JPH01282257A - Polyphenylene ether resin composition - Google Patents
Polyphenylene ether resin compositionInfo
- Publication number
- JPH01282257A JPH01282257A JP11309488A JP11309488A JPH01282257A JP H01282257 A JPH01282257 A JP H01282257A JP 11309488 A JP11309488 A JP 11309488A JP 11309488 A JP11309488 A JP 11309488A JP H01282257 A JPH01282257 A JP H01282257A
- Authority
- JP
- Japan
- Prior art keywords
- rubber component
- polyphenylene ether
- acrylate
- meth
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920001955 polyphenylene ether Polymers 0.000 title claims abstract description 33
- 239000011342 resin composition Substances 0.000 title claims abstract description 30
- 229920001971 elastomer Polymers 0.000 claims abstract description 85
- 239000005060 rubber Substances 0.000 claims abstract description 85
- 239000002131 composite material Substances 0.000 claims abstract description 38
- 229920005989 resin Polymers 0.000 claims abstract description 32
- 239000011347 resin Substances 0.000 claims abstract description 32
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 23
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 15
- -1 dimethyl siloxane Chemical class 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 14
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims abstract description 8
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 7
- 125000005375 organosiloxane group Chemical group 0.000 claims abstract description 7
- 238000007720 emulsion polymerization reaction Methods 0.000 claims abstract description 5
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 239000000470 constituent Substances 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims 1
- 230000000379 polymerizing effect Effects 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 15
- 238000006116 polymerization reaction Methods 0.000 abstract description 11
- 238000002156 mixing Methods 0.000 abstract description 9
- 238000000465 moulding Methods 0.000 abstract description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 32
- 229920000126 latex Polymers 0.000 description 19
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 18
- 238000000034 method Methods 0.000 description 18
- 239000004816 latex Substances 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 10
- 229920001577 copolymer Polymers 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 6
- 239000012153 distilled water Substances 0.000 description 5
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- 239000003063 flame retardant Substances 0.000 description 4
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 4
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000032798 delamination Effects 0.000 description 3
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 229920005990 polystyrene resin Polymers 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 2
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 229920000265 Polyparaphenylene Polymers 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000001110 calcium chloride Substances 0.000 description 2
- 229910001628 calcium chloride Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- XYYQWMDBQFSCPB-UHFFFAOYSA-N dimethoxymethylsilane Chemical compound COC([SiH3])OC XYYQWMDBQFSCPB-UHFFFAOYSA-N 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000011790 ferrous sulphate Substances 0.000 description 2
- 235000003891 ferrous sulphate Nutrition 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229920006015 heat resistant resin Polymers 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 2
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- AQPHBYQUCKHJLT-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-(2,3,4,5,6-pentabromophenyl)benzene Chemical group BrC1=C(Br)C(Br)=C(Br)C(Br)=C1C1=C(Br)C(Br)=C(Br)C(Br)=C1Br AQPHBYQUCKHJLT-UHFFFAOYSA-N 0.000 description 1
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- VDYWHVQKENANGY-UHFFFAOYSA-N 1,3-Butyleneglycol dimethacrylate Chemical compound CC(=C)C(=O)OC(C)CCOC(=O)C(C)=C VDYWHVQKENANGY-UHFFFAOYSA-N 0.000 description 1
- IRVZFACCNZRHSJ-UHFFFAOYSA-N 2,4,6,8-tetramethyl-2,4,6,8-tetraphenyl-1,3,5,7,2,4,6,8-tetraoxatetrasilocane Chemical compound O1[Si](C)(C=2C=CC=CC=2)O[Si](C)(C=2C=CC=CC=2)O[Si](C)(C=2C=CC=CC=2)O[Si]1(C)C1=CC=CC=C1 IRVZFACCNZRHSJ-UHFFFAOYSA-N 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- JJBFVQSGPLGDNX-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)propyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)COC(=O)C(C)=C JJBFVQSGPLGDNX-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- GVLZQVREHWQBJN-UHFFFAOYSA-N 3,5-dimethyl-7-oxabicyclo[2.2.1]hepta-1,3,5-triene Chemical compound CC1=C(O2)C(C)=CC2=C1 GVLZQVREHWQBJN-UHFFFAOYSA-N 0.000 description 1
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 1
- VLZDYNDUVLBNLD-UHFFFAOYSA-N 3-(dimethoxymethylsilyl)propyl 2-methylprop-2-enoate Chemical compound COC(OC)[SiH2]CCCOC(=O)C(C)=C VLZDYNDUVLBNLD-UHFFFAOYSA-N 0.000 description 1
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 1
- QZRFWQBUYGHLMU-UHFFFAOYSA-N 5-phenylpenta-2,4-dienenitrile prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.N#CC=CC=CC1=CC=CC=C1 QZRFWQBUYGHLMU-UHFFFAOYSA-N 0.000 description 1
- OMIHGPLIXGGMJB-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]hepta-1,3,5-triene Chemical compound C1=CC=C2OC2=C1 OMIHGPLIXGGMJB-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 206010008631 Cholera Diseases 0.000 description 1
- XMSXQFUHVRWGNA-UHFFFAOYSA-N Decamethylcyclopentasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 XMSXQFUHVRWGNA-UHFFFAOYSA-N 0.000 description 1
- IUMSDRXLFWAGNT-UHFFFAOYSA-N Dodecamethylcyclohexasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 IUMSDRXLFWAGNT-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229920007962 Styrene Methyl Methacrylate Polymers 0.000 description 1
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000005083 Zinc sulfide Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000003342 alkenyl group Polymers 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 1
- NBBQQQJUOYRZCA-UHFFFAOYSA-N diethoxymethylsilane Chemical compound CCOC([SiH3])OCC NBBQQQJUOYRZCA-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- XSAUEOCQIPDIQK-UHFFFAOYSA-N ethoxy(diethyl)silane Chemical compound CCO[SiH](CC)CC XSAUEOCQIPDIQK-UHFFFAOYSA-N 0.000 description 1
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- HTDJPCNNEPUOOQ-UHFFFAOYSA-N hexamethylcyclotrisiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O1 HTDJPCNNEPUOOQ-UHFFFAOYSA-N 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- ADFPJHOAARPYLP-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;styrene Chemical compound COC(=O)C(C)=C.C=CC1=CC=CC=C1 ADFPJHOAARPYLP-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001596 poly (chlorostyrenes) Polymers 0.000 description 1
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- RLJSXMVTLMHXJS-UHFFFAOYSA-M sodium;4-decylbenzenesulfonate Chemical compound [Na+].CCCCCCCCCCC1=CC=C(S([O-])(=O)=O)C=C1 RLJSXMVTLMHXJS-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- TUQLLQQWSNWKCF-UHFFFAOYSA-N trimethoxymethylsilane Chemical compound COC([SiH3])(OC)OC TUQLLQQWSNWKCF-UHFFFAOYSA-N 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は耐衝撃性、耐熱性及び機械的強度ならびに表面
外観に優れた成形物を与えかつ成形性、流動性等に優れ
たポリフエニレンエーテル樹脂組成物に関するものであ
る。Detailed Description of the Invention [Industrial Field of Application] The present invention provides a polyphenylene product that provides molded products with excellent impact resistance, heat resistance, mechanical strength, and surface appearance, and has excellent moldability, fluidity, etc. This invention relates to an ether resin composition.
本発明は、ポリフェニレンエーテル樹脂組成物において
、ポリフェニレンエーテル樹脂組成物が、ポリフェニレ
ンエーテル樹脂と、アルケニル芳香族樹脂と、ポリオル
ガノシロキサンゴム成分とポリアルキル(メタ)アクリ
レートゴム成分とから成る複合ゴムとを構成成分として
含有するよ5にすることにより、層状剥離が生ずること
がな(、耐衝撃性、耐熱性及び機械的強度ならびに表面
外観等が著しく改善された成形物を与え、成形性ならび
に流動性に優れた樹脂組成物を提供することができるよ
うにしたものである。The present invention provides a polyphenylene ether resin composition in which the polyphenylene ether resin composition comprises a composite rubber composed of a polyphenylene ether resin, an alkenyl aromatic resin, a polyorganosiloxane rubber component, and a polyalkyl (meth)acrylate rubber component. By containing 5 as a constituent component, delamination does not occur (it provides a molded product with significantly improved impact resistance, heat resistance, mechanical strength, surface appearance, etc., and improves moldability and fluidity. This makes it possible to provide a resin composition with excellent properties.
〔従来の技術及び発明が解決しようとする課題〕ポリフ
ェニレンエーテル樹脂は耐熱性、剛性等に優れた成形物
を与えるためエンジニアリングプラスチックとしての用
途が拡大しているが成形物の表面外観ならびに耐衝撃性
に劣ることからその用途が制限されている。[Prior art and problems to be solved by the invention] Polyphenylene ether resins are increasingly being used as engineering plastics because they provide molded products with excellent heat resistance and rigidity, but the surface appearance and impact resistance of the molded products are Its use is limited due to its inferiority.
ポリフェニレンエーテル樹脂の成形物の耐衝撃性を改善
する方法として、ポリブタジェン系エラストマーを配合
する方法が特公昭47−32731号公報、特開昭46
−2345号公報等に開示されている。しかしながら、
かかる方法による場合はポリブタジェン系エラストマー
中に不飽和結合が残存するため熱的に不安定であり、実
用的に有用な熱安定性に優れたものが得られない。As a method of improving the impact resistance of polyphenylene ether resin molded products, a method of blending a polybutadiene elastomer is disclosed in Japanese Patent Publication No. 47-32731 and Japanese Patent Application Laid-Open No. 1973-1989.
This is disclosed in Japanese Patent No.-2345 and the like. however,
When such a method is used, unsaturated bonds remain in the polybutadiene elastomer, making it thermally unstable, making it impossible to obtain a material with excellent thermal stability that is useful for practical purposes.
又、ポリフェニレンエーテル樹脂にエチレン−プロピレ
ン共重合体のようなポリオレフィンを配合することによ
りポリフェニレンエーテル樹脂の成形加工性及び成形物
の耐衝撃性を向上させる方法が米国特許第336185
1号明細書、特公昭42−7069号公報等に開示され
ている。しかしながら、かかる方法による場合にはポリ
オレフィンの配合量を10重量%以上とすると、ポリフ
ェニレンエーテル樹脂とポリオレフィンとの相溶性が悪
いため成形物とした場合層状剥離を生ずるようになり表
面外観が悪(、しかも耐衝撃性の向上の程度もそれ程顕
著ではない。In addition, US Pat. No. 3,361,85 discloses a method of improving the moldability of polyphenylene ether resin and the impact resistance of molded products by blending polyolefin such as ethylene-propylene copolymer with polyphenylene ether resin.
It is disclosed in the specification of No. 1, Japanese Patent Publication No. 42-7069, etc. However, when using this method, if the amount of polyolefin is 10% by weight or more, the compatibility between the polyphenylene ether resin and the polyolefin is poor, and when molded products are formed, delamination occurs and the surface appearance is poor (, Moreover, the degree of improvement in impact resistance is not so remarkable.
そこで、ポリフェニレンエーテル樹脂にポリオルガノシ
ロキサン変性アルケニル芳香族mmを配合して耐衝撃性
を向上させる方法が特開昭55−75444号公報に、
又、ポリフェニレンエーテル樹脂にポリアルキル(メタ
)アクリレートを配合して樹脂成形物の強度改善を図る
方法が特公昭49−6379号公報にそれぞれ開示され
ている。しかし、これらいずれの方法でも満足すべき成
形外観ならびに耐衝撃性を得る事が出来ないのが現状で
ある。Therefore, JP-A-55-75444 discloses a method of improving impact resistance by blending polyorganosiloxane-modified alkenyl aromatic mm into polyphenylene ether resin.
Further, Japanese Patent Publication No. 49-6379 discloses a method of blending polyalkyl (meth)acrylate with polyphenylene ether resin to improve the strength of resin molded products. However, the current situation is that none of these methods can provide satisfactory molded appearance and impact resistance.
本発明者らはポリフェニレンエーテル樹脂成形物本来の
優れた耐熱性及び機械的強度をそのまま保持しながら耐
衝撃性及び表面外観を改善するための樹脂組成について
鋭意検討した結果特定割合量のポリオルガノシロキサン
ゴム成分とポリアルキル(メタ)アクリレートゴム成分
とが分離できないように相互に絡み合った構造を有する
複合ゴム、ポリフェニレンエーテル樹脂及びポリスチレ
ン樹脂とを組合せることにより、これら各樹脂間の相溶
性が良好で、成形物とした場合に層状剥離が生ずること
がなく、しかも耐衝撃性ならびに表面外観が著しく改善
されかつ耐熱性及び機械的強度に優れ、成形性ならびに
流動性も優れた樹脂組成物が得られることを見い出し本
発明に到達した。The present inventors conducted intensive studies on resin compositions to improve impact resistance and surface appearance while maintaining the excellent heat resistance and mechanical strength inherent in polyphenylene ether resin moldings. As a result, a specific proportion of polyorganosiloxane was By combining a composite rubber, a polyphenylene ether resin, and a polystyrene resin that have a structure in which the rubber component and polyalkyl (meth)acrylate rubber component are intertwined with each other so that they cannot be separated, the compatibility between these resins is good. When molded, a resin composition that does not cause delamination, has significantly improved impact resistance and surface appearance, has excellent heat resistance and mechanical strength, and has excellent moldability and fluidity can be obtained. We have discovered this and arrived at the present invention.
すなわち、本発明の要旨とするところは(A)ポリフェ
ニレンエーテル樹脂、
(B)アルケニル芳香族樹脂及び
(C)ポリオルガノシロキサンゴム成分10〜90重量
%とポリアルキル(メタ)アクリレートゴム成分10〜
90重量%とが分離できないように相互に絡み合った構
造を有し、かつポリオルガノシロキサンゴム成分とポリ
アルキル(メタ)アクリレートゴム成分との合計量が1
00g量%である平均粒子径0.08〜0.6μmの複
合ゴム
を構成成分として含有するボリフェニレンエ−チル樹脂
組成物である。That is, the gist of the present invention is that (A) a polyphenylene ether resin, (B) an alkenyl aromatic resin, and (C) a polyorganosiloxane rubber component of 10 to 90% by weight and a polyalkyl (meth)acrylate rubber component of 10 to 90% by weight.
The polyorganosiloxane rubber component and the polyalkyl (meth)acrylate rubber component have a total amount of 1.
This is a polyphenylene ethyl resin composition containing as a constituent component a composite rubber having an average particle diameter of 0.08 to 0.6 μm, which is 00 g%.
本発明において用いられるポリフェニレンエーテル樹脂
(A)とは下記の式
(式中Ql−Q4は水素及び炭化水素基からなる群から
それぞれ独豆に選択され、mは30以上の数を示す。)
で表わされる単独重合体又は共重合体である。The polyphenylene ether resin (A) used in the present invention has the following formula (wherein Ql-Q4 are each uniquely selected from the group consisting of hydrogen and hydrocarbon groups, and m represents a number of 30 or more). The expressed homopolymer or copolymer.
かかるポリフェニレンエーテル樹脂の具体例としてはポ
リ(2,6−シメチルー1,4−)ユニしン)エーテル
、ポリ(2,6−ジエテルー1.4−フェニレン)エー
テル、ポリ(2,6−シクロビル−1,4−フエニレン
)エーテル、ポリ(2−メチル−6−エチル−1,4−
フェニレン)エーテル、ポリ(2−メチル−6−プロピ
ル−1゜4−フェニレン)エーテル、ポリ(2−エテル
−6−ブロビルー1.4−フエニレン)エーテル、(2
,6−シメチルー1,4)ユニしン)エーテルと(2,
3,6−トリメチ/I/−1,4−フェニレン)エーテ
ルとの共重合体、(2,6−ジニチルー1゜4−フェニ
レン)エーテルと(2,3,6−)ジメチル−1,4−
フエニレン)エーテルトノ共重合体、(2,6−シメチ
ルー1,4−)ユニしン)エーテルと(2,3,6−ド
リエチルー1,4−フェニレン)エーテルとの共重合体
等が挙げられる。Specific examples of such polyphenylene ether resins include poly(2,6-dimethyl-1,4-)unicine) ether, poly(2,6-diether-1,4-phenylene) ether, and poly(2,6-cyclobyl- 1,4-phenylene)ether, poly(2-methyl-6-ethyl-1,4-
phenylene) ether, poly(2-methyl-6-propyl-1°4-phenylene) ether, poly(2-ether-6-broby-1,4-phenylene) ether, (2
,6-dimethyl-1,4)unishin)ether and (2,
Copolymer with 3,6-trimethy/I/-1,4-phenylene) ether, (2,6-dinithyl-1°4-phenylene) ether and (2,3,6-)dimethyl-1,4-
Examples include a copolymer of (phenylene)ether, a copolymer of (2,6-dimethyl-1,4-)unicine)ether and (2,3,6-dryethyl-1,4-phenylene)ether, and the like.
特にポリ(2,6−シメチルー1.4−フェニレン)エ
ーテル、及び(2,6−シメチルー1,4−フェニレン
)エーテルと(2,3,6−ドリメチ/I/−1゜4−
フェニレン)エーテルとの共重合体が好ましく、さらに
好ましくはポリ(2,6−シメチルー1,4−フェニレ
ン)エーテルテアル。コレラポリフェニレンエーテル樹
脂はあらゆる配合比率でポリスチレン樹脂に対して相溶
性を有する。In particular, poly(2,6-dimethyl-1,4-phenylene) ether, (2,6-dimethyl-1,4-phenylene) ether and (2,3,6-dorimethy/I/-1°4-
Copolymers with phenylene) ether are preferred, and poly(2,6-dimethyl-1,4-phenylene) ether is more preferred. Cholera polyphenylene ether resin is compatible with polystyrene resin at any blending ratio.
本発明において用いられるポリフェニレンエーテル樹脂
の重合度は特に制限されるものではないが、25℃クロ
ロホルム溶媒下での還元粘度が0.3〜0.7dt//
のものが好ましく用いられる。0.3 di/ 7未満
の還元粘度のものでに熱安定性が悪くなる傾向があり、
又0,7dt//を超える還元粘度のものでは成形性が
損なわれる傾向がある。これらのポリフェニレンエーテ
ル樹脂を工単独で又は2種以上混合して用いられる。The degree of polymerization of the polyphenylene ether resin used in the present invention is not particularly limited, but the reduced viscosity at 25°C in chloroform solvent is 0.3 to 0.7 dt//
Those are preferably used. Those with a reduced viscosity of less than 0.3 di/7 tend to have poor thermal stability;
Moreover, if the reduced viscosity exceeds 0.7 dt//, moldability tends to be impaired. These polyphenylene ether resins can be used alone or in combination of two or more.
本発明において用いられるアルケニル芳香族樹脂(B)
とは下記の式
(式中Yは水素原子又は炭素原子数1〜4のアルキル基
、2は)・ロゲン原子又は炭素原子数1〜4のアルキル
基、lはO又は1〜3の数を示す。)
で表わされる芳香族ビニル系単量体単位50重量%以上
から構成される単独重合体又は共重合可能な他のビニル
系単量体との共重合体である。Alkenyl aromatic resin (B) used in the present invention
is the following formula (in the formula, Y is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, 2 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, l is O or a number of 1 to 3) show. ) It is a homopolymer composed of 50% by weight or more of aromatic vinyl monomer units represented by the following formula or a copolymer with other copolymerizable vinyl monomers.
かかるアルケニル芳香族樹脂の具体例としてはポリスチ
レン、ポリクロルスチレン、ポリブロムスチレン、ポリ
α−メチルスチレン、スチレン−アクリロニトリル共重
合体、スチレン−メチルメタクリレート共重合体、スチ
レン−無水マレイン酸共重合体、スチレン−マレイミド
共重合体、スチレン−N−フェニルマレイミド共重合体
、スチレン−アクリロニトリル−α−メチルスチレン三
元共重合体等が挙げられ、ポリスチレンが特に好ましい
。Specific examples of such alkenyl aromatic resins include polystyrene, polychlorostyrene, polybromstyrene, polyα-methylstyrene, styrene-acrylonitrile copolymer, styrene-methyl methacrylate copolymer, styrene-maleic anhydride copolymer, Examples include styrene-maleimide copolymer, styrene-N-phenylmaleimide copolymer, styrene-acrylonitrile-α-methylstyrene terpolymer, and polystyrene is particularly preferred.
又、本発明において用いられる複合ゴムはポリオルガノ
シロキサンゴム成分10〜90重量%、好ましくは20
〜80重量%とポリアルキル(メタ)アクリレートゴム
成分10〜90重量%、好ましくは20〜80重量%(
各ゴム成分の合計量が100重量%)から構成されるも
のであり、両成分の大部分が物理的に相互に絡み合うか
あるいは化学結合を有することにより両者が実質上分離
できない構造を有するものである。複合ゴムを構成する
ポリオルガノシロキサンゴム成分が90重量%を超える
と得られる樹脂組成物からの成形物の成形表面外観が悪
化するため好ましくない。又、ポリアルキル(メタ)ア
クリレートゴム成分が90重t%を超えると得られる樹
脂組成物からの成形物の耐衝撃性が悪化するため好まし
くない。Further, the composite rubber used in the present invention has a polyorganosiloxane rubber component of 10 to 90% by weight, preferably 20% by weight.
~80% by weight and polyalkyl (meth)acrylate rubber component 10-90% by weight, preferably 20-80% by weight (
The total amount of each rubber component is 100% by weight), and the majority of both components are physically intertwined or have chemical bonds, so that they are virtually inseparable. be. If the polyorganosiloxane rubber component constituting the composite rubber exceeds 90% by weight, it is not preferable because the molded surface appearance of the molded product from the resulting resin composition will deteriorate. Moreover, if the polyalkyl (meth)acrylate rubber component exceeds 90% by weight, the impact resistance of the molded product obtained from the resin composition will deteriorate, which is not preferable.
上記複合ゴムの平均粒子径は0.08〜0.6μmの範
囲であることが好ましい。平均粒子径が0.08μm未
満になると得られる樹脂組成物からの成形物の耐衝撃性
が悪化し、又、平均粒子径が0.6μmを超えると得ら
れる樹脂組成物からの成形物の耐衝撃性が悪化すると共
に、成形表面外観が悪化するため好ましくない。このよ
うな平均粒子径を有する複合ゴムを製造するには乳化重
合法が最適である。The average particle diameter of the composite rubber is preferably in the range of 0.08 to 0.6 μm. If the average particle size is less than 0.08 μm, the impact resistance of the molded product obtained from the resin composition will deteriorate, and if the average particle size exceeds 0.6 μm, the impact resistance of the molded product obtained from the resin composition will deteriorate. This is not preferable because it deteriorates the impact resistance and the appearance of the molded surface. Emulsion polymerization is optimal for producing composite rubber having such an average particle size.
上記複合ゴムを構成するポリオルガノシロキサンゴム成
分は、以下に示すオルガノシロキサン及び架橋剤(1)
を用いて乳化重合により調製することができ、その際、
さらにグラフト交叉剤(1)を併用することもできる。The polyorganosiloxane rubber components constituting the above composite rubber include the organosiloxane and crosslinking agent (1) shown below.
can be prepared by emulsion polymerization using
Furthermore, a grafting agent (1) can also be used in combination.
オルガノシロキサンとしては、3員環以上の各種の環状
体が挙げられ、好ましく用いられるのは3〜6員環であ
る。例えばヘキサメチルシクロトリシロキサン、オクタ
メチルシクロテトラシロキサン、デカメチルシクロペン
タシロキサン、ドデカメチルシクロヘキサシロキサン、
トリノチルトリフェニルシクロトリシロキサン、テトラ
メチルテトラフェニルシクロテトラシロキサン、オクタ
メチルシクロテトラシロキサン等が挙げられ、これらは
単独で又は2種以上混合して用いられる。これらの使用
量はポリオルガノシロキサンゴム成分中50重量%以上
、好ましくは70:!量%以上である。The organosiloxane includes various cyclic bodies having 3 or more membered rings, and 3- to 6-membered rings are preferably used. For example, hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, decamethylcyclopentasiloxane, dodecamethylcyclohexasiloxane,
Examples include trinotyltriphenylcyclotrisiloxane, tetramethyltetraphenylcyclotetrasiloxane, and octamethylcyclotetrasiloxane, which may be used alone or in combination of two or more. The amount of these used is 50% by weight or more in the polyorganosiloxane rubber component, preferably 70:! % or more.
架橋剤(1)としては、3官能性又は4官能性のシラン
系架橋剤、例えばトリメトキシメチルシラン、トリエト
キシフェニルシラン、テトラメトキシシラン、テトラエ
トキシシラン、テトラ−n−プロポキシシラン、テトラ
ブトキシシラン等が用いられる。特に4官能性の架橋剤
が好ましく、この中でもテトラエトキシシランが特に好
ま、しい。架橋剤の使用量はポリオルガノシロキサンゴ
ム成分中0.1〜30重量%である。As the crosslinking agent (1), a trifunctional or tetrafunctional silane crosslinking agent such as trimethoxymethylsilane, triethoxyphenylsilane, tetramethoxysilane, tetraethoxysilane, tetra-n-propoxysilane, tetrabutoxysilane can be used. etc. are used. Particularly preferred are tetrafunctional crosslinking agents, and among these, tetraethoxysilane is particularly preferred. The amount of crosslinking agent used is 0.1 to 30% by weight in the polyorganosiloxane rubber component.
グラフト交叉剤(I)としては、次式
%式%(12)
(各式中a+はメチル基、エチル基、プロピル基又はフ
ェニル基 nRは水素原子又はメチル基、nは0,1又
は2、pは1〜6の数を示す。)で表わされる単位を形
成し得る化合物等が用いられる。式(1−1)の単位を
形成し得る(メタ)アクリロイルオキシシロキサンはグ
ラフト効率が高いため有効なグラフト鎖を形成すること
が可能であり耐衝撃性発現の点で有利である。The graft cross-agent (I) can be represented by the following formula (12) (in each formula, a+ is a methyl group, ethyl group, propyl group or phenyl group, nR is a hydrogen atom or a methyl group, n is 0, 1 or 2, p represents a number from 1 to 6.) Compounds that can form a unit represented by the formula (p represents a number from 1 to 6) are used. (Meth)acryloyloxysiloxane that can form the unit of formula (1-1) has a high grafting efficiency, so it is possible to form an effective graft chain and is advantageous in terms of impact resistance.
なお式(1−1)の単位を形成し得るものとしてメタク
リロイルオキシシロキサンが特に好ましい。メタクリロ
イルオキシシロキサンの具体例としてはβ−メタクリロ
イルオキシエチルジメトキシメテルシラン、r−メタク
リロイルオキシグロビルメトキシジメチルシラン、γ−
メタクリロイルオキシグロビルジメトキシメチルシラン
、γ−メタクリロイルオキシグロビルトリメトキシシラ
ン、γ−メタクリロイルオキシグロビルエトキシジエチ
ルシラン、γ−メタクリロイルオキシグロビルジエトキ
シメチルシラン、δ−メタクリロイルオキシブチルジェ
トキシメチルシラン等が挙げられる。グラフト交叉剤の
使用量はポリオルガノシロキサンゴム成分中0〜10重
量%である。Note that methacryloyloxysiloxane is particularly preferred as a compound capable of forming the unit of formula (1-1). Specific examples of methacryloyloxysiloxane include β-methacryloyloxyethyldimethoxymethelsilane, r-methacryloyloxyglobylmethoxydimethylsilane, and γ-
Examples include methacryloyloxyglobil dimethoxymethylsilane, γ-methacryloyloxyglobil trimethoxysilane, γ-methacryloyloxyglobyl ethoxydiethylsilane, γ-methacryloyloxyglobil diethoxymethylsilane, δ-methacryloyloxybutyljethoxymethylsilane, etc. It will be done. The amount of the grafting agent used is 0 to 10% by weight in the polyorganosiloxane rubber component.
このポリオルガノシロキサンゴム成分のラテックスの製
造は、例えば米国特許第2891920号明細書、同第
3294725号明細書等に記載された方法を用いるこ
とができる。本発明の実施では、例えばオルガノシロキ
サンと架橋剤(1)及び所望によりグラフト交叉剤(1
)の混合溶液とを、アルキルベンゼンスルホン酸、アル
キルスルホン酸等のスルホン酸系乳化剤の存在下で、例
えばホモジナイザー等を用(・て水と剪断混合する方法
により製造することが好ましい。アルキルベンゼンスル
ホン酸はオルガノシロキサンの乳化剤として作用すると
同時に重合間始剤ともなるので好適である。この際、ア
ルキルベンゼンスルホン酸金属塩、アルキルスルホン酸
金属塩等を併用するとグラフト重合を行う際にポリマー
を安定に維持するのに効果があるので好ましい。The latex of this polyorganosiloxane rubber component can be produced using, for example, the methods described in US Pat. No. 2,891,920 and US Pat. No. 3,294,725. In the practice of the present invention, for example, an organosiloxane and a crosslinking agent (1) and optionally a grafting agent (1) can be used.
) and water in the presence of a sulfonic acid emulsifier such as alkylbenzenesulfonic acid or alkylsulfonic acid using a homogenizer or the like. It is suitable because it acts as an emulsifier for organosiloxane and at the same time serves as an initiator during polymerization.At this time, when a metal salt of alkylbenzenesulfonate or a metal salt of alkylsulfonate is used in combination, it is possible to maintain the polymer stably during graft polymerization. It is preferable because it is effective.
次に上記複合ゴムを構成するポリアルキル(メタ)アク
リレートゴム成分は以下に示すアルキル(メタ)アクリ
レート、架橋剤(II)を用いて合成することができる
。Next, the polyalkyl (meth)acrylate rubber component constituting the composite rubber can be synthesized using the alkyl (meth)acrylate and crosslinking agent (II) shown below.
アルキル(メタ)アクリレートとしては、例えばメチル
アクリレート、エチルアクリレート、D−プロピルアク
リレート、n−ブチルアクリレート、2−エチルへキシ
ルアクリレート等のアルキルアクリレート及びヘキシル
メタクリレート、2−エチルへキシルメタクリレート、
n−ラウリルメタクリレート等のアルキルメタクリレー
トが挙げられ、特にn−ブチルアクリレートの使用が好
ましい。Examples of alkyl (meth)acrylates include alkyl acrylates such as methyl acrylate, ethyl acrylate, D-propyl acrylate, n-butyl acrylate, and 2-ethylhexyl acrylate, and hexyl methacrylate, 2-ethylhexyl methacrylate,
Alkyl methacrylates such as n-lauryl methacrylate can be mentioned, with n-butyl acrylate being particularly preferred.
架橋剤(n)としては、例えばエチレングリコールジメ
タクリレート、プロピレングリコールジメタクリレート
、1,3−ブチレングリコールジメタクリレート、1,
4−ブチレングリコールジメタクリレート、アリルメタ
クリレート、トリアリルシアヌレート、トリアリルイソ
シアヌレート等が挙げられる。これら架橋剤は単独又は
211以上併用して用いられる。これら架橋剤の使用量
はポリアルキル(メタ)アクリレートゴム成分中0.1
〜20重量%である。Examples of the crosslinking agent (n) include ethylene glycol dimethacrylate, propylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate, 1,
Examples include 4-butylene glycol dimethacrylate, allyl methacrylate, triallyl cyanurate, triallyl isocyanurate, and the like. These crosslinking agents may be used alone or in combination of 211 or more. The amount of these crosslinking agents used is 0.1 in the polyalkyl (meth)acrylate rubber component.
~20% by weight.
ポリアルキル(メタ)アクリレート成分の重合は、水酸
化ナトリウム、水酸化カリウム、炭酸ナトリウム等のア
ルカリの水溶液の添加により中和されたポリオルガノシ
ロキサンゴム成分のラテックス中へ上記アルキル(メタ
)アクリレート、架橋剤を添加し、ポリオルガノシロキ
サンゴム粒子へ含浸させたのち、通常のラジカル重合開
始剤を作用させて行う。重合の進行と共にポリオルガノ
シロキサンゴムの架橋網目に相互に絡んだポリアルキル
(メタ)アクリレートゴムの架橋網目が形成され、実質
上分離できないポリオルガノシロキサンゴム成分とポリ
アルキル(メタ)アクリレートゴム成分との複合ゴムの
ラテックスが得られろ。なお本発明の実施に際してはこ
の複合ゴムとしてポリオルガノシロキサンゴム成分の主
骨格がジメチルシロキサンの繰り返し単位を有し、ポリ
アルキル(メタ)アクリレートゴム成分の主骨格がn−
ブチルアクリレートの繰り返し単位を有する複合ゴムが
好ましく用いられる。Polymerization of the polyalkyl (meth)acrylate component is carried out by adding the alkyl (meth)acrylate to the latex of the polyorganosiloxane rubber component, which has been neutralized by adding an aqueous alkali solution such as sodium hydroxide, potassium hydroxide, or sodium carbonate. After adding the agent and impregnating it into polyorganosiloxane rubber particles, a conventional radical polymerization initiator is applied. As the polymerization progresses, a crosslinked network of polyalkyl (meth)acrylate rubber is formed that is intertwined with the crosslinked network of polyorganosiloxane rubber, and the polyorganosiloxane rubber component and polyalkyl (meth)acrylate rubber component are virtually inseparable. Obtain composite rubber latex. In carrying out the present invention, the main skeleton of the polyorganosiloxane rubber component of this composite rubber has repeating units of dimethylsiloxane, and the main skeleton of the polyalkyl (meth)acrylate rubber component has an n-
A composite rubber having repeating units of butyl acrylate is preferably used.
このようにして乳化重合により調製された複合ゴムは、
ポリオルガノシロキサンゴム成分とポリアルキル(メタ
)アクリレートゴム成分とが強固に絡み合っているため
アセトン、トルエン等の通常の有機溶剤では抽出分離出
来ない。The composite rubber thus prepared by emulsion polymerization is
Since the polyorganosiloxane rubber component and the polyalkyl (meth)acrylate rubber component are tightly intertwined, they cannot be extracted and separated using ordinary organic solvents such as acetone and toluene.
この複合ゴムをトルエンにより90℃で12時間抽出し
て測定したゲル含量は80重量%以上である。The gel content measured by extracting this composite rubber with toluene at 90° C. for 12 hours is 80% by weight or more.
本発明の樹脂組成物においてポリフェニレンエーテル樹
脂(A)(以下、成分(A)と称する)、ポリスチレン
樹脂(B)(以下、成分(B)と称する)及び複合ゴム
系グラフト共重合体(C)(以下、成分(C)と称する
)は広い範囲の割合で組合わせることができる。なお本
発明の樹脂組成物は、全樹脂組成物の重量を基準にして
、成分(A)が20〜80]!量%、成分(B)が20
〜75重量%及び成分(C)が1〜40重量%であるよ
うに構成されるのが好ましい。In the resin composition of the present invention, polyphenylene ether resin (A) (hereinafter referred to as component (A)), polystyrene resin (B) (hereinafter referred to as component (B)), and composite rubber graft copolymer (C) (hereinafter referred to as component (C)) can be combined in a wide range of proportions. In addition, the resin composition of the present invention has a component (A) of 20 to 80% based on the weight of the entire resin composition! Amount%, component (B) is 20
Preferably, the composition is comprised between 75% by weight and component (C) between 1 and 40% by weight.
成分(A)が20重量%未満では耐熱性の付与が充分で
ない傾向があり、又、80重量%を超える場合には流動
特性が悪くなる傾向があり成形性が低下する傾向がある
。又、成分(B)が20重量%未満では成形性と耐熱性
とのバランスをとることが困難となる傾向があり、又、
75重量%を超える場合には耐衝撃性と耐熱性とのバラ
ンスをとることが困難となる傾向がある。さらに、成分
(C)が1重量%未満でを工耐衝撃性能改善効果が不充
分となる傾向があり、又、40重量%を超えると複合ゴ
ムの含量が高くなり機械的強度が低下する傾向があり使
用に耐えに(くなろ。If component (A) is less than 20% by weight, heat resistance tends to be insufficient, and if it exceeds 80% by weight, flow characteristics tend to deteriorate and moldability tends to decrease. Furthermore, if component (B) is less than 20% by weight, it tends to be difficult to balance moldability and heat resistance;
When it exceeds 75% by weight, it tends to be difficult to maintain a balance between impact resistance and heat resistance. Furthermore, if component (C) is less than 1% by weight, the impact resistance performance improvement effect tends to be insufficient, and if it exceeds 40% by weight, the content of composite rubber increases and mechanical strength tends to decrease. It is durable enough to be used (kunaro).
本発明の樹脂組成物は、耐熱性、耐衝撃性、特に低温下
での耐衝撃性に優れた成形物を与えしかも流動性にも優
れ、又、上記成分(A)と成分(B)の配合比率を変え
ることにより耐熱性のレベルを超耐熱性樹脂から通常の
耐熱性樹脂の水準まで自由に設計できる。さらに成分(
C)の配合比率を変えることにより成形物の耐衝撃性な
らびに表面外観も自由に設計することができる。The resin composition of the present invention provides a molded product with excellent heat resistance and impact resistance, especially impact resistance at low temperatures, and also has excellent fluidity. By changing the blending ratio, the level of heat resistance can be freely designed from the level of ultra-heat-resistant resins to that of ordinary heat-resistant resins. Furthermore, the ingredients (
By changing the blending ratio of C), the impact resistance and surface appearance of the molded product can be freely designed.
本発明の樹脂組成物を調製する方法としては粉末状又は
ペレット状の成分(A) 、 (B)及び(C)をパン
バリミキサー、ロールミル、二軸押出機等の公知の装置
を用い機械的に混合しペレット状に賦形するか、又は成
分(B)のラテックスとrH<c)のラテックスとを混
合し、塩化カルシウム又は硫酸マグネシウム等の金属塩
を溶解した熱水中に投入し塩析、凝固、乾燥して得た成
分(B)と成分(C)の混合粉末と粉末状又はペレット
状の成分(A)を上記と同様の方法によりベレット状に
賦形するか、さらには上記成分(B)と成分(C)の混
合粉末と粉末状又はベレット状の成分(A)と成分(B
)とを上記と同様によりパンバリミキサー、ロールミル
、二軸押出機等の公知の装置により機械的に混合しベレ
ット状に賦形する方法等が挙げられるが最後に例示した
方法が好ましく用いられる。As a method for preparing the resin composition of the present invention, powdered or pelleted components (A), (B), and (C) are mechanically mixed using a known device such as a Panburi mixer, a roll mill, or a twin-screw extruder. or mix the latex of component (B) and the latex of rH<c) and pour it into hot water in which a metal salt such as calcium chloride or magnesium sulfate is dissolved and salt out. A mixed powder of component (B) and component (C) obtained by coagulation and drying and powdered or pelleted component (A) are shaped into a pellet shape by the same method as above, or further the above components are formed into a pellet shape by the same method as above. Mixed powder of (B) and component (C) and powdered or pelleted component (A) and component (B)
) are mechanically mixed using a known device such as a panburi mixer, a roll mill, or a twin-screw extruder in the same manner as described above and shaped into pellets, but the method exemplified last is preferably used.
さらに本発明の樹脂組成物には必要に応じて安定剤、可
塑剤、滑剤、難燃剤、顔料、充填剤等を配合し得る。具
体的にはトリフェニルホスファイト等の安定剤;ポリエ
チレンワックス、ポリプロピレンワックス等の滑剤;ト
リフェニルホスフェート、トリクレジルホスフェート等
のホスフェート系難燃剤、デカブロモビフェニル、デカ
ブロモビフェニルエーテル等の臭素系難燃剤、三酸化ア
ンチモン等の難燃剤;酸化チタン、硫化亜鉛、酸化亜鉛
等の顔料;ガラス繊維、アスベスト、ウオラストナイト
、マイカ、メルク等の充填剤等が挙げられる。Furthermore, stabilizers, plasticizers, lubricants, flame retardants, pigments, fillers, etc. may be added to the resin composition of the present invention, if necessary. Specifically, stabilizers such as triphenyl phosphite; lubricants such as polyethylene wax and polypropylene wax; phosphate flame retardants such as triphenyl phosphate and tricresyl phosphate; brominated retardants such as decabromo biphenyl and decabromo biphenyl ether; Examples include flame retardants such as flame retardants and antimony trioxide; pigments such as titanium oxide, zinc sulfide, and zinc oxide; fillers such as glass fiber, asbestos, wollastonite, mica, and Merck.
以下本実施例により本発明を具体的に説明する。以下の
記載において「部」とあるのはすべて重量部を意味する
。The present invention will be specifically explained below with reference to Examples. In the following description, all "parts" mean parts by weight.
なお各実施例、比較例での諸物性の測定法は次の方法に
よる。The physical properties in each Example and Comparative Example were measured by the following methods.
アイゾツト衝撃強度: ASTM D 256 の方法による。Izotsu impact strength: According to the method of ASTM D256.
(1/4’ ノツチ付、23℃にて測定)ビカー軟化
温度:
ISOR306の方法による。(With 1/4' notch, measured at 23°C) Vicat softening temperature: According to the method of ISOR306.
メルトインデックス:
ASTM 01238 の方法に準拠した方法による
。Melt index: According to the method according to ASTM 01238.
(5跋の荷重下200℃での測定値)
光沢:
ASTM D 523−62T (60’ 鏡面光
沢度)の方法による。(Measurement value at 200° C. under 50% load) Gloss: According to the method of ASTM D 523-62T (60′ specular gloss).
参考例1
複合ゴム(S−1)の製造:
テトラエトキシシラン2部、γ−メタクリロイルオキシ
グロビルジメトキシメチルシラン0,5部及びオクタメ
チルシクロテトラシロキサン97.5部を混合し、シロ
キサン混合物100部を得た。Reference Example 1 Manufacture of composite rubber (S-1): 2 parts of tetraethoxysilane, 0.5 parts of γ-methacryloyloxyglobil dimethoxymethylsilane and 97.5 parts of octamethylcyclotetrasiloxane were mixed, and 100 parts of the siloxane mixture I got it.
ドデシルベンゼンスルホン酸ナトリウム及びドデシルベ
ンゼンスルホン酸をそれぞれ1部を溶解した蒸留水20
0部に上記混合シロキサン100部を加え、ホモミキサ
ーにて10,000rpmで予備攪拌した後、ホモジナ
イザーにより300 kg/art”の圧力で乳イヒ、
分散させ、オルガノシロキサンラテックスを得た。この
混合液をコンデンサー及び攪拌翼を備えたセパラブルフ
ラスコに移し、攪拌混合しなから80”Cで5時間加熱
した後20℃で放置し、48時間後に水散化ナトリウム
水溶液でこのラテックスのpHを7.5に中和し、1合
を完結しポリオルガノシロキサンゴムラテックス−1を
得た。得られたポリオルガノシロキサンゴムの重合率は
88.5%であり、ポリオルガノシロキサンゴムの平均
粒子径は0.16μmであった。Distilled water containing 1 part each of sodium dodecylbenzenesulfonate and dodecylbenzenesulfonic acid dissolved in 20
100 parts of the above mixed siloxane were added to 0 parts, and after pre-stirring at 10,000 rpm with a homogenizer, milk was stirred with a homogenizer at a pressure of 300 kg/art.
The mixture was dispersed to obtain organosiloxane latex. This mixed solution was transferred to a separable flask equipped with a condenser and stirring blades, heated at 80"C for 5 hours without stirring and then left at 20°C. After 48 hours, the pH of this latex was adjusted with an aqueous sodium dispersion solution. was neutralized to 7.5, and 1 reaction was completed to obtain polyorganosiloxane rubber latex-1.The polymerization rate of the obtained polyorganosiloxane rubber was 88.5%, and the average particle size of the polyorganosiloxane rubber was 88.5%. The diameter was 0.16 μm.
上記ポリオルガノシロキサンゴムラテックス−1を11
9部採取し、攪拌器を備えたセパラブルフラスコに入れ
、蒸留水57.5部を加え、窒素置換をしてから50℃
に昇温し、n−ブチルアクリレート33.95部、アリ
ルメタクリレ−)1.05部及ヒtert−ブチルヒド
ロペルオキシド0.26部の混合液を仕込み30分間攪
拌し、この混合液をポリオルガノシロキサンゴム粒子に
浸透させた。次いで、硫酸第1鉄0.002部、エチレ
ンジアミン四酢酸二ナトリウム塩0.006部、ロンガ
リッ) 0.26部及び蒸留水5部の混合液を仕込みラ
ジカル重合を開始させその後内温70℃で2時間保持し
重合を完了して複合ゴムラテックスを得た。このラテッ
クスを一部採取し、複合ゴムの平均粒子径を測定したと
ころ0.19μmであった。又、このラテックスを乾燥
し固形物を得、トルエンで90℃、12時間抽出し、ゲ
ル含量を測定したところ97.3重量%であった。なお
このラテックスのポリマー固形分は32.4重量%であ
った。11 of the above polyorganosiloxane rubber latex-1
Collect 9 parts, put them in a separable flask equipped with a stirrer, add 57.5 parts of distilled water, replace with nitrogen, and heat at 50°C.
A mixture of 33.95 parts of n-butyl acrylate, 1.05 parts of allyl methacrylate, and 0.26 parts of tert-butyl hydroperoxide was charged and stirred for 30 minutes. Infiltrated into siloxane rubber particles. Next, a mixture of 0.002 parts of ferrous sulfate, 0.006 parts of ethylenediaminetetraacetic acid disodium salt, 0.26 parts of Rongarit and 5 parts of distilled water was charged to start radical polymerization, and then the mixture was heated at an internal temperature of 70°C for 2 hours. The polymerization was completed by holding for a certain period of time to obtain a composite rubber latex. A portion of this latex was sampled and the average particle size of the composite rubber was measured and found to be 0.19 μm. Further, this latex was dried to obtain a solid substance, which was extracted with toluene at 90°C for 12 hours, and the gel content was measured and found to be 97.3% by weight. The polymer solid content of this latex was 32.4% by weight.
参考例2
複合ゴム(S−2,5−3)の製造:
参考例1で得たポリオルガノシロキサンゴムラテックス
−1を用いて、第1表に示すようにポリオルガノシロキ
サンゴム、n−ブチルアクリレート及びアリルメタクリ
レートの組成比の種々異なる複合ゴムを参考例1と同じ
ような方法により製造した。製造条件及び得られた複合
ゴムの緒特性を第1表に併せ工示す。Reference Example 2 Manufacture of composite rubber (S-2, 5-3): Using the polyorganosiloxane rubber latex-1 obtained in Reference Example 1, polyorganosiloxane rubber and n-butyl acrylate were prepared as shown in Table 1. Composite rubbers having various composition ratios of allyl methacrylate and allyl methacrylate were produced in the same manner as in Reference Example 1. The manufacturing conditions and properties of the composite rubber obtained are also shown in Table 1.
第 1 表
参考例3
複合ゴム(S−4)の製造:
参考例1においてポリオルガノシロキサンゴムの製造の
際に、γ−メタクリロイルオキシプロピルジメトキシメ
チルシラン0.5部とオクタメチルシクロテトラシロキ
サン9765部の代りにオクタメチルシクロテトラシロ
キサン98部を使用する以外は参考例1と同じ条件によ
り重合を行ない複合ゴム(S−4)ラテックスを得た。Table 1 Reference Example 3 Manufacture of composite rubber (S-4): In the production of polyorganosiloxane rubber in Reference Example 1, 0.5 part of γ-methacryloyloxypropyldimethoxymethylsilane and 9765 parts of octamethylcyclotetrasiloxane were added. Composite rubber (S-4) latex was obtained by polymerization under the same conditions as in Reference Example 1 except that 98 parts of octamethylcyclotetrasiloxane was used instead.
この複合ゴムの平均粒子径は0.19μm、ゲル含量は
93.0重量%であった。又、このラテックスのポリマ
ー固形分は32.4iJ1%テアった。The average particle diameter of this composite rubber was 0.19 μm, and the gel content was 93.0% by weight. Further, the polymer solid content of this latex was 32.4 iJ1% tared.
参考例4
複合ゴム(S−5)の裂造二
参考例1においてアリルメタクリレートを使用せずにn
−ブチルアクリレートを50部とする以外は参考例1と
同じ条件により重合を行ない複合ゴム(S−5)ラテッ
クスを得た。この複合ゴムの平均粒子径は0.18μm
、ゲル含量は71,2重量%であった。又、このラテッ
クスのポリマー固形分は32.4重量%であった。Reference Example 4 Crafting of composite rubber (S-5) 2 In Reference Example 1, n
- Polymerization was carried out under the same conditions as in Reference Example 1 except that 50 parts of butyl acrylate was used to obtain a composite rubber (S-5) latex. The average particle size of this composite rubber is 0.18 μm
, the gel content was 71.2% by weight. Further, the polymer solid content of this latex was 32.4% by weight.
参考例5
スチレン重合体(B−1)の製造:
攪拌器を備えたセパラブルフラスコに蒸留水195%、
スチレン509.)”デシルベンゼンスルホン酸ナトリ
ウム2部、tert−ブチルヒドロペルオキシド0.2
部を仕込み窒素置換した後60℃に昇温し、硫酸第1鉄
0.002部、エチレンジアミン四酢酸二ナトリウム塩
0.006部、ロンガリット0.26部及び蒸留水5部
の混合液を仕込みラジカル重合を開始させ、その後内温
65℃でスチレン50部、tert−ブチルヒドロペル
オキシド0.2部の混合液を1時間にわたって滴下し、
65℃で1時間保持し重合を完了した。得られたスチレ
ン重合体ラテックスの平均粒子径は0511μmであり
、ポリマー固形分は32重i%であった。Reference Example 5 Production of styrene polymer (B-1): In a separable flask equipped with a stirrer, add 195% distilled water,
Styrene 509. )” 2 parts of sodium decylbenzenesulfonate, 0.2 parts of tert-butyl hydroperoxide
After purging with nitrogen, the temperature was raised to 60°C, and a mixture of 0.002 parts of ferrous sulfate, 0.006 parts of ethylenediaminetetraacetic acid disodium salt, 0.26 parts of Rongalite, and 5 parts of distilled water was added to create radicals. Polymerization was started, and then a mixed solution of 50 parts of styrene and 0.2 parts of tert-butyl hydroperoxide was added dropwise over 1 hour at an internal temperature of 65°C.
The polymerization was completed by holding at 65°C for 1 hour. The average particle diameter of the obtained styrene polymer latex was 0,511 μm, and the polymer solid content was 32% by weight.
参考例6
参考例1〜4で得た各種複合ゴムラテックス(S−1)
〜(S−5)と参考例5で得たスチレン重合体ラテック
ス(B−1)とを第2表に示す量の割合で混合し6穐類
の混合ラテックスを得た。これら混合ラテックスを該混
合ラテックスと等重量の塩化カルシウム1.5重量%熱
水中に滴下攪拌し、凝固、分離、洗浄した後80℃で1
2時間乾燥し、6種類の複合ゴムとスチレン重合体との
混合物(M−1)〜(M−6)を得た。なおこれら混合
物(M−1)〜(M−6)中の複合ゴムとスチレン1合
体の夫々の含有量を第2表に併せて示した。Reference Example 6 Various composite rubber latexes obtained in Reference Examples 1 to 4 (S-1)
(S-5) and the styrene polymer latex (B-1) obtained in Reference Example 5 were mixed in the proportions shown in Table 2 to obtain a mixed latex of 6 styrene. These mixed latexes were added dropwise to 1.5% by weight of calcium chloride hot water and stirred, solidified, separated, washed, and heated to 80°C for 1 hour.
After drying for 2 hours, mixtures (M-1) to (M-6) of six types of composite rubber and styrene polymer were obtained. The respective contents of the composite rubber and styrene 1 combination in these mixtures (M-1) to (M-6) are also shown in Table 2.
第 2 表
実施例1〜6、比較例1〜2
参考例6で得た複合ゴムとスチレン重合体の混合物(M
−1)〜(bi−6)、クロロホルム中25℃で測定し
た還元粘度(ηIlp/C)が0.59di// の
ポリ(2,6−シメチルー1.4−)ユニレン)エーテ
ル(以下PPEと称する“)及びメルトインデックスが
7//10分のポリスチレンとを夫々第3表に示す量の
組成で配合し樹脂組成物を調製した(実施例1〜6)。Table 2 Examples 1 to 6, Comparative Examples 1 to 2 Mixture of composite rubber and styrene polymer obtained in Reference Example 6 (M
-1) to (bi-6), poly(2,6-dimethyl-1.4-)unilene) ether (hereinafter referred to as PPE) has a reduced viscosity (ηIlp/C) of 0.59 di// measured at 25°C in chloroform. Polystyrene having a melt index of 7//10 minutes was blended in the amounts shown in Table 3 to prepare resin compositions (Examples 1 to 6).
又、上記PPE40部と上記メルトインデックスが7P
/10分のポリメチ2フ60部とからな′る樹脂組成物
を調製した(比較例1)。さらにポリブタジェン含有量
が8重量%で、かつゲル含量が13.3!:jL%であ
る高衝撃性ポリスチレン(以下)IIPSと称する)6
0部と実施例1で用いたPPE40部とからなる樹脂組
成物を調製した(比較例2)。In addition, the above PPE is 40 parts and the above melt index is 7P.
A resin composition was prepared (Comparative Example 1) consisting of 60 parts of polymethic acid 2/10 minutes. Furthermore, the polybutadiene content is 8% by weight and the gel content is 13.3! :jL% high impact polystyrene (hereinafter referred to as IIPS) 6
A resin composition was prepared consisting of 0 parts of PPE used in Example 1 and 40 parts of PPE used in Example 1 (Comparative Example 2).
これら8種類の各樹脂組成物を二軸押出機(ウニルナ−
ファウドラー社製、ZSK−30型)に夫々供給しシリ
ンダー温度280°Cで溶融混練し夫々ペレクト状に賦
形した。得られた夫々のベレットを乾燥後、射出成形機
(住友重機グロマット 185/75g)に供給しシリ
ンダー温度280℃、金型温度60℃で射出成形(−て
各種試験片を得た。これらの各試験片を用いて各種物性
を評価した結果を第3表に示す。Each of these eight types of resin compositions was
They were each supplied to a ZSK-30 model (manufactured by Faudler Co., Ltd.), melted and kneaded at a cylinder temperature of 280°C, and shaped into pellets. After drying each of the obtained pellets, they were fed to an injection molding machine (Sumitomo Heavy Industries Gromat 185/75g) and injection molded at a cylinder temperature of 280°C and a mold temperature of 60°C to obtain various test pieces. Table 3 shows the results of evaluating various physical properties using the test pieces.
第3表の実施例1〜6及び比較例1の結果から明らかな
ように本発明の樹脂組成物からなる成形物は耐衝撃性が
顕著に改善されることがわかる。又、従来の変性ポリフ
ェニレンエーテル樹脂として知られる比較例2と比較し
て本発明の樹脂組成物からなる成形物は耐衝撃性、成形
表面光沢に優れることがわかる。As is clear from the results of Examples 1 to 6 and Comparative Example 1 in Table 3, it can be seen that the impact resistance of molded products made of the resin composition of the present invention is significantly improved. Furthermore, it can be seen that the molded product made of the resin composition of the present invention has excellent impact resistance and molded surface gloss compared to Comparative Example 2, which is known as a conventional modified polyphenylene ether resin.
本発明の樹脂組成物はポリフェニレンエーテル樹脂、ア
ルケニル芳香族樹脂及び特定の複合ゴムを配合してなる
ものであり、耐衝撃性、耐熱性、成形外観に優れた成形
物を与え、かつ成形性、流動性に優れた組成物であり工
業上優れた効果を奏する。The resin composition of the present invention is made by blending a polyphenylene ether resin, an alkenyl aromatic resin, and a specific composite rubber, and provides a molded product with excellent impact resistance, heat resistance, and molded appearance, and also has moldability and moldability. It is a composition with excellent fluidity and has excellent industrial effects.
特許出願人 三菱レイヨン株式会社 代理人 弁理士 吉 澤 敏 夫Patent applicant: Mitsubishi Rayon Co., Ltd. Agent: Patent attorney Toshio Sawa
Claims (1)
%とポリアルキル(メタ)アクリレートゴム成分10〜
90重量%とが分離できないように相互に絡み合った構
造を有し、かつポリオルガノシロキサンゴム成分とポリ
アルキル(メタ)アクリレートゴム成分との合計量が1
00重量%である平均粒子径0.08〜0.6μmの複
合ゴム を構成成分として含有するポリフェニレンエーテル樹脂
組成物。 2、複合ゴムが、オルガノシロキサンと架橋剤及び所望
によりグラフト交叉剤とを用い乳化重合により得られた
ポリオルガノシロキサンゴム成分と、このポリオルガノ
シロキサンゴム成分にアルキル(メタ)アクリレート、
架橋剤を含浸させてから重合させて得られたポリアルキ
ル(メタ)アクリレートゴム成分とから成る第1項記載
のポリフェニレンエーテル樹脂組成物。 3、ポリオルガノシロキサンゴム成分の主骨格がジメチ
ルシロキサンの繰り返し単位を有し、ポリアルキル(メ
タ)アクリレートゴム成分の主骨格がn−ブチルアクリ
レートの繰り返し単位を有する第1項又は第2項記載の
ポリフェニレンエーテル樹脂組成物。 4、トルエン抽出により測定した複合ゴムのゲル含量が
80重量%以上である第1項記載のポリフエニレンエー
テル樹脂組成物。[Scope of Claims] 1. (A) polyphenylene ether resin, (B) alkenyl aromatic resin, and (C) 10 to 90% by weight of polyorganosiloxane rubber component and 10 to 90% by weight of polyalkyl (meth)acrylate rubber component
The polyorganosiloxane rubber component and the polyalkyl (meth)acrylate rubber component have a total amount of 1.
A polyphenylene ether resin composition containing 0.00% by weight of a composite rubber having an average particle diameter of 0.08 to 0.6 μm as a constituent component. 2. The composite rubber contains a polyorganosiloxane rubber component obtained by emulsion polymerization using an organosiloxane, a crosslinking agent, and optionally a grafting agent, and an alkyl (meth)acrylate in this polyorganosiloxane rubber component.
2. The polyphenylene ether resin composition according to item 1, comprising a polyalkyl (meth)acrylate rubber component obtained by polymerizing after impregnating it with a crosslinking agent. 3. The main skeleton of the polyorganosiloxane rubber component has repeating units of dimethylsiloxane, and the main skeleton of the polyalkyl (meth)acrylate rubber component has repeating units of n-butyl acrylate according to item 1 or 2. Polyphenylene ether resin composition. 4. The polyphenylene ether resin composition according to item 1, wherein the gel content of the composite rubber measured by toluene extraction is 80% by weight or more.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11309488A JPH01282257A (en) | 1988-05-10 | 1988-05-10 | Polyphenylene ether resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11309488A JPH01282257A (en) | 1988-05-10 | 1988-05-10 | Polyphenylene ether resin composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01282257A true JPH01282257A (en) | 1989-11-14 |
Family
ID=14603330
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11309488A Pending JPH01282257A (en) | 1988-05-10 | 1988-05-10 | Polyphenylene ether resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01282257A (en) |
-
1988
- 1988-05-10 JP JP11309488A patent/JPH01282257A/en active Pending
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