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JPH0352798B2 - - Google Patents

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Publication number
JPH0352798B2
JPH0352798B2 JP3207783A JP3207783A JPH0352798B2 JP H0352798 B2 JPH0352798 B2 JP H0352798B2 JP 3207783 A JP3207783 A JP 3207783A JP 3207783 A JP3207783 A JP 3207783A JP H0352798 B2 JPH0352798 B2 JP H0352798B2
Authority
JP
Japan
Prior art keywords
aqueous solution
granulation
concentration
sodium silicate
bulk density
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP3207783A
Other languages
Japanese (ja)
Other versions
JPS59157194A (en
Inventor
Hiroto Arai
Norihiro Oono
Masanobu Nakamura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lion Corp
Original Assignee
Lion Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lion Corp filed Critical Lion Corp
Priority to JP3207783A priority Critical patent/JPS59157194A/en
Publication of JPS59157194A publication Critical patent/JPS59157194A/en
Publication of JPH0352798B2 publication Critical patent/JPH0352798B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は、粉粒状洗剤や粉石けんなどに配合す
るのに適した嵩密度の小さい洗剤ビルダー造粒物
の製造方法に関する。 炭酸アルカリ金属塩、硫酸アルカリ金属塩、縮
合リン酸アルカリ金属塩、アルミノシリケート
(ゼオライト)などの洗剤ビルダーは、洗剤補助
成分として洗浄剤に配合して使用されている。洗
浄剤への配合は、界面活性剤などの主成分と、洗
剤ビルダーや他添加剤などの補助成分とをスラリ
ー状態で均一に混合し、噴霧乾燥または噴霧冷却
して粉粒状とすることにより行なわれているが、
一部では、炭酸塩や硫酸塩を除いて造粒した粉粒
状洗剤に粉末の炭酸塩や硫酸塩を粉体配合するこ
とも行なわれている。しかし、市販の粉粒状洗剤
は嵩密度が0.3程度と小さいのに対し、通常の粉
末炭酸塩などは嵩密度が0.6〜1.0程度であり、こ
のまま粉体配合すると製品輸送中などに層分離あ
るいは分級を起こすので、配合量が限定されてし
まう。そこで、多量の洗剤ビルダーを粉体配合に
より粉粒状洗剤に配合するためには、洗剤ビルダ
ーの嵩密度を小さくする必要がある。 炭酸塩などの粉末の嵩密度を小さくする方法と
しては、水和硼酸塩の加熱泡沸を利用するもの
(特公昭31−6528号公報)や水和塩を利用するも
の(特公昭43−15911号公報)が知られているが、
いずれも操作が複雑で実際的ではない。 本発明者らは、簡単な操作で粉末洗剤ビルダー
の嵩密度を小さくする方法について鋭意検討した
結果、バインダーとして珪酸ナトリウムと液状有
機物を併用し、さらに造粒雰囲気温度を特定の範
囲に保つて、粉末洗剤ビルダーに添加、混合する
ことにより嵩密度が小さく、しかも、溶解性およ
び粒子強度が共に良好な造粒物が得られることを
見出し、この知見に基いて本発明を完成するに至
つた。 すなわち、本発明の洗剤ビルダーの製法は粉末
洗剤ビルダーに珪酸ナトリウム水溶液とセルロー
ス誘導体、ポリビニルアルコール及びポリエチレ
ングリコールの少くとも1種の液状有機化合物を
添加して造粒物を製造するに際し、造粒雰囲気温
度を50〜70℃に保つて造粒することを特徴とす
る。 洗剤ビルダーの具体例としては炭酸ナトリウム
などの炭酸アルカリ金属塩、硫酸ナトルウムなど
の硫酸アルカリ金属塩などである。 バインダーとして用いられる珪酸ナトリウム
は、SiO2/Na2O=1.5/1〜4/1の範囲のもの
が主に用いられる。 珪酸ナトリウム水溶液と併用して用いられる上
記液状有機物としては70℃以下が液状の有機化合
物あるいは水に溶解又は分散した有機物で50〜70
℃の温度範囲で粘着性を示すものであり、これら
の具体例としてはメチルセルロース、ヒドロキシ
メチルセルロース、ヒドロキシエチルセスロー
ス、カルボキシメチルセルロースナトリウム塩
(CMC)、ポリビニルアルコール(PVA)、ポリ
エチレングリコール(PEG)などである。 2種類のバインダーはあらかじめ混合した状態
でも別々に添加してもよく、別々に添加する場合
は特に添加順序の影響は無い。 (a)粉末洗剤ビルダーに対する(b)バインダーの添
加量は重量比で(a)/(b)=80/20〜40/60の範囲が
良好である。 造粒雰囲気温度は50℃〜70℃の範囲に保つ必要
がある。温度が50℃よりも低いとバインダーの水
分の蒸発が十分でなく、粉体が粗大凝縮したり、
小さい嵩密度を確保することが困難となつたりし
て好ましくない。一方温度が70℃を越えるとバイ
ンダーの水分の蒸発が早すぎて、粉体に対してバ
インダーが均一に混合される前に造粒が起り、均
一な造粒物を得るのが困難となり好ましくない。 造粒は珪酸ナトリウム水溶液及び液状有機化合
物をバインダーとして行なわれ、その具体的方法
は問わないが、たとえば、炭酸ナトリウム等の粉
状洗剤ビルダーを70℃以上の熱風により流動状態
としておき、バインダーとして珪酸ナトリウム水
溶液及びカルボキシメチルセルロースナトリウム
水溶液等の液状有機化合物を上方から噴霧し、熱
風温度、熱風量、バインダー量を調整することに
より造粒雰囲気温度を50℃〜70℃の範囲に保ちな
がら凝集造粒させればよい。 実施例 1 150℃〜250℃の熱風温度可変の流動層乾燥機
(流動化風速0.8〜1.2m/秒)に嵩密度0.6g/c.c.
の炭酸ナトリウム粉末を入れ、上部より珪酸ナト
リウム水溶液(SiO2/Na2O=2.2/1、濃度
45wt%)及びカルボキシメチルセルロースナト
リウム(CMC)水溶液(エーテル化度0.5〜0.6の
カルボキシメチルセルロースナトリウム、濃度
5wt%)を噴霧しながら、造粒雰囲気温度を55℃
に一定に保ち、約20分間処理して造粒物を得た。 実施例 2 実施例1と同様の操作で、造粒雰囲気温度を60
℃に制御して造粒し、造粒物を得た。 実施例 3 実施例1と同様の操作で、バインダーとして珪
酸ナトリウム水溶液(SiO2/Na2O=2.2/1、濃
度45wt%)にカルボキシメチルセルロースナト
リウム(CMC)粉末(エーテル化度0.5〜0.6)を
加え珪酸ナトリウム/CMC=8/2、濃度50%
の混合水溶液を調製したものを用い、雰囲気温度
60℃に制御して造粒し、造粒物を得た。 実施例 4 実施例2と同様の操作で、バインダーとして珪
酸ナトリウム水溶液(SiO2/Na2O=2.2/1、濃
度45wt%)及びヒドロキシエチルセルロース
(HEC)水溶液〔HEC:ユニセル(ダイセル化学
工業製):、濃度4wt%〕を用いて造粒し、造粒
物を得た。 実施例 5 実施例2と同様の操作で、バインダーとして珪
酸ナトリウム水溶液(SiO2/Na2O=2.2/1、濃
度45wt%)及びポリビニルアルコール(PVA)
水溶液〔ケン化度80〜90mol%部分ケン化の
PVA:日本合成化学製:、濃度7wt%)を用い
て造粒し、造粒物を得た。 実施例 6 実施例2と同様の操作で、バインダーとして珪
酸ナトリウム水溶液(SiO2/Na2O=2.2/1、濃
度45wt%)及びポリエチレングリコール(PEG)
水溶液(平均分子量1000のPEG:ライオン化学
製:、濃度50%)を用いて造粒し、造粒物を得
た。 実施例 7 150℃〜250℃の熱風温度可変の流動層乾燥機
(流動化風速1.0〜1.5m/秒)に嵩密度1.1g/c.c.
の炭酸ナトリウム粉末を入れ、上部より実施例1
と同様の珪酸ナトリウム水溶液とCMC水溶液の
バインダーを噴霧しながら、造粒雰囲気温度を60
℃に制御して造粒し、造粒物を得た。 比較例 実施例1と同様の操作で、造粒雰囲気温度を45
℃に制御して造粒し、造粒物を得た。 以上の実施例1〜7並びに比較例で得られた造
粒物の組成、嵩密度、粒子強度及び水に溶解した
場合の溶解性(溶解残渣)を第1表に示す。
The present invention relates to a method for producing detergent builder granules with a low bulk density suitable for blending into powdered detergents, powdered soaps, and the like. Detergent builders such as alkali metal carbonates, alkali metal sulfates, alkali metal condensed phosphates, and aluminosilicates (zeolites) are used as detergent auxiliary ingredients in detergents. Incorporation into detergents is carried out by uniformly mixing main components such as surfactants and auxiliary components such as detergent builders and other additives in a slurry state, and then spray drying or spray cooling to form powder. Although it is
In some cases, powdered carbonates and sulfates are blended into powdered detergents that have been granulated with carbonates and sulfates removed. However, commercially available powdered detergents have a small bulk density of about 0.3, whereas ordinary powdered carbonates have a bulk density of about 0.6 to 1.0. , so the amount of compounding is limited. Therefore, in order to incorporate a large amount of detergent builder into a powder-like detergent by powder blending, it is necessary to reduce the bulk density of the detergent builder. Methods for reducing the bulk density of powders such as carbonates include methods that utilize heated foaming of hydrated borates (Japanese Patent Publication No. 31-6528) and methods that utilize hydrated salts (Japanese Patent Publication No. 15911-1972). Publication No.) is known, but
Both methods are complicated to operate and are not practical. The inventors of the present invention have conducted intensive studies on a method for reducing the bulk density of a powdered detergent builder with a simple operation, and have found that by using sodium silicate and a liquid organic substance together as a binder, and further maintaining the granulation atmosphere temperature within a specific range, It was discovered that by adding and mixing with a powdered detergent builder, a granulated product having a low bulk density and good solubility and particle strength could be obtained, and based on this finding, the present invention was completed. That is, the method for producing a detergent builder of the present invention involves adding a sodium silicate aqueous solution and at least one liquid organic compound selected from cellulose derivatives, polyvinyl alcohol, and polyethylene glycol to a powdered detergent builder to produce a granulated product. It is characterized by granulation at a temperature of 50 to 70°C. Specific examples of detergent builders include alkali metal carbonate salts such as sodium carbonate, and alkali metal sulfate salts such as sodium sulfate. Sodium silicate used as a binder has a SiO 2 /Na 2 O ratio of 1.5/1 to 4/1. The liquid organic substance used in combination with the sodium silicate aqueous solution is an organic compound that is liquid at 70°C or lower, or an organic substance dissolved or dispersed in water with a temperature of 50 to 70°C.
It exhibits stickiness in the temperature range of °C, and specific examples of these include methylcellulose, hydroxymethylcellulose, hydroxyethylsethrose, carboxymethylcellulose sodium salt (CMC), polyvinyl alcohol (PVA), and polyethylene glycol (PEG). be. The two types of binders may be added separately or in a premixed state, and when added separately, there is no particular effect on the order of addition. The amount of (b) binder added to (a) powder detergent builder is preferably in the range of (a)/(b) = 80/20 to 40/60 in terms of weight ratio. The granulation atmosphere temperature needs to be maintained in the range of 50°C to 70°C. If the temperature is lower than 50℃, the moisture in the binder will not evaporate sufficiently, causing coarse condensation of the powder, or
This is not preferable because it becomes difficult to ensure a low bulk density. On the other hand, if the temperature exceeds 70℃, the moisture in the binder will evaporate too quickly and granulation will occur before the binder is evenly mixed with the powder, making it difficult to obtain uniform granules, which is undesirable. . Granulation is carried out using an aqueous solution of sodium silicate and a liquid organic compound as a binder, and the specific method is not critical. Liquid organic compounds such as sodium aqueous solution and carboxymethyl cellulose sodium aqueous solution are sprayed from above and agglomerated and granulated while maintaining the granulation atmosphere temperature in the range of 50°C to 70°C by adjusting the hot air temperature, hot air volume, and binder amount. That's fine. Example 1 Bulk density 0.6 g/cc in a fluidized bed dryer with variable hot air temperature of 150°C to 250°C (fluidized air speed 0.8 to 1.2 m/sec)
of sodium carbonate powder, and add sodium silicate aqueous solution (SiO 2 /Na 2 O = 2.2/1, concentration
45wt%) and carboxymethylcellulose sodium (CMC) aqueous solution (carboxymethylcellulose sodium with degree of etherification 0.5-0.6, concentration
While spraying 5wt%), the granulation atmosphere temperature was set to 55℃.
The temperature was kept constant and the treatment was carried out for about 20 minutes to obtain granules. Example 2 In the same manner as in Example 1, the granulation atmosphere temperature was set to 60°C.
The mixture was granulated at controlled temperature to obtain a granulated product. Example 3 In the same manner as in Example 1, sodium carboxymethyl cellulose (CMC) powder (degree of etherification 0.5 to 0.6) was added to an aqueous sodium silicate solution (SiO 2 /Na 2 O = 2.2/1, concentration 45 wt%) as a binder. Added sodium silicate/CMC=8/2, concentration 50%
Using a mixed aqueous solution of
Granules were obtained by controlling the temperature to 60°C. Example 4 In the same manner as in Example 2, a sodium silicate aqueous solution (SiO 2 /Na 2 O = 2.2/1, concentration 45 wt%) and a hydroxyethyl cellulose (HEC) aqueous solution [HEC: Unicel (manufactured by Daicel Chemical Industries, Ltd.]) were used as binders. :, concentration 4wt%] to obtain a granulated product. Example 5 In the same manner as in Example 2, a sodium silicate aqueous solution (SiO 2 /Na 2 O = 2.2/1, concentration 45 wt%) and polyvinyl alcohol (PVA) were used as binders.
Aqueous solution [degree of saponification 80 to 90 mol% partial saponification]
PVA (manufactured by Nippon Gosei Kagaku, concentration 7wt%) was used to obtain a granulated product. Example 6 In the same manner as in Example 2, a sodium silicate aqueous solution (SiO 2 /Na 2 O = 2.2/1, concentration 45 wt%) and polyethylene glycol (PEG) were used as binders.
Granules were obtained using an aqueous solution (PEG with an average molecular weight of 1000, manufactured by Lion Chemical Co., Ltd., concentration 50%). Example 7 Bulk density 1.1 g/cc in a fluidized bed dryer with variable hot air temperature of 150°C to 250°C (fluidized air speed 1.0 to 1.5 m/sec)
Example 1
While spraying the same binder of sodium silicate aqueous solution and CMC aqueous solution, the granulation atmosphere temperature was set to 60°C.
The mixture was granulated at controlled temperature to obtain a granulated product. Comparative example By the same operation as in Example 1, the granulation atmosphere temperature was set to 45
The mixture was granulated at controlled temperature to obtain a granulated product. Table 1 shows the composition, bulk density, particle strength, and solubility (dissolution residue) of the granules obtained in Examples 1 to 7 and Comparative Example above when dissolved in water.

【表】 表の(1)〜(6)は下記の通りである。 (1) 珪酸ナトリウム水溶液;SiO2/Na2O=2.2/
1、濃度45wt% (2) CMC水溶液;エーテル化度0.5〜0.6のカルボ
キシメチルセルロースナトリウム、濃度5wt% (3) 珪酸ナトリウム/CMC水溶液;SiO2
Na2O=2.2/1で濃度45wt%の珪酸ナトリウ
ム水溶液にエーテル化度0.5〜0.6のカルボキシ
メチルセルロースナトリウム粉末を添加して珪
酸ナトリウム/CMC=8/2の水溶液を調整
したもの、濃度50wt% (4) HEC水溶液;ヒドロキシエチルセルロース、
HECユニセル(ダイセル化学工業製)、濃度
4wt% (5) PVA水溶液;ケン化度80〜90mol%部分ケ
ン化のポリビニルアルコール(日本合成化学
製)、濃度7wt% (6) PEG水溶液;平均分子量1000のポリエチレ
ングリコール(ライオン化学製)、濃度50wt% 表中、噴霧量は、粉末洗剤ビルダー100部に対
する重量部である。 粒子強度は、200c.c.の容器に造粒物を160c.c.入
れ、50分間振動させた際の嵩密度の変化で求め
た。 溶解残渣は、造粒物を8時間炭酸ガス雰囲気に
放置後、5℃の水の入つた洗濯機に造粒物を入
れ、濃度を0.266重量%とし、5分間撹拌後、溶
液を150メツシユの篩を通過させる方法で次式で
求めた数値である。 溶解残渣(%)=150メツシユ残量/造粒物サンプル量
×100
[Table] Tables (1) to (6) are as follows. (1) Sodium silicate aqueous solution; SiO 2 /Na 2 O=2.2/
1. Concentration: 45wt% (2) CMC aqueous solution; Sodium carboxymethyl cellulose with degree of etherification 0.5 to 0.6, concentration: 5wt% (3) Sodium silicate/CMC aqueous solution; SiO 2 /
An aqueous solution of sodium silicate/CMC=8/2 was prepared by adding sodium carboxymethyl cellulose powder with a degree of etherification of 0.5 to 0.6 to a sodium silicate aqueous solution with a concentration of 45 wt% and Na 2 O = 2.2/1, and a concentration of 50 wt% ( 4) HEC aqueous solution; hydroxyethyl cellulose,
HEC Unicell (manufactured by Daicel Chemical Industries), concentration
4wt% (5) PVA aqueous solution; partially saponified polyvinyl alcohol (manufactured by Nippon Gosei Kagaku) with saponification degree of 80 to 90 mol%, concentration 7wt% (6) PEG aqueous solution; polyethylene glycol with an average molecular weight of 1000 (manufactured by Lion Chemical), concentration 50wt% In the table, the spray amount is parts by weight based on 100 parts of powder detergent builder. The particle strength was determined by the change in bulk density when 160 c.c. of the granulated material was placed in a 200 c.c. container and vibrated for 50 minutes. To remove the dissolved residue, leave the granules in a carbon dioxide atmosphere for 8 hours, then put the granules in a washing machine containing water at 5°C to give a concentration of 0.266% by weight. After stirring for 5 minutes, the solution was washed with 150 meshes. This value was determined by the following formula by passing it through a sieve. Dissolution residue (%) = 150 mesh remaining amount / granulated sample amount x 100

Claims (1)

【特許請求の範囲】[Claims] 1 炭酸アルカリ金属塩および/又は硫酸アルカ
リ金属塩よりなる粉末洗剤ビルダーに珪酸ナトリ
ウム水溶液とセルロール誘導体、ポリビニルアル
コール及びポリエチレングリコールより選ばれる
少くとも1種の液状有機化合物を添加して造粒物
を製造するに際し、造粒雰囲気温度を50〜70℃に
保つて造粒することを特徴とする嵩密度の小さい
洗剤ビルダー造粒物の製法。
1. A granulated product is produced by adding an aqueous sodium silicate solution and at least one liquid organic compound selected from cellulose derivatives, polyvinyl alcohol, and polyethylene glycol to a powdered detergent builder consisting of an alkali metal carbonate and/or an alkali metal sulfate. A method for producing detergent builder granules with a low bulk density, characterized in that the granulation is carried out while maintaining the granulation atmosphere temperature at 50 to 70°C.
JP3207783A 1983-02-28 1983-02-28 Manufacture of small bulk density detergent builder granules Granted JPS59157194A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3207783A JPS59157194A (en) 1983-02-28 1983-02-28 Manufacture of small bulk density detergent builder granules

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3207783A JPS59157194A (en) 1983-02-28 1983-02-28 Manufacture of small bulk density detergent builder granules

Publications (2)

Publication Number Publication Date
JPS59157194A JPS59157194A (en) 1984-09-06
JPH0352798B2 true JPH0352798B2 (en) 1991-08-13

Family

ID=12348813

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3207783A Granted JPS59157194A (en) 1983-02-28 1983-02-28 Manufacture of small bulk density detergent builder granules

Country Status (1)

Country Link
JP (1) JPS59157194A (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9513327D0 (en) * 1995-06-30 1995-09-06 Uniliver Plc Process for the production of a detergent composition
CA2344433A1 (en) * 1998-09-21 2000-03-30 The Procter & Gamble Company Builder agglomerates for laundry detergent powders
BR9914614A (en) * 1998-10-05 2001-10-02 Procter & Gamble Process for supplying chelating agglomerate to a detergent composition to improve its storage stability, flowability and collection capacity
US6635612B1 (en) 1999-10-01 2003-10-21 The Procter & Gamble Company Process for delivering chelant agglomerate into detergent composition for improving its storage stability, flowability and scoopability
JP6845685B2 (en) * 2016-12-26 2021-03-24 花王株式会社 Method for producing disintegrating particles

Also Published As

Publication number Publication date
JPS59157194A (en) 1984-09-06

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