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JPH03185135A - Production of yarn for artificial grass - Google Patents

Production of yarn for artificial grass

Info

Publication number
JPH03185135A
JPH03185135A JP2236877A JP23687790A JPH03185135A JP H03185135 A JPH03185135 A JP H03185135A JP 2236877 A JP2236877 A JP 2236877A JP 23687790 A JP23687790 A JP 23687790A JP H03185135 A JPH03185135 A JP H03185135A
Authority
JP
Japan
Prior art keywords
yarn
band
bands
thickness
artificial
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2236877A
Other languages
Japanese (ja)
Inventor
Jan Frans Marie Geerts
ジャン・フランス・マリエ・ギーツ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tapijtfabriek H Desseaux NV
Original Assignee
Tapijtfabriek H Desseaux NV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tapijtfabriek H Desseaux NV filed Critical Tapijtfabriek H Desseaux NV
Publication of JPH03185135A publication Critical patent/JPH03185135A/en
Pending legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/445Yarns or threads for use in floor fabrics
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/42Formation of filaments, threads, or the like by cutting films into narrow ribbons or filaments or by fibrillation of films or filaments
    • D01D5/426Formation of filaments, threads, or the like by cutting films into narrow ribbons or filaments or by fibrillation of films or filaments by cutting films
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/04Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
    • D01F6/06Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins from polypropylene
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/08Surfaces simulating grass ; Grass-grown sports grounds
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/20Industrial for civil engineering, e.g. geotextiles
    • D10B2505/202Artificial grass

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Artificial Filaments (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

PURPOSE: To produce a yarn for artificial grassland having excellent abrasion resistance and free from problem of fibrillation after the application by extruding polymer pellets in the form of a band having a specific width, drawing under a specific condition and twisting the drawn bands with each other. CONSTITUTION: A pelletized polymer (preferably block copolymer of polypropylene) is extruded in the form of a film and slit to bands of 1.5-4 mm wide or directly extruded in the form of a band of 1.5-4 mm wide. The band is drawn at a draw ratio of 1:(2-3) to form a drawn band having a width of 0.75-3 mm and a thickness corresponding to 50-80% of the thickness of the original band. Five to ten pieces of the drawn bands are twisted together to form the objective yarn. The yarn is preferably coated with a friction coefficient decreasing substance such as a silicone derivative.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、ポリマー顆粒をバンドまたはフィルムに押し
出し、フィルムをバンドに切断し、バンドを延伸するこ
とにより、人工草地用の糸を製造する方法に関する。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a method for producing yarns for artificial grass by extruding polymer granules into bands or films, cutting the film into bands and stretching the bands.

従来の技術 「デ・テックス」誌27巻(1968年) 12号63
g−843頁のジー・シュア博士の記事「ステープルフ
ァイバーおよび繊維化されたポリプロピレンフィルムの
連続糸」には、ポリプロピレン顆粒をフィルムに押し出
し、フィルムを延伸比l:6〜L:12、特に1:10
で延伸し、延伸されたフィルムをバンドに切断し、切断
されたバンドを繊維に改変することにより、繊維化され
た糸を製造することが述べられている。フィルムを延伸
する前にバンドに切断し、その後にバンドを延伸するこ
とも可能である。この様な繊維は、布、カーペット、裏
当てに使用する一般的用途以外に、「人工芝」用に使用
され得ることも記述されている。
Conventional technology "De Tex" magazine Vol. 27 (1968) No. 12 No. 63
The article "Continuous Yarns of Staple Fibers and Fiberized Polypropylene Films" by Dr. Zhi Shua on page g-843 describes extruding polypropylene granules into a film and stretching the film at a stretching ratio of l:6 to L:12, especially 1: 10
It is described that a fiberized yarn is produced by stretching the film, cutting the stretched film into bands, and converting the cut bands into fibers. It is also possible to cut the film into bands before stretching and then stretch the bands. It has also been stated that such fibers, in addition to their general use in fabrics, carpets and backings, can be used for "artificial turf".

「ザ・テキスタイル・マニュファクチュアラ」a 19
71年 7号 263−2H頁のダブリュ・エイチ・バ
ドリアンおよびジエ・エイチ・エル◆ショウファの記事
「繊維化されたポリプロピレン繊維」から、添加物入り
のポリプロピレン繊維は、このポリプロピレンが比較的
に大量の顔料および充填剤のような添加物を含む場合に
は、紡糸口金から直接押し出すことは困難であることが
、既知である。それ故に、顆粒をフィルムに押し出し、
このフィルムを延伸し、延伸されたフィルムをバンドに
切断することが、示唆されている。ここで述べられてい
る延伸比はl:8である。
“The Textile Manufacturer” a 19
71, No. 7, pp. 263-2H, W. H. Badrian and G. H. L. Shofa's article "Fiberized polypropylene fibers" reveals that additive-containing polypropylene fibers contain a relatively large amount of pigment. It is known that direct extrusion from a spinneret is difficult when additives such as fillers are included. Therefore, extrude the granules into a film and
It has been suggested to stretch the film and cut the stretched film into bands. The stretching ratio mentioned here is l:8.

製造された繊維は、266頁の表で示されているように
、6〜42デニールという低いデシテックス値を持つ。
The fibers produced have low decitex values of 6 to 42 denier, as shown in the table on page 266.

これらの繊維を人工草に用いることについては、この記
事に記述されていない。
The use of these fibers in artificial grass is not described in this article.

実際には人工草地用の糸は、欧州特許節0.263.5
136号で開示されているように、ポリプロピレンのよ
うなポリマー顆粒を、幅約750 mm s厚さ約10
0μmのフィルムに押し出すことにより製造される。こ
のフィルムは幅約30 mmのバンドに切断され、この
バンドはI:4以上の延伸比で幅約15101%厚さ約
50μmのフィルムに延伸される。これらのバンドを捩
るために、バンドには、ねじりを容易にする構造である
網状構造ができるように切目が入れられる。
In fact, the yarn for artificial grassland is European Patent Section 0.263.5
No. 136, polymer granules, such as polypropylene, have a width of about 750 mm and a thickness of about 10 mm.
Manufactured by extrusion into 0 μm films. This film is cut into bands about 30 mm wide, and the bands are stretched to a film about 15101% wide and about 50 μm thick at a stretch ratio of I:4 or higher. To twist these bands, the bands are scored to create a net-like structure, a structure that facilitates twisting.

発明が解決しようとする課題 人工草地がこの糸から作られた場合には、その人工草地
は、後繊維形成(arter−f’1brillati
PROBLEM TO BE SOLVED BY THE INVENTION When an artificial grassland is made from this yarn, the artificial grassland has post-fiber formation (arter-f'1 brillati).
.

n)が生じ、そのためにタフティングされた糸が摩耗す
るという欠点を持つ。本発明者は、人工草地を改善する
ために徹底的に研究し、その中で摩耗耐性の改善を指向
する実験を行った。これらの実験から、比較的に高い延
伸比では、繊維の強度は高くなるが、摩耗耐性は延伸比
を低くすることにより改善されることが明らかとなった
n), which has the disadvantage of causing wear of the tufted yarn. The present inventor conducted thorough research to improve artificial grassland, and conducted experiments aimed at improving wear resistance. These experiments revealed that at relatively high draw ratios, the strength of the fibers was increased, but the abrasion resistance was improved by lowering the draw ratio.

課題を解決するための手段 本発明による人工草地用糸の製造法は、ポリマー顆粒を
バンドまたはフィルムに押し出し、フィルムをバンドに
切断し、バンドを延伸することにより糸を製造する方法
であって、幅1.5〜4■ のバンドを延伸比i:2〜
1:3で、幅0.75〜3mm、厚さが押出されたバン
ドの厚さの50〜80%のバンドに延伸し、次に延伸さ
れたバンド5〜lO枚をねじって糸にすることを特徴と
するものである。
The method for producing yarn for artificial grass according to the present invention is a method for producing yarn by extruding polymer granules into bands or films, cutting the film into bands, and stretching the bands, comprising: A band with a width of 1.5 to 4 cm is stretched at a stretching ratio of i:2 to
Stretching at a ratio of 1:3 into a band with a width of 0.75 to 3 mm and a thickness of 50 to 80% of the thickness of the extruded band, and then twisting 5 to 10 sheets of the stretched band to form a thread. It is characterized by:

望ましくは、バンドの幅は、押し出し後に2〜3111
Mであり、延伸後に1〜2IImであって、延伸の間に
バンドの厚さは元の厚さの50〜7(1%となる。また
望ましくは、バンドは糸番号900〜1350デシテッ
クスである。また望ましくは、ポリマー顆粒として、ブ
ロック共重合体を具備するプロピレンを使用する。ポリ
プロピレンのみならずベルギー国ソルヴエイから販売さ
れているもののようなブロック共重合体も使用される。
Preferably, the width of the band is between 2 and 3111 after extrusion.
M and 1 to 2 II m after stretching, and the thickness of the band during stretching is 50 to 7 (1%) of the original thickness. Preferably, the band has a thread number of 900 to 1350 decitex. It is also preferred to use propylene with a block copolymer as the polymer granules. Not only polypropylene but also block copolymers such as those sold by Solvay, Belgium are used.

さらに望ましくは、糸にシリコン誘導体のような摩擦係
数減少物質を塗布する。本発明の方法では、フィルムか
らバンドへの切断と、延伸とは逆にし、フィルムの延伸
と同様にバンドを延伸することができる。糸材料製人口
草地に使用される糸材料は、上記の方法により製造され
るのである。
More preferably, the yarn is coated with a coefficient of friction reducing material such as a silicone derivative. In the method of the present invention, the cutting of the film into bands and the stretching can be reversed, and the band can be stretched in the same way as the film is stretched. The yarn material used in the artificial grassland is manufactured by the method described above.

米国特許第4.253,299号から、フィルムを切断
することによりフィルムから繊維を製造することおよび
その繊維を延伸比的1:3で延伸することが既知である
ということは、真実であろうが、この場合には約132
デニールという非常に細い繊維が製造され、この繊維は
ジェットの中で絡み合わされる。この様な繊維からは使
用可能の人工草地は製造できない。
It may be true that from U.S. Pat. No. 4,253,299 it is known to produce fibers from films by cutting them and to draw the fibers with a drawing ratio of 1:3. However, in this case it is about 132
Very fine fibers called denier are produced and these fibers are intertwined in the jet. Usable artificial grass cannot be produced from such fibers.

発明の効果 実施した実験の結果として、本発明によるタフティング
された糸で製造された人工草地は後繊維形成を生じるこ
とが少なく、ホイール実験により、肉眼検査で明らかに
改善された結果が得られることが証明された。テーパー
・テストの結果を下表に示すが、糸の喪失は、欧州特許
第0.283,588号で開示された草地用の糸を使用
した人工草地の場合の70%から、本発明による糸で製
造された人工草地の場合の20%へ大巾に減少し・たこ
とが明らかである。
Effects of the invention As a result of the experiments conducted, the artificial grassland made with the tufted yarn according to the invention is less prone to post-fibrillation, and wheel experiments give clearly improved results by visual inspection. This has been proven. The results of the taper test are shown in the table below, which shows that yarn loss ranges from 70% in artificial grass using the grass yarn disclosed in European Patent No. 0.283,588 to It is clear that the reduction was significantly reduced to 20% of that in the case of artificial grassland manufactured by.

この表からまた、シリコン油のようなシリコン誘導体を
人工草地に使用することは、摩擦係数を低下させ、摩耗
を減少させることが明らかである。
It is also clear from this table that the use of silicone derivatives, such as silicone oil, in artificial turf reduces the coefficient of friction and reduces wear.

(以下余白) ”・・10 cm幅当たり切目4個 幅2〜3 mmのバンドに切断されるフィルムを製造す
る代わりに、指定された幅のバンドを紡糸口金から直接
製造することもまた可能である。この場合溶湯は、押し
出し冷却後に所望のバンドが直接得られるような寸法の
紡糸口金から伸出される。これは上記のダブリュ・エイ
・バドリアンの記事で示されている期待事項とは逆であ
る。何故ならば今や本発明によれば上記の記事が目標と
するものよりも太い繊維が製造されるからである。
(Left below) ”...Instead of producing a film that is cut into bands 2-3 mm wide with 4 cuts per 10 cm width, it is also possible to produce bands of a specified width directly from the spinneret. In this case, the molten metal is drawn out of a spinneret whose dimensions are such that the desired bands are obtained directly after extrusion cooling. This is contrary to the expectations expressed in the W. A. Badrian article cited above. Yes, because the present invention now produces thicker fibers than those targeted in the above article.

実  施  例 本発明を下記実施例を参照しながら、更に詳しく説明さ
れる。
EXAMPLES The present invention will be explained in more detail with reference to the following examples.

実施例1 押し出し機にはメルトインデックス2のポリプロピレン
が供給される。これから幅750 IDm s厚さ 1
00μmのフィルムが製造される。このフィルムは、厚
さはその侭で幅2〜31IIIlのバンドに切断される
。延伸は、温度的130℃、延伸比1:2.5で行われ
る。まずフィルムを延伸し、延伸されたフィルムを切断
することも可能である。延伸作業には、熱風炉が使用さ
れる。リラックス処理、冷却、収縮後に、幅1.5 m
m s厚さ 60μmのバンドが得られる。これらのバ
ンド8枚をねじって糸とし、この糸をタフティング作業
によって、人工草地用のカーペットに製造することがで
きた。
Example 1 An extruder is fed with melt index 2 polypropylene. Width 750 IDm s Thickness 1
00 μm film is produced. This film is cut into bands with a thickness of 2 to 31 IIIl in width. The stretching is carried out at a temperature of 130° C. and a stretching ratio of 1:2.5. It is also possible to first stretch the film and then cut the stretched film. A hot air oven is used for the stretching operation. 1.5 m wide after relaxing treatment, cooling and shrinkage
A band with a thickness of 60 μm is obtained. Eight of these bands were twisted into yarn, and this yarn was able to be manufactured into a carpet for artificial grass by tufting.

実施例2 実施例1の方法を、ポリプロピレンの代わりに、ベルギ
ー国ソルヴエイから販売されているポリプロピレンおよ
びポリエチレンから成るブロック共重合体を使用して、
繰返し実施した。
Example 2 The method of Example 1 was repeated using a block copolymer of polypropylene and polyethylene sold by Solvay, Belgium, instead of polypropylene.
It was carried out repeatedly.

以上that's all

Claims (5)

【特許請求の範囲】[Claims] (1)ポリマー顆粒をバンドまたはフィルムに押し出し
、フィルムをバンドに切断し、バンドを延伸することに
より、人工草地用の糸を製造する方法であって、幅1.
5〜4mmのバンドを延伸比1:2〜1:3で、幅0.
75〜3mm、厚さが押出されたバンドの厚さの50〜
80%のバンドに延伸し、次に延伸されたバンド5〜1
0枚をねじって糸にすることを特徴とする人口草地用糸
の製造法。
(1) A method for producing yarn for artificial grass by extruding polymer granules into bands or films, cutting the film into bands, and stretching the bands, the method comprising: a width of 1.
A 5-4 mm band is stretched at a stretching ratio of 1:2-1:3 and a width of 0.
75~3mm, thickness 50~3mm of extruded band thickness
Stretched to 80% band, then stretched band 5-1
A method for manufacturing yarn for artificial grassland, which is characterized by twisting 0 sheets into yarn.
(2)バンドの幅が、押し出し後に2〜3mmであり、
延伸後に1〜2mmであって、延伸の間にバンドの厚さ
が元の厚さの50〜70%となることを特徴とする請求
項1記載の人口草地用糸の製造法。
(2) The width of the band is 2 to 3 mm after extrusion,
2. The method for producing a yarn for artificial grass according to claim 1, wherein the thickness of the band is 1 to 2 mm after stretching, and the thickness of the band becomes 50 to 70% of the original thickness during stretching.
(3)ポリマー顆粒として、ポリプロピレンのブロック
共重合体を使用することを特徴とする請求項1又は2記
載の人口草地用糸の製造法。
(3) The method for producing yarn for artificial grassland according to claim 1 or 2, characterized in that a block copolymer of polypropylene is used as the polymer granules.
(4)使用されるバンドが、糸番号900〜1350デ
シテックスであることを特徴とする請求項1から3まで
のいずれか1項記載の人口草地用糸の製造法。
(4) The method for producing yarn for artificial grassland according to any one of claims 1 to 3, wherein the band used has a yarn number of 900 to 1350 decitex.
(5)糸にシリコン誘導体のような摩擦係数減少物質を
塗布することを特徴とする請求項1から4までのいずれ
か1項記載の人口草地用糸の製造法。
(5) The method for producing yarn for artificial grassland according to any one of claims 1 to 4, characterized in that the yarn is coated with a friction coefficient reducing substance such as a silicon derivative.
JP2236877A 1989-09-05 1990-09-05 Production of yarn for artificial grass Pending JPH03185135A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL8902223 1989-09-05
NL8902223A NL8902223A (en) 1989-09-05 1989-09-05 METHOD FOR MANUFACTURING YARN FOR ARTIFICIAL GRASS FIELDS

Publications (1)

Publication Number Publication Date
JPH03185135A true JPH03185135A (en) 1991-08-13

Family

ID=19855261

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2236877A Pending JPH03185135A (en) 1989-09-05 1990-09-05 Production of yarn for artificial grass

Country Status (6)

Country Link
EP (1) EP0417832B1 (en)
JP (1) JPH03185135A (en)
AT (1) ATE98305T1 (en)
DE (1) DE69005067T2 (en)
NL (1) NL8902223A (en)
NZ (1) NZ235149A (en)

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NL9301798A (en) * 1993-10-18 1995-05-16 Desseaux H Tapijtfab Method for manufacturing yarn for an artificial grass field.
SE513818C2 (en) * 1994-12-21 2000-11-06 Sca Hygiene Prod Ab Flexible absorbent article comprising strips of elastic film and method of manufacturing the same
US6432505B1 (en) * 1995-10-31 2002-08-13 Southwest Recreational Industries, Inc. Diamond cross section synthetic turf filament
NL1006606C2 (en) 1997-07-17 1999-01-19 Desseaux H Tapijtfab Yarn for artificial grass, method of manufacturing the yarn and artificial grass field in which said yarn is incorporated.
US6143368A (en) * 1998-02-10 2000-11-07 Gunn; Robert T. Low coefficient of friction fibers
CN101029419B (en) * 2003-05-28 2010-09-22 兰克霍斯特茵德泰克股份有限公司 Wire for artificial grass lawn, artificial grass lawn containing the wire and sports ground
ATE459758T1 (en) * 2003-05-28 2010-03-15 Lankhorst Pure Composites Bv YARN FOR ARTIFICIAL GRASS, GROUND COVER AND PLAYING FIELD CONTAINING THE SAME, AND METHOD
NL1026239C2 (en) 2004-05-19 2005-11-22 Ten Cate Thiolon Bv Method for manufacturing a plastic fiber for use in an artificial grass sports field as well as such a plastic fiber.
CN103906866A (en) 2011-10-20 2014-07-02 塔克特公司 Process for making artificial turf fibers

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Publication number Priority date Publication date Assignee Title
DE1941950A1 (en) * 1969-08-18 1971-03-04 Nino Gmbh & Co Synthetic yarn by fibrillating plastics - strip
US4253299A (en) * 1979-05-03 1981-03-03 Phillips Petroleum Company Bulked and entangled multifilament thermoplastic yarn
NL8602312A (en) * 1986-09-12 1988-04-05 Nijverdal Ten Cate Textiel METHOD FOR MANUFACTURING AN ARTIFICIAL GRASSMAT AND ARTIFICIAL GRASSMAT OBTAINED THEREFROM

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NZ235149A (en) 1992-06-25
EP0417832B1 (en) 1993-12-08
EP0417832A1 (en) 1991-03-20
DE69005067D1 (en) 1994-01-20
ATE98305T1 (en) 1993-12-15
NL8902223A (en) 1991-04-02
DE69005067T2 (en) 1994-04-21

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