JPH01186573A - Manufacture of sealed type lead-acid battery - Google Patents
Manufacture of sealed type lead-acid batteryInfo
- Publication number
- JPH01186573A JPH01186573A JP63005142A JP514288A JPH01186573A JP H01186573 A JPH01186573 A JP H01186573A JP 63005142 A JP63005142 A JP 63005142A JP 514288 A JP514288 A JP 514288A JP H01186573 A JPH01186573 A JP H01186573A
- Authority
- JP
- Japan
- Prior art keywords
- pole
- electrode plate
- electrode
- synthetic resin
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002253 acid Substances 0.000 title claims description 6
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 238000003466 welding Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000002184 metal Substances 0.000 claims description 9
- 229920003002 synthetic resin Polymers 0.000 claims description 9
- 239000000057 synthetic resin Substances 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims 5
- 238000005266 casting Methods 0.000 abstract description 6
- 238000005260 corrosion Methods 0.000 abstract description 6
- 230000007797 corrosion Effects 0.000 abstract description 6
- 238000005520 cutting process Methods 0.000 abstract description 6
- 238000004080 punching Methods 0.000 abstract description 4
- 238000005452 bending Methods 0.000 abstract description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 abstract 1
- 210000005069 ears Anatomy 0.000 description 5
- -1 polypropylene Polymers 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000010301 surface-oxidation reaction Methods 0.000 description 2
- 240000003473 Grevillea banksii Species 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005001 laminate film Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Secondary Cells (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、ポータプル機器等の電源に使用される密閉形
鉛蓄電池の密封方法の改良に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to an improvement in a method for sealing a sealed lead-acid battery used as a power source for portable equipment and the like.
従来の技術
従来この種密閉形鉛蓄電池は、第３図に示すような構成
であった。第３図において１は、正極板２と負極板３お
よびセパレータ４よりなる極板群６を内部に収納したポ
リプロピレン等のポリオレフィン樹脂からなる枠体であ
る。この極板群６の周囲をとり囲む枠体１の開口部には
、ポリエチレンクイｌレム等を内面にラミネートした電
槽用金属板７の周縁が熱溶着されて密封される。５は極
柱部、１０は枠体１に設けられ電池内圧が上昇すると開
弁する機能を有する排気弁である。極柱部６は、あらか
じめエポキシ系合成樹脂やポリエチレン系合成樹脂をコ
ートし枠体１と金属板７間に熱溶着することにより、液
密気密に封口される。2. Description of the Related Art Conventionally, this type of sealed lead-acid battery has a structure as shown in FIG. In FIG. 3, reference numeral 1 denotes a frame made of polyolefin resin such as polypropylene, which houses therein an electrode plate group 6 consisting of a positive electrode plate 2, a negative electrode plate 3, and a separator 4. The opening of the frame 1 surrounding the electrode plate group 6 is sealed by heat welding the periphery of a metal plate 7 for a battery case, the inner surface of which is laminated with polyethylene quill or the like. Reference numeral 5 indicates a pole column portion, and reference numeral 10 indicates an exhaust valve provided in the frame 1 and having a function of opening when the internal pressure of the battery increases. The pole section 6 is sealed liquid-tightly by coating it with epoxy-based synthetic resin or polyethylene-based synthetic resin in advance and thermally welding it between the frame 1 and the metal plate 7.
発明が解決しようとする課題
しかし従来のような、鋳造によって極柱部を作る場合次
のような問題点かあ−た。Problems to be Solved by the Invention However, when the pole part is made by casting as in the past, the following problems arise.
（１）鋳造によって極柱を作ると±０．１ｆｆのバラツ
キを持っており、極柱部の厚みが最つとも薄い場合には
枠体と金属板間に熱溶着することにより、極柱部を完全
に封口することができず、液密気密の歩留まりを向上さ
せることが困難であった。又極柱部の厚みが厚い場合に
は、熱溶着することにより枠体樹脂の溶は出しが電池外
部に大きくはみ出し電池寸法の精度を下げたり、極柱部
の圧迫によりラミネートフィルムが溶けすぎて極柱部の
溶着強度に問題があった。(1) When pole columns are made by casting, there is a variation of ±0.1ff, so if the thickness of the pole column is the thinnest possible, the pole column can be made by heat welding between the frame and the metal plate. It was difficult to completely seal the seal, making it difficult to improve the yield of liquid-tightness. In addition, if the thickness of the pole column is thick, thermal welding may cause the melted frame resin to protrude to the outside of the battery, reducing the accuracy of battery dimensions, or the laminate film may melt too much due to the pressure of the pole. There was a problem with the welding strength of the poles.
＠）極柱部に鋳造の地肌の表面酸化層が残っていると極
柱腐食しやすく、極柱の腐食に対する信頼性にも問題が
あった。@) If the surface oxidation layer of the casting surface remains on the pole column, pole column corrosion is likely to occur, and there is also a problem with the reliability of the pole column against corrosion.
（３）極柱を鋳造によって作ると、以後の工程における
ハンドリング時の極柱のまがりや、折れ等による歩留り
に問題があった。(3) When pole columns are made by casting, there are problems with yield due to curling or bending of the pole columns during handling in subsequent steps.
本発明は、このような問題点を解消するものである。The present invention solves these problems.
課題を解決するだめの手段
この問題点を解決するため本発明は、鋳造した極柱をそ
のまま使用する方法に変わり、極板耳部をあらかじめ大
きく鋳造しておき、句作機等で所望とする厚みに削り、
さらに所望の幅に打抜くことによって極柱を作るもので
ある。Means to Solve the Problem In order to solve this problem, the present invention has changed from the method of using the cast pole pole as it is, to casting the pole plate ear part to a large size in advance, and adjusting it to the desired thickness using a haiku machine or the like. Sharpen,
Furthermore, pole columns are made by punching out the desired width.
作 用
この方法により、
（１）極板耳部の寸法精度が上がり、極柱厚みの薄い場
合における熱溶着時の液密気密の歩留まりを向上させる
ことができ、又厚い場合における枠体樹脂の溶は出しも
なくなり、電池寸法は安定し、さらに極柱部の溶着強度
も安定する。Function: (1) It is possible to improve the dimensional accuracy of the pole plate ears, improve the yield of liquid-tight airtightness during thermal welding when the pole pole is thin, and improve the yield of the frame resin when the pole is thick. There is no melting, the battery dimensions are stable, and the welding strength of the poles is also stable.
（２）極柱耳部を削って作ることにより、表面酸化層を
とり除いて金属鉛面を露出させることができ、極柱の腐
食に対する信頼性を向上できる。(2) By carving out the pole pole ears, the surface oxidation layer can be removed to expose the metal lead surface, and the reliability of the pole pole against corrosion can be improved.
倹）極柱部を大きく鋳造できることにより、これを削る
以前の工程における極柱部の強度は大きく、ハンドリン
グ時の極柱のまがりや折れ等による歩留りを向上できる
。(Saving) By being able to cast a large pole column, the strength of the pole column is high in the process before it is cut, and the yield can be improved due to curling or breaking of the pole column during handling.
このような極板耳部の形成により、極板腐食に対する信
頼性が高く、歩留まりの高い密閉形鉛蓄電池を提供でき
ることになる。By forming the electrode plate ears in this manner, it is possible to provide a sealed lead-acid battery that is highly reliable against plate corrosion and has a high yield.
実施例
以下、本発明の実施例について、第１図、第２図を参照
して説明する。第１図は、極柱耳部加工前の極板を示し
、１１は極板、１２が加工前の耳部である。第２図は、
第１図の状態から切削及び打抜き加工により所望の形状
寸法の耳部１２′を形成した後の状態である。例えば耳
部１２を所望厚さに削り、所望の幅に打抜くことによっ
て、厚み０．７±○、ｏｓ ｍ幅２．６±０．０５ ｆ
ｆの精度に極柱耳部１２′を製造することができ、従来
の極柱耳部を使用して第３図の電池を製造した場合の極
柱耳部封口に関する歩留まりが９９．２％であったのに
対して、本発明による極板を使用した場合９９．９％の
歩留まりに向上した。又、７ｏｔ２．３Ｖ／セル１０日
間のトリクル試験による極柱の腐食度合を調べると、従
来の極柱耳部を使用した電池では陽・陰極柱共に０．５
ｆｌ程度のはい上りを生じたが、本発明による極板を用
いた電池ではＯ，，１ｆｆ以下におさえることができた
。さらに極柱の折れによる歩留まりを９９．５％から９
９．９％に向上できた。Embodiments Hereinafter, embodiments of the present invention will be described with reference to FIGS. 1 and 2. FIG. 1 shows the pole plate before the pole lug is processed, 11 is the pole plate, and 12 is the lug before being processed. Figure 2 shows
This is a state after forming an ear portion 12' having a desired shape and size by cutting and punching from the state shown in FIG. For example, by cutting the ear portion 12 to a desired thickness and punching it to a desired width, the thickness is 0.7±○, the width is 2.6±0.05 f
The pole lugs 12' can be manufactured with an accuracy of f, and the yield for sealing the pole lugs when manufacturing the battery shown in FIG. 3 using the conventional pole lugs is 99.2%. On the other hand, when the electrode plate according to the present invention was used, the yield improved to 99.9%. In addition, when examining the degree of corrosion of the pole column by a trickle test of 7ot2.3V/cell for 10 days, it was found that in batteries using conventional pole ears, both the anode and cathode poles were 0.5.
However, in the battery using the electrode plate according to the present invention, the swelling could be suppressed to less than 0.1 ff. Furthermore, the yield rate due to the bending of pole pillars has been reduced from 99.5% to 9.
This improved to 9.9%.
発明の効果
本発明によれば極板耳部の液密気密に対する信頼性及び
歩留まりを向上させることができる。Effects of the Invention According to the present invention, it is possible to improve the reliability of the liquid-tightness of the electrode plate ear portion and the yield.
第１図は本発明の実施例における極柱部加工前の極板の
斜視図、第２図は第１図の状態から極柱部を所望厚さに
削って、所望幅に抜ちぬいた状態の図、又第３図は密閉
形鉛蓄電池の組立て前の単電池の斜視図である。
１・・・・・・枠体、２・・・・・・正極板、３・・・
・・・負極板、４・・・・・・セパレータ、５・・・・
・・極板耳部、６・・・・・・極板群、７・・・・・・
電槽用金属板、８・・・・・・凹部、１１・・・・・・
極板、１２・・・・・・加工前の耳部、１２′・・・・
・・加工後の耳部。
代理人の氏名 弁理士 中 尾 敏 男 ほか１名＋＋
−一極 扱
＋２−＃１約のＸ（ぢ
第１図
第２図
７２’−ｍ工法の耳郭
８−凹 祁
第３図Figure 1 is a perspective view of the pole plate before processing the pole column in the embodiment of the present invention, and Figure 2 is the state in which the pole plate has been cut to the desired thickness and punched out to the desired width from the state shown in Figure 1. FIG. 3 is a perspective view of a unit cell before assembly of a sealed lead-acid battery. 1... Frame body, 2... Positive electrode plate, 3...
... Negative electrode plate, 4 ... Separator, 5 ...
...Pole plate ear part, 6...Pole plate group, 7...
Metal plate for battery case, 8... recess, 11...
Electrode plate, 12...Ear part before processing, 12'...
... Ears after processing. Name of agent: Patent attorney Toshio Nakao and one other person++
- Unipolar handling +2 - #1 approx.
Claims (1)
面にポリオレフィン系合成樹脂フィルムあるいはシート
をラミネートした金属板により前記極板群にポリオレフ
ィン系合成樹脂層を向けて挟み込み、極板群周囲をとり
囲んだポリオレフィン系合成樹脂枠体と前記金属板周縁
の樹脂層とを熱溶着して極板群を密封する方法であって
、正極板および負極板の耳部を所望の厚みに削るととも
に所望の幅に打抜き、その表面にエポキシ系合成樹脂と
ポリオレフィン系合成樹脂をコートし、この部分を前記
枠体とポリオレフィン系合成樹脂層を片面に形成した金
属板とで挟み込み、極板群の密封と極板耳部の枠体およ
び金属板片面の合成樹脂層間への密封を同時に行なうこ
とを特徴とする密閉形鉛蓄電池の製造法。An electrode group consisting of a positive electrode plate, a negative electrode plate, and a separator is sandwiched between metal plates laminated with a polyolefin synthetic resin film or sheet on one side, with the polyolefin synthetic resin layer facing the electrode group, and the periphery of the electrode plate group is taken. This method seals the electrode plate group by thermally welding the surrounding polyolefin synthetic resin frame and the resin layer around the metal plate. It is punched out to a width, its surface is coated with epoxy synthetic resin and polyolefin synthetic resin, and this part is sandwiched between the frame and a metal plate with a polyolefin synthetic resin layer formed on one side to seal the electrode plate group and the electrode. A method for manufacturing a sealed lead-acid battery, characterized by simultaneously performing sealing between a frame of a plate edge portion and a synthetic resin layer on one side of a metal plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63005142A JPH01186573A (en) | 1988-01-13 | 1988-01-13 | Manufacture of sealed type lead-acid battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63005142A JPH01186573A (en) | 1988-01-13 | 1988-01-13 | Manufacture of sealed type lead-acid battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01186573A true JPH01186573A (en) | 1989-07-26 |
Family
ID=11603053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63005142A Pending JPH01186573A (en) | 1988-01-13 | 1988-01-13 | Manufacture of sealed type lead-acid battery |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01186573A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5817031B1 (en) * | 2014-10-31 | 2015-11-18 | 新神戸電機株式会社 | Method for producing electrode plate group for lead acid battery and method for removing oxide film from electrode plate for lead acid battery |
| WO2018105178A1 (en) * | 2016-12-07 | 2018-06-14 | 日本碍子株式会社 | Electrode/separator layered body and nickel zinc battery equipped therewith |
-
1988
- 1988-01-13 JP JP63005142A patent/JPH01186573A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5817031B1 (en) * | 2014-10-31 | 2015-11-18 | 新神戸電機株式会社 | Method for producing electrode plate group for lead acid battery and method for removing oxide film from electrode plate for lead acid battery |
| WO2018105178A1 (en) * | 2016-12-07 | 2018-06-14 | 日本碍子株式会社 | Electrode/separator layered body and nickel zinc battery equipped therewith |
| US11404748B2 (en) | 2016-12-07 | 2022-08-02 | Ngk Insulators, Ltd. | Electrode/separator layered body and nickel zinc battery equipped therewith |
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