JPH0923067A - Multilayered printed wiring board and its manufacture - Google Patents
Multilayered printed wiring board and its manufactureInfo
- Publication number
- JPH0923067A JPH0923067A JP16964395A JP16964395A JPH0923067A JP H0923067 A JPH0923067 A JP H0923067A JP 16964395 A JP16964395 A JP 16964395A JP 16964395 A JP16964395 A JP 16964395A JP H0923067 A JPH0923067 A JP H0923067A
- Authority
- JP
- Japan
- Prior art keywords
- conductive
- printed wiring
- wiring board
- conductive paste
- protrusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
- H05K1/092—Dispersed materials, e.g. conductive pastes or inks
- H05K1/095—Dispersed materials, e.g. conductive pastes or inks for polymer thick films, i.e. having a permanent organic polymeric binder
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4038—Through-connections; Vertical interconnect access [VIA] connections
- H05K3/4053—Through-connections; Vertical interconnect access [VIA] connections by thick-film techniques
- H05K3/4069—Through-connections; Vertical interconnect access [VIA] connections by thick-film techniques for via connections in organic insulating substrates
Landscapes
- Production Of Multi-Layered Print Wiring Board (AREA)
- Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は多層印刷配線板およびそ
の製造方法に係り、さらに詳しくは絶縁性基材の厚さ方
向に貫挿させた突起状の導電性組成物で、層間の電気的
な接続が行われた多層印刷配線板およびその製造方法に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a multilayer printed wiring board and a method for manufacturing the same, and more particularly, to a projection-shaped conductive composition which is inserted in the thickness direction of an insulating base material to electrically connect the layers. TECHNICAL FIELD The present invention relates to a multilayer printed wiring board having various connections and a manufacturing method thereof.
【0002】[0002]
【従来の技術】回路装置のコンパクト化などを図る手段
として、両面型印刷配線板や多層型印刷配線板などの多
層印刷配線板が広く実用に供されている。そして、この
種の多層配線板については、回路装置の高密度化や高機
能化の要求に対応して、配線パターン層の多層化が図ら
れている。また、前記配線パターンの多層化では、一般
的に配線パターン層間の接続を、たとえばメッキによる
導電層の形成によって行っている。この配線パターン層
間の接続工程について、さらに説明すると、たとえば両
面銅張り積層板に先ず穴明けを行う。次いで、前記形成
した穴内壁面を含め全面に化学メッキを施し、さらに電
気メッキ処理で厚づけし、穴内壁面の金属層を厚くして
信頼性を高める。その後、前記両面の銅層を、たとえば
フォトエッチング処理して、所要のパターニングを行っ
てから、要すれば前記パターニング面に絶縁体層(たと
えばプリプレグ層)を介して銅箔を積層・配置し、加圧
一体化する。前記絶縁体層を介して銅箔を一体化した状
態で、穴明け加工,メッキ処理による層間の電気的な接
続および銅箔のパターニングの工程を繰り返し、所要の
多層配線板を得ている。2. Description of the Related Art Multi-layer printed wiring boards such as double-sided printed wiring boards and multi-layer printed wiring boards have been widely put into practical use as means for making circuit devices compact. In this type of multilayer wiring board, the wiring pattern layers are multilayered in response to the demand for higher density and higher functionality of the circuit device. Further, in the multilayer wiring pattern, the connection between the wiring pattern layers is generally performed by forming a conductive layer by plating, for example. The step of connecting the wiring pattern layers will be further described. For example, first, a double-sided copper-clad laminate is punched. Next, the entire surface including the inner wall surface of the formed hole is subjected to chemical plating, and further electroplating is performed to thicken the metal layer on the inner wall surface of the hole to enhance reliability. After that, the copper layers on both surfaces are subjected to, for example, photoetching treatment to perform required patterning, and then, if necessary, a copper foil is laminated and arranged on the patterned surface via an insulator layer (for example, a prepreg layer), Pressurize and integrate. With the copper foil integrated with the insulator layer, the steps of punching, plating to electrically connect the layers and pattern the copper foil are repeated to obtain the required multilayer wiring board.
【0003】前記メッキ処理などを伴う配線パターン層
間の電気的な接続工程を簡略化するため、たとえば両面
銅張り積層板に穴明け加工を施し、この穴内に印刷法な
どによって充填した導電性ペーストを硬化させて層間接
続を行う方式も知られている。また、導電性ペースト製
の突起状導体(導電性バンブ)の先端部を、層間絶縁体
として介在させた絶縁体層の厚さ方向に貫挿させ、対向
する導電体(配線パターン)面への対接もしくは圧接に
よって電気的な接続を行う方式も提案されている。In order to simplify the step of electrically connecting the wiring pattern layers together with the above-mentioned plating treatment, for example, a double-sided copper-clad laminate is perforated, and a conductive paste filled in the holes by a printing method or the like is used. There is also known a method of curing and connecting layers. In addition, the tip end of the protruding conductor (conductive bump) made of a conductive paste is inserted in the thickness direction of the insulating layer interposed as the interlayer insulating material, and the conductive (wiring pattern) surface facing the conductive layer is formed. A method of making electrical connection by contact or pressure contact has also been proposed.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、前記多
層印刷配線板においては、層間接続部の形成のために、
製造工程で穴明け加工、銅メッキ処理などの工程が加わ
り、工程の冗長化を招来するばかりでなく、前記穴明け
工程でドリルにより1個ごとに穴明けするので、穴明け
作業に多くの時間を要する。また、穴明け位置を精度よ
く、かつ穴内壁面のメッキ付着性まで考慮に入れた穴明
けを要するため、大掛かりな装置が必要であり、条件の
管理なども煩雑である。加えて、前記メッキ工程では、
薬液の濃度管理や温度管理などの工程管理も煩雑である
などの問題がある。However, in the above-mentioned multilayer printed wiring board, in order to form the interlayer connection portion,
Not only does the manufacturing process add holes such as drilling and copper plating, which makes the process redundant, but it also takes a lot of time for drilling because each hole is drilled by a drill in the drilling process. Requires. Further, since it is necessary to make a hole accurately with consideration of the plating adhesion of the inner wall surface of the hole, a large-scale device is required and the management of conditions is complicated. In addition, in the plating process,
There is a problem that process control such as concentration control of chemicals and temperature control is complicated.
【0005】一方、配線層間の電気的な接続用の穴に、
導電性ペーストを印刷などにより埋め込む方法の場合
も、前記メッキ法の場合と同様に穴明け工程を必要とす
る。しかも、穿設した穴内に、均一(一様)に導体性ペ
ーストを流し込み埋め込むことが難しく、電気的な接続
の信頼性に問題があった。On the other hand, in the holes for electrical connection between the wiring layers,
The method of embedding the conductive paste by printing or the like also requires a drilling step as in the case of the plating method. Moreover, it is difficult to evenly (uniformly) pour and embed the conductive paste into the bored holes, and there is a problem in reliability of electrical connection.
【0006】いずれにしても、穴明け工程などを要する
ことは、多層印刷配線板のコストや歩留まりなどに反映
し、低コスト化などへの要望に対応し得ないこと、さら
に高密度配線化に伴い、穿設孔の径が比較的小さくなる
と、メッキ法や導電性ペースト充填による信頼性の高い
電気的な接続を達成し難いことなどの欠点がある。ま
た、穿設した穴を介して層間の電気的な接続を行う構成
では、多層印刷配線板の表裏面に導電体穴が設置されて
いるため、その導電体穴の領域に配線を形成・配置し得
ないし、加えて電子部品を搭載することもできないの
で、配線密度および実装密度の向上が制約される。つま
り、スルホール接続方式を採った多層印刷配線板は、高
密度配線や高密度実装による回路装置のコンパクト化、
ひいては電子機器類の小形化などの要望に、十分応え得
るものといえない。In any case, the need for the drilling process is reflected in the cost and yield of the multilayer printed wiring board, and it is not possible to meet the demand for cost reduction, and further, for high density wiring. Along with this, if the diameter of the drilled hole is relatively small, there is a drawback that it is difficult to achieve highly reliable electrical connection by plating or filling with a conductive paste. Also, in the configuration in which electrical connection is made between layers through the holes that are drilled, conductor holes are installed on the front and back surfaces of the multilayer printed wiring board, so wiring is formed and arranged in the area of the conductor holes. This is not possible, and since electronic components cannot be mounted in addition, improvement in wiring density and mounting density is restricted. In other words, the multilayer printed wiring board adopting the through-hole connection method makes the circuit device compact by high-density wiring and high-density mounting,
Consequently, it cannot be said that it can sufficiently meet the demand for miniaturization of electronic devices.
【0007】前記手段に対して、突起状導体(導電性バ
ンブ)の先端部を、層間絶縁体として介在させた絶縁体
層の厚さ方向に貫挿させ、対向する導電体(配線パター
ン)面への対接もしくは圧接によって電気的な接続を行
う方式は工程も簡略で、また配線密度および実装密度の
向上など図ることができるので注目される。つまり、コ
スト面を含めて実用的に有効な多層印刷配線板、および
製造方法として期待されているが、より効果的な実用化
には、なお改善・改良の余地もある。With respect to the above-mentioned means, the tip end portion of the protruding conductor (conductive bump) is inserted in the thickness direction of the insulating layer interposed as the interlayer insulating material, and the opposing conductive material (wiring pattern) surface is formed. The method in which electrical connection is made by contacting or press-contacting with is simple in process, and the wiring density and the mounting density can be improved. In other words, it is expected as a practically effective multilayer printed wiring board and a manufacturing method in terms of cost, but there is still room for improvement and improvement for more effective practical use.
【0008】本発明は上記の事情に対処してなされたも
ので、簡便な手段で構成でき、かつ信頼性の高い層間接
続部を備え配線密度や実装密度に対する制約も低減され
た多層印刷配線板、およびその製造方法の提供を目的と
する。The present invention has been made in view of the above circumstances, and is a multilayer printed wiring board which can be constructed by simple means and has a highly reliable interlayer connecting portion, and in which restrictions on wiring density and mounting density are reduced. , And its manufacturing method.
【0009】[0009]
【課題を解決するための手段】請求項1の発明は、配線
パターンを備えた板状の絶縁性基材と、前記絶縁性基材
を厚さ方向に貫通し互いに絶縁離隔して埋め込まれた導
電性物質領域とを具備する多層印刷配線板であって、前
記導電性物質領域は、互いに物性が異なる少なくとも2
種の導電性組成物で積層型に形成されていることを特徴
とする多層印刷配線板である。According to a first aspect of the present invention, a plate-like insulating base material having a wiring pattern and the insulating base material are embedded in the insulating base material so as to penetrate the insulating base material in the thickness direction. A multilayer printed wiring board having a conductive material region, wherein the conductive material region has at least two different physical properties.
It is a multilayer printed wiring board characterized by being formed in a laminated type with one kind of conductive composition.
【0010】請求項2の発明は、配線パターンを備えた
板状の絶縁性基材と、前記絶縁性基材を厚さ方向に貫通
し互いに絶縁離隔して埋め込まれた導電性物質領域とを
具備する多層印刷配線板であって、前記導電性物質領域
は、互いに組成分が異なる少なくとも2種の導電性組成
物で積層型に形成されていることを特徴とする多層印刷
配線板である。According to a second aspect of the present invention, there is provided a plate-like insulating base material provided with a wiring pattern, and a conductive material region embedded in the insulating base material in a thickness direction so as to be insulated and separated from each other. It is a multilayer printed wiring board provided, wherein the conductive material region is formed in a laminated type with at least two kinds of conductive compositions having different composition components from each other.
【0011】請求項3の発明は、支持体の所定位置に第
1の導電性ペーストで突起部を形成する工程と、前記第
1の導電性ペースト製突起面上に、第1の導電性ペース
トとは物性の異なる第2の導電性ペーストで突起部を積
層形成する工程と、前記積層型突起部を形成した面側に
合成樹脂系の絶縁体層および導電性箔を積層配置する工
程と、前記積層体を加圧・一体化して、絶縁体層を貫挿
させた積層型突起部の先端を対向する導電性箔面に圧接
して電気的に接続する工程と、前記導電性箔を配線パタ
ーンニングする工程とを備えたことを特徴とする多層印
刷配線板の製造方法である。According to a third aspect of the present invention, a step of forming a protrusion with a first conductive paste at a predetermined position on the support, and a step of forming the first conductive paste on the protrusion surface made of the first conductive paste. And a step of laminating and forming a protrusion with a second conductive paste having different physical properties, and a step of laminating and placing a synthetic resin-based insulator layer and a conductive foil on the surface side on which the laminated protrusion is formed, A step of pressurizing and integrating the laminate to electrically connect the tips of the laminated protrusions having the insulating layer inserted thereto to the surface of the opposing conductive foil by pressure, and wiring the conductive foil; And a step of patterning, which is a method for manufacturing a multilayer printed wiring board.
【0012】請求項4の発明は、配線パターンの所定位
置に第1の導電性ペーストで突起部を形成する工程と、
前記第1の導電性ペースト製突起面上に、第1の導電性
ペーストとは物性の異なる第2の導電性ペーストで突起
部を積層形成する工程と、前記積層型突起部を形成した
面側に合成樹脂系の絶縁体層および導電性箔を積層配置
する工程と、前記積層体を加圧・一体化して、絶縁体層
を貫挿させた積層型突起部の先端を対向する導電性箔面
に圧接して電気的に接続する工程と、前記導電性箔を配
線パターンニングする工程とを備えたことを特徴とする
多層印刷配線板の製造方法である。According to a fourth aspect of the present invention, there is provided a step of forming a protrusion with a first conductive paste at a predetermined position of the wiring pattern,
A step of stacking and forming a protrusion on the protrusion surface made of the first conductive paste with a second conductive paste having physical properties different from those of the first conductive paste; and a surface side on which the laminated protrusion is formed. A step of laminating and placing a synthetic resin-based insulating layer and a conductive foil, and a conductive foil in which the tips of the laminated protrusions through which the insulating layer is inserted face each other by pressing and unifying the laminated body. A method for manufacturing a multilayer printed wiring board, comprising: a step of pressingly contacting a surface to electrically connect the surface and a step of wiring patterning the conductive foil.
【0013】請求項5の発明は、積層型突起部を、熱可
塑性樹脂系の導電性ペーストおよび硬化性樹脂系の導電
性ペーストで形成することを特徴とする請求項3もしく
は請求項4記載の多層印刷配線板の製造方法である。According to a fifth aspect of the present invention, the laminated protrusion is formed of a thermoplastic resin-based conductive paste and a curable resin-based conductive paste. It is a manufacturing method of a multilayer printed wiring board.
【0014】請求項6の発明は、積層型突起部を、軟質
樹脂系の導電性ペーストおよび硬質樹脂系の導電性ペー
ストで形成することを特徴とする請求項3もしくは請求
項4記載の多層印刷配線板の製造方法である。According to a sixth aspect of the present invention, the multilayer protrusion is formed of a soft resin-based conductive paste and a hard resin-based conductive paste. It is a method of manufacturing a wiring board.
【0015】本発明において、導電性突起部を形設する
支持基体としては、たとえば剥離性の良好な合成樹脂シ
ート類,もしくは導電性シート(箔)などが挙げられ
る。そして、この支持基体は、作業性の点から1枚のシ
ートであることがより望ましいが、予めパターン化した
ものでもよく、その形状も特には限定されない。In the present invention, examples of the supporting substrate on which the conductive protrusions are formed include synthetic resin sheets having good releasability or conductive sheets (foil). The supporting substrate is more preferably a single sheet from the viewpoint of workability, but it may be patterned in advance and its shape is not particularly limited.
【0016】本発明において、導電性突起部は、物性の
異なる2種以上の導電性組成物を素材として積層型に形
成されている。たとえば第一次の突起は、乾燥した時点
で比較的硬度の高い樹脂系の導電性ペーストもしくは熱
硬化性樹脂系の導電性ペーストで、また、前記第一次の
突起上に積層的に設ける第二次の突起は、軟質(もしく
は熱可塑性)で密着性のよい樹脂系の導電性ペーストも
しくは比較的脆い紫外線硬化型,電子線硬化型の樹脂系
導電性ペーストで形成する態様があげられる。あるい
は、前記第一次の突起を軟質(もしくは熱可塑性)で密
着性のよい樹脂系の導電性ペーストもしくは比較的脆い
紫外線硬化型,電子線硬化型の樹脂系導電性ペースト
で、第二次の突起乾燥した時点で比較的硬度の高い樹脂
系の導電性ペーストもしくは熱硬化性樹脂系の導電性ペ
ーストで形成する態様を採ってもよい。 ここで、導電
性突起部の形成に用いる導電性ペーストとしては、たと
えば銀,金,銅,半田粉などの導電性粉末、これらの合
金粉末もしくは複合(混合)金属粉末と、樹脂系バイン
ダー成分とを混合して調製されたものである。ここで樹
脂系バインダー成分としては、たとえばポリカーボネー
ト樹脂,ポリスルホン樹脂,ポリエステル樹脂,フェノ
キシ樹脂などの熱可過塑性樹脂、フェノール樹脂,ポリ
イミド樹脂,エポキシ樹脂などの熱硬化性樹脂などが一
般的に挙げられる。その他、メチルメタアクリレート,
ジエチルメチルメタアクリレート,トリメチロールプロ
パントリアクリレート,ジエチレングリコールジエチル
アクリレート,アクリル酸メチル,アクリル酸エチル,
アクリル酸ジエチレングリコールエトキシレート,ε−
カプロラクトン変性ジペンタエリスリトールのアクリレ
ートなどのアクリル酸エステル,メタアクリル酸エステ
ルなどの紫外線硬化型樹脂もしくは電子線照射硬化型樹
脂などが挙げられる。なお、導電性組成物の物性相違
は、一般的に組成分の選択でなされるが、組成比の選択
・設定で行ってもよい。In the present invention, the conductive protrusions are formed in a laminated type by using two or more kinds of conductive compositions having different physical properties as materials. For example, the primary protrusions are resin-based conductive pastes or thermosetting resin-based conductive pastes that have a relatively high hardness when they are dried, and the primary protrusions are provided on the primary protrusions in a laminated manner. The secondary projection may be formed of a soft (or thermoplastic) resin-based conductive paste having good adhesion or a relatively brittle UV-curable or electron beam-curable resin-based conductive paste. Alternatively, the primary projections may be formed of a soft (or thermoplastic) resin-based conductive paste having good adhesion or a relatively brittle UV-curable or electron beam-curable resin-based conductive paste, and the secondary It is also possible to adopt a mode in which the protrusions are formed from a resin-based conductive paste or a thermosetting resin-based conductive paste having a relatively high hardness when dried. Here, as the conductive paste used for forming the conductive protrusions, for example, conductive powder such as silver, gold, copper, solder powder, alloy powder or composite (mixed) metal powder of these, and resin binder component It was prepared by mixing Here, as the resin-based binder component, for example, a thermosetting resin such as a polycarbonate resin, a polysulfone resin, a polyester resin, or a phenoxy resin, or a thermosetting resin such as a phenol resin, a polyimide resin, or an epoxy resin is generally used. . Others, methyl methacrylate,
Diethyl methyl methacrylate, trimethylol propane triacrylate, diethylene glycol diethyl acrylate, methyl acrylate, ethyl acrylate,
Diethylene glycol ethoxylate acrylate, ε-
Examples thereof include an acrylic acid ester such as an acrylate of caprolactone-modified dipentaerythritol, an ultraviolet curable resin such as a methacrylic acid ester, or an electron beam irradiation curable resin. The difference in the physical properties of the conductive composition is generally made by selecting the composition component, but it may be made by selecting and setting the composition ratio.
【0017】そして、この導電性組成物については、所
要の導電性を備えるとともに、未乾燥状態である程度の
粘性を有する一方、乾燥によりある程度の硬さなどを呈
することが望まれ、また、前記導電性組成物突起(柱状
体)の形設は、たとえば比較的厚いメタルマスクを用い
た印刷法により、アスペクト比の高い突起(柱状体)を
形成でき、その突起ないし柱状体の高さ,径,および分
布は、形成する貫通型の導体配線部の構成に応じて適宜
設定される。具体的には最終的に構成する、貫通型の導
体配線部の配置構造などを考慮して決められ、たとえば
合成樹脂系シートが、ガラスクロス入りの Bステージエ
ポキシ樹脂層の場合、両面側から圧入する形態のときは
Bステージエポキシ樹脂層厚の80〜 120%程度、片面側
から圧入する形態のときは Bステージエポキシ樹脂層厚
の 180〜 220%程度の高さが好ましい。なお、前記突起
(柱状体)の配置は、たとえば厚さ 5mm程度のステンレ
ス板の所定位置に、 0.3mmの孔を明けて成るマスクを筐
体の全面に配置し、この筐体内に収容した第1の導電性
組成物(ペースト)を加圧して、前記導電性組成物をマ
スクの孔から押し出す構成のスタンプ方式、および第2
の導電性組成物(ペースト)を加圧して、前記導電性組
成物をマスクの孔から押し出す構成のスタンプ方式を順
次行えばよい。It is desired that the electrically conductive composition has a required electrical conductivity, has a certain viscosity in an undried state, and exhibits a certain degree of hardness upon drying. The protrusions (columnar bodies) of the organic composition can be formed by, for example, a printing method using a relatively thick metal mask to form protrusions (columnar bodies) having a high aspect ratio. And the distribution are appropriately set according to the configuration of the through-type conductor wiring portion to be formed. Specifically, it is decided in consideration of the layout structure of the through-type conductor wiring part that is finally configured. For example, if the synthetic resin sheet is a B-stage epoxy resin layer containing glass cloth, press fit from both sides. When the form
About 80 to 120% of the thickness of the B-stage epoxy resin layer, and in the case of press fitting from one side, a height of about 180 to 220% of the thickness of the B-stage epoxy resin layer is preferable. The protrusions (columnar bodies) are arranged, for example, in a predetermined position of a stainless steel plate having a thickness of about 5 mm by arranging a mask having a hole of 0.3 mm on the entire surface of the casing and then storing the mask in the casing. A stamp method in which the conductive composition (paste) of No. 1 is pressed to push the conductive composition out of the holes of the mask;
The electrically conductive composition (paste) may be pressed to sequentially press the electrically conductive composition through the holes of the mask.
【0018】本発明において、前記導電性突起部が貫挿
され、貫通型の導体配線部を形成する合成樹脂系シート
としては、たとえば熱可塑性樹脂フイルム(シート)が
挙げられ、その厚さは50〜 800μm 程度が好ましい。こ
こで、熱可塑性樹脂シートとしては、たとえばポリカー
ボネート樹脂,ポリスルホン樹脂,熱可塑性ポリイミド
樹脂,4フッ化ポリエチレン樹脂,6フッ化ポリプロピ
レン樹脂,ポリエーテルエーテルケトン樹脂などのシー
ト類が挙げられる。また、硬化前の状態に保持される熱
硬化性樹脂シートとしては、エポキシ樹脂,ビスマレイ
ミドトリアジン樹脂,ポリイミド樹脂,フェノール樹
脂,ポリエステル樹脂,メラミン樹脂,あるいはブタジ
ェンゴム,ブチルゴム,天然ゴム,ネオプレンゴム,シ
リコーンゴムなどの生ゴムのシート類が挙げられる。こ
れら合成樹脂は、単独でもよいが絶縁性無機物や有機物
系の充填物を含有してもよく、さらにガラスクロスやマ
ット、有機合成繊維布やマット、あるいは紙などの補強
材と組み合わせて成るシートであってもよい。In the present invention, examples of the synthetic resin-based sheet into which the conductive protrusions are inserted to form the through-hole type conductor wiring portion include a thermoplastic resin film (sheet) having a thickness of 50. It is preferably about 800 μm. Here, examples of the thermoplastic resin sheet include sheets such as polycarbonate resin, polysulfone resin, thermoplastic polyimide resin, polyethylene tetrafluoride resin, polypropylene hexafluoride resin, and polyether ether ketone resin. Further, as the thermosetting resin sheet to be kept in the state before curing, epoxy resin, bismaleimide triazine resin, polyimide resin, phenol resin, polyester resin, melamine resin, or butadiene rubber, butyl rubber, natural rubber, neoprene rubber, silicone Examples include raw rubber sheets such as rubber. These synthetic resins may be used alone or may contain an insulating inorganic or organic filler, and are a sheet formed by combining with a reinforcing material such as glass cloth or mat, organic synthetic fiber cloth or mat, or paper. It may be.
【0019】さらに、本発明においては、積層型の導電
性突起部(柱状体)を形設した支持基体面に、絶縁体層
および導電体層(導電体箔)を順次積層・配置して成る
積層体を加熱・加圧するとき、両側に当て板として、寸
法や変形の少ない金属板もしくは耐熱性樹脂板、たとえ
ばステンレス板,真鍮板、ポリイミド樹脂板(シー
ト),ポリテトラフロロエチレン樹脂板(シート)など
を使用することが望ましい。また、積層体の加圧を加熱
によって絶縁体層の樹脂分が柔らかく成った状態で行う
と、導電性突起部が絶縁体層を貫挿し易くなる。Furthermore, in the present invention, an insulating layer and a conductive layer (conductive foil) are sequentially laminated and arranged on the surface of a supporting substrate on which conductive conductive protrusions (columnar bodies) of laminated type are formed. When applying heat and pressure to the laminate, metal plates or heat-resistant resin plates with little size and deformation, such as stainless steel plates, brass plates, polyimide resin plates (sheets), polytetrafluoroethylene resin plates (sheets) are used as pad plates on both sides. ) Is preferable. Further, when the laminated body is pressed while the resin component of the insulator layer is softened by heating, the conductive protrusions can easily penetrate the insulator layer.
【0020】[0020]
【作用】請求項1の発明では、配線層間を貫通型に接続
する導電性物質領域が、互いに物性の異なる少なくとも
2種の導電性組成物、たとえば硬質層/軟質層の積層型
に形成されているため、所要の貫挿・対接が確保される
ととも、密着な対接・接続も形成され、信頼性の高い層
間接続を備えた多層印刷配線板として機能する。請求項
2の発明では、配線層間を貫通型に接続する導電性物質
領域が、互いに物性の異なる少なくとも2種の導電性組
成物、たとえば強靭質層/脆弱質層の積層型に形成され
ているため、所要の貫挿・対接が確保されるととも、密
着な対接・接続も形成され、信頼性の高い層間接続を備
えた多層印刷配線板として機能する。According to the first aspect of the present invention, the conductive material region for connecting the wiring layers in a penetrating manner is formed in at least two kinds of conductive compositions having different physical properties, for example, a laminated type of hard layer / soft layer. As a result, the required penetration and contact are ensured, and intimate contact and connection are also formed, thus functioning as a multilayer printed wiring board having highly reliable interlayer connection. According to the second aspect of the invention, the conductive material region that connects the wiring layers in a penetrating manner is formed in at least two kinds of conductive compositions having different physical properties, for example, a laminated type of a toughness layer / weakness layer. Therefore, while the required penetration and contact are ensured, a close contact and connection are also formed, and it functions as a multilayer printed wiring board having highly reliable interlayer connection.
【0021】請求項3および請求項4の発明では、積層
体を加圧・一体化によって、積層型突起部の先端を介在
させた絶縁体層を貫挿させ、対向する導電性箔面に圧接
して電気的に接続するとき、積層型の突起部を形成する
各導電性組成物の物性(たとえば硬質層/軟質層,強靭
質層/脆弱質層)が、それぞれの特長を発揮して、容易
に良好な層間接続を形成するので、信頼性の高い多層印
刷配線板を歩留まりよく製造方法することができる。According to the third and fourth aspects of the present invention, the laminated body is pressed and integrated so that the insulating layer having the tip of the laminated projection interposed is inserted and pressed against the opposing conductive foil surface. When electrically connected to each other, the physical properties (eg, hard layer / soft layer, tough layer / fragile layer) of each conductive composition forming the stacked protrusions exert their respective characteristics, Since a good interlayer connection is easily formed, a highly reliable multilayer printed wiring board can be manufactured with a high yield.
【0022】請求項5および請求項6の発明では、積層
型突起部が、熱可塑性樹脂系/硬化性樹脂系,もしくは
軟質樹脂系/硬質樹脂系で形成したことにより、前記請
求項3もしくは請求項4記載の作用は、さらに効果的に
なる。According to the fifth and sixth aspects of the invention, the laminated protrusion is formed of a thermoplastic resin / curable resin system or a soft resin / hard resin system. The operation described in item 4 becomes more effective.
【0023】[0023]
【実施例】図1,図2 (a)〜 (c)および図3 (a)〜 (c)
を参照して本発明の実施例を説明する。先ず、以下のよ
うにして5種の導電性組成物を用意した。EXAMPLE FIG. 1, FIG. 2 (a)-(c) and FIG. 3 (a)-(c)
An embodiment of the present invention will be described with reference to FIG. First, five kinds of conductive compositions were prepared as follows.
【0024】(a)銀粉末(平均粒径10μm )90質量%、
およびトリメチロールプロパントリアクリレート樹脂10
質量%から成る紫外線硬化型導電性樹脂ペーストを用意
し、3本ロール型混練機で混練し、固くて砕け易い導電
性ペースト(導電性組成物A)を調製した。(A) 90% by mass of silver powder (average particle size 10 μm),
And trimethylolpropane triacrylate resin 10
An ultraviolet-curable conductive resin paste composed of mass% was prepared and kneaded with a three-roll type kneader to prepare a hard and easily crushed conductive paste (conductive composition A).
【0025】(b)銀粉末(平均粒径10μm )94質量%、
およびエチレングリコールジアクリレート樹脂 6質量%
から成る紫外線硬化型導電性樹脂ペーストを用意し、3
本ロール型混練機で混練し、柔らかくて密着性のよい導
電性ペースト(導電性組成物B)を調製した。(B) 94% by mass of silver powder (average particle size 10 μm),
And ethylene glycol diacrylate resin 6% by mass
Prepare a UV curable conductive resin paste consisting of 3
The mixture was kneaded with the present roll type kneader to prepare a conductive paste (conductive composition B) which is soft and has good adhesion.
【0026】(c)銀粉末(平均粒径10μm )85質量%、
およびエポキシ樹脂(商品名,エピコート 828/エピコ
ート1001,シェル社製)15質量%から成る熱硬化型導電
性樹脂ペーストを用意し、3本ロール型混練機で混練
し、柔軟性のある密着性良好な導電性ペースト(導電性
組成物C)を調製した。(C) 85% by mass of silver powder (average particle size 10 μm),
And a thermosetting conductive resin paste consisting of 15% by mass of epoxy resin (trade name, Epicoat 828 / Epicoat 1001, manufactured by Shell Co.), kneaded with a three-roll type kneader, and has good flexibility and good adhesion. A conductive paste (conductive composition C) was prepared.
【0027】(d)銀粉末(平均粒径10μm )88質量%、
およびエポキシ樹脂(商品名,クレゾールノボラック E
OCN-89,住友化学社製)12質量%から成る熱硬化型導電
性樹脂ペーストを用意し、3本ロール型混練機で混練
し、固くて脆く、密着性のよい導電性ペースト(導電性
組成物D)を調製した。(D) 88 mass% of silver powder (average particle size 10 μm),
And epoxy resin (trade name, Cresol Novolac E
OCN-89, manufactured by Sumitomo Chemical Co., Ltd.) A thermosetting conductive resin paste consisting of 12% by mass was prepared and kneaded with a three-roll type kneader to give a hard, brittle and highly conductive conductive paste (conductive composition Material D) was prepared.
【0028】(e)銀粉末(平均粒径10μm )90質量%、
およびポリスルホン樹脂(商品名,熱可塑性樹脂 ERADE
L-PS,アムコジャパン社製)10質量%から成る熱可塑性
導電性樹脂ペーストを用意し、3本ロール型混練機で混
練し、柔軟性を有する導電性ペースト(導電性組成物
E)を調製した。(E) 90% by mass of silver powder (average particle size 10 μm),
And polysulfone resin (trade name, thermoplastic resin ERADE
L-PS, manufactured by Amco Japan) 10% by mass of thermoplastic conductive resin paste is prepared and kneaded by a three-roll type kneader to prepare flexible conductive paste (conductive composition E). did.
【0029】実施例1 図1はこの実施例の多層印刷配線板の要部構造例を示す
断面図で、1は配線パターン2a,2bを備えた板状の絶縁
性基材、3は前記絶縁性基材1を厚さ方向に貫通し互い
に絶縁離隔して埋め込まれた層間接続部を形成する導電
性物質領域である。そして、前記導電性物質領域(層間
接続部)3は、互いに物性が異なる2種の導電性組成物
3a,3b、たとえば前記導電性組成物Aおよび導電性組成
物Bで積層型に形成されている。Example 1 FIG. 1 is a cross-sectional view showing a structural example of a main part of a multilayer printed wiring board according to this example. Reference numeral 1 is a plate-like insulating base material provided with wiring patterns 2a and 2b, and 3 is the insulating material. Is a conductive material region that forms an interlayer connection portion that penetrates the flexible base material 1 in the thickness direction and is insulated and separated from each other. The conductive material region (interlayer connection portion) 3 has two kinds of conductive compositions having different physical properties.
3a and 3b, for example, the conductive composition A and the conductive composition B are formed in a laminated type.
【0030】次に、実施態様を模式的に示す図2 (a)〜
(c)を参照して、上記多層印刷配線板の製造例について
説明する。Next, FIG. 2 (a) to FIG.
An example of manufacturing the multilayer printed wiring board will be described with reference to (c).
【0031】印刷配線板の製造に一般的に使われている
厚さ35μm の電解銅箔4を用意し、前記電解銅箔4面の
所定位置に、直径 0.4mmの穴が明けられたマスクを介し
て、導電性組成物Aをスクリーン印刷してから、紫外線
照射炉に収容して紫外線を照射した。こうして、図2
(a)に断面的に示すごとく、ベースとなる固くて比較的
砕け易い第1の導電性突起部5aを形成した。その後、前
記第1の導電性突起部5a形成面に、導電性組成物Bをス
クリーン印刷してから、紫外線照射炉に収容して紫外線
を照射し,図2 (b)に断面的に示すごとく、柔軟性のあ
る密着性良好な第2の導電性突起部5bが積層された突起
部5を形成した。なお、この突起部5は所要の形状(高
さおよび直径)と硬度を有していた。An electrolytic copper foil 4 having a thickness of 35 μm, which is generally used in the production of printed wiring boards, is prepared, and a mask having a hole of 0.4 mm in diameter is formed at a predetermined position on the surface of the electrolytic copper foil 4. The conductive composition A was screen-printed via the above, and then the conductive composition A was housed in an ultraviolet irradiation furnace and irradiated with ultraviolet rays. Thus, FIG.
As shown in a sectional view in (a), a hard and relatively fragile first conductive protrusion 5a serving as a base was formed. Then, the conductive composition B is screen-printed on the surface where the first conductive protrusions 5a are formed, and then the conductive composition B is housed in an ultraviolet irradiation furnace and irradiated with ultraviolet rays, as shown in a sectional view in FIG. Then, the protruding portion 5 in which the second conductive protruding portion 5b having flexibility and good adhesion is laminated is formed. The protrusion 5 had a required shape (height and diameter) and hardness.
【0032】次いで、前記導電性突起部5を形成した面
に、図2 (c)に断面的に示すごとく、厚さ約 100μm の
エポキシプリプレグ層1′および厚さ35μm の電解銅箔
4′を順次,積層配置した。この積層体をプレス装置に
セットし、前記エポキシプリプレグ層3′が軟化する温
度(たとえば 120℃)でプレス加工して、導電性突起部
5の先端部を、エポキシプリプレグ層1′を貫挿させて
対向する銅箔4′面に対接・変形させて電気的な接続部
(導電性物質領域)3を形成した両面銅箔張り積層板を
製造した。この積層板製造に当たっては、エポキシプリ
プレグ層1′を貫挿した導電性突起部5の先端部が柔軟
性で密着性も良好なため、低抵抗の接続が形成された。Next, as shown in a sectional view in FIG. 2 (c), an epoxy prepreg layer 1'having a thickness of about 100 μm and an electrolytic copper foil 4'having a thickness of 35 μm are formed on the surface on which the conductive protrusions 5 are formed. They were stacked one after another. This laminated body is set in a pressing device and pressed at a temperature (for example, 120 ° C.) at which the epoxy prepreg layer 3 ′ is softened to insert the epoxy prepreg layer 1 ′ into the tip of the conductive protrusion 5. Then, a double-sided copper foil-clad laminate having an electrically connected portion (conductive material region) 3 formed by contacting and deforming the opposing copper foil 4'sides was manufactured. In the production of this laminated plate, a low resistance connection was formed because the tip of the conductive protrusion 5 penetrating the epoxy prepreg layer 1'is flexible and has good adhesion.
【0033】その後、前記両面銅箔張り積層板につい
て、通常のエッチングレジストインク(商品名, PSR−
4000H ,太陽インキKK製)を用い、スクリーン印刷で所
定の配線回路パターンとなるよう銅箔4,4′面をマス
クし、塩化第2銅で銅をエッチングし、レジストマスク
剥離して、前記図1に示すような所要の配線回路パター
ン2a,2bを有する印刷配線板6を得た。この印刷配線板
6につき、常套的な電気チェックを行ったところ、全て
の接続部に問題(異常)なかった。Then, with respect to the double-sided copper foil-clad laminate, an ordinary etching resist ink (trade name, PSR-
4000H, made by Taiyo Ink Co., Ltd.), the copper foils 4 and 4'sides are masked by screen printing so that a predetermined wiring circuit pattern is obtained, copper is etched with cupric chloride, and the resist mask is peeled off. A printed wiring board 6 having the required wiring circuit patterns 2a and 2b as shown in 1 was obtained. When a conventional electrical check was performed on this printed wiring board 6, there was no problem (abnormality) in all the connection parts.
【0034】なお、上記において、導電性組成物Bの代
りに、導電性組成物Cもしくは導電性組成物Eを用いて
も同様の結果が得られた。勿論この場合は紫外線照射は
省略される。Similar results were obtained by using the conductive composition C or the conductive composition E instead of the conductive composition B in the above. Of course, in this case, the irradiation of ultraviolet rays is omitted.
【0035】実施例2 前記実施例1の製造方法で作成した印刷配線板6の配線
パターン2aの所定位置に、上記に準じて導電性組成物
A,Bのスクリーン印刷および紫外線照射処理によっ
て、図3 (a)に断面的に示すごとく、第1の導電性突起
部5aおよび第2の導電性突起部5bが積層された導電性突
起部5を形成した。その後、印刷配線板6の導電性突起
部5形成面に、図3 (b)に断面的に示すごとく、厚さ約
100μm のエポキシプリプレグ層1′および印刷配線板
6を順次,積層配置した。この積層体をプレス装置にセ
ットし、前記エポキシプリプレグ層1′が軟化する温度
(たとえば 120℃)でプレス加工して、導電性突起部5
の先端部を、エポキシプリプレグ層1′を貫挿させて対
向する印刷配線板6の配線パターン2b面に対接・変形さ
せて電気的な接続部(導電性物質領域)3を形成した4
層型の印刷配線板を製造した。Example 2 According to the above-mentioned method, the conductive compositions A and B were screen-printed and ultraviolet-irradiated at predetermined positions on the wiring pattern 2a of the printed wiring board 6 prepared by the manufacturing method of the above-mentioned Example 1 to As shown in section 3 (a), a conductive protrusion 5 was formed by stacking the first conductive protrusion 5a and the second conductive protrusion 5b. Then, on the surface of the printed wiring board 6 on which the conductive protrusions 5 are formed, as shown in a sectional view in FIG.
An epoxy prepreg layer 1'of 100 μm and a printed wiring board 6 were sequentially laminated. This laminated body is set in a press machine and pressed at a temperature (for example, 120 ° C.) at which the epoxy prepreg layer 1 ′ is softened, and the conductive protrusions 5 are formed.
The leading end of each is contacted and deformed with the surface of the wiring pattern 2b of the printed wiring board 6 facing through the epoxy prepreg layer 1'through which the electrical connection (conductive material region) 3 is formed 4
A layered printed wiring board was manufactured.
【0036】前記製造過程での加熱・加圧工程で、導電
性突起部5の先端部側が柔らかく、内層部が固いため、
エポキシプリプレグ層1′の貫挿が周辺部の変形を起こ
さずにスムースに行われ、また貫挿後においては、先端
部側が開烈して配線パターン2b面に密着・対接する。こ
こで、たとえば 150℃程度の温度で30分程度加熱処理を
施すと、密着,接合性がよくなって、界面抵抗の低い接
続部3が形成される。この多層印刷配線板につき、通常
行われている電気チェックしたところ、全ての接続部3
に問題なく、信頼性などにも問題なかった。さらに、配
線パターン層間の接続信頼性を評価するために、ホット
オイルテスト( 260℃のオイル中に 5秒浸漬,20℃のオ
イル中に15秒浸漬を 1サイクルとして)で 500サイクル
行ったところ、不良の発生など認められず、配線パター
ン層間の接続信頼性が従来の銅メッキ法による配線板に
比較して格段に良いことが分かった。In the heating / pressurizing step in the manufacturing process, since the tip end side of the conductive protrusion 5 is soft and the inner layer is hard,
The epoxy prepreg layer 1'is smoothly inserted without causing deformation of the peripheral portion, and after the insertion, the tip end side bulges and comes into close contact with the surface of the wiring pattern 2b. Here, for example, when heat treatment is performed at a temperature of about 150 ° C. for about 30 minutes, adhesion and bondability are improved, and the connection portion 3 having low interface resistance is formed. This multi-layer printed wiring board was subjected to a normal electrical check and found that all connection parts 3
There was no problem with reliability and there was no problem with reliability. Furthermore, in order to evaluate the connection reliability between the wiring pattern layers, a hot oil test (5 seconds immersion in 260 ° C oil, 15 seconds immersion in 20 ° C oil for 1 cycle) was performed for 500 cycles. No defects were found, and it was found that the connection reliability between the wiring pattern layers was significantly better than that of a conventional wiring board using a copper plating method.
【0037】なお、上記において、導電性組成物Bの代
りに、導電性組成物Cもしくは導電性組成物Eを用いて
も同様の結果が得られた。勿論この場合は紫外線照射は
省略される。Similar results were obtained by using the conductive composition C or the conductive composition E instead of the conductive composition B in the above. Of course, in this case, the irradiation of ultraviolet rays is omitted.
【0038】実施例3 前記実施例1の場合において、厚さ35μm の電解銅箔の
代りに厚さ18μm の電解銅箔を、導電性組成物Bの代り
に導電性組成物Dを、また厚さ 100μm のエポキシプリ
プレグの代りに厚さ50μm のエポキシプリプレグをそれ
ぞれ使用した他は、同一の条件で両面銅箔張り積層板を
作成し、両面銅箔を配線パターニングして、両面の配線
パターン間が貫通型の接続部で電気的に接続した構成の
両面型配線板を作成した。Example 3 In the case of Example 1, the electrolytic copper foil having a thickness of 18 μm was used in place of the electrolytic copper foil having a thickness of 35 μm, the conductive composition D was used in place of the conductive composition B, and the thickness was increased. A 50 μm-thick epoxy prepreg was used instead of the 100 μm-epoxy prepreg, but a double-sided copper foil-clad laminate was created under the same conditions, and the double-sided copper foil was wiring-patterned. A double-sided wiring board having a structure in which it was electrically connected at a through-type connection portion was prepared.
【0039】次に、前記両面型配線板の両面配線パター
ン面に、導電性組成物Aおよび導電性組成物Dのスクリ
ーン印刷,乾燥・硬化によって積層型の導電性突起部を
それぞれ形成した。その後、前記導電性突起部を形成し
た面に、厚さ 100μm のエポキシプリプレグおよび厚さ
35μm の電解銅箔を積層配置した。この積層体をプレス
装置にセットし、前記エポキシプリプレグ層が軟化する
温度(たとえば 120℃)でプレス加工して、導電性突起
部の先端部を、エポキシプリプレグ層を貫挿させて対向
する電解銅箔面に対接・変形させて電気的な接続部(導
電性物質領域)を形成した両面銅箔張り積層板を製造し
た。Next, on the double-sided wiring pattern surface of the double-sided wiring board, laminated conductive projections were formed by screen-printing, drying and curing the conductive composition A and the conductive composition D, respectively. Then, on the surface where the conductive protrusions are formed, a 100 μm thick epoxy prepreg and a thickness of
35 μm electrolytic copper foils were laminated and arranged. This laminated body is set in a pressing device and pressed at a temperature (for example, 120 ° C.) at which the epoxy prepreg layer is softened, and the tip end of the conductive protrusion is inserted into the epoxy prepreg layer to face the electrolytic copper. A double-sided copper foil-clad laminate having an electrical connection portion (conductive material region) formed by contacting and deforming the foil surface was manufactured.
【0040】前記製造過程での加熱・加圧工程で、導電
性突起部の先端部側が柔らかく、内層部が固いため、エ
ポキシプリプレグ層の貫挿が周辺部の変形を起こさずに
スムースに行われ、また貫挿後においては、先端部側が
開烈して電解銅箔面に密着・対接する。ここで、たとえ
ば 150℃程度の温度で30分程度加熱処理を施すと、密
着,接合性がよくなって、界面抵抗の低い接続部が形成
される。In the heating / pressurizing step in the manufacturing process, since the tip end side of the conductive protrusion is soft and the inner layer part is hard, the epoxy prepreg layer can be smoothly inserted without causing deformation of the peripheral part. Also, after the insertion, the tip end side opens sharply and comes into close contact with and contacts the electrolytic copper foil surface. Here, for example, when heat treatment is performed at a temperature of about 150 ° C. for about 30 minutes, adhesion and bondability are improved, and a connection portion having low interface resistance is formed.
【0041】この両面銅箔張り積層板について、通常の
エッチングレジストインク(商品名, PSR−4000 H,太
陽インキKK製)を用い、スクリーン印刷で所定の配線回
路パターンとなるよう銅箔をマスクし、塩化第2銅で銅
をエッチングし、レジスト剥離して、必要とする配線回
路パターンを有する多層印刷配線板を得た。This double-sided copper foil-clad laminate was masked with a normal etching resist ink (trade name, PSR-4000 H, made by Taiyo Ink KK) to a predetermined wiring circuit pattern by screen printing. Copper was etched with cupric chloride and the resist was peeled off to obtain a multilayer printed wiring board having a required wiring circuit pattern.
【0042】この多層印刷配線板につき、通常行われて
いる電気チェックしたところ、全ての接続部3に問題な
く、信頼性などにも問題なかった。さらに、配線パター
ン層間の接続信頼性を評価するために、ホットオイルテ
スト( 260℃のオイル中に 5秒浸漬,20℃のオイル中に
15秒浸漬を 1サイクルとして)で 500サイクル行ったと
ころ、不良の発生など認められず、配線パターン層間の
接続信頼性が従来の銅メッキ法による配線板に比較して
格段に良いことが分かった。When this multilayer printed wiring board was subjected to a normal electrical check, no problems were found in all the connecting portions 3 and there was no problem in reliability. Furthermore, in order to evaluate the connection reliability between the wiring pattern layers, a hot oil test (immersion in 260 ° C oil for 5 seconds, 20 ° C oil in
After 500 cycles of 15 seconds immersion (1 cycle), no defects were found and it was found that the connection reliability between the wiring pattern layers was significantly better than that of the conventional copper-plated wiring board. .
【0043】本発明は上記実施例に限定されるものでな
く、発明の趣旨を逸脱しない範囲でいろいろの変形を採
ることができる。たとえば、積層型の導電性突起部の形
成は3層以上でもよいし、また、絶縁体層もエポキシ樹
脂系以外のものでもよい。The present invention is not limited to the above embodiments, and various modifications can be made without departing from the spirit of the invention. For example, the laminated conductive protrusions may be formed in three layers or more, and the insulating layer may be formed of a material other than epoxy resin.
【0044】[0044]
【発明の効果】請求項1および請求項2の発明によれ
ば、配線層間がたとえば硬質層/軟質層もしくは強靭質
層/脆弱質層の積層型の導電性突起部(領域)で形成さ
れ、これらの特長がそれぞれ効果的に利用されるため、
所要の貫挿・対接が確保されるととも、密着な対接・接
続も形成され、信頼性の高い層間接続を備え、かつ配線
密度や実装密度の高い多層印刷配線板の提供となる。According to the first and second aspects of the present invention, the wiring layers are formed of, for example, a hard layer / soft layer or a tough layer / weak layer laminated conductive projection (region). Because each of these features is effectively used,
It is possible to provide a multilayer printed wiring board having a highly reliable inter-layer connection and a high wiring density and a high mounting density, as well as ensuring the required insertion and contact, and also forming a tight contact and connection.
【0045】請求項3,請求項4,請求項5および請求
項6の発明によれば、工程の簡略化など図りながら、一
方では積層体を加圧・一体化によって、絶縁体層を貫挿
する積層型突起部を形成する各導電性組成物の硬質/軟
質,強靭質/脆弱質がそれぞれの特長を発揮して、容易
に良好な層間接続を形成するので、信頼性の高く、かつ
配線密度や実装密度の高い多層印刷配線板を歩留まりよ
く提供できる。According to the inventions of claim 3, claim 4, claim 5 and claim 6, while simplifying the process, on the other hand, the insulating layer is inserted by pressing and integrating the laminated body. Hardness / softness, toughness / weakness of each conductive composition forming the laminated protrusions exhibit their respective characteristics, and a good interlayer connection is easily formed. A multilayer printed wiring board having high density and mounting density can be provided with high yield.
【図1】本発明に係る多層印刷配線板の要部構成例を示
す断面図。FIG. 1 is a cross-sectional view showing a configuration example of a main part of a multilayer printed wiring board according to the present invention.
【図2】本発明に係る多層印刷配線板の製造工程例を模
式的に示すもので、 (a)は支持体面に第1の導電性突起
を形成した状態を示す断面図、 (b)は第2の導電性突起
を積層形成した状態を示す断面図、 (c)は導電性突起部
形成面に絶縁体層および銅箔を積層配置した状態を示す
断面図。FIG. 2 schematically shows an example of a manufacturing process of a multilayer printed wiring board according to the present invention, where (a) is a cross-sectional view showing a state in which first conductive protrusions are formed on a support surface, and (b) is Sectional drawing which shows the state which laminated | stacked the 2nd electroconductive protrusion, (c) is sectional drawing which shows the state which laminated | stacked the insulator layer and the copper foil on the conductive protrusion part formation surface.
【図3】本発明に係るたの多層印刷配線板の製造工程例
を模式的に示すもので、 (a)は両面配線板面に導電性突
起部を形成した状態を示す断面図、 (b)は導電性突起部
を形成した配線板面に絶縁体層および両面配線板を積層
配置した状態を示す断面図、 (c)は積層一体化した多層
印刷配線板の断面図。FIG. 3 schematically shows an example of a manufacturing process of the multilayer printed wiring board according to the present invention, in which (a) is a cross-sectional view showing a state where conductive projections are formed on the double-sided wiring board surface; () Is a cross-sectional view showing a state in which an insulating layer and a double-sided wiring board are stacked and arranged on the surface of the wiring board on which the conductive protrusions are formed, and (c) is a cross-sectional view of a multilayer printed wiring board integrated and laminated.
1……絶縁性基材 1′……プリプレグ(絶縁体層) 2a,2b……配線パターン 3……導電性物質領域(層間接続部) 3a……第1の導電性物質領域 3b……第2の導電性物質領域 4,4′……電解銅箔 5……積層型の導電性突起部 5a……第1の導電性突起部 5b……第2の導電性突起部 6……両面型印刷配線板 1 ... Insulating substrate 1 '... Prepreg (insulator layer) 2a, 2b ... Wiring pattern 3 ... Conductive material region (interlayer connection part) 3a ... First conductive material region 3b .. 2 conductive material area 4, 4 '... Electrolytic copper foil 5 ... laminated conductive projection 5a ... first conductive projection 5b ... second conductive projection 6 ... double-sided type Printed wiring board
Claims (6)
と、前記絶縁性基材を厚さ方向に貫通し互いに絶縁離隔
して埋め込まれた導電性物質領域とを具備する多層印刷
配線板であって、 前記導電性物質領域は、互いに物性が異なる少なくとも
2種の導電性組成物で積層型に形成されていることを特
徴とする多層印刷配線板。1. A multilayer printed wiring comprising: a plate-shaped insulating base material having a wiring pattern; and conductive material regions which penetrate the insulating base material in a thickness direction and are insulated and separated from each other. A multilayer printed wiring board, characterized in that the conductive material region is formed in a laminate type with at least two kinds of conductive compositions having different physical properties.
と、前記絶縁性基材を厚さ方向に貫通し互いに絶縁離隔
して埋め込まれた導電性物質領域とを具備する多層印刷
配線板であって、 前記導電性物質領域は、互いに組成分が異なる少なくと
も2種の導電性組成物で積層型に形成されていることを
特徴とする多層印刷配線板。2. A multilayer printed wiring comprising: a plate-shaped insulating base material having a wiring pattern; and conductive material regions that penetrate the insulating base material in a thickness direction and are insulated and separated from each other. A multilayer printed wiring board, characterized in that the conductive material region is formed in a laminated type with at least two kinds of conductive compositions having different compositions.
トで突起部を形成する工程と、 前記第1の導電性ペースト製突起面上に、第1の導電性
ペーストとは物性の異なる第2の導電性ペーストで突起
部を積層形成する工程と、 前記積層型突起部を形成した面側に合成樹脂系の絶縁体
層および導電性箔を積層配置する工程と、 前記積層体を加圧・一体化して、絶縁体層を貫挿させた
積層型突起部の先端を対向する導電性箔面に圧接して電
気的に接続する工程と、 前記導電性箔を配線パターンニングする工程とを備えた
ことを特徴とする多層印刷配線板の製造方法。3. A step of forming a projection with a first conductive paste at a predetermined position on a support, and a physical property different from that of the first conductive paste on the projection surface made of the first conductive paste. A step of stacking and forming a protrusion with a second conductive paste; a step of stacking and arranging a synthetic resin-based insulator layer and a conductive foil on the surface side on which the stacked protrusion is formed; Pressure-integrating, a step of press-contacting the tips of the laminated protrusions having the insulating layer inserted therethrough to the opposite conductive foil surface to electrically connect them, and a step of wiring patterning the conductive foil A method for manufacturing a multilayer printed wiring board, comprising:
ペーストで突起部を形成する工程と、 前記第1の導電性ペースト製突起面上に、第1の導電性
ペーストとは物性の異なる第2の導電性ペーストで突起
部を積層形成する工程と、 前記積層型突起部を形成した面側に合成樹脂系の絶縁体
層および導電性箔を積層配置する工程と、 前記積層体を加圧・一体化して、絶縁体層を貫挿させた
積層型突起部の先端を対向する導電性箔面に圧接して電
気的に接続する工程と、 前記導電性箔を配線パターンニングする工程とを備えた
ことを特徴とする多層印刷配線板の製造方法。4. A step of forming a protrusion with a first conductive paste at a predetermined position of a wiring pattern, and a physical property different from that of the first conductive paste on the protrusion surface made of the first conductive paste. A step of stacking and forming a protrusion with a second conductive paste; a step of stacking and arranging a synthetic resin-based insulator layer and a conductive foil on the surface side on which the stacked protrusion is formed; Pressure-integrating, a step of press-contacting the tips of the laminated protrusions having the insulating layer inserted therethrough to the opposite conductive foil surface to electrically connect them, and a step of wiring patterning the conductive foil A method for manufacturing a multilayer printed wiring board, comprising:
性ペーストおよび硬化性樹脂系の導電性ペーストで形成
することを特徴とする請求項3もしくは請求項4記載の
多層印刷配線板の製造方法。5. The multilayer printed wiring board according to claim 3, wherein the laminated protrusion is formed of a thermoplastic resin-based conductive paste and a curable resin-based conductive paste. Production method.
ーストおよび硬質樹脂系の導電性ペーストで形成するこ
とを特徴とする請求項3もしくは請求項4記載の多層印
刷配線板の製造方法。6. The method for manufacturing a multilayer printed wiring board according to claim 3, wherein the laminated protrusion is formed of a soft resin type conductive paste and a hard resin type conductive paste. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16964395A JP3600317B2 (en) | 1995-07-05 | 1995-07-05 | Multilayer printed wiring board and method of manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16964395A JP3600317B2 (en) | 1995-07-05 | 1995-07-05 | Multilayer printed wiring board and method of manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0923067A true JPH0923067A (en) | 1997-01-21 |
JP3600317B2 JP3600317B2 (en) | 2004-12-15 |
Family
ID=15890291
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16964395A Expired - Fee Related JP3600317B2 (en) | 1995-07-05 | 1995-07-05 | Multilayer printed wiring board and method of manufacturing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3600317B2 (en) |
Cited By (11)
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---|---|---|---|---|
WO1998047331A1 (en) * | 1997-04-16 | 1998-10-22 | Kabushiki Kaisha Toshiba | Wiring board, wiring board fabrication method, and semiconductor package |
US6237218B1 (en) | 1997-01-29 | 2001-05-29 | Kabushiki Kaisha Toshiba | Method and apparatus for manufacturing multilayered wiring board and multi-layered wiring board |
WO2002076161A1 (en) * | 2001-03-19 | 2002-09-26 | Sumitomo Bakelite Company, Ltd. | Method of manufacturing electronic part and electronic part obtained by the method |
US6705003B2 (en) | 2000-06-22 | 2004-03-16 | Kabushiki Kaisha Toshiba | Printed wiring board with plurality of interconnect patterns and conductor bumps |
JP2005136207A (en) * | 2003-10-30 | 2005-05-26 | North:Kk | Wiring circuit board, method for manufacturing same and method for manufacturing multilayer wiring board |
US7546681B2 (en) | 1999-10-12 | 2009-06-16 | Tessera Interconnect Materials, Inc. | Manufacturing method for wiring circuit substrate |
JP2009224451A (en) * | 2008-03-14 | 2009-10-01 | Dainippon Printing Co Ltd | Conductive bump and method of forming the same, and printed wiring board having the conductive bump |
JP2010092937A (en) * | 2008-10-03 | 2010-04-22 | Dainippon Printing Co Ltd | Method of manufacturing substrate sheet with conductive bump, and method of manufacturing multilayer printed wiring board |
JP2010278380A (en) * | 2009-06-01 | 2010-12-09 | Murata Mfg Co Ltd | Method of manufacturing wiring board, and wiring board |
US9365947B2 (en) | 2013-10-04 | 2016-06-14 | Invensas Corporation | Method for preparing low cost substrates |
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Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
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US6237218B1 (en) | 1997-01-29 | 2001-05-29 | Kabushiki Kaisha Toshiba | Method and apparatus for manufacturing multilayered wiring board and multi-layered wiring board |
US6353189B1 (en) | 1997-04-16 | 2002-03-05 | Kabushiki Kaisha Toshiba | Wiring board, wiring board fabrication method, and semiconductor package |
WO1998047331A1 (en) * | 1997-04-16 | 1998-10-22 | Kabushiki Kaisha Toshiba | Wiring board, wiring board fabrication method, and semiconductor package |
US7546681B2 (en) | 1999-10-12 | 2009-06-16 | Tessera Interconnect Materials, Inc. | Manufacturing method for wiring circuit substrate |
US7721422B2 (en) | 1999-10-12 | 2010-05-25 | Tessera Interconnect Materials, Inc. | Methods of making microelectronic assemblies |
US6705003B2 (en) | 2000-06-22 | 2004-03-16 | Kabushiki Kaisha Toshiba | Printed wiring board with plurality of interconnect patterns and conductor bumps |
CN1294790C (en) * | 2001-03-19 | 2007-01-10 | 住友电木株式会社 | Method of manufacturing electronic part and electronic part obtained by the method |
US7331502B2 (en) | 2001-03-19 | 2008-02-19 | Sumitomo Bakelite Company, Ltd. | Method of manufacturing electronic part and electronic part obtained by the method |
WO2002076161A1 (en) * | 2001-03-19 | 2002-09-26 | Sumitomo Bakelite Company, Ltd. | Method of manufacturing electronic part and electronic part obtained by the method |
JP2005136207A (en) * | 2003-10-30 | 2005-05-26 | North:Kk | Wiring circuit board, method for manufacturing same and method for manufacturing multilayer wiring board |
JP4523261B2 (en) * | 2003-10-30 | 2010-08-11 | テセラ・インターコネクト・マテリアルズ,インコーポレイテッド | Wiring circuit board, method for manufacturing wiring circuit board, and method for manufacturing multilayer wiring board |
JP2009224451A (en) * | 2008-03-14 | 2009-10-01 | Dainippon Printing Co Ltd | Conductive bump and method of forming the same, and printed wiring board having the conductive bump |
JP2010092937A (en) * | 2008-10-03 | 2010-04-22 | Dainippon Printing Co Ltd | Method of manufacturing substrate sheet with conductive bump, and method of manufacturing multilayer printed wiring board |
JP2010278380A (en) * | 2009-06-01 | 2010-12-09 | Murata Mfg Co Ltd | Method of manufacturing wiring board, and wiring board |
US9565757B2 (en) | 2012-08-13 | 2017-02-07 | Murata Manufacturing Co., Ltd. | Electronic component and manufacturing method therefor |
US9365947B2 (en) | 2013-10-04 | 2016-06-14 | Invensas Corporation | Method for preparing low cost substrates |
US10283484B2 (en) | 2013-10-04 | 2019-05-07 | Invensas Corporation | Low cost substrates |
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