JPH0271924A - Wire-cut electric discharge machining device - Google Patents
Wire-cut electric discharge machining deviceInfo
- Publication number
- JPH0271924A JPH0271924A JP21920888A JP21920888A JPH0271924A JP H0271924 A JPH0271924 A JP H0271924A JP 21920888 A JP21920888 A JP 21920888A JP 21920888 A JP21920888 A JP 21920888A JP H0271924 A JPH0271924 A JP H0271924A
- Authority
- JP
- Japan
- Prior art keywords
- wire
- wire electrode
- machining liquid
- flow
- inlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003754 machining Methods 0.000 title claims abstract description 33
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 239000012530 fluid Substances 0.000 claims description 18
- 238000009763 wire-cut EDM Methods 0.000 claims description 3
- 238000009760 electrical discharge machining Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 10
- 230000003449 preventive effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 230000008016 vaporization Effects 0.000 description 3
- 238000009834 vaporization Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、ワイヤ力・・・ト放電加工装置に係り、特
に加工液の漏れを防止する装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a wire-force electrical discharge machining device, and particularly to a device for preventing leakage of machining fluid.
第6図は、従来のワイヤカット放電加工装置の一例を示
す構成図で、(1)は供給ボヒン(2)から送り出され
るワイヤiI!極、(3)は電磁ブレーキ(8a、jに
連結され、かつワイヤ電極(1)に所定の張力を与える
ブレーキローラー (4a)、(4bハ(4C)はそ
れぞれワイヤW!(1)の走行方向を変更させるアイド
ラである。また、(5)は下部位置決めカイト、(6)
は下部位置決めカイトで、それぞれ上部と下部の加工液
噴出ノズル(7)および(8)の内部に配置されている
。(9)は加工液を供給するTこめのポンプ、圓はワイ
ヤ電極(1)と被加工物Uとの間に放!におこすための
パルスW、源ユニ、・・トを示し、ワイヤ電極(1)は
下部ガイド(5)と下部ガイド(6)によって支持され
、被加工物(2)に対して所定の方向に位置している。FIG. 6 is a configuration diagram showing an example of a conventional wire-cut electric discharge machining device, in which (1) shows the wire iI! fed out from the supply bohin (2). The poles (3) are brake rollers that are connected to electromagnetic brakes (8a, j and apply a predetermined tension to the wire electrodes (1). It is an idler that changes the direction. Also, (5) is a lower positioning kite, (6)
are lower positioning kites, which are arranged inside the upper and lower machining liquid jetting nozzles (7) and (8), respectively. (9) is a T-shaped pump that supplies machining fluid, and a ring is released between the wire electrode (1) and the workpiece U! The wire electrode (1) is supported by the lower guide (5) and the lower guide (6), and is oriented in a predetermined direction with respect to the workpiece (2). positioned.
なお、叫はワイヤ送りローラーである。Note that the wire is a wire feed roller.
欠番ζ動作を説明する。まず、ポンプ(9)を駆動し、
加工液αGを噴出しつつワイヤに極(1)と被加工物0
間にパルス電圧を加えろ、このとき、ワイヤ電極(1)
と被加工物(Lりその対向した電極間にアーク放電を発
生し・、微少間隙にある加工液は、この熱によンて急激
に気化する(以下、気化爆発と菖う〕。The missing number ζ operation will be explained. First, drive the pump (9),
While spouting machining fluid αG, the pole (1) and workpiece 0 are attached to the wire.
Apply a pulse voltage between the wire electrodes (1).
An arc discharge is generated between the opposing electrodes of the workpiece and the workpiece (L), and the machining fluid in the minute gap is rapidly vaporized by this heat (hereinafter referred to as vaporization explosion).
放電時の熱エネルギーによ−て被加工物@は溶融されて
おり、この溶融部が気化爆発番とよって飛散し除去され
ろ。ま1こ、対向す7微少間隙を一定に保ち、放11E
k継続的に行う1こめのワイ+%!極(1)と被加工物
口との相対移動は、図示(2ないX−Yクロステーブル
を殻値制御する方法1でより通常行われている。このよ
うにして放電を繰り返し、X−Yテーブルを制御するこ
七により、加工溝が連続的に形成され、任意の形状に被
加工物(2)を加工するようにな−・ている。The workpiece is melted by the thermal energy generated during the discharge, and this melted portion is scattered and removed by the vaporization explosion. 1. Keep the opposing 7 minute gaps constant and release 11E.
kContinuously do 1 moment +%! The relative movement between the pole (1) and the mouth of the workpiece is usually carried out by Method 1, which controls the shell value of the X-Y cross table (not shown in the figure). In this way, the discharge is repeated, and the By controlling the table, machining grooves are continuously formed and the workpiece (2) is machined into an arbitrary shape.
上記のような場合、−船釣に被加工物の溶融部は投入電
力に比例するが気化爆発の大小によ−でも除去量は左右
される。っまt)、Dロエスピードは溶融のための熱エ
ネルギーを大きくしてその溶融部を速く除去する必要が
ある。In the above case, the melted portion of the workpiece is proportional to the input power, but the amount removed also depends on the size of the vaporization explosion. t), D Loespeed requires increasing the thermal energy for melting and removing the melted part quickly.
従来のワイヤカット放電加工装置は、加工液としては純
水を主成分としており、投入電力はパルス慣流によって
供給されている。投入電力の増加によって加ニスピード
の向上を計ろうとする時、発生しにスラー・ジの除去効
率を高めなけれは加工ヌビードは向上しない。In conventional wire-cut electrical discharge machining equipment, the machining fluid is mainly pure water, and the input power is supplied by pulsed current. When attempting to improve cutting speed by increasing input power, processing quality cannot be improved unless the removal efficiency of the generated slurry and gas is increased.
第7図に示すように、加工液の流れは被加工物0の表面
を沿う流れ(10aJと放電間隙に流れ込む流れ(lo
h)およびノズル(7)にワイヤ電極(1)の貫通部分
よりの漏れ(10c)の三つに分かnており、特にワイ
ヤ電極(1)の貫通部分まりの漏れ<1oC)が多いと
いう課題があっTこ。As shown in FIG. 7, the flow of machining fluid is a flow along the surface of workpiece 0 (10aJ) and a flow flowing into the discharge gap (lo
h) and the nozzle (7) from the penetrating part of the wire electrode (1) (10c), and the leakage from the penetrating part of the wire electrode (1) is particularly high (<1oC). I have an assignment.
〔課題を解決する1こめの手段〕
この?P団に係ろワイヤカーpト放重加工装置は、ノス
ルヘワイヤ′#極が貫通する部分より加工液が漏れるこ
とを防ぐ1こめ、その入口に、シール手段金膜けfこも
のである。[One-shot method to solve the problem] This? In order to prevent machining fluid from leaking from the part where the wire pole passes through the nostalle wire, the wire cart part release processing apparatus for group P has a gold film sealing means at its inlet.
この発明に係るワイヤ放電加工袋詰は、ワイヤ電極のノ
ズル部入口にシール手段を設け、放電極間に供給する加
工液の漏れを防いでおり、ワイヤ電極と被加工物の間隙
に供給する加工液の涜および流速を一定に保つことがで
きる。The wire electrical discharge machining bag according to the present invention is provided with a sealing means at the nozzle entrance of the wire electrode to prevent leakage of the machining fluid supplied between the discharge electrodes, and the machining fluid is supplied to the gap between the wire electrode and the workpiece. Liquid filtration and flow rate can be kept constant.
第1図は、この発明の詳細な説明する断面図で、第4図
はその作用を説明する図である。FIG. 1 is a sectional view illustrating the invention in detail, and FIG. 4 is a diagram illustrating its operation.
以下、この発明の一実施例を図にし1こがって説明する
、
第1図においてα引よシール手段、(至)およびαGは
ワイヤ電極と同軸状に配置しTこリング状の溝と歯であ
る。この部分の断面図を第2内、第8図に示す−
以下、上部ノズル(7)へのワイヤ電極(1)の入口の
シールについて説明する。Hereinafter, one embodiment of the present invention will be described in detail with reference to the drawings. In FIG. It's teeth. A sectional view of this part is shown in Figure 2 and Figure 8.Hereinafter, the sealing of the entrance of the wire electrode (1) to the upper nozzle (7) will be explained.
加工液を供給するためポンプ(9)を運転し、放電間隙
に加工液全圧入する。このとき、加工液の流れは被加工
物(2)の表面の流れ(10aJと放電間隙に流れ込む
流れ(ioJおよび入口の漏れ(10りは従来と同じで
あるが、(100Jはシール手段α4を取り付けると歯
αGの部分にぶつかり?jIQ119内にUターンする
ような方向の流れtioa)となる。The pump (9) is operated to supply machining fluid, and the machining fluid is fully pressurized into the discharge gap. At this time, the flow of machining fluid is the flow on the surface of the workpiece (2) (10aJ), the flow flowing into the discharge gap (ioJ), and the leakage at the inlet (10J is the same as the conventional one, but (100J) is the flow flowing into the discharge gap (10aJ) When attached, it collides with the tooth αG, causing a flow in a direction that makes a U-turn into IQ119.
この作用は各々の清明と歯αGの部分で起こり順次上方
にいくに従い流速は弱められ圧力も低下させられろ。This action occurs at each clearing point and tooth αG, and the flow rate becomes weaker and the pressure decreases as one moves upward.
従って、シール手段α尋の出口に至つTこ加工液の流れ
(106)は、大気圧に近く流量は極めて少なくなる。Therefore, the flow of machining liquid (106) reaching the outlet of the sealing means α is close to atmospheric pressure and the flow rate is extremely small.
この溝α9と歯αGの作用によるシールを以下、ラビリ
ンスシールIと言う。The seal formed by the action of the groove α9 and the teeth αG will be referred to as a labyrinth seal I hereinafter.
このラビリンスシールα4は、ワイヤif&(1)ト非
接触に構成できるため、ワイヤを極(1)の通し作業が
簡単である。まTこ、ワイヤ電極(1)ヲ傷つけTこり
余分の張力を加えることがない。This labyrinth seal α4 can be configured so that the wire if&(1) does not come in contact with the labyrinth seal α4, so that it is easy to pass the wire through the pole (1). Also, there is no need to damage the wire electrode (1) or apply extra tension.
シール作用は当然溝(至)と歯αGの数、形状、ワ・イ
ヤWl極(1)と歯αGの隙間rによって異なり隙間は
小さくシタ方がよく、溝(至)と歯αGの数は多い方が
よい。The sealing action naturally depends on the number and shape of the grooves (to) and teeth αG, and the gap r between the wire wire pole (1) and the tooth αG, and the smaller the gap, the better. The more the better.
かつ、歯の形状は第4図に示しTこ矩形のほかに第5図
に示すような溝(至)内に渦流を発生しやすい構造をと
ることができる。In addition to the rectangular shape shown in FIG. 4, the teeth can have a structure that facilitates generation of vortices in the grooves as shown in FIG. 5.
この装置の構成材料は、金属、ブうスチー、り。The construction materials of this device are metal, plastic, and resin.
まTこはセラミークスのいずれの材料でも構成すること
ができる。The column can be constructed of any ceramic material.
なお、ここでは上部ノズル(7)部について説明しTこ
が、下部ノズル(8)部にこの発明を適用しても同様の
効果がある。Although the upper nozzle (7) portion will be described here, the same effect can be obtained even if the present invention is applied to the lower nozzle (8) portion.
この発明は以上説明し1こように、ノズルへのワイヤ電
極の入口や出口の加工液の漏れをなくし、放電間隙に供
給する加工液の圧力を低下することがない。As described above, the present invention eliminates the leakage of machining fluid from the inlet and outlet of the wire electrode to the nozzle, and does not reduce the pressure of the machining fluid supplied to the discharge gap.
しかるに、その流れの流速、流1を所定の値に確保でき
、加工液の圧力上昇により加工スラー・ジの排出能率を
よくできるので、放電間隙の清浄化が速く、その分、w
カの投入をアープでき、加工スピードケ大幅に向上する
ことができる。However, the flow rate of the flow, Flow 1, can be maintained at a predetermined value, and the discharge efficiency of machining slurry can be improved by increasing the pressure of the machining fluid, so the cleaning of the discharge gap is faster, and the w
It is possible to reduce the amount of force input and greatly improve machining speed.
なお、加工数の圧力は、20〜80#/dであるが、1
00〜150#f/dの圧力に対しても十分なシール効
果を発揮すること金確認している。Note that the pressure for processing is 20 to 80#/d, but 1
It has been confirmed that it exhibits sufficient sealing effect even under pressures of 00 to 150 #f/d.
第1図は、本発明の実施例の構成を示す断面図、第2図
は第1図の1−1線断面図、第8図は第1図の璽−厘線
断面因、第4図はその作用を説明する拡大断面図、第6
囚はこの発明の他の実施例の構成を示す断面図、第6図
及び第7図は従来装置の構成を示す断面図である。
図中、(1)はワイヤgt極、(7)、 (8)は加工
液噴出ノズル、αOは加工液、@は被加工物、αくはラ
ビリンスシール、(至)は溝、αGは歯である。
なお、図中同一符号は同一まTこは相当部分を示す。FIG. 1 is a sectional view showing the configuration of an embodiment of the present invention, FIG. 2 is a sectional view taken along the line 1-1 in FIG. is an enlarged sectional view explaining its action, No. 6
Figure 6 is a sectional view showing the configuration of another embodiment of the present invention, and Figures 6 and 7 are sectional views showing the configuration of a conventional device. In the figure, (1) is the wire gt pole, (7) and (8) are the machining fluid jet nozzles, αO is the machining fluid, @ is the workpiece, α is the labyrinth seal, (to) is the groove, and αG is the tooth. It is. Note that the same reference numerals in the drawings indicate corresponding parts.
Claims (1)
給しながら放電加工を行うワイヤカット放電加工装置に
おいて、ワイヤ電極が貫通するノズルを備え、上記ノズ
ルの被加工物対向面の反対側の上記ワイヤ電極貫通孔部
に、上記ワイヤ電極と同軸状にシール手段を設けたこと
を特徴とするワイヤカット放電加工装置。A wire-cut electrical discharge machining device that performs electrical discharge machining while supplying machining fluid to a minute gap where a wire electrode and a workpiece face each other is equipped with a nozzle through which the wire electrode penetrates, and a A wire-cut electric discharge machining apparatus characterized in that a sealing means is provided in the wire electrode through-hole portion coaxially with the wire electrode.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21920888A JPH0271924A (en) | 1988-09-01 | 1988-09-01 | Wire-cut electric discharge machining device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21920888A JPH0271924A (en) | 1988-09-01 | 1988-09-01 | Wire-cut electric discharge machining device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0271924A true JPH0271924A (en) | 1990-03-12 |
Family
ID=16731899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP21920888A Pending JPH0271924A (en) | 1988-09-01 | 1988-09-01 | Wire-cut electric discharge machining device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0271924A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992018884A1 (en) * | 1991-04-10 | 1992-10-29 | Toa Kikai Kogyo Co., Ltd. | Device for passing wire |
-
1988
- 1988-09-01 JP JP21920888A patent/JPH0271924A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992018884A1 (en) * | 1991-04-10 | 1992-10-29 | Toa Kikai Kogyo Co., Ltd. | Device for passing wire |
CN1040044C (en) * | 1991-04-10 | 1998-09-30 | 堀井清之 | Mounting device |
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