JPH01154806A - Device and method for working sheet stock - Google Patents
Device and method for working sheet stockInfo
- Publication number
- JPH01154806A JPH01154806A JP31492787A JP31492787A JPH01154806A JP H01154806 A JPH01154806 A JP H01154806A JP 31492787 A JP31492787 A JP 31492787A JP 31492787 A JP31492787 A JP 31492787A JP H01154806 A JPH01154806 A JP H01154806A
- Authority
- JP
- Japan
- Prior art keywords
- plate
- guides
- guide
- plate material
- processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title description 8
- 239000000463 material Substances 0.000 claims abstract description 49
- 238000003672 processing method Methods 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 abstract 3
- 239000002131 composite material Substances 0.000 description 5
- 239000011147 inorganic material Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 239000012783 reinforcing fiber Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
Landscapes
- Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は食品材料や高分子材料や無機材料や金属材料等
の可塑材料を板状に加工する装置およびこの装置を用い
た加工法に関するものである。Detailed Description of the Invention (Field of Industrial Application) The present invention relates to an apparatus for processing plastic materials such as food materials, polymer materials, inorganic materials, and metal materials into plate shapes, and a processing method using this apparatus. It is.
(従来の技術)
広幅の板材を得るため、あるいは板材の異方性を解消す
るためには、従来2作動ローラ対間で材料を縦と横に順
次展伸する方法がとられていた。(Prior Art) In order to obtain a wide plate material or to eliminate the anisotropy of the plate material, a method has conventionally been adopted in which the material is sequentially stretched vertically and horizontally between two working roller pairs.
しかしこの方法では能率が悪く、また材料をローラ対間
を何度も往復させることは品質上からも好ましくなかっ
た。また2種の材料を重ね合わせてローラ間で接合し複
合材料を作る場合には、材料の供給装置が立体的になり
、設備構造上あるいは作業上不具合を生じていた。However, this method is inefficient, and it is not desirable from the viewpoint of quality to move the material back and forth between the roller pairs many times. Furthermore, when two types of materials are overlapped and bonded between rollers to make a composite material, the material supply device becomes three-dimensional, which causes problems in terms of equipment structure and operation.
(発明の目的)
本発明は素材を連続的に進行させながら広幅の板材を得
る装置を提供することを第1の目的とする。またローラ
間で広幅の複合板材を得るための平面的な構造の装置を
提供することを第2の目的とする。さらにその装置を用
いて可塑材料を板状に加工する方法を提供することを第
3の目的とする。また板材としての異方性を解消する板
材の加工法を提供することを第4の目的とする。(Object of the Invention) The first object of the present invention is to provide an apparatus for obtaining a wide plate material while continuously advancing the material. A second object of the present invention is to provide an apparatus having a planar structure for obtaining a wide composite plate between rollers. A third object of the present invention is to provide a method for processing a plastic material into a plate shape using the apparatus. A fourth object of the present invention is to provide a processing method for a plate material that eliminates the anisotropy of the plate material.
(問題点を解決するための手段9作用)本発明の装置は
第1図ないし第5図に示すように9作動ローラ対(1)
の入側すなわち第1図と第3図の上側において2機械中
心(2)に対い板材(3)を側方向に傾斜せしめて誘導
推進するガイド(4)を装備することを特徴とする板材
の加工装置である0作動ローラ対(1)は板材の厚さを
減少させる機能を有している。板材が直進する従来のタ
イプの装置では板厚減少の約90%は長さに伸び、残り
約10%は幅広がりとなった。(Means for Solving the Problems 9) The device of the present invention has nine actuating roller pairs (1) as shown in FIGS. 1 to 5.
A plate material characterized by being equipped with a guide (4) that guides and propels the plate material (3) by tilting it laterally with respect to the two machine centers (2) on the entry side of the machine, that is, on the upper side of FIGS. 1 and 3. The zero-actuation roller pair (1), which is a processing device, has the function of reducing the thickness of the plate material. In the conventional type of equipment in which the plate moves straight, about 90% of the reduction in plate thickness was due to an increase in length, and the remaining 10% was due to an increase in width.
これに対し本発明装置を用いると機械軸からの板材の進
入方向がθ傾斜している場合には、入側の板材の幅は真
の板幅の1 、/ c o sθ倍となり、θが30度
、45度、60度の場合に板幅はそれぞれ1.15倍、
1.41倍、2.0倍となる。従って加工後の板幅はそ
れぞれの約1.1倍となる。On the other hand, when using the device of the present invention, if the direction in which the plate material enters from the machine axis is inclined by θ, the width of the plate material on the entry side will be 1, / cos θ times the true plate width, and θ will be In the case of 30 degrees, 45 degrees, and 60 degrees, the board width is 1.15 times, respectively.
1.41 times and 2.0 times. Therefore, the width of the plate after processing is approximately 1.1 times that of each of the two.
この場合に作動ローラ対(1)で板材を加工している間
は、板材を所定の位置に傾斜した状態に保つために、板
材とガイドの間隙を殆ど無くし複数のガイドを駆動して
誘導推進するガイド(4)が必要である。In this case, while processing the plate with the actuating roller pair (1), in order to keep the plate in a predetermined position and in an inclined state, the gap between the plate and the guide is almost eliminated, and multiple guides are driven to guide the plate. A guide (4) is required.
誘導推進するガイド(4)は作動ローラ対間の加工域(
5)に達していることが望ましい、この最先端のガイド
は加工後の板材の位置と幅を正確に決める機能を有して
いる。またこのガイドは板材の進行を助けるために駆動
すること、そして板厚を目標値に成形するための十分な
強度を有することが望ましい。The guide (4) that is guided and propelled moves into the machining area (
5) This state-of-the-art guide has the function of accurately determining the position and width of the plate after processing. It is also desirable that this guide be driven to help advance the plate and have sufficient strength to shape the plate to a target thickness.
誘導推進するガイド(4)は第3図に示すように機械中
心(2)に対してほぼ対称の位置に対をなして配設する
ことができる。この装置は左右から同時に同種のあるい
は異種の材料を供給して作動ローラ対によって接合し、
複合板を得る場合に用いることができる。この装置では
板材間に両者の進行が可能な程度の空隙が存在すれば良
く、ガイド装萱を始めとする入側装置は殆ど平面的な配
置が可能となる。The guided and propelled guides (4) can be arranged in pairs at substantially symmetrical positions with respect to the machine center (2), as shown in FIG. This device simultaneously feeds the same or different materials from the left and right sides and joins them using a pair of operating rollers.
It can be used when obtaining a composite plate. In this device, it is sufficient that there is a gap between the plates to allow the movement of both, and the entry side devices including the guide equipment can be arranged almost flat.
本発明装置に用いる作動ローラは好ましくは円錐台形で
あって、その大径側に板材の外回り側(3a)が、その
小径側に板材の内回り側(3b)が接するように作動ロ
ーラ対を配設する。板材が片側から進入する場合には第
1図と第2図に示すように、板材の外回り側でローラ径
が大きくなるように配設する。板材が両側から進入する
場合には第3図と第4図に示すように、それぞれの板材
の外回り側で作動ローラ径が大きくなるように配設する
。この様に作動ローラを配設することにより板材の拡幅
圧延が容易になる。The actuating roller used in the device of the present invention is preferably in the shape of a truncated cone, and the actuating roller pair is arranged such that the outer side (3a) of the plate material is in contact with the larger diameter side, and the inner side (3b) of the plate material is in contact with the smaller diameter side. Set up When the plate material enters from one side, as shown in FIGS. 1 and 2, the roller diameter is arranged so that it becomes larger on the outer circumferential side of the plate material. When the plates enter from both sides, as shown in FIGS. 3 and 4, the actuating rollers are arranged so that the diameter becomes larger on the outer circumferential side of each plate. By arranging the actuating rollers in this manner, it becomes easier to widen and roll the plate material.
本発明においては作動ローラ対(1)の入側において9
機械中心(2)に対し、板材く3)を側方向に傾斜せし
めて誘導推進するガイド(4)を装備する加工装置によ
って板材を加工するに際い板材の外回り側のガイド荷重
をP0、板材の内回り側のガイド荷重をP1、ガイドの
周速度をVG、作動ローラの基準位置周速度をVRとす
るとき、 P。In the present invention, 9
When processing a plate using a processing device equipped with a guide (4) that guides and propels the plate by tilting the plate 3) laterally with respect to the machine center (2), the guide load on the outer circumference of the plate is P0, When the guide load on the inner side of P1 is P1, the circumferential speed of the guide is VG, and the reference position circumferential speed of the operating roller is VR, then P.
/ P +が目標値より大きい場合にはVG/VRを減
少する操作を行い、P0/P1が目標値より小さい場合
にはVG/VRを増大する操作を行ってP0/P1を目
標値に一致させて加工する。ここでカイト荷重は作動ロ
ーラに最も近い1ないし2個のガイドで代表できる。外
回り側のガイド荷重が減少すると位置回り側のカイト荷
重が増大し、P0/P1は小さくなる。この場合には外
回り側で板材の流入量が不足しており、VG/VRを大
きくすることによって目標値に戻すことができる。目標
値は予め経験によって定めておく。/ If P+ is larger than the target value, perform an operation to decrease VG/VR, and if P0/P1 is smaller than the target value, perform an operation to increase VG/VR to make P0/P1 match the target value. Let it be processed. Here, the kite load can be represented by the one or two guides closest to the actuation roller. When the guide load on the outer side decreases, the kite load on the position side increases, and P0/P1 becomes smaller. In this case, the amount of plate material flowing in on the outer side is insufficient, and it can be returned to the target value by increasing VG/VR. Target values are determined in advance based on experience.
本発明の加工法は加工によって異方性を生じる材料にお
いて、この異方性を改善するために効果がある。すなわ
ち作動ローラ(1)の入側において誘導推進するガイド
(4)が機械中心(2)に対してほぼ対称の位置に対を
なして配設された装置において、加工によって異方性を
生じる材料を両側のガイドによって誘導して重ね合わせ
2作動ローラ対によって接合することによって異方性が
打ち消された複合材料を得る。The processing method of the present invention is effective in improving anisotropy in materials that are produced by processing. In other words, in a device in which the guides (4) guided and propelled on the entry side of the actuating roller (1) are arranged in pairs at approximately symmetrical positions with respect to the machine center (2), the material becomes anisotropic due to processing. are guided by guides on both sides, and are superimposed and joined by two actuating roller pairs to obtain a composite material in which anisotropy is canceled.
板材の異方性の原因として細長く伸びた気泡の偏向、高
分子鎖の偏向、結晶粒長径の偏向、金属集合組織の偏向
等9強化繊維に偏向等があるが。The causes of the anisotropy of the plate material include the deflection of elongated air bubbles, the deflection of polymer chains, the deflection of crystal grain length, the deflection of metal texture, etc. 9. There are deflections in reinforcing fibers.
本発明法はこれらの全ての異方性を解消するためあるい
は目的の方向に強度を分散させるために有効である、
(発明の効果)
以上述べたように本発明によって素材を連続的に進行さ
せながら広幅の板材を得る装置が得られる。またローラ
間で広幅の複合板材を得るための平面的な構造の装置が
提供できる。さらにその装置を用いて可塑材料を板状に
加工できる。また板材としての異方性を解消する板材の
加工法が提供できる。The method of the present invention is effective for eliminating all of these anisotropies or dispersing the strength in the desired direction. (Effects of the Invention) As described above, the present invention allows the material to progress continuously. However, it is possible to obtain a device that can obtain a wide plate material. Furthermore, it is possible to provide an apparatus having a planar structure for obtaining a wide composite plate between rollers. Furthermore, the device can be used to process plastic materials into plate shapes. Furthermore, a method for processing a plate material that eliminates anisotropy in the plate material can be provided.
(発明の応用分野)
本発明法は食料品や高分子材料や無機材料や金属材料な
どの生活必需品や工業用製品など可塑材料の加工法とし
て新たな道をひらき、それを実現するための製造設備を
提供することが可能となった。一般に材料は加工によっ
て異方性を増すが。(Field of Application of the Invention) The method of the present invention opens a new way as a processing method for plastic materials such as foodstuffs, daily necessities such as polymer materials, inorganic materials, and metal materials, and industrial products. It became possible to provide equipment. Generally, materials become more anisotropic through processing.
とくに強化繊維を含む材料は異方性が顕著になる。In particular, materials containing reinforcing fibers exhibit remarkable anisotropy.
本発明の装置及び加工法はこれらの可塑性を有するあら
ゆる材料に適用できる。The apparatus and processing method of the present invention can be applied to all of these plastic materials.
第1図ないし第5図は本発明を説明する概念図であって
、第1図は板材が1方向から進入する場合、第2図は第
1図のA−A断面図、第3図は板材が2方向から進入す
る場合、第4図は第3図のB−B断面図、第5図は第3
図のC−C断面図である。
1:作動ローラ
2:機械中心
3 : I反相
3a: 板材の外回り側
3b:板材の内回り側
4:誘導推進するガイド1 to 5 are conceptual diagrams for explaining the present invention, in which FIG. 1 is a case in which the plate material enters from one direction, FIG. 2 is a sectional view taken along line A-A in FIG. 1, and FIG. When the plate material approaches from two directions, Fig. 4 is a sectional view taken along line B-B in Fig. 3, and Fig. 5 is a cross-sectional view taken from the
It is a CC sectional view of the figure. 1: Operating roller 2: Machine center 3: I-reverse phase 3a: Outer side of plate material 3b: Inner side of plate material 4: Guide to guide and propel
Claims (6)
2)に対し、板材(3)を側方向に傾斜せしめて誘導推
進するガイド(4)を装備することを特徴とする板材の
加工装置。(1) At the entrance side of the actuating roller pair (1), the machine center (
In contrast to 2), a plate processing device is equipped with a guide (4) that guides and propels the plate (3) by tilting it laterally.
工域(5)に達していることを特徴とする特許請求の範
囲第1項記載の板材の加工装置。(2) The plate material processing apparatus according to claim 1, characterized in that the guided and propelled guide (4) reaches the processing area (5) between the pair of operating rollers.
してほぼ対称の位置に対をなして配設されたことを特徴
とする特許請求の範囲第1項または第2項記載の板材の
加工装置。(3) The guides (4) for guidance and propulsion are arranged in pairs at substantially symmetrical positions with respect to the machine center (2). Board processing equipment.
材の外回り側(3a)が、その小径側に板材の内回り側
(3b)が接するように作動ローラ対を配設したことを
特徴とする特許請求の範囲第1項または第3項記載の板
材の加工装置。(4) The actuation roller has a truncated conical shape, and the actuation roller pair is arranged so that the outer side (3a) of the plate material is in contact with the large diameter side and the inner side (3b) of the plate material is in contact with the small diameter side. A plate material processing apparatus as set forth in claim 1 or 3.
2)に対し、板材(3)を側方向に傾斜せしめて誘導推
進するガイド(4)を装備する加工装置によって板材を
加工するに際し、板材の外回り側のガイド荷重をP_0
、板材の内回り側のガイド荷重をP_1、ガイドの周速
度をV_G、作動ローラの基準位置周速度をV_Rとす
るとき、P_0/P_1が目標値より大きい場合にはV
_G/V_Rを減少する操作を行い、P_0/P_1が
目標値より小さい場合にはV_G/V_Rを増大する操
作を行ってP_0/P_1を目標値に一致させて加工す
ることを特徴とする板材の加工法。(5) At the entrance side of the actuating roller pair (1), the machine center (
In contrast to 2), when processing a plate using a processing device equipped with a guide (4) that tilts the plate (3) laterally and guides and propels it, the guide load on the outer side of the plate is P_0.
, when the guide load on the inner side of the plate material is P_1, the circumferential speed of the guide is V_G, and the reference position circumferential speed of the operating roller is V_R, if P_0/P_1 is larger than the target value, V
A plate material characterized by performing an operation to decrease _G/V_R, and when P_0/P_1 is smaller than a target value, performing an operation to increase V_G/V_R to make P_0/P_1 match the target value. Processing method.
イド(4)が機械中心(2)に対してほぼ対称の位置に
対をなして配設された装置において、加工によって異方
性を生じる材料を両側のガイドによって誘導して重ね合
わせ、作動ローラ対によって接合することを特徴とする
板材の加工法。(6) In a device in which the guides (4) that are guided and propelled on the entry side of the actuating roller (1) are arranged in pairs at almost symmetrical positions with respect to the machine center (2), anisotropy is created by processing. A plate processing method characterized by guiding the resulting materials by guides on both sides, overlapping them, and joining them by a pair of operating rollers.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31492787A JPH01154806A (en) | 1987-12-12 | 1987-12-12 | Device and method for working sheet stock |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31492787A JPH01154806A (en) | 1987-12-12 | 1987-12-12 | Device and method for working sheet stock |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01154806A true JPH01154806A (en) | 1989-06-16 |
Family
ID=18059323
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP31492787A Pending JPH01154806A (en) | 1987-12-12 | 1987-12-12 | Device and method for working sheet stock |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01154806A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000032328A1 (en) * | 1998-12-03 | 2000-06-08 | Pullman Industries, Inc. | Stretch roll forming method and apparatus |
-
1987
- 1987-12-12 JP JP31492787A patent/JPH01154806A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000032328A1 (en) * | 1998-12-03 | 2000-06-08 | Pullman Industries, Inc. | Stretch roll forming method and apparatus |
US6286352B1 (en) * | 1998-12-03 | 2001-09-11 | Pullman Industries, Inc. | Stretch roll forming apparatus using frusto-conical rolls |
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