JPH11286900A - Binder for fiberboard, fiberboard and its production - Google Patents
Binder for fiberboard, fiberboard and its productionInfo
- Publication number
- JPH11286900A JPH11286900A JP11794098A JP11794098A JPH11286900A JP H11286900 A JPH11286900 A JP H11286900A JP 11794098 A JP11794098 A JP 11794098A JP 11794098 A JP11794098 A JP 11794098A JP H11286900 A JPH11286900 A JP H11286900A
- Authority
- JP
- Japan
- Prior art keywords
- meth
- acrylamide
- parts
- fiberboard
- binder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011094 fiberboard Substances 0.000 title claims abstract description 38
- 239000011230 binding agent Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000000178 monomer Substances 0.000 claims abstract description 68
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims abstract description 51
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 14
- 150000003926 acrylamides Chemical class 0.000 claims abstract description 9
- 239000006185 dispersion Substances 0.000 claims abstract description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 8
- 239000000126 substance Substances 0.000 claims abstract description 8
- 239000000470 constituent Substances 0.000 claims abstract description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 4
- 229920002554 vinyl polymer Polymers 0.000 abstract description 34
- 239000000835 fiber Substances 0.000 abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 21
- 239000007787 solid Substances 0.000 abstract description 20
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 abstract description 15
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 abstract description 8
- -1 dimethylaminoethyl Chemical group 0.000 abstract description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 abstract description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 3
- 230000002194 synthesizing effect Effects 0.000 abstract 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 18
- 239000007864 aqueous solution Substances 0.000 description 17
- 229920002401 polyacrylamide Polymers 0.000 description 17
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 14
- 229910001873 dinitrogen Inorganic materials 0.000 description 14
- 238000009413 insulation Methods 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 238000010992 reflux Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 125000002091 cationic group Chemical group 0.000 description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 5
- 229920002472 Starch Polymers 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000003505 polymerization initiator Substances 0.000 description 5
- 239000007870 radical polymerization initiator Substances 0.000 description 5
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 5
- 235000019698 starch Nutrition 0.000 description 5
- 239000008107 starch Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 4
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 239000002657 fibrous material Substances 0.000 description 4
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- FYBFGAFWCBMEDG-UHFFFAOYSA-N 1-[3,5-di(prop-2-enoyl)-1,3,5-triazinan-1-yl]prop-2-en-1-one Chemical compound C=CC(=O)N1CN(C(=O)C=C)CN(C(=O)C=C)C1 FYBFGAFWCBMEDG-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229920002522 Wood fibre Polymers 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011490 mineral wool Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 3
- 229940079827 sodium hydrogen sulfite Drugs 0.000 description 3
- 239000002025 wood fiber Substances 0.000 description 3
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- WHNPOQXWAMXPTA-UHFFFAOYSA-N 3-methylbut-2-enamide Chemical compound CC(C)=CC(N)=O WHNPOQXWAMXPTA-UHFFFAOYSA-N 0.000 description 2
- ZWAPMFBHEQZLGK-UHFFFAOYSA-N 5-(dimethylamino)-2-methylidenepentanamide Chemical compound CN(C)CCCC(=C)C(N)=O ZWAPMFBHEQZLGK-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- TXXHDPDFNKHHGW-UHFFFAOYSA-N muconic acid Chemical compound OC(=O)C=CC=CC(O)=O TXXHDPDFNKHHGW-UHFFFAOYSA-N 0.000 description 2
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 2
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- 238000001374 small-angle light scattering Methods 0.000 description 2
- 125000001302 tertiary amino group Chemical group 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- FKOZPUORKCHONH-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid Chemical compound CC(C)CS(O)(=O)=O FKOZPUORKCHONH-UHFFFAOYSA-N 0.000 description 1
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 1
- BXAAQNFGSQKPDZ-UHFFFAOYSA-N 3-[1,2,2-tris(prop-2-enoxy)ethoxy]prop-1-ene Chemical compound C=CCOC(OCC=C)C(OCC=C)OCC=C BXAAQNFGSQKPDZ-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004641 Diallyl-phthalate Substances 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- TXXHDPDFNKHHGW-CCAGOZQPSA-N Muconic acid Natural products OC(=O)\C=C/C=C\C(O)=O TXXHDPDFNKHHGW-CCAGOZQPSA-N 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- MZVQCMJNVPIDEA-UHFFFAOYSA-N [CH2]CN(CC)CC Chemical group [CH2]CN(CC)CC MZVQCMJNVPIDEA-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- KCXMKQUNVWSEMD-UHFFFAOYSA-N benzyl chloride Chemical compound ClCC1=CC=CC=C1 KCXMKQUNVWSEMD-UHFFFAOYSA-N 0.000 description 1
- 229940073608 benzyl chloride Drugs 0.000 description 1
- 150000005524 benzylchlorides Chemical class 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- JZQAAQZDDMEFGZ-UHFFFAOYSA-N bis(ethenyl) hexanedioate Chemical compound C=COC(=O)CCCCC(=O)OC=C JZQAAQZDDMEFGZ-UHFFFAOYSA-N 0.000 description 1
- CJKWEXMFQPNNTL-UHFFFAOYSA-N bis(prop-2-enyl) 1,2,3,4,7,7-hexachlorobicyclo[2.2.1]hept-2-ene-5,6-dicarboxylate Chemical compound C=CCOC(=O)C1C(C(=O)OCC=C)C2(Cl)C(Cl)=C(Cl)C1(Cl)C2(Cl)Cl CJKWEXMFQPNNTL-UHFFFAOYSA-N 0.000 description 1
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- NEHMKBQYUWJMIP-NJFSPNSNSA-N chloro(114C)methane Chemical compound [14CH3]Cl NEHMKBQYUWJMIP-NJFSPNSNSA-N 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- VAYGXNSJCAHWJZ-UHFFFAOYSA-N dimethyl sulfate Chemical compound COS(=O)(=O)OC VAYGXNSJCAHWJZ-UHFFFAOYSA-N 0.000 description 1
- YIOJGTBNHQAVBO-UHFFFAOYSA-N dimethyl-bis(prop-2-enyl)azanium Chemical compound C=CC[N+](C)(C)CC=C YIOJGTBNHQAVBO-UHFFFAOYSA-N 0.000 description 1
- OWMBTIRJFMGPAC-UHFFFAOYSA-N dimethylamino 2-methylprop-2-enoate Chemical compound CN(C)OC(=O)C(C)=C OWMBTIRJFMGPAC-UHFFFAOYSA-N 0.000 description 1
- AFOSIXZFDONLBT-UHFFFAOYSA-N divinyl sulfone Chemical compound C=CS(=O)(=O)C=C AFOSIXZFDONLBT-UHFFFAOYSA-N 0.000 description 1
- HJWBBBADPXPUPA-UHFFFAOYSA-N ethyl 3-(4-chlorophenyl)-5-methyl-1,2-oxazole-4-carboxylate Chemical compound CCOC(=O)C1=C(C)ON=C1C1=CC=C(Cl)C=C1 HJWBBBADPXPUPA-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- WYRJQOPVEMCABI-UHFFFAOYSA-N n,n,n',n'-tetrakis(prop-2-enyl)butane-1,4-diamine Chemical compound C=CCN(CC=C)CCCCN(CC=C)CC=C WYRJQOPVEMCABI-UHFFFAOYSA-N 0.000 description 1
- DFENKTCEEGOWLB-UHFFFAOYSA-N n,n-bis(methylamino)-2-methylidenepentanamide Chemical compound CCCC(=C)C(=O)N(NC)NC DFENKTCEEGOWLB-UHFFFAOYSA-N 0.000 description 1
- BLYOHBPLFYXHQA-UHFFFAOYSA-N n,n-bis(prop-2-enyl)prop-2-enamide Chemical compound C=CCN(CC=C)C(=O)C=C BLYOHBPLFYXHQA-UHFFFAOYSA-N 0.000 description 1
- DYUWTXWIYMHBQS-UHFFFAOYSA-N n-prop-2-enylprop-2-en-1-amine Chemical compound C=CCNCC=C DYUWTXWIYMHBQS-UHFFFAOYSA-N 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 229940059574 pentaerithrityl Drugs 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000007717 redox polymerization reaction Methods 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- SZHIIIPPJJXYRY-UHFFFAOYSA-M sodium;2-methylprop-2-ene-1-sulfonate Chemical compound [Na+].CC(=C)CS([O-])(=O)=O SZHIIIPPJJXYRY-UHFFFAOYSA-M 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- HEKQWIORQJRILW-UHFFFAOYSA-N tetrakis(prop-2-enyl) benzene-1,2,4,5-tetracarboxylate Chemical compound C=CCOC(=O)C1=CC(C(=O)OCC=C)=C(C(=O)OCC=C)C=C1C(=O)OCC=C HEKQWIORQJRILW-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- GRPURDFRFHUDSP-UHFFFAOYSA-N tris(prop-2-enyl) benzene-1,2,4-tricarboxylate Chemical compound C=CCOC(=O)C1=CC=C(C(=O)OCC=C)C(C(=O)OCC=C)=C1 GRPURDFRFHUDSP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Paper (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、繊維板用バインダ
ー、当該繊維板用バインダーを用いた繊維板およびその
製造方法に関する。本発明を適用できる繊維板として
は、インシュレーションボード、ロックウールボード等
の各種のものがあげられる。特に、本発明はインシュレ
ーションボードへの適用が有用である。The present invention relates to a fiberboard binder, a fiberboard using the fiberboard binder, and a method for producing the same. Examples of the fiber board to which the present invention can be applied include various boards such as an insulation board and a rock wool board. In particular, the present invention is useful when applied to an insulation board.
【0002】[0002]
【従来の技術】従来より、繊維板としては、たとえば、
木質繊維等の植物質繊維を主原料として、湿式法で製造
するインシュレーションボードが知られている。通常、
インシュレーションボードを製造するにあたっては、原
料の植物繊維が繊維の絡み合いが弱いことから、成形し
たボードの強度を不足するため、バインダーが用いられ
る。かかるインシュレーションボード用のバインダーと
しては、澱粉またはその誘導体が広く使用されている。
しかし、澱粉系バインダーは、繊維への定着率が低いた
め、排水負荷が高く、さらには乾燥工程での乾燥効率が
悪いためインシュレーションボードの製造効率が悪い。2. Description of the Related Art Conventionally, as a fiberboard, for example,
2. Description of the Related Art An insulation board manufactured by using a plant fiber such as a wood fiber as a main raw material by a wet method is known. Normal,
In producing an insulation board, a binder is used because the strength of the formed board is insufficient because the raw plant fiber has a weak fiber entanglement. Starch or its derivatives are widely used as binders for such insulation boards.
However, the starch-based binder has a low fixing rate to the fiber, so that the drainage load is high, and the drying efficiency in the drying step is low, so that the production efficiency of the insulation board is low.
【0003】こうした澱粉系バインダーの問題点を解決
すべく、カチオン性ポリアクリルアミドが使用されるよ
うになっている。しかし、カチオン性ポリアクリルアミ
ドは、繊維への定着が悪く、充分な強度を有するインシ
ュレーションボードを得られない。カチオン性ポリアク
リルアミドの繊維への定着を向上させる方法としては、
分子量を大きくすることが考えられる。しかし、一般に
カチオン性ポリアクリルアミドの分子量を大きくすると
粘度が上昇し凝集力が強まるため、植物繊維に添加する
際に強固なフロックが生成し、かえって成形したインシ
ュレーションボードの強度が低下する。[0003] In order to solve the problems of such starch-based binders, cationic polyacrylamides have been used. However, cationic polyacrylamide has a poor fixation to fibers, and an insulation board having sufficient strength cannot be obtained. As a method of improving the fixation of the cationic polyacrylamide to the fiber,
It is conceivable to increase the molecular weight. However, in general, when the molecular weight of the cationic polyacrylamide is increased, the viscosity increases and the cohesive strength increases, so that when added to the plant fiber, a strong floc is generated, and the strength of the molded insulation board is rather reduced.
【0004】[0004]
【発明が解決しようとする課題】本発明は、繊維物質へ
の定着がよく、成形した繊維板に優れた強度を付与でき
る繊維板用バインダーを提供することを目的とする。SUMMARY OF THE INVENTION An object of the present invention is to provide a binder for a fiberboard which has good fixation to a fiber material and can impart excellent strength to a formed fiberboard.
【0005】[0005]
【課題を解決するための手段】本発明者等は、前記課題
を解決すべく、従来より繊維板用バインダーとして用い
られているイオン性ポリアクリルアミドについて鋭意検
討を重ねた。その結果、以下に示す特定のモノマーを構
成モノマーとして含むイオン性ポリアクリルアミドが、
高分子量物とした場合にも低粘度であることから、当該
特定のイオン性ポリアクリルアミドを繊維板用バインダ
ーとして用いることにより、繊維への定着を向上でき、
しかも優れた強度の繊維板が得られることを見出し、本
発明を解決するに至った。Means for Solving the Problems In order to solve the above-mentioned problems, the present inventors have made intensive studies on ionic polyacrylamide conventionally used as a fiberboard binder. As a result, ionic polyacrylamide containing the following specific monomers as constituent monomers,
Even when it is a high molecular weight material, since it has a low viscosity, by using the specific ionic polyacrylamide as a fiberboard binder, it is possible to improve fixation to fibers,
In addition, they have found that a fiberboard having excellent strength can be obtained, and have accomplished the present invention.
【0006】すなわち、本発明は、多官能性モノマーお
よび/または一般式(1):CH2=C(R1 )−CO
NR2 (R3 )(R1 は水素原子またはメチル基、R2
は水素原子または炭素数1〜4の直鎖もしくは分岐鎖の
アルキル基、R3 は炭素数1〜4の直鎖または分岐鎖の
アルキル基)で表されるN−置換(メタ)アクリルアミ
ド類を構成モノマーとして含むイオン性ポリ(メタ)ア
クリルアミドを含有してなる繊維板用バインダー;繊維
物質を含む水分散液に、前記繊維板用バインダーを添加
し、成形して得られた繊維板;繊維物質を含む水分散液
に、前記繊維板用バインダーを添加し、成形することを
特徴とする繊維板の製造方法に関する。That is, the present invention relates to a polyfunctional monomer and / or a compound of the general formula (1): CH 2 CC (R 1 ) -CO
NR 2 (R 3 ) (R 1 is a hydrogen atom or a methyl group, R 2
Is a hydrogen atom or a linear or branched alkyl group having 1 to 4 carbon atoms, and R 3 is a linear or branched alkyl group having 1 to 4 carbon atoms). Fiberboard binder containing ionic poly (meth) acrylamide containing as a constituent monomer; Fiberboard obtained by adding the above fiberboard binder to an aqueous dispersion liquid containing a fiber substance and molding; Fiber substance; The present invention relates to a method for producing a fiberboard, comprising adding the binder for a fiberboard to an aqueous dispersion containing
【0007】[0007]
【発明の実施の形態】本発明において用いるイオン性ポ
リ(メタ)アクリルアミドは、たとえば、(a)(メ
タ)アクリルアミド、(b)イオン性ビニルモノマーお
よび(c)多官能性モノマーおよび/または一般式
(1):CH2 =C(R1 )−CONR2 (R3 )(R
1 は水素原子またはメチル基、R2 は水素原子または炭
素数1〜4の直鎖もしくは分岐鎖のアルキル基、R3 は
炭素数1〜4の直鎖または分岐鎖のアルキル基)で表さ
れるN−置換(メタ)アクリルアミド類を共重合するこ
とにより得られる。DETAILED DESCRIPTION OF THE INVENTION The ionic poly (meth) acrylamide used in the present invention includes, for example, (a) (meth) acrylamide, (b) an ionic vinyl monomer and (c) a polyfunctional monomer and / or a compound of the general formula (1): CH 2 CC (R 1 ) -CONR 2 (R 3 ) (R
1 is a hydrogen atom or a methyl group, R 2 is a hydrogen atom or a linear or branched alkyl group having 1 to 4 carbon atoms, and R 3 is a linear or branched alkyl group having 1 to 4 carbon atoms) Obtained by copolymerizing N-substituted (meth) acrylamides.
【0008】(a)(メタ)アクリルアミドとは、アク
リルアミドまたはメタクリルアミドのことをいい、これ
らは単独使用または併用できる。経済性の面からはアク
リルアミドを単独使用するのがよい。なお、以下本発明
において(メタ)とは同様の意味である。(a)(メ
タ)アクリルアミドの使用量は、イオン性ポリ(メタ)
アクリルアミドを構成するモノマーの総モル和に対し、
通常、58モル%程度以上、好ましくは70モル%以上
である。なお、(a)成分が58モル%に満たない場合
には、繊維板用バインダーとしての十分な強度向上効果
等を得難い。(A) (meth) acrylamide refers to acrylamide or methacrylamide, which can be used alone or in combination. From the viewpoint of economy, acrylamide is preferably used alone. Hereinafter, in the present invention, (meta) has the same meaning. (A) The amount of (meth) acrylamide used is ionic poly (meth)
With respect to the total molar sum of the monomers constituting acrylamide,
Usually, it is about 58 mol% or more, preferably 70 mol% or more. If the amount of the component (a) is less than 58 mol%, it is difficult to obtain a sufficient strength improving effect as a fiberboard binder.
【0009】(b)イオン性ビニルモノマーとはアニオ
ン性ビニルモノマーおよびカチオン性ビニルモノマーを
いう。(b)イオン性ビニルモノマーは、アニオン性ビ
ニルモノマーまたはカチオン性ビニルモノマーのいづれ
か少なくとも一方を使用すれば、ポリ(メタ)アクリル
アミドにイオン性を付与できるが、繊維板の強度向上効
果に優れていることからアニオン性ビニルモノマーおよ
びカチオン性ビニルモノマーの両者を使用して、ポリ
(メタ)アクリルアミドに両性を付与するのが好まし
い。(B) The ionic vinyl monomer means an anionic vinyl monomer and a cationic vinyl monomer. (B) The ionic vinyl monomer can impart ionicity to poly (meth) acrylamide by using at least one of an anionic vinyl monomer and a cationic vinyl monomer, but is excellent in the effect of improving the strength of the fiberboard. For this reason, it is preferable to use both anionic vinyl monomers and cationic vinyl monomers to impart amphoteric properties to poly (meth) acrylamide.
【0010】アニオン性ビニルモノマーとしては、たと
えば(メタ)アクリル酸、クロトン酸、(メタ)アリル
カルボン酸等のモノカルボン酸;マレイン酸、フマール
酸、イタコン酸、ムコン酸等のジカルボン酸;ビニルス
ルホン酸、スチレンスルホン酸、2−アクリルアミド−
2−メチルプロパンスルホン酸、(メタ)アリルスルホ
ン酸などの有機スルホン酸;またはこれら各種有機酸の
ナトリウム塩、カリウム塩等のアルカリ金属塩、アンモ
ニウム塩等があげられる。これらアニオン性ビニルモノ
マーは1種または2種以上を特に制限なく使用できる
が、アニオン性ビニルモノマーの1種として、(メタ)
アリル基を有するモノマー、特に(メタ)アリルスルホ
ン酸またはその塩を使用するのが得られるイオン性ポリ
アクリルアミドが高分子量化する点で好ましい。特に、
(メタ)アクリル酸および/またはイタコン酸と(メ
タ)アリルスルホン酸またはその塩を組み合わせる場合
が好ましい。Examples of the anionic vinyl monomer include monocarboxylic acids such as (meth) acrylic acid, crotonic acid and (meth) allyl carboxylic acid; dicarboxylic acids such as maleic acid, fumaric acid, itaconic acid and muconic acid; vinyl sulfone Acid, styrenesulfonic acid, 2-acrylamide-
Organic sulfonic acids such as 2-methylpropanesulfonic acid and (meth) allylsulfonic acid; and alkali metal salts such as sodium salt and potassium salt of these various organic acids, and ammonium salts. One or two or more of these anionic vinyl monomers can be used without any particular limitation.
Use of a monomer having an allyl group, in particular, (meth) allylsulfonic acid or a salt thereof is preferred in that the obtained ionic polyacrylamide has a high molecular weight. Especially,
It is preferable to combine (meth) acrylic acid and / or itaconic acid with (meth) allylsulfonic acid or a salt thereof.
【0011】カチオン性ビニルモノマーとしては、たと
えばジメチルアミノエチル(メタ)アクリレート、ジエ
チルアミノエチル(メタ)アクリレート、ジメチルアミ
ノプロピル(メタ)アクリルアミド、ジエチルアミノプ
ロピル(メタ)アクリルアミドなどの第三級アミノ基を
有するビニルモノマーまたはそれらの塩酸、硫酸、酢酸
などの無機酸もしくは有機酸の塩類、または該第三級ア
ミノ基含有ビニルモノマーとメチルクロライド、ベンジ
ルクロライド、ジメチル硫酸、エピクロルヒドリンなど
の四級化剤との反応によって得られる第四級アンモニウ
ム塩を含有するビニルモノマー等があげられる。As the cationic vinyl monomer, for example, vinyl having a tertiary amino group such as dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, dimethylaminopropyl (meth) acrylamide, diethylaminopropyl (meth) acrylamide, etc. By reacting monomers or their salts of inorganic or organic acids such as hydrochloric acid, sulfuric acid and acetic acid, or the tertiary amino group-containing vinyl monomer with quaternizing agents such as methyl chloride, benzyl chloride, dimethyl sulfate and epichlorohydrin; Examples of the obtained quaternary ammonium salt-containing vinyl monomer include:
【0012】(b)イオン性ビニルモノマー(アニオン
性ビニルモノマーおよびカチオン性ビニルモノマーの合
計)の使用量は、イオン性ポリ(メタ)アクリルアミド
を構成するモノマーの総モル和に対し、通常、1〜40
モル%程度、好ましくは3〜40モル%、より好ましく
は3〜30モル%である。イオン性ビニルモノマーとし
てアニオン性ビニルモノマーおよびカチオン性ビニルモ
ノマーを使用する場合には、アニオン性ビニルモノマー
0.5〜20モル%程度、カチオン性ビニルモノマー
0.5〜20モル%程度使用するのが好ましい。(B) The amount of the ionic vinyl monomer (total of the anionic vinyl monomer and the cationic vinyl monomer) to be used is usually 1 to 1 with respect to the total molar amount of the monomers constituting the ionic poly (meth) acrylamide. 40
It is about mol%, preferably 3 to 40 mol%, more preferably 3 to 30 mol%. When using an anionic vinyl monomer and a cationic vinyl monomer as the ionic vinyl monomer, it is preferable to use about 0.5 to 20 mol% of the anionic vinyl monomer and about 0.5 to 20 mol% of the cationic vinyl monomer. preferable.
【0013】なお、イオン性ポリ(メタ)アクリルアミ
ドへ、カチオン性基を付与する手段は、前記のようにカ
チオン性ビニルモノマーを共重合することができる他
に、ポリアクリルアミドまたはアニオン性ポリアクリル
アミドにホルマリンおよび第2級アミンを反応させるマ
ンニッヒ変性や、次亜ハロゲン酸塩を反応させるホフマ
ン反応によっても、カチオン性基を導入することができ
る。The means for imparting a cationic group to the ionic poly (meth) acrylamide can be obtained by copolymerizing a cationic vinyl monomer as described above, or by adding formalin to polyacrylamide or anionic polyacrylamide. Cationic groups can also be introduced by Mannich modification in which a secondary amine is reacted, or by Hoffman reaction in which a hypohalite is reacted.
【0014】(c)多官能性モノマーおよび/または一
般式(1):CH2 =C(R1 )−CONR2 (R3 )
(R1 は水素原子またはメチル基、R2 は水素原子また
は炭素数1〜4の直鎖もしくは分岐鎖のアルキル基、R
3 は炭素数1〜4の直鎖または分岐鎖のアルキル基)で
表されるN−置換(メタ)アクリルアミド類は、イオン
性ポリ(メタ)アクリルアミドに架橋構造または分岐構
造を与え、イオン性ポリ(メタ)アクリルアミドを高分
子量物とした場合にも、比較的低粘度物とする。多官能
性モノマーおよび一般式(1)で表されるN−置換(メ
タ)アクリルアミド類は、一方を使用してもよく、両者
を使用してもよい。(C) polyfunctional monomers and / or general formula (1): CH 2 CC (R 1 ) -CONR 2 (R 3 )
(R 1 is a hydrogen atom or a methyl group; R 2 is a hydrogen atom or a linear or branched alkyl group having 1 to 4 carbon atoms;
N-substituted (meth) acrylamides represented by ( 3 is a linear or branched alkyl group having 1 to 4 carbon atoms) give a crosslinked structure or a branched structure to ionic poly (meth) acrylamide, Even when (meth) acrylamide is used as a high molecular weight material, a relatively low viscosity material is used. One of the polyfunctional monomer and the N-substituted (meth) acrylamide represented by the general formula (1) may be used, or both may be used.
【0015】多官能性モノマーとしては、分子中に官能
基を少なくとも2個有し、イオン性ポリアクリルアミド
を架橋することができる化合物をいう。具体的には、エ
チレングリコールジ(メタ)アクリレート、ジエチレン
グリコールジ(メタ)アクリレート、トリエチレングリ
コールジ(メタ)アクリレート等のジ(メタ)アクリレ
ート類、メチレンビス(メタ)アクリルアミド、エチレ
ンビス(メタ)アクリルアミド、ヘキサメチレンビス
(メタ)アクリルアミド等のビス(メタ)アクリルアミ
ド類、アジピン酸ジビニル、セバシン酸ジビニル等のジ
ビニルエステル類、アリル(メタ)アクリレート、ジア
リルアミン、ジアリルジメチルアンモニウム、ジアリル
フタレート、ジアリルクロレンデート、ジビニルベンゼ
ン、N,N−ジアリルアクリルアミド等の2官能性ビニ
ルモノマー、1,3,5−トリアクリロイルヘキサヒド
ロ−S−トリアジン、トリアリルイソシアヌレート、ト
リアリルアミン、トリアリルトリメリテート等の3官能
性ビニルモノマー、テトラメチロールメタンテトラアク
リレート、テトラアリルピロメリテート、N,N,
N’,N’−テトラアリル−1,4−ジアミノブタン、
テトラアリルアミン塩、テトラアリルオキシエタン等の
4官能性ビニルモノマー、その他にN−メチロールアク
リルアミド等があげられる。これら多官能性モノマーの
なかでも1,3,5−トリアクリロイルヘキサヒドロ−
S−トリアジン、トリアリルイソシアヌレート等が好ま
しい。多官能性モノマーの使用量は、イオン性ポリアク
リルアミドを構成するモノマーの総モル和に対し、通
常、0.001〜2モル%程度、好ましくは0.01〜
2モル%、より好ましくは0.01〜1モル%である。The polyfunctional monomer is a compound having at least two functional groups in a molecule and capable of cross-linking ionic polyacrylamide. Specifically, di (meth) acrylates such as ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, methylenebis (meth) acrylamide, ethylenebis (meth) acrylamide, Bis (meth) acrylamides such as hexamethylenebis (meth) acrylamide, divinyl esters such as divinyl adipate and divinyl sebacate, allyl (meth) acrylate, diallylamine, diallyldimethylammonium, diallyl phthalate, diallyl chlorendate, divinyl Bifunctional vinyl monomers such as benzene, N, N-diallylacrylamide, 1,3,5-triacryloylhexahydro-S-triazine, triallyl isocyanurate, tria Triethanolamine, trifunctional vinyl monomers such as triallyl trimellitate, tetra methylol methane tetraacrylate, tetraallyl pyromellitate, N, N,
N ′, N′-tetraallyl-1,4-diaminobutane,
Examples include tetrafunctional vinyl monomers such as tetraallylamine salts and tetraallyloxyethane, and N-methylolacrylamide. Among these polyfunctional monomers, 1,3,5-triacryloylhexahydro-
S-triazine, triallyl isocyanurate and the like are preferred. The amount of the polyfunctional monomer is usually about 0.001 to 2 mol%, preferably 0.01 to 2 mol%, based on the total mol of the monomers constituting the ionic polyacrylamide.
It is 2 mol%, more preferably 0.01 to 1 mol%.
【0016】また、一般式(1):CH2 =C(R1 )
−CONR2 (R3 )(R1 は水素原子またはメチル
基、R2 は水素原子または炭素数1〜4の直鎖もしくは
分岐鎖のアルキル基、R3 は炭素数1〜4の直鎖または
分岐鎖のアルキル基)で表されるN−置換(メタ)アク
リルアミド類は、N−アルキル基中のメチル基またはメ
チレン性基が連鎖移動点として作用し、イオン性ポリ
(メタ)アクリルアミドに多くの分岐構造を導入して、
ゲル化を伴わない分岐ポリマーとする。一般式(1)中
のR2またはR3における炭素数1〜4の直鎖または分
岐鎖のアルキル基としては、たとえば、メチル基、エチ
ル基、イソプロピル基、t−ブチル基等があげられ、N
−置換(メタ)アクリルアミド類の具体例としては、
N,N−ジメチル(メタ)アクリルアミド、N−イソプ
ロピル(メタ)アクリルアミド、N−メチル(メタ)ア
クリルアミド、N−エチル(メタ)アクリルアミド、N
−イソプロピル(メタ)アクリルアミドおよびN−t−
ブチル(メタ)アクリルアミドがあげられる。これらの
なかでも共重合性、連鎖移動性の点でN,N−ジメチル
アクリルアミドが好ましい。N−置換(メタ)アクリル
アミド類の使用量は、イオン性ポリ(メタ)アクリルア
ミドを構成するモノマーの総モル和に対し、通常、0.
1〜10モル%程度、好ましくは0.1〜5モル%であ
る。The general formula (1): CH 2 CC (R 1 )
—CONR 2 (R 3 ) (R 1 is a hydrogen atom or a methyl group, R 2 is a hydrogen atom or a linear or branched alkyl group having 1 to 4 carbon atoms, and R 3 is a linear or N-substituted (meth) acrylamides represented by a (branched alkyl group) have a methyl or methylene group in the N-alkyl group acting as a chain transfer point, and many ionic poly (meth) acrylamides Introduce a branch structure,
It is a branched polymer without gelation. Examples of the linear or branched alkyl group having 1 to 4 carbon atoms for R2 or R3 in the general formula (1) include a methyl group, an ethyl group, an isopropyl group and a t-butyl group.
-Specific examples of substituted (meth) acrylamides include:
N, N-dimethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N
-Isopropyl (meth) acrylamide and Nt-
Butyl (meth) acrylamide. Among these, N, N-dimethylacrylamide is preferred in terms of copolymerizability and chain transfer. The amount of the N-substituted (meth) acrylamides to be used is usually 0.1 to the total molar sum of the monomers constituting the ionic poly (meth) acrylamide.
It is about 1 to 10 mol%, preferably 0.1 to 5 mol%.
【0017】また、イオン性ポリアクリルアミドには、
疎水性を付与するために、前記アニオン性ビニルモノマ
ーのアルキルエステル(アルキル基の炭素数1〜8)、
アクリロニトリル、スチレン類、酢酸ビニル、メチルビ
ニルエーテルなどのノニオン性ビニルモノマーを使用す
ることもできる。ノニオン性ビニルモノマーを使用する
場合、その使用量は、イオン性ポリ(メタ)アクリルア
ミドを構成するモノマーの総モル和に対し、通常、30
モル%程度以下、好ましくは20モル%以下である。Further, ionic polyacrylamide includes:
In order to impart hydrophobicity, an alkyl ester of the anionic vinyl monomer (having 1 to 8 carbon atoms in the alkyl group),
Nonionic vinyl monomers such as acrylonitrile, styrenes, vinyl acetate and methyl vinyl ether can also be used. When a nonionic vinyl monomer is used, the amount of the nonionic vinyl monomer is usually 30 to the total molar amount of the monomers constituting the ionic poly (meth) acrylamide.
It is about mol% or less, preferably 20 mol% or less.
【0018】イオン性ポリ(メタ)アクリルアミドの合
成は、従来公知の各種方法により行うことができる。例
えば、所定の反応容器に前記各種モノマーおよび水を仕
込み、ラジカル重合開始剤を加え、攪拌下、加温するこ
とにより目的とする水溶性のイオン性ポリ(メタ)アク
リルアミドを得ることができる。反応温度は、通常50
〜100℃程度、反応時間は1〜5時間程度である。反
応濃度(モノマー濃度)は、通常10〜40重量%程度
で行うことができ、高濃度においても重合できる。な
お、得られたイオン性ポリ(メタ)アクリルアミドの水
溶液は、高濃度の場合にも希釈することなく使用、保存
できる。その他、モノマーの仕込み方法は同時重合、連
続滴下重合等の従来公知の各種方法により行うことがで
きる。ラジカル重合開始剤としては、過硫酸カリウム、
過硫酸アンモニウム等の過硫酸塩、またはこれらと亜硫
酸水素ナトリウムのごとき還元剤とを組み合わせた形の
レドックス系重合開始剤等の通常のラジカル重合開始剤
を使用できる。また、前記ラジカル重合開始剤には、ア
ゾ系開始剤を用いてもよい。ラジカル重合開始剤の使用
量は、モノマーの総重量和の0.05〜2.0重量%程
度、好ましくは0.1〜0.5重量%である。なお、マ
ンニッヒ変性、ホフマン反応等は、ポリ(メタ)アクリ
ルアミドまたはアニオン性ポリ(メタ)アクリルアミド
を製造した後に公知の手段により行う。The synthesis of the ionic poly (meth) acrylamide can be carried out by various conventionally known methods. For example, the desired water-soluble ionic poly (meth) acrylamide can be obtained by charging the various monomers and water in a predetermined reaction vessel, adding a radical polymerization initiator, and heating under stirring. The reaction temperature is usually 50
The reaction time is about 1 to 5 hours. The reaction concentration (monomer concentration) can be usually performed at about 10 to 40% by weight, and polymerization can be performed even at a high concentration. Note that the obtained aqueous solution of ionic poly (meth) acrylamide can be used and stored without dilution even in a high concentration. In addition, the monomer can be charged by various conventionally known methods such as simultaneous polymerization and continuous drop polymerization. As the radical polymerization initiator, potassium persulfate,
Usual radical polymerization initiators such as persulfates such as ammonium persulfate, or redox polymerization initiators in the form of a combination of these with a reducing agent such as sodium bisulfite can be used. Further, an azo-based initiator may be used as the radical polymerization initiator. The amount of the radical polymerization initiator used is about 0.05 to 2.0% by weight, preferably 0.1 to 0.5% by weight of the total weight of the monomers. The Mannich modification, Hoffman reaction, and the like are performed by a known means after producing poly (meth) acrylamide or anionic poly (meth) acrylamide.
【0019】イオン性ポリ(メタ)アクリルアミドの重
量平均分子量は、作業性及び経済性を考慮して30万〜
400万程度とするのが好ましい。より好ましくは、1
00万〜400万である。重量平均分子量が30万未満
では繊維への定着が不十分であり、他方、400万を超
えるときは作業性の点で好ましくない。また、イオン性
ポリ(メタ)アクリルアミドの粘度は、取扱性の点か
ら、通常、10000cps程度(25℃)以下の性状
で使用するのがよい。なお、本発明の製紙用添加剤は、
固形分濃度10〜40重量%に調整されるが、固形分濃
度を40重量%の場合においても、粘度を10000c
ps程度(25℃)以下に調整できる。通常は、固形分
濃度を30重量%以下とするのが好ましい。このような
本発明のイオン性ポリ(メタ)アクリルアミドは、高分
子量であるにもかかわらず、低粘度であり、高固形分濃
度で使用できる。The weight-average molecular weight of the ionic poly (meth) acrylamide is 300,000 in consideration of workability and economy.
It is preferable to be about 4,000,000. More preferably, 1
One million to four million. If the weight average molecular weight is less than 300,000, fixation to fibers is insufficient, while if it exceeds 4,000,000, it is not preferable in terms of workability. The viscosity of the ionic poly (meth) acrylamide is preferably about 10,000 cps (25 ° C.) or less in terms of handleability. Incidentally, the papermaking additive of the present invention,
The solid content concentration is adjusted to 10 to 40% by weight. Even when the solid content concentration is 40% by weight, the viscosity is 10,000c.
It can be adjusted to about ps (25 ° C.) or less. Normally, the solid content concentration is preferably set to 30% by weight or less. Such an ionic poly (meth) acrylamide of the present invention has a low viscosity, despite its high molecular weight, and can be used at a high solids concentration.
【0020】本発明では前記イオン性ポリ(メタ)アク
リルアミドをバインダーとして用い、当該バインダー
を、繊維物質を含む水分散液に添加し、成形して繊維板
を製造する。In the present invention, the ionic poly (meth) acrylamide is used as a binder, and the binder is added to an aqueous dispersion containing a fibrous substance, followed by molding to produce a fiberboard.
【0021】たとえば、インシュレーションボードを製
造する場合には、繊維物質として、通常、植物繊維を使
用する。植物繊維は、木材繊維、ワラ繊維、古紙パルプ
繊維等の各種のものを使用できる。また、繊維物質とし
て、植物繊維の他に、少量の合成繊維を併用することも
可能である。インシュレーションボード以外のボードに
て使用する繊維物質としては、ロックウール、スラグウ
ールなどの鉱物質繊維が使用される。For example, when manufacturing an insulation board, plant fibers are usually used as the fibrous substance. Various types of plant fibers such as wood fiber, straw fiber, and wastepaper pulp fiber can be used. Also, a small amount of synthetic fiber can be used in combination with the fiber material in addition to the plant fiber. Mineral fibers such as rock wool and slag wool are used as fiber materials used in boards other than the insulation board.
【0022】繊維物質に対する、バインダーの使用量
は、繊維の乾燥重量を基準にして、固形分として、通
常、0.1〜3重量%程度、好ましくは0.2重量%以
上、1.5重量%以下の範囲である。The amount of the binder relative to the fiber material is usually about 0.1 to 3% by weight, preferably 0.2% by weight or more and 1.5% by weight, based on the dry weight of the fiber. % Or less.
【0023】繊維板の製造は、通常、一般的な方法を採
用できる。たとえば、インシュレーションボードを製造
する場合には、湿式法により行なうことができる。すな
わち、バインダーを添加した植物繊維を含む分散液か
ら、ウエットシートを作成し、乾燥することによりイン
シュレーションボードが得られる。なお、前記分散液に
は、必要に応じて、硫酸バンド、サイズ剤、歩留向上剤
等を添加することもできる。さらには、澱粉系バインダ
ー等の他のバインダーを併用することもできる。In general, a general method can be employed for producing the fiberboard. For example, when manufacturing an insulation board, it can be performed by a wet method. That is, an insulation board is obtained by preparing a wet sheet from a dispersion liquid containing plant fibers to which a binder has been added and drying the wet sheet. In addition, a sulfuric acid band, a sizing agent, a retention aid, and the like can be added to the dispersion as needed. Further, another binder such as a starch-based binder can be used in combination.
【0024】得られたインシュレーションボード等の繊
維板は、ある程度の厚みを有するが、各種用途に応じて
その厚さは適宜に調整できる。インシュレーションボー
ドの場合には、8mm程度以上とするのが適当である。
なお、乾燥工程を終えた繊維板には、接着剤、難燃剤等
を含浸加工することもできる。The obtained fiber board such as an insulation board has a certain thickness, but the thickness can be appropriately adjusted according to various uses. In the case of an insulation board, it is appropriate that the thickness is about 8 mm or more.
The fiber board after the drying step may be impregnated with an adhesive, a flame retardant, or the like.
【0025】[0025]
【発明の効果】本発明の繊維板用バインダーは、繊維へ
の定着がよく、成形した繊維板に優れた強度を付与でき
る。また、本発明の繊維板用バインダー、繊維への定着
がよいため、排水負荷が小さい。The binder for a fiberboard of the present invention has good fixation to fibers and can impart excellent strength to a molded fiberboard. Further, since the binder for the fiberboard of the present invention and the fixation to the fibers are good, the drainage load is small.
【0026】[0026]
【実施例】以下、実施例及び比較例を挙げて本発明を詳
細に説明するが、本発明はこれら各例に限定されるもの
ではない。尚、各例中、部及び%は特記しない限りすべ
て重量基準である。The present invention will be described below in detail with reference to examples and comparative examples, but the present invention is not limited to these examples. In each example, all parts and percentages are by weight unless otherwise specified.
【0027】実施例1 撹拌機、温度計、還流冷却管および窒素ガス導入管を備
えた四つ口フラスコに、粉末アクリルアミド291.4
部(モノマーの総モル和に対し、86.8モル%、以下
同様)、62.5%硫酸10部、ジメチルアミノエチル
メタクリレート22.3部(3モル%)、80%アクリ
ル酸水溶液42.6部(10モル%)、1,3,5−ト
リアクリロイルヘキサヒドロ−S−トリアジン2.4部
(0.2モル%)およびイオン交換水1300部(モノ
マー濃度21%)を仕込み、窒素ガスを通じて反応系の
酸素を除去した。系内を40℃にし撹拌下に重合開始剤
として過硫酸アンモニウム0.49部および亜硫酸水素
ナトリウム0.2部を投入した。90℃まで昇温した
後、2時間保温した。重合終了後、イオン交換水100
部(固形分濃度20%に調整)を投入し、pH4.2、
固形分20.1%、粘度(25℃)が9700cps、
重量平均分子量が240万の両性共重合体水溶液を得
た。なお、重量平均分子量の測定は、低角度光散乱法
(GPC−LALLS(東ソー(株)製))により、p
H4.2の酢酸と酢酸ソーダを含む水溶液を移動相とし
て用い、試料濃度0.0125%で測定した(以下重量
平均分子量の測定方法は同じ)。Example 1 291.4 powdered acrylamide was placed in a four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas inlet tube.
Parts (86.8 mol%, based on the total moles of monomers, the same applies hereinafter), 62.5% sulfuric acid 10 parts, dimethylaminoethyl methacrylate 22.3 parts (3 mol%), 80% acrylic acid aqueous solution 42.6 Parts (10 mol%), 2.4 parts (0.2 mol%) of 1,3,5-triacryloylhexahydro-S-triazine and 1300 parts of ion-exchanged water (monomer concentration: 21%), and the mixture was passed through nitrogen gas. Oxygen in the reaction system was removed. The temperature of the system was adjusted to 40 ° C., and 0.49 part of ammonium persulfate and 0.2 part of sodium hydrogen sulfite were added as a polymerization initiator with stirring. After the temperature was raised to 90 ° C., the temperature was kept for 2 hours. After the polymerization is completed, ion-exchanged water 100
Parts (adjusted to a solid content concentration of 20%), pH 4.2,
Solid content 20.1%, viscosity (25 ° C) 9700 cps,
An amphoteric copolymer aqueous solution having a weight average molecular weight of 2.4 million was obtained. The weight average molecular weight was measured by a low angle light scattering method (GPC-LALLS (manufactured by Tosoh Corporation)).
The measurement was performed at a sample concentration of 0.0125% using an aqueous solution containing acetic acid and sodium acetate of H4.2 as a mobile phase (the method for measuring the weight average molecular weight is the same hereinafter).
【0028】実施例2 撹拌機、温度計、還流冷却管および窒素ガス導入管を備
えた四つ口フラスコに、粉末アクリルアミド289部
(モノマーの総モル和に対し、89.1モル%、以下同
様)、78.0%硫酸15.8部、ジメチルアミノプロ
ピルアクリルアミド42.7.部(6モル%)、80%
アクリル酸水溶液16.4部(4モル%)、N,N−ジ
メチルアクリルアミド2.3部(0.5モル%)、メタ
リルスルフォン酸ナトリウム2.9部(0.4モル
%)、およびイオン交換水1293部(モノマー濃度2
1%)を仕込み、窒素ガスを通じて反応系の酸素を除去
した。系内を61℃にし撹拌下に重合開始剤として過硫
酸アンモニウム0.35部を投入した。90℃まで昇温
した後、2時間保温した。重合終了後、イオン交換水1
50部(固形分濃度20%に調整)を投入し、pH4.
2、固形分20.1%、粘度(25℃)が6200cp
s、重量平均分子量が340万の両性共重合体水溶液を
得た。Example 2 A four-necked flask equipped with a stirrer, a thermometer, a reflux condenser and a nitrogen gas inlet tube was charged with 289 parts of powdered acrylamide (89.1 mol% based on the total mol of monomers, and the same hereinafter). ), 18.0 parts of 78.0% sulfuric acid, dimethylaminopropylacrylamide 42.7. Parts (6 mol%), 80%
16.4 parts (4 mol%) of an aqueous solution of acrylic acid, 2.3 parts (0.5 mol%) of N, N-dimethylacrylamide, 2.9 parts (0.4 mol%) of sodium methallylsulfonate, and ions 1293 parts of exchanged water (monomer concentration 2
1%), and oxygen in the reaction system was removed through nitrogen gas. The temperature of the system was adjusted to 61 ° C., and 0.35 part of ammonium persulfate was added as a polymerization initiator with stirring. After the temperature was raised to 90 ° C., the temperature was kept for 2 hours. After polymerization is completed, ion-exchanged water 1
50 parts (adjusted to a solid content concentration of 20%) were added, and pH4.
2. Solid content 20.1%, viscosity (25 ° C) 6200 cp
s and an amphoteric copolymer aqueous solution having a weight average molecular weight of 3.4 million were obtained.
【0029】実施例3 撹拌機、温度計、還流冷却管および窒素ガス導入管を備
えた四つ口フラスコに、粉末アクリルアミド180.9
部(モノマーの総モル和に対し、90モル%、以下同
様)、62.5%硫酸2.7部、ジメチルアミノエチル
メタクリレート5.3部(1.2モル%)、70%ジメ
チルアミノメタクリレートのベンジルクロライド塩3
2.1部(2.8モル)、80%アクリル酸水溶液1
5.3部(6モル%)、アリルメタクリレート0.14
部(0.04モル%)、48%水酸化ナトリウム8.5
部およびイオン交換水981部(モノマー濃度18%)
を仕込み、窒素ガスを通じて反応系の酸素を除去した。
系内を50℃にし撹拌下に重合開始剤として過硫酸アン
モニウム0.6部、亜硫酸水素ナトリウム0.25部、
及びイソプロピルアルコール2.2部を投入した。90
℃まで昇温した後、過硫酸カリウム0.7部を投入し、
3時間保温した。重合終了後、イオン交換水260部
(固形分濃度15%に調整)を投入し、pH4.9、固
形分15.3%、粘度(25℃)が8600cps、重
量平均分子量が210万の両性共重合体水溶液を得た。Example 3 180.9 powdered acrylamide was placed in a four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas inlet tube.
Parts (90 mol% based on the total mol of monomers, the same applies hereinafter), 2.7 parts of 62.5% sulfuric acid, 5.3 parts (1.2 mol%) of dimethylaminoethyl methacrylate, and 70% of dimethylamino methacrylate. Benzyl chloride salt 3
2.1 parts (2.8 mol), 80% acrylic acid aqueous solution 1
5.3 parts (6 mol%), allyl methacrylate 0.14
Parts (0.04 mol%), 48% sodium hydroxide 8.5
Parts and 981 parts of ion-exchanged water (monomer concentration 18%)
And oxygen in the reaction system was removed through nitrogen gas.
The system was heated to 50 ° C. and 0.6 parts of ammonium persulfate and 0.25 part of sodium hydrogen sulfite were used as a polymerization initiator with stirring.
And 2.2 parts of isopropyl alcohol. 90
After heating to ℃, 0.7 parts of potassium persulfate was added,
It was kept warm for 3 hours. After completion of the polymerization, 260 parts of ion-exchanged water (adjusted to a solid content of 15%) were added, and the pH was 4.9, the solid content was 15.3%, the viscosity (25 ° C.) was 8600 cps, and the weight average molecular weight was 2.1 million. An aqueous polymer solution was obtained.
【0030】実施例4 撹拌機、温度計、還流冷却管および窒素ガス導入管を備
えた四つ口フラスコに、脱イオン水620部を仕込み、
窒素ガスを通じて反応系の酸素を除去しながら、脱イオ
ン水の温度を97℃に保持した。ここに、粉末アクリル
アミド203.3部(モノマーの総モル和に対し、9
1.3モル%、以下同様)、62.5%硫酸13.7
部、ジメチルアミノプロピルアクリルアミド28部(6
モル%)、イタコン酸8.7部(2.2モル%)、N−
N,ジメチルアクリルアミド1.5部(0.5モル
%)、およびイオン交換水417部からなるモノマー水
溶液と、2,2−アゾビス(2−アミジノプロパン)ヒド
ロクロライドの0.47%水溶液83.4部を3時間か
けて滴下した。重合終了後、イオン交換水343部と6
2.5%硫酸9.7部(固形分濃度15%に調整)を投
入し、pH3.5、固形分15.3%、粘度(25℃)
が4000cps、重量平均分子量が300万の両性共
重合体水溶液を得た。Example 4 A four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas inlet tube was charged with 620 parts of deionized water.
The temperature of the deionized water was maintained at 97 ° C. while removing oxygen in the reaction system through nitrogen gas. Here, 203.3 parts of powdered acrylamide (9
1.3 mol%, the same applies hereinafter), 62.5% sulfuric acid 13.7
Parts, dimethylaminopropylacrylamide 28 parts (6
Mol%), 8.7 parts of itaconic acid (2.2 mol%), N-
A monomer aqueous solution consisting of 1.5 parts (0.5 mol%) of N, dimethylacrylamide and 417 parts of ion-exchanged water, and a 83.4% aqueous solution of 2,2-azobis (2-amidinopropane) hydrochloride 83.4% Was added dropwise over 3 hours. After the polymerization, 343 parts of ion-exchanged water and 6
9.7 parts of 2.5% sulfuric acid (adjusted to a solid content of 15%) was added, and the pH was 3.5, the solid content was 15.3%, and the viscosity was 25 ° C.
Was 4000 cps, and an amphoteric copolymer aqueous solution having a weight average molecular weight of 3,000,000 was obtained.
【0031】実施例5 撹拌機、温度計、還流冷却管および窒素ガス導入管を備
えた四つ口フラスコに、脱イオン水582部を仕込み、
窒素ガスを通じて反応系の酸素を除去しながら、脱イオ
ン水の温度を97℃に保持した。ここに、粉末アクリル
アミド150.3部(モノマーの総モル和に対し、9
3.97モル%、以下同様)、62.5%硫酸7.1
部、ジメチルアミノエチルメタクリレート14.2部
(4モル%)、イタコン酸3.9部(1.33モル
%)、N−N,ジメチルアクリルアミド1.56部
(0.7モル%)、およびイオン交換水344部からな
るモノマー水溶液と、過硫酸アンモニウムの0.66%
水溶液69.5部を3時間かけて滴下した。重合終了
後、イオン交換水46部(固形分濃度15%に調整)を
投入し、pH4.8、固形分15.2、粘度(25℃)
が8200cps、重量平均分子量が300万の両性共
重合体水溶液を得た。Example 5 A four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas inlet tube was charged with 582 parts of deionized water.
The temperature of the deionized water was maintained at 97 ° C. while removing oxygen in the reaction system through nitrogen gas. Here, 150.3 parts of powdered acrylamide (9 parts with respect to the total
3.97 mol%, the same applies hereinafter), 62.5% sulfuric acid 7.1
Parts, dimethylaminoethyl methacrylate 14.2 parts (4 mol%), itaconic acid 3.9 parts (1.33 mol%), N—N, dimethylacrylamide 1.56 parts (0.7 mol%), and ion Aqueous monomer solution consisting of 344 parts of exchanged water and 0.66% of ammonium persulfate
69.5 parts of the aqueous solution was added dropwise over 3 hours. After the completion of the polymerization, 46 parts of ion-exchanged water (adjusted to a solid content of 15%) were added, and the pH was 4.8, the solid content was 15.2, and the viscosity was 25 ° C.
Was 8200 cps, and an amphoteric copolymer aqueous solution having a weight average molecular weight of 3,000,000 was obtained.
【0032】比較例1 撹拌機、温度計、還流冷却管および窒素ガス導入管を備
えた四つ口フラスコに、粉末アクリルアミド75.8部
(モノマーの総モル和に対し、85モル%、以下同
様)、62.5%硫酸5部、ジメチルアミノエチルメタ
クリレート19.7部(10モル%)、80%アクリル
酸水溶液5.6部(5モル%)およびイオン交換水56
5部を仕込み、窒素ガスを通じて系内の酸素を除去し
た。系内を50℃にし、撹拌下に重合開始剤として5%
過硫酸アンモニウム水溶液2.5部および5%亜硫酸水
素ナトリウム水溶液1.1部を投入した後、室温から8
0℃まで昇温し、3時間保温した。その後、イオン交換
水333部を加え、pH4.4、固形分10.0%、粘
度(25℃)が6300cps、重量平均分子量が11
0万の両性共重合体水溶液を得た。Comparative Example 1 In a four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas inlet tube, 75.8 parts of powdered acrylamide (85 mol% based on the total mol of monomers, hereinafter the same) ), 5 parts of 62.5% sulfuric acid, 19.7 parts (10 mol%) of dimethylaminoethyl methacrylate, 5.6 parts (5 mol%) of an 80% aqueous solution of acrylic acid, and 56 parts of ion-exchanged water.
Five parts were charged, and oxygen in the system was removed through nitrogen gas. The temperature in the system is brought to 50 ° C, and 5%
After adding 2.5 parts of an aqueous ammonium persulfate solution and 1.1 parts of a 5% aqueous sodium bisulfite solution, the mixture
The temperature was raised to 0 ° C. and kept for 3 hours. Thereafter, 333 parts of ion-exchanged water was added, the pH was 4.4, the solid content was 10.0%, the viscosity (25 ° C.) was 6300 cps, and the weight average molecular weight was 11
There were obtained 100,000 amphoteric copolymer aqueous solutions.
【0033】比較例2 撹拌機、温度計、還流冷却管および窒素ガス導入管を備
えた四つ口フラスコに、粉末アクリルアミド154.6
部(モノマーの総モル和に対し、82.5モル%、以下
同様)、62.5%硫酸20.7部、N,N−ジメチル
アミノプロピルアクリルアミド41.2部(10モル
%)、80%アクリル酸水溶液17.8部(7.5モル
%)およびイオン交換水1380部を仕込み、窒素ガス
を通じて系内の酸素を除去した。系内を50℃にし、撹
拌下に重合開始剤として5%過硫酸アンモニウム水溶液
0.65部および5%亜硫酸水素ナトリウム水溶液0.
27部を投入した後、室温から80℃まで昇温し、3時
間保温した。その後、イオン交換水1490部を加え、
pH3.3、固形分7.3%、粘度(25℃)が800
0cps、重量平均分子量が150万の両性共重合体水
溶液を得た。Comparative Example 2 Powdered acrylamide 154.6 was placed in a four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas inlet tube.
62.5% sulfuric acid 20.7 parts, N, N-dimethylaminopropylacrylamide 41.2 parts (10 mol%), 80% 17.8 parts (7.5 mol%) of an acrylic acid aqueous solution and 1380 parts of ion-exchanged water were charged, and oxygen in the system was removed through nitrogen gas. The system was heated to 50 ° C., and 0.65 parts of a 5% aqueous ammonium persulfate solution and a 5% aqueous sodium hydrogen sulfite solution were added as a polymerization initiator under stirring.
After charging 27 parts, the temperature was raised from room temperature to 80 ° C. and kept for 3 hours. Then, add 1490 parts of ion-exchanged water,
pH 3.3, solid content 7.3%, viscosity (25 ° C) 800
An aqueous amphoteric copolymer aqueous solution having 0 cps and a weight average molecular weight of 1.5 million was obtained.
【0034】(繊維板の製造)木材繊維を2%濃度で含
む水分散液に、繊維固形分あたり、硫酸バンドを0.5
%、および実施例1〜5または比較例1〜2で得た共重
合体水溶液のいずれかを固形分換算で0.5%添加した
後、湿式法に従って厚さ13〜14mmのウエットマッ
トとし、150℃で90分間乾燥し、さらにプレス加工
して厚さ12mmの繊維板(インフレーションボード)
を作成した。得られた繊維板について以下の試験を行い
性能を評価した。評価結果を表1に示す。また比較例3
として澱粉糊液(濃度0.5%)を固形分換算で5%添
加し、同様に繊維板を作成した。(Manufacture of fiberboard) Sulfuric acid bands were added to an aqueous dispersion containing wood fibers at a concentration of 2% per fiber solid content by 0.5%.
%, And after adding 0.5% in terms of solid content of any of the copolymer aqueous solutions obtained in Examples 1 to 5 or Comparative Examples 1 to 2, a wet mat having a thickness of 13 to 14 mm was formed according to a wet method. After drying at 150 ° C for 90 minutes, press working and 12 mm thick fiberboard (inflation board)
It was created. The following tests were performed on the obtained fiberboard to evaluate the performance. Table 1 shows the evaluation results. Comparative Example 3
A starch paste solution (concentration: 0.5%) was added at 5% in terms of solid content, and a fiberboard was prepared in the same manner.
【0035】密度:次式から算出した。 {(1m2当たりの重量)/厚さ(mm)}×1000Density: Calculated from the following equation. {(Weight per m2) / thickness (mm)} × 1000
【0036】曲げ強度:JIS A 5905に準じて
行なった。Bending strength: This was performed in accordance with JIS A 5905.
【0037】定着率:(ポリアクリルアミド定着量/ポ
リアクリルアミド添加量)×100(%)により求め
た。ポリアクリルアミドの定着量は、繊維板中に含まれ
る窒素量を微量窒素分析機TN−10(三菱化学(株)
製)にて測定し、ポリアクリルアミド無添加のボードか
らの増加量から換算した。Fixing ratio: Determined by (polyacrylamide fixing amount / polyacrylamide addition amount) × 100 (%). The fixing amount of polyacrylamide is determined by measuring the amount of nitrogen contained in the fiberboard with a trace nitrogen analyzer TN-10 (Mitsubishi Chemical Corporation).
Manufactured by the company) and converted from the increase from the board without the addition of polyacrylamide.
【0038】白水のCOD:JIS K 0102に準
じて測定した。COD of white water: Measured according to JIS K0102.
【0039】[0039]
【表1】 [Table 1]
Claims (4)
(1):CH2 =C(R1 )−CONR2 (R3 )(R
1 は水素原子またはメチル基、R2 は水素原子または炭
素数1〜4の直鎖もしくは分岐鎖のアルキル基、R3 は
炭素数1〜4の直鎖または分岐鎖のアルキル基)で表さ
れるN−置換(メタ)アクリルアミド類を構成モノマー
として含むイオン性ポリ(メタ)アクリルアミドを含有
してなる繊維板用バインダー。1. A polyfunctional monomer and / or a general formula (1): CH 2 CC (R 1 ) -CONR 2 (R 3 ) (R
1 is a hydrogen atom or a methyl group, R 2 is a hydrogen atom or a linear or branched alkyl group having 1 to 4 carbon atoms, and R 3 is a linear or branched alkyl group having 1 to 4 carbon atoms) A ionic poly (meth) acrylamide containing N-substituted (meth) acrylamides as a constituent monomer.
が、両性ポリ(メタ)アクリルアミドである請求項1記
載の繊維板用バインダー。2. The fiberboard binder according to claim 1, wherein the ionic poly (meth) acrylamide is amphoteric poly (meth) acrylamide.
たは2記載の繊維板用バインダーを添加し、成形して得
られた繊維板。3. A fiberboard obtained by adding the binder for a fiberboard according to claim 1 or 2 to an aqueous dispersion containing a fibrous substance and molding the resultant.
たは2記載の繊維板用バインダーを添加し、成形するこ
とを特徴とする繊維板の製造方法。4. A method for producing a fiberboard, comprising: adding the binder for a fiberboard according to claim 1 or 2 to an aqueous dispersion containing a fibrous substance, followed by molding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11794098A JPH11286900A (en) | 1998-03-31 | 1998-03-31 | Binder for fiberboard, fiberboard and its production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11794098A JPH11286900A (en) | 1998-03-31 | 1998-03-31 | Binder for fiberboard, fiberboard and its production |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11286900A true JPH11286900A (en) | 1999-10-19 |
Family
ID=14723996
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11794098A Pending JPH11286900A (en) | 1998-03-31 | 1998-03-31 | Binder for fiberboard, fiberboard and its production |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH11286900A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012096396A (en) * | 2010-10-29 | 2012-05-24 | Nichiha Corp | Wood fiber board and method of manufacturing the same |
WO2015058480A1 (en) * | 2013-10-23 | 2015-04-30 | 深圳新宙邦科技股份有限公司 | Composition for gel polymer electrolyte, gel polymer electrolyte and electrochemical device |
WO2016143602A1 (en) * | 2015-03-12 | 2016-09-15 | Dic株式会社 | Resin particle dispersion, sheet product, and friction plate |
-
1998
- 1998-03-31 JP JP11794098A patent/JPH11286900A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012096396A (en) * | 2010-10-29 | 2012-05-24 | Nichiha Corp | Wood fiber board and method of manufacturing the same |
WO2015058480A1 (en) * | 2013-10-23 | 2015-04-30 | 深圳新宙邦科技股份有限公司 | Composition for gel polymer electrolyte, gel polymer electrolyte and electrochemical device |
WO2016143602A1 (en) * | 2015-03-12 | 2016-09-15 | Dic株式会社 | Resin particle dispersion, sheet product, and friction plate |
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