JPH01106332A - Magnetic recording medium and its production - Google Patents
Magnetic recording medium and its productionInfo
- Publication number
- JPH01106332A JPH01106332A JP26472787A JP26472787A JPH01106332A JP H01106332 A JPH01106332 A JP H01106332A JP 26472787 A JP26472787 A JP 26472787A JP 26472787 A JP26472787 A JP 26472787A JP H01106332 A JPH01106332 A JP H01106332A
- Authority
- JP
- Japan
- Prior art keywords
- magnetic layer
- layer
- magnetic
- recording medium
- abrasive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 230000005294 ferromagnetic effect Effects 0.000 claims abstract description 31
- 239000000843 powder Substances 0.000 claims abstract description 29
- 239000011248 coating agent Substances 0.000 claims abstract description 24
- 238000000576 coating method Methods 0.000 claims abstract description 24
- 238000001035 drying Methods 0.000 claims abstract description 9
- 239000010410 layer Substances 0.000 claims description 187
- 238000000034 method Methods 0.000 claims description 11
- 239000011247 coating layer Substances 0.000 claims description 8
- 239000003082 abrasive agent Substances 0.000 abstract description 18
- 238000006243 chemical reaction Methods 0.000 abstract description 18
- 239000007788 liquid Substances 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 description 16
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
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- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
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- 229910017052 cobalt Inorganic materials 0.000 description 3
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- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
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- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
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- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
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- 238000005520 cutting process Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical group OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 229920001747 Cellulose diacetate Polymers 0.000 description 1
- 229920002284 Cellulose triacetate Polymers 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910020630 Co Ni Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910002440 Co–Ni Inorganic materials 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229910017061 Fe Co Inorganic materials 0.000 description 1
- DCXXMTOCNZCJGO-UHFFFAOYSA-N Glycerol trioctadecanoate Natural products CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
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- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 1
- 239000011354 acetal resin Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Magnetic Record Carriers (AREA)
- Paints Or Removers (AREA)
Abstract
Description
【発明の詳細な説明】
[発明の分野]
本発明は、非磁性支持体と磁性層からなる磁気記録媒体
に関するものであり、さらに詳しくは、少なくとも二層
の磁性層を有する磁気記録媒体とその製造方法に関する
ものである。Detailed Description of the Invention [Field of the Invention] The present invention relates to a magnetic recording medium comprising a non-magnetic support and a magnetic layer, and more particularly to a magnetic recording medium having at least two magnetic layers and its magnetic recording medium. This relates to a manufacturing method.
[発明の背景]
磁気記録媒体は、録音用テープ、ビデオテープあるいは
フロッピーデスクなどとして広く用いられている。磁気
記録媒体は、基本的には、強磁性粉末が結合剤(バイン
ダ)中に分散された磁性層が非磁性支持体上に積層され
てなるものである。[Background of the Invention] Magnetic recording media are widely used as recording tapes, video tapes, floppy disks, and the like. A magnetic recording medium basically consists of a magnetic layer in which ferromagnetic powder is dispersed in a binder, which is laminated on a non-magnetic support.
磁気記録媒体は、電磁変換特性、走行耐久性および走行
性能などの諸特性において高いレベルにあることが必要
とされる。すなわち、音楽録音再生用のオーディオテー
プにおいては、より高度の原音再生能力が要求されてい
る。また、ビデオテープについては、原画再生能力が優
れているなど電磁変換特性が優れているものであること
が要求されている。Magnetic recording media are required to have high levels of various properties such as electromagnetic conversion properties, running durability, and running performance. That is, audio tapes for music recording and playback are required to have higher original sound playback capabilities. Furthermore, video tapes are required to have excellent electromagnetic conversion characteristics, such as excellent original picture reproduction ability.
このような優れた電磁変換特性を有すると同時に、磁気
記録媒体は前述のように良好な走行耐久性を持つことが
要求されている。そして、走行耐久性を得るためには、
通常研磨材の働きが重要な役割を担っている。すなわち
、磁性層に含有された研磨材は磁性層全体に分布してい
るが、その−部は磁性層表面に存在しており、磁気記録
媒体がヘッド等走行系部材と接触しながら走行する際、
磁性層表面とヘッド等との接触面で磁性層表面に存在す
る研磨材が研磨効果を発揮する。従って、研磨材を磁気
記録媒体に含有させることによって走行耐久性を向上さ
せることが可能である。しかしながら、磁性層表面に存
在する研磨材は実際に磁性層に添加した量のほんの一部
であり、これによって充分に優れた走行耐久性を得るこ
とは難しかった。例えば、走行耐久性を向上させるため
に研磨材の添加量を増加した場合は、強磁性粉末の含有
量が低下するため、また粒子径の大きな研磨材を使用し
た場合には、磁性層表面に研磨材が過度に突出し易くな
るため、前記の電磁変換特性が劣化し問題となる。In addition to having such excellent electromagnetic conversion characteristics, magnetic recording media are required to have good running durability as described above. And in order to obtain running durability,
Normally, the function of abrasives plays an important role. In other words, the abrasive contained in the magnetic layer is distributed throughout the magnetic layer, but the negative part exists on the surface of the magnetic layer, and when the magnetic recording medium runs while contacting a traveling member such as a head, ,
The abrasive material present on the surface of the magnetic layer exerts a polishing effect at the contact surface between the surface of the magnetic layer and a head or the like. Therefore, by incorporating an abrasive into a magnetic recording medium, it is possible to improve running durability. However, the amount of abrasive present on the surface of the magnetic layer is only a fraction of the amount actually added to the magnetic layer, making it difficult to obtain sufficiently excellent running durability. For example, if the amount of abrasive added is increased to improve running durability, the content of ferromagnetic powder will decrease, and if an abrasive with a large particle size is used, the surface of the magnetic layer will Since the abrasive material tends to protrude excessively, the above-mentioned electromagnetic conversion characteristics deteriorate, causing a problem.
このような問題を解決するため、磁性層を上層と下層の
二層を設け、上層を特に走行耐久性の優れた磁性層とし
、下層を特に電磁変換特性の優れた磁性層とすることで
全体的な走行耐久性の向上を図ることが提案されている
(特開昭58−20042β号公報)。すなわち、下層
に研磨材等の添加材類を加えずに強磁性粉末の含有量を
大きくして電磁変換特性の向上を図り、上層の層厚を0
.5〜!、5μmとし、研磨材として最、大粒子径が上
層の層厚を超えないものを使用することにより電磁変換
特性を損なうことな°く走行耐久性の向上が可能である
としている。In order to solve this problem, we created two magnetic layers, an upper layer and a lower layer, with the upper layer being a magnetic layer with particularly excellent running durability and the lower layer being a magnetic layer with particularly excellent electromagnetic conversion characteristics. It has been proposed to improve running durability (Japanese Unexamined Patent Publication No. 58-20042β). In other words, the content of ferromagnetic powder is increased without adding additives such as abrasives to the lower layer to improve electromagnetic characteristics, and the layer thickness of the upper layer is reduced to 0.
.. 5~! , 5 μm, and by using an abrasive with a maximum particle diameter that does not exceed the thickness of the upper layer, it is possible to improve running durability without impairing electromagnetic conversion characteristics.
しかしながら、上記のように磁性層を二層にすることに
よって電磁変換特性および走行耐久性がある程度良好な
磁気記録媒体を得ることはできるが、まだ上記性能にお
いて、特に走行耐久性において充分に優れていると言う
ことはできない。However, although it is possible to obtain a magnetic recording medium with good electromagnetic conversion characteristics and running durability to some extent by forming the magnetic layer into two layers as described above, it is still not possible to obtain sufficiently excellent performance in terms of the above performance, especially in terms of running durability. I can't say that there is.
[発明の目的]
本発明は、電磁変換特性が優れ、且つ走行耐久性の向上
したオーディオテープ、ビデオテープなどの磁気記録媒
体とその製造方法を提供することにある。[Object of the Invention] An object of the present invention is to provide a magnetic recording medium, such as an audio tape or a video tape, which has excellent electromagnetic conversion characteristics and improved running durability, and a method for manufacturing the same.
[発明の要旨]
本発明は、非磁性支持体の表面に第一磁性層および第二
磁性層をこの順に設けてなる磁気記録媒体において、第
二磁性層の層厚が0.5μm以上であって、且つ第二磁
性層に含まれるモース硬度6以上の研磨材の平均粒子径
が第二磁性層の層厚の1/3以上であることを特徴とす
る磁気記録媒体にある。該磁気記録媒体は、走行下にあ
る非磁性支持体の表面に第一磁性層用塗布液を塗布し、
その塗布層が湿潤状態の内に、その塗布層上に連続して
モース硬度6以上で平均粒子径が第二磁性層の層厚の1
/3以上である研磨材を含有する第二磁性層用塗布液を
第二磁性層の乾燥後の層厚が0.5μm以上になるよう
に塗布することを特徴とする磁気記録媒体の製造方法を
利用することにより有利に製造することができる。[Summary of the Invention] The present invention provides a magnetic recording medium in which a first magnetic layer and a second magnetic layer are provided in this order on the surface of a non-magnetic support, in which the second magnetic layer has a layer thickness of 0.5 μm or more. In a magnetic recording medium, the average particle size of the abrasive having a Mohs hardness of 6 or more contained in the second magnetic layer is 1/3 or more of the layer thickness of the second magnetic layer. The magnetic recording medium is prepared by applying a first magnetic layer coating liquid to the surface of a non-magnetic support while it is running;
While the coating layer is in a wet state, a magnetic layer with a Mohs hardness of 6 or more and an average particle size of 1 of the layer thickness of the second magnetic layer is continuously applied to the coating layer.
A method for manufacturing a magnetic recording medium, comprising applying a coating liquid for a second magnetic layer containing an abrasive having an abrasive content of /3 or more so that the thickness of the second magnetic layer after drying is 0.5 μm or more. It can be advantageously manufactured by using.
[発明の効果]
本発明の磁気記録媒体は、上記に示したように、少なく
とも二層の磁性層を有し、上記第二磁性層(上層)の層
厚が0.5μm以上で、第二磁性層に含まれるモース硬
度6以上の研磨材の平均粒子径が第二磁性層の層厚の1
/3以上である。[Effects of the Invention] As shown above, the magnetic recording medium of the present invention has at least two magnetic layers, the second magnetic layer (upper layer) has a layer thickness of 0.5 μm or more, and the second magnetic layer (upper layer) has a layer thickness of 0.5 μm or more. The average particle diameter of the abrasive having a Mohs hardness of 6 or more contained in the magnetic layer is 1 of the layer thickness of the second magnetic layer.
/3 or more.
このような構成をとることにより、研磨材が磁 −
性層表面に適度に突出して研磨材の研磨効果が有効に発
揮でき、またその突出の程度が過度でなく添加量も適度
であるので電磁変換特性を損なうことなく走行耐久性を
向上させることが可能である。By adopting such a configuration, the abrasive material becomes magnetic -
The polishing effect of the abrasive material can be effectively exerted by protruding moderately on the surface of the electromagnetic layer, and since the degree of protrusion is not excessive and the amount added is appropriate, running durability can be improved without impairing electromagnetic conversion characteristics. It is possible.
また、上記特定の製造方法を用いることによって、極め
て薄い層厚の第二磁性層であっても均一な層厚で、且つ
その表面が極めて平滑な状態に塗布することができる。Moreover, by using the above-described specific manufacturing method, even an extremely thin second magnetic layer can be coated with a uniform layer thickness and with an extremely smooth surface.
これにより、本発明の優れた走行耐久性を有し、しかも
電磁変換特性を損なうことがない磁気記録媒体を提供す
ることができる。Thereby, it is possible to provide the magnetic recording medium of the present invention which has excellent running durability and does not impair electromagnetic conversion characteristics.
[発明の詳細な記述]
本発明の磁気記録媒体は、基本的には、結合剤中に分散
された強磁性粉末を含む少なくとも二層の磁性層が非磁
性支持体上に設けられた構成を有する。[Detailed Description of the Invention] The magnetic recording medium of the present invention basically has a structure in which at least two magnetic layers containing ferromagnetic powder dispersed in a binder are provided on a non-magnetic support. have
本発明に使用することができる非磁性支持体としては、
ポリエチレンテレフタレート(PET)、ポリエチレン
ナフタレート等のポリエステル類、ポリプロピレン等の
ポリオレフィン類、セルローストリアセテート、セルロ
ースジアセテート等のセルロース誘導体、ポリ塩化ビニ
ル、ポリ塩化ビニリデン等のビニル系樹脂、ポリカーボ
ネート、ポリアミド、ポリアミドイミド、ポリイミドな
どの合成樹脂からなるフィルムもしくはシート:アルミ
ニウム、銅等の非磁性金属箔ニステンレス箔などの金属
箔:紙、セラミックシート等から選ばれる。Non-magnetic supports that can be used in the present invention include:
Polyesters such as polyethylene terephthalate (PET) and polyethylene naphthalate, polyolefins such as polypropylene, cellulose derivatives such as cellulose triacetate and cellulose diacetate, vinyl resins such as polyvinyl chloride and polyvinylidene chloride, polycarbonate, polyamide, and polyamideimide. , films or sheets made of synthetic resin such as polyimide: non-magnetic metal foils such as aluminum and copper; metal foils such as stainless steel foils; paper, ceramic sheets, etc.
これらの支持体は、その厚さが2.5〜100μmの範
囲にあり、好ましくは3〜80μmの範囲である。The thickness of these supports ranges from 2.5 to 100 μm, preferably from 3 to 80 μm.
本発明者等は、特に磁気記録媒体の走行耐久性を向上さ
せる為に種々検討を重ねてきた。前述したように走行耐
久性を向上させるために研磨材の添加量を増加した場合
は、強磁性粉末の含有量が低下するため、また粒子径の
大きな研磨材を使用した場合には、磁性層表面に研磨材
が過度に突出し易くなるため、走行耐久性は向上するも
のの電磁変換特性が劣化する。The present inventors have conducted various studies in order to particularly improve the running durability of magnetic recording media. As mentioned above, when the amount of abrasive added is increased to improve running durability, the content of ferromagnetic powder decreases, and when an abrasive with a large particle size is used, the magnetic layer Since the abrasive material tends to protrude excessively from the surface, the running durability is improved, but the electromagnetic conversion characteristics are deteriorated.
従って、本発明の磁気記録媒体は、上記電磁変換特性を
劣化させることなく走行耐久性の向上を可能にするもの
であると言うことができる。すなわち本発明の磁気記録
媒体は、非磁性支持体の表面に第一磁性層および第二磁
性層をこの順に設けることによって得られる少なくとも
二つの磁性層を有し、そして上層である第二磁性層の層
厚が0.5μm以上であって、且つ第二磁性層に含まれ
るモース硬度6以上の研磨材の平均粒子径が第二磁性層
の層厚の1/3以上であることを特徴としている。この
ような構成をとることにより、研、磨材が磁性層表面に
適度に突出して研磨材の研磨効果が有効に発揮でき、ま
たその突出の程度が過度でなく添加量も適度であるので
走行耐久性が向上するだけでなく電磁変換特性も優れた
もの゛となる。すなわち、研磨材の平均粒子径が第二磁
性層の層厚の1/3以上になると、研磨材に粒度分布が
あるため実質的に磁性層の層厚以上の研磨材が存在する
こと、そして研磨材自身が磁性層表面に分布し易い性質
があることから、研磨材が磁性層表面に適度に突出する
ようになる。平均粒子径が層厚の172以上になるとさ
らに研磨効果に有効となり好ましい。Therefore, it can be said that the magnetic recording medium of the present invention makes it possible to improve running durability without deteriorating the electromagnetic conversion characteristics. That is, the magnetic recording medium of the present invention has at least two magnetic layers obtained by providing a first magnetic layer and a second magnetic layer in this order on the surface of a non-magnetic support, and a second magnetic layer which is an upper layer. has a layer thickness of 0.5 μm or more, and the average particle diameter of the abrasive having a Mohs hardness of 6 or more contained in the second magnetic layer is 1/3 or more of the layer thickness of the second magnetic layer. There is. By adopting such a configuration, the abrasive material protrudes moderately from the surface of the magnetic layer, and the polishing effect of the abrasive material can be effectively exerted.Also, the degree of protrusion is not excessive and the amount added is appropriate, making it easy to run. Not only is the durability improved, but the electromagnetic conversion characteristics are also excellent. That is, when the average particle diameter of the abrasive becomes 1/3 or more of the layer thickness of the second magnetic layer, the abrasive has a particle size distribution, so that the abrasive is substantially larger than the layer thickness of the magnetic layer; Since the abrasive itself tends to be easily distributed on the surface of the magnetic layer, the abrasive material protrudes appropriately from the surface of the magnetic layer. It is preferable that the average particle diameter is 172 or more than the layer thickness because it is more effective in polishing.
しかしながら、研磨材の平均粒子径が大きくなりすぎる
と研磨材が磁性層表面から過度に突出したり、磁性層表
面が粗面となり易くなり、電磁変換特性が劣化する傾向
にある。このため平均粒子径は大きくとも1.0μm以
下であることが好ましい。さらに、第二磁性層の層厚と
の関係からみると平均粒子径は第二磁性層の層厚以下で
あることが好ましい。However, if the average particle size of the abrasive becomes too large, the abrasive tends to protrude excessively from the surface of the magnetic layer, the surface of the magnetic layer tends to become rough, and the electromagnetic conversion characteristics tend to deteriorate. Therefore, the average particle diameter is preferably at most 1.0 μm or less. Further, in view of the relationship with the layer thickness of the second magnetic layer, it is preferable that the average particle diameter is equal to or less than the layer thickness of the second magnetic layer.
上記の第二磁性層に含まれる本発明のモース硬度6以上
の研磨材の含有量は強磁性粉末100重量部に対して2
〜15重量部であることが走行耐久性を維持する点から
好ましい。モース硬度6以上の研磨材としては、α−A
l120.(モース硬度9)、Ti02(同6.5)、
5i02 (同7)、5n02 (同6.5)、Cr2
0)(同9)、5iC(同9)およびTiC(同9)を
挙げることができる。好ましくは、α−Al120゜お
よびCr2Oコである。The content of the abrasive material of the present invention having a Mohs hardness of 6 or more contained in the second magnetic layer is 2 parts by weight per 100 parts by weight of the ferromagnetic powder.
It is preferable that the amount is 15 parts by weight to maintain running durability. As an abrasive with a Mohs hardness of 6 or higher, α-A
l120. (Mohs hardness 9), Ti02 (Mohs hardness 6.5),
5i02 (7), 5n02 (6.5), Cr2
0) (same 9), 5iC (same 9) and TiC (same 9). Preferably, α-Al120° and Cr2O are used.
前記のように本発明の磁性層の内第二磁性層に含まれる
モース硬度6以上の研磨材の平均粒子径が第二磁性層の
層厚の1/3以上であることが必要である。例えば、研
磨材が平均粒子径0.2μmであれば、第二磁性層の層
厚0.6μm以下であることが必要であり、0.5μm
の場合は1.5μm以下であることが必要である。As mentioned above, it is necessary that the average particle diameter of the abrasive having a Mohs hardness of 6 or more contained in the second magnetic layer of the magnetic layer of the present invention is 1/3 or more of the layer thickness of the second magnetic layer. For example, if the average particle diameter of the abrasive is 0.2 μm, the layer thickness of the second magnetic layer must be 0.6 μm or less, and 0.5 μm.
In this case, the thickness must be 1.5 μm or less.
通常二層の磁性層を設ける場合、第一磁性層用塗布液を
塗布して乾燥後、第二磁性層用塗布液を塗布することに
より磁性層を形成する。しかしながら、第一磁性層を乾
燥後に第二磁性層を塗布した場合には、上記のように1
.0μm前後という薄い層厚を均一な層厚で得ることは
難しく、はとんど不可能に近いといえる。このような1
.0μm前後という薄層を得るためには、後述するよう
に第一磁性層用塗布液を塗布した後、その塗布層が湿潤
状態の内に第二磁性層用塗布液を連続的に塗布すること
により磁性層を形成することが必要で、これにより薄い
第二磁性層を均一な層厚で得ることができる。Usually, when two magnetic layers are provided, the magnetic layer is formed by applying a first magnetic layer coating liquid, drying it, and then applying a second magnetic layer coating liquid. However, if the second magnetic layer is applied after drying the first magnetic layer, the
.. It is difficult and almost impossible to obtain a uniform layer thickness as thin as around 0 μm. 1 like this
.. In order to obtain a thin layer of around 0 μm, after applying the coating liquid for the first magnetic layer as described later, the coating liquid for the second magnetic layer must be continuously applied while the coating layer is still wet. It is necessary to form a magnetic layer by using the above method, thereby making it possible to obtain a thin second magnetic layer with a uniform layer thickness.
本発明の磁気記録媒体は、上層である第二磁性層が充分
な走行耐久性を備えているため、第一磁性層は優れた電
磁変換特性を得る上で研磨材の量が第二磁性層より少な
いことが好ましく、さらに好ましくは含有していないこ
とである。In the magnetic recording medium of the present invention, the second magnetic layer, which is the upper layer, has sufficient running durability. It is preferable that the amount is less, and more preferably that it is not contained.
本発明の各磁性層形成に使用する結合剤用樹脂に特に制
限はない。結合剤用樹脂としては、塩化ビニル系共重合
体(例、塩化ビニル・酢酸ビニル共重合体、塩化ビニル
・酢酸ビニル・ビニルアルコール共重合体、塩化ビニル
・酢酸ビニル・アクリル酸共重合体、塩化ビニル・塩化
ビニリデン共重合体、塩化ビニル・アクリロニトリル共
重合体、エチレン・酢酸ビニル共重合体)、ニトロセル
ロース樹脂などのセルロース誘導体、アクリル樹脂、ポ
リビニルアセタール樹脂、ポリビニルブチラール樹脂、
エポキシ樹脂、フェノキシ樹脂、ポリウレタン系樹脂(
例、ポリエステル系ポリウレタン樹脂、ポリエーテル系
ポリウレタン樹脂、ポリカーボネートポリウレタン樹脂
)等を挙げることができる。そして、これらの樹脂中に
水酸基、カルボキシル基、エポキシ基、スルホン酸金属
塩基、リン酸基、リン酸エステル基等の極性基を含有し
ても良い。There are no particular limitations on the binder resin used to form each magnetic layer of the present invention. As the binder resin, vinyl chloride copolymers (e.g., vinyl chloride/vinyl acetate copolymer, vinyl chloride/vinyl acetate/vinyl alcohol copolymer, vinyl chloride/vinyl acetate/acrylic acid copolymer, chloride (vinyl/vinylidene chloride copolymer, vinyl chloride/acrylonitrile copolymer, ethylene/vinyl acetate copolymer), cellulose derivatives such as nitrocellulose resin, acrylic resin, polyvinyl acetal resin, polyvinyl butyral resin,
Epoxy resin, phenoxy resin, polyurethane resin (
Examples include polyester polyurethane resins, polyether polyurethane resins, polycarbonate polyurethane resins, and the like. These resins may contain polar groups such as hydroxyl groups, carboxyl groups, epoxy groups, sulfonic acid metal bases, phosphoric acid groups, and phosphoric ester groups.
これらは、単独でも組み合わせでも使用することができ
る。These can be used alone or in combination.
また、硬化剤を使用する場合、通常は、ポリイソシアネ
ート化合物が用いられる。ポリイソシアネート化合物は
、通常ポリウレタン系樹脂等の硬化剤成分として使用さ
れているもののなかから選択される。ポリイソシアネー
ト化合物の例としては、トリレンジイソシアネートとト
リメチロールプロパン1モルとの反応生成物(例、デス
モジュールL−75(バ5イニル社製))、キシリレン
ジイソシアネートあるいはへキサメチレンジイソシアネ
ートなどのジイソシアネート3モルとトリメチロールプ
ロパン1モルとの反応生成物、へキサメチレンジイソシ
アネート3モルのビューレット付加化合物、トリレンジ
イソシアネート5モルのイソシアヌレート化合物、トリ
レンジイソシアネート3モルとへキサメチレンジイソシ
アネート2モルのイソシアヌレート付加化合物、イソホ
ロンジイソシアネートおよびジフェニルメタンジイソシ
アネートのポリマーを挙げることができる。Furthermore, when a curing agent is used, a polyisocyanate compound is usually used. The polyisocyanate compound is selected from those commonly used as curing agent components for polyurethane resins and the like. Examples of polyisocyanate compounds include a reaction product of tolylene diisocyanate and 1 mol of trimethylolpropane (e.g., Desmodur L-75 (manufactured by Ba5inil)), diisocyanates such as xylylene diisocyanate or hexamethylene diisocyanate. Reaction product of 3 moles of trimethylolpropane with 1 mole of trimethylolpropane, biuret addition compound of 3 moles of hexamethylene diisocyanate, isocyanurate compound of 5 moles of tolylene diisocyanate, isocyanate of 3 moles of tolylene diisocyanate and 2 moles of hexamethylene diisocyanate. Mention may be made of nurate addition compounds, polymers of isophorone diisocyanate and diphenylmethane diisocyanate.
また、電子線照射による硬化処理を行なう場合には、反
応性二重結合を有する化合物(例、ウレタンアクリレー
ト)を使用することができる。Further, when performing curing treatment by electron beam irradiation, a compound having a reactive double bond (eg, urethane acrylate) can be used.
樹脂成分と硬化剤との合計の重量は、強磁性粉末100
重量部に対して、通常5〜40重量部の範囲内にあるこ
とが好ましく、さらに好ましくは10〜20重量部であ
る。The total weight of the resin component and curing agent is 100% of the ferromagnetic powder.
It is usually preferably in the range of 5 to 40 parts by weight, more preferably 10 to 20 parts by weight.
本発明で用いる強磁性粉末の例としては、γ−Fe2O
3のような金属酸化物系の強磁性粉末、コバルト等の他
の成分を含有するγ−Fe2O3のような異種金属・金
属酸化物系の強磁性粉末、および鉄、コバルトあるいは
ニッケルなどの強磁性金属を含む強磁性金属微粉末を挙
げることができる。Examples of the ferromagnetic powder used in the present invention include γ-Fe2O
Metal oxide-based ferromagnetic powder such as No. 3, dissimilar metal/metal oxide-based ferromagnetic powder such as γ-Fe2O3 containing other components such as cobalt, and ferromagnetic powder such as iron, cobalt or nickel. Examples include ferromagnetic metal fine powder containing metal.
強磁性金属微粉末を使用する場合には、鉄、コバルトあ
るいはニッケルを含む強磁性金属微粉末であって、その
比表面積が42rn”/g以上(特に好ましくは45r
n”/g以上)の強磁性金属微粉末であることが好まし
い。When using a ferromagnetic metal fine powder, it is a ferromagnetic metal fine powder containing iron, cobalt or nickel, and has a specific surface area of 42rn"/g or more (particularly preferably 45rn"/g or more).
The ferromagnetic metal powder is preferably a fine ferromagnetic metal powder with a particle diameter of n''/g or more.
この強磁性金属微粉末の例としては、強磁性金属微粉末
中の金属分が75重量%以上であり、そして金属分の8
0重量%以上が少なくとも一種類の強磁性金属あるいは
合金(例、Fe、Co、Ni、Fe−Co、Fe−Ni
%Co−Ni。As an example of this ferromagnetic metal fine powder, the metal content in the ferromagnetic metal fine powder is 75% by weight or more, and the metal content is 8% by weight.
0% by weight or more of at least one ferromagnetic metal or alloy (e.g., Fe, Co, Ni, Fe-Co, Fe-Ni
%Co-Ni.
Co−N1−Fe)であり、該金属分の20重量%以下
の範囲内で他の成分(例、AIL、Si、S%Sc%T
i、V、Cr、Mn、Cu、Zn。Co-N1-Fe), and other components (e.g., AIL, Si, S%Sc%T
i, V, Cr, Mn, Cu, Zn.
Y、Mo%Rh、Pd、Ag、Sn%Sb、B。Y, Mo%Rh, Pd, Ag, Sn%Sb, B.
Ba、Ta、W、Re、Au、Hg、Pb%P。Ba, Ta, W, Re, Au, Hg, Pb%P.
La%Ce、Pr%Nd、Te%Bi)を含むことのあ
る合金を挙げることができる。また、上記強磁性金属分
が少量の水、水酸化物または酸化物を含むものなどであ
ってもよい。Mention may be made of alloys that may contain (La%Ce, Pr%Nd, Te%Bi). Further, the ferromagnetic metal may contain a small amount of water, hydroxide, or oxide.
これらの強磁性粉末の製法は既に公知であり、本発明で
用いる強磁性粉末についても公知の方法に従って製造す
ることができる。Methods for producing these ferromagnetic powders are already known, and the ferromagnetic powder used in the present invention can also be produced according to known methods.
強磁性粉末の形状に特に制限はないが、通常は針状、粒
状、サイコロ状、米粒状および板状のものなどが使用さ
れる。特に針状の強磁性粉末を使用することが好ましい
。There are no particular restrictions on the shape of the ferromagnetic powder, but needle-like, granular, dice-like, rice-grain-like, and plate-like shapes are usually used. In particular, it is preferable to use acicular ferromagnetic powder.
上記の樹脂成分、硬化剤および強磁性粉末を、通常磁性
塗料の調製の際に使用されている溶剤(例、メチルエチ
ルケトン、ジオキサン、シクロヘキサノン、酢酸エチル
)と共に混線分散して磁性塗料とする。混線分散は通常
の方法に従って行なうことができる。The above resin component, curing agent, and ferromagnetic powder are mixed and dispersed together with a solvent (e.g., methyl ethyl ketone, dioxane, cyclohexanone, ethyl acetate) that is normally used in the preparation of magnetic paint to obtain a magnetic paint. Crosstalk dispersion can be performed according to conventional methods.
なお、磁性塗料中は、上記成分以外に、帯電防止剤(例
、カーボンブラック)、潤滑剤(例、脂肪酸、脂肪酸エ
ステル、シリコーンオイル)、分散剤など通常使用され
ている添加剤あるいは充填材(剤)を含むものであって
もよいことは勿論である。In addition to the above components, magnetic paints contain commonly used additives or fillers such as antistatic agents (e.g. carbon black), lubricants (e.g. fatty acids, fatty acid esters, silicone oil), dispersants, etc. It goes without saying that it may also contain agents.
次に、本発明の磁気記録媒体の製造方法について述べる
。塗設は、以上の材料により調製した磁性塗料を非磁性
支持体上に下記の方法にて塗布する。先ず第一磁性層用
の樹脂成分および強磁性粉末並びに所望により配合され
る硬化剤などの磁性層形成成分を溶剤と共に混線分散し
て第一磁性層用塗布液を調製する。そして第二磁性層用
についても上記磁性層形成成分に加えて前記のようにモ
ース硬度6以上で平均粒子径が第二磁性層の1/3以上
の研磨材を添加して同様に第二磁性層用塗布液を調製す
る。Next, a method for manufacturing the magnetic recording medium of the present invention will be described. For coating, a magnetic paint prepared from the above materials is applied onto a non-magnetic support by the following method. First, a coating liquid for the first magnetic layer is prepared by cross-dispersing magnetic layer forming components such as a resin component for the first magnetic layer, a ferromagnetic powder, and a curing agent blended as desired with a solvent. For the second magnetic layer, in addition to the above-mentioned magnetic layer forming components, an abrasive having a Mohs hardness of 6 or more and an average particle diameter of 1/3 or more of the second magnetic layer is added to form the second magnetic layer. Prepare a layer coating solution.
本発明の磁気記録媒体の製造方法の特徴は、走行下にあ
る非磁性支持体の表面に第一磁性層用塗布液を塗布し、
その塗布層が湿潤状態の内に、その塗布層上に連続して
第二磁性層用塗布液を第二磁性層の乾燥後の層厚が0.
5μm以上になるように塗布することにある。この二層
を連続塗布する方法は、例えば塗布機としてリバースロ
ーラを用いた場合、走行下にある非磁性支持体を挟むよ
うにしてリバースローラを連続して二基設置して塗布し
ても良いし、また第一磁性層が湿潤状態(すなわち塗布
層がまだ溶剤を含んで粘着性を示す状態)を保持できる
範囲内で間隔を設けて二基設置して塗布しても良い。The method for manufacturing a magnetic recording medium of the present invention is characterized by applying a first magnetic layer coating liquid to the surface of a non-magnetic support while it is running;
While the coating layer is in a wet state, the coating liquid for the second magnetic layer is continuously applied onto the coating layer so that the layer thickness after drying of the second magnetic layer is 0.
The purpose is to apply the coating to a thickness of 5 μm or more. For example, when a reverse roller is used as the coating machine, two reverse rollers may be installed in succession so as to sandwich the non-magnetic support running under the running direction. Alternatively, two magnetic layers may be installed with an interval within a range that allows the first magnetic layer to maintain a wet state (that is, a state in which the coating layer still contains a solvent and exhibits tackiness).
上記の製造方法を用いることによって得られた第二磁性
層は、極めて薄い層厚の磁性層であっても均一な層厚で
、且つその表面が極めて平滑な状態に塗布することがで
きる。これにより、本発明の優れた走行耐久性を有し、
しかも電磁変換特性を損なうことのない磁気記録媒体を
製造することができる。The second magnetic layer obtained by using the above manufacturing method can be coated with a uniform layer thickness and an extremely smooth surface even if the magnetic layer is extremely thin. As a result, the present invention has excellent running durability,
Furthermore, it is possible to manufacture a magnetic recording medium that does not impair electromagnetic conversion characteristics.
上記磁性塗料の塗布層は、得られた磁気記録媒体の磁性
層の厚さ(第一磁性層と第二磁性層の合計の層厚)が通
常0.5〜10μmの範囲内となるように塗布される。The coating layer of the magnetic paint is applied so that the thickness of the magnetic layer of the obtained magnetic recording medium (the total layer thickness of the first magnetic layer and the second magnetic layer) is usually within the range of 0.5 to 10 μm. applied.
本発明で用いる非磁性支持体の磁性塗料が塗布されてい
ない面にバック層(バッキング層)が設けられていても
よい。通常バック層は、非磁性支持体の磁性塗料が塗布
°されていない面に、研磨材、帯電防止剤などの粒状成
分と結合剤とが有機溶剤に分散してなるバック層形成塗
料を塗布して設けられた層である。A backing layer may be provided on the surface of the nonmagnetic support used in the present invention that is not coated with the magnetic paint. Normally, the back layer is made by applying a back layer forming paint made of particulate components such as abrasives and antistatic agents and a binder dispersed in an organic solvent to the side of the non-magnetic support that is not coated with the magnetic paint. This is a layer created by
なお、非磁性支持体の磁性塗料およびバック層形成塗料
の塗設面に接着剤層が付設されていてもよい。Note that an adhesive layer may be attached to the surface of the nonmagnetic support on which the magnetic paint and the back layer forming paint are applied.
通常、塗布された磁性塗料の塗布層は、磁性塗料の塗布
層中に含まれる強磁性粉末を配向させる処理、すなわち
磁場配向処理を施した後、乾燥される。Usually, the coated layer of magnetic paint is dried after being subjected to a treatment for orienting the ferromagnetic powder contained in the coated layer of magnetic paint, that is, a magnetic field orientation treatment.
このようにして乾燥された後、塗布層に表面平滑化処理
を施す。表面平滑化処理には、たとえばスーパーカレン
ダロールなどが利用される。表面平滑化処理を行なうこ
とにより、乾燥時の溶剤の除去によって生じた空孔が消
滅し磁性層中の強磁性粉末の充填率が向上するので、電
磁変換特性の高い磁気記録媒体を得ることができる。After being dried in this manner, the coated layer is subjected to surface smoothing treatment. For example, a super calender roll is used for the surface smoothing process. By performing the surface smoothing treatment, the pores generated by the removal of the solvent during drying disappear and the filling rate of the ferromagnetic powder in the magnetic layer increases, making it possible to obtain a magnetic recording medium with high electromagnetic conversion characteristics. can.
このようにして硬化処理された積層体を次に所望の形状
に裁断する。The thus cured laminate is then cut into a desired shape.
裁断はスリッターなとの通常の裁断機などを使用して通
常の条件で行なうことができる。The cutting can be carried out under normal conditions using a normal cutting machine such as a slitter.
本発明の磁気記録媒体は、上下二層系について述べてき
たが、上記指定の性質を保持し二層の磁性層を含む限り
、全体として三層以上であっても良い。Although the magnetic recording medium of the present invention has been described as having an upper and lower two-layer system, it may have three or more layers as a whole as long as it maintains the above specified properties and includes two magnetic layers.
次に実施例と比較例を示し、本発明を更に具体的に説明
する。各側において、2部1は特に指定しない限り1重
量部1を意味する。Next, Examples and Comparative Examples will be shown to further specifically explain the present invention. On each side, 2 parts 1 means 1 part by weight unless otherwise specified.
[実施例1]
Co−yFe203 100部[Hc:
6500e。[Example 1] 100 parts of Co-yFe203 [Hc:
6500e.
5BET比表面積:35♂/gl
塩化ビニル・酢酸ビニル・ 12部無水マ
レイン酸共重合体
(組成比 86:13:1 、重合度400)ポリエス
テルポリウレタン樹脂 6部カーボンブラッ
ク 3部ブチルステアレート
1部ステアリン酸
2部酢酸ブチル
200部・二 −t
Co−7Fe202 100部[11c
ニア000e。5BET specific surface area: 35♂/gl Vinyl chloride/vinyl acetate/12 parts maleic anhydride copolymer (composition ratio 86:13:1, degree of polymerization 400) Polyester polyurethane resin 6 parts carbon black 3 parts butyl stearate 1 part stearin acid
2-part butyl acetate
200 parts・2-t Co-7Fe202 100 parts [11c
Near 000e.
S BET 比4面M : 40m”/gl塩化ビニル
・酢酸ビニル・ 12部無水マー゛レイン
酸共重合体
(組成比 86:13:1 、重合度400)ポリエス
テルポリウレタン樹脂 6部α−AIL20
コ 6部(平均粒子径=0.6
μm)−
カーボンブラック 3部ブチ
ルステアレート 1部ステアリン
酸 2部酢酸ブチル
200部上記二つの塗料のそれぞ
れについて、各成分をサンドミルな用いて混線分散させ
た。得られた分散液にポリイソシアネート6部と酢酸ブ
チル40部とを加え、1μmの平均孔径を有するフィル
ターを用いて濾過し、第一磁性層形成用および第二磁性
層形成用の塗布液をそれぞれ調製した。S BET ratio 4 sides M: 40 m"/gl Vinyl chloride/vinyl acetate/12 parts maleic anhydride copolymer (composition ratio 86:13:1, degree of polymerization 400) Polyester polyurethane resin 6 parts α-AIL20
6 parts (average particle size = 0.6
μm) - carbon black 3 parts butyl stearate 1 part stearic acid 2 parts butyl acetate
200 parts of each of the above two paints were cross-dispersed using a sand mill. 6 parts of polyisocyanate and 40 parts of butyl acetate were added to the obtained dispersion, and the mixture was filtered using a filter having an average pore size of 1 μm to form coating solutions for forming the first magnetic layer and for forming the second magnetic layer, respectively. Prepared.
得られた第一磁性層用塗布液を、乾燥後の厚さが3.0
μmになるように、厚さ15μmのポリエチレンテレフ
タレート支持体を60 m / 分の速度で走行させな
がら、支持体の表面にリバースロールな用いて塗布し、
その直後(第一磁性層が湿潤状態のうちに)に第二磁性
層用塗布液を乾燥後の厚さが1.0μmになるようにリ
バースロールを用いて塗布し、磁性層が湿潤状態にある
うちに上記磁石により配向させ、乾燥後スーパーカレン
ダー処理を行ない、172インチ幅にスリットし、ビデ
オテープを製造した。The obtained coating liquid for the first magnetic layer has a thickness of 3.0 after drying.
While running a polyethylene terephthalate support with a thickness of 15 μm at a speed of 60 m/min, it was coated on the surface of the support using a reverse roll,
Immediately after that (while the first magnetic layer is in a wet state), apply the coating liquid for the second magnetic layer using a reverse roll so that the thickness after drying is 1.0 μm, so that the magnetic layer is in a wet state. While the film was still in use, it was oriented using the magnet, dried, supercalendered, and slit into a 172-inch width to produce a videotape.
[実施例2]
実施例1において、第二磁性層の層厚を1.0μmから
0.8μmに変えた以外は実施例1と同様にしてビデオ
テープを製造した。[Example 2] A videotape was manufactured in the same manner as in Example 1 except that the thickness of the second magnetic layer was changed from 1.0 μm to 0.8 μm.
[実施例3]
実施例1において、第二磁性層の層厚を1.0μmから
0.6μmに変えた以外は実施例1と同様にしてビデオ
テープを製造した。[Example 3] A videotape was manufactured in the same manner as in Example 1 except that the thickness of the second magnetic layer was changed from 1.0 μm to 0.6 μm.
[実施例4]
実施例3において、第二磁性層用塗布液中の平均粒子径
0.6μmのα−AJ2.O,を平均粒子径0.3μm
のα−AM、03に変えた以外は実施例3と同様にして
ビデオテープを製造した。[Example 4] In Example 3, α-AJ2. O, with an average particle diameter of 0.3 μm
A videotape was produced in the same manner as in Example 3 except that α-AM, 03 was used.
[実施例5]
実施例3において、第二磁性層用塗布液中の平均粒子径
0.6μmのα−A422036部を3部に変えた以外
は実施例3と同様にしてビデオテープを製造した。[Example 5] A videotape was produced in the same manner as in Example 3, except that 3 parts of α-A4220 with an average particle size of 0.6 μm in the second magnetic layer coating solution was changed from 3 parts to 3 parts. .
[実施例6]
実施例1において、第二磁性層用塗布液中の平均粒子径
0.6μmのα−AI1203を平均粒子径0.6μm
のCr2O3に変えた以外は実施例1と同様にしてビデ
オテープを製造した。[Example 6] In Example 1, α-AI1203 having an average particle size of 0.6 μm in the coating liquid for the second magnetic layer was replaced with α-AI1203 having an average particle size of 0.6 μm.
A videotape was produced in the same manner as in Example 1 except that Cr2O3 was used.
[実施例7]
実施例3において、第二磁性層用塗布液中の平均粒子径
0.6μmのα−AIl、0.を平均粒子径0.6μm
のCr201に変えた以外は実施例5と同様にしてビデ
オテープを製造した。[Example 7] In Example 3, α-AIl with an average particle diameter of 0.6 μm and 0.6 μm in the coating liquid for the second magnetic layer were used. The average particle size is 0.6μm
A videotape was produced in the same manner as in Example 5 except that Cr201 was used.
[比較例1]
実施例1において、第二磁性層の層厚を1.0μmから
2.0μmに変えた以外は実施例1と同様にしてビデオ
テープを製造した。Comparative Example 1 A videotape was produced in the same manner as in Example 1 except that the thickness of the second magnetic layer was changed from 1.0 μm to 2.0 μm.
[比較例2]
実施例4において、第二磁性層の層厚を0.6μmから
1.0μmに変えた以外は実施例4と同様にしてビデオ
テープを製造した。[Comparative Example 2] A videotape was produced in the same manner as in Example 4 except that the thickness of the second magnetic layer was changed from 0.6 μm to 1.0 μm.
[比較例3]
実施例6において、第二磁性層の層厚を1.0μmから
2.0μmに変えた以外は実施例6と同様にしてビデオ
テープを製造した。Comparative Example 3 A videotape was produced in the same manner as in Example 6 except that the thickness of the second magnetic layer was changed from 1.0 μm to 2.0 μm.
以上の実施例と比較例で得られたビデオテープについて
、第二磁性層に使用した研磨材、その平均粒子径、その
使用量およびその層厚、そして下記の測定方法にて測定
された各テープの物性を第1表に示す。Regarding the video tapes obtained in the above Examples and Comparative Examples, the abrasive used in the second magnetic layer, its average particle diameter, its usage amount, its layer thickness, and each tape measured by the following measurement method. The physical properties of are shown in Table 1.
搬定方韮
(1)スチルライフ
各ビデオテープをスチルモードで再生し、画面のS/N
が6dB低下するまでの時間を測定した。出力レベルの
測定は松下電器産業■製のNV−870HD型出力レベ
ル測定器を用いた。(1) Still Life Play each videotape in still mode and check the S/N of the screen.
The time required for this to decrease by 6 dB was measured. The output level was measured using an NV-870HD output level measuring device manufactured by Matsushita Electric Industrial ■.
(2)ヘッド目詰まり
各ビデオテープをVHS−VTR(NV8200:松下
電器産業■製)を使用して25℃、80%RHという高
湿度条件において1時間長のテープを10巻記録再生を
行なった。この内ヘッド目詰まりを起こしたテープの巻
数を調べた。(2) Head clogging Each videotape was recorded and played back using a VHS-VTR (NV8200, manufactured by Matsushita Electric Industrial ■) under high humidity conditions of 25°C and 80% RH, with 10 rolls of 1 hour long tape. . The number of rolls of tape that caused head clogging was investigated.
以下余白
第1表
I A O,661,010002A O,
660,81200
3A O,6fi 0.6 1
20< 04 A O,3B 0.6
100 05 A O,630,610006
B O,661,0120< 01 A
O,662,0400
2A O,361,0202
38O,662,0600
上記第1表の研磨材種類のAはα−A1.203、Bは
Cr2O3を表わす。Margin below Table 1 I A O,661,010002A O,
660,81200 3A O,6fi 0.6 1
20< 04 A O, 3B 0.6
100 05 A O,630,610006
B O,661,0120< 01 A
O,662,0400 2A O,361,0202 38O,662,0600 In the abrasive types in Table 1 above, A represents α-A1.203 and B represents Cr2O3.
上記第1表から明らがなように、第二磁性層(上層)の
層厚が0.5μm以上で、含まれる研磨材の平均粒子径
が層厚の1/3以上である本発明の磁気記録媒体は、ス
チルライフおよびヘッド目詰まりが共に優れ特に走行耐
久性が向上していることが分かる。As is clear from Table 1 above, in the present invention, the second magnetic layer (upper layer) has a layer thickness of 0.5 μm or more, and the average particle size of the abrasive contained therein is 1/3 or more of the layer thickness. It can be seen that the magnetic recording medium has excellent still life and head clogging, and particularly has improved running durability.
一方、本発明の特定の範囲より第二磁性層の層厚に比べ
平均粒子径の小さい研磨材を使用した比較例では特にス
チルライフに問題があり、走行耐久性の劣ったものであ
る。On the other hand, comparative examples using an abrasive whose average particle size is smaller than the layer thickness of the second magnetic layer within the specified range of the present invention have particular problems in still life and poor running durability.
Claims (1)
をこの順に設けてなる磁気記録媒体において、第二磁性
層の層厚が0.5μm以上であって、且つ第二磁性層に
含まれるモース硬度6以上の研磨材の平均粒子径が第二
磁性層の層厚の1/3以上であることを特徴とする磁気
記録媒体。 2。第二磁性層に含まれるモース硬度6以上の研磨材の
平均粒子径が第二磁性層の層厚の1/2以上であること
を特徴とする特許請求の範囲第1項記載の磁気記録媒体
。 3。第二磁性層の層厚が0.5〜1.5μmの範囲にあ
ることを特徴とする特許請求の範囲第1項記載の磁気記
録媒体。 4。第二磁性層に含まれるモース硬度6以上の研磨材の
平均粒子径が第二磁性層の層厚以下であることを特徴と
する特許請求の範囲第1項記載の磁気記録媒体。 5。第二磁性層に含まれるモース硬度6以上の研磨材の
含有量が該磁性層に含まれる強磁性粉末100重量部に
対して2〜15重量部であることを特徴とする特許請求
の範囲第1項記載の磁気記録媒体。 6。第一磁性層が研磨材を含んでいないことを特徴とす
る特許請求の範囲第1項記載の磁気記録媒体。 7。走行下にある非磁性支持体の表面に第一磁性層用塗
布液を塗布し、その塗布層が湿潤状態の内に、その塗布
層上に連続してモース硬度が6以上で平均粒子径が第二
磁性層の層厚の1/3以上である研磨材を含有する第二
磁性層用塗布液を第二磁性層の乾燥後の層厚が0.5μ
m以上になるように塗布することを特徴とする磁気記録
媒体の製造方法。 8。第二磁性層に含まれるモース硬度6以上の研磨材の
平均粒子径が第二磁性層の層厚の1/2以上であること
を特徴とする特許請求の範囲第7項記載の磁気記録媒体
の製造方法。 9。第二磁性層の層厚が0.5〜1.5μmの範囲にあ
ることを特徴とする特許請求の範囲第7項記載の磁気記
録媒体の製造方法。 10。第二磁性層に含まれるモース硬度6以上の研磨材
の平均粒子径が第二磁性層の層厚以下であることを特徴
とする特許請求の範囲第7項記載の磁気記録媒体の製造
方法。 11。第二磁性層に含まれるモース硬度6以上の研磨材
の含有量が該磁性層に含まれる強磁性粉末100重量部
に対して2〜15重量部であることを特徴とする特許請
求の範囲第7項記載の磁気記録媒体の製造方法。 12。第一磁性層が研磨材を含んでいないことを特徴と
する特許請求の範囲第7項記載の磁気記録媒体の製造方
法。[Claims] 1. In a magnetic recording medium in which a first magnetic layer and a second magnetic layer are provided in this order on the surface of a non-magnetic support, the second magnetic layer has a layer thickness of 0.5 μm or more and is included in the second magnetic layer. A magnetic recording medium characterized in that the average particle size of the abrasive having a Mohs hardness of 6 or more is 1/3 or more of the layer thickness of the second magnetic layer. 2. The magnetic recording medium according to claim 1, wherein the average particle size of the abrasive having a Mohs hardness of 6 or more contained in the second magnetic layer is 1/2 or more of the layer thickness of the second magnetic layer. . 3. 2. The magnetic recording medium according to claim 1, wherein the second magnetic layer has a thickness in the range of 0.5 to 1.5 μm. 4. 2. The magnetic recording medium according to claim 1, wherein the average particle size of the abrasive having a Mohs hardness of 6 or more contained in the second magnetic layer is equal to or less than the layer thickness of the second magnetic layer. 5. Claim 1, characterized in that the content of the abrasive having a Mohs hardness of 6 or more contained in the second magnetic layer is 2 to 15 parts by weight based on 100 parts by weight of the ferromagnetic powder contained in the magnetic layer. The magnetic recording medium according to item 1. 6. 2. The magnetic recording medium according to claim 1, wherein the first magnetic layer does not contain an abrasive. 7. A coating solution for the first magnetic layer is applied to the surface of the non-magnetic support while it is running, and while the coating layer is in a wet state, a layer with a Mohs hardness of 6 or more and an average particle size of A coating solution for the second magnetic layer containing an abrasive whose thickness is 1/3 or more of the layer thickness of the second magnetic layer is applied so that the layer thickness of the second magnetic layer after drying is 0.5 μm.
A method for manufacturing a magnetic recording medium, characterized in that the coating is applied so that the magnetic recording medium is coated to a thickness of m or more. 8. The magnetic recording medium according to claim 7, wherein the average particle diameter of the abrasive having a Mohs hardness of 6 or more contained in the second magnetic layer is 1/2 or more of the layer thickness of the second magnetic layer. manufacturing method. 9. 8. The method of manufacturing a magnetic recording medium according to claim 7, wherein the second magnetic layer has a thickness in the range of 0.5 to 1.5 μm. 10. 8. The method of manufacturing a magnetic recording medium according to claim 7, wherein the average particle size of the abrasive having a Mohs hardness of 6 or more contained in the second magnetic layer is less than or equal to the layer thickness of the second magnetic layer. 11. Claim 1, characterized in that the content of the abrasive having a Mohs hardness of 6 or more contained in the second magnetic layer is 2 to 15 parts by weight based on 100 parts by weight of the ferromagnetic powder contained in the magnetic layer. 7. The method for manufacturing a magnetic recording medium according to item 7. 12. 8. The method of manufacturing a magnetic recording medium according to claim 7, wherein the first magnetic layer does not contain an abrasive.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP62264727A JP2581569B2 (en) | 1987-10-19 | 1987-10-19 | Audio tape or video tape |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62264727A JP2581569B2 (en) | 1987-10-19 | 1987-10-19 | Audio tape or video tape |
Publications (2)
Publication Number | Publication Date |
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JPH01106332A true JPH01106332A (en) | 1989-04-24 |
JP2581569B2 JP2581569B2 (en) | 1997-02-12 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP62264727A Expired - Fee Related JP2581569B2 (en) | 1987-10-19 | 1987-10-19 | Audio tape or video tape |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0449519A (en) * | 1990-06-19 | 1992-02-18 | Matsushita Electric Ind Co Ltd | Magnetic recording medium |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4898803A (en) * | 1972-02-24 | 1973-12-14 | ||
JPS62219321A (en) * | 1986-03-20 | 1987-09-26 | Hitachi Maxell Ltd | Magnetic recording medium |
-
1987
- 1987-10-19 JP JP62264727A patent/JP2581569B2/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4898803A (en) * | 1972-02-24 | 1973-12-14 | ||
JPS62219321A (en) * | 1986-03-20 | 1987-09-26 | Hitachi Maxell Ltd | Magnetic recording medium |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0449519A (en) * | 1990-06-19 | 1992-02-18 | Matsushita Electric Ind Co Ltd | Magnetic recording medium |
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Publication number | Publication date |
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JP2581569B2 (en) | 1997-02-12 |
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