JPH09194566A - Production of modified epoxy resin and adhesive and adhesive film using modified epoxy resin obtained by the same production - Google Patents
Production of modified epoxy resin and adhesive and adhesive film using modified epoxy resin obtained by the same productionInfo
- Publication number
- JPH09194566A JPH09194566A JP471396A JP471396A JPH09194566A JP H09194566 A JPH09194566 A JP H09194566A JP 471396 A JP471396 A JP 471396A JP 471396 A JP471396 A JP 471396A JP H09194566 A JPH09194566 A JP H09194566A
- Authority
- JP
- Japan
- Prior art keywords
- epoxy resin
- modified epoxy
- adhesive
- acid
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 74
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 74
- 239000000853 adhesive Substances 0.000 title claims abstract description 29
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 29
- 239000002313 adhesive film Substances 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 229920006332 epoxy adhesive Polymers 0.000 title 1
- -1 polysiloxane unit Polymers 0.000 claims abstract description 29
- 229920001721 polyimide Polymers 0.000 claims abstract description 23
- 239000004962 Polyamide-imide Substances 0.000 claims abstract description 22
- 229920002312 polyamide-imide Polymers 0.000 claims abstract description 22
- 125000002843 carboxylic acid group Chemical group 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims abstract description 11
- 239000011347 resin Substances 0.000 claims abstract description 11
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 8
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 6
- 239000009719 polyimide resin Substances 0.000 claims abstract description 4
- 239000000470 constituent Substances 0.000 claims abstract description 3
- 229920000233 poly(alkylene oxides) Polymers 0.000 claims description 10
- 238000002156 mixing Methods 0.000 abstract description 2
- 229920006122 polyamide resin Polymers 0.000 abstract 1
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 30
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 20
- 239000004642 Polyimide Substances 0.000 description 17
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 16
- 239000002253 acid Substances 0.000 description 14
- 239000007787 solid Substances 0.000 description 13
- 239000004593 Epoxy Substances 0.000 description 12
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 12
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 11
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 10
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 9
- 125000003277 amino group Chemical group 0.000 description 8
- 150000004985 diamines Chemical class 0.000 description 8
- 239000004205 dimethyl polysiloxane Substances 0.000 description 8
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 8
- 239000004952 Polyamide Substances 0.000 description 7
- 229920002647 polyamide Polymers 0.000 description 7
- 229920001296 polysiloxane Polymers 0.000 description 7
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 6
- 239000001361 adipic acid Substances 0.000 description 6
- 235000011037 adipic acid Nutrition 0.000 description 6
- 150000001732 carboxylic acid derivatives Chemical group 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 125000005442 diisocyanate group Chemical group 0.000 description 6
- 239000012948 isocyanate Substances 0.000 description 6
- 229920001451 polypropylene glycol Polymers 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 6
- 229920000909 polytetrahydrofuran Polymers 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical group C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000011889 copper foil Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- XUSNPFGLKGCWGN-UHFFFAOYSA-N 3-[4-(3-aminopropyl)piperazin-1-yl]propan-1-amine Chemical compound NCCCN1CCN(CCCN)CC1 XUSNPFGLKGCWGN-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 3
- QMAQHCMFKOQWML-UHFFFAOYSA-N 3-[2-[2-(3-aminophenoxy)phenyl]sulfonylphenoxy]aniline Chemical compound NC1=CC=CC(OC=2C(=CC=CC=2)S(=O)(=O)C=2C(=CC=CC=2)OC=2C=C(N)C=CC=2)=C1 QMAQHCMFKOQWML-UHFFFAOYSA-N 0.000 description 2
- AJYDKROUZBIMLE-UHFFFAOYSA-N 4-[2-[2-[2-(4-aminophenoxy)phenyl]propan-2-yl]phenoxy]aniline Chemical compound C=1C=CC=C(OC=2C=CC(N)=CC=2)C=1C(C)(C)C1=CC=CC=C1OC1=CC=C(N)C=C1 AJYDKROUZBIMLE-UHFFFAOYSA-N 0.000 description 2
- ZHBXLZQQVCDGPA-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)sulfonyl]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(S(=O)(=O)C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 ZHBXLZQQVCDGPA-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000006482 condensation reaction Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 2
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 239000005028 tinplate Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- AZYRZNIYJDKRHO-UHFFFAOYSA-N 1,3-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC(C(C)(C)N=C=O)=C1 AZYRZNIYJDKRHO-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- ATOUXIOKEJWULN-UHFFFAOYSA-N 1,6-diisocyanato-2,2,4-trimethylhexane Chemical compound O=C=NCCC(C)CC(C)(C)CN=C=O ATOUXIOKEJWULN-UHFFFAOYSA-N 0.000 description 1
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- NKNIZOPLGAJLRV-UHFFFAOYSA-N 2,2-diphenylpropane-1,1-diamine Chemical compound C=1C=CC=CC=1C(C(N)N)(C)C1=CC=CC=C1 NKNIZOPLGAJLRV-UHFFFAOYSA-N 0.000 description 1
- UOFDVLCOMURSTA-UHFFFAOYSA-N 2-(2-carboxyphenoxy)benzoic acid Chemical compound OC(=O)C1=CC=CC=C1OC1=CC=CC=C1C(O)=O UOFDVLCOMURSTA-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- KUAUJXBLDYVELT-UHFFFAOYSA-N 2-[[2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C1OC1COCC(C)(C)COCC1CO1 KUAUJXBLDYVELT-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- VTNIESIXVLSODP-UHFFFAOYSA-N 3-[2-[2-[2-(3-aminophenoxy)phenyl]-1,1,1,3,3,3-hexafluoropropan-2-yl]phenoxy]aniline Chemical compound NC1=CC=CC(OC=2C(=CC=CC=2)C(C=2C(=CC=CC=2)OC=2C=C(N)C=CC=2)(C(F)(F)F)C(F)(F)F)=C1 VTNIESIXVLSODP-UHFFFAOYSA-N 0.000 description 1
- QRBGJWCWYBUBLW-UHFFFAOYSA-N 3-[2-[2-[2-(3-aminophenoxy)phenyl]propan-2-yl]phenoxy]aniline Chemical compound C=1C=CC=C(OC=2C=C(N)C=CC=2)C=1C(C)(C)C1=CC=CC=C1OC1=CC=CC(N)=C1 QRBGJWCWYBUBLW-UHFFFAOYSA-N 0.000 description 1
- ICNFHJVPAJKPHW-UHFFFAOYSA-N 4,4'-Thiodianiline Chemical compound C1=CC(N)=CC=C1SC1=CC=C(N)C=C1 ICNFHJVPAJKPHW-UHFFFAOYSA-N 0.000 description 1
- WVDRSXGPQWNUBN-UHFFFAOYSA-N 4-(4-carboxyphenoxy)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1OC1=CC=C(C(O)=O)C=C1 WVDRSXGPQWNUBN-UHFFFAOYSA-N 0.000 description 1
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 1
- YPGXCJNQPKHBLH-UHFFFAOYSA-N 4-[2-[2-[2-(4-aminophenoxy)phenyl]-1,1,1,3,3,3-hexafluoropropan-2-yl]phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=CC=C1OC1=CC=C(N)C=C1 YPGXCJNQPKHBLH-UHFFFAOYSA-N 0.000 description 1
- WUPRYUDHUFLKFL-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(OC=2C=CC(N)=CC=2)=C1 WUPRYUDHUFLKFL-UHFFFAOYSA-N 0.000 description 1
- JCRRFJIVUPSNTA-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1 JCRRFJIVUPSNTA-UHFFFAOYSA-N 0.000 description 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 1
- JVERADGGGBYHNP-UHFFFAOYSA-N 5-phenylbenzene-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(=O)O)=CC(C=2C=CC=CC=2)=C1C(O)=O JVERADGGGBYHNP-UHFFFAOYSA-N 0.000 description 1
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 1
- 229910000497 Amalgam Inorganic materials 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
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- UQBRAHLFLCMLBA-UHFFFAOYSA-N N=C=O.N=C=O.CC1=CC=CC(C)=C1 Chemical class N=C=O.N=C=O.CC1=CC=CC(C)=C1 UQBRAHLFLCMLBA-UHFFFAOYSA-N 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 125000004018 acid anhydride group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KTPIWUHKYIJBCR-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) cyclohex-4-ene-1,2-dicarboxylate Chemical compound C1C=CCC(C(=O)OCC2OC2)C1C(=O)OCC1CO1 KTPIWUHKYIJBCR-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- MZYHMUONCNKCHE-UHFFFAOYSA-N naphthalene-1,2,3,4-tetracarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=C(C(O)=O)C(C(O)=O)=C21 MZYHMUONCNKCHE-UHFFFAOYSA-N 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 150000003628 tricarboxylic acids Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Adhesive Tapes (AREA)
- Epoxy Resins (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、変性エキポシ樹脂
の製造方法、その製造方法により得られる変性エポキシ
樹脂を用いた、接着性と耐熱性に優れた接着剤及び接着
フィルムに関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a modified epoxy resin, and an adhesive and an adhesive film having excellent adhesiveness and heat resistance, which uses a modified epoxy resin obtained by the method.
【0002】[0002]
【従来の技術】近年、プリント配線基板においては、配
線占有面積が小さくなり、多層配線板化、フレキシブル
配線板(FPC)化等の要求が益々高まっている。これ
らの製造工程においては、種々の接着剤あるいは接着フ
ィルムが用いられている。このような電気電子分野に用
いられる接着剤には、接着性が良好であることは当然の
ことながら、さらに、耐熱性、耐薬品性、加工性に優れ
ることが要求される。このような要求に応えるために、
ポリアミド系接着剤、ポリイミド系接着剤が使用される
ようになっている。そして、これら接着剤の性質を改善
するため、変性したポリアミド系接着剤やポリイミド系
接着剤も提案されている。例えば、エポキシ基を末端に
有するポリアミド(特開平5−51447号公報参
照)、骨格中にポリシロキサンユニットを有するポリイ
ミドとエポキシ樹脂からなる接着剤(特開平6−200
216号公報参照)などである。前記エポキシ基を末端
に有するポリアミドとしては、ダイマー酸とイソフォロ
ンジイソシアネートと反応させて得られた酸末端ポリア
ミドに概ね当量のエポキシ樹脂を反応させたポリアミド
が好ましいとされている。2. Description of the Related Art In recent years, the area occupied by wiring in printed wiring boards has been reduced, and the demand for multilayer wiring boards and flexible wiring boards (FPC) has been increasing. Various adhesives or adhesive films are used in these manufacturing processes. Adhesives used in such electric and electronic fields are obviously required to have excellent heat resistance, chemical resistance, and workability, as well as good adhesiveness. To meet such demands,
Polyamide adhesives and polyimide adhesives have come to be used. In order to improve the properties of these adhesives, modified polyamide adhesives and polyimide adhesives have also been proposed. For example, an adhesive composed of a polyamide having an epoxy group at its end (see Japanese Patent Application Laid-Open No. 5-51447), a polyimide having a polysiloxane unit in the skeleton and an epoxy resin (Japanese Patent Application Laid-Open No. 6-200).
216) and the like. As the polyamide having an epoxy group at the terminal, a polyamide obtained by reacting an acid-terminated polyamide obtained by reacting dimer acid with isophorone diisocyanate with an epoxy resin in an approximately equivalent amount is preferable.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、前記の
エポキシ基を末端に有するポリアミドは、エポキシ樹脂
硬化剤と組み合わせてもガラス転移点(Tg)が低く、
耐熱性が不十分であり、また銅はくの特に光沢面に対す
る接着性が十分とはいえない。また、骨格中にポリシロ
キサンユニットを有するポリイミドとエポキシ樹脂から
なる接着剤は銅光沢面、ポリイミド等との接着性、はん
だ耐熱性などが充分とはいえない。本発明は、200℃
以下の低温圧着でも十分な接着強度が得られ、耐薬品
性、はんだ耐熱性、加工性にも優れた接着剤、接着フィ
ルムを得ることができる変性エポキシ樹脂の製造方法及
びその製造方法により得られる変性エポキシ樹脂を用い
た接着剤又は接着フィルムを提供することを目的とす
る。However, the above-mentioned polyamide having an epoxy group at the terminal has a low glass transition point (Tg) even when combined with an epoxy resin curing agent,
The heat resistance is insufficient, and the adhesion of the copper foil to the glossy surface is not sufficient. Further, an adhesive composed of a polyimide having a polysiloxane unit in the skeleton and an epoxy resin does not have sufficient copper glossy surface, adhesiveness to polyimide, solder heat resistance and the like. The present invention is 200 ℃
Sufficient adhesive strength can be obtained even at the following low temperature pressure bonding, and an adhesive having excellent chemical resistance, solder heat resistance, and processability, a method for producing a modified epoxy resin capable of obtaining an adhesive film, and a method for producing the same can be obtained. It is an object to provide an adhesive or an adhesive film using a modified epoxy resin.
【0004】[0004]
【課題を解決するための手段】すなわち本発明は、ポリ
シロキサンユニット又はポリアルキレンオキサイドユニ
ットの一方又は両方を分子構造中に有する酸末端ポリア
ミドイミド樹脂及び/又はポリイミド樹脂とエポキシ樹
脂とを、エポキシ基/カルボン酸基の比が1より大きい
ところで反応させることを特徴とする変性エポキシ樹脂
の製造方法である。ポリアルキレンオキサイドユニット
は、ポリアルキレンオキサイド、例えば、ポリテトラメ
チレンエーテルグリコール、ポリプロピレングリコー
ル、ポリエチレングリコールなどとジカルボン酸との反
応物とし、この反応物よりポリアミドイミド又はポリイ
ミドとし、さらに、エポキシ樹脂と反応させることによ
り変性エポキシ樹脂中に導入される。なかでも、接着
性、耐吸水性の点からポリテトラメチレンエーテルグリ
コールが好ましく、使用できるポリテトラメチレンエー
テルグリコールの分子量は200〜3000が好まし
い。また、ポリシロキサンユニットは、ポリアミドイミ
ド又はポリイミドを合成するときに、両末端アミノ基含
有ポリシロキサン又は両末端カルボン酸基含有ポリシロ
キサンを用いることにより変性エポキシ樹脂中に導入さ
れる。得られた変性エポキシ樹脂は、ポリシロキサンユ
ニット又はポリアルキレンオキサイドユニットの何れも
含んでいないエポキシ樹脂又はエポキシ樹脂硬化剤の一
方又は両方を構成成分として配合して接着剤とし、さら
に必要によりフィルム状に形成して使用に供される。That is, according to the present invention, an acid-terminated polyamide-imide resin and / or a polyimide resin and an epoxy resin having one or both of a polysiloxane unit and a polyalkylene oxide unit in a molecular structure are combined with an epoxy group. In the method for producing a modified epoxy resin, the reaction is carried out at a ratio of / carboxylic acid group is larger than 1. The polyalkylene oxide unit is a reaction product of a polyalkylene oxide, for example, polytetramethylene ether glycol, polypropylene glycol, polyethylene glycol, etc. and a dicarboxylic acid, and a polyamide imide or polyimide is formed from this reaction product, and further reacted with an epoxy resin. Thus, it is introduced into the modified epoxy resin. Among them, polytetramethylene ether glycol is preferable from the viewpoint of adhesiveness and water absorption resistance, and the usable polytetramethylene ether glycol has a molecular weight of 200 to 3000. Further, the polysiloxane unit is introduced into the modified epoxy resin by using the polysiloxane containing amino groups at both ends or the polysiloxane containing carboxylic acid groups at both ends when synthesizing the polyamideimide or the polyimide. The resulting modified epoxy resin is an adhesive prepared by blending one or both of an epoxy resin or an epoxy resin curing agent containing neither a polysiloxane unit nor a polyalkylene oxide unit as a constituent, and further forming a film if necessary. It is formed and used.
【0005】[0005]
【発明の実施の形態】変性エポキシ樹脂は、耐熱性、塗
工性、可とう性、合成の容易性から、エポキシ当量が1
000〜40000の範囲とするのが好ましい。使用す
る各材料の種類、使用割合(モル比)を選択することに
より目的とする変性エポキシ樹脂のエポキシ当量を10
00〜40000の範囲とすることができる。変性エポ
キシ樹脂中に占めるポリシロキサンユニット又はポリア
ルキレンオキサイドユニットの一方又は両方の量は、接
着性、溶解性、耐熱性、ガラス転移点等の点から、合計
で変性エポキシ樹脂中10重量%〜70重量%とするの
が好ましい。ポリシロキサンユニットは、分子量400
0以下の両末端アミノ基含有ポリジメチルシロキサン又
は分子量4、000以下の両末端カルボン酸基含有ポリ
ジメチルシロキサンが好ましい。市販の両末端アミノ基
含有ポリジメチルシロキサンとしては、東芝シリコーン
株式会社の、TSL9306(商品名、以下この段落で
会社名に続く記号は商品名)、TSL9346、TSL
9386など、また、信越シリコーン株式会社の、X−
22−161AS、X−22−161A、X−22−1
61Bなどが挙げられる。また、両末端カルボン酸基含
有ポリジメチルシロキサンとしては、東レ・ダウコーニ
ング・シリコーン株式会社の、BY16−750、BY
16−750Cなどが挙げられる。BEST MODE FOR CARRYING OUT THE INVENTION A modified epoxy resin has an epoxy equivalent of 1 because of its heat resistance, coatability, flexibility, and ease of synthesis.
It is preferably in the range of 000 to 40,000. The epoxy equivalent of the target modified epoxy resin is set to 10 by selecting the type of each material used and the usage ratio (molar ratio).
It can be set in the range of 00 to 40,000. The amount of one or both of the polysiloxane unit and the polyalkylene oxide unit in the modified epoxy resin is 10% by weight to 70% by weight in the modified epoxy resin in terms of adhesiveness, solubility, heat resistance, glass transition point and the like. It is preferably set to wt%. Polysiloxane unit has a molecular weight of 400
A polydimethylsiloxane containing 0 or less amino groups at both ends or a polydimethylsiloxane containing 4,000 or less molecular weight carboxylic acid groups at both ends is preferable. Examples of commercially available polydimethylsiloxane containing amino groups at both ends include TSL9306 (trade name, the symbols following the company name in this paragraph are trade names), TSL9346, and TSL manufactured by Toshiba Silicone Co., Ltd.
9386, Shin-Etsu Silicone Co., Ltd., X-
22-161AS, X-22-161A, X-22-1
61B etc. are mentioned. Further, as the polydimethylsiloxane containing carboxylic acid groups at both ends, BY16-750, BY manufactured by Toray Dow Corning Silicone Co., Ltd.
16-750C and the like.
【0006】ポリアミドイミドは、ジカルボン酸、トリ
カルボン酸又はテトラカルボン酸二無水物とジアミン又
はジイソシアネートから、縮合反応により合成できる。
また、ポリイミドは、テトラカルボン酸二無水物とジア
ミン又はジイソシアネートから、縮合反応により合成で
きる。Polyamideimide can be synthesized by condensation reaction from dicarboxylic acid, tricarboxylic acid or tetracarboxylic dianhydride and diamine or diisocyanate.
In addition, polyimide can be synthesized from tetracarboxylic dianhydride and diamine or diisocyanate by a condensation reaction.
【0007】使用する多価カルボン酸としては、コハク
酸、グルタル酸、アジピン酸、アゼライン酸、セバシン
酸、デカン二酸、ドデカン二酸、ダイマー酸等の脂肪族
ジカルボン酸、イソフタル酸、テレフタル酸、フタル
酸、ナフタレンジカルボン酸、オキシジ安息香酸等の芳
香族ジカルボン酸、無水トリメリット酸、無水ピロメリ
ット酸、ジフェニルスルホンテトラカルボン酸二無水
物、ジフェニルエーテルテトラカルボン酸二無水物、ベ
ンゾフェノンテトラカルボン酸二無水物、ビフェニルテ
トラカルボン酸二無水物、ナフタレンテトラカルボン酸
二無水物等の芳香族カルボン酸無水物などが挙げられ
る。これらは、単独または2種類以上を組み合わせてポ
リアミドイミド樹脂あるいはポリイミド樹脂中の5〜4
0重量%使用される。Examples of the polycarboxylic acid used include aliphatic dicarboxylic acids such as succinic acid, glutaric acid, adipic acid, azelaic acid, sebacic acid, decanedioic acid, dodecanedioic acid and dimer acid, isophthalic acid, terephthalic acid, Aromatic dicarboxylic acids such as phthalic acid, naphthalenedicarboxylic acid, oxydibenzoic acid, trimellitic anhydride, pyromellitic dianhydride, diphenylsulfone tetracarboxylic dianhydride, diphenyl ether tetracarboxylic dianhydride, benzophenone tetracarboxylic dianhydride And aromatic carboxylic acid anhydrides such as biphenyl tetracarboxylic acid dianhydride and naphthalene tetracarboxylic acid dianhydride. These may be used alone or in combination of two or more in the polyamide-imide resin or polyimide resin 5-4.
0% by weight is used.
【0008】使用するジアミンとしては、フェニレンジ
アミン、ジアミノジフェニルプロパン、ジアミノジフェ
ニルメタン、ベンジジン、4,4’−ジアミノジフェニ
ルスルホン、4,4’−ジアミノジフェニルスルファイ
ド、ジアミノジフェニルエーテル等が挙げられる。有機
溶剤に対する可溶性を向上させるために、2,2−ビス
(3−アミノフェノキシフェニル)プロパン、2,2−
ビス(4−アミノフェノキシフェニル)プロパン、3,
3−ビス(3−アミノフェノキシフェニル)スルホン、
4,4−ビス(3−アミノフェノキシフェニル)スルホ
ン、3,3−ビス(4−アミノフェノキシフェニル)ス
ルホン、4,4−ビス(4−アミノフェノキシフェニ
ル)スルホン、2,2−ビス(3−アミノフェノキシフ
ェニル)ヘキサフルオロプロパン、2,2−ビス(4−
アミノフェノキシフェニル)ヘキサフルオロプロパン、
1,4−ビス(4−アミノフェノキシ)ベンゼン、1,
3−ビス(4−アミノフェノキシ)ベンゼン、4,4−
(p−フェニレンジイソプロピリデン)ビスアニリン、
4,4−(m−フェニレンジイソプロピリデン)ビスア
ニリン等のジアミンを用いることが有用である。Examples of the diamine to be used include phenylenediamine, diaminodiphenylpropane, diaminodiphenylmethane, benzidine, 4,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfide and diaminodiphenylether. In order to improve the solubility in organic solvents, 2,2-bis (3-aminophenoxyphenyl) propane, 2,2-
Bis (4-aminophenoxyphenyl) propane, 3,
3-bis (3-aminophenoxyphenyl) sulfone,
4,4-bis (3-aminophenoxyphenyl) sulfone, 3,3-bis (4-aminophenoxyphenyl) sulfone, 4,4-bis (4-aminophenoxyphenyl) sulfone, 2,2-bis (3- Aminophenoxyphenyl) hexafluoropropane, 2,2-bis (4-
Aminophenoxyphenyl) hexafluoropropane,
1,4-bis (4-aminophenoxy) benzene, 1,
3-bis (4-aminophenoxy) benzene, 4,4-
(P-phenylenediisopropylidene) bisaniline,
It is useful to use diamines such as 4,4- (m-phenylenediisopropylidene) bisaniline.
【0009】上記ジアミンの代わりに有機ジイソシアネ
ートも使用できる。有機ジイソシアネートとしては、
4,4’−ジフェニルメタンジイソシアネート、2,4
−トリレンジイソシアネート、2,6−トリレンジイソ
シアネート、1,5−ナフタレンジイソシアネート、
3,3’−ジメチル−4,4’−ジフェニルメタンジイ
ソシアネート、p−フェニレンジイソシアネート、m−
キシレンジイソシアネート、m−テトラメチルキシレン
ジイソシアネート、等の芳香族イソシアネート、ヘキサ
メチレンジイソシアネート、2,2,4−トリメチルヘ
キサメチレンジイソシアネート、イソホロンジイソシア
ネート、4,4’−ジシクロヘキシルメタンジイソシア
ネート、トランスシクロヘキサン−1,4−ジイソシア
ネート、水添m−キシレンジイソシアネート、リジンジ
イソシアネート等の脂肪族イソシアネートなどが挙げら
れる。これらのうちでは耐熱性の点から芳香族イソシア
ネートが好ましく、4,4’−ジフェニルメタンジイソ
シアネート、トリレンジイソシアネートが特に好まし
い。これらジアミン及びイソシアネートは単独で使用し
てもよいが、2種類以上を組み合わせて使用してもよ
い。ただしジアミンとジイソシアネートは同時に用いる
と反応し耐熱性の劣る尿素結合ができるので好ましくな
い。これらジアミン及びイソシアネートは(カルボン酸
基+酸無水物基)/(アミノ基+イソシアネート基)>
1となるようにポリアミドイミドあるいはポリイミド中
に20〜60重量%が使用される。Organic diisocyanates can be used instead of the diamines. As the organic diisocyanate,
4,4'-diphenylmethane diisocyanate, 2,4
-Tolylene diisocyanate, 2,6-tolylene diisocyanate, 1,5-naphthalene diisocyanate,
3,3'-dimethyl-4,4'-diphenylmethane diisocyanate, p-phenylene diisocyanate, m-
Aromatic isocyanates such as xylene diisocyanate and m-tetramethyl xylene diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, isophorone diisocyanate, 4,4′-dicyclohexylmethane diisocyanate, transcyclohexane-1,4- Aliphatic isocyanates such as diisocyanate, hydrogenated m-xylene diisocyanate, lysine diisocyanate and the like can be mentioned. Of these, aromatic isocyanates are preferable from the viewpoint of heat resistance, and 4,4′-diphenylmethane diisocyanate and tolylene diisocyanate are particularly preferable. These diamines and isocyanates may be used alone or in combination of two or more. However, diamine and diisocyanate are not preferable because they react with each other to form a urea bond having poor heat resistance. These diamines and isocyanates are (carboxylic acid group + acid anhydride group) / (amino group + isocyanate group)>
20 to 60% by weight is used in the polyamide-imide or polyimide so as to be 1.
【0010】前記ポリアミドイミド又はポリイミドは、
γ−ブチロラクトン等のラクトン類、N−メチルピロリ
ドン(NMP)、ジメチルホルムアミド(DMF)等の
アミド系溶媒、テトラメチレンスルホン等のスルホン
類、ジエチレングリコールジメチルエーテル等エーテル
類などの溶媒を使用し50℃〜250℃で反応させるお
ことにより合成される。The above-mentioned polyamide-imide or polyimide is
50 ° C. to 250 using lactones such as γ-butyrolactone, amide solvents such as N-methylpyrrolidone (NMP) and dimethylformamide (DMF), sulfones such as tetramethylene sulfone and ethers such as diethylene glycol dimethyl ether. It is synthesized by reacting at ℃.
【0011】ポリシロキサンユニット又はポリアルキレ
ンオキサイドユニットを構造中に有するポリアミドイミ
ド又はポリイミドと反応させるエポキシ樹脂としては、
ビスフェノールA型エポキシ樹脂、ビスフェノールF型
エポキシ樹脂、フェノールノボラック型エポキシ樹脂、
クレゾールノボラック型エポキシ樹脂、ナフタレン型エ
ポキシ樹脂等の芳香族系エポキシ樹脂、ネオペンチルグ
リコールジグリシジルエーテル、ポリプロピレングリコ
ールジグリシジルエーテル、テトラヒドロフタル酸ジグ
リシジルエステル等の脂肪族系エポキシ樹脂、トリグリ
シジルイソシアネート等の複素環式エポキシ化合物など
が挙げられる。これらのうちでは、反応制御の点から2
官能エキポシ樹脂が好ましく、耐熱性の点から芳香族系
エポキシ樹脂がよい。また難燃性を付与するためにはブ
ロム化エポキシ樹脂が有用である。これらは単独又は2
種類以上組み合わせて使用される。またこれらのエポキ
シ樹脂は酸末端のポリアミドイミドあるいはポリイミド
100重量%に対してエポキシ基/カルボン酸基≧1の
条件で5〜100重量%反応させる。エポキシ基/カル
ボン酸基が1より小さくては末端エポキシの樹脂が得ら
れない。また5%より少ないと末端エポキシの樹脂が得
られず、100重量%を超えると接着性が劣る。このよ
うにして得られる変性エポキシ樹脂のエポキシ当量は1
000〜40000であることが好ましい。1000よ
り小さくては分子量が低く接着性が劣り、40000を
超えると分子量が高すぎ作業性に劣る。The epoxy resin which is reacted with the polyamide-imide or polyimide having a polysiloxane unit or polyalkylene oxide unit in the structure is
Bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolac type epoxy resin,
Aromatic epoxy resins such as cresol novolac type epoxy resins and naphthalene type epoxy resins, aliphatic type epoxy resins such as neopentyl glycol diglycidyl ether, polypropylene glycol diglycidyl ether, tetrahydrophthalic acid diglycidyl ester, triglycidyl isocyanate, etc. Examples thereof include heterocyclic epoxy compounds. Among these, 2 from the viewpoint of reaction control
A functional epoxy resin is preferable, and an aromatic epoxy resin is preferable from the viewpoint of heat resistance. A brominated epoxy resin is useful for imparting flame retardancy. These are single or 2
Used in combination with more than one type. Further, these epoxy resins are reacted with 5 to 100% by weight with respect to 100% by weight of acid-terminated polyamideimide or polyimide under the condition of epoxy group / carboxylic acid group ≧ 1. If the number of epoxy groups / carboxylic acid groups is less than 1, a terminal epoxy resin cannot be obtained. On the other hand, if it is less than 5%, a resin having an epoxy terminal cannot be obtained, and if it exceeds 100% by weight, the adhesiveness is poor. The modified epoxy resin thus obtained has an epoxy equivalent of 1
It is preferably 000 to 40,000. When it is less than 1000, the molecular weight is low and the adhesiveness is poor, and when it exceeds 40,000, the molecular weight is too high and the workability is poor.
【0012】得られた変性エポキシ樹脂と併用されるポ
リシロキサンユニット又はポリアルキレンオキサイドユ
ニットの何れも含んでいないエポキシ樹脂としては、変
性エポキシ樹脂との混合が可能であれば特に限定されな
い。上記に掲げたエポキシ樹脂等を、官能基数に関係な
く1種類以上組み合わせて使用できる。配合割合として
は、変性エポキシ樹脂:95〜40重量%に対して、エ
ポキシ樹脂:5〜60重量%が好適である。The epoxy resin containing neither the polysiloxane unit nor the polyalkylene oxide unit used in combination with the obtained modified epoxy resin is not particularly limited as long as it can be mixed with the modified epoxy resin. One or more of the epoxy resins listed above can be used in combination regardless of the number of functional groups. The compounding ratio is preferably 5 to 60% by weight of epoxy resin with respect to 95 to 40% by weight of modified epoxy resin.
【0013】得られた変性エポキシ樹脂と併用されるエ
ポキシ樹脂硬化剤としては、特に限定されるものではな
く、例えば、脂肪族ポリアミン、芳香族ポリアミン、2
級又は3級アミン、有機酸、イミダゾール類、ジシアン
ジアミド、ポリメルカプタン、フェノール樹脂等が挙げ
られる。これらは接着性、耐熱性その他の特性の観点か
ら、硬化剤の種類により適量使用する。The epoxy resin curing agent used in combination with the obtained modified epoxy resin is not particularly limited, and examples thereof include aliphatic polyamines, aromatic polyamines, and 2
Examples include primary or tertiary amines, organic acids, imidazoles, dicyandiamide, polymercaptans, and phenol resins. These are used in an appropriate amount depending on the type of the curing agent from the viewpoint of adhesiveness, heat resistance and other properties.
【0014】本発明においては、上記各成分の他に必要
に応じて、従来より公知の硬化促進剤、カップリング
剤、充填剤、顔料等を適宜配合してもよい。In the present invention, conventionally known curing accelerators, coupling agents, fillers, pigments and the like may be appropriately blended in addition to the above components.
【0015】上記各成分より成る本発明の樹脂は溶媒に
溶解し接着剤として使用する。またこの樹脂溶液を、表
面が剥離処理された金属はく、ポリエステルフィルム、
ポリイミドフィルム、ペーパー等の基材上に従来公知の
方法によりコーティングした後、乾燥させ、基材から剥
離することにより接着フィルムとすることができる。溶
媒としては、前記ポリアミドイミドあるいはポリイミド
製造時に用いた溶媒をそのまま使用してよい。他に用い
られる溶媒としては、テトラヒドロフラン、ジオキサ
ン、シクロヘキサノン、メチルエチルケトン、メチルイ
ソブチルケトン、トルエン、キシレン、エチルアセテー
ト、ブチルセロソルブ、クロロフェノール等の各種溶媒
が挙げられる。The resin of the present invention comprising the above components is dissolved in a solvent and used as an adhesive. In addition, the resin solution, the surface of the peeled metal foil, polyester film,
An adhesive film can be obtained by coating a substrate such as a polyimide film or paper by a conventionally known method, then drying and peeling from the substrate. As the solvent, the solvent used in the production of the above-mentioned polyamide-imide or polyimide may be used as it is. Other solvents that can be used include various solvents such as tetrahydrofuran, dioxane, cyclohexanone, methyl ethyl ketone, methyl isobutyl ketone, toluene, xylene, ethyl acetate, butyl cellosolve, and chlorophenol.
【0016】得られた変性エポキシ樹脂は、ガラス繊維
−エポキシ配線板、紙−フェノール配線板、フレキシブ
ル配線板、フレックスリジッド配線板、メタルコア配線
板、TAB(テープ オートメイテド ボンディング)
等の電気、電子部品実装用の基板用途に使用される接着
剤、接着フィルム、カバーレイ、封止剤、コーティング
材、導電ペースト、導電フィルムとして使用できる。ま
たBGA(ボール グリッド アレイ)、MCM(マル
チ チップ モジュール)等の高密度実装部品用コーテ
ィング材、接着剤、封止剤や、液晶シール材等の液晶関
連のコーティング材、接着剤にも使用できる。さらに
鉄、ステンレス、ブリキ、銅等の金属用あるいはプラス
チック用の塗料用樹脂や耐熱塗料用樹脂として使用でき
る。またガラス繊維、炭素繊維等の無機質繊維を補強材
とする繊維強化プラスチックのマトリックス樹脂として
も使用できる。The modified epoxy resin obtained is a glass fiber-epoxy wiring board, paper-phenol wiring board, flexible wiring board, flex-rigid wiring board, metal core wiring board, TAB (tape automated bonding).
It can be used as an adhesive, an adhesive film, a cover lay, a sealant, a coating material, a conductive paste, and a conductive film used for a substrate for mounting electric and electronic components such as. Also, it can be used as a coating material for high-density mounting parts such as BGA (ball grid array) and MCM (multi-chip module), an adhesive, a sealant, a liquid crystal-related coating material such as a liquid crystal sealant, and an adhesive. Further, it can be used as a resin for paints for metals such as iron, stainless steel, tin plate, copper or the like, or a resin for heat resistant paints. It can also be used as a matrix resin for fiber reinforced plastics having inorganic fibers such as glass fibers and carbon fibers as a reinforcing material.
【0017】[0017]
【実施例】次に本発明を実施例及び比較例によりさらに
説明する。なお以下に説明する反応は、すべて、攪拌
機、還流冷却器、不活性ガス導入口および温度計を備え
たフラスコ中にて不活性ガス雰囲気中で行った。EXAMPLES The present invention will be further described with reference to Examples and Comparative Examples. The reactions described below were all carried out in an inert gas atmosphere in a flask equipped with a stirrer, a reflux condenser, an inert gas inlet and a thermometer.
【0018】実施例1 平均分子量1000のポリテトラメチレンエーテルグリ
コール(以下ポリテトラメチレンエーテルグリコールを
PTGと記す)1000g、セバシン酸405gを仕込
み、2時間かけて200℃に昇温し、さらに3時間反応
させた後冷却し、酸価81.9、分子量1370のPT
Gの両末端カルボン酸物を得た。次に、N−メチルピロ
リドン(以下NMPと記す)50g、2,2−ビス(4
−アミノフェノキシフェニル)プロパン(以下BAP
P)12.4g(0.030モル)、無水トリメリット
酸11.6g(0.060モル)を仕込み200℃で
2.5時間保温した。これに上記PTGの両末端カルボ
ン酸物45.5g(0.033モル)、アジピン酸4.
3g(0.029モル)、セバシン酸5.9g(0.0
29モル)、イソフタル酸4.9g(0.029モ
ル)、4,4’−ジフェニルメタンジイソシアネート
(MDI)18.9g(0.075モル)、トリレンジ
イソシアネート(TDI、日本ポリウレタン工業株式会
社のコロネートT80(商品名)を用いた)8.8g
(0.050モル)及びγ−ブチロラクトン100gを
仕込み、200℃に昇温し、4時間保温後冷却した。得
られたポリアミドイミドは、加熱残分が40%(重量
%、以下同じ)、酸価(固形分)が33.2であった。
このポリアミドイミドに加えて、カルボン酸基の1.2
倍量になるように、臭素化ビスフェノール型エポキシ樹
脂(大日本インキ化学工業株式会社製商品名プラサーム
EP16を用いた)56.8gを仕込み150℃で3時
間保温後、ジメチルフォルムアミド(DMF)を加え加
熱残分35%にし、エポキシ当量(固形分換算)950
0の変性エポキシ樹脂を得た。Example 1 1000 g of polytetramethylene ether glycol having an average molecular weight of 1000 (hereinafter polytetramethylene ether glycol is referred to as PTG) and 405 g of sebacic acid were charged, and the temperature was raised to 200 ° C. over 2 hours, and the reaction was continued for 3 hours. After cooling, PT with acid value 81.9 and molecular weight 1370
G-terminal carboxylic acid product of G was obtained. Next, 50 g of N-methylpyrrolidone (hereinafter referred to as NMP) and 2,2-bis (4
-Aminophenoxyphenyl) propane (hereinafter BAP
P) (12.4 g, 0.030 mol) and trimellitic anhydride (11.6 g, 0.060 mol) were charged and kept at 200 ° C. for 2.5 hours. To this, 45.5 g (0.033 mol) of PTG at both ends of carboxylic acid, adipic acid of 4.
3 g (0.029 mol), sebacic acid 5.9 g (0.0
29 mol), 4.9 g (0.029 mol) of isophthalic acid, 4,4'-diphenylmethane diisocyanate (MDI) 18.9 g (0.075 mol), tolylene diisocyanate (TDI, Coronate T80 manufactured by Nippon Polyurethane Industry Co., Ltd.) 8.8 g (using (trade name))
(0.050 mol) and 100 g of γ-butyrolactone were charged, the temperature was raised to 200 ° C., the temperature was kept for 4 hours, and then cooled. The obtained polyamideimide had a heating residue of 40% (weight%, the same applies hereinafter) and an acid value (solid content) of 33.2.
In addition to this polyamide-imide, 1.2 carboxylic acid groups
56.8 g of a brominated bisphenol type epoxy resin (using a product name Platherm EP16 manufactured by Dainippon Ink and Chemicals, Inc.) was charged in a double amount, and after keeping the temperature at 150 ° C. for 3 hours, dimethylformamide (DMF) was added. Addition heating residue to 35%, epoxy equivalent (solid content conversion) 950
A modified epoxy resin of 0 was obtained.
【0019】実施例2 平均分子量1000のPTG1000gを、平均分子量
2000のPTG2000gに、セバシン酸405gを
アジピン酸292gにそれぞれ変更し、他は実施例1と
同様にして、酸価49.6、分子量2260のPTGの
両末端カルボン酸物を得た。次に、NMP50g、両末
端アミノ基含有ポリジメチルシロキサン(東芝シリコー
ン株式会社製の商品名TSL9386を用いた)20.
6g(0.024モル)、無水トリメリット酸9.3g
(0.048モル)を仕込み200℃で2.5時間保温
した。これに上記分子量2260のPTGの両末端カル
ボン酸物20.9g(0.0092モル)、アジピン酸
4.4g(0.030モル)、セバシン酸6.1g
(0.030モル)、イソフタル酸12.6g(0.0
76モル)、ダイマー酸7.0g(0.012モル)、
MDI22.7g(0.091モル)、TDI10.6
g(0.061モル)、γ−ブチロラクトン100gを
仕込み、200℃で4時間保温後冷却した。得られたポ
リアミドイミドは、加熱残分が40%、酸価(固形分)
が48.5であった。このポリアミドイミドに加えて、
カルボン酸基の1.2倍量になるようにエポキシ樹脂
(三井石油化学工業株式会社製の商品名EPOMIK
R140を用いた)19.5gを仕込み、150℃で3
時間保温後DMFを加え、加熱残分35%にし、エポキ
シ当量(固形分換算)9、300の変性エポキシ樹脂を
得た。Example 2 1000 g of PTG having an average molecular weight of 1000 was changed to 2000 g of PTG having an average molecular weight of 2000, and 405 g of sebacic acid was changed to 292 g of adipic acid. Others were the same as in Example 1, except that the acid value was 49.6 and the molecular weight was 2260. A carboxylic acid product at both ends of PTG was obtained. Next, 20 g of NMP and polydimethylsiloxane containing amino groups at both ends (using TSL9386, trade name, manufactured by Toshiba Silicone Co., Ltd.) 20.
6 g (0.024 mol), trimellitic anhydride 9.3 g
(0.048 mol) was charged and kept at 200 ° C. for 2.5 hours. 20.9 g (0.0092 mol) of both-end carboxylic acid product of PTG having the above-mentioned molecular weight of 2260, 4.4 g (0.030 mol) of adipic acid, 6.1 g of sebacic acid
(0.030 mol), 12.6 g of isophthalic acid (0.0
76 mol), 7.0 g (0.012 mol) of dimer acid,
MDI22.7g (0.091mol), TDI10.6
g (0.061 mol) and 100 g of γ-butyrolactone were charged, and the mixture was kept at 200 ° C. for 4 hours and then cooled. The obtained polyamideimide has a heating residue of 40% and an acid value (solid content).
Was 48.5. In addition to this polyamide-imide,
Epoxy resin (trade name: EPOMIK manufactured by Mitsui Petrochemical Co., Ltd.) so that the amount is 1.2 times the amount of carboxylic acid groups.
R1 was used) (19.5 g) and charged at 150 ° C for 3
After keeping the temperature for a while, DMF was added to make the heating residue 35% to obtain a modified epoxy resin having an epoxy equivalent (solid content conversion) of 9,300.
【0020】実施例3 平均分子量1000のPTG1000gを、平均分子量
950ポリプロピレングリコール(PPG)950g
に、セバシン酸405gをイソフタル酸332gにそれ
ぞれ変更し、他は実施例1と同様にして、酸価90.
4、分子量1240のPPGの両末端カルボン酸物を得
た。NMP50g、BAPP12.4g(0.030モ
ル)、無水トリメリット酸11.6g(0.060モ
ル)を仕込み、200℃で2.5時間保温した。これに
上記分子量1240のPPGの両末端カルボン酸物4
1.0g(0.033モル)、アジピン酸4.3g
(0.029モル)、セバシン酸5.9g(0.029
モル)、イソフタル酸4.9g(0.029モル)、M
DI18.9g(0.075モル)、TDI8.8g
(0.050モル)、γ−ブチロラクトン100gを仕
込み200℃に昇温し、4時間保温後冷却した。得られ
たポリアミドイミドは、加熱残分が40%、酸価(固形
分)が33.2であった。以下実施例1と同様にしてエ
ポキシ当量(固形分換算)9、100の変性エポキシ樹
脂を得た。Example 3 1000 g of PTG having an average molecular weight of 1000 was converted to 950 g of polypropylene glycol (PPG) having an average molecular weight of 950.
In the same manner as in Example 1, except that 405 g of sebacic acid was changed to 332 g of isophthalic acid, an acid value of 90.
4, a carboxylic acid product having a molecular weight of 1240 at both ends of PPG was obtained. 50 g of NMP, 12.4 g (0.030 mol) of BAPP and 11.6 g (0.060 mol) of trimellitic anhydride were charged and kept at 200 ° C. for 2.5 hours. The above-mentioned PPG having a molecular weight of 1240 has carboxylic acid 4
1.0 g (0.033 mol), adipic acid 4.3 g
(0.029 mol), sebacic acid 5.9 g (0.029
Mol), isophthalic acid 4.9 g (0.029 mol), M
DI 18.9 g (0.075 mol), TDI 8.8 g
(0.050 mol) and 100 g of γ-butyrolactone were charged, the temperature was raised to 200 ° C., the temperature was kept for 4 hours and then cooled. The obtained polyamideimide had a heating residue of 40% and an acid value (solid content) of 33.2. Thereafter, in the same manner as in Example 1, modified epoxy resins having epoxy equivalents (solid content conversion) of 9,100 were obtained.
【0021】実施例4 NMP50g、両末端アミノ基含有ポリジメチルシロキ
サン(前記東芝シリコーン株式会社製の商品名TSL9
386)32.7g(0.0385モル)、3,3’,
4,4’−ジフェニルスルホンテトラカルボン酸二無水
物(DSDA)27.6g(0.77モル)を仕込み、
200℃で2.5時間保温した。これに4,4’オキシ
ジ安息香酸19.9g(0.077モル)、セバシン酸
5.2g(0.026モル)、MDI16.1g(0.
064モル)、TDI11.2g(0.064モル)、
γ−ブチロラクトン100gを仕込み200℃で4時間
保温後冷却した。得られたポリアミドイミドは、加熱残
分が40%、酸価(固形分)が20.8であった。この
ポリアミドイミドに加えて、カルボン酸基の1.2倍量
になるようにエポキシ樹脂(三井石油化学工業株式会社
製の商品名EPOMIK R140を用いた)8.4g
を仕込み、150℃で3時間保温後DMFを加え、加熱
残分35%にし、エポキシ当量(固形分換算)1010
0の変性エポキシ樹脂を得た。Example 4 NMP 50 g, polydimethylsiloxane containing amino groups at both ends (trade name TSL9 manufactured by Toshiba Silicone Co., Ltd.)
386) 32.7 g (0.0385 mol), 3,3 ',
27.6 g (0.77 mol) of 4,4′-diphenylsulfone tetracarboxylic acid dianhydride (DSDA) was charged,
The temperature was kept at 200 ° C. for 2.5 hours. 4,4'-oxydibenzoic acid 19.9 g (0.077 mol), sebacic acid 5.2 g (0.026 mol), MDI 16.1 g (0.
064 mol), TDI 11.2 g (0.064 mol),
100 g of γ-butyrolactone was charged and kept at 200 ° C. for 4 hours and then cooled. The obtained polyamideimide had a heating residue of 40% and an acid value (solid content) of 20.8. In addition to this polyamideimide, 8.4 g of an epoxy resin (using a trade name EPOMIK R140 manufactured by Mitsui Petrochemical Industry Co., Ltd.) so that the amount is 1.2 times the amount of carboxylic acid groups.
Was charged, and after keeping the temperature at 150 ° C for 3 hours, DMF was added to make the heating residue 35%, and the epoxy equivalent (solid content conversion) was 1010.
A modified epoxy resin of 0 was obtained.
【0022】実施例5 NMP50g、両末端アミノ基含有ポリジメチルシロキ
サン32.1g(0.0378モル)、DSDA36.
1g(0.101モル)を仕込み、80℃で30分保温
後、BAPP31.0g(0.0756モル)、γ−ブ
チロラクトン100gを仕込み、200℃で1時間保温
後、さらに無水トリメリット酸4.8g(0.025モ
ル)を加え200℃で2.5時間保温後冷却した。得ら
れたポリイミドは、加熱残分が40%、酸価(固形分)
が19.9であった。このポリイミドに加えて、カルボ
ン酸基の1.2倍量になるようにエポキシ樹脂(三井石
油化学工業株式会社製の商品名EPOMIK R140
を用いた)8.0gを仕込み、150℃で3時間保温後
DMFを加え、加熱残分35%にし、エポキシ当量(固
形分換算)9000の変性エポキシ樹脂を得た。Example 5 50 g of NMP, 32.1 g (0.0378 mol) of polydimethylsiloxane containing amino groups at both ends, DSDA36.
Charge 1 g (0.101 mol) and keep it at 80 ° C. for 30 minutes, then charge BAPP 31.0 g (0.0756 mol) and γ-butyrolactone 100 g, keep warm at 200 ° C. for 1 hour, and then trimellitic anhydride 4. 8 g (0.025 mol) was added and the mixture was kept at 200 ° C. for 2.5 hours and then cooled. The obtained polyimide has a heating residue of 40% and an acid value (solid content)
Was 19.9. In addition to this polyimide, an epoxy resin (trade name EPOMIK R140 manufactured by Mitsui Petrochemical Industry Co., Ltd.) was used so that the amount was 1.2 times the amount of carboxylic acid groups.
Was used for 3 hours and kept at 150 ° C. for 3 hours, and DMF was added to make the heating residue 35% to obtain a modified epoxy resin having an epoxy equivalent (solid content conversion) of 9000.
【0023】比較例1 NMP50g、BAPP18.5g(0.0451モ
ル)、無水トリメリット酸17.3g(0.0903モ
ル)を仕込み、200℃で2.5時間保温した。これに
アジピン酸10.2g(0.0699モル)、セバシン
酸14.2g(0.0699モル)、イソフタル酸1
1.6g(0.0699モル)、MDI33.9g
(0.0755モル)、TDI15.7g(0.090
2モル)及びγ−ブチロラクトン100gを仕込み20
0℃に昇温し、4時間保温後冷却した。得られたポリア
ミドイミドは、加熱残分が40%、酸価(固形分)が3
9.1であった。このポリアミドイミドに加えて、カル
ボン酸基の1.2倍量になるように、臭素化ビスフェノ
ール型エポキシ樹脂(前記プラサームEP16)66.
9gを仕込み150℃で3時間保温後、ジメチルフォル
ムアミド(DMF)を加え加熱残分35%にし、エポキ
シ当量(固形分換算)9800の変性エポキシ樹脂を得
た。Comparative Example 1 NMP (50 g), BAPP (18.5 g, 0.0451 mol) and trimellitic anhydride (17.3 g, 0.0903 mol) were charged and kept at 200 ° C. for 2.5 hours. Adipic acid 10.2 g (0.0699 mol), sebacic acid 14.2 g (0.0699 mol), isophthalic acid 1
1.6 g (0.0699 mol), MDI 33.9 g
(0.0755 mol), TDI 15.7 g (0.090
2 mol) and 100 g of γ-butyrolactone were charged 20
The temperature was raised to 0 ° C., and the temperature was kept for 4 hours and then cooled. The obtained polyamide-imide has a heating residue of 40% and an acid value (solid content) of 3
It was 9.1. In addition to this polyamideimide, brominated bisphenol type epoxy resin (Prtherm EP16) 66.
After 9 g was charged and kept at 150 ° C. for 3 hours, dimethylformamide (DMF) was added to make the heating residue 35% to obtain a modified epoxy resin having an epoxy equivalent (solid content conversion) of 9800.
【0024】比較例2 NMP50g、両末端アミノ基含有ポリジメチルシロキ
サン32.1g(0.0378モル)、DSDA40.
6g(0.1134モル)を仕込み、80℃で30分保
温後、BAPP31.0g(0.0756モル)、γー
ブチロラクトン100gを仕込み、200℃で4時間昇
温後冷却した。DMFを加え加熱残分35%にし、酸価
(固形分換算)5のポリイミドを得た。Comparative Example 2 NMP 50 g, polydimethylsiloxane containing amino groups at both ends 32.1 g (0.0378 mol), DSDA 40.
6 g (0.1134 mol) was charged, the mixture was kept at 80 ° C. for 30 minutes, BAPP31.0 g (0.0756 mol) and γ-butyrolactone 100 g were charged, and the mixture was heated at 200 ° C. for 4 hours and then cooled. DMF was added to adjust the heating residue to 35% to obtain a polyimide having an acid value (solid content conversion) of 5.
【0025】以上実施例1〜5並びに比較例1で得られ
た変性エポキシ樹脂、比較例2で得られたポリイミドを
各々217g、臭素化エポキシ樹脂(日本化薬株式会社
製の商品名BREN−S)20g、テトラブロモビスフ
ェノールA4g、2−エチル4−メチルイミダゾール1
g、合計242gより接着剤溶液を調製した。この接着
剤溶液を厚さ35μmの電解銅はく光沢面に、また、ポ
リイミドフィルム(デュポン社商品名カプトンを用い
た)に、乾燥膜厚30μmになるように均一に塗布し1
00℃で5分間乾燥させた。銅はく光沢面には光沢面、
フィルム面にはフィルム面がくるように張り合わせ熱プ
レスで170℃、30分間、3.92MPaで硬化させ
た。217 g of each of the modified epoxy resins obtained in Examples 1 to 5 and Comparative Example 1 and the polyimide obtained in Comparative Example 2 and a brominated epoxy resin (trade name BREN-S manufactured by Nippon Kayaku Co., Ltd.). ) 20 g, tetrabromobisphenol A 4 g, 2-ethyl 4-methylimidazole 1
g, a total of 242 g, to prepare an adhesive solution. This adhesive solution was uniformly applied to a 35 μm thick electrolytic copper foil glossy surface and to a polyimide film (using Kapton, trade name of DuPont) to a dry film thickness of 30 μm.
It was dried at 00 ° C. for 5 minutes. Copper foil gloss surface, gloss surface,
The film surface was laminated so that the film surface came to the surface, and the film was cured by a hot press at 170 ° C. for 30 minutes at 3.92 MPa.
【0026】以下、T字ピール強度を測定し、また、2
60℃のはんだ浴に30秒間浸漬させ、その接着状態の
変化を観察した。さらに、接着剤溶液をブリキ板に乾燥
膜厚50μmになるように塗布し、170℃、30分間
硬化させ、水銀アマルガム法によりフィルムとして単離
した後、TMA引っ張りモードにより、ガラス転移温度
(Tg)を測定した。また、10%NaOH、10%H
Cl水溶液中に上記で作製したフィルムを1時間浸漬後
外観を観察し、耐薬品性を調べた。これらの結果を表1
に示す。Hereinafter, the T-shaped peel strength was measured, and 2
It was immersed in a solder bath at 60 ° C. for 30 seconds, and the change in the adhesion state was observed. Further, the adhesive solution was applied to a tin plate so as to have a dry film thickness of 50 μm, cured at 170 ° C. for 30 minutes, and isolated as a film by a mercury amalgam method, and then a glass transition temperature (Tg) was measured by a TMA tensile mode. Was measured. Also, 10% NaOH, 10% H
The film produced above was immersed in a Cl aqueous solution for 1 hour, and then the appearance was observed to examine the chemical resistance. These results are shown in Table 1.
Shown in
【0027】[0027]
【表1】 [Table 1]
【0028】実施例1、2及び比較例1で得られた変性
エポキシ樹脂を用いた接着剤溶液各々をポリエステルフ
ィルムの上に乾燥膜厚50μmとなるように塗布し、1
10℃、10分間乾燥後、剥離しフィルムを得た。これ
らのフィルムは優れた可とう性を有していた。これらの
フィルムを電解銅はく光沢面の間、カプトンフィルムの
間にそれぞれ挿入し、熱プレスにより170℃、30分
間、3.92MPaで硬化させた。T字ピール強度及び
260℃、30秒間はんだ浴に浸漬させ、ふくれ、はが
れ等の外観を観察した。結果は表1と同じであった。Each of the adhesive solutions containing the modified epoxy resins obtained in Examples 1 and 2 and Comparative Example 1 was applied onto a polyester film so that the dry film thickness would be 50 μm.
After drying at 10 ° C. for 10 minutes, the film was peeled off to obtain a film. These films had excellent flexibility. These films were inserted between the electrolytic copper foil shiny side and the Kapton film, respectively, and cured by hot pressing at 170 ° C. for 30 minutes at 3.92 MPa. It was immersed in a solder bath for 30 seconds at T-peel strength and 260 ° C., and the appearance of blister, peeling, etc. was observed. The results were the same as in Table 1.
【0029】[0029]
【発明の効果】本発明によれば、接着剤、接着フィルム
に好適に利用できる変性エポキシ樹脂が製造でき、得ら
れる接着剤、接着フィルムは接着性、耐熱性、加工性、
耐薬品性に優れている。According to the present invention, a modified epoxy resin which can be suitably used for an adhesive or an adhesive film can be produced, and the resulting adhesive or adhesive film has adhesiveness, heat resistance, workability, or the like.
Excellent chemical resistance.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 平倉 裕昭 茨城県鹿島郡波崎町大字砂山5−1 日立 化成工業株式会社鹿島工場内 (72)発明者 七海 憲 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館研究所内 (72)発明者 広沢 清 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館研究所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Hiroaki Hirakura Inventor Hiroaki Hirakura 5-1, Sunayama, Hasaki-cho, Kashima-gun, Ibaraki Hitachi Kasei Co., Ltd. Kashima factory (72) Inventor Ken Nanami Shimodate, Ibaraki Prefecture Ogawa 1500 Address Hitachi Kasei Industry Co., Ltd. Shimodate Research Institute (72) Inventor Kiyoshi Hirosawa 1500 Ogawa, Shimodate City, Ibaraki Prefecture Hitachi Chemical Co., Ltd. Shimodate Research Institute
Claims (4)
レンオキサイドユニットの一方又は両方を分子構造中に
有する酸末端ポリアミドイミド樹脂及び/又はポリイミ
ド樹脂とエポキシ樹脂とを、エポキシ基/カルボン酸基
の比が1より大きいところで反応させることを特徴とす
る変性エポキシ樹脂の製造方法。1. An acid-terminated polyamide-imide resin and / or a polyimide resin having one or both of a polysiloxane unit and a polyalkylene oxide unit in the molecular structure and an epoxy resin, wherein the ratio of epoxy group / carboxylic acid group is 1 or more. A method for producing a modified epoxy resin, which comprises reacting in a large area.
レンオキサイドユニットの一方又は両方の量が変性エポ
キシ樹脂中10重量%〜70重量%である請求項1記載
の変性エポキシ樹脂の製造方法。2. The method for producing a modified epoxy resin according to claim 1, wherein the amount of one or both of the polysiloxane unit and the polyalkylene oxide unit is 10% by weight to 70% by weight in the modified epoxy resin.
得られた変性エポキシ樹脂、ポリシロキサンユニット又
はポリアルキレンオキサイドユニットの何れも含んでい
ないエポキシ樹脂又はエポキシ樹脂硬化剤の一方又は両
方を構成成分として配合してなる変性エポキシ樹脂接着
剤。3. One or both of a modified epoxy resin obtained by the manufacturing method according to claim 1 and an epoxy resin containing neither a polysiloxane unit nor a polyalkylene oxide unit, or an epoxy resin curing agent, as a constituent component. Modified epoxy resin adhesive compounded as.
成してなる変性エポキシ樹脂接着剤フィルム。4. A modified epoxy resin adhesive film obtained by forming the adhesive according to claim 3 into a film.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP471396A JPH09194566A (en) | 1996-01-16 | 1996-01-16 | Production of modified epoxy resin and adhesive and adhesive film using modified epoxy resin obtained by the same production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP471396A JPH09194566A (en) | 1996-01-16 | 1996-01-16 | Production of modified epoxy resin and adhesive and adhesive film using modified epoxy resin obtained by the same production |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09194566A true JPH09194566A (en) | 1997-07-29 |
Family
ID=11591534
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP471396A Pending JPH09194566A (en) | 1996-01-16 | 1996-01-16 | Production of modified epoxy resin and adhesive and adhesive film using modified epoxy resin obtained by the same production |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09194566A (en) |
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-
1996
- 1996-01-16 JP JP471396A patent/JPH09194566A/en active Pending
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JP2001354753A (en) * | 2000-06-16 | 2001-12-25 | Nippon Kayaku Co Ltd | Imide polyester resin, thermosetting resin composition using the same, and cured product thereof |
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US11485881B2 (en) | 2017-12-15 | 2022-11-01 | 3M Innovative Properties Company | High temperature structural adhesive films |
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