKWKM-UHFFFAOYSA-N 2-methylnaphthalene Chemical compound C1=CC=CC2=CC(C)=CC=C21 QIMMUPPBPVKWKM-UHFFFAOYSA-N 0.000 description 2
- TUAMRELNJMMDMT-UHFFFAOYSA-N 3,5-xylenol Chemical compound CC1=CC(C)=CC(O)=C1 TUAMRELNJMMDMT-UHFFFAOYSA-N 0.000 description 2
- HORNXRXVQWOLPJ-UHFFFAOYSA-N 3-chlorophenol Chemical compound OC1=CC=CC(Cl)=C1 HORNXRXVQWOLPJ-UHFFFAOYSA-N 0.000 description 2
- CFKMVGJGLGKFKI-UHFFFAOYSA-N 4-chloro-m-cresol Chemical compound CC1=CC(O)=CC=C1Cl CFKMVGJGLGKFKI-UHFFFAOYSA-N 0.000 description 2
- KKFPXGXMSBBNJI-UHFFFAOYSA-N 5-chloro-2-methylphenol Chemical compound CC1=CC=C(Cl)C=C1O KKFPXGXMSBBNJI-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 150000001555 benzenes Chemical class 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 229920002301 cellulose acetate Polymers 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000002522 swelling effect Effects 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 2
- MGSRCZKZVOBKFT-UHFFFAOYSA-N thymol Chemical compound CC(C)C1=CC=C(C)C=C1O MGSRCZKZVOBKFT-UHFFFAOYSA-N 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- XJKSTNDFUHDPQJ-UHFFFAOYSA-N 1,4-diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=C(C=2C=CC=CC=2)C=C1 XJKSTNDFUHDPQJ-UHFFFAOYSA-N 0.000 description 1
- MONCZSPIFIQNAX-UHFFFAOYSA-N 1-chloro-4-[2,2,2-trichloro-1-(4-chlorophenyl)ethyl]benzene;dimethoxy-(4-nitrophenoxy)-sulfanylidene-$l^{5}-phosphane Chemical compound COP(=S)(OC)OC1=CC=C([N+]([O-])=O)C=C1.C1=CC(Cl)=CC=C1C(C(Cl)(Cl)Cl)C1=CC=C(Cl)C=C1 MONCZSPIFIQNAX-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- OTUYBYTUBWJBLO-UHFFFAOYSA-N 3-bromo-5-methylphenol Chemical compound CC1=CC(O)=CC(Br)=C1 OTUYBYTUBWJBLO-UHFFFAOYSA-N 0.000 description 1
- MNOJRWOWILAHAV-UHFFFAOYSA-N 3-bromophenol Chemical compound OC1=CC=CC(Br)=C1 MNOJRWOWILAHAV-UHFFFAOYSA-N 0.000 description 1
- VQZRLBWPEHFGCD-UHFFFAOYSA-N 3-chloro-4-methylphenol Chemical compound CC1=CC=C(O)C=C1Cl VQZRLBWPEHFGCD-UHFFFAOYSA-N 0.000 description 1
- IWJGMJHAIUBWKT-UHFFFAOYSA-N 4-bromo-2-methylphenol Chemical compound CC1=CC(Br)=CC=C1O IWJGMJHAIUBWKT-UHFFFAOYSA-N 0.000 description 1
- GZFGOTFRPZRKDS-UHFFFAOYSA-N 4-bromophenol Chemical compound OC1=CC=C(Br)C=C1 GZFGOTFRPZRKDS-UHFFFAOYSA-N 0.000 description 1
- RHPUJHQBPORFGV-UHFFFAOYSA-N 4-chloro-2-methylphenol Chemical compound CC1=CC(Cl)=CC=C1O RHPUJHQBPORFGV-UHFFFAOYSA-N 0.000 description 1
- OONJCAWRVJDVBB-UHFFFAOYSA-N 5-bromo-2-methylphenol Chemical compound CC1=CC=C(Br)C=C1O OONJCAWRVJDVBB-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 240000001980 Cucurbita pepo Species 0.000 description 1
- 235000009852 Cucurbita pepo Nutrition 0.000 description 1
- 229920000875 Dissolving pulp Polymers 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 235000008708 Morus alba Nutrition 0.000 description 1
- 240000000249 Morus alba Species 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 241001428214 Polyides Species 0.000 description 1
- 239000005844 Thymol Substances 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000008365 aromatic ketones Chemical class 0.000 description 1
- 150000008378 aryl ethers Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical class OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 238000009530 blood pressure measurement Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- RECUKUPTGUEGMW-UHFFFAOYSA-N carvacrol Chemical compound CC(C)C1=CC=C(C)C(O)=C1 RECUKUPTGUEGMW-UHFFFAOYSA-N 0.000 description 1
- HHTWOMMSBMNRKP-UHFFFAOYSA-N carvacrol Natural products CC(=C)C1=CC=C(C)C(O)=C1 HHTWOMMSBMNRKP-UHFFFAOYSA-N 0.000 description 1
- 235000007746 carvacrol Nutrition 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical class OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 1
- RWYFURDDADFSHT-RBBHPAOJSA-N diane Chemical compound OC1=CC=C2[C@H]3CC[C@](C)([C@](CC4)(O)C#C)[C@@H]4[C@@H]3CCC2=C1.C1=C(Cl)C2=CC(=O)[C@@H]3CC3[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@@](C(C)=O)(OC(=O)C)[C@@]1(C)CC2 RWYFURDDADFSHT-RBBHPAOJSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- YYJNOYZRYGDPNH-MFKUBSTISA-N fenpyroximate Chemical compound C=1C=C(C(=O)OC(C)(C)C)C=CC=1CO/N=C/C=1C(C)=NN(C)C=1OC1=CC=CC=C1 YYJNOYZRYGDPNH-MFKUBSTISA-N 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- WHHZFNIQVXYNSF-UHFFFAOYSA-N formamide;propan-2-one Chemical compound NC=O.CC(C)=O WHHZFNIQVXYNSF-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- WYXXLXHHWYNKJF-UHFFFAOYSA-N isocarvacrol Natural products CC(C)C1=CC=C(O)C(C)=C1 WYXXLXHHWYNKJF-UHFFFAOYSA-N 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- GBMDVOWEEQVZKZ-UHFFFAOYSA-N methanol;hydrate Chemical compound O.OC GBMDVOWEEQVZKZ-UHFFFAOYSA-N 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229930184652 p-Terphenyl Natural products 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 229920005575 poly(amic acid) Polymers 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- ANRHNWWPFJCPAZ-UHFFFAOYSA-M thionine Chemical compound [Cl-].C1=CC(N)=CC2=[S+]C3=CC(N)=CC=C3N=C21 ANRHNWWPFJCPAZ-UHFFFAOYSA-M 0.000 description 1
- 229960000790 thymol Drugs 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/58—Other polymers having nitrogen in the main chain, with or without oxygen or carbon only
- B01D71/62—Polycondensates having nitrogen-containing heterocyclic rings in the main chain
- B01D71/64—Polyimides; Polyamide-imides; Polyester-imides; Polyamide acids or similar polyimide precursors
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、ボリイiド半透膜OII造法に関するもので
ある。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a Bolioid semipermeable membrane OII.
従来、半透膜として社、酢酸セルロース系半透膜がよく
知られてお)、その製造方法として社。Conventionally, cellulose acetate-based semipermeable membranes have been well known as semipermeable membranes, and their manufacturing methods have been well known.
アセトン−ホルムアミド混合溶媒またはその溶媒に金属
塩を溶解した溶液中に、酢酸セルロースを溶解してドー
プ液を調製し、そOドープ液を薄膜に形成して、その薄
膜の片面から前記溶媒を一部蒸発させた後、その薄膜を
冷水中に浸漬して半透膜を製造する方法が知られていえ
。A dope solution is prepared by dissolving cellulose acetate in an acetone-formamide mixed solvent or a solution of a metal salt dissolved in the solvent, the O dope solution is formed into a thin film, and the solvent is poured from one side of the thin film. There is a known method of manufacturing a semipermeable membrane by partially evaporating the membrane and then immersing the membrane in cold water.
しかし、酢酸セルロース系半透膜は、耐熱性。However, cellulose acetate-based semipermeable membranes are heat resistant.
耐薬品性、耐微生物性、耐pH性、耐圧密性、耐塩素性
などについて不充分愈性状しか示さず満足すべきもので
はなかつえ。Chemical resistance, microbial resistance, pH resistance, compaction resistance, chlorine resistance, etc. are not satisfactory as they show insufficient properties.
そζで、耐熱性、耐薬品性、耐圧密性のよい半透膜とし
て、芳香族ボリアさド系半透膜、芳香族ポリイミド系半
透膜などが提案され丸。特に、芳香車ポリインド半透膜
は、耐薬品性2機械的性質などが優れている耐熱性の半
透膜としてかな)期待されているものである。Therefore, aromatic boria-based semipermeable membranes, aromatic polyimide semipermeable membranes, etc. have been proposed as semipermeable membranes with good heat resistance, chemical resistance, and compaction resistance. In particular, the aromatic wheel polyind semipermeable membrane is expected to be a heat-resistant semipermeable membrane with excellent chemical resistance, mechanical properties, etc.
しかしながら、公知のボリイ書ド系半透膜の製造方法と
しては、まずテトラカルボン酸二無水物と芳香族ジアミ
ンとの縮重合反応で得られたポリアズツク酸の溶液を調
製し、そのポリアズツク酸のIIl液で液状の薄膜を形
成し、その薄膜を凝固液中で凝固し、最後にそのポリア
ンツク酸の半透膜をイミド化してポリイ々ドの半透膜を
製造する方法、または、ボリア建ツク醜の溶液で薄膜を
形成しながら一部イ建ド化を逮めて、その薄膜を凝固液
中で凝固し、最後にそのポリアンツク酸−イミドの半透
膜を加熱してイミド化を完結させてポリイミドの半透膜
を製造する方法、さらに、ポリアズツク酸の液状の薄膜
を、イオド化剤含有凝固液中で、イミド化しながら凝固
し、得られた凝固膜を加熱するポリイミドの半透膜の製
造方法が知られてい丸。公知の半透膜の製造方法では、
ボリア2ツク酸の溶液からの製膜、凝固、イミド化とい
う操作が必要であるので、非常にコントロールの−しい
複雑な方法となっており9品質の安定しえ優れた性能の
ポリインド半透膜を安定的Kll造することができない
という欠点があった。However, as a known method for producing a semipermeable semipermeable membrane, first, a solution of polyazuzucic acid obtained by a polycondensation reaction of tetracarboxylic dianhydride and an aromatic diamine is prepared, and then A method of forming a liquid thin film with a liquid, coagulating the thin film in a coagulating liquid, and finally imidizing the semipermeable film of polyanthic acid to produce a semipermeable polyester film, or While forming a thin film with the solution, the imidization is partially stopped, the thin film is coagulated in a coagulating solution, and finally the semipermeable polyanthuic acid-imide membrane is heated to complete the imidization. A method for manufacturing a polyimide semipermeable membrane, further comprising coagulating a liquid thin film of polyazuclic acid while imidizing it in a coagulation solution containing an ionizing agent, and heating the obtained coagulated membrane. The method is known round. In a known method for manufacturing a semipermeable membrane,
Because it requires the operations of film formation from a solution of boric acid, coagulation, and imidization, it is a complex method that requires very good control.9Polyindo semipermeable membrane with stable quality and excellent performance It has the disadvantage that it cannot be stably produced.
また前記の公知の方法で得られたポリインド半透膜は、
後述の水運過速度およびIlたは塩排除率などの性能に
おいても特に満足すべきものではなかった。In addition, the polyindo semipermeable membrane obtained by the above-mentioned known method is
Performances such as water transport overspeed, Il, and salt rejection rate, which will be described later, were also not particularly satisfactory.
本発明者等は、芳香族ポリイミド系半透膜の製造が非常
に単純な工程および操作によって可能であって、しかも
優れた性能の芳香族ポリイミド系半透膜が得られるポリ
インド半透膜の製造方法について鋭意研究した結果、ビ
フェニルナト2カルボン酸成分と芳香族ジアンン成分と
から得られ九芳香族ポリイミドがフェノール系溶剤に溶
解されることを見出し、そして更にその溶液の組成物を
製膜用のドープ液として使用することKよって。The present inventors have discovered that an aromatic polyimide semipermeable membrane can be produced through very simple steps and operations, and that an aromatic polyimide semipermeable membrane with excellent performance can be obtained. As a result of intensive research on the method, it was discovered that a nine-aromatic polyimide obtained from a biphenylnato dicarboxylic acid component and an aromatic diane component can be dissolved in a phenolic solvent, and the composition of the solution can be used for film formation. By using it as a dope.
前述の公知の方法の諸欠点を一挙に解消することができ
ることを見出し、既に特願昭54−94240出願(特
111816−216(1−i))として、その発明を
特許出願している。They discovered that the drawbacks of the above-mentioned known methods could be solved all at once, and have already filed a patent application for the invention in Japanese Patent Application No. 111816-216 (1-i).
すなわち、その発明は、一般式
(ただし、Ilは、芳香族シアインのアミ)基を除いた
二価の残基である)で示される反復単位を10%以上有
するポリイミドの1miたは2種以上が、フェノール系
化合物の融解液中に溶解していゐポリインド組成物を使
用して、そのポリイミド組成物の液状の薄膜を形成させ
1次いで、その薄膜を凝固液中に浸漬して凝固させるこ
とを%徴とするポリインド半透膜の製造方法である。That is, the invention relates to 1 mi or 2 or more types of polyimides having 10% or more of repeating units represented by the general formula (where Il is a divalent residue excluding the amine group of aromatic cyaine). However, by using a polyimide composition dissolved in a molten liquid of a phenolic compound, a liquid thin film of the polyimide composition is formed, and then the thin film is immersed in a coagulating liquid to be solidified. This is a method for manufacturing a polyind semipermeable membrane in terms of percentage.
上記の発明の方法は、ポリ7シツク酸の溶液をドープ液
として使用する公知の方法におけるような製膜時または
製膜後にイミド化するという工程をまったく必要としな
いめで、その製膜および凝―の操作が極めて単純化し、
それらの操作を安定的にコントロールできるという特長
を有している。The method of the invention described above does not require any imidization process during or after film formation, which is required in known methods that use a solution of poly-7sicic acid as a dope solution. The operation is extremely simple,
The feature is that these operations can be controlled stably.
壕九、上記の発明の方法によって得られるポリインド半
透膜は、従来公知の方法で得られ九ポリイ電ド半透膜よ
シも、水道過連変、塩排除率および耐圧密性が優れてお
勤、さらに、耐熱性、耐薬品性1機械的性質などが従来
公知O半透膜O%Aずれともpii1岬また社それ以上
である。The polyimide semipermeable membrane obtained by the method of the above-mentioned invention is superior in terms of water supply continuity, salt rejection rate, and compaction resistance compared to the polyimide semipermeable membrane obtained by conventionally known methods. In addition, heat resistance, chemical resistance, mechanical properties, etc. are better than those of conventionally known O semipermeable membranes.
さらに、ボリア建ツク酸OS液をドープ液として使用す
る公知の方法では、そOドープ11IO貯蔵安定性が悪
かったのであるが、上記の発明の方法では、非常に安定
なポリイミドと7工ノール系化合物との組成物をドープ
液として使用するので。Furthermore, in the known method of using boria-based citric acid OS solution as a dope solution, the storage stability of the O-doped 11IO was poor, but in the method of the invention described above, very stable polyimide and 7-Nol-based Since the composition with the compound is used as a dope.
その組成物の貯蔵安定性が優れているという効果もある
。Another advantage is that the composition has excellent storage stability.
本発明者は上記の発明を更に改嵐する九めに各種の検討
を行なつ九結呆、ポリイミドとフェノール系化合物から
成るポリインド組成物、すなわちドープ液、に*定の化
合物からなゐ膨潤剤を一定量論えて製膜することによ〉
半透膜を製造し九場合にその半透膜は、上記の発明O方
法で製造された半透膜に比較して着しく優れえ液透過性
能を示し、また気体の分離にも有利に使用することがで
きることを見出し2本発明を完成した。The inventors of the present invention conducted various studies to further improve the above-mentioned invention. By forming a film with a certain amount of
When a semipermeable membrane is manufactured, the semipermeable membrane exhibits significantly superior liquid permeation performance compared to the semipermeable membrane manufactured by the above-mentioned method of the invention, and can also be advantageously used for gas separation. They found that it is possible to do this and completed the present invention.
すなわち本発明は。That is, the present invention.
(1) 前記のポリイミドの1種または2種以上を5
〜30重量部;
(b) フェノール系溶剤を60〜95重量部;そし
て
(c)50℃で上記のポリイミドをS重量%以上溶解す
ることない芳香族炭化水素もしくはその誘導体からなる
膨潤剤を2〜40重量部。(1) One or more of the above polyimides
~30 parts by weight; (b) 60 to 95 parts by weight of a phenolic solvent; and (c) 2 parts of a swelling agent made of an aromatic hydrocarbon or a derivative thereof that does not dissolve the above polyimide at 50°C by more than S weight%. ~40 parts by weight.
含有するポリイミド組成物の溶液を使用して、そのポリ
イミド組成物の液状の薄膜を形成させ、ついで、その薄
膜を凝固液中に浸漬して凝固させることを特徴とするボ
リイセド半透膜の製造法、からなるものである。A method for producing a polyimide semipermeable membrane, which comprises forming a liquid thin film of the polyimide composition using a solution of the polyimide composition containing the polyimide composition, and then immersing the thin film in a coagulating liquid to coagulate it. It consists of .
本発明で用いるポリイミドは、一般式
0式%
(ただし、Rは一般式11.N−R→へで示される芳香
族ジアミンのア建)基を除いた二価め残基である)で示
される反復単位を、全構成単位に対して90%以上、好
ましくは95に以上の割合で、ポリマー主鎖に有してい
為芳香族ポリインドであって、フェノール系化合物の融
解液に溶解しりるものである。The polyimide used in the present invention is represented by the general formula 0 (where R is the divalent residue of the aromatic diamine represented by the general formula 11. Aromatic polyindo having repeating units in the polymer main chain at a ratio of 90% or more, preferably 95% or more of the total structural units, and is soluble in a melt of a phenolic compound. It is.
上記の芳香族ポリイミドは、 3.3’、4.4’−
ビフェニルテトラカルボン酸成分、 2,3.3’、
4’−ビフェニルテトラカルボン酸成分などのビフェニ
ルテトラカルボン酸成分と、一般式11.N−R−NO
,で示される芳香族ジアミン成分とから縮重合反応およ
びイミド化反応(インド環化反応)Kよって得られるも
のである。その製造方法及び製造条件等は特開昭56−
21602号公報に記載されているため、ζζに詳述し
ない。The above aromatic polyimide is 3.3', 4.4'-
biphenyltetracarboxylic acid component, 2,3.3',
a biphenyltetracarboxylic acid component such as a 4'-biphenyltetracarboxylic acid component, and general formula 11. N-R-NO
It is obtained by a polycondensation reaction and an imidization reaction (indocyclization reaction) with an aromatic diamine component represented by . The manufacturing method and manufacturing conditions are disclosed in Japanese Unexamined Patent Publication No. 56-
Since it is described in Japanese Patent No. 21602, detailed description of ζζ will not be given.
本発明の方法で使用されるフェノール系溶剤としては、
融点が約100℃以下、好ましくは80℃以下であ)、
その沸点が常圧で約300℃以下。The phenolic solvent used in the method of the present invention includes:
(with a melting point of about 100°C or less, preferably 80°C or less),
Its boiling point is approximately 300°C or less at normal pressure.
好ましくは280℃以下であるフェノール系化合物が好
ましく2例えば、フェノール、o−、m−またはp−ク
レゾール、3.5−キシレノール、カルバクロール、チ
モールなどの一価フエノール。Preferably, phenolic compounds having a temperature of 280° C. or lower are preferred.2 For example, monohydric phenols such as phenol, o-, m- or p-cresol, 3,5-xylenol, carvacrol, and thymol.
あるいは、その−価フエノールの水嵩をハロゲンで置換
したハロゲン化フェノールを好適に挙げることがで自る
。Alternatively, a halogenated phenol obtained by substituting the water volume of the -valent phenol with a halogen can be preferably mentioned.
411に、ハロゲン化フェノールとしては、一般式(丸
だし、上記一般式においてv R1は水素または炭素数
1〜3のアルキル基であり、xはハロゲン原子である)
で示され、しかもその融点が約100℃以下、好ましく
は80℃以下であり、その沸点が常圧で約300℃以下
、好ましくは280℃以下であるハロゲン化フェノール
化合物が、ポリイミドに対する溶解性が優れているので
最適である。411, the halogenated phenol has the general formula (round shape, in the above general formula, v R1 is hydrogen or an alkyl group having 1 to 3 carbon atoms, and x is a halogen atom)
A halogenated phenol compound having a melting point of about 100°C or less, preferably 80°C or less, and a boiling point of about 300°C or less, preferably 280°C or less at normal pressure has a low solubility in polyimide. It is optimal because it is excellent.
本発明の方法において、ハロゲン化フェノールとして2
例えば、3−クロルフェノール(メタクロルフェノール
)、4−クロルフェノール(ハラクロルフェノール)、
3−ブロムフェノール、4−フロムフェノール、2−1
0ルー4−ヒドロキシトルエン、2−クロル−5−ヒド
ロキシトルエン、3−クロル−6−ヒドロキシトルエン
、4−クロル−2−ヒドロキシトルエン、2−10ム−
4−ヒドロキシトルエン、 !−フロムー5−ヒドロ
キシトルエン、3−ブロム−5−ヒドロキシトルエン、
3−7’ロム−6−ヒドロキシトルエン。In the method of the present invention, as the halogenated phenol, 2
For example, 3-chlorophenol (metachlorophenol), 4-chlorophenol (halachlorphenol),
3-bromophenol, 4-fromphenol, 2-1
0-4-hydroxytoluene, 2-chloro-5-hydroxytoluene, 3-chloro-6-hydroxytoluene, 4-chloro-2-hydroxytoluene, 2-10mu-
4-Hydroxytoluene! -fromu-5-hydroxytoluene, 3-bromo-5-hydroxytoluene,
3-7' Romo-6-hydroxytoluene.
4−ブロム−2−ヒドロキシトルエンなどを挙げること
ができる。Examples include 4-bromo-2-hydroxytoluene.
本発明の方法においてポリイミド組成物には更に、50
℃で前記のポリイミドを5重量に以上溶解することない
芳香族炭化水素4しくはその誘導体からなる膨潤剤が含
まれる。50℃で前記のポリイミドを5重量に以上溶解
する化合物は2本発明の方法によシ得られる半透膜が示
す優れた透溝性能をもたらすことができないため適当で
な10本発明で使用することのできる芳香族炭化水素も
しくはその誘導体からなる*a剤の代表例とじては、I
IK置換基を有するベンゼン化合物を挙げることがで龜
る。置換基の種類及び数については、。In the method of the present invention, the polyimide composition further contains 50
A swelling agent consisting of an aromatic hydrocarbon 4 or a derivative thereof that does not dissolve more than 5 weight of the polyimide at ℃ is included. A compound that dissolves more than 5 weight of the polyimide at 50°C is not suitable for use in the present invention because it cannot provide the excellent groove permeability exhibited by the semipermeable membrane obtained by the method of the present invention. Typical examples of agents *a consisting of aromatic hydrocarbons or derivatives thereof that can
It is difficult to mention benzene compounds having IK substituents. Regarding the type and number of substituents.
そo置換ベンゼン化合物が安定に存在し、フェノール系
溶剤及び前記のポリイミド化合物との間で実質的に反応
を起さず、かつそれらの混合物と〇相溶性が実用土充分
にある限)、特に@iはない。As long as the substituted benzene compound exists stably, does not substantially react with the phenolic solvent and the polyimide compound, and has sufficient compatibility with the mixture thereof for practical use), especially There is no @i.
置換基の具体的な例としては、低級アルキル基(炭素数
1〜・)、低級アルコ・キシ基(炭素数1〜・゛)、塩
素、臭素などのハロゲン原子、水酸基、ニド四基、フェ
ニル基、置換基を有するフェニル基。Specific examples of substituents include lower alkyl groups (carbon numbers 1 to .), lower alkoxy groups (carbon numbers 1 to group, a phenyl group having a substituent.
フェノキシ基、置換基を有するフェノキシ基などを挙け
ゐことができる。本発明で使用することの7タリン、ア
ンド2セノ、2−メチルナフタリン。Examples include a phenoxy group and a phenoxy group having a substituent. 7-talin, and-2-seno, 2-methylnaphthalene for use in the present invention.
ジフェニル、p−ターフェニルなどの芳香族炭化水素、
クールベンゼン、0−ジクロルベンゼン、 1,2.
4− )リクロルベンゼン、α−クロルナフタリンなど
のハロゲン化芳香族炭化水嵩、アニソール、ジフェニル
エーテルなEO芳香族エーテル、ア竜トフェノン、l、
2−ベンズアントラキノンなどの芳香族ケトン、ニトロ
ベンゼンなど(Dニトロ化芳香tSt化水素、フタル酸
ジメチルなどの芳香族カルボン酸エステルを挙げること
ができる。これらは本発明の方法で膨潤剤゛として使用
することが適轟で麹6゜を九、IIK置換基を有するベ
ンゼン化合物であってモ1例えば、フェノール、4−ク
ロルフェノール、2−クロルフェノール、3−/ロルフ
ェノール、3−7’ロムフェノール、4−ブロムフェノ
ール、2−クロル−4−ヒドロキシトルエン。Aromatic hydrocarbons such as diphenyl and p-terphenyl,
Coolbenzene, 0-dichlorobenzene, 1,2.
4-) Halogenated aromatic hydrocarbons such as lychlorobenzene and α-chlornaphthalene, anisole, EO aromatic ethers such as diphenyl ether, arytophenone, l,
Mention may be made of aromatic ketones such as 2-benzanthraquinone, nitrobenzene, etc. (D nitrated aromatic hydrogen esters, aromatic carboxylic acid esters such as dimethyl phthalate, etc.), which are used as swelling agents in the method of the present invention. It is suitable to use koji 6゜9, benzene compounds having IIK substituents, such as phenol, 4-chlorophenol, 2-chlorophenol, 3-/lorphenol, 3-7'romophenol, 4-bromophenol, 2-chloro-4-hydroxytoluene.
2−クロル−5−ヒドロキシトルエン、B−/aミル−
6−ヒドロキシトルエン4−クロル−2−ヒドロキシト
ルエン、2−−jロム−4−とドロΦシトルエン、2−
ブロム−5−ヒト■キシトルエ/l 3−フロム−5
−ヒドロキシトルエン、3−ブロム−6〜ヒドロキシト
ルエン、 4−7’ロム−3−ヒドロキシトルエンの
ような化合物は!Iocで前記のポリイミドを5重量に
以上溶解することができ、これらは本発明の方法で必要
とする膨満作用を充分に示さず、従って本実IjIiの
方法によp得られ為半透膜の特徴である顕著に優れ九透
過性能をもたらすことができないため2本発明の方法に
おいて膨潤剤として使用することができない。2-chloro-5-hydroxytoluene, B-/amil-
6-Hydroxytoluene, 4-chloro-2-hydroxytoluene, 2--j rom-4- and doroΦcitoluene, 2-
Brome-5-human xytoluene/l 3-from-5
Compounds like -hydroxytoluene, 3-bromo-6-hydroxytoluene, and 4-7'romo-3-hydroxytoluene! It is possible to dissolve more than 5% of the above-mentioned polyimide in Ioc, and these do not sufficiently exhibit the swelling effect required by the method of the present invention, and therefore, the semipermeable membrane cannot be obtained by the method of the present invention. It cannot be used as a swelling agent in the process of the present invention because it cannot provide the characteristically excellent permeation performance.
i九例えば、ホルムアミド、ジクロルメタン、クロロホ
ルム、シクロヘキサノン、オクタツール、などの非芳香
族系炭化水素及びその霞導体は9本実INKおける膨満
作用を示さないため膨潤剤として使用できない。For example, non-aromatic hydrocarbons such as formamide, dichloromethane, chloroform, cyclohexanone, octatool, etc. and their haze conductors cannot be used as swelling agents because they do not exhibit a swelling effect in real INK.
本発明の方法において使用する(荀ポリインド2(ロ)
フェノール系溶剤そして(C)膨潤剤とからなる液状の
ポリインド組成物、すなわちドーグ液、に含オれる各成
分の量はe(1)”〜3o重量部(好ましく 11 s
〜z s 1量部)!(b)95−go重量部(好オ
しくは9!〜5o重量部):(e)2〜40重量部(好
ましくは5〜30重量部)の相対比の範囲内kToゐこ
とが必要であシ、この範囲を逸脱した相対比の組成物で
は本発明の目的とする優れた透過性能を有する半透膜を
得ることが困難なため好ましくない。Used in the method of the present invention (Xun Polyindo 2 (b)
The amount of each component contained in the liquid polyindo composition consisting of a phenolic solvent and (C) a swelling agent, that is, Dogue's solution, is from e(1)'' to 30 parts by weight (preferably 11 s).
~zs 1 part)! (b) 95-go parts by weight (preferably 9!-5o parts by weight): (e) It is necessary that the relative ratio is within the range of 2-40 parts by weight (preferably 5-30 parts by weight). However, a composition having a relative ratio outside this range is not preferred because it is difficult to obtain a semipermeable membrane having excellent permeability as the object of the present invention.
本発明は、これまでに述べてきたようにポリイミドとフ
ェノール系溶剤に膨潤剤を特定の量加えたポリイミド組
成物をドープ液として用いて半透膜を製造する方法を提
供するものであり1本発明の製造法により得られる半透
膜は、ポリイζドとフェノール系溶剤とから表ゐポリイ
ミド組成物をドープ液として用いて製造した半透膜が有
する優れた耐熱性、耐薬品性2機械特性を同程度に持つ
以外に、特に水透過性能については着しい向上がみられ
る。を九本発明の製造法によ〕得られ九半透膜は、各種
の気体の混合物から所望の気体を選択的に分離する目的
に用いるのKも適している。As described above, the present invention provides a method for manufacturing a semipermeable membrane using a polyimide composition prepared by adding a specific amount of a swelling agent to polyimide and a phenolic solvent as a dope solution. The semi-permeable membrane obtained by the production method of the invention has excellent heat resistance, chemical resistance, mechanical properties, etc. of the semi-permeable membrane produced using a polyimide composition made of polyamide ζ and a phenolic solvent as a dope liquid. In addition to maintaining the same level of water permeability, there is a significant improvement in water permeability. The semipermeable membrane obtained by the production method of the present invention is also suitable for use in selectively separating a desired gas from a mixture of various gases.
そのような気体の混合物を構成する気体の組み会わせと
しては2例えば水素と一酸化炭素、酸素と窒素、水素と
窒素、二酸化炭素とメタン、ヘリウムとメタン、ヘリウ
ムと窒素などの組み合わせを挙げることができる。Examples of combinations of gases constituting such a gas mixture include hydrogen and carbon monoxide, oxygen and nitrogen, hydrogen and nitrogen, carbon dioxide and methane, helium and methane, and helium and nitrogen. I can do it.
本発明の方法を実施するに際しては、ポリイミドの合成
反応の反応溶媒としてフェノール系IIFIII4を用
いた場合にはその反応混合物に、必要に応じてフェノー
ル系溶剤を更に叛嘉ざ員度2組成、粘Wi勢を調整した
後、膨潤剤を加えて均一に混合し。When carrying out the method of the present invention, when phenolic IIFIII4 is used as a reaction solvent for the polyimide synthesis reaction, a phenolic solvent with a chemical composition of 2 and a viscosity of 2 is added to the reaction mixture as necessary. After adjusting the strength, add a swelling agent and mix uniformly.
製膜用のポリイミド組成物として使用する。しかし、ポ
リイミドの製造においてポリイミドが粉体として単離さ
れている場合には2本発明で使用するポリイミド組成物
は、フェノール系化合物(溶剤)の融解液中に、ポリイ
ミドの粉体を混合分散して、その混合分散液を充分に加
熱して完全にポリイミドの粉体を溶解させて、しかる後
膨潤剤を加えて均一に混合して製膜用ドープ液を調製す
ることができる。Used as a polyimide composition for film formation. However, in the case where polyimide is isolated as a powder in the production of polyimide, the polyimide composition used in the present invention is prepared by mixing and dispersing polyimide powder in a melt of a phenolic compound (solvent). Then, the mixed dispersion liquid is sufficiently heated to completely dissolve the polyimide powder, and then a swelling agent is added and mixed uniformly to prepare a film-forming dope liquid.
本発明の方法においては、ポリイミド組成物として、前
述の一般式で示されるポリイミドを2種類以上含有する
組成物を使用することができ、さらに、前述の一般式で
示されるポリイミドとその他の芳香族ポリイミドとを含
有する組成物を使用することもで龜る。In the method of the present invention, a composition containing two or more kinds of polyimides represented by the above general formula can be used as the polyimide composition, and furthermore, a composition containing two or more kinds of polyimides represented by the above general formula and other aromatic polyimides can be used. It is also possible to use a composition containing polyimide.
特に本発明の方法においては、対数粘度が0.8〜7.
特KO39〜4であって前述の一般式で示される高分子
量ポリイミドと、対数粘度が0.2〜(前述の一般式で
示されるポリイミドまたはその他の低分子量の芳香族ポ
リイミドを含む)とが。In particular, in the method of the present invention, the logarithmic viscosity is 0.8 to 7.
Special KO39-4 high molecular weight polyimide represented by the above general formula and a logarithmic viscosity of 0.2 or more (including polyimide shown by the above general formula or other low molecular weight aromatic polyimide).
フェノール系化合物の融解液中K11llているポリイ
ミド組成物であって、前記の高分子量ポリイミド(6)
と低分子量ポリイミド(至)との重量比(ム/l)が0
.5〜20.特KO,I 〜1mであるポリイミド組成
物を使用して半透膜を製造すると、水透過性能の優れ九
牛透膜を製造することができるので好適であゐ。前記の
低分子量のポリイミド(2)としては、前述の一般式で
示され為低分子量Oポリイミドのほかに、それ以外の低
分子量の芳香族ポリイミド、例えば、 3.3’、4
.4’−ベンゾフェノンテトラカルボン酸成分と芳香族
シアイン成分とから得られたポリイミドなどの比較的低
分子量で7工ノール系化合物の融解液に溶解しうるポリ
イミドを挙げることができる。A polyimide composition containing K11ll in a melt of a phenolic compound, the above-mentioned high molecular weight polyimide (6)
The weight ratio (mu/l) of and low molecular weight polyimide (to) is 0
.. 5-20. It is preferable to manufacture a semipermeable membrane using a polyimide composition having a specific KO,I of ~1m because it has excellent water permeability and allows the manufacture of a semipermeable membrane. As the low molecular weight polyimide (2), in addition to the low molecular weight O polyimide represented by the general formula described above, other low molecular weight aromatic polyimides such as 3.3', 4
.. Examples of the polyimide include a polyimide obtained from a 4'-benzophenone tetracarboxylic acid component and an aromatic cyanine component, which has a relatively low molecular weight and can be dissolved in a melt of a hexaphenol compound.
前述のように、2種以上のボリイ々ドを含有す桑ポリイ
ミド組成物は、それぞれのポリイミドO鳳成物の液状物
を混合すれば簡単K11lllすることができるが、そ
れぞれのポリイミド組成物の液状物に、他のポリイミド
(粉体など)をさらに添加しS鱗させて調製してもよい
。As mentioned above, a mulberry polyimide composition containing two or more types of polyimide can be easily prepared by mixing the liquid products of each polyimide composition. It may also be prepared by adding another polyimide (powder, etc.) to the product and making it scale.
本発明の方法においては、ポリイミド組成物は。In the method of the invention, the polyimide composition is.
含有する全ポリインドの鎖度が、全組成物に対して5重
量に以上、特に6〜30重量に、さらに8〜意S重量に
の範囲内であることが好ましい。また、ポリイミド組成
物は、製膜の温度である0〜120℃、 lI#に5〜
100T:Q:)範囲内において。It is preferred that the chain degree of all the polyindos contained is greater than or equal to 5% by weight, particularly from 6 to 30% by weight, and more preferably from 8 to 50% by weight, based on the total composition. In addition, the polyimide composition has a film forming temperature of 0 to 120°C, and a lI# of 5 to 120°C.
Within the range of 100T:Q:).
回転粘度が、少なくともloo参センチポアズ以上特K
100〜100000ポアズ、さらに、soo〜100
00ポアズ程度の均一な液状の組成物となり。The rotational viscosity is at least 30 centipoise or higher.
100 to 100,000 poise, further soo to 100
It becomes a uniform liquid composition of about 0.00 poise.
製膜用のドープ液となりうろことが好オしい。It is preferable to use it as a dope solution for film formation.
本発明の方法において、前述のポリイミド組成物を必要
であれば加温して製膜用のドープ液として使用して、そ
のポリイミド組成物のドープ液から液状の薄膜(例えば
平膜状、中空糸状、管状の薄膜)を形成させ2次いで、
その薄膜を凝固液中に浸漬して凝固させて、ポリインド
の半透膜を製造するのである。In the method of the present invention, the above-mentioned polyimide composition is heated if necessary and used as a dope solution for film formation, and the dope solution of the polyimide composition is used to form a liquid thin film (for example, a flat film shape, a hollow fiber shape). , a tubular thin film) is then formed.
The thin film is immersed in a coagulating liquid and coagulated to produce a polyindo semipermeable membrane.
本発明の方法では、ポリイミド組成物の液状物を適尚な
全知のフィルターを使用して固形物を除去し、あるいは
充分に脱泡して製膜用のドープ液とすることが好ましい
。In the method of the present invention, it is preferable to use a suitable filter to remove solids from the liquid polyimide composition or to sufficiently defoam it to obtain a dope solution for film formation.
ポリイミド組成物のドープ液から液状の薄膜を形成する
方法は、従来全知の流延製膜法と同様の方法で行うこと
ができ9例えば1表面が平滑な平版基材(ガラス板、銅
板など)の表面に、前記ポリイずド組成物のドープ液を
流延し1次いでドクターブレードによって均一な厚さの
液状の薄膜とする方法、#)るいは、外周面が平滑なロ
ールの一面にポリイミド組成物のドープ液を供給しロー
ル表面に近接して設けられ九ドクターナイフで均一な厚
さとして流延して薄膜を形成した)、さらにポリイミド
組成物をテダイから薄膜状に押し出してロール表面に巻
き掛けて薄膜を形成するなどの連続製膜法を採用するこ
とができる。本実9110方法においては、製膜の際の
ポリイミド組成物のドープ液の温度は、ポリイミド組成
物の回転粘度と温度との関係によって、製膜Kl[幽な
回転粘度とな石温廖にすべきであるが、できればO−1
20℃、特に!1−Zoo℃程度の温度範囲内であるこ
とが好ましく、10〜50℃の温度範囲が最適である。A method for forming a liquid thin film from a dope solution of a polyimide composition can be carried out by a method similar to the conventionally known casting film forming method. A method in which the dope solution of the polyimide composition is cast onto the surface of the roll and then a doctor blade is used to form a liquid thin film of uniform thickness. The polyimide composition was then extruded into a thin film form from a tape die and rolled onto the roll surface. A continuous film forming method such as continuous film formation can be adopted. In the Honjitsu 9110 method, the temperature of the dope solution of the polyimide composition during film formation is determined by the relationship between the rotational viscosity of the polyimide composition and temperature. Should be, but preferably O-1
20℃, especially! The temperature range is preferably about 1-Zoo°C, and the optimum temperature range is 10 to 50°C.
さらに前述のようにして製膜される液状の薄膜の厚さは
、10〜500μ、特に20〜200μli度であるこ
とが好ましい。Further, the thickness of the liquid thin film formed as described above is preferably 10 to 500 microns, particularly 20 to 200 microns.
前述のようKして形成された液状の薄膜は、その液状の
薄膜を形成しながら、tたは液状の薄膜を形成した後に
、その液状の薄膜の片面からフェノール系溶剤と膨潤剤
とを一部蒸発させると1次の凝固によって非対称の薄膜
が効果的に形成されるOで好適である。The liquid thin film formed by K as described above can be obtained by applying a phenolic solvent and a swelling agent to one side of the liquid thin film while forming the liquid thin film, or after forming the liquid thin film. O is suitable because, when partially evaporated, an asymmetrical thin film is effectively formed through primary solidification.
液状の薄膜の片面から7エノール系溶剤等を一部蒸発さ
せる方法は、平版またはロール周面上の液状の薄膜に、
0〜100℃、特に5〜90℃の気体を、少なくとも1
秒以上、特に5秒〜30分間、さらKIO秒〜20分間
、吹き付ける方法が好適であるが、平版またはロール周
面上の液状の薄膜を加温して減圧雰囲気中に少なくとも
数秒以上2%に10秒〜30分間、さらに30秒〜20
分間、放置する方法であってもよい。The method of partially evaporating the 7-enol solvent, etc. from one side of a liquid thin film is to evaporate a portion of the 7-enol solvent, etc. from one side of the liquid thin film on the lithographic plate or roll circumferential surface.
Gas at 0 to 100°C, especially 5 to 90°C, at least once
A preferred method is to spray for more than a second, especially for 5 seconds to 30 minutes, and for KIO seconds to 20 minutes, but the liquid thin film on the periphery of the plano plate or roll is heated to reduce the concentration to 2% in a reduced pressure atmosphere for at least several seconds. 10 seconds to 30 minutes, then another 30 seconds to 20 minutes
A method of leaving it for a minute may also be used.
本発明の方法において、前述のようにして形成されたポ
リイミドの液状の薄膜を凝固させるために使用する凝固
液は、フェノール系溶剤と自由に混合された相溶性を有
すゐ液体であればよく2例えば、メタノール、エタノー
ル、プロパツールなどの低級アルコール類、アセトン、
メチルエチルケトン、ジエチルケトン、メチルプロピル
ケトンなどケトン類、テトラヒドロフラン、ジオキサン
。In the method of the present invention, the coagulating liquid used to coagulate the polyimide liquid thin film formed as described above may be any liquid that is freely mixed with the phenolic solvent and has compatibility. 2 For example, lower alcohols such as methanol, ethanol, propatool, acetone,
Ketones such as methyl ethyl ketone, diethyl ketone, methyl propyl ketone, tetrahydrofuran, dioxane.
エチレンクリコールモノメチルエーテルナトのエーテル
類、ジメチルアセドア建ド、ジメチルフォルムアミドな
どのア建ド類、ジメチルスルホキレドなど、あるいは、
水と前記アルコール類、ケトン類、エーテル類、アミド
類との混合液などを挙げることができる。%に凝固液と
しては、混合比(水の単位使用量に対して)が0.1−
10.特に0.2〜S程度である水とアルコール類、水
とエーテル類、水とケトン類、iたは水とアミド類とO
混合液が好ましい。Ethers such as ethylene glycol monomethyl ether, dimethyl acedodate, dimethyl formamide, dimethyl sulfokylede, etc.
Examples include liquid mixtures of water and the alcohols, ketones, ethers, and amides. %, as a coagulating liquid, the mixing ratio (relative to the unit amount of water used) is 0.1-
10. In particular, water and alcohols, water and ethers, water and ketones, or water and amides and O
A mixed solution is preferred.
液状の薄膜を前記の凝固液で凝固する方法は。What is the method of coagulating a liquid thin film with the above-mentioned coagulating liquid?
公知のどのような方法であってもよいが、薄膜を。Any known method may be used to form a thin film.
そO薄膜が形成(流延)されている基材と共K。Same as the base material on which the thin film is formed (cast).
前記0III!固液中に浸漬することが好ましく、また
その凝固液の温度がlso℃以下、特に−10〜30℃
、さらに−5〜20℃程度であることが好ましく、さら
に、凝固液に浸漬する薄膜が60℃以下、特にθ〜50
℃程度の温度になっていることが好ましい。前述のよう
にして薄膜を凝固液中に浸漬しておく時間は、ポリイ建
ド組成物の種類。Said 0III! It is preferable to immerse in a solid liquid, and the temperature of the coagulating liquid is lso℃ or less, especially -10 to 30℃
, more preferably about -5 to 20°C, and furthermore, the temperature of the thin film immersed in the coagulation liquid is 60°C or less, especially θ to 50°C.
It is preferable that the temperature is about ℃. The time for which the thin film is immersed in the coagulation solution as described above depends on the type of polyamide composition.
凝固液の種類、その他の条件によってかわるが。It depends on the type of coagulation liquid and other conditions.
一般的には0.1〜20時間、0.5〜10時間程度で
あればよい。Generally, the time may be about 0.1 to 20 hours, or about 0.5 to 10 hours.
前述のようにして液状の薄膜から凝固された膜は、すで
に半透膜としての性質を充分に有する多孔質層を有する
膜となっているが、さらに、メチルアルコール、エチル
アルコール、フロビルアルコールなどの低級アルコール
類中KO〜50℃で約0.5−10時間浸漬し、および
/またはイオン交換水中に0〜50℃で約0.5〜10
時間浸漬して、凝固膜内の残余のフェノール系溶剤など
を洗滲し除去する後処理を行うことが好ましく、1九。The membrane solidified from the liquid thin film as described above already has a porous layer that has sufficient properties as a semipermeable membrane, but it is also coated with methyl alcohol, ethyl alcohol, flobyl alcohol, etc. KO for about 0.5-10 hours at 50°C in lower alcohols, and/or about 0.5-10 hours at 0-50°C in ion-exchanged water.
It is preferable to carry out a post-treatment in which the remaining phenolic solvent and the like in the coagulated film are washed out by immersion for a period of time.
必要であれば、前述の凝固膜を、5o−150℃。If necessary, the aforementioned coagulated film was heated at 5o-150°C.
特に:60−120℃に加熱され丸熱水中に、1〜12
0分間、特に5〜60分間浸漬して熱地理を行ってもよ
い。一般に、前述の熱水による熱処理を行うと、得られ
る半透膜の塩排除率が向上し。Particularly: 1 to 12
Thermogeography may be performed by immersion for 0 minutes, especially for 5 to 60 minutes. Generally, when the above-mentioned heat treatment with hot water is performed, the salt rejection rate of the resulting semipermeable membrane is improved.
熱安定性もよくなるのである。Thermal stability is also improved.
次に、参考例(ポリイミドの合成例)、II施例および
比較例を示す。Next, reference examples (polyimide synthesis examples), Example II, and comparative examples will be shown.
実施例および比較例において、水運過速度Flは、逆浸
透膜試験装置に、半透膜を装置し、0.1重量X濃変の
塩化ナトリウム水溶液を供給して。In the Examples and Comparative Examples, the water transport speed Fl was determined by equipping a reverse osmosis membrane testing device with a semipermeable membrane and supplying a 0.1 weight x concentrated sodium chloride aqueous solution.
40(/−の加圧下、20℃で逆浸透操作を行ったとき
の水運過速度を、単位−/II/・日で示す。壕九。The water transport overrate when performing reverse osmosis operation at 20°C under a pressure of 40 (/-) is expressed in units -/II/·day.
塩の排除重重は、上記の逆浸透操作において。Eliminate salt in the reverse osmosis operation described above.
原水中の塩化す) IJウム淡変度Co対する透過水中
の塩化ナトリウム濃度Cの比率(C/Co)から次式に
よル算出した塩化ナトリウムの排除率で挙す。The sodium chloride rejection rate is calculated from the ratio of the sodium chloride concentration C in the permeated water (C/Co) to the IJum paleness coefficient (C/Co) using the following formula.
副−(1,−−) X 100%
0
なお以下の記載において、イミド化率とは、芳香族ポリ
イミドのイきド化の程度を定量的に示す九めに用いる値
であり、ポリイミドの高分子鎖中のイミド結合しうるす
べての結合部分(単量体同志の結合部分)がイミド結合
となったときイミド化率が100%であるとし、まった
くインド結合をしていないとき(例えば、アミド−酸結
合のみであるとき)、イミド化率が0%であるとする値
である。言い換えれば、イミド化率とは、ボリイ電ドボ
リマ−の単量体同志の全結合中に存在するイミド結合の
百分率である。イミド化率の測定社。Sub-(1,--) The imidization rate is considered to be 100% when all bonding moieties (bonding moieties between monomers) that can form imide bonds in the molecular chain form imide bonds, and when there is no ind bond at all (for example, amide bonds), the imidization rate is 100%. - When there is only an acid bond), the imidization rate is 0%. In other words, the imidization rate is the percentage of imide bonds present in all the bonds between monomers of the polyelectrode polymer. Imidization rate measurement company.
赤外線吸収スペクトルによって行なった。This was done using infrared absorption spectroscopy.
〔参考例1−2(2段法によるポリイミド製造)〕第1
表に示すテトラカルボン酸二無水物40ミリモルと、第
1表に示す芳香族ジアミン40ミリモルとを、ジメチル
アセドアイド180Fと共に。[Reference example 1-2 (polyimide production by two-stage method)] 1st
40 mmol of the tetracarboxylic dianhydride shown in the table and 40 mmol of the aromatic diamine shown in Table 1 together with dimethylacedoide 180F.
攪拌機と窒素ガス導入管とが付設され九セパラブルフラ
スコに入れて、wL素ガスを流通しながら。It was placed in a nine-separable flask equipped with a stirrer and a nitrogen gas inlet tube, and wL elementary gas was being passed through it.
20℃の重合温度および第1表に示す重合時間。Polymerization temperature of 20°C and polymerization times shown in Table 1.
縮重合してポリアミック酸を生成させた後、その重合液
を10℃以下に冷却し2重合液にジメチルアセドアイド
1802.無水酢酸!!4G 19モル。After condensation polymerization to produce polyamic acid, the polymerization solution was cooled to 10°C or lower, and dimethylacedoide 1802. Acetic anhydride! ! 4G 19 moles.
およびピリジン240iリモルを添加して充分に攪拌し
重合液を均一にしてから、その重合液をゆるやかに昇温
し、約3o″cK約20分間保持して重合液からポリイ
ミドを粉末状に沈澱させ、さらkその重合液を70〜8
o′cK加温してその温度に30分間以上維持し、イミ
ド化を完了させ丸。After adding 240i mol of pyridine and stirring thoroughly to make the polymerization solution uniform, the temperature of the polymerization solution was gradually raised to about 3o''cK and held for about 20 minutes to precipitate polyimide from the polymerization solution in powder form. , furthermore, the polymerization solution is 70~8
Heat o'cK and maintain at that temperature for 30 minutes or more to complete imidization.
前述のようにして得られたポリインド粉末を含有する重
合液を、多量のメタノール中に投入し。The polymerization solution containing the polyind powder obtained as described above was poured into a large amount of methanol.
ポリイミド粉末をろ過して回収し、充分にメタノールで
洗浄した後、減圧下に乾燥してポリイミド粉末を得た。The polyimide powder was collected by filtration, thoroughly washed with methanol, and then dried under reduced pressure to obtain a polyimide powder.
そのボリイばド粉末は、イミド化率および対数粘度(濃
度: 0.5 f / ) OO−溶媒、 溶媒;I(
2クロルフエノールとオルツク■ルフェノールと043
110容量比の混合液 m定温度s so℃> m。The bolicarbonate powder has an imidization rate and a logarithmic viscosity (concentration: 0.5 f/) OO-solvent, solvent; I(
2 Chlorphenol and Ortskruphenol and 043
Mixed liquid with a volume ratio of 110 m constant temperature s so °C> m.
第1表に示すとおりであった。It was as shown in Table 1.
〔参考例3(1段法によるポリイミドの製造)〕参考例
1と同様のセパラブル72スコに、 s、s’。[Reference Example 3 (Manufacture of polyimide by one-stage method)] To the same separable 72 Sco as in Reference Example 1, s and s' were added.
4.4′−ビフェニルテトラカルボン酸二無水物2゜電
リモル、 4.4’−ジアンメジフェニルエーテル2
0Z9
−クロルフェノール)80Fを入れて,窒素ガスを流通
しながら2反応液を常温から180に:壕で40分間で
昇温し,さらKその反応液を18011:に4時間保持
して,縮重合およびインド化を1段で行なって粘稠なポ
リイミド溶液を得た。ポリイミド溶液中−のポリイ2ド
のイミド化率および対数粘度を第1表に示す。4.4'-biphenyltetracarboxylic dianhydride 2゜electromol, 4.4'-diammediphenyl ether 2
0Z9 -Chlorphenol) was introduced at 80F, and the two reaction solutions were heated from room temperature to 180C in a trench for 40 minutes while flowing nitrogen gas, and then the reaction solutions were kept at 180K for 4 hours to reduce the condensation. Polymerization and indification were carried out in one stage to obtain a viscous polyimide solution. Table 1 shows the imidization rate and logarithmic viscosity of polyimide in the polyimide solution.
〔参考例4(1段法によるポリイミドの製造)〕参考例
1で使用したものと同様のセパラブルフラスコに3.3
’,4.4’−ビフェニルテトラカルボン酸二無水物2
0ンリモル, 4.4’−ジアオノジフェニルエーテ
ルtS<リモル,2,6ージアミツビリジン4ンリモル
,およヒバックロル7工/−に喝Ofを入れて,窒素ガ
スを流通しながら1反応液を常温から1110C1で4
0分間で昇温し,さらにその反応液を180℃に6時間
保持し,縮重合およびイにド化を1段で行なって粘稠な
ポリイミド溶液を得た。ポリインド溶液中のポリイミド
は。[Reference Example 4 (Manufacture of polyimide by one-stage method)] In a separable flask similar to that used in Reference Example 1, 3.3
',4.4'-Biphenyltetracarboxylic dianhydride 2
0 mol, 4.4'-diaonodiphenyl ether tS < rimole, 4 rimole of 2,6-diamitubiridine, and 7 mol of hivacrol were added to the solution, and the reaction solution was brought to room temperature while flowing nitrogen gas. From 1110C1 to 4
The temperature was raised for 0 minutes, and the reaction solution was further maintained at 180° C. for 6 hours to carry out polycondensation and conversion into I and D in one step to obtain a viscous polyimide solution. Polyimide in polyindo solution.
イミド化率および対数粘度を第1表に示す。The imidization rate and logarithmic viscosity are shown in Table 1.
第xlloモノマーOIK示し要略記号はそれぞれ次の
化合物を示す。The xllo monomer OIK and abbreviations indicate the following compounds, respectively.
8 − BPDA; L3’lL4’−ビフェニルテト
ラカルボン酸二無水物
DADI : 4,4’−シア建ノジフェニルエー
テル
m−DADI ;メタシアZノジフェニルスルホン(s
,s’−ジアミノジフェニルスル
ホン)
2、6 −DAP ; 2,6−ジアZノビリジン第
1 表
1 B−BPDA DADIC li8!I
ss%社1.102 同上 m−DADI pi
ii)1.So fdJI O.II3 f
dJI上 DADW l鵡 s so魁吐1.7
Q〔実施例1〜3〕
参考例1で得られ九ボリイ2ド粉末10fとパラクロル
フェノール80fそして第2表に示す膨潤剤iotを攪
拌機が付設されたセパラブルフラスコに入れて、80〜
90℃で溶解し、加圧ろ過器によってその溶液をろ過し
精製した。前記ろ過器のフィルターは、保留粒子サイズ
3μとなるろ紙2枚(N126)と、400メツシエ金
網およびlOOメッシ瓢金網とからなるものである。8-BPDA; L3'lL4'-biphenyltetracarboxylic dianhydride DADI: 4,4'-cya-based nodiphenyl ether m-DADI; metathia Z nodiphenyl sulfone (s
, s'-diaminodiphenylsulfone) 2,6-DAP; 2,6-dia Z nobilidine
1 Table 1 B-BPDA DADIC li8! I
ss%sha 1.102 Same as above m-DADI pi
ii)1. So fdJI O. II3 f
dJI on DADW 1.7
Q [Examples 1 to 3] 10f of the 9-bolyide powder obtained in Reference Example 1, 80f of parachlorophenol, and the swelling agent iot shown in Table 2 were placed in a separable flask equipped with a stirrer, and the mixture was heated to 80~
It was dissolved at 90° C., and the solution was filtered and purified using a pressure filter. The filter of the filter is composed of two pieces of filter paper (N126) with a retained particle size of 3μ, a 400 Messier wire mesh, and a 100 Messier gourd wire mesh.
前述のようKして精製された各ポリイミド溶液を加熱し
て、必要なときには減圧して充分に脱泡し九後、そのボ
リイ建ド溶液を製膜用のドープ液として使用し、清浄な
ガラス板上に常温で流延しドクターブレードを用いて厚
さ約100μの均一な厚さの液状の薄膜を形成し、熱風
乾燥器を使用して前記薄膜の表面に6G℃の温風を30
秒間だけ吹き付けて薄膜を一部乾燥し、最後に、その一
部乾燥された液状の薄膜讐、水−メタノール系の凝固液
(水/メタノールwkl、 温度;約O〜3℃)中に
浸漬し、約4時間浸漬を続けて、薄膜を凝固させた。そ
の後、凝固し丸薄膜をメタノール中に4時間以上浸漬し
、イオン交換水中に4時間以上浸漬して残留溶媒を除去
して半透膜を得た。Each polyimide solution purified by K as described above is heated, and if necessary, the pressure is reduced to sufficiently degas the polyimide solution, and then the polyimide solution is used as a dope solution for film formation to prepare clean glass. A liquid thin film with a uniform thickness of about 100μ is formed by casting on a plate at room temperature using a doctor blade, and hot air at 6G°C is applied to the surface of the thin film using a hot air dryer for 30 minutes.
The thin film was partially dried by spraying for only seconds, and finally, the partially dried liquid thin film was immersed in a water-methanol coagulation solution (water/methanol wkl, temperature: about 0 to 3°C). The immersion was continued for about 4 hours to solidify the film. Thereafter, the solidified round thin membrane was immersed in methanol for 4 hours or more, and then in ion-exchanged water for 4 hours or more to remove residual solvent to obtain a semipermeable membrane.
〔実施例4〕
参考例2で得られ九ポリイ1ド粉末!ofとパラクロル
フェノール70Fそシテ二トロベンゼン10fを攪拌機
が付設さ−れ九セパラブルフラスコに入れ、以後は実施
例1〜3と同様の操作(ただし薄膜表面への60℃の温
風の吹き付けは30秒間ではなく1分間行なった)を行
ない半透膜を得た。[Example 4] Nine polyide powder obtained in Reference Example 2! of and parachlorophenol 70F and nitrobenzene 10F were placed in a separable flask equipped with a stirrer, and the subsequent operations were the same as in Examples 1 to 3 (except for blowing hot air at 60°C onto the thin film surface). was carried out for 1 minute instead of 30 seconds) to obtain a semipermeable membrane.
〔比較例1〕
膨潤剤の代わりにパラクロルフェノールを同量追加した
以外は実施例1〜3と同一の操作を行なって半透膜を得
た。[Comparative Example 1] A semipermeable membrane was obtained by performing the same operation as in Examples 1 to 3 except that the same amount of parachlorophenol was added instead of the swelling agent.
〔比較例2〕
膨潤剤の代わりに同量のホルムアiドを用いた以外は実
施例1〜3と同一の操作を行なって半透膜を得た。[Comparative Example 2] A semipermeable membrane was obtained by carrying out the same operations as in Examples 1 to 3, except that the same amount of formide was used instead of the swelling agent.
〔比較例3〕
ニトロベンゼン(膨潤剤)の代わりにパラクロル7!!
ノールを同量追加した以外は実施例4と同一の操作を行
なって半透膜を得た。[Comparative Example 3] Parachlor 7 instead of nitrobenzene (swelling agent)! !
A semipermeable membrane was obtained by performing the same operation as in Example 4 except that the same amount of Nor was added.
実施例1〜4及び比較例1〜3で得られた半透膜の水運
過速度及び塩の排除率を第2表に示す。Table 2 shows the water transport rates and salt rejection rates of the semipermeable membranes obtained in Examples 1 to 4 and Comparative Examples 1 to 3.
第 2 表
1 #稍10−ジクaルベンゼy 60 0
.1 0.45 94.82 同上 〃エニルエ
づル 60 0.5 0.64 82.43 同
上 ニトロベンゼン 80 0.5 1.23
78.840例2 同上 601.0 0.4
8 9&IIn例1 パラクロルフェノミル 60
0.5 0.10 9:4.12 同上 ホル
ムア建ド 80 0.5 0.12 97.23
参考例2 バラクCI A/7 gノーh60 1.
0 0.0!i 98.5〔実施例5〕
参考例3で得た重合溶液100tをセパラブルフラスコ
に入れ、これにシフXニルエーテ#(膨潤剤) lot
を加え90℃で攪拌することにより均一溶液を得た。こ
の溶液を以後実施例1〜3と同一の操作によシろ過し、
同様にして半透膜を得た。Table 2 1 #10-Diquarbenzey 60 0
.. 1 0.45 94.82 Same as above Enylzur 60 0.5 0.64 82.43 Same as above Nitrobenzene 80 0.5 1.23
78.840 Example 2 Same as above 601.0 0.4
8 9 & IIn Example 1 Parachlorphenomyl 60
0.5 0.10 9:4.12 Same as above Formua Kendo 80 0.5 0.12 97.23
Reference example 2 Barak CI A/7 gnoh60 1.
0 0.0! i 98.5 [Example 5] Put 100 t of the polymerization solution obtained in Reference Example 3 into a separable flask, and add a lot of Schiff X Nylethe # (swelling agent) to it.
A homogeneous solution was obtained by adding and stirring at 90°C. This solution was then filtered in the same manner as in Examples 1 to 3,
A semipermeable membrane was obtained in the same manner.
〔実施例6〕
使用する重、合溶液を参考例4で得た重合溶液に代えた
以外は実施例5と同一の操作を行ない半透膜を得た。[Example 6] A semipermeable membrane was obtained by carrying out the same operation as in Example 5, except that the polymerization solution used was replaced with the polymerization solution obtained in Reference Example 4.
〔比較例4〕
膨潤剤の代わりにパラクロルフェノールを同量追加した
以外は実施例5と同一の操作を行なって半透膜を得た。[Comparative Example 4] A semipermeable membrane was obtained by performing the same operation as in Example 5 except that the same amount of parachlorophenol was added instead of the swelling agent.
〔比較例5〕
膨潤剤の代わりにパラクロルフェノールを同量追加した
以外は実施例6と同一の操作を行なって半透膜を得た。[Comparative Example 5] A semipermeable membrane was obtained by carrying out the same operation as in Example 6 except that the same amount of parachlorophenol was added instead of the swelling agent.
実施例S−S及び比較例4〜5で得られた半透膜の水道
過速度及び塩の排除率を第3表に示す。Table 3 shows the water supply overrate and salt rejection rate of the semipermeable membranes obtained in Examples SS and Comparative Examples 4 and 5.
第 3 表
5□3力エニ麓づル601 0.8172.1561−
4 同上 @0 1 0.75 85.3比較例
(代替物質)
4 参l引匈3 パラクロルフェノール60
1 0.13 93.Os 1悄4 同上
6010月 94.5〔実施例7〕
実施例1で得られ九半透膜をメタノールに浸漬し1次い
でn−へキサンに一昼夜浸漬した後、空気中で約2時間
乾燥し、更GC100℃にて約2時間熱処理を行なった
。3rd Table 5 □ 3-power footrest 601 0.8172.1561-
4 Same as above @0 1 0.75 85.3 Comparative example
(Alternative substance) 4 Reference 3 Parachlorophenol 60
1 0.13 93. Os 1 Yu 4 Same as above
60 October 94.5 [Example 7] The semipermeable membrane obtained in Example 1 was immersed in methanol, then in n-hexane for a day and night, dried in air for about 2 hours, and further heated to GC at 100°C. Heat treatment was performed for about 2 hours.
熱処理を行なった半透膜を膜面積1465−のステンレ
ス製セルにセットし、セルの一1c水素ガスを14/c
dK加圧導入し、水素ガスが膜を透過する速度を流量計
を用いて測定し九。−酸化炭素についても同様に測定し
九。なお、測定温度は。The heat-treated semipermeable membrane was set in a stainless steel cell with a membrane area of 1465 mm, and 1 c of hydrogen gas was added to the cell at 14/c.
dK was introduced under pressure, and the rate at which hydrogen gas permeated through the membrane was measured using a flow meter.9. - Carbon oxide was measured in the same way.9. In addition, the measurement temperature is.
恒温槽を利用して30″CKて一定に維持しえ。得られ
圧測定値から1次式に従って透過度と分離度とを計算し
た。A constant temperature bath was used to maintain a constant pressure of 30''CK. From the obtained pressure measurements, the permeability and resolution were calculated according to the linear equation.
この測定により、水素O透過度として1.I X 1G
−’−/−・秒・cxgHy、そして分離度として13
との結果が得られた。Through this measurement, the hydrogen O permeability was determined to be 1. I X 1G
-'-/-・sec・cxgHy, and the degree of separation is 13
The results were obtained.
特許用麗人 宇部興産株式金社 代理人 弁理士柳川轡男Beautiful woman for patent Ube Industries Co., Ltd. Kanesha Agent: Patent attorney Takao Yanagawa
Claims (1)
価の残基であゐ)で示される反復単位を90%以上有す
るボリイイドoxlltたは2種以上を5〜so重量部
; Φ) フェノール系溶剤を60〜95重量部;そして (c)50℃で上記Oボリイ建ドを器重量に以上溶解す
ることない芳香族炭化水素もしくはその誘導体から表る
膨潤剤を2〜40重量部。 含有するポリイミド組成物の溶液を使用して、そのポリ
イミド組成物の液状の薄膜を形成させ、ついで、その薄
膜を凝固液中に浸漬して凝固させ為ことを特徴とするポ
リイミド組成物の製造法。(1) Bolioid oxllt having 90% or more of the repeating units represented by the general formula (the wings are 9 divalent residues excluding the amino group of aromatic diamine) or 5 ~so parts by weight; Φ) 60 to 95 parts by weight of a phenolic solvent; and (c) a swelling agent made of an aromatic hydrocarbon or a derivative thereof that does not dissolve more than the weight of the O-boli compound at 50°C. 2 to 40 parts by weight. A method for producing a polyimide composition, comprising forming a liquid thin film of the polyimide composition using a solution of the polyimide composition containing the polyimide composition, and then immersing the thin film in a coagulating liquid to coagulate the polyimide composition. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56101361A JPS586206A (en) | 1981-07-01 | 1981-07-01 | Production of plyimide semipermeable membrane |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56101361A JPS586206A (en) | 1981-07-01 | 1981-07-01 | Production of plyimide semipermeable membrane |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS586206A true JPS586206A (en) | 1983-01-13 |
JPS6153089B2 JPS6153089B2 (en) | 1986-11-15 |
Family
ID=14298689
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP56101361A Granted JPS586206A (en) | 1981-07-01 | 1981-07-01 | Production of plyimide semipermeable membrane |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS586206A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61133106A (en) * | 1984-11-30 | 1986-06-20 | Ube Ind Ltd | Preparation of separating membrane |
JPS61162461U (en) * | 1985-03-29 | 1986-10-08 | ||
JPS627733A (en) * | 1985-03-10 | 1987-01-14 | Nitto Electric Ind Co Ltd | Colorless clear polyimide formed body and its production |
JPH08225645A (en) * | 1995-12-18 | 1996-09-03 | Nitto Denko Corp | Colorless clear polyimide molding and production thereof |
JP2018053100A (en) * | 2016-09-29 | 2018-04-05 | 宇部興産株式会社 | Method for producing porous polyimide body |
-
1981
- 1981-07-01 JP JP56101361A patent/JPS586206A/en active Granted
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61133106A (en) * | 1984-11-30 | 1986-06-20 | Ube Ind Ltd | Preparation of separating membrane |
JPH0247930B2 (en) * | 1984-11-30 | 1990-10-23 | Ube Industries | |
JPS627733A (en) * | 1985-03-10 | 1987-01-14 | Nitto Electric Ind Co Ltd | Colorless clear polyimide formed body and its production |
JPS61162461U (en) * | 1985-03-29 | 1986-10-08 | ||
JPH038448Y2 (en) * | 1985-03-29 | 1991-03-01 | ||
JPH08225645A (en) * | 1995-12-18 | 1996-09-03 | Nitto Denko Corp | Colorless clear polyimide molding and production thereof |
JP2018053100A (en) * | 2016-09-29 | 2018-04-05 | 宇部興産株式会社 | Method for producing porous polyimide body |
Also Published As
Publication number | Publication date |
---|---|
JPS6153089B2 (en) | 1986-11-15 |
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