JPH0229665A - Carrier for developing electrostatic charge image, two-component developer and image forming method - Google Patents
Carrier for developing electrostatic charge image, two-component developer and image forming methodInfo
- Publication number
- JPH0229665A JPH0229665A JP63181159A JP18115988A JPH0229665A JP H0229665 A JPH0229665 A JP H0229665A JP 63181159 A JP63181159 A JP 63181159A JP 18115988 A JP18115988 A JP 18115988A JP H0229665 A JPH0229665 A JP H0229665A
- Authority
- JP
- Japan
- Prior art keywords
- carrier
- toner
- image
- sleeve
- particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 44
- 229920005989 resin Polymers 0.000 claims abstract description 68
- 239000011347 resin Substances 0.000 claims abstract description 68
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 43
- 239000011162 core material Substances 0.000 claims abstract description 34
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 31
- 230000005684 electric field Effects 0.000 claims description 31
- 238000011161 development Methods 0.000 claims description 16
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 11
- 239000008119 colloidal silica Substances 0.000 claims description 11
- 229910052731 fluorine Inorganic materials 0.000 claims description 11
- 239000011737 fluorine Substances 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 230000002209 hydrophobic effect Effects 0.000 claims description 6
- 229920006163 vinyl copolymer Polymers 0.000 claims description 5
- 239000002245 particle Substances 0.000 abstract description 112
- 229920001577 copolymer Polymers 0.000 abstract description 40
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 abstract description 33
- 239000000178 monomer Substances 0.000 abstract description 32
- 229920002554 vinyl polymer Polymers 0.000 abstract description 32
- 239000011248 coating agent Substances 0.000 abstract description 29
- 238000000576 coating method Methods 0.000 abstract description 29
- 239000000203 mixture Substances 0.000 abstract description 23
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 abstract description 11
- 230000007423 decrease Effects 0.000 abstract description 9
- 229920002313 fluoropolymer Polymers 0.000 abstract description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 abstract description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 abstract description 2
- 230000005291 magnetic effect Effects 0.000 description 72
- 239000000843 powder Substances 0.000 description 15
- 239000010410 layer Substances 0.000 description 14
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- 229910000859 α-Fe Inorganic materials 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- -1 acrylic ester Chemical class 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- 125000000623 heterocyclic group Chemical group 0.000 description 10
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- 239000000377 silicon dioxide Substances 0.000 description 10
- 210000005069 ears Anatomy 0.000 description 9
- 239000006249 magnetic particle Substances 0.000 description 8
- 239000000969 carrier Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 6
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- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 6
- 229920002223 polystyrene Polymers 0.000 description 6
- 229920002545 silicone oil Polymers 0.000 description 6
- 229920006026 co-polymeric resin Polymers 0.000 description 5
- 239000000696 magnetic material Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 125000004433 nitrogen atom Chemical group N* 0.000 description 5
- 125000000962 organic group Chemical group 0.000 description 5
- 108091008695 photoreceptors Proteins 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- MHWAJHABMBTNHS-UHFFFAOYSA-N 1,1-difluoroethene;1,1,2,2-tetrafluoroethene Chemical group FC(F)=C.FC(F)=C(F)F MHWAJHABMBTNHS-UHFFFAOYSA-N 0.000 description 3
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- 239000002033 PVDF binder Substances 0.000 description 3
- 239000006087 Silane Coupling Agent Substances 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000011088 calibration curve Methods 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000012046 mixed solvent Substances 0.000 description 3
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 3
- VHSHLMUCYSAUQU-UHFFFAOYSA-N 2-hydroxypropyl methacrylate Chemical compound CC(O)COC(=O)C(C)=C VHSHLMUCYSAUQU-UHFFFAOYSA-N 0.000 description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- IJOOHPMOJXWVHK-UHFFFAOYSA-N chlorotrimethylsilane Chemical compound C[Si](C)(C)Cl IJOOHPMOJXWVHK-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- LAAXVGMUYQLAGX-UHFFFAOYSA-N trimethoxy-(1-propylpiperidin-2-yl)silane Chemical compound CCCN1CCCCC1[Si](OC)(OC)OC LAAXVGMUYQLAGX-UHFFFAOYSA-N 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 description 1
- KOPYYZWFANFJCW-UHFFFAOYSA-N (4-propylmorpholin-3-yl)silane Chemical compound [SiH3]C1N(CCOC1)CCC KOPYYZWFANFJCW-UHFFFAOYSA-N 0.000 description 1
- YQJPWWLJDNCSCN-UHFFFAOYSA-N 1,3-diphenyltetramethyldisiloxane Chemical compound C=1C=CC=CC=1[Si](C)(C)O[Si](C)(C)C1=CC=CC=C1 YQJPWWLJDNCSCN-UHFFFAOYSA-N 0.000 description 1
- OSNILPMOSNGHLC-UHFFFAOYSA-N 1-[4-methoxy-3-(piperidin-1-ylmethyl)phenyl]ethanone Chemical compound COC1=CC=C(C(C)=O)C=C1CN1CCCCC1 OSNILPMOSNGHLC-UHFFFAOYSA-N 0.000 description 1
- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 description 1
- GGFMVTNGEQRGIO-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CC1=CC=CC=C1C=C GGFMVTNGEQRGIO-UHFFFAOYSA-N 0.000 description 1
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- TXZUUQRMOIEKKQ-UHFFFAOYSA-N 2-[diethoxy(phenyl)silyl]oxy-n,n-dimethylethanamine Chemical compound CN(C)CCO[Si](OCC)(OCC)C1=CC=CC=C1 TXZUUQRMOIEKKQ-UHFFFAOYSA-N 0.000 description 1
- DJKKWVGWYCKUFC-UHFFFAOYSA-N 2-butoxyethyl 2-methylprop-2-enoate Chemical compound CCCCOCCOC(=O)C(C)=C DJKKWVGWYCKUFC-UHFFFAOYSA-N 0.000 description 1
- FEWFXBUNENSNBQ-UHFFFAOYSA-N 2-hydroxyacrylic acid Chemical compound OC(=C)C(O)=O FEWFXBUNENSNBQ-UHFFFAOYSA-N 0.000 description 1
- NJRHMGPRPPEGQL-UHFFFAOYSA-N 2-hydroxybutyl prop-2-enoate Chemical compound CCC(O)COC(=O)C=C NJRHMGPRPPEGQL-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical group OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- YXYJVFYWCLAXHO-UHFFFAOYSA-N 2-methoxyethyl 2-methylprop-2-enoate Chemical compound COCCOC(=O)C(C)=C YXYJVFYWCLAXHO-UHFFFAOYSA-N 0.000 description 1
- NSIWGZFZGMIPEC-UHFFFAOYSA-N 2-propoxyethyl 2-methylprop-2-enoate Chemical compound CCCOCCOC(=O)C(C)=C NSIWGZFZGMIPEC-UHFFFAOYSA-N 0.000 description 1
- UNVFWCQQWZUPLB-UHFFFAOYSA-N 3-[dimethoxy(pentan-3-yloxy)silyl]propan-1-amine Chemical compound CCC(CC)O[Si](OC)(OC)CCCN UNVFWCQQWZUPLB-UHFFFAOYSA-N 0.000 description 1
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 1
- 238000004438 BET method Methods 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 229920007962 Styrene Methyl Methacrylate Polymers 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- KTVHXOHGRUQTPX-UHFFFAOYSA-N [ethenyl(dimethyl)silyl] acetate Chemical compound CC(=O)O[Si](C)(C)C=C KTVHXOHGRUQTPX-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
- 239000000981 basic dye Substances 0.000 description 1
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- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
- ABHNFDUSOVXXOA-UHFFFAOYSA-N benzyl-chloro-dimethylsilane Chemical compound C[Si](C)(Cl)CC1=CC=CC=C1 ABHNFDUSOVXXOA-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- CAURZYXCQQWBJO-UHFFFAOYSA-N bromomethyl-chloro-dimethylsilane Chemical compound C[Si](C)(Cl)CBr CAURZYXCQQWBJO-UHFFFAOYSA-N 0.000 description 1
- GMGLYSIINJPYLI-UHFFFAOYSA-N butan-2-one;propan-2-one Chemical compound CC(C)=O.CCC(C)=O GMGLYSIINJPYLI-UHFFFAOYSA-N 0.000 description 1
- DFYKHEXCUQCPEB-UHFFFAOYSA-N butyl 2-methylprop-2-enoate;styrene Chemical compound C=CC1=CC=CC=C1.CCCCOC(=O)C(C)=C DFYKHEXCUQCPEB-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- SXPWTBGAZSPLHA-UHFFFAOYSA-M cetalkonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)CC1=CC=CC=C1 SXPWTBGAZSPLHA-UHFFFAOYSA-M 0.000 description 1
- 229960000228 cetalkonium chloride Drugs 0.000 description 1
- ITKVLPYNJQOCPW-UHFFFAOYSA-N chloro-(chloromethyl)-dimethylsilane Chemical compound C[Si](C)(Cl)CCl ITKVLPYNJQOCPW-UHFFFAOYSA-N 0.000 description 1
- KMVZWUQHMJAWSY-UHFFFAOYSA-N chloro-dimethyl-prop-2-enylsilane Chemical compound C[Si](C)(Cl)CC=C KMVZWUQHMJAWSY-UHFFFAOYSA-N 0.000 description 1
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
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- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
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- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 1
- GTBGXKPAKVYEKJ-UHFFFAOYSA-N decyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCOC(=O)C(C)=C GTBGXKPAKVYEKJ-UHFFFAOYSA-N 0.000 description 1
- FWLDHHJLVGRRHD-UHFFFAOYSA-N decyl prop-2-enoate Chemical compound CCCCCCCCCCOC(=O)C=C FWLDHHJLVGRRHD-UHFFFAOYSA-N 0.000 description 1
- HXWGXXDEYMNGCT-UHFFFAOYSA-M decyl(trimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCC[N+](C)(C)C HXWGXXDEYMNGCT-UHFFFAOYSA-M 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- IGFFTOVGRACDBL-UHFFFAOYSA-N dichloro-phenyl-prop-2-enylsilane Chemical compound C=CC[Si](Cl)(Cl)C1=CC=CC=C1 IGFFTOVGRACDBL-UHFFFAOYSA-N 0.000 description 1
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- LIKFHECYJZWXFJ-UHFFFAOYSA-N dimethyldichlorosilane Chemical compound C[Si](C)(Cl)Cl LIKFHECYJZWXFJ-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- DRUOQOFQRYFQGB-UHFFFAOYSA-N ethoxy(dimethyl)silicon Chemical compound CCO[Si](C)C DRUOQOFQRYFQGB-UHFFFAOYSA-N 0.000 description 1
- RSIHJDGMBDPTIM-UHFFFAOYSA-N ethoxy(trimethyl)silane Chemical compound CCO[Si](C)(C)C RSIHJDGMBDPTIM-UHFFFAOYSA-N 0.000 description 1
- QBKVWLAQSQPTNL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate;styrene Chemical compound CCOC(=O)C(C)=C.C=CC1=CC=CC=C1 QBKVWLAQSQPTNL-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
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- 239000003302 ferromagnetic material Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
- 239000004811 fluoropolymer Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 1
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- 229920006270 hydrocarbon resin Polymers 0.000 description 1
- UCNNJGDEJXIUCC-UHFFFAOYSA-L hydroxy(oxo)iron;iron Chemical compound [Fe].O[Fe]=O.O[Fe]=O UCNNJGDEJXIUCC-UHFFFAOYSA-L 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- ARYZCSRUUPFYMY-UHFFFAOYSA-N methoxysilane Chemical compound CO[SiH3] ARYZCSRUUPFYMY-UHFFFAOYSA-N 0.000 description 1
- ADFPJHOAARPYLP-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;styrene Chemical compound COC(=O)C(C)=C.C=CC1=CC=CC=C1 ADFPJHOAARPYLP-UHFFFAOYSA-N 0.000 description 1
- 239000005055 methyl trichlorosilane Substances 0.000 description 1
- JLUFWMXJHAVVNN-UHFFFAOYSA-N methyltrichlorosilane Chemical compound C[Si](Cl)(Cl)Cl JLUFWMXJHAVVNN-UHFFFAOYSA-N 0.000 description 1
- 239000003094 microcapsule Substances 0.000 description 1
- QIOYHIUHPGORLS-UHFFFAOYSA-N n,n-dimethyl-3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN(C)C QIOYHIUHPGORLS-UHFFFAOYSA-N 0.000 description 1
- WLBHGVYLQDPNCL-UHFFFAOYSA-N n,n-dipropyl-3-trimethoxysilylpropan-1-amine Chemical compound CCCN(CCC)CCC[Si](OC)(OC)OC WLBHGVYLQDPNCL-UHFFFAOYSA-N 0.000 description 1
- XCOASYLMDUQBHW-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)butan-1-amine Chemical compound CCCCNCCC[Si](OC)(OC)OC XCOASYLMDUQBHW-UHFFFAOYSA-N 0.000 description 1
- HQIHPSNGQJYGQP-UHFFFAOYSA-N n-benzyl-n-trimethoxysilylpropan-1-amine Chemical compound CCCN([Si](OC)(OC)OC)CC1=CC=CC=C1 HQIHPSNGQJYGQP-UHFFFAOYSA-N 0.000 description 1
- SSROBHHOWHPCHF-UHFFFAOYSA-N n-octyl-n-(3-trimethoxysilylpropyl)octan-1-amine Chemical compound CCCCCCCCN(CCC[Si](OC)(OC)OC)CCCCCCCC SSROBHHOWHPCHF-UHFFFAOYSA-N 0.000 description 1
- ZFCBFSTWFATUJY-UHFFFAOYSA-N n-propyl-n-trimethoxysilylaniline Chemical compound CCCN([Si](OC)(OC)OC)C1=CC=CC=C1 ZFCBFSTWFATUJY-UHFFFAOYSA-N 0.000 description 1
- LKEDKQWWISEKSW-UHFFFAOYSA-N nonyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCOC(=O)C(C)=C LKEDKQWWISEKSW-UHFFFAOYSA-N 0.000 description 1
- MDYPDLBFDATSCF-UHFFFAOYSA-N nonyl prop-2-enoate Chemical compound CCCCCCCCCOC(=O)C=C MDYPDLBFDATSCF-UHFFFAOYSA-N 0.000 description 1
- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- GYDSPAVLTMAXHT-UHFFFAOYSA-N pentyl 2-methylprop-2-enoate Chemical compound CCCCCOC(=O)C(C)=C GYDSPAVLTMAXHT-UHFFFAOYSA-N 0.000 description 1
- ULDDEWDFUNBUCM-UHFFFAOYSA-N pentyl prop-2-enoate Chemical compound CCCCCOC(=O)C=C ULDDEWDFUNBUCM-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001490 poly(butyl methacrylate) polymer Polymers 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- 229920002102 polyvinyl toluene Polymers 0.000 description 1
- 229920000131 polyvinylidene Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- OARRHUQTFTUEOS-UHFFFAOYSA-N safranin Chemical compound [Cl-].C=12C=C(N)C(C)=CC2=NC2=CC(C)=C(N)C=C2[N+]=1C1=CC=CC=C1 OARRHUQTFTUEOS-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 229920006249 styrenic copolymer Polymers 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- CAPIMQICDAJXSB-UHFFFAOYSA-N trichloro(1-chloroethyl)silane Chemical compound CC(Cl)[Si](Cl)(Cl)Cl CAPIMQICDAJXSB-UHFFFAOYSA-N 0.000 description 1
- FLPXNJHYVOVLSD-UHFFFAOYSA-N trichloro(2-chloroethyl)silane Chemical compound ClCC[Si](Cl)(Cl)Cl FLPXNJHYVOVLSD-UHFFFAOYSA-N 0.000 description 1
- KHOQXNHADJBILQ-UHFFFAOYSA-N trimethyl(sulfanyl)silane Chemical compound C[Si](C)(C)S KHOQXNHADJBILQ-UHFFFAOYSA-N 0.000 description 1
- 239000005051 trimethylchlorosilane Substances 0.000 description 1
- PQDJYEQOELDLCP-UHFFFAOYSA-N trimethylsilane Chemical compound C[SiH](C)C PQDJYEQOELDLCP-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- KRLHYNPADOCLAJ-UHFFFAOYSA-N undecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCOC(=O)C(C)=C KRLHYNPADOCLAJ-UHFFFAOYSA-N 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/10—Developers with toner particles characterised by carrier particles
- G03G9/113—Developers with toner particles characterised by carrier particles having coatings applied thereto
- G03G9/1132—Macromolecular components of coatings
- G03G9/1133—Macromolecular components of coatings obtained by reactions only involving carbon-to-carbon unsaturated bonds
- G03G9/1134—Macromolecular components of coatings obtained by reactions only involving carbon-to-carbon unsaturated bonds containing fluorine atoms
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/10—Developers with toner particles characterised by carrier particles
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/10—Developers with toner particles characterised by carrier particles
- G03G9/113—Developers with toner particles characterised by carrier particles having coatings applied thereto
- G03G9/1132—Macromolecular components of coatings
- G03G9/1133—Macromolecular components of coatings obtained by reactions only involving carbon-to-carbon unsaturated bonds
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Magnetic Brush Developing In Electrophotography (AREA)
- Developing Agents For Electrophotography (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明はトナーとともに静電荷像現像用現像剤を構成す
るキャリア、二成分系現像剤及び画像形成方法に関する
。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a carrier, a two-component developer, and an image forming method that constitute a developer for developing an electrostatic image together with a toner.
電子写真法として米国特許第2,297,691号明細
書、特公昭42−23910号公報及び特公昭43−2
4748号公報等に種々の方法が記載されているが、こ
れらの方法は、いずれも光導電層に原稿に応じた光像を
照射することにより静電潜像を形成し、次いで該静電潜
像上にこれとは反対の極性を有するトナーと呼ばれる着
色微粉末を付着させて該静電潜像を現像し、必要に応じ
て紙等の転写材にトナー画像を転写した後、熱、圧力あ
るいは溶剤蒸気等により定着し複写物を得るものである
。As an electrophotographic method, US Pat.
Various methods are described in Publication No. 4748, etc., but in all of these methods, an electrostatic latent image is formed by irradiating a photoconductive layer with a light image corresponding to the document, and then the electrostatic latent image is The electrostatic latent image is developed by attaching colored fine powder called toner having the opposite polarity onto the image, and if necessary, after transferring the toner image to a transfer material such as paper, heat or pressure is applied. Alternatively, copies can be obtained by fixing with solvent vapor or the like.
該静電潜像を現像する工程は、潜像とは反対の極性に帯
電せしめたトナー粒子を静電引力により吸引せしめて静
電潜像上に付着させるものであるが(反転現像の場合は
、潜像の電荷と同極性の摩擦電荷を有するトナーを使用
)、一般にかかる静電潜像をトナーを用いて現像する方
法としては大別してトナーをキャリアと呼ばれる媒体に
少量分散させたいわゆる二成分系現像剤を用いる方法と
、キャリアを用いることなくトナー単独使用のいわゆる
一成分系現像剤を用いる方法とがある。In the process of developing the electrostatic latent image, toner particles charged to the opposite polarity to that of the latent image are attracted by electrostatic attraction and attached to the electrostatic latent image (in the case of reversal development, (using a toner with a triboelectric charge of the same polarity as the charge of the latent image).Generally speaking, methods for developing electrostatic latent images using toner can be roughly divided into so-called two-component methods in which a small amount of toner is dispersed in a medium called a carrier. There are two methods: a method using a one-component developer, and a method using a so-called one-component developer, which uses toner alone without using a carrier.
一般にかかる二成分系現像剤を構成するキャリアは導電
性キャリアと絶縁性キャリアとに大別される。Generally, carriers constituting such two-component developers are broadly classified into conductive carriers and insulating carriers.
導電性キャリアとしては通常酸化または未酸化の鉄粉が
用いられているが、この鉄粉キャリアを成分とする現像
剤においてはトナーに対する摩擦帯電性が不安定であり
、また現像剤により形成される可視像にカブリが発生す
るという問題点がある。すなわち現像剤の使用に伴い、
鉄粉キャリア粒子の表面にトナー粒子が、付着するため
キャリア粒子の電気抵抗が増大してバイアス電流が低下
し、しかも摩擦帯電性が不安定となり、この結果形成さ
れる可視像の画像濃度が低下しカブリが増大する。Oxidized or unoxidized iron powder is usually used as a conductive carrier, but in a developer containing this iron powder carrier, the triboelectricity of the toner is unstable, and the toner is formed by the developer. There is a problem that fog occurs in the visible image. In other words, with the use of developer,
As the toner particles adhere to the surface of the iron powder carrier particles, the electrical resistance of the carrier particles increases, the bias current decreases, and triboelectric charging becomes unstable, resulting in a decrease in the image density of the visible image formed. and fog increases.
また絶縁性キャリアとしては一般に鉄、ニッケル、フェ
ライト等の強磁性体より成るキャリア芯材の表面を絶縁
性樹脂により均一に被覆したキャリアが代表的なもので
ある。このキャリアを用いた現像剤においては、キャリ
ア表面にトナー粒子が融着することが導電性キャリアの
場合に比べて著しく少な(、耐久性に優れ、使用寿命が
長い点で特に高速の電子複写機に好適であるという利点
がある。Further, typical insulating carriers are carriers in which the surface of a carrier core material made of a ferromagnetic material such as iron, nickel, or ferrite is uniformly coated with an insulating resin. Developers using this carrier are significantly less likely to have toner particles fused onto the carrier surface than those using conductive carriers. It has the advantage of being suitable for
しかしながら、この絶縁性キャリアにおいては、キャリ
ア芯材の表面を被覆する被覆層が、十分な耐摩滅性およ
び芯材との強力な接着性を有すること(耐久性)、キャ
リア表面にトナーによる膜体が形成されぬよう被覆層が
良好な固着防止特性を有すること(トナースペント特性
)、およびキャリアと共に用いられる特定のトナーとの
摩擦により所望の値ならびに極性の帯電状態が得られる
こと(帯電性)が要求される。すなわち、キャリアは現
像器内において、他のキャリア粒子およびトナー粒子と
摩擦されるが、キャリア被覆層の表面にトナーが付着し
て被膜が形成されると帯電特性が不安定となる。However, in this insulating carrier, the coating layer that covers the surface of the carrier core material has sufficient abrasion resistance and strong adhesion to the core material (durability), and the carrier surface has a toner film. The coating layer must have good anti-sticking properties to prevent the formation of particles (toner spent properties), and the desired charging state of charge and polarity can be obtained through friction with the specific toner used with the carrier (charging properties). is required. That is, the carrier is rubbed against other carrier particles and toner particles in the developing device, but when toner adheres to the surface of the carrier coating layer and a film is formed, the charging characteristics become unstable.
従来、かかる問題点を解決する技術として、米国特許第
3922382号明細書において、含フッ素ポリマーま
たは含フッ素樹脂で被覆した被覆キャリアが提案されて
いるが、上記従来技術においては含フッ素ポリマーのみ
で被覆したキャリアは成膜性が悪く、部分的にしかキャ
リア表面を被覆できず、帯電特性が不安定となってしま
う傾向が極めて強い。また、特開昭54−110839
号公報(USPatentNo、4297427)にお
いて含フッ素ポリマーの成膜性を改良するため、成膜性
の比較的良好なポリマーと混合して被覆したキャリアも
提案されているが、これは負帯電性の含フッ素ポリマー
の含有比率が低下することになり、トナーの摩擦帯電の
立ち上がりが遅く、更にトナーの摩擦帯電量も小さくな
る。結果として、トナー濃度が小さい場合、すなわち、
ギヤリア100重景部当りトナー5重量部以下でないと
飛散、カブリが生じ実用に適さなかった。Conventionally, as a technique to solve this problem, a coated carrier coated with a fluorine-containing polymer or a fluorine-containing resin has been proposed in U.S. Pat. Such carriers have poor film-forming properties, can only partially cover the carrier surface, and have a very strong tendency for charging characteristics to become unstable. Also, JP-A-54-110839
In order to improve the film-forming properties of fluorine-containing polymers, US Pat. As the content ratio of the fluoropolymer decreases, the triboelectric charge of the toner slows down and the amount of triboelectric charge of the toner also decreases. As a result, if the toner concentration is small, i.e.
Unless the amount of toner is 5 parts by weight or less per Gearia 100 heavy-duty area, scattering and fogging occur, making it unsuitable for practical use.
一方、トナーの摩擦帯電の立ち上がりを早ぐするため、
従来より知られているように、トナーに荷電制御剤また
は帯電制御性樹脂を含有させる方法もあるが、これだけ
では十分にトナーの摩擦帯電量の立ち上がりを早(する
ことができず、逆に高温高湿、低温低湿等の環境条件に
おいて摩擦帯電量および帯電の立ち上がりにかなりの差
がでてくることがあり、それが画像としてのカブリ、濃
度薄につながっており、トナーの帯電制御(特に、正帯
電制御)の方法としてはいまだ改良すべき点を有してい
る。また摩擦帯電系列上においてトナーと逆方向に位置
する微粒子をトナーに添加することによってトナーの摩
擦帯電性を高める方法も提案されている(特開昭62−
75551号公報)。しがしながら、この方法だけでは
トナーの帯電制御がまだ不十分であり、十分にトナーの
摩擦帯電量を制御するまで、トナーと逆方向に帯電する
微粒子をトナーに増加させていくと、逆にトナー粒子同
志が凝集してトナーの流動性が悪化してしまう。この結
果、キャリアとトナーが十分に混合されず、現像器構成
においてより強く均一な撹拌装置を設けることが必要と
なる。さらにトナーの流動性が悪化すると複写機のクリ
ーニング装置などに悪影響をもたらす原因となってしま
う。On the other hand, in order to speed up the rise of triboelectric charging of toner,
As is conventionally known, there is a method of adding a charge control agent or a charge control resin to the toner, but this method alone cannot quickly increase the triboelectric charge of the toner; Under environmental conditions such as high humidity, low temperature and low humidity, there may be a considerable difference in the amount of triboelectric charge and the rise of charge, which leads to image fogging and poor density, and toner charge control (especially There are still points to be improved as a method for controlling positive charging.We also proposed a method to increase the triboelectrification of toner by adding fine particles to the toner that are located in the opposite direction of the toner on the triboelectrification series. (Unexamined Japanese Patent Publication No. 1986-
75551). However, this method alone is still insufficient to control the toner charge, and until the amount of frictional charge on the toner is sufficiently controlled, increasing the number of fine particles that charge in the opposite direction to the toner will cause the opposite effect. In this case, toner particles aggregate with each other and the fluidity of the toner deteriorates. As a result, the carrier and toner are not sufficiently mixed and it is necessary to provide a stronger and more uniform agitation device in the developer arrangement. Furthermore, if the fluidity of the toner deteriorates, it may cause an adverse effect on the cleaning device of the copying machine.
本発明の目的は、現像効率がきわめて高く、かつ画像濃
度を高(できる現像用キャリアを提供することにある。An object of the present invention is to provide a carrier for development that has extremely high development efficiency and can achieve high image density.
本発明の目的は、環境の変動においても極めて安定した
画像を与える現像用キャリアを提供することにある。An object of the present invention is to provide a developing carrier that provides an extremely stable image even under environmental changes.
本発明の目的はトナー濃度が高(なってもトナーの帯電
性が安定し、画質低下を起こさない現像用キャリアを提
供することにある。SUMMARY OF THE INVENTION An object of the present invention is to provide a developing carrier in which toner chargeability is stable even when the toner concentration is high, and image quality does not deteriorate.
本発明は、キャリア芯材がスチレン単量体、アクリル酸
エステル系またはメタクリル酸エステル系単量体の如き
ビニル系単量体及びヒドロキシル基を含むビニル系単量
体を構成単位とする共重合体であり、そのヒドロキシル
価が1−100である樹脂および含フッ素樹脂で被覆さ
れていることを特徴とする静電荷像現像用キャリアに関
する。The present invention provides a copolymer in which the carrier core material is a vinyl monomer such as a styrene monomer, an acrylic ester monomer, or a methacrylic ester monomer, and a vinyl monomer containing a hydroxyl group. The present invention relates to a carrier for developing an electrostatic image, characterized in that the carrier is coated with a resin having a hydroxyl value of 1-100 and a fluorine-containing resin.
本発明は、キャリア芯材がヒドロキシル価1〜100を
有するビニル系共重合体及び含フッ素樹脂で被覆されて
いる静電荷像現像用キャリア、トナー及び正荷電性疎水
性コロイダルシリカを含有していることを特徴とする二
成分系現像剤を提供することを目的とする。The present invention comprises a carrier for developing an electrostatic image whose carrier core material is coated with a vinyl copolymer having a hydroxyl value of 1 to 100 and a fluorine-containing resin, a toner, and positively charged hydrophobic colloidal silica. An object of the present invention is to provide a two-component developer characterized by the following.
本発明は、静電潜像担持体が有する静電潜像を二成分系
現像剤で現像してトナー像を形成する画像形成方法にお
いて、キャリア芯材がヒドロキシル価1−100を有す
るビニル系共重合体及び含フッ素樹脂で被覆されている
静電荷像現像キャリア及びトナーを含有する二成分系現
像剤で、現像部において交互電界の存在下で静電潜像を
現像することを特徴とする画像形成方法を提供すること
を目的とする。The present invention provides an image forming method in which a toner image is formed by developing an electrostatic latent image held by an electrostatic latent image carrier with a two-component developer, in which the carrier core material is a vinyl-based toner image having a hydroxyl number of 1 to 100. An image characterized by developing an electrostatic latent image in the presence of an alternating electric field in a developing section using a two-component developer containing an electrostatic image developing carrier coated with a polymer and a fluorine-containing resin and a toner. The purpose is to provide a forming method.
本発明者らは、鋭意研究した結果、ヒドロキシル基を含
むビニル系樹脂はキャリア芯材との結着性にすぐれてお
り、含フッ素樹脂とヒドロキシル基を含むビニル系樹脂
とのブレンド樹脂のうち、ヒドロキシル基を含むビニル
系樹脂が選択的にキャリア芯材に付着する傾向が特に強
(、キャリア芯材との結着性に劣る含フッ素樹脂がキャ
リア芯材とヒドロキシル基を含むビニル系樹脂との界面
から追い出される格好となり、キャリア被覆表面に露出
される傾向があるのではないかと推察される。As a result of extensive research, the present inventors found that vinyl resins containing hydroxyl groups have excellent binding properties with carrier core materials, and among blended resins of fluororesins and vinyl resins containing hydroxyl groups, Vinyl resins containing hydroxyl groups have a particularly strong tendency to selectively adhere to carrier core materials (fluororesins, which have poor binding properties with carrier core materials, have a particularly strong tendency to adhere to carrier core materials and vinyl resins containing hydroxyl groups). It is surmised that there is a tendency for it to be expelled from the interface and exposed to the carrier-coated surface.
さらに、このような現象は、ヒドロキシル基を有するビ
ニル系樹脂と含フッ素樹脂との相溶性が関係していて、
フッ素樹脂がヒドロキシル基を含むビニル系樹脂と分離
して表面に出やすくなっているのではないかと考えられ
る。ヒドロキシル基を含むビニル系樹脂とフッ素樹脂の
混合物を使用してキャリア芯材を被覆した場合、含フッ
素樹脂がキャリア被覆表面に露出するので、含フッ素樹
脂の強い負帯電性のため、トナーへの正摩擦帯電付与能
力が高く且つ帯電の立上りが速いためにトナー濃度が高
(なって、トナーとキャリアの接触確率が低くなっても
、トナーを均一に十分に帯電させることが可能になり、
その結果、現像効率が極めて高く、かつ画像濃度を高(
でき、さらに環境変動に対しても極めて安定した画像を
与える効果があり、さらに現像スリーブが高速回転する
高速複写機においてもトナー画像のカブリが少なく、ま
た、現像器から現像に関与しないトナーの機械本体内へ
の飛散が極めて少ないという効果を宥する。Furthermore, this phenomenon is related to the compatibility between the vinyl resin having hydroxyl groups and the fluororesin,
It is thought that the fluororesin is separated from the vinyl resin containing hydroxyl groups and easily appears on the surface. When a carrier core material is coated with a mixture of a vinyl resin containing a hydroxyl group and a fluororesin, the fluororesin is exposed on the surface of the carrier coating, and due to the strong negative chargeability of the fluororesin, it is difficult to charge toner. Due to its high positive triboelectric charging ability and rapid charging rise, the toner concentration is high (this makes it possible to uniformly and sufficiently charge the toner even if the probability of contact between the toner and the carrier is low).
As a result, development efficiency is extremely high and image density is high (
Furthermore, it has the effect of providing an extremely stable image even under environmental fluctuations, and there is little fog in the toner image even in high-speed copying machines where the developing sleeve rotates at high speed. It has the effect of extremely little scattering into the main body.
本発明に用いられるヒドロキシル基を含むビニル系樹脂
とはヒドロキシル基を有するビニルモノマーと他のビニ
ルモノマーとの共重合体である。ヒドロキシル基を有す
るビニルモノマーとしてはアクリル酸2−ヒドロキシエ
チル、アクリル酸2−ヒドロキシプロピル、アクリル酸
2−ヒドロキシルブチル、アクリル酸2−ヒドロキシ−
3−フェニルオキシプロピル、メタクリル酸2−ヒドロ
キシエチル。The hydroxyl group-containing vinyl resin used in the present invention is a copolymer of a hydroxyl group-containing vinyl monomer and another vinyl monomer. Vinyl monomers having hydroxyl groups include 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 2-hydroxylbutyl acrylate, and 2-hydroxy-acrylate.
3-phenyloxypropyl, 2-hydroxyethyl methacrylate.
メタクリル酸2−ヒドロキシプロピル、メタクリル酸2
−ヒドロキシブチル、メタクリル酸2−ヒドロキシ−3
−フェニルオキシプロピル等がある。これらのモノマー
は共重合体のヒドロキシル価が、1〜100 (K O
Hm g / g )、より好ましくは5〜701さら
に好ましくは10〜50(KOHmg〆g)になるよう
に使用するのが良い。この値が小さいとキャリア芯材と
被覆層との結着性が不十分となり、衝撃及び摩擦等によ
り被覆が破壊されやすくなり、さらに、本発明の主目的
たる含フッ素樹脂のキャリア表面への露出効果が不充分
で、キャリアの正帯電付与能力が低下する。また、大き
すぎると吸湿性が高まり、高温高湿下における帯電安定
性がなくなる。2-hydroxypropyl methacrylate, 2-hydroxypropyl methacrylate
-Hydroxybutyl, 2-hydroxy-3 methacrylate
-Phenyloxypropyl, etc. These monomers have a copolymer hydroxyl value of 1 to 100 (K O
Hm g/g), more preferably 5 to 701, and even more preferably 10 to 50 (KOH mg〆g). If this value is small, the adhesion between the carrier core material and the coating layer will be insufficient, and the coating will be easily destroyed by impact, friction, etc., and furthermore, the exposure of the fluorine-containing resin to the carrier surface, which is the main objective of the present invention, will be reduced. The effect is insufficient and the ability of the carrier to impart positive charge is reduced. Moreover, if it is too large, hygroscopicity will increase and charging stability will be lost under high temperature and high humidity conditions.
これらのヒドロキシル基を有するビニルモノマーと共重
合させる他のビニルモノマーとしては、スチレン、α−
メチルスチレン、p−メチルスチレン、p−t−ブチル
スチレン、p−クロルスチレン等のスチレン誘導体;
メタクリル酸メチル、メタクリル酸エチル、メタクリル
酸プロピル、メタクリル酸ブチル、メタクリル酸ペンチ
ル、メタクリル酸ヘキシル、メタクリル酸へブチル、メ
タクリル酸オクチル、メタクリル酸ノニル、メタクリル
酸デシル、メタクリル酸ウンデシル、メタクリル酸ドデ
シル、メタクリル酸グリシジル、メタクリル酸メトキシ
エチル、メタクリル酸プロポキシエチル、メタクリル酸
ブトキシエチル、メタクリル酸ベンジル、メタクリル酸
シクロヘキシル、アクリル酸メチル、アクリル酸エチル
、アクリル酸プロピル、アクリル酸ブチル、アクリル酸
ペンチル。Other vinyl monomers to be copolymerized with these vinyl monomers having hydroxyl groups include styrene, α-
Styrene derivatives such as methylstyrene, p-methylstyrene, p-t-butylstyrene, p-chlorostyrene;
Methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, hexyl methacrylate, hebutyl methacrylate, octyl methacrylate, nonyl methacrylate, decyl methacrylate, undecyl methacrylate, dodecyl methacrylate, methacrylate Glycidyl acid, methoxyethyl methacrylate, propoxyethyl methacrylate, butoxyethyl methacrylate, benzyl methacrylate, cyclohexyl methacrylate, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate.
アクリル酸ヘキシル、アクリル酸へブチル、アクリル酸
オクチル、アクリル酸ノニル、アクリル酸デシル、ビニ
ルモノマーを挙げることができる。Mention may be made of hexyl acrylate, hebutyl acrylate, octyl acrylate, nonyl acrylate, decyl acrylate, and vinyl monomers.
これらの他のビニルモノマーのうち、1分子中に1個の
ビニル基を有するビニルモノマーでは、スチレン、スチ
レン誘導体、メタクリル酸エステル。Among these other vinyl monomers, vinyl monomers having one vinyl group in one molecule include styrene, styrene derivatives, and methacrylic acid esters.
アクリル酸エステル等が好ましく、特にアルキル基に1
〜5個の炭素原子を有するメタクリル酸あるいはアクリ
ル酸のアルキルエステルが好ましい。Acrylic esters are preferred, especially those containing 1 in the alkyl group.
Alkyl esters of methacrylic acid or acrylic acid having ~5 carbon atoms are preferred.
これらのビニルモノマーのうち、ヒドロキシル基を有す
るビニルモノマーは、共重合体のヒドロキシル価が1〜
100 (K OHm g / g )になるように使
用される。これらのビニルモノマーは懸濁重合法、乳化
重合法、溶液重合法の如き方法で共重合される。これら
の共重合体は、重量平均分子量が10.000〜70,
000であるものが好ましい。重量平均分子量が10,
000未満では耐衝撃性が不充分な傾向にあり、70,
000を越える場合はキャリア芯材への被覆が困難にな
るとともに、凝集体が生成して好ましくない。また、こ
の共重合体はメラミンアルデヒド架橋あるいはイソシア
ネート架橋されていてもよい。なお、本発明において、
ヒドロキシル価は、JIS−KOO70に基づいて測定
した値をいう。Among these vinyl monomers, vinyl monomers having a hydroxyl group have a copolymer with a hydroxyl value of 1 to 1.
100 (KOHm g/g). These vinyl monomers are copolymerized by methods such as suspension polymerization, emulsion polymerization, and solution polymerization. These copolymers have a weight average molecular weight of 10.000 to 70,
000 is preferred. Weight average molecular weight is 10,
If it is less than 70,000, the impact resistance tends to be insufficient.
If it exceeds 000, it becomes difficult to coat the carrier core material and aggregates are formed, which is not preferable. Further, this copolymer may be crosslinked with melamine aldehyde or isocyanate. In addition, in the present invention,
The hydroxyl value refers to a value measured based on JIS-KOO70.
一方、ヒドロキシル基を含むビニル系樹脂と混合される
含フッ素樹脂としては、ポリ弗化ビニル、ポリ弗化ビニ
リデン、ポリトリフルオロエチレン、ポリトリフルオル
クロルエチレンの如きハローフルオロポリマー、ポリテ
トラフルオロエチレン、ポリバーフルオルプロピレン、
弗化ビニリデンとアクリル単量体との共重合体、弗化ビ
ニリデンとトリフルオルクロルエチレンとの共重合体、
テトラフルオロエチレンとへキサフルオロプロピレンと
の共重合体、弗化ビニルと弗化ビニリデンとの共重合体
、弗化ビニリデンとテトラフルオロエチレンとの共重合
体、弗化ビニリデンとへキサフルオロプロピレンとの共
重合体、テトラフルオロエチレンと弗化ビニリデン及び
非弗素化単量体のターポリマーのようなフルオロターポ
リマー等が好ましく用いられる。On the other hand, examples of the fluororesin to be mixed with the vinyl resin containing hydroxyl groups include polyvinyl fluoride, polyvinylidene fluoride, polytrifluoroethylene, halofluoropolymers such as polytrifluorochloroethylene, polytetrafluoroethylene, Polyvar fluoropropylene,
Copolymer of vinylidene fluoride and acrylic monomer, copolymer of vinylidene fluoride and trifluorochloroethylene,
Copolymers of tetrafluoroethylene and hexafluoropropylene, copolymers of vinyl fluoride and vinylidene fluoride, copolymers of vinylidene fluoride and tetrafluoroethylene, copolymers of vinylidene fluoride and hexafluoropropylene Copolymers, fluoroterpolymers such as terpolymers of tetrafluoroethylene and vinylidene fluoride and non-fluorinated monomers, etc. are preferably used.
これらの含フッ素樹脂とヒドロキシル基を有するビニル
系樹脂との混合比率は、ヒドロキシル基を有するビニル
脹樹脂の前述の特徴的効果のために、幅広い範囲で適用
可能である。具体的には、含フッ素樹脂とヒドロキシル
基を有するビニル系樹脂の比率(重量比)は、3:97
乃至95:5、より好ましくは5:95乃至90’:1
0、さらに好ましくは80 : 20乃至20 : 8
0が良い。含フッ素樹脂の含有量が3重量%未満では、
含フッ素樹脂の添加効果が不充分になる傾向があり、一
方、含フッ素樹脂の含有量が95重量%を越える場合で
は、ヒドロキシル基を有するビニル系樹脂の存在量が少
なくなるために、コア材に対する樹脂被覆層の密着性が
低下する傾向がある。The mixing ratio of these fluororesins and vinyl resins having hydroxyl groups can be applied within a wide range due to the above-mentioned characteristic effects of the vinyl resins having hydroxyl groups. Specifically, the ratio (weight ratio) of the fluororesin to the vinyl resin having hydroxyl groups is 3:97.
95:5 to 95:5, more preferably 5:95 to 90':1
0, more preferably 80:20 to 20:8
0 is good. When the content of fluororesin is less than 3% by weight,
The effect of adding fluororesin tends to be insufficient. On the other hand, when the content of fluororesin exceeds 95% by weight, the amount of vinyl resin having hydroxyl groups decreases, so that the core material There is a tendency for the adhesiveness of the resin coating layer to decrease.
また、含フッ素樹脂の重量平均分子量は、好ましくは5
0,000〜400,000、より好ましくは100.
000〜250,000が良い。50,000未満では
、耐摩擦性が不充分になる傾向があり、400,000
を越える場合は、キャリア材への均一塗布が困難になる
。なお、本発明における重量平均分子量はゲルパーミッ
ションクロマトグラフィーにより単分散の標準ポリスチ
レンを使用して得られた検量線に照らして求めた値をい
う。以下に、測定法の例に関して述べる。Further, the weight average molecular weight of the fluororesin is preferably 5
0,000 to 400,000, more preferably 100.
000 to 250,000 is good. If it is less than 50,000, the friction resistance tends to be insufficient;
If it exceeds 100%, it becomes difficult to uniformly coat the carrier material. Note that the weight average molecular weight in the present invention refers to a value determined by gel permeation chromatography against a calibration curve obtained using standard monodisperse polystyrene. Examples of measurement methods will be described below.
1、測定条件
■ 温度 25°C
■ 溶媒 テトラヒドロフラン
■ 流速 1mj! 1m1n
■ 試料濃度 8mg 1mj! テトラヒドロフ
ラン溶液
■ 試料注入量0.5mf
2、カラム
10”〜2 X 10’の分子量領域を適正に測定する
ために、使用するカラムとしては、市販のポリスチレン
ゲルカラムを複数本組合せたものを用いるが、本発明に
おいては、
w a t e r s社製μmStyragel
500. 10”、 10’。1. Measurement conditions ■ Temperature 25°C ■ Solvent Tetrahydrofuran ■ Flow rate 1mj! 1m1n ■ Sample concentration 8mg 1mj! Tetrahydrofuran solution ■ Sample injection volume: 0.5 mf 2, column: 10" to 2 x 10' In order to properly measure the molecular weight range, the column used is a combination of multiple commercially available polystyrene gel columns. , in the present invention, μm Styragel manufactured by WATERS
500. 10", 10'.
lO6の組合せ
昭和電工社製5hodex A−802,803,8
04゜805の組合せ
が適当である。1O6 combination Showa Denko 5hodex A-802, 803, 8
A combination of 04°805 is suitable.
3、検量線
検量線作成に当っては、標準ポリスチレンを用いて行い
、標準ポリスチレンとしては、例えばPressure
Chemical Co、製、あるいは東洋ツーダニ
業■製の分子量が6XlO”、2.lX103,4Xl
O”。3. Calibration curve When creating a calibration curve, standard polystyrene is used. As the standard polystyrene, for example, Pressure
Chemical Co., or Toyo Tsudani Gyoi ■, with a molecular weight of 6X1O", 2.1X103, 4X1
O”.
1.75X10’、 5.lX10’、 1.lX10
6.3.9X10’。1.75X10', 5. lX10', 1. lX10
6.3.9X10'.
8.6X10’、2X10’、4.4sX10’のもの
を用い、少なくとも10点程度の標準ポリスチレンを用
いるのが適当である。It is appropriate to use standard polystyrene with dimensions of 8.6 x 10', 2 x 10', and 4.4 s x 10', and at least about 10 points.
4、検出器 検出器としてはRI(屈折率)検出器を用いる。4. Detector An RI (refractive index) detector is used as the detector.
本発明に使用されるキャリア芯材の材質としては、例え
ば表面酸化または未酸化の鉄、銅、亜鉛。Examples of the carrier core material used in the present invention include surface oxidized or unoxidized iron, copper, and zinc.
ニッケル、コバルト、マンガン、クロム、希土類等の金
属およびそれらの合金または酸化物などが使用できるが
、好ましくは金属酸化物、より好ましくは鉄系フェライ
ト粒子が使用できる。Metals such as nickel, cobalt, manganese, chromium, rare earths, and their alloys or oxides can be used, but metal oxides are preferably used, and iron-based ferrite particles are more preferably used.
キャリア芯材の体積平均粒径は、一般に30〜150μ
mであることが好ましく、35〜100μmであること
が更に好ましい。この平均粒径が30μm未満では、キ
ャリアが潜像保持体上に現像(トナーとともに転写)さ
れ易くなり、キャリアが潜像保持体表面に付着し、潜像
保持体やクリーニングブレードを傷つけ易くなる。さら
に、転写材へ転写されてトナー画像の画質を低下させる
こともある。The volume average particle size of the carrier core material is generally 30 to 150μ.
It is preferable that it is m, and it is more preferable that it is 35-100 micrometers. If the average particle diameter is less than 30 μm, the carrier is likely to be developed (transferred together with the toner) onto the latent image carrier, the carrier will adhere to the surface of the latent image carrier, and the latent image carrier or cleaning blade will be likely to be damaged. Furthermore, the toner image may be transferred to the transfer material and deteriorate the image quality of the toner image.
方、キャリアの平均粒径が150μmより大きいと、キ
ャリアのトナー保持能が低下し、均一で解像度の高い画
像が得られ難く、ベタ画像の不均一さ、トナー飛散、カ
ブリ等が発生し易(なる。さらに、キャリアに対するト
ナー濃度が上昇してくると、トナー飛散が多くなる。こ
のような、キャリア芯材は、磁性材料のみから構成され
ていてもよ(、また磁性材料と非磁性材料との結合体か
ら構成されていてもよく、更には二種以上の磁性粒子の
混合物であっても良い。On the other hand, if the average particle size of the carrier is larger than 150 μm, the toner retention ability of the carrier will be reduced, making it difficult to obtain uniform and high-resolution images, and causing uneven solid images, toner scattering, fogging, etc. ( Furthermore, as the toner concentration in the carrier increases, toner scattering increases.Such a carrier core material may be composed only of magnetic material (or may be composed of magnetic material and non-magnetic material). It may be composed of a combination of magnetic particles, or it may be a mixture of two or more types of magnetic particles.
キャリアの粒度分布はシャープなものが現像特性として
好ましく、体積平均粒径±20μmの範囲に、75重量
%以上、さらに好ましくは80重量%以上存在するキャ
リアが良い。さらに、キャリアの形状は球形が好ましく
、真球度(長径/短径)が2以下、より好ましくは1.
2以下のものが流動性の点で好ましい。A carrier having a sharp particle size distribution is preferable in terms of development characteristics, and a carrier having a volume average particle diameter of ±20 μm in an amount of 75% by weight or more, more preferably 80% by weight or more is preferable. Further, the shape of the carrier is preferably spherical, and the sphericity (major axis/minor axis) is 2 or less, more preferably 1.
2 or less is preferable from the viewpoint of fluidity.
前述したキャリア芯材の表面を上記被覆樹脂で被覆する
方法としては、該樹脂を溶剤中に溶解もしくは懸濁せし
めて芯材表面に塗布し、上記樹脂を磁性粒子等からなる
芯材に付着せしめる方法が好ましい。As a method for coating the surface of the carrier core material with the coating resin, the resin is dissolved or suspended in a solvent and applied to the surface of the core material, and the resin is adhered to the core material made of magnetic particles or the like. The method is preferred.
上記被覆樹脂の処理量は、被覆材の成膜性や耐久性から
、一般に総量でキャリア芯材に対し0.1〜30重量%
(好ましくは0.5〜20重量%)が良い。The amount of the above-mentioned coating resin to be treated is generally 0.1 to 30% by weight based on the carrier core material in total, considering the film formability and durability of the coating material.
(preferably 0.5 to 20% by weight).
被覆量が0.1重量%未満では、塗布による効果の発現
が不充分な傾向にあり、30重量%を越える場合は、均
一な膜厚の被覆層を形成することが困難になる。If the coating amount is less than 0.1% by weight, the effect of coating tends to be insufficient, and if it exceeds 30% by weight, it becomes difficult to form a coating layer with a uniform thickness.
本発明の静電荷像現像用キャリアを後述する様な、現像
器と感光体間に交互電界を印加する現像方法において使
用する際特にキャリアの電気抵抗は重要なパラメーター
となり、lX10”ohm−cm〜1X10”ohm−
cm、より好ましくは5X 10”ohm* cm〜7
×10′30hm−Cmを有する被覆キャリアが好まし
い。なお、本発明において、電気抵抗の測定方法は、第
1図の方法で測定する方法が例示される。When the carrier for developing an electrostatic image of the present invention is used in a developing method in which an alternating electric field is applied between a developing device and a photoreceptor, as will be described later, the electrical resistance of the carrier becomes an important parameter. 1X10”ohm-
cm, more preferably 5X 10"ohm*cm~7
A coated carrier with x10'30hm-Cm is preferred. In the present invention, the method of measuring electrical resistance is exemplified by the method shown in FIG.
本発明のキャリアの適当な電気抵抗はさらに、第2図で
示される装置から測定される電流値で0.1μA〜5μ
A1特に0.2μA〜2.0μAが好ましい。A suitable electrical resistance of the carrier of the present invention is furthermore 0.1 μA to 5 μA at a current value measured from the apparatus shown in FIG.
A1 is particularly preferably 0.2 μA to 2.0 μA.
すなわち、−船釣にキャリアの電気抵抗は第1図に示し
である装置で、電圧を印加し、そのとき流れる微少電流
を測定し、これから比抵抗ρ(Ohm−Cm)を求める
が、キャリアは粉体であるために充填率によって変化す
る場合があり、注意を要する。測定する対象が静電荷像
現像用キャリアであるために実際の現像システムに即し
た抵抗の測定法を適応した第2図に示した電流値を測定
する装置を用いることも好ましい。In other words, - To determine the electrical resistance of a carrier when fishing on a boat, apply a voltage using the device shown in Figure 1, measure the minute current flowing at that time, and calculate the specific resistance ρ (Ohm-Cm) from this. Since it is a powder, it may change depending on the filling rate, so care must be taken. Since the object to be measured is a carrier for developing an electrostatic image, it is also preferable to use an apparatus for measuring the current value shown in FIG. 2, which is adapted to a resistance measuring method suitable for an actual developing system.
第2図において、9にキャリアの磁気ブラシを形成させ
、200vの電圧を印加させ、系に流れる電流値を電流
計11で測定する。その際、磁気スリーブ9とアルミニ
ウムドラム10との最近接間隙を約l m mにし、キ
ャリアが磁極によって形成される穂の高さは1.5mm
〜3 、5 m mになるようにする。なおこの測定は
温度22℃〜23℃、湿度50%〜60%の下で行う。In FIG. 2, a carrier magnetic brush is formed at 9, a voltage of 200 V is applied, and the value of the current flowing through the system is measured with an ammeter 11. At that time, the closest gap between the magnetic sleeve 9 and the aluminum drum 10 is set to approximately 1 mm, and the height of the ears formed by the carrier magnetic poles is 1.5 mm.
The length should be ~3.5 mm. Note that this measurement is performed at a temperature of 22° C. to 23° C. and a humidity of 50% to 60%.
ここで本発明におけるトナーのキャリアに対する摩擦帯
電量の測定法を第3図を用いて詳述する。Here, the method for measuring the amount of triboelectric charge of toner on carrier according to the present invention will be described in detail with reference to FIG.
第3図が摩擦帯電量測定装置の説明図である。底に40
0メツシユ(キャリア粒子の通過しない大きさに適宜変
更可能)の導電性スクリーン33のある金属製の測定容
器32に摩擦帯電量を測定しようとする現像剤担持体上
の磁気ブラシ(トナーと磁性粒子の混合物)を入れ金属
製のフタ34をする。このときの測定容器32全体の重
量を秤りW+(g)とする。次に、吸引機31(測定容
器32と接する部分は少な(とも絶縁体)において、吸
引口37から吸引し風量調節弁36を調整して真空計3
5の圧力を70 m m Hgとする。この状態で充分
(約1分間)吸引を行いトナーを吸引除去する。このと
きの電位計39の電位をV(ボルト)とする。ここで3
8はコンデンサーであり容量をC(μF)とする。FIG. 3 is an explanatory diagram of the frictional charge amount measuring device. 40 on the bottom
A magnetic brush (toner and magnetic particles) on a developer carrier to measure the amount of triboelectric charge is placed in a metal measurement container 32 with a conductive screen 33 of 0 mesh (can be changed as appropriate to a size that does not allow carrier particles to pass through). mixture) and cover with a metal lid 34. The weight of the entire measuring container 32 at this time is measured as W+(g). Next, with the suction device 31 (the portion in contact with the measurement container 32 is small (both are insulators), suction is performed from the suction port 37, the air volume control valve 36 is adjusted, and the vacuum gauge is
The pressure in step 5 is 70 mm Hg. In this state, suction is applied sufficiently (for about 1 minute) to remove the toner. The potential of the electrometer 39 at this time is assumed to be V (volt). here 3
8 is a capacitor whose capacity is C (μF).
また、吸引後の測定容器全体の重量を秤りW2(g)と
する。この摩擦帯電量Q(μC/g)は下式の如(計算
される。In addition, the weight of the entire measurement container after suction is measured and is defined as W2 (g). This triboelectric charge amount Q (μC/g) is calculated as shown in the following formula.
ただし、測定条件は、23℃、65%RHとする。However, the measurement conditions are 23° C. and 65% RH.
本発明のキャリアと組合せて二成分系現像剤に用いられ
るトナーの結着樹脂としては、ポリスチレン、ポリビニ
ルトルエンなどのスチレン及びその置換体の単債体;ス
チレンープロピレン共重合体、スチレン−ビニルトルエ
ン共重合体、スチレン−ビニルナフタリン共重合体、ス
チレン−アクリル酸メチル共重合体、スチレン−アクリ
ル酸エチル共重合体、スチレン−アクリル酸ブチル共重
合体、スチレン−アクリル酸オクチル共重合体。The binder resin of the toner used in the two-component developer in combination with the carrier of the present invention includes monomers of styrene and its substituted products such as polystyrene and polyvinyltoluene; styrene-propylene copolymers, styrene-vinyltoluene; copolymer, styrene-vinylnaphthalene copolymer, styrene-methyl acrylate copolymer, styrene-ethyl acrylate copolymer, styrene-butyl acrylate copolymer, styrene-octyl acrylate copolymer.
スチレン−メタクリル酸メチル共重合体、スチレン−メ
タクリル酸エチル共重合体、スチレン−メタクリル酸ブ
チル共重合体、スチレン−アクリル−アミノアクリル系
共重合体、スチレン−アミノアクリル系共重合体、スチ
レン−アクリロニトリル共重合体、スチレン−ビニルメ
チルエーテル共重合体、スチレン−ビニルエチルエーテ
ル共重合体、スチレン−ビニルメチルケトン共重合体、
スチレン−ブタジェン共重合体、スチレン−イソプレン
共重合体、スチレン−アクリロニトリル−インデン共重
合体、スチレン−マレイン酸共重合体。Styrene-methyl methacrylate copolymer, styrene-ethyl methacrylate copolymer, styrene-butyl methacrylate copolymer, styrene-acrylic-aminoacrylic copolymer, styrene-aminoacrylic copolymer, styrene-acrylonitrile copolymer, styrene-vinyl methyl ether copolymer, styrene-vinyl ethyl ether copolymer, styrene-vinyl methyl ketone copolymer,
Styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-acrylonitrile-indene copolymer, styrene-maleic acid copolymer.
スチレン−マレイン酸エステル共重合体などのスチレン
系共重合体;ポリメチルメタクリレート。Styrenic copolymers such as styrene-maleic acid ester copolymers; polymethyl methacrylate.
ポリブチルメタクリレート、ポリ酢酸ビニル、ポリエチ
レン、ポリプロピレン、ポリエステル、ポリウレタン、
ポリアミド、エポキシ樹脂、ポリビニルブチラール、ポ
リアクリル酸樹脂、テルペン樹脂、フェノール樹脂、脂
肪族又は脂環族炭化水素樹脂、芳香族系石油樹脂、パラ
フィンワックスなどが、単独或いは必要に応じて2種以
上組合せて使用できる。Polybutyl methacrylate, polyvinyl acetate, polyethylene, polypropylene, polyester, polyurethane,
Polyamide, epoxy resin, polyvinyl butyral, polyacrylic acid resin, terpene resin, phenol resin, aliphatic or alicyclic hydrocarbon resin, aromatic petroleum resin, paraffin wax, etc., singly or in combination of two or more as necessary It can be used as
上記トナーにおいては、任意の適当な顔料や染料が着色
剤として使用可能である。例えば、カーボンブラック、
鉄黒、フタロシアニンブルー、群青、キナクリドン、ベ
ンジジンイエローなどの染料または顔料が用いられる。Any suitable pigment or dye can be used as a colorant in the above toner. For example, carbon black,
Dyes or pigments such as iron black, phthalocyanine blue, ultramarine blue, quinacridone, and benzidine yellow are used.
また、正荷電制御剤として、アミノ化合物、第4級アン
モニウム化合物および有機染料、特に塩基性染料とその
塩、ベンジルジメチル−ヘキサデシルアンモニウムクロ
ライド、デシル−トリメチルアンモニウムクロライド、
ニグロシン塩基、ニグロシンヒドロクロライド、サフラ
ニンγ及びクリスタルバイオレット、等を添加しても良
い。In addition, as positive charge control agents, amino compounds, quaternary ammonium compounds, organic dyes, especially basic dyes and their salts, benzyldimethyl-hexadecyl ammonium chloride, decyl-trimethylammonium chloride,
Nigrosine base, nigrosine hydrochloride, safranin γ, crystal violet, etc. may be added.
本発明のキャリアとの組み合せにおいて、正荷電性を有
するトナーが良好な摩擦電荷を付与される点で好ましい
。In combination with the carrier of the present invention, a positively charged toner is preferable in that a good triboelectric charge is imparted to the toner.
上記したトナーの構成は、一般に行われている混合−粉
砕法によるトナーに用いてもよく、またマイクロカプセ
ルトナーの壁材または芯材、あるいはその両方に用いる
ことも可能である。本発明において、トナーとは、コロ
イダルシリカが外添されている着色樹脂粒子を意味する
場合もあるし、着色樹脂粒子そのものを意味する場合も
ある。The toner structure described above may be used in a toner produced by a commonly used mixing-pulverization method, or may be used as a wall material or a core material, or both, of a microcapsule toner. In the present invention, the toner may mean colored resin particles to which colloidal silica is externally added, or may mean the colored resin particles themselves.
本発明のキャリアは、正荷電性トナー及び正荷電性疎水
性コロイダルシリカとの組み合せにおいて、さらに好ま
しい現像特性を発揮する。The carrier of the present invention exhibits more preferable development characteristics in combination with a positively charged toner and positively charged hydrophobic colloidal silica.
コロイダルシリカ微粉体のうちで、BET法で測定した
窒素吸着による比表面積が30 d/g以上(特に50
〜400 %/g)の範囲内のものが良好な結果を与え
る。正荷電性トナーの場合には、トナーの摩擦防止、ス
リーブ表面の汚損防止のために添加するコロイダルシリ
カ微粉体としても、負荷電性であるよりは、正荷電性コ
ロイダルシリカ微粉体を用いた方が帯電安定性を損うこ
ともな(、好ましい。Among colloidal silica fine powders, the specific surface area due to nitrogen adsorption measured by BET method is 30 d/g or more (especially 50 d/g or more).
~400%/g) gives good results. In the case of positively charged toner, it is better to use positively charged colloidal silica fine powder rather than negatively charged colloidal silica fine powder, which is added to prevent friction of the toner and prevent staining of the sleeve surface. does not impair charging stability (preferably).
正帯電性コロイダルシリカまたはシリカ微粉体を得る方
法としては、上述した未処理のシリカ微粉体を、側鎖に
窒素原子を少なくとも1つ以上有するオルガノ基を有す
るシリコンオイルで処理する方法、あるいは窒素含有の
シランカップリング剤で処理する方法、またはこの両者
で処理する方法がある。As a method for obtaining positively charged colloidal silica or silica fine powder, the above-mentioned untreated fine silica powder is treated with a silicone oil having an organo group having at least one nitrogen atom in its side chain, or There is a method of treatment with a silane coupling agent, or a method of treatment with both.
尚、本発明において正荷電性シリカとは、ブローオフ法
で測定した時に、鉄粉キャリアまたはステンレス製キャ
リアに対しプラスのトリボ電荷を有するものをいう。In the present invention, positively charged silica refers to silica that has a positive triboelectric charge relative to an iron powder carrier or a stainless steel carrier when measured by a blow-off method.
シリカ微粉体の処理に用いる、側鎖に窒素原子を有する
シリコンオイルとしては、少なくとも下記式で表わされ
る部分構造を具備するシリコンオイルが使用できる。As the silicone oil having a nitrogen atom in the side chain used in the treatment of silica fine powder, a silicone oil having at least a partial structure represented by the following formula can be used.
(式中、R1は水素、アルキル基、アリール基又はアル
コキシ基を示し、R2はアルキレン基又はフェニレン基
を示し、R3及びR4は水素、アルキル基、又はアリー
ル基を示し、R5は含窒素複素環基を示す)上記アルキ
ル基、アリール基、アルキレン基、フェニレン基は窒素
原子を有するオルガノ基を有していても良いし、また帯
電性を損ねない範囲で、ハロゲン等の置換基を有してい
ても良い。(In the formula, R1 represents hydrogen, an alkyl group, an aryl group, or an alkoxy group, R2 represents an alkylene group or a phenylene group, R3 and R4 represent hydrogen, an alkyl group, or an aryl group, and R5 represents a nitrogen-containing heterocyclic ring. The above alkyl group, aryl group, alkylene group, and phenylene group may have an organo group having a nitrogen atom, or may have a substituent such as a halogen within a range that does not impair chargeability. It's okay.
又、本発明で用いる含窒素シランカップリング剤は、一
般に下記式で示される構造を有する。Further, the nitrogen-containing silane coupling agent used in the present invention generally has a structure represented by the following formula.
Rm−si−yn
(Rは、アルコキシ基またはハロゲンを示し、Yはアミ
ノ基又は窒素原子を少な(とも1つ以上有するオルガノ
基を示し、mおよびnは1〜3の整数であってm +
n = 4である。)
窒素原子を少なくとも1つ以上有するオルガノ基として
は、有機基を置換基として有するアミノ基または含窒素
複素環基または含窒素複素環基を有する基が例示される
。含窒素複素環基としては、不飽和複素環基または飽和
複素環基があり、それぞれ公知のものが適用可能である
。不飽和複素環基としては、例えば下記のものが例示さ
れる。Rm-si-yn (R represents an alkoxy group or a halogen, Y represents an amino group or an organo group having one or more nitrogen atoms, m and n are integers of 1 to 3, and m +
n = 4. ) Examples of the organo group having at least one nitrogen atom include an amino group having an organic group as a substituent, a nitrogen-containing heterocyclic group, or a group having a nitrogen-containing heterocyclic group. Examples of the nitrogen-containing heterocyclic group include unsaturated heterocyclic groups and saturated heterocyclic groups, and known ones can be used. Examples of the unsaturated heterocyclic group include the following.
飽和複素環基としては、例えば下記のものが例示される
。Examples of the saturated heterocyclic group include the following.
本発明に使用される複素環基としては、安定性を考慮す
ると五員環または六員環のものが良い。The heterocyclic group used in the present invention is preferably a five-membered ring or a six-membered ring in consideration of stability.
そのような処理剤の例としてはアミノプロピルトリメト
キシシラン、アミノプロピルトリエトキシシラン、ジメ
チルアミノプロピルトリメトキシシラン、ジエチルアミ
ノプロピルトリメトキシシラン、ジプロピルアミノプロ
ピルトリメトキシシラン、ジブチルアミノプロピルトリ
メトキシシラン、モノブチルアミノプロビルトリメトキ
シシラン、ジオクチルアミノプロピルトリメトキシシラ
ン、ジブチルアミノプロビルジメトキシシラン。Examples of such treatment agents include aminopropyltrimethoxysilane, aminopropyltriethoxysilane, dimethylaminopropyltrimethoxysilane, diethylaminopropyltrimethoxysilane, dipropylaminopropyltrimethoxysilane, dibutylaminopropyltrimethoxysilane, mono- Butylaminopropyltrimethoxysilane, dioctylaminopropyltrimethoxysilane, dibutylaminopropyldimethoxysilane.
ジブチルアミノプロビルモノメトキシシラン、ジメチル
アミノフェニルトリエトキシシラン、トリメトキシシリ
ル−γ−プロピルフェニルアミン。Dibutylaminopropyl monomethoxysilane, dimethylaminophenyltriethoxysilane, trimethoxysilyl-γ-propylphenylamine.
トリメトキシシリル−γ−プロピルベンジルアミン等が
あり、さらに含窒素複素環基としては前述の構造のもの
が使用でき、そのような化合物の例としては、トリメト
キシシリル−γ−プロピルピペリジン、トリメトキシシ
リル−γ−プロピルモルホリン、トリメトキシシシルー
γ−プロピルイミダゾール等がある。trimethoxysilyl-γ-propylbenzylamine, and the nitrogen-containing heterocyclic group having the structure described above can be used; examples of such compounds include trimethoxysilyl-γ-propylpiperidine, trimethoxysilyl-γ-propylpiperidine, Examples include silyl-γ-propylmorpholine, trimethoxycysyl-γ-propylimidazole, and the like.
これらの処理された正荷電性シリカ微粉体の適用量は、
正荷電性トナー100重量部に対して、o、oi〜8重
量部のときに効果を発揮し、特に好ましくは0,1〜5
重量部添加した時に優れた安定性を有する正の帯電性を
示す。添加形態については好ましい態様を述べれば、正
荷電性トナー100重量部に対して、0.1〜3重量部
の処理されたシリカ微粉体がトナー粒子表面に付着して
いる状態にあるのが良い。The application amount of these treated positively charged silica fine powders is
The effect is exhibited when the amount is o, oi to 8 parts by weight, particularly preferably 0,1 to 5 parts by weight, relative to 100 parts by weight of the positively charged toner.
It exhibits positive chargeability with excellent stability when added in parts by weight. As for the preferred form of addition, it is preferable that 0.1 to 3 parts by weight of the treated silica fine powder be attached to the surface of the toner particles per 100 parts by weight of the positively charged toner. .
又、本発明に用いられるシリカ微粉体は、必要に応じて
シランカップリング剤、疎水化の目的で有機ケイ素化合
物などの処理剤で処理されていても良く、シリカ微粉体
と反応あるいは物理吸着する上記処理剤で処理される。Furthermore, the silica fine powder used in the present invention may be treated with a treatment agent such as a silane coupling agent or an organosilicon compound for the purpose of hydrophobization, if necessary, to react with or physically adsorb to the silica fine powder. Treated with the above-mentioned processing agent.
そのような処理剤としては、例えばヘキサメチルジシラ
ザン、トリメチルシラン、トリメチルクロルシラン、ト
リメチルエトキシシラン、ジメチルジクロルシラン、メ
チルトリクロルシラン、アリルジメチルクロルシラン、
アリルフエニルジクロルシラン、ベンジルジメチルクロ
ルシラン、ブロムメチルジメチルクロルシラン、α−ク
ロルエチルトリクロルシラン。Examples of such treatment agents include hexamethyldisilazane, trimethylsilane, trimethylchlorosilane, trimethylethoxysilane, dimethyldichlorosilane, methyltrichlorosilane, allyldimethylchlorosilane,
Allyl phenyldichlorosilane, benzyldimethylchlorosilane, bromomethyldimethylchlorosilane, α-chloroethyltrichlorosilane.
β−クロルエチルトリクロルシラン、クロルメチルジメ
チルクロルシラン、トリオルガノシリルメルカプタン、
トリメチルシリルメルカプタン、トリオルガノシリルア
クリレート、ビニルジメチルアセトキシシラン、ジメチ
ルエトキシシラン、ジメチルジメトキシシラン、ジフェ
ニルジェトキシシラン、ヘキサメチルジシロキサン、1
.3−ジビニルテトラメチルジシロキサン、1.3−ジ
フェニルテトラメチルジシロキサン、および1分子当り
2から12個のシロキサン単位を有し、末端に位置する
単位にそれぞれ1個宛のSiに結合した水酸基を含有す
るジメチルポリシロキサン等がある。これら1種あるい
は2種以上の混合物で用いられる。β-chloroethyltrichlorosilane, chloromethyldimethylchlorosilane, triorganosilyl mercaptan,
Trimethylsilylmercaptan, triorganosilylacrylate, vinyldimethylacetoxysilane, dimethylethoxysilane, dimethyldimethoxysilane, diphenyljethoxysilane, hexamethyldisiloxane, 1
.. 3-divinyltetramethyldisiloxane, 1,3-diphenyltetramethyldisiloxane, and siloxane units having 2 to 12 siloxane units per molecule, each having one Si-bonded hydroxyl group in the unit located at the end. Contains dimethylpolysiloxane, etc. These can be used alone or in a mixture of two or more.
本発明のキャリアとトナー(及びシリカ微粉体)との混
合方法は、一般に行われている混合方法が適用できるが
、トナー濃度は、現像剤(キャリア+トナー)100重
量部中に、トナー3〜30重量部(更に好ましくは6〜
25重量部)を含むことが好ましい。前述した如く、本
発明のキャリアを使用する場合は、T/C+T比(トナ
ーの存在重量/キャリアの存在重量+トナーの存在量)
を高く設定しても、カブリやヒサシのない画像を形成す
ることが可能であり、T/C+T比を高く設定し得る。A commonly used mixing method can be used to mix the carrier and toner (and silica fine powder) of the present invention, but the toner concentration is 3 to 3 to 30 parts by weight (more preferably 6 to
25 parts by weight). As mentioned above, when using the carrier of the present invention, the T/C+T ratio (weight of toner present/weight of carrier present + amount of toner present)
Even if T/C+T ratio is set high, it is possible to form an image without fogging or darkening, and the T/C+T ratio can be set high.
このような範囲内で本発明のキャリアの特性が良好に発
揮され、画像濃度が高(、鮮鋭な画像が得られる。Within this range, the characteristics of the carrier of the present invention are well exhibited, and high image density (and sharp images can be obtained).
本発明のキャリアを用いる現像方法は、一般の二成分現
像方法に適用されるが、現像器と感光体間に交互電界を
印加する現像方法(特開昭62−63970号公報)に
おいて特に有効である。The developing method using the carrier of the present invention is applicable to a general two-component developing method, but is particularly effective in a developing method that applies an alternating electric field between a developing device and a photoreceptor (Japanese Patent Laid-Open No. 62-63970). be.
その理由は現像器と感光体との間に交互電界を印加する
現像方法はトナーが交互電界のためにトナーが潜像とキ
ャリア間を高速で交互に飛翔し、キャリアの耐久性、特
にトナースペント化に対して十分な性能が望まれるが、
本発明によるキャリアは、OH基を含むビニル共重合体
の芯材の結着の良さおよびフッ素系樹脂の比臨界表面張
力(摩擦係数)が小さいためにキャリアのスペント化が
起りに<<、摩耗による被覆樹脂の芯材から剥離に耐え
且つ好適な電気抵抗値または電流値を有するために特に
適しているものである。例えば、積層型の有機光導電性
感光体を使用し、暗部電位−600v+toov、明部
電位−200+1OOV(7)静電潜像に対して、直流
電圧−300v±100Vを重量してピーク・ピーク電
圧を300〜2000Vpp、周波数200〜3000
Hz交互電圧をスリーブの如き現像剤担持体側に印加し
、感光体を接地電位に保持して、現像部に交互電界を発
生させる現像条件が挙げられる。The reason for this is that the developing method that applies alternating electric fields between the developing device and the photoreceptor causes the toner to fly alternately between the latent image and the carrier at high speed due to the alternating electric fields, which reduces the durability of the carrier, especially the toner spent. Although sufficient performance is desired for
The carrier according to the present invention has good adhesion of the vinyl copolymer core material containing OH groups and low specific critical surface tension (friction coefficient) of the fluororesin, which causes the carrier to become spent and wear out. It is particularly suitable because it can withstand peeling from the core material of the coating resin and has a suitable electrical resistance value or current value. For example, when using a laminated organic photoconductive photoreceptor, the dark potential is -600v+toov, the bright potential is -200+1OOV (7), and a DC voltage of -300v±100V is applied to the electrostatic latent image. 300~2000Vpp, frequency 200~3000
Development conditions include applying an alternating Hz voltage to a developer carrier such as a sleeve, holding the photoreceptor at ground potential, and generating an alternating electric field in the developing section.
第4図を参照しながら本発明のキャリアが好ましく適用
可能な現像装置を以下に説明する。A developing device to which the carrier of the present invention is preferably applicable will be described below with reference to FIG.
第4図は現像装置断面図を示し、第4図において、4】
は像されるべき静電潜像を担持する静電潜像担持体であ
り、具体的には無端移動可能な感光ドラムあるいはベル
トもしくは誘電体ドラムあるいはベルトなどである。本
装置では静電潜像担持体は例えば電子写真法によって静
電潜像が形成される感光ドラムであり、矢印aの方向に
回転可能である。FIG. 4 shows a sectional view of the developing device, and in FIG. 4, 4]
is an electrostatic latent image carrier that carries an electrostatic latent image to be imaged; specifically, it is an endlessly movable photosensitive drum or belt, or a dielectric drum or belt. In this apparatus, the electrostatic latent image carrier is, for example, a photosensitive drum on which an electrostatic latent image is formed by electrophotography, and is rotatable in the direction of arrow a.
本装置は現像剤容器62、現像剤保持部材である現像ス
リーブ42(以下単にスリーブと呼ぶ)、磁界発生手段
である磁石43、スリーブ42上で現像部に搬送される
現像剤の量を制御する規制ブレード44(以下単にブレ
ードと呼ぶ)、交互電界形成手段である電源54などを
有する。以下それぞれの構成を説明する。This device controls a developer container 62, a developing sleeve 42 (hereinafter simply referred to as a sleeve) which is a developer holding member, a magnet 43 which is a magnetic field generating means, and the amount of developer conveyed to the developing section on the sleeve 42. It includes a regulating blade 44 (hereinafter simply referred to as a blade), a power source 54 which is an alternating electric field forming means, and the like. Each configuration will be explained below.
容器62は磁性キャリア粒子47とトナー粒子48とを
混合物として有する現像剤を収容する。トナー粒子は、
例えば、非磁性トナー粒子である。トナー粒子と磁性粒
子とは、スリーブ42近傍で磁性粒子の濃度が高く、ス
リーブ42から離れたところでは低いように収容されて
いるが、均等な混合物として容器62内に収容してもよ
い。容器62は第4図左下部に開口を有する。Container 62 contains a developer having a mixture of magnetic carrier particles 47 and toner particles 48 . The toner particles are
For example, non-magnetic toner particles. Although the toner particles and magnetic particles are stored so that the concentration of magnetic particles is high near the sleeve 42 and low at a distance from the sleeve 42, they may be stored in the container 62 as a uniform mixture. The container 62 has an opening at the lower left in FIG.
スリーブ42は、例えばアルミニウムなどの非磁性材料
製であり、容器62の上記開口部に設けられ、その表面
の一部を露出させ、他の面を容器62内に突入させてい
る。スリーブ42は図面に直角な軸の回りに回転可能に
軸支され、矢印すで示す方向に回転駆動される。スリー
ブ22は円筒状のスリーブであるが、これは無端ベルト
でもよい。The sleeve 42 is made of a non-magnetic material such as aluminum, and is provided at the opening of the container 62 so that a part of its surface is exposed and the other surface protrudes into the container 62. The sleeve 42 is rotatably supported about an axis perpendicular to the drawing and is rotationally driven in the direction indicated by the arrow. Although the sleeve 22 is a cylindrical sleeve, it may also be an endless belt.
スリーブ42は感光ドラム41に対して微小間隙をもっ
て対向して現像部を構成する。この現像部にはトナーお
よび磁性キャリア粒子がスリーブ42によって搬送され
、ここには体積比率で例えば、1.5〜30%の磁性キ
ャリア粒子が存在する。The sleeve 42 opposes the photosensitive drum 41 with a small gap therebetween and constitutes a developing section. Toner and magnetic carrier particles are conveyed to this developing section by a sleeve 42, and the magnetic carrier particles exist here in a volume ratio of, for example, 1.5 to 30%.
磁石43はスリーブ42内部に静止的に固定され、スリ
ーブ42の回転時も不動である。磁石43は後述のブレ
ード44と協働してスリーブ42上への現像剤塗布量を
制御するN磁極43a1現像磁極であるS磁極43b1
現像部通過後の現像剤を容器62内に搬送するN磁極4
3cおよびS磁極43dを有する。The magnet 43 is fixed statically inside the sleeve 42 and remains stationary even when the sleeve 42 rotates. The magnet 43 includes an N magnetic pole 43a1 that controls the amount of developer applied onto the sleeve 42 in cooperation with a blade 44 to be described later, and an S magnetic pole 43b1 that is a developing magnetic pole.
N magnetic pole 4 that transports the developer after passing through the developing section into the container 62
3c and an S magnetic pole 43d.
S極とN極は逆でもよい。この磁石は永久磁石であるが
、これに代えて電磁石を使用してもよい。The south pole and north pole may be reversed. This magnet is a permanent magnet, but an electromagnet may be used instead.
ブレード44は、少なくともその先端が例えばアルミニ
ウムなどの非磁性材料製であり、容器62の開口の上部
近傍でスリーブ42の長手方向に延在し、その基部は容
器62に固定され、先端側はスリーブ42の表面に間隙
をもって対向している。ブレード44の先端とスリーブ
42の表面との間隙は50〜500μm1好ましくは1
00〜350μmである。この間隙が50μmより小さ
いと、磁性キャリア粒子がこの間隙部に詰まり易(,5
00μmを越えると、磁性キャリア粒子およびトナーが
多量に間隙を通過し、スリーブ42上に適当な厚さの現
像剤層が形成できない。現像剤層の、厚さは現像部にお
ける感光ドラム41とスリーブ42との間隙よりも小さ
い(ただしこのとき現像剤の厚さとは磁力が働いていな
い状態でのスリーブ42上での厚さである)。このよう
な厚さの現像剤層を作るためには、ブレード先端とスリ
ーブ面との間隙は、スリーブ面と感光ドラム面の間隙と
同等または小さいことが好ましいが、それ以上にしても
可能である。The blade 44 is made of a non-magnetic material such as aluminum at least at its tip, extends in the longitudinal direction of the sleeve 42 near the top of the opening of the container 62, has a base fixed to the container 62, and has a distal end attached to the sleeve. It faces the surface of 42 with a gap. The gap between the tip of the blade 44 and the surface of the sleeve 42 is 50 to 500 μm1, preferably 1
00 to 350 μm. If this gap is smaller than 50 μm, magnetic carrier particles are likely to clog this gap (,5
If it exceeds 00 μm, a large amount of magnetic carrier particles and toner will pass through the gap, making it impossible to form a developer layer with an appropriate thickness on the sleeve 42. The thickness of the developer layer is smaller than the gap between the photosensitive drum 41 and the sleeve 42 in the developing section (however, the thickness of the developer is the thickness on the sleeve 42 when no magnetic force is applied). ). In order to create a developer layer with such a thickness, it is preferable that the gap between the blade tip and the sleeve surface be equal to or smaller than the gap between the sleeve surface and the photosensitive drum surface, but it is also possible to make it larger. .
ブレード44の容器62内部側には、磁性キャリア粒子
循環限定部材46が設けられ、これは磁性キャリア粒子
の容器62内での循環域を制限する。A magnetic carrier particle circulation limiting member 46 is provided on the inside of the container 62 of the blade 44, and this restricts the circulation area of the magnetic carrier particles within the container 62.
電源54は感光ドラム41とスリーブ42との間に電圧
を印加して、それらの間の空隙に交互電界を形成させ、
スリーブ42上の現像剤からトナーを感光ドラム41に
転移させる。電源54による電圧は正側と負側のピーク
電圧が同じである対称型交互電圧でも、このような交互
電圧に直流電圧を重畳した形の非対称交互電圧でもよい
。具体的な電圧値としては、例えば暗部電位−600V
、明部電位−200Vの静電潜像に対して、−例として
、直流電圧−300Vを重畳してピーク・ピーク電圧を
300〜2000vpp1周波数200〜3000 H
z交互電圧をスリーブ42側に印加し、感光ドラム41
を接地電位に保持する。The power supply 54 applies a voltage between the photosensitive drum 41 and the sleeve 42 to form an alternating electric field in the gap between them.
Toner is transferred from the developer on the sleeve 42 to the photosensitive drum 41. The voltage from the power supply 54 may be a symmetrical alternating voltage in which the peak voltages on the positive side and the negative side are the same, or an asymmetrical alternating voltage in which a DC voltage is superimposed on such an alternating voltage. As a specific voltage value, for example, dark potential -600V
For example, a DC voltage of -300V is superimposed on an electrostatic latent image with a bright area potential of -200V, so that the peak-to-peak voltage is 300 to 2000 Vpp1, and the frequency is 200 to 3000 H.
z alternating voltage is applied to the sleeve 42 side, and the photosensitive drum 41
is held at ground potential.
容器62の下部は感光ドラム41の方向に延びて延長部
を構成し、現像剤(特にトナー粒子)が外部に漏れるこ
とを防止している。また、このような漏出の防止をさら
に確実ならしめるために、前記延長部の上面に、漏出現
像剤を受取ってこれを拘束する部材49を設けている。The lower part of the container 62 extends in the direction of the photosensitive drum 41 to form an extension, and prevents the developer (particularly toner particles) from leaking to the outside. In order to further ensure the prevention of such leakage, a member 49 is provided on the upper surface of the extension portion to receive and restrain the leaked toner.
さらに、前記延長部の先端にはスリーブ42の長手方向
に沿って飛散防止部材が固定されている。この部材には
トナー粒子と同極性の電圧を印加してもよい。これによ
って現像領域から飛散したトナーを電界によって感光ド
ラムの方向へ押しつけ、トナーの飛散を防止することが
できる。Further, a scattering prevention member is fixed to the tip of the extension along the longitudinal direction of the sleeve 42. A voltage having the same polarity as the toner particles may be applied to this member. As a result, the toner scattered from the development area can be pushed toward the photosensitive drum by the electric field, thereby preventing the toner from scattering.
スリーブ42の長手方向両端部には、現像剤阻止部材が
設けられ、スリーブ42両端部での現像剤の塗布を阻止
している。Developer blocking members are provided at both ends of the sleeve 42 in the longitudinal direction to prevent application of developer at both ends of the sleeve 42 .
つぎに現像装置の作動について説明する。まず、容器6
2に磁性キャリア粒子47を投入する。投入された磁性
キャリア粒子は磁極43aおよび43dによってスリー
ブ42上に保持され、容器62内に面するスリーブ42
の表面全体に渡って付着し、磁性キャリア粒子層を構成
する。この磁性キャリア粒子層の磁極43aおよび磁極
43dに近い部分では磁性キャリア粒子47は磁気ブラ
シを構成する。その後、トナー48を容器62内に投入
し、前記磁性キャリア粒子層の外側にトナー層を形成す
る。前記の最初に投入する磁性キャリア粒子47は磁性
キャリア粒子に対して、もともと2〜70%(重量)ト
ナーを含むことが好ましいが、磁性キャリア粒子のみと
してもよい。磁性キャリア粒子47は一部スリーブ42
表面上に磁性キャリア粒子層として吸着保持されれば、
装置の振動やかなり大きな傾きによっても実質的な流動
あるいは傾斜は発生せず、スリーブ42の表面を覆った
状態が維持される。Next, the operation of the developing device will be explained. First, container 6
2, magnetic carrier particles 47 are introduced. The charged magnetic carrier particles are held on the sleeve 42 by the magnetic poles 43a and 43d, and the sleeve 42 facing into the container 62
The magnetic carrier particles adhere to the entire surface of the magnetic carrier particles and form a layer of magnetic carrier particles. In the portion of the magnetic carrier particle layer near the magnetic poles 43a and 43d, the magnetic carrier particles 47 constitute a magnetic brush. Thereafter, the toner 48 is placed into the container 62 to form a toner layer outside the magnetic carrier particle layer. It is preferable that the magnetic carrier particles 47 initially introduced include toner in an amount of 2 to 70% (by weight) based on the magnetic carrier particles, but may be composed of only magnetic carrier particles. The magnetic carrier particles 47 are partially attached to the sleeve 42
If it is adsorbed and held as a layer of magnetic carrier particles on the surface,
Vibrations or significant tilting of the device will not cause substantial flow or tilting, and the surface of the sleeve 42 will remain covered.
つぎに、スリーブ42を矢印方向に回転すると、磁性キ
ャリア粒子は容器62の下部からスリーブ42の表面に
沿った方向に上昇し、ブレード44の近傍に至る。そこ
で、磁性キャリア粒子の一部はトナーとともにブレード
44の先端とスリーブ42の表面との間隙を通過し、他
部は部材46に衝突した後、反転して磁性キャリア粒子
の上昇経路の外側を重力によって下降して容器62の下
部に至り、再びスリーブ42の近傍を上昇して上記動作
を繰返す。なお、容器62の下部からブレード44に向
って上昇する磁性キャリア粒子47のなかにはブレード
44の近傍に至る前に反転して落下するものもある。こ
れは特にスリーブ42の表面から遠い磁性キャリア粒子
に顕著に見られる。Next, when the sleeve 42 is rotated in the direction of the arrow, the magnetic carrier particles rise from the bottom of the container 62 in a direction along the surface of the sleeve 42 and reach the vicinity of the blade 44 . Therefore, a part of the magnetic carrier particles passes through the gap between the tip of the blade 44 and the surface of the sleeve 42 together with the toner, and the other part collides with the member 46 and then reverses and moves outside the ascending path of the magnetic carrier particles due to gravity. It descends to reach the lower part of the container 62, rises again near the sleeve 42, and repeats the above operation. Note that some of the magnetic carrier particles 47 rising from the lower part of the container 62 toward the blade 44 turn around and fall before reaching the vicinity of the blade 44 . This is particularly noticeable in the magnetic carrier particles far from the surface of the sleeve 42.
このようにして、ブレード44の近傍あるいはその手前
で反転して落下する磁性キャリア粒子はその外側のトナ
“−層からトナー粒子を取込んで行(。In this way, the magnetic carrier particles that turn around and fall near or in front of the blade 44 pick up toner particles from the outer toner layer.
スリーブ42の回転とともにこのように循環することに
よって、トナー48は磁性キャリア粒子47およびスリ
ーブ42表面との摩擦によって帯電する。By circulating in this manner with the rotation of the sleeve 42, the toner 48 is charged by friction between the magnetic carrier particles 47 and the surface of the sleeve 42.
ブレード44の手前近傍では、スリーブ42の表面に近
い磁性キャリア粒子47は磁極43aによってスリーブ
42表面に引付けられ、スリーブ42の回転とともにブ
レード44の下方を抜けて容器62外に出る。このさい
磁性キャリア粒子47はその表面に付着したトナーを一
緒に運び出す。また帯電したトナー粒子48の一部はス
リーブ42表面に鏡映力によって付着したままスリーブ
42上を容器外に出る。ブレード44はスリーブ42上
に塗布される現像剤量を規制する。Near the front of the blade 44, the magnetic carrier particles 47 near the surface of the sleeve 42 are attracted to the surface of the sleeve 42 by the magnetic pole 43a, and as the sleeve 42 rotates, they pass below the blade 44 and exit the container 62. At this time, the magnetic carrier particles 47 carry out the toner attached to their surfaces together. Further, some of the charged toner particles 48 leave the container on the sleeve 42 while remaining attached to the surface of the sleeve 42 due to the reflection force. Blade 44 regulates the amount of developer applied onto sleeve 42.
このようにしてスリーブ42の表面上に形成された現像
剤層(磁性キャリア粒子47とトナー48との混合体)
はスリーブ42の回転とともに感光ドラム41と対面す
る現像部に至る。ここでは、感光ドラム41とスリーブ
42との間に印加される交互電界によってトナーがスリ
ーブ42の表面および磁性キャリア粒子の表面から潜像
上に転移し、該潜像を現像する。現像部における磁性粒
子の体積比率は1.5〜30%が好ましい。The developer layer (mixture of magnetic carrier particles 47 and toner 48) thus formed on the surface of the sleeve 42
As the sleeve 42 rotates, it reaches the developing section facing the photosensitive drum 41. Here, toner is transferred from the surface of the sleeve 42 and the surface of the magnetic carrier particles onto the latent image by an alternating electric field applied between the photosensitive drum 41 and the sleeve 42, and the latent image is developed. The volume ratio of magnetic particles in the developing area is preferably 1.5 to 30%.
ひきつづ(スリーブ42の回転によって、現像に消費さ
れなかったトナー粒子および磁性キャリア粒子は容器6
2内に回収され、容器62内で前述の循環作用によって
再びスリーブ42上に塗布される工程を繰返す。この再
度の循環時に磁性キャリア粒子は容器62上部のトナー
層からトナーを取込んで、現像に消費された分のトナー
の供給を受ける。As the sleeve 42 rotates, the toner particles and magnetic carrier particles that have not been consumed for development are transferred to the container 6.
2 and applied again onto the sleeve 42 by the circulation action described above in the container 62, and the process is repeated. During this recirculation, the magnetic carrier particles take in toner from the toner layer on the upper part of the container 62, and are supplied with the amount of toner consumed in development.
第5図は現像部における挙動を説明するための拡大断面
図である。感光ドラム41は潜像を構成する電荷を担持
し、静電潜像を構成する電荷は負極性であり、トナーは
正極性に帯電している。また、感光ドラム41とスリー
ブ42とは同一周方向移動となるように矢印のごと(回
転する。これらの間の空間には電源54によって前述の
交互電圧が印加され、交互電界が形成される。一方、感
光ドラム41とスリーブ42との最近接部に対応してス
リーブ42の内部には磁石43の磁極43bがある。FIG. 5 is an enlarged sectional view for explaining the behavior in the developing section. The photosensitive drum 41 carries charges constituting a latent image, and the charges constituting the electrostatic latent image have a negative polarity, and the toner is charged to a positive polarity. Further, the photosensitive drum 41 and the sleeve 42 rotate in the direction of the arrow so as to move in the same circumferential direction.The above-mentioned alternating voltage is applied to the space between them by the power supply 54, and an alternating electric field is formed. On the other hand, there is a magnetic pole 43b of the magnet 43 inside the sleeve 42 corresponding to the closest portion between the photosensitive drum 41 and the sleeve 42.
この空間には、前述のごとくスリーブ42の回転によっ
て搬送されてきた磁性キャリア粒子47とトナー48と
の混合物である現像剤がある。ここに磁性キャリア粒子
47が存在する点において前記のいわゆる一成分非磁性
現像剤薄層による現像方法の場合(特開昭58−143
360号および同59−101680号明細書)とは本
質的に異なっている。また、この部分における磁性キャ
リア粒子の体積比率(後述)の関係から、存在する磁性
キャリア粒子の量は通常のいわゆる磁気ブラシ現像方法
に比較して、はるかに少な(、この点において磁気ブラ
シ現像方法とも本質的に異なる。この少ない磁性キャリ
ア粒子47が磁極43aの作用で、鎖状に連なった穂6
1を粗の状態、すなわち疎らな状態で形成する。In this space, there is a developer, which is a mixture of magnetic carrier particles 47 and toner 48, which have been conveyed by the rotation of the sleeve 42 as described above. In the case of the development method using the so-called one-component non-magnetic developer thin layer (Japanese Patent Laid-Open No. 58-143), magnetic carrier particles 47 are present here.
No. 360 and No. 59-101680). In addition, due to the volume ratio of magnetic carrier particles in this area (described later), the amount of magnetic carrier particles present is much smaller than in the normal so-called magnetic brush development method (in this respect, the magnetic brush development method This small number of magnetic carrier particles 47 forms a chain of ears 6 due to the action of the magnetic pole 43a.
1 is formed in a rough state, that is, in a sparse state.
現像部における磁性キャリア粒子47の挙動は自由度が
増加しているので、特殊なものとなっている。The behavior of the magnetic carrier particles 47 in the developing section is special because the degree of freedom is increased.
つまり、このまばらな磁性キャリア粒子の穂は均一な分
布を磁力線方向に形成すると共に、スリーブ表面と磁性
キャリア粒子表面の両方の開放することができるため、
磁性キャリア粒子表面の付着トナーを穂に阻害されるこ
となく感光ドラムへ供給でき、スリーブ表面の均一な開
放表面の形成によって、スリーブ表面に付着したトナー
が交番電界でスリーブ表面から感光ドラム表面へ飛翔で
きる。In other words, these sparse ears of magnetic carrier particles can form a uniform distribution in the direction of the magnetic field lines, and can open both the sleeve surface and the magnetic carrier particle surface.
The toner adhering to the surface of the magnetic carrier particles can be supplied to the photosensitive drum without being obstructed by the spikes, and by forming a uniform open surface on the sleeve surface, the toner adhering to the sleeve surface is blown from the sleeve surface to the photosensitive drum surface by an alternating electric field. can.
ここで磁性粒子の挙動及びトナー粒子の飛翔について説
明する。Here, the behavior of magnetic particles and the flight of toner particles will be explained.
第5図に示されるように、静電潜像は負電荷(画像暗部
)によって構成されているので、静電潜像による電界は
矢印aで示す方向である。交互電界による電界−の方向
は交互に変化するが、スリーブ42側に正成分が印加さ
れている位相では、これによる電界の方向は潜像による
電界の方向と一致している。この時に電界によって穂6
1に注入される電荷の量は最大となり、したがって、穂
61は図示のごとく最大起立状態となって、長い穂は感
光ドラム41表面に伸びる。As shown in FIG. 5, since the electrostatic latent image is composed of negative charges (dark parts of the image), the electric field due to the electrostatic latent image is in the direction indicated by arrow a. The direction of the electric field due to the alternating electric field changes alternately, but in the phase where the positive component is applied to the sleeve 42 side, the direction of the electric field due to this matches the direction of the electric field due to the latent image. At this time, the electric field causes the panicle 6 to
The amount of charge injected into the photosensitive drum 41 becomes maximum, and therefore, the ears 61 are in the maximum standing state as shown in the figure, and the long ears extend onto the surface of the photosensitive drum 41.
一方、スリーブ42および磁性キャリア粒子47の表面
上のトナー48は前述のごと(正極性に帯電しているの
で、この空間に形成されている電界によって感光ドラム
41に転移する。このときに穂61は粗の状態で起立し
ているので、スリーブ42表面は露出しており、トナー
48はスリーブ42表面および穂61の表面の両方から
離脱する。加えて、穂61にはトナー48と同極性の電
荷が存在するため、穂61表面上のトナー48は電気的
反発力によってさらに移動し易い。On the other hand, as described above, the toner 48 on the surfaces of the sleeve 42 and the magnetic carrier particles 47 is transferred to the photosensitive drum 41 by the electric field formed in this space. Since the sleeve 42 is standing upright in a rough state, the surface of the sleeve 42 is exposed, and the toner 48 separates from both the sleeve 42 surface and the surface of the spike 61. In addition, the spike 61 has a material having the same polarity as the toner 48. Because of the presence of electric charges, the toner 48 on the surface of the ears 61 is more likely to move due to electrical repulsion.
交互電圧成分の負の成分がスリーブ42に印加される位
相では、交互電圧による電界(矢印b)は静電潜像によ
る電界(矢印a)と逆方向である。したがってこの空間
部での電界は逆方向に強くなり、電荷の注入量は相対的
に少な(なり、穂51は電荷注入量に応じて縮んだ接触
状態となる。In the phase in which the negative component of the alternating voltage component is applied to the sleeve 42, the electric field due to the alternating voltage (arrow b) is in the opposite direction to the electric field due to the electrostatic latent image (arrow a). Therefore, the electric field in this space becomes strong in the opposite direction, and the amount of charge injected becomes relatively small (ie, the ears 51 are brought into a contact state in which they are shrunk in accordance with the amount of charge injected).
一方、感光ドラム41上のトナー48は前述のごとく正
極性に帯電しているので、この空間に形成されている電
界によってスリーブ42あるいは磁性キャリア粒子47
に逆転移する。このようにしてトナー48は感光ドラム
41とスリーブ42表面あるいはトナー48表面との間
を往復運動し、感光ドラム41およびスリーブ22の回
転によって、これらの間の空間が広がるにつれて、電界
が弱(なるとともに現像作用が完了する。On the other hand, since the toner 48 on the photosensitive drum 41 is positively charged as described above, the electric field formed in this space causes the sleeve 42 or the magnetic carrier particles 47 to
countertransfer to. In this way, the toner 48 reciprocates between the photosensitive drum 41 and the surface of the sleeve 42 or the surface of the toner 48, and as the space between them expands due to the rotation of the photosensitive drum 41 and sleeve 22, the electric field weakens (becomes more At the same time, the developing action is completed.
穂61にはトナー48との摩擦帯電電荷もしくは鏡映電
荷、感光ドラム41上の静電潜像電荷および感光ドラム
41とスリーブ42との間の交互電界によって注入され
る電荷が存在するが、その状態は磁性キャリア粒子47
の材質その他によって決定される電荷の充放電時定数に
よって変化する。There are charges injected into the spikes 61 by frictional charges or mirror charges with the toner 48, electrostatic latent image charges on the photosensitive drum 41, and alternating electric fields between the photosensitive drum 41 and the sleeve 42. The state is magnetic carrier particle 47
It changes depending on the charging/discharging time constant of the charge, which is determined by the material and other factors.
以上のごとく、磁性キャリア粒子47の穂61は上述の
交互電界によって微小なしかし激しい振動状態となる。As described above, the spikes 61 of the magnetic carrier particles 47 are brought into a state of slight but intense vibration due to the above-mentioned alternating electric field.
ここで、現像部における磁性キャリア粒子の体積比率に
ついて説明する。「現像部」とはスリーブ42から感光
ドラム41ヘトナーが転移あるいは供給される部分であ
る。「体積比率」とはこの現像部の容積に対するその中
に存在する磁性キャリア粒子の占める体積の百分率であ
る。上記現像装置においてはこの体積比率が重要な影響
を有すること、およびこれを1.5〜30%、特に2.
6〜26%とすることが極めて好ましいことを見出した
。Here, the volume ratio of magnetic carrier particles in the developing section will be explained. The "developing section" is a section to which toner is transferred or supplied from the sleeve 42 to the photosensitive drum 41. The term "volume ratio" refers to the percentage of the volume occupied by the magnetic carrier particles present in the developing section. In the above-mentioned developing device, this volume ratio has an important influence, and it is 1.5 to 30%, especially 2.
It has been found that a range of 6 to 26% is extremely preferable.
1.5%未満では、現像像濃度の低下が認められること
、スリーブゴーストが発生すること、穂61が存在する
部分としない部分との間で顕著な濃度差が発生すること
、スリーブ42表面上に形成される現像剤層の厚さが全
体的に不均一となること、などの点で好ましくない。If it is less than 1.5%, a decrease in the density of the developed image will be observed, a sleeve ghost will occur, a noticeable difference in density will occur between the area where the ears 61 are present and the area where the ears 61 are not present, and the surface of the sleeve 42 will be This is undesirable in that the thickness of the developer layer formed is non-uniform throughout.
30%を越えると、スリーブ面を閉鎖する度合が増大し
、かぶりが発生すること、などの点で好ましくない。If it exceeds 30%, the degree of closure of the sleeve surface increases, which is undesirable because fogging may occur.
特に、本発明は体積比率の増加あるいは減少にしたがっ
て画質が単調に劣化または増加するのではな(,1,5
〜30%の範囲で十分な画像濃度が得られ、1.5%未
満でも30%を越えても、画質低下が発生し、しかもこ
の画質が十分な上記数値の範囲ではスリーブゴーストも
かぶりも発生しない。In particular, the present invention prevents the image quality from monotonically deteriorating or increasing as the volume ratio increases or decreases (,1,5
Sufficient image density is obtained in the range of ~30%, image quality deteriorates even if it is less than 1.5% or exceeds 30%, and sleeve ghost and fogging occur in the range of the above values where image quality is sufficient. do not.
前者の画質低下は負性特性によるものと思われ、後者は
磁性キャリア粒子の存在量が大きくなってスリーブ42
表面を開放できなくなりスリーブ42表面からのトナー
供給量が大幅に減少することから生ずると考えられる。The former image quality deterioration is thought to be due to negative characteristics, while the latter is caused by an increase in the amount of magnetic carrier particles present in the sleeve 42.
This is thought to occur because the surface cannot be opened and the amount of toner supplied from the surface of the sleeve 42 is significantly reduced.
さらに、本発明によるキャリアを用いる現像剤は、トナ
ー濃度がある程度まで高くなっても帯電特性が安定して
おり、また複雑な現像剤撹拌機構のない現像器において
も現像剤の動きが均一であるため、T/C+T比の変動
が小さくトリボの値も安定しており、また、T/C十T
比の変動に対しても、トリボの立上りが速いため、トナ
ーを均一に、かつ十分帯電させることができるためAT
R機構のない構造の簡単な現像器による現像方法(特開
昭63−4280号公報など)において特に有効である
。Furthermore, the developer using the carrier according to the present invention has stable charging characteristics even when the toner concentration reaches a certain level, and the developer moves uniformly even in a developing device without a complicated developer stirring mechanism. Therefore, the fluctuation of the T/C+T ratio is small and the tribo value is stable, and the T/C + T ratio is small.
Even when the ratio changes, the rise of the tribo is quick, so the toner can be charged uniformly and sufficiently.
This is particularly effective in a developing method using a simple developing device without an R mechanism (such as Japanese Patent Laid-Open No. 63-4280).
以下、実施例により本発明を更に具体的に説明する。以
下の実施例で示す「部」は重量部である。Hereinafter, the present invention will be explained in more detail with reference to Examples. "Parts" shown in the following examples are parts by weight.
実JE例」2
体積平均粒径が65μmであり、粒径45μm未満の粒
子の含有量が8.2重量%であり、粒径85μmを越え
る粒子の含有量が6.3重量%であり、粒径45乃至8
5μmの粒子の含有量が85.5重量%である球状磁性
フェライト粒子(真球度約1.03)をキャリア芯材と
した。一方、下記共重合体をキャリア芯材の被覆用樹脂
として使用した。Practical JE Example 2 The volume average particle size is 65 μm, the content of particles with a particle size of less than 45 μm is 8.2% by weight, and the content of particles with a particle size of more than 85 μm is 6.3% by weight, Particle size 45 to 8
Spherical magnetic ferrite particles (sphericity of about 1.03) containing 85.5% by weight of 5 μm particles were used as the carrier core material. On the other hand, the following copolymer was used as a coating resin for the carrier core material.
実際の現像器におけるキャリアの穂立ちと類似の穂立ち
をキャリアで形成し、キャリアの穂を流れる電流値を測
定したところ0.6μAであった。The carrier was used to form spikes similar to the carrier spikes in an actual developing device, and the current value flowing through the carrier spikes was measured and found to be 0.6 μA.
上記共重合体(合計10重量部)をアセトンとメチルエ
チルケトンの混合溶剤(混合重量比=l : 1)90
重量部に溶解してlO%濃度の被覆溶液を調製し、調製
した被覆溶液を塗布機(スピラコーター岡田精工社製)
で前記フェライト粒子に塗布した。The above copolymer (10 parts by weight in total) was mixed with a mixed solvent of acetone and methyl ethyl ketone (mixed weight ratio = 1:1)90
Prepare a coating solution with a concentration of 10% by dissolving it in parts by weight, and apply the prepared coating solution using a coating machine (Spira Coater manufactured by Okada Seiko Co., Ltd.)
was applied to the ferrite particles.
溶剤を除去後に、温度90℃で1時間乾燥して、樹脂コ
ーティングキャリアA1を生成した。被覆前後の重量変
化から換算して、フェライト粒子には、約0.8重量%
の共重合体が被覆されていた。After removing the solvent, it was dried at a temperature of 90° C. for 1 hour to produce a resin coated carrier A1. Calculated from the weight change before and after coating, the ferrite particles contain approximately 0.8% by weight.
was coated with a copolymer of
Ω・cmであった。さらに、第2図に示す装置で、上記
組成物を混合し、溶融混練し、粉砕し、分級して、体積
平均粒径11μmのシアン樹脂微粒子を生成した。シア
ン樹脂粒子100重量部とアミノ変性シリコーンオイル
で処理された正帯電性疎水性コロイダルシリカ0.8重
量%とをヘンシェルミキサーで混合してシアントナーを
調製した。It was Ωcm. Further, in the apparatus shown in FIG. 2, the above composition was mixed, melt-kneaded, pulverized, and classified to produce cyan resin fine particles having a volume average particle diameter of 11 μm. A cyan toner was prepared by mixing 100 parts by weight of cyan resin particles and 0.8% by weight of positively charged hydrophobic colloidal silica treated with amino-modified silicone oil using a Henschel mixer.
前記トナーと前記キャリアA1とを15: 85の重量
比率でV−ブレンダーを用いて混合して二成分系現像剤
を得た。有機光導電性感光ドラムと現像スリーブ間に交
互電界を印加しているキャノン社製高速複写機〔スリー
ブ周速= 270 m m /秒;交互電界成分(ピー
ク・ピーク電圧= 1300V、周波数=1800Hz
)に直流電圧(−220V)を重畳印加〕に、得られた
二成分系現像剤を適用し、種々の環境で画像形成テスト
(画像出し)を行ったところ、画像反射濃度は常温常湿
(23℃、60%RH)下で1.30、低温低湿(15
°C210%RH)下で1.40、高温高湿(35℃、
90%RH)下で1.30とそれぞれ高く、カブリのな
い鮮やかな画像が得られた。この時のトナーの帯電量(
第3図に示す帯電量測定装置で測定)は常温常湿条件下
で+21.5μC/g、低温低湿条件下で+21.0μ
C/g、高温高温条件下で+19.8μC/gであり、
環境の差に実質的に依存せず、安定していた。The toner and the carrier A1 were mixed at a weight ratio of 15:85 using a V-blender to obtain a two-component developer. Canon high-speed copying machine applying an alternating electric field between an organic photoconductive photosensitive drum and a developing sleeve [sleeve peripheral speed = 270 mm/sec; alternating electric field components (peak-to-peak voltage = 1300 V, frequency = 1800 Hz)
When applying the obtained two-component developer to the DC voltage (-220 V) applied to the 2-component (-220V) and performing image formation tests (image production) in various environments, the image reflection density was found to be at room temperature and humidity ( 1.30 at 23°C, 60% RH), 1.30 at low temperature and low humidity (15
1.40 under high temperature and high humidity (35℃,
90% RH), which was as high as 1.30, and a clear image without fogging was obtained. The amount of charge on the toner at this time (
(Measured using the charge measuring device shown in Figure 3) is +21.5μC/g under normal temperature and normal humidity conditions, and +21.0μ under low temperature and low humidity conditions.
C/g, +19.8 μC/g under high temperature conditions,
It was stable and virtually independent of environmental differences.
また上記各々の環境で上記二成分現像剤を1ケ月放置し
た後、同様に画出しを行ったが、この際の初期画像にお
いても異常は認められなかった。Further, after leaving the two-component developer in each of the above environments for one month, images were produced in the same manner, and no abnormalities were observed in the initial images.
更に、潜像保持体上へのキャリアの付着や、現像装置か
らのトナー飛散は、上記した3種の条件下での10万枚
の連続複写において、はとんど見られなかった。Furthermore, adhesion of carrier onto the latent image holder and toner scattering from the developing device were hardly observed during continuous copying of 100,000 sheets under the above three conditions.
比1汀1
実施例1の混合樹脂(混合比=1 : 1)に代えて、
メタクリル酸エチル重合体(ヒドロキシル価0.1以下
;重量平均分子量39,000)のみを被覆樹脂として
用いた他は実施例1と同様な方法で、平均粒径65μm
のフェライト粒子に上記メタクリル酸エチル重合体を被
覆して樹脂被覆キャリア粒子(キャリアBl)を得た。Ratio 1: 1 Instead of the mixed resin of Example 1 (mixing ratio = 1: 1),
An average particle size of 65 μm was obtained in the same manner as in Example 1 except that only ethyl methacrylate polymer (hydroxyl value 0.1 or less; weight average molecular weight 39,000) was used as the coating resin.
The ferrite particles were coated with the above ethyl methacrylate polymer to obtain resin-coated carrier particles (carrier B1).
実施例1で使用したトナーと上記で得たキャリアB1と
を15 : 85の重量比率で混合して二成分系現像剤
とし、実施例1と同様に画出しを行ったところ、特に低
温低湿下でカブリ、トナー飛散が顕著であった。低温低
湿下のトナーのキャリアB、に対する帯電量は+3.7
μC/gであった。The toner used in Example 1 and the carrier B1 obtained above were mixed at a weight ratio of 15:85 to form a two-component developer, and image formation was carried out in the same manner as in Example 1. Fog and toner scattering were noticeable at the bottom. The charge amount of toner on carrier B under low temperature and low humidity is +3.7
It was μC/g.
之較1」
実施例1で用いた混合樹脂(混合比=1 : 1)に代
えて、弗化ビニリデン−テトラフルオロエチレン共重合
体樹脂(モノマー組成重量比75:25、重量平均分子
量210,000)のみを被覆樹脂として用いた他は、
実施例1と同様な方法で平均粒径65μmのフェライト
粒子に被覆して樹脂被覆キャリア粒子(キャリアB2)
を得た。得られたキャリアB2の樹脂コート量は約0.
2重量%であり、キャリアB2を電子顕微鏡で観察する
と弗化ビニリデン−テトラフルオロエチレン共重合体樹
脂の被覆が充分ではなく、ところどころ芯材が露出して
いた。第2図に示す測定装置で実施例1と同様にしてキ
ャリアB2の電流値を測定したところ12.0μAであ
り、実施例1のキャリアA1と比較して低抵抗であった
。"Comparison 1" Instead of the mixed resin used in Example 1 (mixing ratio = 1:1), vinylidene fluoride-tetrafluoroethylene copolymer resin (monomer composition weight ratio 75:25, weight average molecular weight 210,000) was used. ) was used as the coating resin.
Ferrite particles with an average particle size of 65 μm were coated in the same manner as in Example 1 to obtain resin-coated carrier particles (carrier B2).
I got it. The resin coating amount of the obtained carrier B2 was about 0.
2% by weight, and when Carrier B2 was observed under an electron microscope, it was found that the vinylidene fluoride-tetrafluoroethylene copolymer resin coating was not sufficient and the core material was exposed in some places. When the current value of carrier B2 was measured using the measuring device shown in FIG. 2 in the same manner as in Example 1, it was 12.0 μA, which was lower resistance than carrier A1 of Example 1.
実施例1で使用したトナーと上記キャリアB2とを15
:85の重量比率で混合して二成分系現像剤とし、実施
例1と同様に画出しを行ったところ、常温常湿において
も画像濃度が低く、しかもベタ黒部ががさついて実用に
適さない画像となり、常温常湿下のトナーのキャリアB
2に対する帯電量は+ 12.5μC/gであった。The toner used in Example 1 and the above carrier B2 were
:85 to form a two-component developer, and when images were produced in the same manner as in Example 1, the image density was low even at room temperature and humidity, and solid black areas were rough, making it unsuitable for practical use. Toner carrier B under room temperature and humidity
The amount of charge against 2 was +12.5 μC/g.
置載1」
実施例1の混合樹脂(混合比=1 : 1)に代えて、
スチレン−メタクリル酸2−ヒドロキシエチル−メタク
リル酸メチル共重合体(モノマー組成比35:8 :
57. ヒドロキシル価30; 重量平均分子量5
2.000)のみを被覆樹脂として用いた他は実施例1
と同様な方法で、平均粒径65μmのフェライト粒子に
上記スチレン−メタクリル酸2−ヒドロキシエチル−メ
タクリル酸メチル共重合体を被覆して樹脂被覆キャリア
粒子(キャリアB2)とした。Placement 1” Instead of the mixed resin of Example 1 (mixing ratio = 1:1),
Styrene-2-hydroxyethyl methacrylate-methyl methacrylate copolymer (monomer composition ratio 35:8:
57. Hydroxyl number 30; Weight average molecular weight 5
Example 1 except that only 2.000) was used as the coating resin.
In the same manner as above, ferrite particles having an average particle size of 65 μm were coated with the above styrene-2-hydroxyethyl methacrylate-methyl methacrylate copolymer to obtain resin-coated carrier particles (carrier B2).
実施例1で使用したトナーと上記で得たキャリアB3と
を15 : 85の重量比率で混合し現像剤とし、実施
例1と同様に画出しを行ったところ、特に低温低湿下で
比較例1と同様にカブリ、トナー飛散が顕著であった。The toner used in Example 1 and the carrier B3 obtained above were mixed at a weight ratio of 15:85 to form a developer, and images were produced in the same manner as in Example 1. Similar to No. 1, fogging and toner scattering were noticeable.
低温低湿下のトナーのキャリアB3に対する帯電量は+
3.4μC/gであった。The amount of charge of toner on carrier B3 under low temperature and low humidity is +
It was 3.4 μC/g.
之較1」
実施例1で用いた混合樹脂(混合比=1 : 1)のか
わりにスチレン−メタクリル酸エチル共重合体樹脂(モ
ノマー組成重量比=65 : 35.ヒドロキシル価=
O,l、重量平均分子量=59,000)とフッ化ビニ
リデン−テトラフルオロエチレン共重合体樹脂(モノマ
ー組成重量比=75 : 25.重量平均分子量=21
0,000)を混合比1:1で含有する被覆溶液を使用
して実施例1と同様にして、フェライト芯材を被覆し、
被覆キャリアB4を生成した。"Comparison 1" Instead of the mixed resin used in Example 1 (mixing ratio = 1: 1), styrene-ethyl methacrylate copolymer resin (monomer composition weight ratio = 65: 35. Hydroxyl value =
O, l, weight average molecular weight = 59,000) and vinylidene fluoride-tetrafluoroethylene copolymer resin (monomer composition weight ratio = 75: 25. Weight average molecular weight = 21
0,000) at a mixing ratio of 1:1 to coat the ferrite core material in the same manner as in Example 1,
A coated carrier B4 was produced.
実施例1で使用したトナーと上記で得たキャリアB4を
15 : 85の重量比率で混合して二成分系現像剤と
し、実施例1と同様に画出しを行ったところ、低温低湿
で5万枚以上の画像出し付近からややカブリ、弱冠なが
らトナー飛散がみられた。低温低湿下のトナーのキャリ
アB3に対する帯電量は+13.5μC/gであった。The toner used in Example 1 and the carrier B4 obtained above were mixed at a weight ratio of 15:85 to form a two-component developer, and image development was carried out in the same manner as in Example 1. Slight fogging and slight toner scattering were observed near the image output area of more than 10,000 images. The amount of charge of the toner on carrier B3 under low temperature and low humidity was +13.5 μC/g.
また、高温高湿下で濃度が1.08と弱冠低くかった。In addition, the concentration was slightly low at 1.08 under high temperature and high humidity conditions.
支上主」
実施例1の混合樹脂(混合比=1 : 1)に代えて、
スチレン−メタクリル酸2−ヒドロキシメチル−メタク
リル酸メチル−メタクリル酸エチル(モノマー組成重量
比=57 : 20 : 13 : 10.ヒドロキシ
ル価=409重量平均分子量=54,000) 3.5
重量部とメチルエーテル化メラミンホルムアルデヒド樹
脂1.5重量部とフッ化ビニリデンーテトラフルオロエ
チレン共重合体(モノマー組成重量比=75=25、重
量平均分子量=210,000) 5重量部とをメチル
エチルケトン溶液500 m j7に溶解し、実施例1
と同様な方法で平均粒径65μmのフェライト粒子(実
施例1で用いた芯材と同一なもの)に上記の樹脂を被覆
して、樹脂被覆キャリアA2を得た。"Support main" Instead of the mixed resin of Example 1 (mixing ratio = 1: 1),
Styrene - 2-hydroxymethyl methacrylate - methyl methacrylate - ethyl methacrylate (monomer composition weight ratio = 57: 20: 13: 10. Hydroxyl number = 409 Weight average molecular weight = 54,000) 3.5
1.5 parts by weight of methyl etherified melamine formaldehyde resin and 5 parts by weight of vinylidene fluoride-tetrafluoroethylene copolymer (monomer composition weight ratio = 75 = 25, weight average molecular weight = 210,000) were added to a methyl ethyl ketone solution. Dissolved in 500 m j7, Example 1
Ferrite particles having an average particle size of 65 μm (the same core material used in Example 1) were coated with the above resin in the same manner as above to obtain a resin-coated carrier A2.
キャリアA2の樹脂コート量は、0.75重量%であり
、電気抵抗値は7X10”Ω・cmであり、電気値は0
.45μAであった。実施例1で使用したトナーと上記
で得られたキャリアA2とを15 : 85の重量比率
で混合して二成分系現像剤とし、実施例1と同様に画出
しを行ったところ、実施例1と同様にそれぞれの環境下
で良好な結果が得られた。The resin coating amount of carrier A2 is 0.75% by weight, the electrical resistance value is 7×10”Ω・cm, and the electrical value is 0.
.. It was 45μA. The toner used in Example 1 and the carrier A2 obtained above were mixed at a weight ratio of 15:85 to prepare a two-component developer, and image formation was carried out in the same manner as in Example 1. Similar to 1, good results were obtained under each environment.
之較1」
実施例2の混合樹脂(混合比=1:1)に代えてスチレ
ン−メタクリル酸2−ヒドロキシメチルメタクリル酸メ
チル(モノマー組成重量比=70:15 : 15.
ヒドロキシル価=352重量平均分子量=52,00
0)7重量部とメチルエーテル化メラミン−ホルムアル
デヒド樹脂3重量部とをアセトン−メチルエチルケトン
混合溶剤(混合比=1 : 1)に溶解し、実施例1と
同様な方法で平均粒径65μmのフェライト粒子に上記
の樹脂を被覆して、樹脂被覆キャリア粒子B5を得た。Comparison 1" Styrene-2-hydroxymethyl methacrylate methyl methacrylate (monomer composition weight ratio = 70:15: 15.
Hydroxyl number = 352 Weight average molecular weight = 52,00
0) 7 parts by weight and 3 parts by weight of methyl etherified melamine-formaldehyde resin were dissolved in acetone-methyl ethyl ketone mixed solvent (mixing ratio = 1:1), and ferrite particles with an average particle size of 65 μm were prepared in the same manner as in Example 1. were coated with the above resin to obtain resin-coated carrier particles B5.
実施例1で使用したトナーと上記で得られたキャリアB
、とを15 : 85の重量比率で混合して二成分系現
像剤とし、実施例1と同様に画出しを行ったところ、低
温低湿下でカブリがトナー画像にあられれ、トナー飛散
が顕著であり、実施例1と比較して貧弱な画像であった
。低温低湿下でのトナーのキャリアB5に対する帯電量
は+4.3μC/gであった。Toner used in Example 1 and carrier B obtained above
, and were mixed at a weight ratio of 15:85 to form a two-component developer, and when image formation was carried out in the same manner as in Example 1, fog appeared on the toner image under low temperature and low humidity, and toner scattering was noticeable. Therefore, the image was poorer than that of Example 1. The amount of charge of the toner on the carrier B5 under low temperature and low humidity was +4.3 μC/g.
実施例1. 2及び比較例1乃至5の結果を下記第1表
に示す。Example 1. The results of Comparative Examples 2 and Comparative Examples 1 to 5 are shown in Table 1 below.
尖」1殊J
上記組成物から実施例1と同様にして調製した体積平均
粒径11.5μmの黒色微粉体にアミノ変性シリコーン
オイルで処理された正帯電性疎水性コロイダルシリカ1
.0重量%を外添加してトナーとした。Positively charged hydrophobic colloidal silica 1 prepared from the above composition in the same manner as in Example 1 and treated with amino-modified silicone oil to black fine powder with a volume average particle diameter of 11.5 μm
.. A toner was prepared by externally adding 0% by weight.
別にスチレン−アクリル酸2−ヒドロキシエチル−メタ
クリル酸2−ヒドロキシプロピル−メタクリル酸メチル
共重合体(モノマー組成比=70:5 : 5 : 2
0.重量平均分子量=64,000.ヒドロキシル価=
40 (KOHmg/g))8重量部とポリフッ化ビニ
リデン(重量平均分子量230,000) 2重量部と
をアセトン−メチルエチルケトン混合溶剤に溶解して被
覆溶液を調製し、この被覆溶液により、体積平均粒径6
0μm(40μ〜80μのものが88.7重量%、 4
0μ未満9.0重量%、80μを越えるもの2.3重量
%)のフェライト粒子IKgを流動化ベット装置を用い
て、実施例1と同様に被覆し樹脂被覆キャリアA3を得
た。キャリアA3の樹脂コート量を算出すると、0.8
wt%であった。また、キャリアA3の抵抗は6.5X
10”Ω・cmであり、電流値は0.45μAであった
。Separately, styrene-2-hydroxyethyl acrylate-2-hydroxypropyl methacrylate-methyl methacrylate copolymer (monomer composition ratio = 70:5:5:2
0. Weight average molecular weight = 64,000. Hydroxyl number=
A coating solution was prepared by dissolving 8 parts by weight of 40 (KOHmg/g)) and 2 parts by weight of polyvinylidene fluoride (weight average molecular weight 230,000) in a mixed solvent of acetone and methyl ethyl ketone. Diameter 6
0 μm (88.7% by weight of 40 μm to 80 μm, 4
A resin-coated carrier A3 was obtained by coating IKg of ferrite particles (9.0% by weight less than 0μ and 2.3% by weight more than 80μ) using a fluidized bed device in the same manner as in Example 1. Calculating the resin coating amount of carrier A3 is 0.8
It was wt%. Also, the resistance of carrier A3 is 6.5X
The resistance was 10''Ω·cm, and the current value was 0.45 μA.
前記トナーと前記キャリアA3とを15 : 85の重
量比率でV−ブレンダーを用いて混合し、二成分系現像
剤を得た。得られた二成分系現像剤をキャノン社製中速
複写機〔スリーブ周速=180mm/秒、交互電界(ビ
ーク・ピーク電圧=1300V。The toner and carrier A3 were mixed at a weight ratio of 15:85 using a V-blender to obtain a two-component developer. The obtained two-component developer was applied to a Canon medium-speed copying machine [sleeve circumferential speed = 180 mm/sec, alternating electric field (peak/peak voltage = 1300 V).
周波数=1900Hz)に直流電圧−220vを重畳印
加〕に適用し、種々の環境で画像形成テスト(画像出し
)を行ったところ、画像反射濃度は常温常湿下で1.3
5、低温低湿下で1.40、高温高湿下で1.21とそ
れぞれ高く、カブリのない鮮やかな画像が得られ、た。Applying a DC voltage of -220 V to a frequency of 1900 Hz] and performing image formation tests (image production) in various environments, the image reflection density was 1.3 at room temperature and humidity.
5. The image quality was high at 1.40 under low temperature and low humidity and 1.21 under high temperature and high humidity, and a clear image without fogging was obtained.
この時のトナーの帯電量(上記帯電量測定装置で測定)
は各々の環境において、常温常湿条件下で+18.5μ
C/g、低温低湿条件下で+ 17.0 μC/g、高
温高湿条件下テ+ 16.5 μC/gと環境の差に実
質的に依存せず、安定していた。The amount of charge on the toner at this time (measured with the above charge amount measuring device)
is +18.5μ under normal temperature and humidity conditions in each environment.
C/g, +17.0 μC/g under low temperature and low humidity conditions, and +16.5 μC/g under high temperature and high humidity conditions, and was stable, substantially independent of environmental differences.
また上記各々の環境で上記二成分現像剤を1ケ月放置し
た後、同様に画出しを行ったが、この際の初期画像にお
いてもまったく異常は認められなかった。Further, after leaving the two-component developer in each of the above environments for one month, images were produced in the same manner, and no abnormalities were observed in the initial images.
更に、潜像保持体上へのキャリアの付着や、現像装置か
らのトナー飛散は、上記した3種の条件下での10万枚
の連続複写において、はとんど見られなかった。Furthermore, adhesion of carrier onto the latent image holder and toner scattering from the developing device were hardly observed during continuous copying of 100,000 sheets under the above three conditions.
置載1」
実施例3で用いたキャリア被覆用樹脂に代えて、スチレ
ン−メタクリル酸ブチル共重合体樹脂(モノマー組成重
量比=70 : 30.重量平均分子量48,000)
8重量部とポリフッ化ビニリデン(重量平均分子量15
0.000)2重量部を実施例3と同様にキャリア粒子
に被覆し、キャリアB6を得た。In place of the carrier coating resin used in Example 3, a styrene-butyl methacrylate copolymer resin (monomer composition weight ratio = 70:30. Weight average molecular weight 48,000) was used.
8 parts by weight and polyvinylidene fluoride (weight average molecular weight 15
0.000) was coated on carrier particles in the same manner as in Example 3 to obtain carrier B6.
実施例3で使用したトナーを上記のキャリアB6と重量
比率10:90で混合して二成分系現像剤とし、実施例
3と同様に画出しを行ったところ、常温常湿において画
像濃度が低くかった。When the toner used in Example 3 was mixed with the above carrier B6 at a weight ratio of 10:90 to form a two-component developer, and an image was produced in the same manner as in Example 3, the image density was low at room temperature and humidity. It was low.
上記組成物から実施例1と同様にして体積粒径12.5
μmの赤色微粉体にアミノ変性シリコーンオイルで処理
された正帯電性疎水性コロイダルシリカ0.8重量%を
外添してトナーとした。From the above composition, a volume particle size of 12.5 was prepared in the same manner as in Example 1.
A toner was prepared by externally adding 0.8% by weight of positively charged hydrophobic colloidal silica treated with amino-modified silicone oil to micrometer red fine powder.
次にスチレン−メタクリル酸2−ヒドロキシメチル−メ
タクリル酸メチル−メタクリル酸ブチル(モノマー組成
重量比=55:35:5:5.重量平均分子量=sa、
ooo; ヒドロキシル価60 (K OHm g /
g )6重量部とポリフッ化ビニリデン−テトラフル
オロエチレン共重合体(モノマー組成重量比=85=1
5;重量平均分子量180,000) 4重量部を、メ
チルエチルケトン溶剤に溶解して被覆溶液を調製し、こ
の被覆溶液により体積平均粒径55μm(35〜75μ
mの含有量82.2重量%、35μm未満16.3重量
%、75μmを越えるもの1.5重量%)のフェライト
粒子を用いて実施例1と同様に被覆し、樹脂被覆キャリ
ア粒子(キャリアA 4 )を得た。Next, styrene - 2-hydroxymethyl methacrylate - methyl methacrylate - butyl methacrylate (monomer composition weight ratio = 55:35:5:5. Weight average molecular weight = sa,
ooo; Hydroxyl number 60 (K OHm g /
g) 6 parts by weight and polyvinylidene fluoride-tetrafluoroethylene copolymer (monomer composition weight ratio = 85 = 1
5; weight average molecular weight 180,000) was dissolved in a methyl ethyl ketone solvent to prepare a coating solution, and this coating solution had a volume average particle size of 55 μm (35 to 75 μm).
In the same manner as in Example 1, resin-coated carrier particles (Carrier A 4) was obtained.
キャリアA4の樹脂コート量は、1.2重量%であり、
また、抵抗値は9XIO”Ω・cmであり、電流値は0
.8μ八であった。The resin coating amount of carrier A4 is 1.2% by weight,
Also, the resistance value is 9XIO”Ω・cm, and the current value is 0.
.. It was 8μ8.
前記トナーと上記キャリアA4とを20 : 80の重
量比率でナラターを用いて混合して二成分現像剤を得た
。ATR機構や強力な現像剤撹拌機構を具備していない
キャノン社製パーソナル複写機(交互電界:ピーク・ピ
ーク電圧=1200V、周波数= 1800Hz)に適
用し、種々の環境で画像形成テスト(画像出し)を行っ
たところ、画像反射濃度は常温常湿下で1.30、低温
低湿下で1.35、高温高湿下で1.20とそれぞれ高
く、カブリのない鮮やかな画像が得られた。この時のト
ナーの帯電量(上記帯電量測定装置で測定)は各々の環
境において、常温常湿条件下で+15.7μC/g、低
温低湿条件下で+13.0μC/g、高温高湿条件下で
+14.5μC/gと環境の差に実質的に依存せず、安
定していた。The toner and carrier A4 were mixed at a weight ratio of 20:80 using a narrator to obtain a two-component developer. Applied to a Canon personal copying machine (alternating electric field: peak-to-peak voltage = 1200V, frequency = 1800Hz) that does not have an ATR mechanism or a strong developer stirring mechanism, image formation tests (image output) were performed in various environments. As a result, the image reflection density was as high as 1.30 at room temperature and humidity, 1.35 at low temperature and low humidity, and 1.20 at high temperature and high humidity, and a clear image without fogging was obtained. The charge amount of the toner at this time (measured with the above charge amount measuring device) was +15.7 μC/g under normal temperature and normal humidity conditions, +13.0 μC/g under low temperature and low humidity conditions, and +13.0 μC/g under high temperature and high humidity conditions. It was stable at +14.5 μC/g, substantially independent of environmental differences.
また、上記各々の環境で上記二成分現像剤を1ケ月放置
した後、同様に画出しを行ったが、この際の初期画像に
おいてもまった(異常は認められなかった。Further, after leaving the two-component developer in each of the above environments for one month, image reproduction was performed in the same manner, but the initial image was also fixed (no abnormality was observed).
更に、実施例1と同様に潜像保持体上へのキャリアの付
着や、現像装置からのトナー飛散は、上記した3種の条
件下での1500枚の連続複写において、はとんど見ら
れなかった。T/C+T比(%)は、スタート時20.
0%であり、500枚時21.8%、1000枚時18
.5%であり、T/C比の変動が小さいことが知見され
た。Furthermore, as in Example 1, adhesion of carrier onto the latent image holder and toner scattering from the developing device were hardly observed during continuous copying of 1,500 sheets under the above three conditions. There wasn't. T/C+T ratio (%) is 20.
0%, 21.8% at 500 sheets, 18 at 1000 sheets.
.. 5%, and it was found that the variation in T/C ratio was small.
火蓋1」
実施例1で用いた二成分系現像剤のトナー濃度(トナー
重量/キャリア重量+トナー重量)を第2表のように変
化させ、キャノン製中速複写機を用い、常温常湿下(2
2,5℃/60%)で1%枚連続複写を行い複写機内の
トナー飛散の状況を調べた。比較例として、比較例4の
現像剤でも同様な実験を行った。実験結果から、本発明
のキャリアの場合には、トナー濃度が高(てもトナー飛
散が少ないことが知見された。Lid 1'' The toner concentration (toner weight/carrier weight + toner weight) of the two-component developer used in Example 1 was changed as shown in Table 2, and the test was carried out at room temperature and humidity using a Canon medium-speed copying machine. (2
Continuous copying of 1% sheets was carried out at 2.5° C./60%) and the state of toner scattering inside the copying machine was investigated. As a comparative example, a similar experiment was conducted using the developer of Comparative Example 4. From the experimental results, it was found that in the case of the carrier of the present invention, there was little toner scattering even when the toner concentration was high.
第 2 表
評価ランク二〇・・・問題なしく良好)、○Δ・・・普
通。Table 2 Evaluation rank 20: Good with no problems), ○Δ: Average.
Δ・・・実用可能、×・・・不良
尚、トナー飛散量は10,000枚後の現像器下部にあ
るトナー飛散受けに蓄積されたトナー量である。Δ: Practical, ×: Bad. The amount of toner scattering is the amount of toner accumulated in the toner scattering tray at the bottom of the developing device after 10,000 sheets have been produced.
上述したように本発明によれば、ヒドロキシル基を含む
ヒドロキシル基価1−100のビニル系樹脂と含フッ素
樹脂を被覆したキャリア粒子を用いることにより、現像
効率が極めて高く、且つ画像濃度を高くでき、また帯電
特性にも優れた現像剤用キャリアが提供される。本発明
のキャリアは、高いトナー濃度においても帯電特性が安
定で・あり、更に種々の環境下においても帯電特性が安
定な現像剤を与える。さらに、本発明によって従来より
も良好な画像を再現性良く得られる現像剤が製造でき、
特にATR機構や現像剤撹拌機構のない現像器でも、こ
の現像剤によりカブリ、濃度ムラtカスレなどのない良
好な画像が得られる様になった。As described above, according to the present invention, by using carrier particles coated with a vinyl resin containing a hydroxyl group and having a hydroxyl value of 1 to 100 and a fluorine-containing resin, development efficiency is extremely high and image density can be increased. Furthermore, a developer carrier having excellent charging properties is provided. The carrier of the present invention has stable charging characteristics even at high toner concentrations, and provides a developer with stable charging characteristics even under various environments. Furthermore, according to the present invention, it is possible to produce a developer that can produce better images with better reproducibility than before,
In particular, even in a developing device without an ATR mechanism or a developer stirring mechanism, good images without fog, density unevenness, or fading can now be obtained using this developer.
第1図は、キャリアの電気抵抗値を測定するための装置
を模式的に示した概略図であり、第2図はキャリアを流
れる電流値を測定するための装置を模式的に示した概略
図であり、第3図は、二成分系現像剤のトナーの摩擦電
荷を測定するための装置を模式的に示した概略図である
。第4図は、本発明のキャリアが適用可能な現像装置を
概略的に示した図であり、第5図は、現像装置における
現像領域主電極
上部電極
絶縁物
電流計
電圧計
定電圧装置
キャリア
測定セル
磁気スリーブ
アルミニウムドラム
電流計
抵抗(I M o h m )
定電圧装置(DC200V)FIG. 1 is a schematic diagram schematically showing a device for measuring the electrical resistance value of a carrier, and FIG. 2 is a schematic diagram schematically showing a device for measuring the current value flowing through the carrier. FIG. 3 is a schematic diagram schematically showing an apparatus for measuring the triboelectric charge of toner of a two-component developer. FIG. 4 is a diagram schematically showing a developing device to which the carrier of the present invention can be applied, and FIG. 5 is a diagram schematically showing a developing device in which the carrier of the present invention can be applied. Cell magnetic sleeve aluminum drum ammeter resistance (IM ohm) constant voltage device (DC200V)
Claims (3)
るビニル系共重合体及び含フッ素樹脂で被覆されている
ことを特徴とする静電荷像現像用キャリア。(1) A carrier for developing electrostatic images, characterized in that the carrier core material is coated with a vinyl copolymer having a hydroxyl value of 1 to 100 and a fluorine-containing resin.
るビニル系共重合体及び含フッ素樹脂で被覆されている
静電荷像現像用キャリア、トナー及び正荷電性疎水性コ
ロイダルシリカを含有していることを特徴とする二成分
系現像剤。(2) The carrier core material contains a carrier for electrostatic image development coated with a vinyl copolymer having a hydroxyl value of 1 to 100 and a fluorine-containing resin, a toner, and positively charged hydrophobic colloidal silica. A two-component developer characterized by:
剤で現像してトナー像を形成する画像形成方法において
、キャリア芯材がヒドロキシル価1〜100を有するビ
ニル系共重合体及び含フッ素樹脂で被覆されている静電
荷像現像キャリア及びトナーを含有する二成分系現像剤
で、現像部において交互電界の存在下で静電潜像を現像
することを特徴とする画像形成方法。(3) In an image forming method in which a toner image is formed by developing an electrostatic latent image possessed by an electrostatic latent image carrier with a two-component developer, the carrier core material is a vinyl copolymer having a hydroxyl value of 1 to 100. Image formation characterized by developing an electrostatic latent image in the presence of an alternating electric field in a developing section using a two-component developer containing an electrostatic image developing carrier and a toner that have been combined and coated with a fluorine-containing resin. Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63181159A JP2774511B2 (en) | 1988-07-19 | 1988-07-19 | Carrier for developing electrostatic image, two-component developer, and image forming method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63181159A JP2774511B2 (en) | 1988-07-19 | 1988-07-19 | Carrier for developing electrostatic image, two-component developer, and image forming method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0229665A true JPH0229665A (en) | 1990-01-31 |
JP2774511B2 JP2774511B2 (en) | 1998-07-09 |
Family
ID=16095919
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63181159A Expired - Fee Related JP2774511B2 (en) | 1988-07-19 | 1988-07-19 | Carrier for developing electrostatic image, two-component developer, and image forming method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2774511B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0483260A (en) * | 1990-07-26 | 1992-03-17 | Mita Ind Co Ltd | Electrophotographic developer |
JPH05134463A (en) * | 1991-04-26 | 1993-05-28 | Canon Inc | Electrophotographic carrier, two-component developer, production of electrophotographic toner and imge forming method |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62138859A (en) * | 1985-12-12 | 1987-06-22 | Hitachi Metals Ltd | Resin coated carrier |
JPS63169658A (en) * | 1987-01-07 | 1988-07-13 | Konica Corp | Electrostatic image developer and electrostatic image developing method |
-
1988
- 1988-07-19 JP JP63181159A patent/JP2774511B2/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62138859A (en) * | 1985-12-12 | 1987-06-22 | Hitachi Metals Ltd | Resin coated carrier |
JPS63169658A (en) * | 1987-01-07 | 1988-07-13 | Konica Corp | Electrostatic image developer and electrostatic image developing method |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0483260A (en) * | 1990-07-26 | 1992-03-17 | Mita Ind Co Ltd | Electrophotographic developer |
JPH05134463A (en) * | 1991-04-26 | 1993-05-28 | Canon Inc | Electrophotographic carrier, two-component developer, production of electrophotographic toner and imge forming method |
Also Published As
Publication number | Publication date |
---|---|
JP2774511B2 (en) | 1998-07-09 |
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LAPS | Cancellation because of no payment of annual fees |