JPH01242568A - Production of maleimides - Google Patents
Production of maleimidesInfo
- Publication number
- JPH01242568A JPH01242568A JP6926188A JP6926188A JPH01242568A JP H01242568 A JPH01242568 A JP H01242568A JP 6926188 A JP6926188 A JP 6926188A JP 6926188 A JP6926188 A JP 6926188A JP H01242568 A JPH01242568 A JP H01242568A
- Authority
- JP
- Japan
- Prior art keywords
- reaction
- acid
- maleic anhydride
- added
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 150000003923 2,5-pyrrolediones Chemical class 0.000 title claims description 21
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000006243 chemical reaction Methods 0.000 claims abstract description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000000203 mixture Substances 0.000 claims abstract description 17
- 239000003960 organic solvent Substances 0.000 claims abstract description 17
- 239000002253 acid Substances 0.000 claims abstract description 15
- 239000003377 acid catalyst Substances 0.000 claims abstract description 15
- 150000007513 acids Chemical class 0.000 claims abstract description 6
- 125000002924 primary amino group Chemical class [H]N([H])* 0.000 claims 2
- BSSNZUFKXJJCBG-UPHRSURJSA-N (z)-but-2-enediamide Chemical class NC(=O)\C=C/C(N)=O BSSNZUFKXJJCBG-UPHRSURJSA-N 0.000 claims 1
- 239000003054 catalyst Substances 0.000 abstract description 38
- 150000003141 primary amines Chemical class 0.000 abstract description 24
- 238000000034 method Methods 0.000 abstract description 18
- 239000002904 solvent Substances 0.000 abstract description 13
- 239000006227 byproduct Substances 0.000 abstract description 8
- 239000002994 raw material Substances 0.000 abstract description 8
- 150000001875 compounds Chemical class 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 229920005989 resin Polymers 0.000 abstract description 2
- 239000011347 resin Substances 0.000 abstract description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 59
- VZCYOOQTPOCHFL-OWOJBTEDSA-N fumaric acid group Chemical group C(\C=C\C(=O)O)(=O)O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 22
- FSQQTNAZHBEJLS-UPHRSURJSA-N maleamic acid Chemical compound NC(=O)\C=C/C(O)=O FSQQTNAZHBEJLS-UPHRSURJSA-N 0.000 description 21
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 16
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 14
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 14
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 14
- 239000012535 impurity Substances 0.000 description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 13
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000001530 fumaric acid Substances 0.000 description 11
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 9
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 description 9
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 description 9
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 8
- 238000006297 dehydration reaction Methods 0.000 description 8
- 239000002002 slurry Substances 0.000 description 8
- -1 amine compound Chemical class 0.000 description 7
- 238000009835 boiling Methods 0.000 description 7
- 235000011007 phosphoric acid Nutrition 0.000 description 7
- 239000000741 silica gel Substances 0.000 description 7
- 229910002027 silica gel Inorganic materials 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 238000004811 liquid chromatography Methods 0.000 description 5
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 5
- RCFKIGITIBNPQE-UHFFFAOYSA-N methyl 2,2-difluoro-3-oxopentanoate Chemical compound CCC(=O)C(F)(F)C(=O)OC RCFKIGITIBNPQE-UHFFFAOYSA-N 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000000969 carrier Substances 0.000 description 4
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 4
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 4
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000005909 Kieselgur Substances 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 229940005657 pyrophosphoric acid Drugs 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- GWHJZXXIDMPWGX-UHFFFAOYSA-N 1,2,4-trimethylbenzene Chemical compound CC1=CC=C(C)C(C)=C1 GWHJZXXIDMPWGX-UHFFFAOYSA-N 0.000 description 2
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- OJGMBLNIHDZDGS-UHFFFAOYSA-N N-Ethylaniline Chemical compound CCNC1=CC=CC=C1 OJGMBLNIHDZDGS-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 2
- 229940092714 benzenesulfonic acid Drugs 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- OCKPCBLVNKHBMX-UHFFFAOYSA-N butylbenzene Chemical compound CCCCC1=CC=CC=C1 OCKPCBLVNKHBMX-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- IXPUJMULXNNEHS-UHFFFAOYSA-L copper;n,n-dibutylcarbamodithioate Chemical compound [Cu+2].CCCCN(C([S-])=S)CCCC.CCCCN(C([S-])=S)CCCC IXPUJMULXNNEHS-UHFFFAOYSA-L 0.000 description 2
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 239000012024 dehydrating agents Substances 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethylcyclohexane Chemical compound CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000011325 microbead Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- BKIMMITUMNQMOS-UHFFFAOYSA-N nonane Chemical compound CCCCCCCCC BKIMMITUMNQMOS-UHFFFAOYSA-N 0.000 description 2
- HFPZCAJZSCWRBC-UHFFFAOYSA-N p-cymene Chemical compound CC(C)C1=CC=C(C)C=C1 HFPZCAJZSCWRBC-UHFFFAOYSA-N 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229960002317 succinimide Drugs 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 2
- YTZKOQUCBOVLHL-UHFFFAOYSA-N tert-butylbenzene Chemical compound CC(C)(C)C1=CC=CC=C1 YTZKOQUCBOVLHL-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- 239000004246 zinc acetate Substances 0.000 description 2
- CBZMDLLLGGHBNE-VURMDHGXSA-N (z)-4-amino-2-cyclohexyl-4-oxobut-2-enoic acid Chemical compound NC(=O)\C=C(C(O)=O)\C1CCCCC1 CBZMDLLLGGHBNE-VURMDHGXSA-N 0.000 description 1
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 1
- KEQGZUUPPQEDPF-UHFFFAOYSA-N 1,3-dichloro-5,5-dimethylimidazolidine-2,4-dione Chemical compound CC1(C)N(Cl)C(=O)N(Cl)C1=O KEQGZUUPPQEDPF-UHFFFAOYSA-N 0.000 description 1
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 1
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- PSABUFWDVWCFDP-UHFFFAOYSA-N 2,2-dimethylheptane Chemical compound CCCCCC(C)(C)C PSABUFWDVWCFDP-UHFFFAOYSA-N 0.000 description 1
- CDULGHZNHURECF-UHFFFAOYSA-N 2,3-dimethylaniline 2,4-dimethylaniline 2,5-dimethylaniline 2,6-dimethylaniline 3,4-dimethylaniline 3,5-dimethylaniline Chemical group CC1=CC=C(N)C(C)=C1.CC1=CC=C(C)C(N)=C1.CC1=CC(C)=CC(N)=C1.CC1=CC=C(N)C=C1C.CC1=CC=CC(N)=C1C.CC1=CC=CC(C)=C1N CDULGHZNHURECF-UHFFFAOYSA-N 0.000 description 1
- ZJKWJHONFFKJHG-UHFFFAOYSA-N 2-Methoxy-1,4-benzoquinone Chemical compound COC1=CC(=O)C=CC1=O ZJKWJHONFFKJHG-UHFFFAOYSA-N 0.000 description 1
- ODJQKYXPKWQWNK-UHFFFAOYSA-N 3,3'-Thiobispropanoic acid Chemical class OC(=O)CCSCCC(O)=O ODJQKYXPKWQWNK-UHFFFAOYSA-N 0.000 description 1
- JIGUICYYOYEXFS-UHFFFAOYSA-N 3-tert-butylbenzene-1,2-diol Chemical compound CC(C)(C)C1=CC=CC(O)=C1O JIGUICYYOYEXFS-UHFFFAOYSA-N 0.000 description 1
- ALYNCZNDIQEVRV-UHFFFAOYSA-N 4-aminobenzoic acid Chemical compound NC1=CC=C(C(O)=O)C=C1 ALYNCZNDIQEVRV-UHFFFAOYSA-N 0.000 description 1
- QSNSCYSYFYORTR-UHFFFAOYSA-N 4-chloroaniline Chemical compound NC1=CC=C(Cl)C=C1 QSNSCYSYFYORTR-UHFFFAOYSA-N 0.000 description 1
- JADFMOJLQZYFCX-UHFFFAOYSA-N 6-aminocyclohexa-2,4-dien-1-one Chemical compound NC1C=CC=CC1=O JADFMOJLQZYFCX-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229910021532 Calcite Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 241000264877 Hippospongia communis Species 0.000 description 1
- UEZVMMHDMIWARA-UHFFFAOYSA-N Metaphosphoric acid Chemical compound OP(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004113 Sepiolite Substances 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- BGNXCDMCOKJUMV-UHFFFAOYSA-N Tert-Butylhydroquinone Chemical compound CC(C)(C)C1=CC(O)=CC=C1O BGNXCDMCOKJUMV-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000005903 acid hydrolysis reaction Methods 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 229960004050 aminobenzoic acid Drugs 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- XTHPWXDJESJLNJ-UHFFFAOYSA-N chlorosulfonic acid Substances OS(Cl)(=O)=O XTHPWXDJESJLNJ-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- CMRVDFLZXRTMTH-UHFFFAOYSA-L copper;2-carboxyphenolate Chemical compound [Cu+2].OC1=CC=CC=C1C([O-])=O.OC1=CC=CC=C1C([O-])=O CMRVDFLZXRTMTH-UHFFFAOYSA-L 0.000 description 1
- ZOUQIAGHKFLHIA-UHFFFAOYSA-L copper;n,n-dimethylcarbamodithioate Chemical compound [Cu+2].CN(C)C([S-])=S.CN(C)C([S-])=S ZOUQIAGHKFLHIA-UHFFFAOYSA-L 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 150000003946 cyclohexylamines Chemical class 0.000 description 1
- HHNHBFLGXIUXCM-GFCCVEGCSA-N cyclohexylbenzene Chemical compound [CH]1CCCC[C@@H]1C1=CC=CC=C1 HHNHBFLGXIUXCM-GFCCVEGCSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- SZRLKIKBPASKQH-UHFFFAOYSA-N dibutyldithiocarbamic acid Chemical compound CCCCN(C(S)=S)CCCC SZRLKIKBPASKQH-UHFFFAOYSA-N 0.000 description 1
- 229940117389 dichlorobenzene Drugs 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 1
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical group 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- JJWLVOIRVHMVIS-UHFFFAOYSA-N isopropylamine Chemical compound CC(C)N JJWLVOIRVHMVIS-UHFFFAOYSA-N 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- CXKWCBBOMKCUKX-UHFFFAOYSA-M methylene blue Chemical compound [Cl-].C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 CXKWCBBOMKCUKX-UHFFFAOYSA-M 0.000 description 1
- 229960000907 methylthioninium chloride Drugs 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- DADSZOFTIIETSV-UHFFFAOYSA-N n,n-dichloroaniline Chemical compound ClN(Cl)C1=CC=CC=C1 DADSZOFTIIETSV-UHFFFAOYSA-N 0.000 description 1
- DJUWKQYCYKRJNI-UHFFFAOYSA-N n-ethoxyaniline Chemical compound CCONC1=CC=CC=C1 DJUWKQYCYKRJNI-UHFFFAOYSA-N 0.000 description 1
- VBEGHXKAFSLLGE-UHFFFAOYSA-N n-phenylnitramide Chemical compound [O-][N+](=O)NC1=CC=CC=C1 VBEGHXKAFSLLGE-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002823 nitrates Chemical group 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- BHAAPTBBJKJZER-UHFFFAOYSA-N p-anisidine Chemical compound COC1=CC=C(N)C=C1 BHAAPTBBJKJZER-UHFFFAOYSA-N 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000003586 protic polar solvent Substances 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 125000005493 quinolyl group Chemical group 0.000 description 1
- 238000006798 ring closing metathesis reaction Methods 0.000 description 1
- 238000007363 ring formation reaction Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229910052624 sepiolite Inorganic materials 0.000 description 1
- 235000019355 sepiolite Nutrition 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- YBBRCQOCSYXUOC-UHFFFAOYSA-N sulfuryl dichloride Chemical compound ClS(Cl)(=O)=O YBBRCQOCSYXUOC-UHFFFAOYSA-N 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000004250 tert-Butylhydroquinone Substances 0.000 description 1
- YBRBMKDOPFTVDT-UHFFFAOYSA-N tert-butylamine Chemical compound CC(C)(C)N YBRBMKDOPFTVDT-UHFFFAOYSA-N 0.000 description 1
- 235000019281 tert-butylhydroquinone Nutrition 0.000 description 1
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 150000004992 toluidines Chemical class 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 150000005671 trienes Chemical class 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- DUBNHZYBDBBJHD-UHFFFAOYSA-L ziram Chemical compound [Zn+2].CN(C)C([S-])=S.CN(C)C([S-])=S DUBNHZYBDBBJHD-UHFFFAOYSA-L 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Landscapes
- Pyrrole Compounds (AREA)
Abstract
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明はマレイミド類の製造方法に関するものである。[Detailed description of the invention] (Industrial application field) The present invention relates to a method for producing maleimides.
マレイミド化合物は、樹脂原料、医薬農薬などの原料と
して有用な化合物であるが、本発明はその有利な製造方
法を提供するものである。Maleimide compounds are useful compounds as raw materials for resins, pharmaceuticals and agricultural chemicals, and the present invention provides an advantageous method for producing them.
(従来の技術)
マレイミド類の製造方法については古くから研究されて
いる。(Prior Art) Methods for producing maleimides have been studied for a long time.
その中で最も一般的な方法は、マレインアミド酸を無水
酢酸のような脱水剤を用いて脱水環化せしめマレイミド
をTIJ 3iする方法であり、たとえば米国特許第2
444536号明細占にも開示されている。The most common method is to cyclodehydrate maleamic acid using a dehydrating agent such as acetic anhydride to convert maleimide into TIJ 3i.
It is also disclosed in the specification of No. 444536.
即ち、無水マレイン酸とアミン化合物とを反応させ、生
成するマレインアミド酸を無水酢酸および酢酸ナトリウ
ムの存在下で、脱水閉環イミド化させる方法である。こ
の方法はイミド化反応に於いて、高価な無水酢酸をマレ
インアミド酸に対し当量以上必要とし、ざらに、イミド
化反応後の液から生成したマレイミドを分離・回収する
際に多くの水を必要とすることから酢酸を含有する大予
の廃水を生じ、これを無害化処理するのに、多大の費用
を要する欠点を有する。かかる理由から、この方法は工
業的にイミド化合物をvJ造するには余りにも高(if
fiな方法と言わざるをえない。That is, it is a method in which maleic anhydride and an amine compound are reacted, and the resulting maleamic acid is dehydrated and ring-closing imidized in the presence of acetic anhydride and sodium acetate. This method requires more than the equivalent amount of expensive acetic anhydride to maleamic acid in the imidization reaction, and also requires a large amount of water to separate and recover the maleimide produced from the liquid after the imidization reaction. As a result, a large amount of wastewater containing acetic acid is generated, which has the disadvantage of requiring a large amount of cost to detoxify it. For these reasons, this method is too expensive (if
I have to say it's a fi-like method.
また、特開昭53−68770号公報明ll&iのよう
に、無水マレイン酸とアミン化合物とを有機溶媒中で反
応せしめ生成したマレインアミド酸を単離することなし
にジメチルホルムアミド、ジメチルスルホキシドなどの
非プロトン性極性溶媒および酸触媒の共存下で脱水閉環
反応させる方法もある。しかしながら、この方法は高価
でかつ毒性のあるジメチルホルムアミドなどの非プロト
ン性極性溶媒を多く用いるために、マレイミドの製造コ
ストが高くなってしまうこと、および反応に用いる酸触
媒の作用によりジメチルホルムアミドなどの溶媒が変質
してしまうために、損失が大きくなること、さらにこれ
ら非プロトン性極性溶媒の沸点が高いために製品マレイ
ミドの中から、これら溶媒を除去することが困難である
などの問題を有しており、すぐれた方法とは言えない。In addition, as disclosed in JP-A No. 53-68770, maleic anhydride and an amine compound are reacted in an organic solvent, and the resulting maleamic acid is not isolated, but non-containing substances such as dimethylformamide and dimethyl sulfoxide are used. There is also a method of carrying out a dehydration ring closure reaction in the coexistence of a protic polar solvent and an acid catalyst. However, this method uses a large amount of expensive and toxic aprotic polar solvents such as dimethylformamide, which increases the production cost of maleimide. There are problems such as increased loss due to deterioration of the solvent, and furthermore, it is difficult to remove these aprotic polar solvents from the product maleimide due to their high boiling points. Therefore, it cannot be said that it is an excellent method.
さらに、持分IIF(51−40078@公報明細書に
開示されているように、希釈剤として沸点80℃以上の
たとえばトルエン、キシレン、クロルベンゼンなどの溶
媒およびクロルスルホン酸、p−トルエンスルホン酸、
ベンゼンスルホン酸、オルソリン酸。Furthermore, as disclosed in Equity IIF (51-40078@publication specification), solvents such as toluene, xylene, and chlorobenzene having a boiling point of 80°C or higher as diluents, and chlorosulfonic acid, p-toluenesulfonic acid,
Benzene sulfonic acid, orthophosphoric acid.
ピロリン酸、亜リン酸などの酸触媒と共に加熱脱水閉環
させ、この時生成する水を溶媒との共沸により糸外に留
去する方法もある。この方法は、前記2つの方法に比べ
て無水酢酸のような高価な脱水剤を多量に必要としない
ばかりでなく、生成マレイミドの分離・回収が容易であ
るという点がすぐれている。There is also a method of carrying out thermal dehydration ring closure together with an acid catalyst such as pyrophosphoric acid or phosphorous acid, and distilling the water produced at this time out of the yarn by azeotropy with a solvent. This method is superior to the above two methods in that it not only does not require a large amount of an expensive dehydrating agent such as acetic anhydride, but also that the maleimide produced is easy to separate and recover.
しかしながら、この方法においてはクロルスルホンM、
p−トルエンスルホン酸、ベンゼンスルホン酸、オルソ
リン酸、ピロリン酸、亜リン酸などの様な高価な酸触媒
を比較的多く用いているし、しかもマレイミド類の収率
も低く工業的製法としては経済的に満足できるものでは
ない。However, in this method, chlorsulfone M,
A relatively large amount of expensive acid catalysts such as p-toluenesulfonic acid, benzenesulfonic acid, orthophosphoric acid, pyrophosphoric acid, phosphorous acid, etc. are used, and the yield of maleimides is low, making it economical as an industrial production method. It is not completely satisfying.
このように、従来提案されているマレイミド類の製造方
法は多くの問題を有しており、工業的に実施するにあた
り満足出来るものではない。As described above, the conventionally proposed methods for producing maleimides have many problems and are not satisfactory for industrial implementation.
(発明が解決しようとする問題点)
本発明者等は長くマレイミド類の合成反応について研究
を続けてきた。その中で特に酸触媒を用いた水不溶性な
いし水不混和性の不活性有機溶媒中におけるマレインア
ミド酸の閉環イミド化反応における反応条件について鋭
意検討してきた。(Problems to be Solved by the Invention) The present inventors have long continued research on the synthesis reaction of maleimides. In particular, we have intensively investigated the reaction conditions for the ring-closing imidization reaction of maleamic acid in a water-insoluble or water-immiscible inert organic solvent using an acid catalyst.
マレインアミド酸は有機溶媒層に存在しているがイミド
化反応を行なうに当り、この有機溶媒層に酸触媒が加え
られる。当該触媒は溶媒に不溶性であり反応器中におい
て有機溶媒層とは異なったもう1つの液相を形成する。Maleamic acid is present in the organic solvent layer, and an acid catalyst is added to this organic solvent layer when performing the imidization reaction. The catalyst is insoluble in the solvent and forms another liquid phase in the reactor that is different from the organic solvent layer.
ところが、従来の反応方法ではイミド化反応終了後にこ
れら酸触Is層と有機溶媒層との境界部分に、副生した
不溶解性の不純物が多mにM1積し、これら両液層の境
界面を不明確にしていた。そのために、酸触媒層を有機
溶媒層から分離して再使用するにあたって触媒と有機溶
媒層とがうまく分離できないために高価な触媒を多く損
失するという問題があった。However, in the conventional reaction method, after the completion of the imidization reaction, a large amount of by-product insoluble impurities accumulates at the boundary between the acid catalyst Is layer and the organic solvent layer, resulting in a large amount of M1 accumulated at the boundary between these two liquid layers. was unclear. Therefore, when the acid catalyst layer is separated from the organic solvent layer and reused, there is a problem that the catalyst and the organic solvent layer cannot be separated well and a large amount of expensive catalyst is lost.
また、それだけでなく触媒を分離して再使用するにあた
り、この循環使用する触媒の中に不純物が多く蓄積して
くるため酸触媒の粘度が高くなるなど大巾な酸触媒の物
性変化がおこり、それにともなって触媒の分散状態が悪
化して反応収率が大巾に低下してしまうという問題があ
った。In addition, when the catalyst is separated and reused, a large amount of impurities accumulates in the recycled catalyst, causing drastic changes in the physical properties of the acid catalyst, such as an increase in the viscosity of the acid catalyst. Along with this, there was a problem in that the dispersion state of the catalyst deteriorated and the reaction yield significantly decreased.
以上述べたように、酸触媒層と有機溶媒層の間の界面部
分に堆積するような不溶解性不純物の副生はマレイミド
類を工業的に効率よく安価に製造するに際して大きな問
題であった。As described above, the by-product of insoluble impurities such as those deposited at the interface between the acid catalyst layer and the organic solvent layer has been a major problem in industrially producing maleimides efficiently and inexpensively.
(問題点を解決するための手段)
そこで、本発明者らはかかる有機溶tJiN層に不溶解
性の不純物を生成せしめる副反応を抑制しうるような反
応条件について鋭意検討した。その結果、当該不溶解性
不純物の主成分はフマル酸であり、このフマル酸はマレ
インアミド酸の酸触媒による加水分解の結果生成したマ
レイン酸がさらに熱によってフマル酸に転化することに
より生成するということが判明した。さらに、フマル酸
を生成する際のマレインアミド酸のもう1つの構成成分
である第1アミン類は、イミド化脱水反応により生成し
たマレイミド類と反応し、2−アミノ−N−置換スクシ
ンイミド類を副生してしまう。そのために、マレイミド
類生成の選択率が大1〕に低くなってしまうということ
がわかった。(Means for Solving the Problems) Therefore, the present inventors have intensively studied reaction conditions that can suppress side reactions that produce insoluble impurities in the organic soluble tJiN layer. As a result, the main component of the insoluble impurity is fumaric acid, and this fumaric acid is produced when maleic acid generated as a result of acid-catalyzed hydrolysis of maleamic acid is further converted to fumaric acid by heat. It has been found. Furthermore, primary amines, which are another component of maleamic acid when producing fumaric acid, react with maleimides produced by imidization and dehydration reaction, and produce 2-amino-N-substituted succinimides as a by-product. It comes alive. It was found that, for this reason, the selectivity for maleimide production was extremely low.
また、イミド化脱水反応中におけるフマル酸生成につい
てさらに詳細な検討を加えたところ、マレインアミド酸
の脱水反応後半の反応生成水発生量の多い部分では反応
温度も比較的低く酸触媒中の水含有量も高いために加水
分解反応が顕著に見られる。In addition, a more detailed study of fumaric acid production during the imidization dehydration reaction revealed that in the latter half of the maleamic acid dehydration reaction, where a large amount of reaction product water is generated, the reaction temperature is relatively low and the amount of water in the acid catalyst is low. Since the amount is also high, the hydrolysis reaction is noticeable.
それに対して、脱水反応後半では反応生成水の生成量も
少なく、したがって反応液内温も比較的高く、酸触媒中
の水含有量は少ないために加水分解反応が起こりにくい
ことがわかった。On the other hand, in the latter half of the dehydration reaction, the amount of reaction product water produced was small, the internal temperature of the reaction solution was also relatively high, and the water content in the acid catalyst was low, making it difficult for the hydrolysis reaction to occur.
ところが、反応前半の温度の低い部分において反応原料
の1つである第1アミン類を共存させておけば加水分解
反応は著しく抑制され、したがってフマル酸生成もほと
んど見受けられないということが見出されたのである。However, it has been discovered that if primary amines, which are one of the reaction raw materials, are allowed to coexist in the low-temperature part of the first half of the reaction, the hydrolysis reaction is significantly suppressed, and therefore fumaric acid production is hardly observed. It was.
さらに、全く予想外のことであったが、驚くべきことに
は後半の温度の高い部分において無水マレイン酸を共存
させることによって反応前半部分でDI反応によって一
旦生成した2−アミノ−N−置換スクシンイミドを効率
的に分解でき、再びマレイミド類にもどすことができる
こともあわせて発見し、本発明を完成するにいたったの
である。Furthermore, although it was completely unexpected, by coexisting maleic anhydride in the second half of the high temperature section, 2-amino-N-substituted succinimide, which was once produced by the DI reaction in the first half of the reaction, was They also discovered that they could be efficiently decomposed and converted back into maleimides, leading to the completion of the present invention.
すなわち、本発明は、無水マレイン酸と第1アミン類と
からえられるマレインアミド酸類を、水不溶性または水
不混和性の不活性有機溶媒中で酸触媒の存在下に加熱し
生成水を該有機溶媒との混合物として系外に留去しつつ
、閉環イミド化せしめてマレイミド類を製造するに際し
て、反応開始時から理論生成水量に対して40〜99%
の生成水が留去される時点までは第1アミン類の存在下
に反応を遂行し、次いで無水マレイン酸を添加し、該酸
の存在下に反応を遂行することを特徴とするマレインア
ミド酸類からマレイミド類を製造する方法である。That is, the present invention involves heating maleamidic acids obtained from maleic anhydride and primary amines in the presence of an acid catalyst in a water-insoluble or water-immiscible inert organic solvent, and converting the resulting water into the organic When producing maleimides by ring-closing imidization while distilling them out of the system as a mixture with a solvent, the amount of water is 40 to 99% based on the theoretical amount of water produced from the start of the reaction.
Maleamidic acids characterized in that the reaction is carried out in the presence of a primary amine until the produced water is distilled off, then maleic anhydride is added, and the reaction is carried out in the presence of the acid. This is a method for producing maleimides from.
本発明の足も特徴とするところは、マレインアミド酸類
からマレイミド類を製造するに際して、反応温度の低い
イミド化脱水反応前半部分において第1アミン類を加え
て、反応系内の第1アミン類を無水マレイン酸よりも過
剰にすることによってフマル酸の生成を抑制し、しかる
のち反応温度の高いイミド化脱水反応後半部分において
無水マレイン酸を加えて反応系内の第1アミン類よりも
過剰にすることによって、つまり無水マレイン酸の存在
下に副生じた不純物を効率よく分解してマレイミド類を
生成せしめることにある。Another feature of the present invention is that when producing maleimides from maleamic acids, primary amines are added in the first half of the imidization and dehydration reaction, where the reaction temperature is low, to remove the primary amines in the reaction system. The production of fumaric acid is suppressed by making it in excess of maleic anhydride, and then in the second half of the imidization and dehydration reaction where the reaction temperature is high, maleic anhydride is added to make it in excess of the primary amines in the reaction system. In other words, the purpose is to efficiently decompose impurities produced as by-products in the presence of maleic anhydride to generate maleimides.
上述のような構成を有する本発明によれば、効率よく触
媒を分離回収することができ、しかもマレイミド類を高
収率でえることができる。According to the present invention having the above-described configuration, the catalyst can be efficiently separated and recovered, and maleimides can be obtained in high yield.
以下、本発明の詳細な説明する。The present invention will be explained in detail below.
本発明で用いられるマレインアミド酸は、通常無水マレ
イン酸と第1アミン類との反応により容易にえられるも
ので、下記−数式で表わされる。The maleamic acid used in the present invention is usually easily obtained by the reaction of maleic anhydride and primary amines, and is represented by the following formula.
CI−(−C−0)−1
CH−C−N)−1−R
(ただし式中、Rは炭素数1〜20のアルキル基、フェ
ニル基、ベンジル基、シクロヘキシル基、ピリジル基、
キノリル基およびこれらの基にハロゲン置換、カルボキ
シル基置換。CI-(-C-0)-1 CH-C-N)-1-R (wherein, R is an alkyl group having 1 to 20 carbon atoms, a phenyl group, a benzyl group, a cyclohexyl group, a pyridyl group,
Quinolyl group and these groups substituted with halogen or carboxyl group.
ニトロ基置換のあるものの中から選ばれるものである。It is selected from those with nitro group substitution.
)
とくに本発明で使用されるマレインアミド酸の原料とし
て好適な第1アミン類として列挙すれば以下の如くであ
る。) In particular, the following primary amines are suitable as raw materials for the maleamic acid used in the present invention.
メチルアミン、エチルアミン、n−プロピルアミン、イ
ソプロピルアミン、n−ブチルアミン。Methylamine, ethylamine, n-propylamine, isopropylamine, n-butylamine.
5ec−ブチルアミン、 tert−ブチルアミン、n
−ヘキシルアミン、n−ドデシルアミン、アリルアミン
、ベンジルアミン、シクロヘキシルアミン、アニリン、
ニトロアニリン、アミンフェノール、アミノ安患香酸、
アニシジン、エトキシフェニルアミン、モノクロルアニ
リン、ジクロルアニリン。5ec-butylamine, tert-butylamine, n
-hexylamine, n-dodecylamine, allylamine, benzylamine, cyclohexylamine, aniline,
nitroaniline, amine phenol, aminobenzoic acid,
Anisidine, ethoxyphenylamine, monochloroaniline, dichloroaniline.
トルイジン、キシリジン、エチルアニリン等々。Toluidine, xylidine, ethylaniline, etc.
さらに、本発明において用いられる有機溶媒は、水に不
溶性ないし不混和性でかつ不活性であり反応に関与しな
い溶媒がよく、たとえばベンゼン。Furthermore, the organic solvent used in the present invention is preferably a solvent that is insoluble or immiscible in water, inert, and does not participate in the reaction, such as benzene.
トルエン、沸点50〜120℃の石油留分、キシレン類
、エチルベンゼン、イソプロピルベンゼン、クメン、メ
シチレン、 tert−ブチルベンゼン、プソイドクメ
ン、トリメチルヘキサン、オクタン、テトラクロルエタ
ン、ノナン、クロルベンゼン、エチルシクロヘキサン、
沸点120〜170℃の石油留分、■−ジクロルベンゼ
ン、 5ec−ブチルベンゼン、p−ジクロルベンゼン
、デカン、p−シメン。Toluene, petroleum fractions with a boiling point of 50 to 120°C, xylenes, ethylbenzene, isopropylbenzene, cumene, mesitylene, tert-butylbenzene, pseudocumene, trimethylhexane, octane, tetrachloroethane, nonane, chlorobenzene, ethylcyclohexane,
Petroleum fraction with a boiling point of 120 to 170°C, ■-dichlorobenzene, 5ec-butylbenzene, p-dichlorobenzene, decane, p-cymene.
0−ジクロルベンゼン、ブチルベンゼン、デカハイドロ
ナフタリン、テトラハイドロナフタリン。0-dichlorobenzene, butylbenzene, decahydronaphthalene, tetrahydronaphthalene.
ドデカン、ナフタリン、シクロヘキシルベンゼン。Dodecane, naphthalene, cyclohexylbenzene.
沸点170〜250℃の石油留分等がある。この溶媒の
使用量は反応を円滑に行ないかつ経済的条件を満足させ
る点からマレインアミド酸に対して0,5〜20倍役(
容量)、好ましくは1〜7倍は使用される。There are petroleum fractions with a boiling point of 170 to 250°C. The amount of this solvent to be used is 0.5 to 20 times the amount of maleamic acid in order to perform the reaction smoothly and satisfy economic conditions.
(capacity), preferably 1 to 7 times.
また、マレイミド類の溶解度、価格、取扱いやずさ等も
考慮しながら反応条件に合った沸点を有するものが選ば
れる。さらに反応終了後のマレイミド類と溶媒との分離
を考えると、低沸点の溶媒を使用し加圧Fで反応せしめ
た方が有利な場合もある。Furthermore, a compound having a boiling point suitable for the reaction conditions is selected while taking into account the solubility, price, handling, size, etc. of the maleimide. Furthermore, when considering the separation of the maleimides from the solvent after the reaction is completed, it may be advantageous to use a low boiling point solvent and carry out the reaction under pressure F.
触媒としては硫酸、オルソリン酸、メタリン酸。Sulfuric acid, orthophosphoric acid, and metaphosphoric acid are used as catalysts.
ピロリン酸などの一塩基酸あるいは多塩MWおよび/ま
たはマレイミド類製造時の原料であるアミン類とを中和
反応させることによってえられたアミン塩が用いられる
。An amine salt obtained by neutralizing a monobasic acid such as pyrophosphoric acid or a polysalt MW and/or an amine, which is a raw material for producing maleimides, is used.
また、これら触媒が固体担体に担持されていてもよい。Further, these catalysts may be supported on a solid carrier.
。 .
固体の担体としては、天然鉱物類、たとえばカオリン類
、クレー、滑石、チョーク、石英、ベントナイト、モン
モリロナイト、珪藻土等二合成鉱物たとえば高度に分散
した珪酸、アルミナ、珪酸塩、活性炭1石こう、ベンガ
ラ、酸化チタン、シリカ、シリカ−アルミナ、酸化ジル
コニウム等:天然の岩石たとえば方解石、大理石、軽石
、海泡石、ドロマイト等が用いられる。Solid carriers include natural minerals, such as kaolins, clays, talc, chalk, quartz, bentonite, montmorillonite, diatomaceous earth, etc., di-synthetic minerals such as highly dispersed silicic acid, alumina, silicates, activated carbon, gypsum, red iron, oxides, etc. Titanium, silica, silica-alumina, zirconium oxide, etc.: Natural rocks such as calcite, marble, pumice, sepiolite, dolomite, etc. are used.
これらの無機担体は粉状物あるいはそれを造粒。These inorganic carriers are powdered or granulated.
分級することによってえられる粒状物あるいはハニカム
状などの形で用いられる。It is used in the form of granules or honeycombs obtained by classification.
また、有機性の担体も使用することは可能で、ポリフル
オロカーボン、ポリスチレン、フェノール樹脂などの粒
状担体も使用することができる。It is also possible to use organic carriers, and particulate carriers such as polyfluorocarbon, polystyrene, and phenolic resins can also be used.
担体がケイソウ土、シリカゲルなどのように多孔質であ
る場合には特に良好な結果を得ることができる。たとえ
ば市販品の例として珪藻土としてはラヂオライト(昭和
化学工業株式会社製)、シリカゲルとしてはキャリアク
ト、サイロイド、マイクロビーズシリカゲル(フジ・デ
ビソンケミカル社製)、ワコーゲル(和光純薬工業株式
会社製)、などをあげることができる。Particularly good results can be obtained when the carrier is porous, such as diatomaceous earth, silica gel, etc. For example, examples of commercially available diatomaceous earth include Radiolite (manufactured by Showa Kagaku Kogyo Co., Ltd.), and examples of silica gel include Caract, Cyroid, Microbead Silica Gel (manufactured by Fuji Davison Chemical Co., Ltd.), and Wakogel (manufactured by Wako Pure Chemical Industries, Ltd.). , etc. can be given.
これら触媒の使用量は含有される酸分としてマレインア
ミド酸に対して2〜400モル%、好ましくは20〜2
00モル%の範囲である。また触媒としての酸のうち一
部ないし全部がアミンによって中和されていてもよい。The amount of these catalysts used is 2 to 400 mol%, preferably 20 to 2 mol%, based on the maleamic acid contained in the acid content.
The range is 0.00 mol%. Further, part or all of the acid serving as a catalyst may be neutralized with an amine.
また場合により金属含有化合物や安定剤を反応系に共存
させて反応させることも出来る。この時使用される金属
含有化合物として、亜鉛、クロム。Further, depending on the case, a metal-containing compound or a stabilizer may be allowed to coexist in the reaction system for the reaction. The metal-containing compounds used at this time include zinc and chromium.
パラジウム、コバルト、ニッケル、鉄およびアルミニウ
ムよりなる群から選ばれた少くとも1種の金属酸化物、
酢酸塩、マレイン酸塩、コハク酸塩。At least one metal oxide selected from the group consisting of palladium, cobalt, nickel, iron and aluminum,
Acetate, maleate, succinate.
硝酸塩、リン酸塩、塩化物および硫酸塩等から選択され
るが、これらのうち特に有効であるのは、酢酸亜鉛であ
る。これらの使用量はマレインアミド酸1モルに対し、
金属として0.005〜0.5モル%であり、好ましく
は0.01〜0.1モル%である。It is selected from nitrates, phosphates, chlorides and sulfates, among which zinc acetate is particularly effective. These usage amounts are based on 1 mole of maleamic acid.
The content of the metal is 0.005 to 0.5 mol%, preferably 0.01 to 0.1 mol%.
さらに安定剤として、メトキシベンゾキノン。Additionally, methoxybenzoquinone is used as a stabilizer.
p−メトキシフェノール、フェノチアジン、ハイドロキ
ノン、アルキル化ジフェニルアミン類、メチレンブル−
、 tert−ブチルカテコール、tert−ブチルハ
イドロキノン、ジメチルジチオカルバミン酸亜鉛、ジメ
チルジチオカルバミン酸銅、ジブチルジチオカルバミン
酸銅、サリチル酸銅、チオジプロピオン酸エステル類、
メルカプトベンズイミダゾール、トリフェニルホスファ
イト、アルキルフェノール類、アルキルビスフェノール
類などが用いられる。p-methoxyphenol, phenothiazine, hydroquinone, alkylated diphenylamines, methylene blue
, tert-butylcatechol, tert-butylhydroquinone, zinc dimethyldithiocarbamate, copper dimethyldithiocarbamate, copper dibutyldithiocarbamate, copper salicylate, thiodipropionic acid esters,
Mercaptobenzimidazole, triphenyl phosphite, alkylphenols, alkylbisphenols, etc. are used.
これら安定剤の効果はイミド化反応により生成したマレ
イミドをイミド化反応の高温下においても変質すること
なく安定に存在せしめる役割を果している。The effects of these stabilizers play a role in allowing the maleimide produced by the imidization reaction to exist stably without deterioration even under the high temperature of the imidization reaction.
その添加量についていえば、微量の添加は効果がうずく
、また逆に過剰の添加は製品中への混入が問題となるた
め望ましくない。したがって、これらの使用聞け、マレ
インアミド酸1モルに対してo、ooi〜0,5モル%
である。Regarding the amount added, adding a trace amount will reduce the effect, and conversely, adding an excessive amount is not desirable because it may cause a problem of mixing into the product. Therefore, when these are used, o, ooi to 0.5 mol% per mol of maleamic acid.
It is.
本発明の実施方法としては、まず、無水マレイン酸の有
機溶媒の溶液に第1アミン類を加え、150℃以下、好
ましくは30〜120℃で、15〜120分間反応させ
ることによりマレインアミド酸をえる。この場合、無水
マレイン酸と第1アミン類とのモル比は1:1〜2モル
、好ましくは1:1〜1,3モルで行なわれる。The method of carrying out the present invention is to first add primary amines to a solution of maleic anhydride in an organic solvent, and react at 150°C or lower, preferably at 30-120°C, for 15-120 minutes to convert maleamic acid. I can do it. In this case, the molar ratio of maleic anhydride to primary amines is 1:1 to 2 mol, preferably 1:1 to 1.3 mol.
次にマレインアミド酸を単離することなしに、前記の触
媒が加えられるが、マレインアミド酸合成時に第1アミ
ン類が無水マレイン酸に比べて少ない場合にはあらため
てフリーの第1アミン類が存在するように追加添加され
る。フリーの第1アミン類の系内における存在ωはマレ
インアミド酸に対してモル比で0.01〜1.0倍、好
ましくは0.1〜0.5倍吊である。また、場合により
、金属物
化合Iおよび/または安定剤を加えてもよい。Next, the above catalyst is added without isolating maleamic acid, but if the amount of primary amines is less than maleic anhydride during the synthesis of maleamic acid, free primary amines will be present again. Additional amounts are added to The presence ω of free primary amines in the system is 0.01 to 1.0 times, preferably 0.1 to 0.5 times, molar ratio to maleamic acid. Further, depending on the case, a metal compound I and/or a stabilizer may be added.
かくして 100〜250℃、好ましくは110〜22
0℃の温度にて生成した水を溶媒との混合物として系外
に留去せしめながら1段目の反応が行なわれる。1段目
の反応は生成すべき水の理論量に対して40〜99モル
%、好ましくは60〜90モル%の水が留出した時点を
終了の目安として行なわれる。Thus 100-250°C, preferably 110-22
The first stage reaction is carried out while the water produced at a temperature of 0°C is distilled out of the system as a mixture with a solvent. The first stage reaction is completed when 40 to 99 mol %, preferably 60 to 90 mol % of water has been distilled out based on the theoretical amount of water to be produced.
次いで、1段目の反応が終了したのち反応温度を下げる
ことなく新たに無水マレイン酸を添加し、無水マレイン
酸の共存下に反応を遂行し、反応を完結せしめる。この
場合、添加される無水マレイン酸の量は第1アミン類残
塁:マレイミド類酸基が1:1〜1,5(モル比)とな
る号である。ここにおいて、第1アミン類残基とはマレ
インアミド酸を構成する第1アミン類骨格および1段目
の反応時に添加された第1アミン類を示し、マレイン酸
残基とはマレインアミド酸を構成するマレイン酸骨格お
よび2段目の反応時に添加さる無水マレイン酸を示す。Next, after the first stage reaction is completed, maleic anhydride is newly added without lowering the reaction temperature, and the reaction is carried out in the coexistence of maleic anhydride to complete the reaction. In this case, the amount of maleic anhydride added is such that the ratio of primary amine residue to maleimide acid group is 1:1 to 1.5 (mole ratio). Here, the primary amine residue refers to the primary amine skeleton that constitutes maleamic acid and the primary amines added during the first reaction, and the maleic acid residue refers to the primary amine skeleton that constitutes maleamic acid. The maleic acid skeleton and the maleic anhydride added during the second stage reaction are shown.
かくして無水マレイン酸を添加した点から1時間〜30
時間生成した水を溶媒との混合物として系外に留出させ
ながら加熱することにより高収率にマレイミド類を製造
することができる。Thus, from the point of addition of maleic anhydride, 1 hour to 30
Maleimides can be produced in high yield by heating the water produced over time while distilling it out of the system as a mixture with a solvent.
(発明の効果)
以上、本発明について説明したが、本発明によりえられ
る効果は以下のとおりである。(Effects of the Invention) The present invention has been described above, and the effects obtained by the present invention are as follows.
(1) 有機溶媒層に不溶解性の副反応生成物の発生
が著しく少ないため、触媒層と有機溶媒層との分離が極
めて容易であり、触媒損失がほとんどない。(1) Since the generation of insoluble side reaction products in the organic solvent layer is extremely small, separation of the catalyst layer and the organic solvent layer is extremely easy, and there is almost no catalyst loss.
(2) 触媒中への不純物蓄積がほとんどなく触媒の
性状が安定しており、したがって、触媒をくりかえして
使用しても触媒の分散性能が変化しないためくりかえし
安定した収率を得ることができる。(2) There is almost no accumulation of impurities in the catalyst, and the properties of the catalyst are stable. Therefore, even if the catalyst is used repeatedly, the dispersion performance of the catalyst does not change, so a stable yield can be obtained repeatedly.
(3) 無水マレイン酸の追加により、副生じた不純
物をマレイミドにもう一度分解することができるため、
高い選択率と高い収率で目的物がえられる。(3) By adding maleic anhydride, the by-product impurities can be decomposed into maleimide once again, so
The desired product can be obtained with high selectivity and high yield.
(4) 高い選択率の反応によるため、高純度のマレ
イミド類を得ることができ、精製がきわめて容易である
。(4) Due to the reaction with high selectivity, highly pure maleimides can be obtained and purification is extremely easy.
(実 施 例)
以下、本発明を実施例によってさらに詳しく説明するが
、本発明はこれによって限定されるものではない。(Examples) Hereinafter, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited thereto.
実施例 1
温度計、水分離器をそなえた冷却管、滴下ロートおよび
撹拌機をそなえたフラスコに無水マレイン!’47gを
オルソキシレン200gに溶解せしめた液を仕込んだ。Example 1 Anhydrous malein in a flask equipped with a thermometer, a condenser with a water separator, a dropping funnel and a stirrer! A solution prepared by dissolving 47g of 100g in 200g of ortho-xylene was charged.
次に、フラスコ内部の温度を80℃に調整し、アニリン
50Qを30分かけて少しずつ添加し、黄白色のN−フ
ェニルマレインアミド酸のオルソキシレンスラリー液を
合成した。Next, the temperature inside the flask was adjusted to 80° C., and aniline 50Q was added little by little over 30 minutes to synthesize a yellow-white ortho-xylene slurry of N-phenylmaleamic acid.
う
かくして(qlれたスラリー液に、オルソリン酸20g
(水3g含有)を添加し、133℃にて反応により生成
してくる水をオルソキシレンと共に系外に留出させなが
ら2時間反応させた。2時間後、生成した水の量は10
.7 !:lであり、これは加えたマレイン酸が全部マ
レイミドに変化するとしたときに理論的に出るべき水の
借の89%に相当している。Then, add 20g of orthophosphoric acid to the slurry liquid.
(containing 3 g of water) was added, and the reaction was carried out at 133° C. for 2 hours while distilling the water produced by the reaction out of the system together with ortho-xylene. After 2 hours, the amount of water produced is 10
.. 7! :l, which corresponds to 89% of the amount of water that should theoretically be released when all of the added maleic acid is converted to maleimide.
次いで、さらに無水マレイン酸を11g添加し、反応を
4時間続けた。4時間の反応終了後、撹拌機を停止させ
て触fi層とオルソキシレン層とを分離させたところ、
完全に2層に分離し、両相の界面部分には全く不溶性の
副生物は見られなかった。An additional 11 g of maleic anhydride was then added and the reaction continued for 4 hours. After 4 hours of reaction, the stirrer was stopped and the catalytic layer and ortho-xylene layer were separated.
The mixture was completely separated into two layers, and no insoluble by-products were observed at the interface between the two phases.
このオルソキシレン層を触媒層から分離したのち、減圧
下でオルソキシレンを留去したところ92σの黄かっ色
の固体を得た。このものを液体クロマトグラフィーを用
いて分析したところ下記の組成を持つことがわかった。After separating this ortho-xylene layer from the catalyst layer, the ortho-xylene was distilled off under reduced pressure to obtain a yellowish-brown solid with a particle size of 92σ. When this product was analyzed using liquid chromatography, it was found to have the following composition.
N−フェニルマレイミド 93.3重量%フマル酸
0.2重ω%2−アニリノーN−フ
エ 0.1重量%以下ニルスクシンイミド
また、N−フェニルマレイミドの収率は、反応に仕込ん
だアニリンに対して92.3モル%に相当する。N-phenylmaleimide 93.3% by weight fumaric acid
0.2 weight ω% 2-anilino N-phene 0.1 weight % or less Nyl succinimide The yield of N-phenylmaleimide corresponds to 92.3 mol % based on the aniline charged in the reaction.
比較例 1
実施例1において用いたと同じ反応装置を使用した。実
施例1のように無水マレイン酸を2回に分けることをせ
ず、最初から無水マレイン酸を58g加えてN−フェニ
ルマレインアミド酸を合成した。次いで、実施例1にお
いて用いICと同じ触媒を同吊加えて同様の温度条件下
で反応を6時間行なった。反応終了後、撹JT機を停止
させて触媒層とオルソキシレン層とを分離させたところ
、両相の接触界面部分に白かっ色の副生物が多量に堆積
していた。そのためオルソキシレン層と触媒層とを分離
することはきわめて困難であった。そのため、約5時間
オルソキシレン層と触媒層とをフラスコ中で静置させ、
そののち、触媒がオルソキシレン層に混入しないように
ゆっくりとオルソキシレン層を分離した。Comparative Example 1 The same reactor as used in Example 1 was used. Instead of dividing maleic anhydride into two portions as in Example 1, 58 g of maleic anhydride was added from the beginning to synthesize N-phenylmaleamic acid. Next, the same catalyst as the IC used in Example 1 was added, and the reaction was carried out for 6 hours under the same temperature conditions. After the reaction was completed, the stirring JT machine was stopped to separate the catalyst layer and the ortho-xylene layer, and a large amount of whitish-brown byproducts were deposited at the contact interface between the two phases. Therefore, it has been extremely difficult to separate the ortho-xylene layer and the catalyst layer. Therefore, the ortho-xylene layer and the catalyst layer were allowed to stand still in the flask for about 5 hours,
Thereafter, the ortho-xylene layer was slowly separated so as not to mix the catalyst into the ortho-xylene layer.
このように、分離したオルソキシレン層から減圧下でオ
ルソキシレンを留去せしめたところ黄かつ色の固体90
(+がえられた。これを液体クロマトグラフィーで分析
したところ、下記の組成を有していることがわかった。When ortho-xylene was distilled off from the separated ortho-xylene layer under reduced pressure, 90% of a yellow solid was obtained.
(+ was obtained.) When this was analyzed by liquid chromatography, it was found that it had the following composition.
N−フェニルマレイミド 77.5 ffl ffi
%フマル酸 4.6重量%2−アニ
リノーN−フエ 12.3重量%ニルスクシンイミド
この組成から算出したN−フェニルマレイミドの収率は
仕込んだアニリンに対して75.0モル%であった。N-phenylmaleimide 77.5 ffl ffi
% fumaric acid 4.6% by weight 2-anilino N-phene 12.3% by weight Nylsuccinimide The yield of N-phenylmaleimide calculated from this composition was 75.0 mol % based on the charged aniline.
実施例 2
実施例1において用いたと同じフラスコに無水マレイン
酸479をオルソキシレン300すに溶解せしめた液を
仕込んだ。Example 2 The same flask used in Example 1 was charged with a solution of 479 maleic anhydride dissolved in 300 ml of ortho-xylene.
次にフラスコ内部の温度を60℃に調整し、アニリン5
0(lを1時間かけて少しずつ添加し、N−フェニルマ
レインアミド酸のオルソキシレンスラリー液を合成した
。Next, the temperature inside the flask was adjusted to 60°C, and the aniline 5
0 (l) was added little by little over 1 hour to synthesize an ortho-xylene slurry of N-phenylmaleamic acid.
かくしてえられたスラリー液に、酢酸亜鉛0.19、ジ
ブチルジチオカルバミン酸tflo、ol(1、リン′
M20σ(水3q含有ンを加えて内温135℃にて生成
した水をオルソキシレンと共に系外に留出させながら1
時間反応させた。このとき、生成していた水のωは8.
5gであり、これは加えた無水マレイン酸が全部マレイ
ミドに変わるとしたときに理論的に出るべき水の量の6
4%に相当している。この段階で、さらに無水マレイン
酸を8g添加して反応を3時間つづけた。To the slurry thus obtained, 0.19% of zinc acetate, 0.19% of dibutyldithiocarbamic acid, tflo, ol(1, phosphorus)
M20σ (adding 3q of water and distilling the water generated at an internal temperature of 135°C out of the system together with ortho-xylene).
Allowed time to react. At this time, the ω of the water being generated is 8.
5g, which is the theoretical amount of water that should come out when all the added maleic anhydride is converted to maleimide.
This corresponds to 4%. At this stage, an additional 8 g of maleic anhydride was added and the reaction continued for 3 hours.
反応終了後、撹拌機を停止させたところ触媒層とオルソ
キシレン層とは容易に分離して、双方の界面には全く不
溶解性の不純物は見られなかった。After the reaction was completed, the stirrer was stopped, and the catalyst layer and ortho-xylene layer were easily separated, and no insoluble impurities were observed at the interface between the two.
つづいてオルソキシレン層を触媒層から分離し、減圧下
でオルソキシレンを留去したところ、黄かっ色の固体9
3gがえられた。このものの組成を液体クロマトグラフ
ィーにて分析したところ、下記組成であることがわかっ
た。Subsequently, the ortho-xylene layer was separated from the catalyst layer, and the ortho-xylene was distilled off under reduced pressure, resulting in a yellowish-brown solid 9.
3g was obtained. When the composition of this product was analyzed by liquid chromatography, it was found to have the following composition.
N−フェニルマレイミド 97.8重量%フマル酸
0.1重量%以下2−アニリノーN
−フエ 0.1重量%以下ニルスクシンイミド
なお、N−7エニルマレイミドの収率は、仕込んだアニ
リンに対して97.8モル%であった。N-phenylmaleimide 97.8% by weight fumaric acid
0.1% by weight or less 2-anilino N
-Fe 0.1% by weight or less Nilsuccinimide The yield of N-7 enylmaleimide was 97.8 mol% based on the charged aniline.
実施例 3
温度計、水分離器をそなえた冷却管、滴下ロートおよび
撹拌機をそなえたフラスコにオルソリンM60g(水9
g含有)と水20gを加えた。つづいてシクロヘキシル
アミン37Gを滴下してオルソリン酸とオルソリン酸の
シクロヘキシルアミン塩の混合物を合成した。つづいて
これに粒状シリカゲル担体くフジデビソンケミカル社製
マイクロビーズシリカゲル)60gを加え撹拌して担体
上に酸を担持せしめた。つぎに、メシチレン2009を
加えて加熱し水29(+をメシチレンと共に留去して担
体触媒から水を除去した。Example 3 Into a flask equipped with a thermometer, a cooling tube equipped with a water separator, a dropping funnel and a stirrer, 60 g of Ortholin M (90 g of water) was added.
g) and 20 g of water were added. Subsequently, cyclohexylamine 37G was added dropwise to synthesize a mixture of orthophosphoric acid and cyclohexylamine salt of orthophosphoric acid. Subsequently, 60 g of a granular silica gel carrier (microbead silica gel manufactured by Fuji Davison Chemical Co., Ltd.) was added to this and stirred to support the acid on the carrier. Next, mesitylene 2009 was added and heated, and water 29(+) was distilled off together with mesitylene to remove water from the supported catalyst.
他方、触媒の調整に用いたと同じフラスコにメシチレン
100gを仕込み、これに無水マレイン酸90gを加え
てフラスコ内の温度を60℃にして無水マレイン酸を溶
解した。On the other hand, 100 g of mesitylene was charged into the same flask used for preparing the catalyst, 90 g of maleic anhydride was added thereto, and the temperature inside the flask was raised to 60° C. to dissolve the maleic anhydride.
ついでメシチレン300Qにシクロヘキシルアミン10
0gを溶解した溶液を撹拌下に1時間で全5滴下してN
−シクロへキシルマレインアミド酸のオルソキシレンの
スラリー液を合成した。Next, add 10 cyclohexylamine to 300 Q of mesitylene.
A total of 5 drops of a solution containing 0g of N
- An ortho-xylene slurry of cyclohexyl maleamic acid was synthesized.
次に、このスラリー液に上記の担持触媒全岱およびジブ
チルジチオカルバミン酸銅0.1gを加えて加熱して撹
拌下144℃に保ち、反応により生成する水をメシチレ
ンと共に系外に留去せしめながら0,5時間反応させた
。Next, the above-mentioned supported catalyst and 0.1 g of copper dibutyldithiocarbamate were added to this slurry liquid, heated and kept at 144°C with stirring, and the water produced by the reaction was distilled out of the system together with mesitylene. , and reacted for 5 hours.
この段階で生成した水の市は12gであり、これは加え
た無水マレイン酸が全部マレイミドに変化するとしたと
きに理論的に出るべき水の母の73%に相当する。The amount of water produced at this stage was 12 g, which corresponds to 73% of the amount of water that should theoretically come out if all the maleic anhydride added was converted to maleimide.
次に、無水マレイン酸12gを加えて反応を3.5時間
続けた。反応終了後、撹拌を停止したところ触媒はすみ
やかに沈降し、メシチレン層と触媒層に分離した。なお
、この両層の界面部分には全く不溶解性の不純物は見ら
れなかった。Next, 12 g of maleic anhydride was added and the reaction continued for 3.5 hours. After the reaction was completed, stirring was stopped, and the catalyst immediately precipitated and was separated into a mesitylene layer and a catalyst layer. Note that no insoluble impurities were observed at the interface between these two layers.
次に触媒層からメシチレン層を分離し、メシチレン層に
含有されるN−シクロへキシルマレイミド含有量を分析
することにより収率を求めたところ、収率は原料シクロ
ヘキシルアミンに対して98.5モル%であった。Next, the mesitylene layer was separated from the catalyst layer, and the yield was determined by analyzing the N-cyclohexylmaleimide content contained in the mesitylene layer. The yield was 98.5 mol based on the raw material cyclohexylamine. %Met.
実施例 4
200CCビーカー中にオルソリンM12+;+(水2
g含有)を添加し、次にシリカゲル(和光純薬製ワコー
グルC−100>40gを加え、シリカゲルにオルソリ
ン酸を担持せしめた。Example 4 Ortholin M12+;+ (water 2
Then, 40 g of silica gel (Wako Glu C-100 manufactured by Wako Pure Chemical Industries, Ltd.) was added to support orthophosphoric acid on the silica gel.
温度計、水分Ill器をそなえた冷却管、滴下ロートお
よび撹拌機をそなえたフラスコに無水マレイン酸47(
lをキシレン250gに溶解せしめた液を仕込んだ。Maleic anhydride 47 (
1 was dissolved in 250 g of xylene.
次にフラスコ内部の温度を80℃に調整し、アニリン5
0(+をキシレン150gに溶解した液を30分かけて
少しずつ添加し、N−フェニルマレインアミド酸のオル
ソキシレンスラリー液を合成した。このN−フェニルマ
レインアミド酸のスラリー液に上記において調整した触
媒を加えて132℃で1時間生成した水をオルソキシレ
ンとの混合物として系外に留去させながら加熱を行なっ
た。Next, adjust the temperature inside the flask to 80°C, and
A solution prepared by dissolving 0(+ in 150 g of xylene was added little by little over 30 minutes to synthesize an ortho-xylene slurry of N-phenylmaleamic acid.To this slurry of N-phenylmaleamic acid, The catalyst was added and the mixture was heated at 132° C. for 1 hour while the generated water was distilled out of the system as a mixture with ortho-xylene.
この時生成した水は9.5gであり、加えた無水マレイ
ン酸が全部マレイミドに変わるとしたとき理論的に生成
する水の87%に相当していた。The amount of water produced at this time was 9.5 g, which corresponded to 87% of the water that would theoretically be produced if all the maleic anhydride added was converted to maleimide.
次に無水マレイン酸13aを添加して反応を2時間続け
た。反応終了後、撹拌機を停止したところオルソキシレ
ン層下部に担持触媒はずみやかに沈降して2層に分離し
た。Maleic anhydride 13a was then added and the reaction continued for 2 hours. After the reaction was completed, the stirrer was stopped, and the supported catalyst rapidly settled at the bottom of the ortho-xylene layer and was separated into two layers.
なお、この時両層界面部分には全く不溶解性の不純物の
堆積は見られなかった。このオルソキシレン層から減圧
下でオルソキシレンを留去したところ、黄色の結晶97
aをえた。このものを液体クロマトグラフィーで分析し
たところ、下記の組成であった。At this time, no deposit of insoluble impurities was observed at the interface between the two layers. When ortho-xylene was distilled off from this ortho-xylene layer under reduced pressure, yellow crystals 97
I got a. When this product was analyzed by liquid chromatography, it had the following composition.
N−フェニルマレイミド 93.9重量%フマル酸
0.1重量%2−アニリノ−N−フ
エ 0.1[f1%以下ニルスクシンイミド
N−フェニルマレイミドの収率は反応に使用した原料ア
ニリンに対して98.0モル%に相当する。N-phenylmaleimide 93.9% by weight fumaric acid
0.1% by weight 2-anilino-N-phene 0.1[f1% or less Nilsuccinimide The yield of N-phenylmaleimide corresponds to 98.0 mol% based on the raw material aniline used in the reaction.
比較例 2
実施例4において無水マレイン酸を2回に分けて入れな
いで最初から全借入れた以外は同様にして3時間反応を
行なった。Comparative Example 2 A reaction was carried out for 3 hours in the same manner as in Example 4, except that the maleic anhydride was not added in two portions but was completely added from the beginning.
反応終了後、撹拌機を停止したところ、触媒層とオルソ
キシレン層との界面に黄白色の不純物が多量に存在して
おり、触媒層とオルソキシレン層との界面は著しく不明
確であり、両相の分離は不可能であった。When the stirrer was stopped after the reaction, a large amount of yellowish-white impurities were present at the interface between the catalyst layer and the ortho-xylene layer, and the interface between the catalyst layer and the ortho-xylene layer was extremely unclear. Separation of the phases was not possible.
実施例 5
実施例4において反応に用いる溶媒をオルソキシレンの
代わりにトルエンにし、前段の反応を113℃で7時間
行ない、後段の反応を13時間行なった以外は同様の条
件で反応した。Example 5 The reaction was carried out under the same conditions as in Example 4 except that the solvent used in the reaction was toluene instead of ortho-xylene, the first reaction was carried out at 113°C for 7 hours, and the second reaction was carried out for 13 hours.
反応終了後、撹拌機を停止したところ触媒層とトリエン
、層は明確に2層に分離し全く不溶解性の不純物は見ら
れなかった。また、トルエン居よりトルエンを留去させ
たところ黄色の結晶95(]をえた。このものを液体ク
ロマトグラフィーで分析したところ、下記の組成であっ
た。When the stirrer was stopped after the reaction was completed, the catalyst layer and the triene layer were clearly separated into two layers, and no insoluble impurities were observed. Further, when toluene was distilled off from the toluene group, yellow crystal 95() was obtained.When this crystal was analyzed by liquid chromatography, it had the following composition.
N−フェニルマレイミド 92.1fflffi%フ
マルi!i0.1重D%
2−アニリノ−N−フエ 0.1重G%以下ニルス
クシンイミド
また、N−フェニルマレイミドの収率は、反応に使用し
た原料アニリンに対して94.1モル%であった。N-Phenylmaleimide 92.1fffffi% fumari! i0.1% by weight 2-anilino-N-phene 0.1% by weight or less Nil succinimide The yield of N-phenylmaleimide was 94.1 mol% based on the raw material aniline used in the reaction. .
Claims (1)
レインアミド酸類を、水不溶性または水不混和性の不活
性有機溶媒中で酸触媒の存在下に加熱し生成水を該有機
溶媒との混合物として系外に留去しつつ、閉環イミド化
せしめてマレイミド類を製造するに際して、反応開始時
から理論生成水量に対して40〜99%の生成水が留去
される時点までは第1アミン類の共存下に反応を遂行し
、次いで無水マレイン酸を添加し、該酸の共存下に反応
を遂行することを特徴とするマレインアミド酸類からマ
レイミド類を製造する方法。(1) Maleamic acids obtained from maleic anhydride and primary amines are heated in a water-insoluble or water-immiscible inert organic solvent in the presence of an acid catalyst, and the resulting water is mixed with the organic solvent. When producing maleimides by ring-closing imidization while distilling the mixture out of the system, the primary amine is 1. A method for producing maleimides from maleamide acids, which comprises carrying out the reaction in the coexistence of maleamic acids, then adding maleic anhydride, and carrying out the reaction in the coexistence of the acid.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63069261A JPH0611755B2 (en) | 1988-03-25 | 1988-03-25 | Method for producing maleimides |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63069261A JPH0611755B2 (en) | 1988-03-25 | 1988-03-25 | Method for producing maleimides |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01242568A true JPH01242568A (en) | 1989-09-27 |
JPH0611755B2 JPH0611755B2 (en) | 1994-02-16 |
Family
ID=13397587
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63069261A Expired - Fee Related JPH0611755B2 (en) | 1988-03-25 | 1988-03-25 | Method for producing maleimides |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0611755B2 (en) |
-
1988
- 1988-03-25 JP JP63069261A patent/JPH0611755B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH0611755B2 (en) | 1994-02-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US8283477B2 (en) | Method for preparing N-substituted maleimides | |
JP5032448B2 (en) | Process for producing N-substituted maleimides | |
EP3421451B1 (en) | Method for producing n-substituted maleimide using solid acid catalyst | |
KR100923536B1 (en) | Method for preparation of the N-substitution maleimide | |
EP0415506B1 (en) | Method for production of maleimides | |
JPH021476A (en) | Production of maleimides | |
JPH0140028B2 (en) | ||
KR910003006B1 (en) | Process for the preparation of maleimide | |
JPH01242568A (en) | Production of maleimides | |
JPH0356463A (en) | Reducing method of acid component in maleimides | |
EP3578544B1 (en) | Method for purifying n-substituted maleimide | |
JPS6263562A (en) | Production of maleimide | |
JPH0427227B2 (en) | ||
JPH013167A (en) | Method for producing maleimides | |
JPH0374658B2 (en) | ||
CA1319696C (en) | Method for production of maleimides | |
JP4198908B2 (en) | Method for purifying N-alkylmaleimide and N-alkylmaleimide composition | |
JP3152771B2 (en) | Method for producing maleimide | |
JPS6263561A (en) | Production of maleimide | |
JPH0319224B2 (en) | ||
JP2003146970A (en) | Method of producing maleimide | |
JPH0319226B2 (en) | ||
JPH0429971A (en) | Production of tartaric acid imides | |
JPH0418069A (en) | Production of maleimide | |
JPH04198167A (en) | Production of maleimides |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |