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JPH1084178A - Arrangement method of minute substances and forming method of connection structure employing the arrangement method - Google Patents

Arrangement method of minute substances and forming method of connection structure employing the arrangement method

Info

Publication number
JPH1084178A
JPH1084178A JP8260278A JP26027896A JPH1084178A JP H1084178 A JPH1084178 A JP H1084178A JP 8260278 A JP8260278 A JP 8260278A JP 26027896 A JP26027896 A JP 26027896A JP H1084178 A JPH1084178 A JP H1084178A
Authority
JP
Japan
Prior art keywords
substrate
adhesive
adhesive layer
arranging
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8260278A
Other languages
Japanese (ja)
Inventor
Shinji Tezuka
伸治 手塚
Toshiaki Iwabuchi
寿章 岩渕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Priority to JP8260278A priority Critical patent/JPH1084178A/en
Publication of JPH1084178A publication Critical patent/JPH1084178A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/14Structure, shape, material or disposition of the bump connectors prior to the connecting process of a plurality of bump connectors
    • H01L2224/141Disposition
    • H01L2224/14104Disposition relative to the bonding areas, e.g. bond pads, of the semiconductor or solid-state body
    • H01L2224/1411Disposition relative to the bonding areas, e.g. bond pads, of the semiconductor or solid-state body the bump connectors being bonded to at least one common bonding area
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/102Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by bonding of conductive powder, i.e. metallic powder
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/321Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives

Landscapes

  • Wire Bonding (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an arrangement method which enables fine arrangement of minute substances easily and securely, and provide the forming method of a connection structure which enables the highly reliable connection of fine pattern pitch electrodes with conductive substances which are arranged by the arrangement method. SOLUTION: An ultraviolet radiation 4 is applied to an ultraviolet curing adhesive layer 2 formed on a substrate 1 by using a mask 3 to cure the adhesive layer 2. Then, minute substances 5 are brought into contact with the whole surface of the adhesive layer 2 and bonded to the parts of the adhesive layer 2 to which the ultraviolet radiation 4 is not applied. The unnecessary minute substances on the substrate 1 are removed. Or, a transparent substrate 1 may be employed and, after the minute substances 5 are arranged on the adhesive layer 2, the ultraviolet radiation 4 may be applied to the rear side of the substrate 1. Or, a patterned photoresist layer may be used as the adhesive layer 2. Further, by utilizing the above mentioned arrangement method, conductive particles are arranged on electrodes of a wiring board only and the other electrodes are connected to the electrodes of the board with the conductive particles therebetween to obtain a highly reliable connection structure.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、微小物体を目的
の位置に配列させる方法に関し、より詳細には、2枚の
電気回路基板上の対向する電極端子位置に導電体を配
し、両者の電気的接続を行う方法に関するものである。
微小物体を配列させる方法については、例えば、配列す
るものとしてトナーを用いることにより、画像形成装置
への応用ができるものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for arranging a minute object at a target position, and more particularly to a method of arranging a conductor at opposite electrode terminal positions on two electric circuit boards. The present invention relates to a method for making an electrical connection.
The method of arranging the minute objects can be applied to an image forming apparatus by using a toner as the arrangement.

【0002】[0002]

【従来の技術】図6は、従来技術による電極パターンの
接続構造を示す断面図で、図中、11は第1の配線基
板、12は第2の配線基板、13,14は電極、15は
導電粒子、16,17は接着剤である。図6に示すよう
に、従来、微細な電極パターン同士を接合する際には、
接触加圧部のみに導電性を示す異方性導電材料が用いら
れている。例えば特公平3−40899号公報に開示さ
れている回路の接続構造体は、導電性粒子を絶縁性接着
剤中に混合させたものを基板間に挿入し、両基板の電極
で導電性粒子を挟み、加圧された部分で電気的な接続を
行うようにしたものである。このような接続方式では、
接続ピッチが狭くなると、基板間に存在し本来接続に寄
与しない導電粒子の横方向の接触が起きやすくなり、短
絡が生じてしまうという問題点があった。
2. Description of the Related Art FIG. 6 is a cross-sectional view showing a connection structure of an electrode pattern according to the prior art, in which 11 is a first wiring substrate, 12 is a second wiring substrate, 13 and 14 are electrodes, and 15 is an electrode. The conductive particles 16, 17 are adhesives. As shown in FIG. 6, conventionally, when joining fine electrode patterns,
An anisotropic conductive material exhibiting conductivity is used only for the contact pressing portion. For example, in the connection structure of a circuit disclosed in Japanese Patent Publication No. 3-40899, a mixture of conductive particles in an insulating adhesive is inserted between substrates, and the conductive particles are applied to the electrodes of both substrates. The electrical connection is made at the sandwiched and pressurized portions. In such a connection method,
When the connection pitch is reduced, there is a problem that conductive particles existing between the substrates and not originally contributing to the connection are likely to contact in the lateral direction, and a short circuit occurs.

【0003】そこで、特開平4−292803号公報に
開示された異方導電性フィルムでは、接続材料として絶
縁性被覆を持ち、導電粒子を内包した樹脂を分散配合し
たフィルムを用いている。この接続材料は、未加圧状態
では導電性を示さないために、接続ピッチが微細化して
接続材料同士が接触することになっても短絡することが
ない。しかしながら、この構造においては、接続材料を
形成する工程が複雑であり、その製造コストも高くなる
という問題点が生じる。
[0003] Therefore, in the anisotropic conductive film disclosed in Japanese Patent Application Laid-Open No. 4-292803, a film having an insulating coating as a connecting material and containing a resin containing conductive particles dispersed therein is used. Since this connection material does not exhibit conductivity in an unpressurized state, there is no short circuit even if the connection pitch becomes fine and the connection materials come into contact with each other. However, this structure has a problem that the process of forming the connecting material is complicated and the manufacturing cost is increased.

【0004】また、この他先行技術の例として、所定の
位置に貫通孔を有するマスクを表面粘性を有する部材上
に密着させ、導電粒子を前記貫通孔内に入れた後にマス
クを分離して導電粒子を配列し、その後に電極端子上に
転写するようにしたものがあり、これにより、導電粒子
は電極上にのみ配列されるので、横方向の短絡は起きな
い。しかしながら、導電粒子として樹脂粒子表面に金属
膜を形成したものを用いているため、マスクの貫通孔内
に粒子を入れる工程中に貫通孔端面や粒子移動手段端面
等が導電粒子に接触することにより、前記金属膜の破壊
もしくは剥離が生じ、接続不良が発生することがある。
As another example of the prior art, a mask having a through hole at a predetermined position is brought into close contact with a member having a surface viscosity, and after the conductive particles are put into the through hole, the mask is separated to form a conductive film. In some arrangements, the particles are arranged and then transferred onto the electrode terminals, so that the conductive particles are arranged only on the electrodes, so that a short circuit in the lateral direction does not occur. However, since the conductive particles are formed by forming a metal film on the surface of the resin particles, during the process of putting the particles into the through holes of the mask, the end surface of the through hole or the end surface of the particle moving means comes into contact with the conductive particles. In some cases, destruction or peeling of the metal film occurs, resulting in poor connection.

【0005】[0005]

【発明が解決しようとする課題】本発明は、上述のよう
な実情に鑑みてなされたもので、微小物体の微細な配列
を容易かつ確実に行なうことのできる配列方法と、この
配列方法を利用して配列させた導電体により、微細な接
続ピッチでも安価に歩留まりよく、かつ信頼性の高い接
続を行うことのできる電極パターンの接続構造の形成方
法を提供することをその解決すべき課題とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned circumstances, and an arrangement method capable of easily and reliably performing a fine arrangement of minute objects, and utilizing the arrangement method. It is an object of the present invention to provide a method for forming a connection structure of an electrode pattern, which can provide a highly reliable connection at a low cost even with a fine connection pitch by using conductors arranged in such a manner. .

【0006】[0006]

【課題を解決するための手段】請求項1の発明は、基体
上に設けた紫外線硬化型樹脂からなる粘着層の一部に紫
外線を照射し、該照射部分の前記粘着層を硬化させて粘
着力を低下させる工程と、前記粘着層の全面に微小物体
を接触させ、前記紫外線の非照射部分に前記微小物体を
粘着させて配列する工程と、前記照射部分に付着した不
要の微小物体を除去する工程を有することを特徴とした
ものである。
According to the first aspect of the present invention, a part of an adhesive layer made of an ultraviolet-curable resin provided on a substrate is irradiated with ultraviolet rays, and the adhesive layer is cured by curing the adhesive layer in the irradiated portion. Reducing the force, contacting the microscopic object on the entire surface of the adhesive layer, adhering the microscopic object to the non-irradiated portion of the ultraviolet light and arranging the microscopic object, removing unnecessary microscopic objects attached to the irradiated portion Characterized by having a step of performing

【0007】請求項2の発明は、透明な基体上に設けた
紫外線硬化型樹脂からなる粘着層の全面に微小物体を粘
着させる工程と、前記粘着層の一部に前記基体の背面側
から前記粘着層の一部に紫外線を照射し、該照射部分の
前記粘着層を硬化させて粘着力を低下させる工程と、前
記照射部分の前記微小物体を除去して前記紫外線の非照
射部分に前記微小物体を配列する工程を有することを特
徴としたものである。
[0007] The invention of claim 2 is a step of adhering a minute object to the entire surface of an adhesive layer made of an ultraviolet-curable resin provided on a transparent substrate, and the step of adhering a part of the adhesive layer from the back side of the substrate. Irradiating a part of the adhesive layer with ultraviolet light, curing the adhesive layer in the irradiated part to reduce the adhesive force, and removing the minute object in the irradiated part to remove the minute object on the non-irradiated part of the ultraviolet light. The method has a step of arranging objects.

【0008】請求項3の発明は、基体上に設けたフォト
レジスト層をフォトリソグラフィーによりパタン化する
工程と、前記パタン化されて前記基体上に残留した前記
フォトレジスト層を粘着層として、該粘着層に微小物体
を粘着させて配列する工程を有することを特徴としたも
のである。
The invention according to claim 3 is a step of patterning a photoresist layer provided on a substrate by photolithography, and using the photoresist layer that has been patterned and remains on the substrate as an adhesive layer. The method is characterized in that it has a step of adhering and arranging minute objects on the layer.

【0009】請求項4の発明は、透明な第1の基体上に
設けた紫外線硬化型樹脂からなる第1の粘着層の全面に
微小物体を粘着させる工程と、前記第1の粘着層より低
粘着力の第2の粘着層を設けた第2の基体と前記微小物
体を粘着させた前記第1の基体とを重ね合わせる工程
と、重ね合わせた前記第1の基体の背面側から前記第1
の粘着層の一部に紫外線を照射し、該照射部分の第1の
粘着層を硬化させて粘着力を低下させる工程と、前記第
2の基体から前記第1の基体を剥離して前記第1の基体
上の前記照射部分の微小物体を前記第2の基体上に転写
して配列させる工程を有することを特徴としたものであ
る。
According to a fourth aspect of the present invention, there is provided a method of adhering a minute object to the entire surface of a first adhesive layer made of an ultraviolet-curable resin provided on a transparent first substrate; A step of superposing a second substrate provided with a second pressure-sensitive adhesive layer and the first substrate to which the fine object is adhered, and
Irradiating a part of the pressure-sensitive adhesive layer with ultraviolet light, curing the first pressure-sensitive adhesive layer at the irradiated portion to reduce the adhesive force, and peeling the first substrate from the second substrate to remove the first substrate. The method according to claim 1, further comprising a step of transferring and arranging the minute objects of the irradiated portion on one substrate on the second substrate.

【0010】請求項5の発明は、第1の配線基板上の電
極端子と第2の配線基板上の電極端子とを導電体を介し
て電気的に接続させるようにした接続構造の形成方法に
おいて、前記第1の配線基板と前記第2の配線基板は、
前記各配線基板間に充填された第1の接着剤によって固
定され、前記導電体は前記電気的に接続をする領域にの
み存在させるようにし、前記各電極端子の少なくとも一
方に設けられた第2の接着剤により固定されるようにす
ることを特徴としたものである。
According to a fifth aspect of the present invention, there is provided a method for forming a connection structure wherein an electrode terminal on a first wiring board and an electrode terminal on a second wiring board are electrically connected via a conductor. , The first wiring board and the second wiring board,
The conductor is fixed by a first adhesive filled between the wiring boards, and the conductor is present only in a region to be electrically connected, and a second conductor provided on at least one of the electrode terminals is provided. Characterized by being fixed by an adhesive.

【0011】請求項6の発明は、請求項5記載の接続構
造の形成方法において用いる電極端子に導電体が配され
た前記第1又は第2いずれかの配線基板を得る工程とし
て、請求項1〜3いずれか1記載の微小物体の配列方法
により、前記微小物体に該当する導電体を第1の粘着層
を設けた第1の基体上に配列する工程と、前記第1の粘
着層よりも高粘着力の第2の粘着層が設けられた第2の
基体と前記導電体が配列した前記第1の基体とを重ね合
わせ、前記第2の粘着層の粘着力により前記導電体を前
記第2の基体に転写する工程と、表面に接着剤が設けら
れた電極端子を備える前記配線基板と前記導電体が転写
された前記第2の基体とを重ね合わせ、前記接着剤の接
着力により前記導電体を前記電極端子上に転写して配列
させる工程を有するようにすることを特徴としたもので
ある。
According to a sixth aspect of the present invention, there is provided a method of forming a connection structure according to the fifth aspect, wherein the step of obtaining the first or second wiring board in which a conductor is disposed on an electrode terminal is provided. A step of arranging a conductor corresponding to the minute object on a first substrate provided with a first adhesive layer, by a method of arranging a minute object according to any one of to 3; A second substrate provided with a second adhesive layer having a high adhesive strength is superimposed on the first substrate on which the conductors are arranged, and the second conductor adheres to the second conductor by the adhesive force of the second adhesive layer. Transferring the substrate to the second substrate, laminating the wiring substrate having electrode terminals provided with an adhesive on the surface and the second substrate to which the conductor has been transferred, and applying the adhesive force of the adhesive. Having a step of transferring and arranging a conductor on the electrode terminal. It is obtained by, characterized in that as the.

【0012】請求項7の発明は、請求項5記載の接続構
造の形成方法において用いる電極端子に導電体が配され
た前記第1又は第2いずれかの配線基板を得る工程とし
て、請求項4記載の微小物体の配列方法により、前記微
小物体に該当する導電体を前記第2の基体上に配列する
工程と、表面に接着剤が設けられた電極端子を備える前
記第1の配線基板と前記導電体が配列した前記第2の基
体とを重ね合わせ、前記接着剤の接着力により前記導電
体を前記電極端子上に転写して配列させる工程を有する
ようにすることを特徴としたものである。
According to a seventh aspect of the present invention, there is provided a method for forming a connection structure according to the fifth aspect, wherein the step of obtaining the first or second wiring board in which a conductor is disposed on an electrode terminal is provided. A step of arranging a conductor corresponding to the minute object on the second base body by the method of arranging the minute object, the first wiring board including an electrode terminal provided with an adhesive on a surface thereof, and A step of superimposing the second substrate on which the conductors are arranged, and transferring and arranging the conductors on the electrode terminals by the adhesive force of the adhesive. .

【0013】請求項8の発明は、請求項6または7記載
の接続構造の形成方法において、前記第2の基体が透明
であり、前記第2の粘着層が紫外線硬化型樹脂からな
り、前記転写時に紫外線を照射して前記第2の粘着層の
粘着力を低下させ、前記転写を容易に行うようにするこ
とを特徴としたものである。
According to an eighth aspect of the present invention, in the method for forming a connection structure according to the sixth or seventh aspect, the second substrate is transparent, the second adhesive layer is made of an ultraviolet curable resin, The method is characterized in that the adhesive force of the second adhesive layer is sometimes reduced by irradiating ultraviolet rays to facilitate the transfer.

【0014】請求項9の発明は、請求項5記載の接続構
造の形成方法において用いる電極端子に導電体が配され
た前記第1又は第2いずれかの配線基板を得る工程とし
て、請求項1または2記載の微小物体の配列方法によ
り、透明な基体上に前記微小物体に該当する導電体を配
列する工程と、表面に接着剤が設けられた電極端子を備
える前記配線基板と前記導電体が配列した前記基体とを
重ね合わせ、前記基体の背面側から紫外線を照射して前
記粘着層を硬化させて粘着力を低下させ、前記導電体を
前記電極端子上に転写して配列させる工程を有するよう
にすることを特徴としたものである。
According to a ninth aspect of the present invention, there is provided a method of forming a connection structure according to the fifth aspect, wherein the step of obtaining the first or second wiring board in which a conductor is disposed on an electrode terminal is provided. Or a step of arranging a conductor corresponding to the minute object on a transparent substrate by the method of arranging the minute object according to 2, and the wiring board and the conductor provided with an electrode terminal provided with an adhesive on the surface. Superimposing the arranged bases, irradiating ultraviolet rays from the back side of the bases to cure the adhesive layer to reduce the adhesive strength, and transferring and arranging the conductor on the electrode terminals. It is characterized by doing so.

【0015】請求項10の発明は、請求項8または9記
載の接続構造の形成方法において、前記接着剤を紫外線
硬化型接着剤とし、前記転写時に照射する紫外線により
前記導電粒子と前記接着剤を強固に接着させるようにす
ることを特徴としたものである。
According to a tenth aspect of the present invention, in the method for forming a connection structure according to the eighth or ninth aspect, the adhesive is an ultraviolet-curing adhesive, and the conductive particles and the adhesive are irradiated with ultraviolet rays during the transfer. It is characterized by being made to adhere firmly.

【0016】[0016]

【発明の実施の形態】以下に、本発明が適用される微小
物体の配列方法及び接続構造の形成方法の実施形態を添
付された図面を参照して具体的に説明する。なお、実施
形態を説明するための全図において、同一機能を有する
ものは同一符号を付け、その繰り返しの説明は省略す
る。図1は、請求項1の発明を説明するための図で、微
小物体の配列分法の一実施形態の断面図を工程に従って
示すものである。図中、1は基体、2は紫外線硬化型樹
脂層(粘着層)、3はマスク、4は紫外線、5は微小物
体である。図1(A)に示すごとく、紫外線硬化型樹脂
層2を有する粘着部材(例えば、古河電気工業株式会社
製ダイシングテープ(UC1827))を用意し、これに図1
(B)に示すごとく、紫外線透過部と遮閉部を設けたマ
スク3を介して紫外線4を規定量以上照射する。これに
より、紫外線を照射された部分の紫外線硬化型樹脂層2
は硬化して粘着性を失う。この状態で、図1(C)に示
すごとく、紫外線硬化型樹脂層2側全面に微小物体5を
配置し、軽く圧力を加えるか、もしくは微小物体5がた
められている部分に前記粘着部材を押し当てる。これに
より、紫外線非照射部に、紫外線硬化型樹脂層2が本来
の有する粘着力により微小物体5が固定される。紫外線
照射部にも一部微小物体は付着することがあるが、粘着
面に対して軽くエアブローもしくは振動を与えることに
より除去することができる。従って、これらの工程を経
た後には、図1(D)に示すごとく、前記粘着部材の紫
外線非照射部のみに微小物体5を固定することができ
る。ここで、紫外線硬化型樹脂層2は、粘着力があるた
めにマスク3を離して照射するのが通常であり、半導体
プロセスで用いるステッパーを用いることが好ましい。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a method for arranging minute objects and a method for forming a connection structure to which the present invention is applied will be specifically described below with reference to the accompanying drawings. In all the drawings for describing the embodiments, components having the same function are denoted by the same reference numerals, and a repeated description thereof will be omitted. FIG. 1 is a view for explaining the invention of claim 1 and shows a sectional view of an embodiment of a method for arranging minute objects according to steps. In the figure, 1 is a substrate, 2 is an ultraviolet curable resin layer (adhesive layer), 3 is a mask, 4 is ultraviolet light, and 5 is a minute object. As shown in FIG. 1A, an adhesive member having an ultraviolet-curable resin layer 2 (for example, dicing tape (UC1827) manufactured by Furukawa Electric Co., Ltd.) was prepared.
As shown in (B), ultraviolet rays 4 are radiated by a prescribed amount or more through a mask 3 provided with an ultraviolet transmitting portion and a shielding portion. As a result, the ultraviolet curable resin layer 2 in the portion irradiated with the ultraviolet rays
Hardens and loses tackiness. In this state, as shown in FIG. 1 (C), the minute object 5 is disposed on the entire surface of the ultraviolet curable resin layer 2 side and light pressure is applied, or the adhesive member is applied to a portion where the minute object 5 is accumulated. Press. Thereby, the minute object 5 is fixed to the ultraviolet ray non-irradiated portion by the inherent adhesive force of the ultraviolet curable resin layer 2. Although some minute objects may adhere to the ultraviolet irradiation part, they can be removed by applying a slight air blow or vibration to the adhesive surface. Therefore, after these steps, as shown in FIG. 1 (D), the minute object 5 can be fixed only to the ultraviolet ray non-irradiated portion of the adhesive member. Here, since the ultraviolet-curable resin layer 2 has adhesive strength, it is usual to irradiate with the mask 3 separated, and it is preferable to use a stepper used in a semiconductor process.

【0017】また、前述したダイシングテープは、通常
基材表面に塗工形成した紫外線硬化型樹脂層上にセパレ
ーターを貼り合わせた3層構造になっている。従って、
セパレーターを剥離することなく、セパレーター上にマ
スクを密着させた状態で紫外線を照射する方法を採用す
ることにより、マスクと紫外線硬化型樹脂層との間隔が
ほぼ一定となるので、特別な装置を必要とせず、一定の
パターン形成を行うことができる。また、このようなダ
イシングテープの基材自体も透明であるために、粘着面
の背面から同様に照射することによっても同様な効果を
得ることができる。
The above-mentioned dicing tape has a three-layer structure in which a separator is stuck on an ultraviolet-curable resin layer usually formed by coating on the surface of a substrate. Therefore,
By adopting the method of irradiating UV light with the mask in close contact with the separator without removing the separator, the distance between the mask and the UV-curable resin layer becomes almost constant. Instead, a fixed pattern can be formed. Further, since the substrate itself of such a dicing tape is also transparent, the same effect can be obtained by irradiating similarly from the back surface of the adhesive surface.

【0018】図2は、請求項2記載の発明を説明をする
ための図で、微小物体の配列方法の他の実施形態の断面
図を工程に従って示すものである。ここでは、図1に示
した実施形態と同様の粘着部材を用い、該粘着部材が有
する紫外線硬化型樹脂層2の全面に微小物体5を配置す
るか、もしくは一面に微小物体5を敷きつめて、ここに
該部材を押し当てる。これにより、図2(B)に示すご
とく、紫外線硬化型樹脂層2の全面に微小物体5が付着
した状態となる。ついで、図2(C)に示すごとく、こ
の粘着面の背面よりマスク3を介して紫外線4を規定量
照射する。これにより、紫外線は透明な基体1を透過し
て、紫外線硬化型樹脂層2に達し、照射部の該樹脂層は
硬化して、粘着力を失うことになる。この状態で、紫外
線硬化型樹脂層2の表面に対してエアブローもしくは振
動を与えることにより、照射領域に付着した微小物体5
を除去することができる。従って、これらの工程を経た
後には、図2(D)に示すごとく、粘着部材上の紫外線
非照射部のみに微小物体5を固定し配列することができ
る。
FIG. 2 is a view for explaining the invention according to claim 2, showing a sectional view of another embodiment of a method for arranging minute objects according to steps. Here, the same adhesive member as that of the embodiment shown in FIG. 1 is used, and the minute object 5 is disposed on the entire surface of the ultraviolet-curable resin layer 2 of the adhesive member, or the minute object 5 is spread over one surface, Here, the member is pressed. As a result, as shown in FIG. 2B, a state in which the minute object 5 adheres to the entire surface of the ultraviolet curable resin layer 2 is obtained. Then, as shown in FIG. 2C, a prescribed amount of ultraviolet light 4 is irradiated from the back surface of the adhesive surface via the mask 3. As a result, the ultraviolet light passes through the transparent substrate 1 and reaches the ultraviolet-curable resin layer 2, and the resin layer in the irradiated portion is cured and loses adhesive strength. In this state, air blowing or vibration is applied to the surface of the ultraviolet-curable resin layer 2 so that the minute object 5 adhered to the irradiation area is formed.
Can be removed. Therefore, after these steps, as shown in FIG. 2 (D), the minute objects 5 can be fixed and arranged only on the ultraviolet ray non-irradiated portion on the adhesive member.

【0019】図3は、請求項3の説明をするための図
で、微小物体の配列方法の更に他の実施形態の断面図を
工程に従って示すものである。図中、1′は基板、6は
レジスト層である。まず、図3(A)に示すごとく、ガ
ラス等の粘着力を持たない基板1′の上にフォトレジス
ト層6を形成する。このときのフォトレジストとして
は、エマルジョン系のものが望ましく、例えば、東京応
化株式会社製BMRレジストがあげられる。次に、図3
(B)及び図3(C)に示すごとく、このフェトレジス
ト層6をフォトリソグラフィープロセスにより微小物体
を配列させたい位置のみにレジスト領域を残すようにパ
ターン化する。図3(D)に示すごとく、こうして形成
した基板1′の全面に微小物体5を配置するか、もしく
は一面に微小物体5が敷きつめられた部分へ基板1′を
押し当てる。同種のフォトレジストは多少の粘着力を有
するために、図3(E)に示すごとく、フォトレジスト
部のみに微小物体を配列保持することができる。
FIG. 3 is a view for explaining claim 3 and shows a sectional view of still another embodiment of the method for arranging minute objects according to steps. In the figure, 1 'is a substrate, and 6 is a resist layer. First, as shown in FIG. 3A, a photoresist layer 6 is formed on a non-adhesive substrate 1 'such as glass. The photoresist at this time is desirably an emulsion-based photoresist, for example, a BMR resist manufactured by Tokyo Ohka Co., Ltd. Next, FIG.
As shown in FIG. 3B and FIG. 3C, the feto-resist layer 6 is patterned by a photolithography process so that a resist region is left only at a position where a minute object is to be arranged. As shown in FIG. 3D, the minute object 5 is arranged on the entire surface of the substrate 1 'thus formed, or the substrate 1' is pressed against a portion where the minute object 5 is laid on one surface. Since the same type of photoresist has some adhesive strength, as shown in FIG. 3E, a minute object can be arranged and held only in the photoresist portion.

【0020】図4は、請求項4を説明するための図で、
微小物体の配列方法の更に他の実施形態の断面図を工程
に従って示すものである。図中、7は第2の粘着部材で
ある。ここでは、図4(A)に示すごとく、図1に示し
た実施形態と同様の粘着部材を用意し、図4(B)に示
すごとく、紫外線硬化型樹脂層2の全面に微小物体を配
置するか、もしくは一面に微小物体が敷き詰められた部
分へ前記粘着部材を押し当てる。これにより、紫外線硬
化型樹脂層2の全面に微小物体が付着した状態となる。
この粘着部材は、前述したように基体1が透明であり、
この状態で、図4(C)に示すごとく、前記粘着部材よ
りも弱い粘着力を有する第2の粘着部材7を押し当て
る。この粘着部材7に適した材料として、具体的にはシ
リコンゴムがあげられる。ここで、紫外線硬化型樹脂層
2の全面に、微小粒子5を配列させる部分にのみ基体1
の背面から紫外線4を規定量照射する。これにより、照
射部の紫外線硬化型樹脂層2は硬化して粘着力を失う。
その後に、図4(D)に示すごとく、両者を分離する
と、紫外線非照射部の微小物体5は紫外線硬化型樹脂層
2に付着したままであるが、紫外線照射部の微小物体5
は、第2の粘着部材7側へ転写され、結果として第2の
粘着性部材6の上へ微小物体を配列することができる。
FIG. 4 is a diagram for explaining claim 4.
FIG. 9 is a cross-sectional view of a further embodiment of a method for arranging minute objects according to steps. In the figure, reference numeral 7 denotes a second adhesive member. Here, as shown in FIG. 4 (A), an adhesive member similar to the embodiment shown in FIG. 1 is prepared, and as shown in FIG. 4 (B), a minute object is arranged on the entire surface of the ultraviolet-curable resin layer 2. Alternatively, the pressure-sensitive adhesive member is pressed against a portion where a minute object is spread all over the surface. As a result, a state in which a minute object adheres to the entire surface of the ultraviolet curable resin layer 2 is obtained.
In this adhesive member, the base 1 is transparent as described above,
In this state, as shown in FIG. 4C, the second adhesive member 7 having a lower adhesive strength than the adhesive member is pressed. A specific example of a material suitable for the adhesive member 7 is silicone rubber. Here, on the entire surface of the ultraviolet-curable resin layer 2, only the portion where the microparticles 5 are arranged is the substrate 1
A predetermined amount of ultraviolet light 4 is irradiated from the back of the device. As a result, the ultraviolet-curable resin layer 2 in the irradiated part is cured and loses adhesive strength.
Thereafter, as shown in FIG. 4 (D), when the two are separated, the minute object 5 in the UV-irradiated portion remains attached to the UV-curable resin layer 2 while the minute object 5 in the UV-irradiated portion remains.
Is transferred to the second adhesive member 7 side, and as a result, a minute object can be arranged on the second adhesive member 6.

【0021】配列工程の1サイクルは、ここで終了する
が、第2の粘着部材7上に配列した微小物体5を他の場
所に移動させ、図4(E)ないし図4(G)に示すごと
く、再び基体1に押し当て、ここで、マスク3の位置を
ずらして紫外線4の照射を行うことより、同様の配列を
第2の粘着部材7上に形成させることができる。このよ
うな方法により、微小物体5の利用効率を高めることが
可能となる。
One cycle of the arranging step is completed here. The minute objects 5 arranged on the second adhesive member 7 are moved to another place, and are shown in FIGS. 4 (E) to 4 (G). As described above, the same arrangement can be formed on the second adhesive member 7 by pressing the substrate 3 again and irradiating the ultraviolet light 4 while shifting the position of the mask 3. According to such a method, it is possible to increase the use efficiency of the minute object 5.

【0022】図5は、請求項5を説明するための電極パ
ターンの接続構造を示す断面図で、図中、図6と同じ作
用をする部分には、図6と同じ符号が付してある。第1
の配線基板11及び第2の配線基板12は、各基板面に
対して凸形状の互いに接続されるべき電極13,14を
持つ。これらの電極表面の少なくとも一方には、接着剤
層16が設けられていて、この接着剤層16により両電
極に挟まれる形で導電性粒子15が固定されている。こ
れら基板間のその他の間隙部分には、絶縁性の接着剤1
7が充填されており、これにより両基板が接合されてい
る。このとき、導電性粒子15は接続されるべき電極1
3,14の上にのみ存在するような構造となっている。
このような構造では、電極間隔を狭めても横方向の電気
的接触は起きにくい。
FIG. 5 is a cross-sectional view showing a connection structure of an electrode pattern for explaining claim 5, in which parts having the same functions as in FIG. 6 are denoted by the same reference numerals as in FIG. . First
The wiring board 11 and the second wiring board 12 have electrodes 13 and 14 which are to be connected to each other and have a convex shape on each substrate surface. An adhesive layer 16 is provided on at least one of these electrode surfaces, and the conductive particles 15 are fixed by the adhesive layer 16 so as to be sandwiched between both electrodes. An insulating adhesive 1 is applied to other gaps between these substrates.
7, and the two substrates are joined together. At this time, the conductive particles 15 are connected to the electrode 1 to be connected.
The structure is such that it exists only on 3 and 14.
In such a structure, even if the electrode interval is narrowed, electrical contact in the horizontal direction hardly occurs.

【0023】請求項1から4記載の配列方法を用いるこ
とにより配列部材(粘着層を設けた基体)上に配列され
た導電粒子(微小物体)を、該配列部材の粘着力より大
きな粘着力を持つ転写部材(第2の粘着層を設けた基
体)と重ねた後に分離することにより、両者の粘着力の
差によって導電粒子は転写部材側へ転写する。そしてこ
の導電粒子が配列した転写部材を基板の電極上に導電性
粒子がくるように位置決めした後に、該転写部材と該基
板とを重ね合わせる。その状態で電極表面に形成されて
いる接着剤の硬化を行うなどして転写部材上の導電粒子
を電極上に固定する。この後、基板と転写部材を分離す
ることにより電極上に導電粒子を配列することができ
る。このとき、請求項8に示すように転写部材として前
述したようなダイシングテープを用い、電極上に重ねた
後に粘着面の背面側から紫外線を照射することにより、
電極上へ容易に転写することができる。
By using the arrangement method according to any one of claims 1 to 4, the conductive particles (fine objects) arranged on the arrangement member (substrate provided with the adhesive layer) can be provided with an adhesive force larger than the adhesive force of the arrangement member. The conductive particles are transferred to the transfer member due to the difference in adhesive strength between the transfer member and the transfer member (substrate provided with the second adhesive layer). Then, after the transfer member on which the conductive particles are arranged is positioned so that the conductive particles come on the electrodes of the substrate, the transfer member and the substrate are overlapped. In this state, the conductive particles on the transfer member are fixed on the electrode by, for example, curing the adhesive formed on the electrode surface. Thereafter, the conductive particles can be arranged on the electrodes by separating the transfer member from the substrate. At this time, by using a dicing tape as described above as a transfer member as described in claim 8, by irradiating ultraviolet rays from the back side of the adhesive surface after overlapping on the electrode,
It can be easily transferred onto the electrode.

【0024】上記配列部材としてダイシングテープを用
いてその上に導電粒子を配列させた後、直接基板の電極
上に重ね合わせた後に裏面から紫外線を照射すること
で、配列部材全面の樹脂は硬化するために、電極上へ導
電粒子が転写される。この方法により、転写部材及び転
写工程を省くことができる(請求項9)。
After arranging the conductive particles thereon by using a dicing tape as the above-mentioned arrangement member, the resin is cured over the entire arrangement member by irradiating ultraviolet rays from the back surface after directly superimposing on the electrodes of the substrate. Therefore, the conductive particles are transferred onto the electrodes. According to this method, the transfer member and the transfer step can be omitted (claim 9).

【0025】電極上に紫外線照射を行なって導電粒子を
転写する際に、電極上に紫外線硬化型の接着剤を塗布し
ておく。これにより、転写時に紫外線照射を行うことに
より電極上の接着剤が硬化し、導電粒子を確実に固定す
ることができる(請求項10)。
When transferring the conductive particles by irradiating ultraviolet rays on the electrodes, an ultraviolet-curable adhesive is applied on the electrodes. Thereby, the adhesive on the electrode is cured by irradiating the ultraviolet ray during the transfer, and the conductive particles can be fixed reliably.

【0026】[0026]

【発明の効果】【The invention's effect】

請求項1,2の効果:紫外線を照射することにより粘着
層の粘着力を制御して、微小物体を配する方法であるの
で、紫外線の照射パターンで微小物体の配列を決定でき
るので、容易に、かつ確実に微小物体を配列することが
できる。
Advantageous Effects of Claims 1 and 2: Since the method is a method of arranging minute objects by controlling the adhesive force of the adhesive layer by irradiating ultraviolet rays, the arrangement of the minute objects can be easily determined by the irradiation pattern of ultraviolet rays. The minute objects can be arranged in a reliable manner.

【0027】請求項3の効果:フォトリソグラフィーに
より粒子を配列させる領域を形成するので、より微細な
配列を実現することができる。
According to the third aspect of the present invention, since a region for arranging particles is formed by photolithography, a finer arrangement can be realized.

【0028】請求項4の効果:全面に微小物体が配され
た基体上の紫外線照射部のみの微小物体を転写・配列に
利用するようにしているので、紫外線照射時に基体をず
らしながら転写を行なうことにより、同一の基体で複数
回の転写・配列が可能であり、粒子の利用効率を高める
ことができる。
According to the fourth aspect of the present invention, since the minute objects of only the ultraviolet irradiation portion on the substrate on which the minute objects are arranged on the entire surface are used for the transfer and arrangement, the transfer is performed while shifting the substrate during the irradiation of the ultraviolet light. Thereby, the same substrate can be transferred and arranged a plurality of times, and the utilization efficiency of the particles can be increased.

【0029】請求項1ないし4の効果:微小物体の配列
を基体上の面内で一括して形成することができるので、
配列の形状、配列させる物体の数に関わらず、同一の工
程で配列を得ることができる。
According to the first to fourth aspects, the arrangement of the minute objects can be collectively formed in the plane on the substrate.
Regardless of the shape of the array and the number of objects to be arrayed, the array can be obtained in the same process.

【0030】請求項5の効果:接続すべき電極上にのみ
導電体が存在するようにしているので、接続ピッチが微
細になっても短絡することがなく、高密度の接続を実現
できる。
According to the fifth aspect, since the conductor is present only on the electrode to be connected, even if the connection pitch becomes fine, short-circuiting does not occur and high-density connection can be realized.

【0031】請求項6の効果:紫外線照射工程を経て第
1の基体上に配列した導電粒子を第2の基体上に転写し
たのち電極上に再度転写するようにしているため、第1
の基体が1枚で複数回の転写を行うことができ、製造コ
ストを低減することができる。
According to the sixth aspect of the present invention, the conductive particles arranged on the first substrate are transferred to the second substrate after the ultraviolet irradiation step, and then transferred again to the electrodes.
The transfer can be performed a plurality of times with one substrate, and the manufacturing cost can be reduced.

【0032】請求項7の効果:請求項4記載の配列方法
を利用しているので、全面に付着させた粒子を複数回の
配列形成に利用でき、粒子の利用効率が高く、実装コス
トを低減することができる。
Effect of Claim 7: Since the arrangement method according to Claim 4 is used, the particles adhered to the entire surface can be used for forming the arrangement plural times, the use efficiency of the particles is high, and the mounting cost is reduced. can do.

【0033】請求項8の効果:電極上に導電粒子を転写
する際に、導電粒子が配列されている基体に紫外線照射
を行なうことにより、導電粒子の保持力が弱まるので、
より確実に電極上に導電粒子を配列することができる。
According to the eighth aspect of the present invention, when transferring the conductive particles onto the electrodes, the base on which the conductive particles are arranged is irradiated with ultraviolet rays, whereby the holding power of the conductive particles is reduced.
The conductive particles can be more reliably arranged on the electrode.

【0034】請求項9の効果:導電粒子が配列させてい
る基体を直接基板上に重ねて導電粒子を電極上に転写す
るため、転写するための第2の基体が省略でき、またこ
れを使用した転写工程の削減が行えるので、製造コスト
を低減することができる。
According to the ninth aspect of the present invention, the base on which the conductive particles are arranged is directly overlaid on the substrate to transfer the conductive particles onto the electrodes. Therefore, the second base for transfer can be omitted, and this can be used. Since the number of transfer steps can be reduced, manufacturing costs can be reduced.

【0035】請求項10の効果:電極上に塗布する接着
剤が紫外線硬化型であるので、導電粒子の転写時に紫外
線照射を行って接着剤を硬化させることにより、導電粒
子が電極上に確実に固定され、信頼性の高い接続構造を
得ることができる。
According to the tenth aspect, since the adhesive applied to the electrode is an ultraviolet-curing type, the adhesive is cured by irradiating ultraviolet rays at the time of transferring the conductive particles, so that the conductive particles are surely formed on the electrode. A fixed and highly reliable connection structure can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 請求項1の発明を説明するための図で、微小
物体の配列分法の一実施形態の断面図を工程に従って示
すものである。
FIG. 1 is a view for explaining the invention of claim 1, showing a sectional view of an embodiment of a minute object array method according to steps;

【図2】 請求項2記載の発明を説明をするための図
で、微小物体の配列方法の他の実施形態の断面図を工程
に従って示すものである。
FIG. 2 is a view for explaining the invention according to claim 2, showing a sectional view of another embodiment of the method for arranging minute objects according to steps.

【図3】 請求項3の説明をするための図で、微小物体
の配列方法の更に他の実施形態の断面図を工程に従って
示すものである。
FIG. 3 is a view for explaining claim 3 and shows a sectional view of still another embodiment of the method for arranging minute objects according to steps.

【図4】 請求項4を説明するための図で、微小物体の
配列方法の更に他の実施形態の断面図を工程に従って示
すものである。
FIG. 4 is a view for explaining claim 4, showing a sectional view of still another embodiment of the method for arranging minute objects according to steps.

【図5】 請求項5を説明するための電極パターンの接
続構造を示す断面図である。
FIG. 5 is a sectional view showing a connection structure of an electrode pattern for explaining claim 5;

【図6】 従来技術による電極パターンの接続構造を示
す断面図である。
FIG. 6 is a cross-sectional view showing a connection structure of an electrode pattern according to a conventional technique.

【符号の説明】[Explanation of symbols]

1…基体、1′…基板、2…紫外線硬化型樹脂層(粘着
層)、3…マスク、4…紫外線、5…微小物体、6…レ
ジスト層、7…第2の粘着部材、11…第1の配線基
板、12…第2の配線基板、13,14…電極、15…
導電粒子、16,17…接着剤。
DESCRIPTION OF SYMBOLS 1 ... Base, 1 '... Substrate, 2 ... UV curable resin layer (adhesive layer), 3 ... Mask, 4 ... Ultraviolet, 5 ... Fine object, 6 ... Resist layer, 7 ... Second adhesive member, 11 ... No. 1 wiring board, 12 ... second wiring board, 13, 14 ... electrode, 15 ...
Conductive particles, 16, 17 ... adhesive.

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 基体上に設けた紫外線硬化型樹脂からな
る粘着層の一部に紫外線を照射し、該照射部分の前記粘
着層を硬化させて粘着力を低下させる工程と、前記粘着
層の全面に微小物体を接触させ、前記紫外線の非照射部
分に前記微小物体を粘着させて配列する工程と、前記照
射部分に付着した不要の微小物体を除去する工程を有す
ることを特徴とする微小物体の配列方法。
1. A step of irradiating a part of an adhesive layer made of an ultraviolet-curable resin provided on a substrate with ultraviolet light, thereby curing the adhesive layer in the irradiated part to reduce the adhesive strength, and Contacting the whole surface with a minute object, adhering and arranging the minute object on the non-irradiated part of the ultraviolet ray, and removing unnecessary minute object attached to the irradiated part. Array method.
【請求項2】 透明な基体上に設けた紫外線硬化型樹脂
からなる粘着層の全面に微小物体を粘着させる工程と、
前記粘着層の一部に前記基体の背面側から前記粘着層の
一部に紫外線を照射し、該照射部分の前記粘着層を硬化
させて粘着力を低下させる工程と、前記照射部分の前記
微小物体を除去して前記紫外線の非照射部分に前記微小
物体を配列する工程を有することを特徴とする微小物体
の配列方法。
2. A step of adhering a fine object to the entire surface of an adhesive layer made of an ultraviolet-curable resin provided on a transparent substrate;
Irradiating a part of the adhesive layer with ultraviolet light from the back side of the substrate to a part of the adhesive layer, and curing the adhesive layer in the irradiated part to reduce the adhesive strength; and A method for arranging a minute object, comprising the step of removing the object and arranging the minute object in a portion not irradiated with the ultraviolet light.
【請求項3】 基体上に設けたフォトレジスト層をフォ
トリソグラフィーによりパタン化する工程と、前記パタ
ン化されて前記基体上に残留した前記フォトレジスト層
を粘着層として、該粘着層に微小物体を粘着させて配列
する工程を有することを特徴とする微小物体の配列方
法。
3. A step of patterning a photoresist layer provided on a substrate by photolithography, and the step of patterning the photoresist layer remaining on the substrate as an adhesive layer to form a fine object on the adhesive layer. A method of arranging minute objects, comprising a step of arranging by sticking.
【請求項4】 透明な第1の基体上に設けた紫外線硬化
型樹脂からなる第1の粘着層の全面に微小物体を粘着さ
せる工程と、前記第1の粘着層より低粘着力の第2の粘
着層を設けた第2の基体と前記微小物体を粘着させた前
記第1の基体とを重ね合わせる工程と、重ね合わせた前
記第1の基体の背面側から前記第1の粘着層の一部に紫
外線を照射し、該照射部分の第1の粘着層を硬化させて
粘着力を低下させる工程と、前記第2の基体から前記第
1の基体を剥離して前記第1の基体上の前記照射部分の
微小物体を前記第2の基体上に転写して配列させる工程
を有することを特徴とする微小物体の配列方法。
4. A step of adhering a minute object to the entire surface of a first adhesive layer made of an ultraviolet-curable resin provided on a transparent first substrate, and a second adhesive having a lower adhesive force than the first adhesive layer. Superimposing the second substrate provided with the adhesive layer on the first substrate and the first substrate adhered to the minute object, and removing the first adhesive layer from the back side of the superposed first substrate Irradiating the portion with ultraviolet light, curing the first adhesive layer of the irradiated portion to reduce the adhesive strength, and peeling the first substrate from the second substrate and removing the first substrate from the second substrate A method for arranging minute objects, comprising a step of transferring and arranging the minute objects of the irradiation part on the second base.
【請求項5】 第1の配線基板上の電極端子と第2の配
線基板上の電極端子とを導電体を介して電気的に接続さ
せるようにした接続構造の形成方法において、前記第1
の配線基板と前記第2の配線基板は、前記各配線基板間
に充填された第1の接着剤によって固定され、前記導電
体は前記電気的に接続をする領域にのみ存在させるよう
にし、前記各電極端子の少なくとも一方に設けられた第
2の接着剤により固定されるようにすることを特徴とす
る接続構造の形成方法。
5. A method for forming a connection structure in which an electrode terminal on a first wiring board and an electrode terminal on a second wiring board are electrically connected via a conductor.
The wiring board and the second wiring board are fixed by a first adhesive filled between the wiring boards, and the conductor is present only in the area to be electrically connected, A method of forming a connection structure, characterized in that the connection structure is fixed by a second adhesive provided on at least one of the electrode terminals.
【請求項6】 請求項5記載の接続構造の形成方法にお
いて用いる電極端子に導電体が配された前記第1又は第
2いずれかの配線基板を得る工程として、請求項1〜3
いずれか1記載の微小物体の配列方法により、前記微小
物体に該当する導電体を第1の粘着層を設けた第1の基
体上に配列する工程と、前記第1の粘着層よりも高粘着
力の第2の粘着層が設けられた第2の基体と前記導電体
が配列した前記第1の基体とを重ね合わせ、前記第2の
粘着層の粘着力により前記導電体を前記第2の基体に転
写する工程と、表面に接着剤が設けられた電極端子を備
える前記配線基板と前記導電体が転写された前記第2の
基体とを重ね合わせ、前記接着剤の接着力により前記導
電体を前記電極端子上に転写して配列させる工程を有す
るようにすることを特徴とする接続構造の形成方法。
6. The method according to claim 5, wherein the step of obtaining the first or second wiring board in which a conductor is disposed on an electrode terminal used in the method of forming a connection structure according to claim 5.
A step of arranging a conductor corresponding to the minute object on a first substrate provided with a first adhesive layer by the method for arranging a minute object according to any one of the first and second aspects; A second substrate provided with a second pressure-sensitive adhesive layer is superimposed on the first substrate on which the conductors are arranged, and the second conductor adheres to the second substrate by the adhesive force of the second pressure-sensitive adhesive layer. A step of transferring to the base, the wiring substrate having electrode terminals provided with an adhesive on a surface thereof, and the second base to which the conductor is transferred are superimposed, and the conductor is applied by the adhesive force of the adhesive. And a step of transferring and arranging them on the electrode terminals.
【請求項7】 請求項5記載の接続構造の形成方法にお
いて用いる電極端子に導電体が配された前記第1又は第
2いずれかの配線基板を得る工程として、請求項4記載
の微小物体の配列方法により、前記微小物体に該当する
導電体を前記第2の基体上に配列する工程と、表面に接
着剤が設けられた電極端子を備える前記第1の配線基板
と前記導電体が配列した前記第2の基体とを重ね合わ
せ、前記接着剤の接着力により前記導電体を前記電極端
子上に転写して配列させる工程を有するようにすること
を特徴とする接続構造の形成方法。
7. The method according to claim 5, wherein the step of obtaining the first or second wiring board in which a conductor is disposed on an electrode terminal used in the method of forming a connection structure according to claim 5. Arranging a conductor corresponding to the minute object on the second base body by an arranging method, and arranging the first wiring board including an electrode terminal provided with an adhesive on the surface and the conductor. A method for forming a connection structure, comprising a step of superimposing the second substrate and transferring and arranging the conductor on the electrode terminal by the adhesive force of the adhesive.
【請求項8】 請求項6または7記載の接続構造の形成
方法において、前記第2の基体が透明であり、前記第2
の粘着層が紫外線硬化型樹脂からなり、前記転写時に紫
外線を照射して前記第2の粘着層の粘着力を低下させ、
前記転写を容易に行うようにすることを特徴とする接続
構造の形成方法。
8. The method according to claim 6, wherein the second base is transparent, and the second base is transparent.
The adhesive layer is made of an ultraviolet curable resin, and is irradiated with ultraviolet rays during the transfer to reduce the adhesive strength of the second adhesive layer,
A method for forming a connection structure, wherein the transfer is performed easily.
【請求項9】 請求項5記載の接続構造の形成方法にお
いて用いる電極端子に導電体が配された前記第1又は第
2いずれかの配線基板を得る工程として、請求項1また
は2記載の微小物体の配列方法により、透明な基体上に
前記微小物体に該当する導電体を配列する工程と、表面
に接着剤が設けられた電極端子を備える前記配線基板と
前記導電体が配列した前記基体とを重ね合わせ、前記基
体の背面側から紫外線を照射して前記粘着層を硬化させ
て粘着力を低下させ、前記導電体を前記電極端子上に転
写して配列させる工程を有するようにすることを特徴と
する接続構造の形成方法。
9. The method according to claim 5, wherein the step of obtaining the first or second wiring board in which a conductor is disposed on an electrode terminal used in the method of forming a connection structure according to claim 5. An object arranging method, a step of arranging a conductor corresponding to the minute object on a transparent substrate, and the wiring substrate including an electrode terminal provided with an adhesive on a surface thereof; and the substrate on which the conductor is arranged. Superimposing, curing the adhesive layer by irradiating ultraviolet rays from the back side of the base to reduce the adhesive strength, and transferring and arranging the conductor on the electrode terminal. A method for forming a connection structure as a feature.
【請求項10】 請求項8または9記載の接続構造の形
成方法において、前記接着剤を紫外線硬化型接着剤と
し、前記転写時に照射する紫外線により前記導電粒子と
前記接着剤を強固に接着させるようにすることを特徴と
する接続構造の形成方法。
10. The method for forming a connection structure according to claim 8, wherein the adhesive is an ultraviolet-curable adhesive, and the conductive particles and the adhesive are firmly adhered to each other by ultraviolet rays irradiated during the transfer. A method for forming a connection structure.
JP8260278A 1996-09-09 1996-09-09 Arrangement method of minute substances and forming method of connection structure employing the arrangement method Pending JPH1084178A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8260278A JPH1084178A (en) 1996-09-09 1996-09-09 Arrangement method of minute substances and forming method of connection structure employing the arrangement method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8260278A JPH1084178A (en) 1996-09-09 1996-09-09 Arrangement method of minute substances and forming method of connection structure employing the arrangement method

Publications (1)

Publication Number Publication Date
JPH1084178A true JPH1084178A (en) 1998-03-31

Family

ID=17345836

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8260278A Pending JPH1084178A (en) 1996-09-09 1996-09-09 Arrangement method of minute substances and forming method of connection structure employing the arrangement method

Country Status (1)

Country Link
JP (1) JPH1084178A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6816444B1 (en) 2000-01-07 2004-11-09 Hitachi, Ltd. Method and apparatus for digital information processing
US7060602B2 (en) 2003-03-26 2006-06-13 Seiko Epson Corporation Method of manufacturing electronic part and mounting electronic part
US7935622B2 (en) 2004-05-19 2011-05-03 Infineon Technologies Ag Support with solder ball elements and a method for populating substrates with solder balls
WO2019017576A1 (en) * 2017-07-20 2019-01-24 포항공과대학교 산학협력단 Method for arranging microparticles on large-area substrate and polymer composite comprising microparticles arranged thereby

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6816444B1 (en) 2000-01-07 2004-11-09 Hitachi, Ltd. Method and apparatus for digital information processing
US7196986B2 (en) * 2000-01-07 2007-03-27 Hitachi, Ltd. Digital information processing method
US7060602B2 (en) 2003-03-26 2006-06-13 Seiko Epson Corporation Method of manufacturing electronic part and mounting electronic part
CN1307704C (en) * 2003-03-26 2007-03-28 精工爱普生株式会社 Method for producing electronic part, electronic part, mounting method for electronic part and electronic device
US7935622B2 (en) 2004-05-19 2011-05-03 Infineon Technologies Ag Support with solder ball elements and a method for populating substrates with solder balls
WO2019017576A1 (en) * 2017-07-20 2019-01-24 포항공과대학교 산학협력단 Method for arranging microparticles on large-area substrate and polymer composite comprising microparticles arranged thereby
KR20190009923A (en) * 2017-07-20 2019-01-30 포항공과대학교 산학협력단 Method for positioning microparticles on large substrate and polymer composite comprising the microparticles positioned by the same

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