JPH01224102A - Facility for continuous casting and rolling of thin sheet - Google Patents
Facility for continuous casting and rolling of thin sheetInfo
- Publication number
- JPH01224102A JPH01224102A JP4746888A JP4746888A JPH01224102A JP H01224102 A JPH01224102 A JP H01224102A JP 4746888 A JP4746888 A JP 4746888A JP 4746888 A JP4746888 A JP 4746888A JP H01224102 A JPH01224102 A JP H01224102A
- Authority
- JP
- Japan
- Prior art keywords
- looper
- emergency
- continuous casting
- continuous
- rollers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 39
- 238000009749 continuous casting Methods 0.000 title claims abstract description 23
- 238000005266 casting Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 description 15
- 238000004804 winding Methods 0.000 description 5
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B41/00—Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
- B21B2015/0014—Cutting or shearing the product transversely to the rolling direction
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は薄板連続鋳造圧延設備に係り、特に連続鋳造機
と連続圧延機の中間に非常用ルーパを設け、稼動率、成
品歩留り向上に好適な連続鋳造圧延設備に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to continuous thin plate casting and rolling equipment, and in particular, an emergency looper is provided between a continuous casting machine and a continuous rolling mill, which is suitable for improving operation rate and product yield. Concerning continuous casting and rolling equipment.
第1図は従来の薄板連続鋳造圧延設備の断面模式図であ
る。主として連続鋳造機1.スケールブレーカ等から成
る前処理設備2.走間シャー3゜連続圧延機42巻取り
機5から成る。又、連続鋳造機1は主としてポット1−
1.ノズル1−2゜凝固装置1−3.ガイドローラ1−
4などから成る。ボット1−1内の液状の材料(鋼、ア
ルミ等)はノズル1−2により流量を制御され、凝固装
置1−3で冷却され表面から凝固していく。板状に形成
された材料は多数のローラーから成るガイドローラ1−
4に案内され鋳造機1から出てくる。FIG. 1 is a schematic cross-sectional view of a conventional thin plate continuous casting and rolling equipment. Mainly continuous casting machine1. Pretreatment equipment consisting of scale breakers, etc. 2. It consists of a running shear 3° continuous rolling mill 42 and a winding machine 5. Moreover, the continuous casting machine 1 mainly has a pot 1-
1. Nozzle 1-2° Coagulation device 1-3. Guide roller 1-
Consists of 4 etc. The flow rate of the liquid material (steel, aluminum, etc.) in the bot 1-1 is controlled by the nozzle 1-2, and the material is cooled by the solidifying device 1-3 and solidified from the surface. A guide roller 1- consisting of a large number of rollers is made of material formed into a plate shape.
4 and comes out of the casting machine 1.
この後、スケールブレーカ等の前処理設備2により表面
、側面処理された後連続圧延機4に入る。Thereafter, the surface and side surfaces are treated by pretreatment equipment 2 such as a scale breaker, and then the product enters a continuous rolling mill 4.
連続圧延機4は複数の圧延機から成り鋳造板厚から成品
板厚に圧延する。連続圧延機4から出てきた成品は巻取
機5により所定の大きさに巻取られる0通常、巻取機5
は2台以上の複数台から成り走間シャー3により材料を
適当な長さに切断し連続圧延機4を停止する事なく、交
互に巻取る様になっている。The continuous rolling mill 4 is composed of a plurality of rolling mills and rolls a cast plate to a finished plate. The product coming out of the continuous rolling mill 4 is wound up into a predetermined size by a winding machine 5.
The rolling mill is made up of two or more machines, and the rolling shear 3 cuts the material into appropriate lengths and alternately winds the material without stopping the continuous rolling mill 4.
上記、従来設備においては連続鋳造機1から巻取機5ま
で非常にタイトに連続化されているため。This is because in the conventional equipment mentioned above, everything from the continuous casting machine 1 to the winding machine 5 is very tightly continuous.
連続圧延機4以降が何らかの原因で停止した場合問題が
あった。すなわち停止時間が短時間の場合は走間シャー
3により前処理設備2から出てくる材料を連続切断しス
クラップにしてしまう方法と、長時間停止の場合は鋳造
機1のノズル1−2を閉じて鋳造をストップする等の方
法がとられていた。There was a problem when the continuous rolling mill 4 and subsequent mills stopped for some reason. In other words, when the stoppage time is short, the material coming out of the pretreatment equipment 2 is continuously cut into scraps using the running shear 3, and when the stoppage time is long, the nozzle 1-2 of the casting machine 1 is closed. Methods such as stopping casting were taken.
しかし−旦鋳造をストップした場合、鋳造機の特性にも
よるが鋳造再開迄時間がかかり、かつ安定した鋳造を継
続するまでのロスが大きい。短時間停止の場合でも走間
シャーによりスクラップ化する為ロスが多い。However, once casting is stopped, it takes time to restart casting, depending on the characteristics of the casting machine, and there is a large loss until stable casting can be continued. Even if it is stopped for a short time, there is a lot of loss as it is scrapped due to shear during running.
以上のように従来の設備に於ては、−旦圧延工程以降に
トラブルが発生すると停止時間の大小にかかわらず稼動
率の低下9歩留りの低下により生産が阻外される事が多
い。本発明の目的は連続圧延機4以降が短時間停止して
も連続鋳造機1を止める事なく圧延をすぐ再開できるよ
うにすることにある。As described above, in conventional equipment, if a trouble occurs after the first rolling process, production is often hindered due to a decrease in the operating rate and a decrease in yield, regardless of the length of the stoppage time. An object of the present invention is to enable rolling to be restarted immediately without stopping the continuous casting machine 1 even if the continuous rolling mill 4 and subsequent parts are stopped for a short time.
連続圧延機4以降の停止には比較的短時間のものが多い
。例えばロール交換、センサーの取替え。In many cases, the continuous rolling mill 4 and subsequent stops are relatively short-term. For example, roll replacement or sensor replacement.
駆動装置の制限値オーバー(電流、電圧等)によるトリ
ップである。これらは2〜3分程度の停止後再起動可能
である。この間、連続鋳造機を止めないで続行する為に
は鋳造された薄板を一時的に肘える為の非常ルーパを連
続鋳造機1と前処理設備2の間に設ける事により達成さ
れる。This is a trip caused by exceeding the limit value (current, voltage, etc.) of the drive device. These can be restarted after being stopped for about 2 to 3 minutes. During this time, in order to continue without stopping the continuous casting machine, an emergency looper is provided between the continuous casting machine 1 and the pretreatment equipment 2 to temporarily hold the cast thin plate.
本発明の実施例を第2図により説明する。6は本発明に
よる非常ルーパであり連続鋳造機1と前処理設備2の中
間に設立される。図示せるように、非常ルーパ6は入口
固定ローラ6−1.出口固定ローラ6−3.移動ローラ
6−2.移動装@6−4、電動機6−5から成っている
。通常移動ローラ6−2は図の実線の位置、すなわちホ
ームポジションに居て材料を連続鋳造機1から前処理設
置2へ橋渡しする役目を持っている。ところが何等かの
停止要因が発生したとすると先ず起動指令9が与えられ
走間シャ3と非常ルーパ6が作動すると同時に材料通過
後連続圧延機4は停止する。出口固定ローラ6−3も停
止する。起動指令9が与えられると電動機6−5が起動
し移動装置6−4の作用により移動ローラ6−2は上方
に移動開始する。連続鋳造機1からは材料7が連続的に
送り込まれる限り移動ローラ6−2は上昇を続は第2図
中点線の様になる。一方材料7に規定以上の張力が作用
せぬよう電動機6−5のトルクは制御される。準備が完
了し固定ローラ6−3を含め連続圧延機4以降が再起動
する。非常ルーパ6に貯えられている材料7をハキ出す
為固定ローラ6−3を含む連続圧延機以降は元の速度よ
り20〜30%高い速度で運転し、移動ロール6−2が
徐々に下降しホームポジションに戻る迄継続する。ホー
ムポジションに戻った時点で非常ルーパ6は作動を止め
る。また非常ルーパには圧延機7の温度を均一に保ち冶
金学的に均一な結晶構造を確保する為均熱炉的な作用を
もたせ、バーナ6−6を設ける場合もある。特に連続圧
延機4が停止し、非常ルーパが材料を貯えている場合は
材料が冷えぬ様バーナ6−6で均熱しておく事が必要で
ある。An embodiment of the present invention will be explained with reference to FIG. Reference numeral 6 denotes an emergency looper according to the present invention, which is installed between the continuous casting machine 1 and the pretreatment equipment 2. As shown in the figure, the emergency looper 6 includes an inlet fixed roller 6-1. Exit fixed roller 6-3. Moving roller 6-2. It consists of a moving device @6-4 and an electric motor 6-5. Normally, the moving roller 6-2 is located at the position indicated by the solid line in the figure, that is, at the home position, and has the role of bridging the material from the continuous casting machine 1 to the pretreatment installation 2. However, if some stopping factor occurs, first a start command 9 is given, and the running shear 3 and emergency looper 6 are activated, and at the same time, the continuous rolling mill 4 is stopped after the material has passed. The exit fixed roller 6-3 also stops. When the starting command 9 is given, the electric motor 6-5 is started and the moving roller 6-2 starts moving upward by the action of the moving device 6-4. As long as the material 7 is continuously fed from the continuous casting machine 1, the moving roller 6-2 continues to rise as shown by the dotted line in FIG. On the other hand, the torque of the electric motor 6-5 is controlled so that a tension exceeding a specified value does not act on the material 7. After the preparation is completed, the continuous rolling mill 4 and the subsequent rolling mills including the fixed roller 6-3 are restarted. In order to remove the material 7 stored in the emergency looper 6, the continuous rolling mill including the fixed roller 6-3 is operated at a speed 20 to 30% higher than the original speed, and the moving roll 6-2 is gradually lowered. Continue until you return to the home position. The emergency looper 6 stops operating upon returning to the home position. In addition, the emergency looper may be provided with a burner 6-6 to function as a soaking furnace in order to keep the temperature of the rolling mill 7 uniform and ensure a metallurgically uniform crystal structure. Particularly when the continuous rolling mill 4 is stopped and the emergency looper is storing material, it is necessary to uniformly heat the material with the burner 6-6 so that the material does not get cold.
本発明によれば連続圧延機の短時間停止の場合、連続鋳
造機1を止める事なく材料を一時的に貯蔵し連続圧延機
再起動により放出する為、稼動率の向上、歩留り向上に
なる。例えば下記の様に試算できる。According to the present invention, when the continuous rolling mill is stopped for a short time, the material is temporarily stored without stopping the continuous casting machine 1 and discharged when the continuous rolling mill is restarted, thereby improving the operating rate and yield. For example, it can be calculated as follows.
(1)鋳造機:30m+厚XX1000v幅、速度20
m / win
(2)圧延機出側:1−厚X1000mm幅、速度60
0m/m1n
(3)巻取機:コイル内径500 m φ、外径150
0Iφ
上記の操業諸元の場合1本のコイルを生産するのに約1
0分である。、1シフト8Hr当り48本のコイルが生
産できる。1シフ6ト当り5分間の圧延ストップが4回
あったとしたら従来ではコイル2本分の材料がスクラッ
プとされていたが本発明によれば□X100”=4%:
約4%の歩留向上を図る事ができる。又、−旦鋳造を停
止すると再開する迄30分以上〜−時間程、要するので
稼動率の低下は著しかったが本発明による非常ルーパを
設ければそのリスクをかなり軽減する事ができる。すな
わち圧延機の停止時間が比較的長くかかりそうな時は、
非常ルーパを使うと共に鋳造速度を−に落とすと共に走
間シャでスクラップ切断する等、三つの方法を併用すれ
ば30分程度の圧延停止でも鋳造をストップしないで、
且つスクラップを最少限にする事により稼動率の低下と
歩留の低下を防止する等の対策をとる事も可能となる。(1) Casting machine: 30m + thickness XX 1000v width, speed 20
m/win (2) Rolling mill exit side: 1-thickness x 1000mm width, speed 60
0m/m1n (3) Winding machine: Coil inner diameter 500m φ, outer diameter 150
0Iφ In the case of the above operating specifications, it takes approximately 1 to produce one coil.
It is 0 minutes. , 48 coils can be produced per 8 hour shift. If there were 4 rolling stops of 5 minutes per 6 rolls per shift, conventionally the material for 2 coils would have been scrapped, but according to the present invention, □X100" = 4%:
It is possible to improve the yield by about 4%. Furthermore, once casting is stopped, it takes 30 minutes or more to restart, resulting in a significant drop in operating efficiency, but by providing the emergency looper of the present invention, this risk can be significantly reduced. In other words, when the rolling mill is likely to be stopped for a relatively long time,
If you use a combination of three methods, such as using an emergency looper, reducing the casting speed to -, and cutting scraps with an inter-travel shear, you can avoid stopping casting even when rolling is stopped for about 30 minutes.
Moreover, by minimizing scrap, it is also possible to take measures to prevent a decrease in operating rate and yield.
一方非常ルーバとしてどの位の容量が必要かと云えば、
上記(1)、 (2L (3)の条件を例にとれば、2
0 m/m1nX 5m1n= 140 mの貯蔵が必
要である。20条のループでこれを吸収するとすれば1
0本の移動ロールが必要となり5mの高さのループとな
る。−本のロール径を500Iφとすれば非常ルーパの
全長りはL=5001!IIIφX(10+12)本+
a 〜11,000m+ a = 14〜15 m、高
さH= 5 m+α=7m位となろう。勿論、停止時間
を5分でなく半分の2.5分にすれば、上記の半分です
む。どの様にするかは設m費と歩留り。On the other hand, how much capacity is required for an emergency louver?
Taking the above conditions (1) and (2L (3) as an example, 2
0 m/m1nX 5m1n=140 m storage is required. If this is absorbed by the loop of article 20, then 1
0 moving rolls are required resulting in a 5m high loop. -If the book roll diameter is 500Iφ, the total length of the emergency looper is L=5001! IIIφX (10+12) books +
a ~ 11,000 m + a = 14 ~ 15 m, height H = 5 m + α = about 7 m. Of course, if the stop time is halved to 2.5 minutes instead of 5 minutes, the above amount can be reduced by half. How to do it depends on the setup cost and yield.
稼動率の見合いから決められるべきである。It should be determined based on the utilization rate.
第1図は従来の連続鋳造圧延設備の模式図、第2図は本
発明による連続鋳造圧延設備の模式図である。
1・・・連続鋳造機、2・・・前処理設備、3・・・走
間シャー、4・・・連続圧延機、S・・・巻取機、1−
1・・・ポット、1−2・・・ノズル、1−3・・・凝
固装置、1−4・・・ガイドローラ、6・・・非常ルー
パ、6−1・・・入口固定ローラ、6−2・・・移動ロ
ーラ、6−3・・・出口固定ローラ、6−4・・・移動
装置、6−5・・電動機、6−6・・・バーナ、7・・
・被圧延機、8・・・成品、9・・・起動指令。FIG. 1 is a schematic diagram of a conventional continuous casting and rolling equipment, and FIG. 2 is a schematic diagram of a continuous casting and rolling equipment according to the present invention. DESCRIPTION OF SYMBOLS 1... Continuous casting machine, 2... Pretreatment equipment, 3... Running shear, 4... Continuous rolling mill, S... Winding machine, 1-
DESCRIPTION OF SYMBOLS 1... Pot, 1-2... Nozzle, 1-3... Coagulation device, 1-4... Guide roller, 6... Emergency looper, 6-1... Inlet fixed roller, 6 -2... Moving roller, 6-3... Exit fixed roller, 6-4... Moving device, 6-5... Electric motor, 6-6... Burner, 7...
- Rolling mill, 8... Finished product, 9... Start command.
Claims (1)
板厚に圧延する連続圧延機(4)、圧延された成品を巻
取る巻取機(5)を備えた薄板連続鋳造設備において、
連続圧延機(4)以降が非常停止しても鋳造を非常停止
しなくても済むように、固定ローラ(6−1)、(6−
3)、移動ローラ(6−2)、移動装置(6−4)、電
動機(6−5)より成る非常ルーパ(6)を連続鋳造機
(1)と連続圧延機(4)の中間に設けた事を特徴とす
る薄板連続鋳造圧延設備。1. In a thin plate continuous casting facility equipped with a continuous casting machine (1) that casts thin plates, a continuous rolling mill (4) that rolls the cast thin plate to the thickness of the finished product, and a winder (5) that winds up the rolled product. ,
Fixed rollers (6-1) and (6-
3) An emergency looper (6) consisting of a moving roller (6-2), a moving device (6-4), and an electric motor (6-5) is installed between the continuous casting machine (1) and the continuous rolling mill (4). Continuous thin plate casting and rolling equipment featuring the following features:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4746888A JPH01224102A (en) | 1988-03-02 | 1988-03-02 | Facility for continuous casting and rolling of thin sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4746888A JPH01224102A (en) | 1988-03-02 | 1988-03-02 | Facility for continuous casting and rolling of thin sheet |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01224102A true JPH01224102A (en) | 1989-09-07 |
Family
ID=12775982
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4746888A Pending JPH01224102A (en) | 1988-03-02 | 1988-03-02 | Facility for continuous casting and rolling of thin sheet |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01224102A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009121678A1 (en) * | 2008-04-04 | 2009-10-08 | Siemens Vai Metals Technologies Gmbh & Co | Method and apparatus for a combined casting-rolling installation |
CN103286131A (en) * | 2012-03-05 | 2013-09-11 | 江阴市东顺机械有限公司 | Lead plate casting and rolling integrated equipment |
DE102014224231A1 (en) | 2014-01-03 | 2015-07-09 | Sms Siemag Ag | Method and device for producing a metallic strip in a continuous casting-rolling process |
DE102016208114A1 (en) | 2015-05-11 | 2016-11-17 | Sms Group Gmbh | Process for the production of a metallic strip in the cast rolling process |
CN114682749A (en) * | 2022-02-28 | 2022-07-01 | 首钢京唐钢铁联合有限责任公司 | Casting blank top bending treatment method for thin slab continuous casting machine |
-
1988
- 1988-03-02 JP JP4746888A patent/JPH01224102A/en active Pending
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009121678A1 (en) * | 2008-04-04 | 2009-10-08 | Siemens Vai Metals Technologies Gmbh & Co | Method and apparatus for a combined casting-rolling installation |
JP2011516268A (en) * | 2008-04-04 | 2011-05-26 | シーメンス・ファオアーイー・メタルズ・テクノロジーズ・ゲーエムベーハー | Method and apparatus for casting, rolling and complex equipment |
US8276647B2 (en) | 2008-04-04 | 2012-10-02 | Siemens Vai Metals Technologies Gmbh | Process and apparatus for a combined casting and rolling installation |
US8453711B2 (en) | 2008-04-04 | 2013-06-04 | Siemens Vai Metals Technologies Gmbh | Process and apparatus for a combined casting and rolling installation |
CN103286131A (en) * | 2012-03-05 | 2013-09-11 | 江阴市东顺机械有限公司 | Lead plate casting and rolling integrated equipment |
DE102014224231A1 (en) | 2014-01-03 | 2015-07-09 | Sms Siemag Ag | Method and device for producing a metallic strip in a continuous casting-rolling process |
US9937539B2 (en) | 2014-01-03 | 2018-04-10 | Sms Group Gmbh | Method and device for producing a metal strip in a continuous casting and rolling process |
DE102016208114A1 (en) | 2015-05-11 | 2016-11-17 | Sms Group Gmbh | Process for the production of a metallic strip in the cast rolling process |
WO2016180882A1 (en) | 2015-05-11 | 2016-11-17 | Sms Group Gmbh | Method for producing a metallic strip in a casting and rolling process |
CN114682749A (en) * | 2022-02-28 | 2022-07-01 | 首钢京唐钢铁联合有限责任公司 | Casting blank top bending treatment method for thin slab continuous casting machine |
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