JPH0351338Y2 - - Google Patents
Info
- Publication number
- JPH0351338Y2 JPH0351338Y2 JP752488U JP752488U JPH0351338Y2 JP H0351338 Y2 JPH0351338 Y2 JP H0351338Y2 JP 752488 U JP752488 U JP 752488U JP 752488 U JP752488 U JP 752488U JP H0351338 Y2 JPH0351338 Y2 JP H0351338Y2
- Authority
- JP
- Japan
- Prior art keywords
- masking
- workpiece
- shaped
- permanent magnet
- sealing material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000000873 masking effect Effects 0.000 claims description 52
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 238000004070 electrodeposition Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 238000012856 packing Methods 0.000 claims description 7
- 239000003566 sealing material Substances 0.000 claims description 7
- 230000013011 mating Effects 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 230000005291 magnetic effect Effects 0.000 description 9
- 238000010422 painting Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Landscapes
- Electroplating Methods And Accessories (AREA)
Description
【考案の詳細な説明】
利用産業分野
この考案は、電着塗装されるワークに付設する
マスキング治具に係り、特に、ワークの管状部や
湾曲部などのマスキングが困難な所要部位に、極
めて容易にマスキングの着脱が行なえるマスキン
グ治具に関する。[Detailed description of the invention] Industrial field of application This invention relates to a masking jig attached to a workpiece to be electrodeposited, and is particularly useful for masking required parts that are difficult to mask, such as tubular parts and curved parts of the workpiece. This invention relates to a masking jig that can be used to attach and detach masking.
背景技術
電着塗装は、複雑な形状であつても、均一な塗
装が可能であり、また、コンベアラインに吊支さ
れた多数のワークを連続して塗装できるため、大
量生産ラインにて多用されている。BACKGROUND TECHNOLOGY Electrodeposition coating is often used on mass production lines because it is possible to uniformly coat even complex shapes, and it is also possible to coat a large number of workpieces suspended on a conveyor line in succession. ing.
この電着塗装に際し、各種形状からなるワーク
は、製品の性状や組立都合等から、塗装が不要な
箇所が生じるため、塗装不要部位に着脱自在のマ
スキングが施されるのが普通である。 During this electrodeposition coating, there are parts of workpieces of various shapes that do not require painting due to product properties and assembly convenience, so removable masking is usually applied to the parts that do not require painting.
一般に、かかるマスキングには、所謂マスキン
グテープやマスキングフイルムをワークの塗装不
要部位に貼着することにより実施されていた。 Generally, such masking has been carried out by attaching so-called masking tape or masking film to areas of the workpiece that do not require painting.
貼着によるマスキングは、ワークの形状によつ
てその貼着作業能率が変動し、例えば、ワークの
管状部や湾曲部等の複雑形状の部位に、かかるマ
スキングを施すことは、困難であり大変な手間を
要するか、あるいはマスキング不能となることが
あつた。 The efficiency of masking by adhesion varies depending on the shape of the workpiece, and for example, it is difficult and difficult to apply such masking to parts with complex shapes such as tubular or curved parts of the workpiece. There were cases where it took a lot of effort or masking was impossible.
このため、塗装不要部位を含めたワークの全体
に電着塗装を施した後、塗装不要部位の塗装を除
去するという、大変に手間と工程を要する方法を
取ることがあつた。 For this reason, it has been necessary to apply electrodeposition coating to the entire workpiece, including the parts that do not need to be painted, and then remove the paint from the parts that do not need to be painted, which is a method that requires a lot of time and effort.
考案の目的
この考案は、上述した現状に鑑み、貼着による
マスキングが困難あるいは不能であるワークの所
要部位に、容易に着脱できかつ再利用が可能で、
マスキング作業並びに電着塗装能率を大きく向上
させることができるマスキング治具を提供するこ
とを目的とする。Purpose of the invention In view of the above-mentioned current situation, this invention is a method that can be easily attached and detached and reused to the required parts of the workpiece where masking by pasting is difficult or impossible.
The purpose of the present invention is to provide a masking jig that can greatly improve masking work and electrodeposition coating efficiency.
考案の構成
この考案は、
被電着塗装ワークの所要部位に対してこれを覆
う如く対向配置される一対の板状またはカツプ状
のマスキング部材からなり、
各部材には吊支用の係合部と外周部にシール材
またはパツキン材が配設され、
かつ各部材の対向内面側に、相手部材の永久磁
石と相互磁気吸引可能に永久磁石が着設され、
ワークを挾み一対のマスキング部材が磁気吸引
する際に、該部材とシール材またはパツキン材に
て密封空間を形成することを特徴とする電着塗装
用マスキング治具
である。Structure of the device This device consists of a pair of plate-shaped or cup-shaped masking members that are arranged opposite to each other so as to cover a desired part of a workpiece to be electrodeposited, and each member has an engaging part for suspension. A sealing material or packing material is provided on the outer periphery of the workpiece, and a permanent magnet is installed on the opposing inner surface of each member so as to be able to mutually attract the permanent magnet of the mating member, and a pair of masking members sandwich the workpiece. This masking jig for electrodeposition coating is characterized in that a sealed space is formed between the member and a sealing material or a packing material when magnetically attracted.
考案の効果
この考案によるマスキング治具は、一対の板状
あるいはカツプ状のマスキング部材にて、ワーク
の塗装不要部位を覆い密封するもので、各マスキ
ング部材に着設した例えばリング状永久磁石にて
一対の部材を磁気吸引させて、マスキング部材を
ワークに固定するため、マスキングの固定及び除
去が極めて容易である。Effects of the invention The masking jig according to this invention covers and seals the parts of the workpiece that do not need to be painted using a pair of plate-shaped or cup-shaped masking members. For example, a ring-shaped permanent magnet attached to each masking member Since the masking member is fixed to the work by magnetically attracting the pair of members, it is extremely easy to fix and remove the masking.
従つて、この考案によるマスキングは、従来、
マスキングが困難であつた管状、円筒部の内側や
曲面のマスキングが容易であり、平面部に貼着に
よるマスキングを施す場合と同様工数にて、上記
曲面部をマスキングした電着塗装が可能となる。 Therefore, masking according to this invention is conventionally
It is easy to mask the inside of tubular and cylindrical parts and curved surfaces, which were difficult to mask, and it is now possible to mask the curved parts and perform electrodeposition coating with the same number of man-hours as when masking flat parts by adhesion. .
また、この考案において、マスキング部材の形
状をワークに応じた特定形状にでき、また治具の
着脱が自在であり、かつ治具は繰り返して利用で
き、さらに、各部材に電極を付設でき、吊支用の
係合部を有することから、量産コンベアラインに
よる電着塗装に最適であり、マスキング工程の低
減による能率向上効果が極めて高い利点がある。 In addition, with this invention, the shape of the masking member can be made into a specific shape according to the workpiece, the jig can be attached and detached freely, the jig can be used repeatedly, and furthermore, electrodes can be attached to each member and it can be suspended. Since it has a supporting engagement part, it is most suitable for electro-deposition coating on a mass production conveyor line, and has the advantage of extremely high efficiency improvement effect by reducing the masking process.
マスキングに際し、ワークの磁性非磁性を問わ
ず適用でき、永久磁石を内挿するため漏洩磁束も
少なく、さらに、ワークにはマスキング部材に予
め周配置したパツキン材あるいは装着固定時に介
在させるシール材にて当接するため、強力な磁気
吸引と相俟つて密封効果が高い利点がある。 When masking, it can be applied regardless of whether the work is magnetic or non-magnetic.Since a permanent magnet is inserted, leakage magnetic flux is also small.Furthermore, the work can be masked with a packing material placed around the masking member in advance or a sealing material interposed when it is installed and fixed. Since they are in contact with each other, they have the advantage of having a strong sealing effect combined with strong magnetic attraction.
考案の図面に基づく開示
図面に基づいて、この考案の一実施例を説明す
る。第1図はワークの円筒状部位の内側をマスキ
ングする例を示すこの考案によるマスキング治具
の縦断説明図である。第2図は板状ワークの開口
曲面部にマスキングする例を示すこの考案による
マスキング治具の縦断説明図である。Disclosure Based on Drawings of the Invention An embodiment of the invention will be described based on the drawings. FIG. 1 is a longitudinal sectional view of the masking jig according to this invention, showing an example of masking the inside of a cylindrical portion of a workpiece. FIG. 2 is a longitudinal sectional view of the masking jig according to this invention, showing an example of masking the opening curved surface of a plate-shaped workpiece.
第1図に示すマスキング治具は、直径の異なる
2枚の円板状マスキング部材1,2にて構成され
る。 The masking jig shown in FIG. 1 is composed of two disc-shaped masking members 1 and 2 having different diameters.
各マスキング部材1,2は、中心部に貫通ボル
ト3が螺着固定され、部材の対向時に外側となる
貫通ボルト3先端部に治具を吊支するためのリン
グ状係合部4が設けられ、貫通ボルト3の頭部
側、すなわち、部材の対向時の内側には磁石保磁
板5が嵌通配置され、リング状永久磁石6が着設
してある。 Each of the masking members 1 and 2 has a through bolt 3 screwed and fixed in the center thereof, and a ring-shaped engagement part 4 for suspending a jig is provided at the tip of the through bolt 3 which is on the outside when the members face each other. A magnet retaining plate 5 is fitted and arranged on the head side of the through bolt 3, that is, on the inside when the members face each other, and a ring-shaped permanent magnet 6 is attached.
各マスキング部材1,2のリング状永久磁石6
は、対向時に磁気吸引するよう相互に異磁極配置
してある。 Ring-shaped permanent magnet 6 of each masking member 1, 2
are arranged with different magnetic poles so that they are magnetically attracted when facing each other.
第1図に示すワーク20は、軸方向に開口さ
れ、一端が小径で他端が大径の開口部からなる円
筒状からなり、小径側の円筒状部位の内側を除く
全体に電着塗装を施すものである。 The workpiece 20 shown in Fig. 1 has a cylindrical shape with an opening in the axial direction, a small diameter opening at one end and a large diameter opening at the other end, and the entire part except the inside of the cylindrical part on the small diameter side is electrocoated. It is something that is given.
ワーク20の塗装不要部である小径側の円筒状
部位の内側をマスキングするには、図示の如く、
前述のマスキング部材1,2を、各々のリング状
永久磁石6,6を対向させ、磁気吸引させなが
ら、当該円筒状部位の開口部を塞ぐように、部材
の外周部に周配置したシール材7を介して当接さ
せ固定する。 To mask the inside of the small-diameter cylindrical portion of the workpiece 20 that does not require painting, as shown in the figure,
A sealing material 7 is arranged around the outer periphery of the masking members 1 and 2 so as to close the opening of the cylindrical portion while the ring-shaped permanent magnets 6 and 6 are facing each other and magnetically attracted. Abut and fix through.
このように、従来はマスキングが困難であつた
円筒状部位の内側全体を簡単にマスキングでき
る。 In this way, the entire inside of the cylindrical portion, which has been difficult to mask in the past, can be easily masked.
また、一方のマスキング部材1に、通電用の電
極9を貫通配置し、ワーク20に当接させてあ
り、コンベアラインにて吊支して搬送しながら、
同部より通電可能なため、電着塗装が容易にな
る。 In addition, an electrode 9 for energization is arranged through one of the masking members 1 and brought into contact with the workpiece 20, and while being suspended and conveyed on a conveyor line,
Electricity can be applied from the same part, making electrodeposition coating easier.
第2図に示すマスキング治具は、一対の浅く広
いカツプ状のマスキング部材10,11から構成
されている。 The masking jig shown in FIG. 2 is composed of a pair of shallow and wide cup-shaped masking members 10 and 11.
各マスキング部材10,11は、第1図と同様
に、中心部に貫通ボルト3が螺着固定され、貫通
ボルト3先端部にリング状係合部4が設けられ、
貫通ボルト3の頭部には磁石保磁板5が嵌通配置
され、リング状永久磁石6が着設してある。 As in FIG. 1, each masking member 10, 11 has a through bolt 3 screwed and fixed in the center thereof, and a ring-shaped engaging portion 4 is provided at the tip of the through bolt 3.
A magnetic retaining plate 5 is fitted into the head of the through bolt 3, and a ring-shaped permanent magnet 6 is attached thereto.
また、一方のマスキング部材10に、通電用の
電極9を貫通配置してある。 Furthermore, an electrode 9 for energization is arranged through one of the masking members 10 .
第2図に示すワーク21は、板状で所要部に開
口されて開口曲面部が形成されている。この開口
曲面部を除く全体に電着塗装を施すものである。 The workpiece 21 shown in FIG. 2 is plate-shaped and has an opening at a predetermined portion to form an opening curved surface portion. Electrodeposition coating is applied to the entire opening except for the curved surface portion of the opening.
ワーク21の塗装不要部である開口曲面部をマ
スキングするには、図示の如く、前述のマスキン
グ部材10,11を、各々のリング状永久磁石
6,6を対向させ、磁気吸引させながら、当該開
口部を塞ぐように、部材の外周部に周着したパツ
キン材8を当接させて固定する。 To mask the opening curved surface portion of the workpiece 21 that does not require painting, as shown in the figure, the aforementioned masking members 10 and 11 are placed in the opening while the ring-shaped permanent magnets 6 and 6 are facing each other and magnetically attracted. A packing material 8 wrapped around the outer periphery of the member is brought into contact and fixed so as to close the area.
第1図と同様に、従来はマスキングが困難であ
つた開口曲面部位の全体に簡単にマスキングを施
すことができ、また、電着塗装後には、このマス
キング部材10,11の各リング状係合部4を引
張り、磁気吸引より解放することにより、ワーク
21より容易に離脱させることができる。 Similarly to FIG. 1, masking can be easily applied to the entire curved surface of the opening, which was difficult to mask in the past. By pulling the part 4 and releasing it from the magnetic attraction, it can be easily removed from the workpiece 21.
なお、マスキング部材を始め各部材は、磁性、
非磁性を問わず、各種材料が適宜選定できるが、
磁石保磁板は強磁性材料が好ましい。 In addition, each member including the masking member is magnetic,
Various materials can be selected as appropriate, regardless of whether they are non-magnetic or not.
The magnet retaining plate is preferably made of a ferromagnetic material.
第1図はワークの円筒状部位の内側をマスキン
グする例を示すこの考案によるマスキング治具の
縦断説明図である。第2図は板状ワークの開口曲
面部にマスキングする例を示すこの考案によるマ
スキング治具の縦断説明図である。
1,2,10,11……マスキング部材、3…
…嵌通ボルト、4……リング状係合部、5……磁
石保持板、6……リング状永久磁石、7……シー
ル材、8……パツキン材、9……電極、20,2
1……ワーク。
FIG. 1 is a longitudinal sectional view of the masking jig according to this invention, showing an example of masking the inside of a cylindrical portion of a workpiece. FIG. 2 is a longitudinal sectional view of the masking jig according to this invention, showing an example of masking the opening curved surface of a plate-shaped workpiece. 1, 2, 10, 11... masking member, 3...
... Fitting bolt, 4 ... Ring-shaped engagement part, 5 ... Magnet holding plate, 6 ... Ring-shaped permanent magnet, 7 ... Seal material, 8 ... Packing material, 9 ... Electrode, 20, 2
1...Work.
Claims (1)
う如く対向配置される一対の板状またはカツプ状
のマスキング部材からなり、各部材には吊支用の
係合部と外周部にシール材またはパツキン材が配
設され、かつ各部材の対向内面側に、相手部材の
永久磁石と相互磁気吸引可能に永久磁石が着設さ
れ、ワークを挾み一対のマスキング部材が磁気吸
引する際に、該部材とシール材またはパツキン材
にて密封空間を形成することを特徴とする電着塗
装用マスキング治具。 It consists of a pair of plate-shaped or cup-shaped masking members arranged facing each other so as to cover the desired part of the workpiece to be electrodeposited, and each member has an engaging part for suspension and a sealing material or a sealing material on the outer periphery. A packing material is provided, and a permanent magnet is attached to the opposing inner surface of each member so as to be able to mutually magnetically attract the permanent magnet of the mating member. A masking jig for electrodeposition coating, characterized in that a sealed space is formed by a member and a sealing material or a packing material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP752488U JPH0351338Y2 (en) | 1988-01-22 | 1988-01-22 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP752488U JPH0351338Y2 (en) | 1988-01-22 | 1988-01-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01114675U JPH01114675U (en) | 1989-08-02 |
JPH0351338Y2 true JPH0351338Y2 (en) | 1991-11-01 |
Family
ID=31212601
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP752488U Expired JPH0351338Y2 (en) | 1988-01-22 | 1988-01-22 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0351338Y2 (en) |
-
1988
- 1988-01-22 JP JP752488U patent/JPH0351338Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPH01114675U (en) | 1989-08-02 |
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