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JPH07256336A - Production of inner surface grooved tube - Google Patents

Production of inner surface grooved tube

Info

Publication number
JPH07256336A
JPH07256336A JP15596694A JP15596694A JPH07256336A JP H07256336 A JPH07256336 A JP H07256336A JP 15596694 A JP15596694 A JP 15596694A JP 15596694 A JP15596694 A JP 15596694A JP H07256336 A JPH07256336 A JP H07256336A
Authority
JP
Japan
Prior art keywords
taper roller
peripheral surface
taper
metal tube
outer peripheral
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP15596694A
Other languages
Japanese (ja)
Inventor
Tetsuya Sumitomo
哲也 住友
Koji Yamamoto
孝司 山本
Fumio Iku
文男 郁
Toshiaki Hashizume
利明 橋爪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Furukawa Electric Co Ltd
Original Assignee
Furukawa Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Furukawa Electric Co Ltd filed Critical Furukawa Electric Co Ltd
Priority to JP15596694A priority Critical patent/JPH07256336A/en
Publication of JPH07256336A publication Critical patent/JPH07256336A/en
Pending legal-status Critical Current

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  • Metal Extraction Processes (AREA)

Abstract

PURPOSE:To produce a inner surface grooved tube for heat exchanger to deep groove in high speed and high quality. CONSTITUTION:A grooved plug 2 is inserted in a metal tube 1 free to rotate and is arrayed along a tapered inner peripheral surface of a rotary die 5 on an outer peripheral surface of the plug 2 inserted position of the metal tube 1, while pressing a taper roller 5 to rotate around the axis of and on its axis, by rotating force of the rotary die 5, the inner surface of metal tube is subjected to grooving by drawing the metal tube 1. The tapered inner peripheral surface of the rotary die 5 is formed to diverged shape, an end part of more tip side than a tapered surface 7 of a taper roller 3 is formed to the prescribed shape and is pressed on an outer peripheral surface of inserted position of the plug 2 of the metal tube 1, the taper roller 3 is arrayed with an angle of 10 deg. between the taper surface 7 and outer peripheral surface of the metal tube 1. By this method, a deep groove is worked because the pressing area is small pressing area. Pressed marks is smoothly worked by the tapered surface 7. Directions of the centrifugal force F1 and thrust force F2 applied on the taper roller 3 is turned to same, the surface quality is improved due to no axis misalignment.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、冷凍機器や空調機器等
の熱交換器用伝熱管として使用される内面溝付管の製造
方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an inner grooved tube used as a heat transfer tube for heat exchangers such as refrigeration equipment and air conditioning equipment.

【0002】[0002]

【従来の技術】内面溝付管は、冷凍・空調機器の主要部
材である熱交換器に使用され、これら機器の伝熱特性の
向上に大きく寄与している。このような内面溝付管の製
造は、従来より、金属管内へ周面に溝を有するプラグを
回転自在に挿入し、前記金属管のプラグ挿入位置の外周
に固定ダイスを配置し、金属管を縮径加工しつつ内面に
溝加工する方法により行われていた。この固定ダイスを
用いた製造方法では、縮径加工による抵抗と溝加工によ
る抵抗が重合され、高い引抜き力を要する為発熱量が大
きく生産性に劣るものであった。このようなことから図
10に示すように、回転ダイス5内のボール8をストッパ
ー11で抑え、前記ボール8を回転ダイス5の回転力によ
り自転及び公転させて、金属管1のプラグ2挿入位置を
外部から押圧する方法(特開昭55−103215号公報)、又
は図12に示すようにテーパローラ3を回転ダイス5の回
転力により自転及び公転させて、そのテーパ面7を金属
管1のプラグ2挿入位置に押圧する方法(特開昭63−17
7906号公報)等により、縮径加工による抵抗を減少させ
る方法が提案された。
2. Description of the Related Art Inner grooved pipes are used in heat exchangers, which are the main members of refrigeration and air conditioning equipment, and greatly contribute to the improvement of heat transfer characteristics of these equipment. In the manufacture of such an inner grooved tube, conventionally, a plug having a groove on its peripheral surface is rotatably inserted into the metal tube, and a fixed die is arranged on the outer periphery of the plug insertion position of the metal tube to It was carried out by a method of forming a groove on the inner surface while reducing the diameter. In the manufacturing method using this fixed die, the resistance due to the diameter reduction processing and the resistance due to the groove processing are polymerized and a high drawing force is required, so that the amount of heat generation is large and the productivity is poor. Figure from this
As shown in 10, a method of pressing the ball 8 in the rotary die 5 with a stopper 11 and causing the ball 8 to rotate and revolve by the rotational force of the rotary die 5 to press the plug 2 insertion position of the metal tube 1 from the outside. (Japanese Patent Laid-Open No. 55-103215) or, as shown in FIG. 12, the taper roller 3 is rotated and revolved by the rotating force of the rotary die 5, and the taper surface 7 is pressed to the plug 2 insertion position of the metal tube 1. Method (JP-A-63-17)
7906), a method of reducing resistance due to diameter reduction processing has been proposed.

【0003】[0003]

【発明が解決しようとする課題】ところで、近年、環境
破壊防止運動の一環として、冷凍・空調機器の省エネル
ギー化が要望され、それに関連して金属管の内面溝を深
くして熱交換効率を高めることが提起された。しかしな
がら前述のボール押圧法で深溝化するには、ボール8の
径を小さくして単位面積当たりの押圧力を増す必要があ
るが、ボール8が小径になると図11に示すような金属管
表面にボールの押圧跡19が明瞭に残り、更には金属管1
が破断するという問題があった。又テーパローラを用い
る方法では溝加工の際の大きい押圧力によりテーパ面が
激しく磨耗し、又引抜速度が速くなるとテーパ面7と金
属管1とがスリップして金属管1の表面品質が低下し
た。更に従来の回転ダイス5のテーパ状内周面は引抜方
向に狭まっている為、テーパローラ3に掛かる遠心力の
向きF1 とスラスト力(軸方向に働く力)F2 の向きが
逆になり、その為テーパローラ3が回転ダイス5内で軸
ブレを起こして金属管1表面に欠陥が生じた。このよう
に従来法では、深溝の内面溝付管を製造することは困難
であった。
By the way, in recent years, there has been a demand for energy saving of refrigerating and air-conditioning equipment as a part of the environmental damage prevention movement, and in connection therewith, the inner surface groove of the metal pipe is deepened to enhance the heat exchange efficiency. It was raised. However, in order to make the groove deep by the above-mentioned ball pressing method, it is necessary to reduce the diameter of the ball 8 to increase the pressing force per unit area, but when the ball 8 has a small diameter, the surface of the metal tube as shown in FIG. The pressure mark 19 of the ball remains clearly, and further the metal tube 1
There was a problem of breaking. Further, in the method using the taper roller, the taper surface is severely worn due to a large pressing force at the time of groove processing, and when the drawing speed is increased, the taper surface 7 and the metal tube 1 slip and the surface quality of the metal tube 1 is deteriorated. Further, since the tapered inner peripheral surface of the conventional rotary die 5 is narrowed in the drawing direction, the direction F 1 of the centrifugal force applied to the taper roller 3 and the direction of the thrust force (force acting in the axial direction) F 2 are opposite, As a result, the taper roller 3 caused axial deviation in the rotary die 5 and a defect was generated on the surface of the metal tube 1. As described above, according to the conventional method, it is difficult to manufacture a deep grooved grooved tube.

【0004】[0004]

【課題を解決するための手段】本発明は、このような状
況の中で鋭意研究を行いなされたもので、その目的とす
るところは、表面品質が良好で、深溝の内面溝付管を高
速度で製造する方法を提供することにある。即ち、請求
項1の発明は、金属管内へ、多数の溝を周面に設けたプ
ラグを回転自在に挿入し、前記金属管のプラグ挿入位置
の外周面に、回転ダイスのテーパ状内周面に沿って配列
され、前記回転ダイスの回転力により自転及び公転する
複数のテーパローラを押圧させつつ、前記金属管を所定
方向に引抜いて縮径させ、前記金属管の内面に溝加工す
る内面溝付管の製造方法において、前記回転ダイスのテ
ーパ状内周面を引抜方向に末広がりに形成し、前記テー
パローラのテーパ面よりも先端の端部を所定形状に形成
して金属管のプラグ挿入位置の外周面に押圧させ、前記
テーパローラを、そのテーパ面が内面溝加工後の金属管
外周面と10度以下の角度になるように配列することを特
徴とするものである。
The present invention has been earnestly studied in such a situation. The purpose of the present invention is to obtain a deep groove inner surface grooved pipe with high surface quality. It is to provide a method of manufacturing at high speed. That is, according to the invention of claim 1, a plug having a large number of grooves on its peripheral surface is rotatably inserted into the metal pipe, and the tapered inner peripheral surface of the rotary die is attached to the outer peripheral surface of the metal pipe at the plug insertion position. The inner surface of the metal tube is grooved on the inner surface of the metal tube while pressing the plurality of taper rollers that are arranged along In the method of manufacturing a pipe, a tapered inner peripheral surface of the rotary die is formed so as to widen in the drawing direction, and an end portion of a tip end of the taper roller is formed into a predetermined shape to form an outer periphery of a plug insertion position of a metal tube. The taper roller is arranged so that the taper surface is pressed against a surface and the taper surface makes an angle of 10 degrees or less with the outer peripheral surface of the metal tube after the inner surface groove is processed.

【0005】以下に請求項1の発明を図を参照して具体
的に説明する。図1は請求項1の発明の実施例を示す説
明図である。金属管1内へ、多数の溝を周面に設けたプ
ラグ2が回転自在に挿入されており、前記金属管1のプ
ラグ2挿入位置の外周面に、複数のテーパローラ3の一
端部が押圧された状態で配列されている。前記テーパロ
ーラ3は、回転ダイス5のテーパ状内周面6に沿って配
列され、前記回転ダイス5の回転力により摩擦駆動され
て前記金属管1のプラグ2挿入位置の外周面を自転しつ
つ公転する。そして前記回転ダイス5を回転させつつ、
金属管1を引抜いて縮径すると、前記金属管1の内面に
溝が加工される。前記回転ダイス5のテーパ状内周面6
は引抜方向に末広がりである。又前記回転ダイス5のテ
ーパ状内周面6に沿って配列されるテーパローラ3のテ
ーパ面7は引抜方向に末広がりである。
The invention of claim 1 will be described below in detail with reference to the drawings. FIG. 1 is an explanatory view showing an embodiment of the invention of claim 1. A plug 2 having a large number of grooves on its peripheral surface is rotatably inserted into the metal tube 1, and one end of a plurality of taper rollers 3 is pressed against the outer peripheral surface of the metal tube 1 at the plug 2 insertion position. It is arranged in a closed state. The taper roller 3 is arranged along the tapered inner peripheral surface 6 of the rotary die 5, and is frictionally driven by the rotating force of the rotary die 5 to revolve while rotating on the outer peripheral surface of the metal tube 1 at the plug 2 insertion position. To do. And while rotating the rotary die 5,
When the metal tube 1 is pulled out and the diameter thereof is reduced, a groove is formed on the inner surface of the metal tube 1. Tapered inner peripheral surface 6 of the rotary die 5
Is wide in the pulling direction. Further, the taper surface 7 of the taper roller 3 arranged along the taper-shaped inner peripheral surface 6 of the rotary die 5 is flared in the drawing direction.

【0006】テーパローラ3は通常3〜6本用いられ
る。テーパローラはストッパー11により回転ダイス内に
保持される。テーパローラ3の間隔はテーパローラ3間
に図示しないリテーナを配置して一定に保たれる。テー
パローラ3は回転ダイス5の回転による遠心力により回
転ダイス5の内周面に密着して公転する。従ってテーパ
ローラ3のテーパ面7と内面溝加工後の金属管外周面10
とのなす角度αは、回転ダイス5のテーパ状内周面6の
テーパ角度とテーパローラ3のテーパ面7のテーパ角度
によって決まる。
Usually, 3 to 6 taper rollers 3 are used. The taper roller is held in the rotary die by the stopper 11. The distance between the taper rollers 3 is kept constant by disposing a retainer (not shown) between the taper rollers 3. The taper roller 3 revolves in close contact with the inner peripheral surface of the rotary die 5 by the centrifugal force generated by the rotation of the rotary die 5. Therefore, the taper surface 7 of the taper roller 3 and the outer peripheral surface 10 of the metal tube after the inner surface groove is processed.
And the taper angle of the tapered inner peripheral surface 6 of the rotary die 5 and the taper angle of the taper surface 7 of the taper roller 3 are determined.

【0007】この発明において、プラグ2には、軸方向
に平行な又は螺旋状の互いに平行な多数の溝を周面に設
けたプラグが用いられる。金属管に押圧するテーパロー
ラのテーパ面よりも先端の端部は、図2イ〜ニに示すよ
うに、前記端部4の縦断面が半円状(図2イ)、又は途
中まで縮径され、先端部がフラットなもの(図2ロ〜
ニ)等で、金属管を溝付プラグへ均一に押圧させ易い形
状のものであれば任意であり、その形状は、内面溝を形
成する金属管の材質、径、縮径率、加工条件等に合わせ
て適宜選定される。テーパローラのストッパーと接する
他端の形状はストッパーとの滑りが良好なものであれば
任意である。
In the present invention, as the plug 2, a plug having a large number of grooves parallel to the axial direction or spirally parallel to each other is provided on the peripheral surface. As shown in FIGS. 2A to 2D, at the end of the taper roller that presses against the metal tube, the longitudinal section of the end 4 is semicircular (FIG. 2A), or the diameter is reduced halfway. , With a flat tip (Fig.
D), etc., as long as it has a shape that allows the metal tube to be uniformly pressed against the grooved plug, the shape is arbitrary, and the shape is the material, diameter, diameter reduction rate, processing conditions, etc. of the metal tube forming the inner surface groove. It is appropriately selected according to. The shape of the other end of the taper roller in contact with the stopper is arbitrary as long as it slides well with the stopper.

【0008】この発明において、テーパローラ3のテー
パ面7と金属管1とがなす角度αを10度以下に限定した
理由は、このようにテーパ面7と金属管1とを近接させ
ると、両者が押圧直後に接触して半球状端部の押圧跡が
テーパ面7で平滑に加工される為である。αが10度を超
えると、図9に示すような押圧跡9が残る。
In the present invention, the reason why the angle α formed by the taper surface 7 of the taper roller 3 and the metal tube 1 is limited to 10 degrees or less is that when the taper surface 7 and the metal tube 1 are brought close to each other, both This is because, immediately after pressing, the trace of pressing at the end of the hemispherical portion is processed smoothly by the tapered surface 7 by contact. When α exceeds 10 degrees, pressing marks 9 as shown in FIG. 9 remain.

【0009】この発明では、図1に示すように回転ダイ
ス5のテーパ状内周面6が引抜方向に末広がりの為、回
転ダイス5の回転によりテーパローラ3に掛かる遠心力
1とスラスト力F2 の向きが同方向となり、その為高
速引抜きに際してもテーパローラ3に軸ブレが生じず、
安定した溝加工が行える。
In the present invention, as shown in FIG. 1, since the tapered inner peripheral surface 6 of the rotary die 5 spreads in the drawing direction, the centrifugal force F 1 and the thrust force F 2 applied to the taper roller 3 by the rotation of the rotary die 5 are increased. The same direction, so there is no axial wobbling of the taper roller 3 during high-speed drawing,
Stable groove processing is possible.

【0010】請求項2の発明は、金属管内へ、多数の溝
を周面に設けたプラグを回転自在に挿入し、前記金属管
のプラグ挿入位置の外周面に、回転ダイスのテーパ状内
周面に沿って配列され、前記回転ダイスの回転力により
自転及び公転する複数のテーパローラを押圧させつつ、
前記金属管を所定方向に引抜いて縮径させ、前記金属管
の内面に溝加工する内面溝付管の製造方法において、前
記回転ダイスのテーパ状内周面を引抜方向に末広がりに
形成し、前記テーパローラをリテーナ内に等間隔に保持
し、テーパローラに掛かるスラスト力を受けるストッパ
ーを回転ダイス内に配置し、前記テーパローラのテーパ
面よりも先端の端部を所定形状に形成して金属管のプラ
グ挿入位置の外周面に押圧させ、前記テーパローラを、
そのテーパ面が内面溝加工後の金属管外周面と10度以下
の角度になるように配列し、前記テーパローラの長さL
と前記テーパローラのテーパ面よりも先端の金属管の外
周面に押圧させる端部の最大径Dとの比L/Dを0.5 以
上、3以下にしたことを特徴とする内面溝付管の製造方
法である。
According to a second aspect of the present invention, a plug having a large number of grooves on its peripheral surface is rotatably inserted into a metal pipe, and the tapered inner periphery of a rotary die is attached to the outer peripheral surface of the metal pipe at the plug insertion position. While being arranged along the surface, while pressing a plurality of taper rollers that rotate and revolve by the rotational force of the rotary die,
In the method of manufacturing an inner grooved tube in which the metal tube is drawn out in a predetermined direction to reduce its diameter, and the inner surface of the metal tube is grooved, a tapered inner peripheral surface of the rotary die is formed to be wide in the drawing direction, Hold the taper rollers in the retainer at equal intervals, place a stopper that receives the thrust force applied to the taper roller in the rotary die, and insert the metal pipe plug by forming the end part of the taper roller tip to the specified shape. Press the outer peripheral surface of the position, the taper roller,
The taper surface is arranged so as to form an angle of 10 degrees or less with the outer surface of the metal tube after the inner surface groove is formed, and the length L of the taper roller is set.
And the ratio L / D of the maximum diameter D of the end portion pressed against the outer peripheral surface of the metal pipe at the tip of the taper surface of the taper roller to 0.5 or more and 3 or less. Is.

【0011】請求項2の発明は、図3に示すように、テ
ーパローラ3をそのテーパ面7と内面溝加工後の金属管
1外周面とのなす角度αが10度以下になるように配列
し、前記テーパローラ3の長さLと前記テーパローラ3
のテーパ面7よりも先端の金属管の外周面に押圧させる
端部4の最大径Dとの比L/Dを0.5 以上、3以下に限
定するものである。前記角度αが10度を超えると、テー
パローラ3端部による押圧跡が金属管1の外周面に残る
ようになる。又L/Dの比が0.5 未満、又は3を超えた
場合は、テーパーローラにかかる力のバランスが崩れ、
テーパローラの安定性が低下して軸ブレが起きるように
なる。図で12はリテーナである。
According to the second aspect of the present invention, as shown in FIG. 3, the taper rollers 3 are arranged such that the angle α between the taper surface 7 and the outer peripheral surface of the metal tube 1 after the inner surface groove is formed is 10 degrees or less. , The length L of the taper roller 3 and the taper roller 3
The ratio L / D to the maximum diameter D of the end portion 4 pressed against the outer peripheral surface of the metal pipe at the tip of the tapered surface 7 is limited to 0.5 or more and 3 or less. When the angle α exceeds 10 degrees, the pressing trace by the end portion of the taper roller 3 will remain on the outer peripheral surface of the metal tube 1. When the L / D ratio is less than 0.5 or exceeds 3, the balance of the force applied to the taper roller is lost,
The stability of the taper roller is reduced and the shaft shake occurs. In the figure, 12 is a retainer.

【0012】請求項3の発明は、テーパローラをリテー
ナ内に、テーパローラとリテーナ間のクリアランスが
0.2mm以下になるように保持して、テーパローラの軸ブ
レを防止した製造方法である。図4は、リテーナ12内に
テーパローラ3を配置した状態の横断面図である。テー
パローラ3は金属管1の外周面を押圧した状態で、リテ
ーナ12との間のクリアランスCは 0.2mm以下に保持され
ている。
According to a third aspect of the present invention, the taper roller is provided in the retainer, and the clearance between the taper roller and the retainer is
This is a manufacturing method in which the taper roller is prevented from axial deviation by holding it to 0.2 mm or less. FIG. 4 is a cross-sectional view showing a state in which the taper roller 3 is arranged inside the retainer 12. With the taper roller 3 pressing the outer peripheral surface of the metal tube 1, the clearance C between the taper roller 3 and the retainer 12 is maintained at 0.2 mm or less.

【0013】請求項4の発明は、図3に示すように、テ
ーパローラ3に掛かるスラスト力を受けるストッパー11
のテーパローラ3と接する面とテーパローラ3の回転中
心軸とのなす角度γを60度〜85度に限定してテーパロー
ラ3の軸ブレを防止した製造方法である。角度γが60度
未満では、図8イに示すように、テーパローラ3が回転
ダイス5とストッパー11の間に食い込んで、又角度γが
85度を超えると図8ロに示すように、テーパローラ3と
ストッパー11の間に滑りが生じて軸ブレが起き易くな
る。
According to a fourth aspect of the present invention, as shown in FIG. 3, the stopper 11 receives the thrust force applied to the taper roller 3.
In the manufacturing method, the angle γ formed by the surface of the taper roller 3 that contacts the taper roller 3 and the center axis of rotation of the taper roller 3 is limited to 60 degrees to 85 degrees to prevent the axial deviation of the taper roller 3. When the angle γ is less than 60 degrees, the taper roller 3 bites between the rotary die 5 and the stopper 11 as shown in FIG.
If it exceeds 85 degrees, as shown in FIG. 8B, slippage occurs between the taper roller 3 and the stopper 11 and the shaft shake easily occurs.

【0014】請求項5の発明は、図5に示すように、テ
ーパローラ3を保持するリテーナ12のテーパローラ支持
部13を引抜方向に末広がりに形成して、軸ブレを防止し
た製造方法である。
According to a fifth aspect of the present invention, as shown in FIG. 5, the taper roller support portion 13 of the retainer 12 for holding the taper roller 3 is formed so as to widen toward the end in the pulling-out direction to prevent axial shake.

【0015】請求項6の発明は、図5に示すように、テ
ーパローラ3に掛かるスラスト力を受けるストッパー11
のテーパローラ3の当接部分を曲面状凹部となし、これ
にテーパローラ3の曲面状凸部を嵌入させて、両者の接
触面積を広げて、テーパローラ3の回転時の軸ブレを防
止した製造方法である。テーパーローラ3とストッパー
11の凹凸を逆にしても同じ効果が得られる。
According to the sixth aspect of the invention, as shown in FIG. 5, the stopper 11 receives the thrust force applied to the taper roller 3.
The contacting portion of the taper roller 3 is formed as a curved concave portion, and the curved convex portion of the taper roller 3 is fitted into the concave portion so as to widen the contact area between the both, thereby preventing axial deviation during rotation of the taper roller 3. is there. Taper roller 3 and stopper
The same effect can be obtained by reversing the unevenness of 11.

【0016】請求項7の発明は、図5に示すように、テ
ーパローラ3を保持するリテーナ12のストッパー11側の
外周部14を、テーパローラ3とストッパー11の接触部15
より半径方向で外側に位置させて、リテーナ12の径を大
きくし、加工油の回りを良くして、引抜加工時の潤滑
性、放熱性を改善したものである。
According to the seventh aspect of the present invention, as shown in FIG. 5, the outer peripheral portion 14 of the retainer 12 holding the taper roller 3 on the stopper 11 side is provided with a contact portion 15 between the taper roller 3 and the stopper 11.
The retainer 12 is located further outward in the radial direction to increase the diameter of the retainer 12 to improve the surrounding of the working oil, thereby improving the lubricity and heat dissipation during the drawing process.

【0017】[0017]

【作用】請求項1の発明では、テーパローラのテーパ
面よりも先端の端部を所定形状に形成して金属管のプラ
グ挿入位置の外周面に押圧させるので、押圧面積を小さ
くでき、深溝加工が容易に行える。又テーパローラ
を、そのテーパ面が内面溝加工後の金属管外周面と10度
以下の角度になるように配列するので、前記半球状端部
の押圧跡がテーパ面により平滑にならされ表面品質が良
好となる。又回転ダイスのテーパ状内周面を引抜方向
に末広がりに形成するので、回転ダイスの回転によりテ
ーパローラ3に掛かる遠心力の向きF1 と引抜き時に軸
方向に掛かるスラスト力F2 の向きが同方向となり、従
って引抜加工中にテーパローラ3に軸ブレが生じず、安
定した溝加工が行える。
According to the first aspect of the invention, since the end portion of the taper roller at the tip end is formed into a predetermined shape and is pressed against the outer peripheral surface of the plug insertion position of the metal tube, the pressing area can be reduced and deep groove machining can be performed. Easy to do. Further, since the taper roller is arranged so that the taper surface makes an angle of 10 degrees or less with the outer peripheral surface of the metal tube after the inner surface groove is processed, the pressing trace of the hemispherical end is smoothed by the taper surface and the surface quality is improved. It will be good. Further, since the tapered inner peripheral surface of the rotary die is formed to widen in the drawing direction, the direction of centrifugal force F 1 applied to the taper roller 3 by the rotation of the rotating die and the direction of thrust force F 2 applied in the axial direction during drawing are the same direction. Therefore, the taper roller 3 is not shaken during the drawing process, and stable groove processing can be performed.

【0018】請求項2の発明では、前記〜の作用に
加えて、テーパローラの長さLと前記テーパローラの
テーパ面よりも先端の金属管の外周面に押圧させる端部
の最大径Dとの比L/Dを 0.5以上、3以下に限定する
ので、テーパローラ形状のバランスが良く、溝加工時に
テーパローラに掛かる力のバランスが崩れず、テーパロ
ーラが安定して回転する。又、次に記す〜の施策に
よりテーパローラの軸ブレを抑制することができる。即
ち、テーパローラの外周面及びテーパローラを円周方
向に等間隔に保持するリテーナの保持角度を引抜き方向
に平行又は末広がりにする。テーパローラとリテーナ
とのクリアランスを 0.2mm以下とする。溝加工時に金
属管よりテーパローラに加わるスラスト力を受けるスト
ッパーのフランジ面の角度を前記テーパローラの回転中
心軸に対して60〜85度にする。ストッパーのローラと
の接触面をテーパローラの端部形状の凹、あるいは凸形
状に形成することによりローラの軸ブレが抑制され、よ
り安定した溝加工が行える。更に、テーパローラを保
持するリテーナの外周部を、テーパローラとストッパー
の接触部より半径方向で外側に位置させることにより、
リテーナの径を大きくでき、加工油の回りが良好となっ
て、引抜加工時の潤滑性、放熱性が改善される。
According to the invention of claim 2, in addition to the effects of (1) to (4), the ratio of the length L of the taper roller to the maximum diameter D of the end portion pressed against the outer peripheral surface of the metal pipe at the tip of the taper surface of the taper roller. Since L / D is limited to 0.5 or more and 3 or less, the shape of the taper roller is well balanced, the balance of the force applied to the taper roller during groove processing is not lost, and the taper roller rotates stably. Further, the following measures (1) to (3) can suppress the axial deviation of the taper roller. That is, the holding angle of the outer peripheral surface of the taper roller and the retainer that holds the taper roller at equal intervals in the circumferential direction is made parallel to or widened toward the drawing direction. The clearance between the taper roller and retainer should be 0.2 mm or less. The angle of the flange surface of the stopper, which receives the thrust force applied to the taper roller from the metal tube during the groove processing, is set to 60 to 85 degrees with respect to the central axis of rotation of the taper roller. By forming the contact surface of the stopper with the roller into a concave or convex end shape of the taper roller, axial deviation of the roller is suppressed, and more stable groove processing can be performed. Furthermore, by positioning the outer peripheral portion of the retainer that holds the taper roller radially outside the contact portion between the taper roller and the stopper,
The diameter of the retainer can be increased, the surroundings of the processing oil are improved, and the lubricity and heat dissipation during drawing are improved.

【0019】[0019]

【実施例】以下に、本発明を実施例により詳細に説明す
る。 (実施例1)図1に示した方法により、外径7mmの銅製
の内面溝付管を製造した。プラグ2には、周面に40本の
螺旋溝を設けたものを用いた。テーパローラ3には金属
管1に押圧する一端部を10mmのRを付けて縦断面半円状
に縮径したもの(図2イ)を4本用いた。前記テーパロ
ーラ3のテーパ面7と内面溝加工後の金属管外周面との
なす角度αは、回転ダイス5のテーパ状内周面のテーパ
角度とテーパローラ3のテーパ面7のテーパ角度を選定
して種々に変化させた。尚、回転ダイス5の回転数は1
0,000rpm 、金属管1の引抜速度は20m/min.とした。
EXAMPLES The present invention will be described in detail below with reference to examples. (Example 1) An inner grooved tube made of copper having an outer diameter of 7 mm was manufactured by the method shown in FIG. As the plug 2, one having 40 spiral grooves provided on the peripheral surface was used. As the taper roller 3, four rollers (FIG. 2A) whose one end for pressing against the metal tube 1 has a radius of 10 mm and whose diameter is reduced to a semicircular cross section (FIG. 2A) are used. The angle α formed between the taper surface 7 of the taper roller 3 and the outer peripheral surface of the metal tube after the inner surface groove processing is selected by selecting the taper angle of the tapered inner peripheral surface of the rotary die 5 and the taper angle of the taper surface 7 of the taper roller 3. It changed variously. The rotation speed of the rotary die 5 is 1.
The drawing speed of the metal tube 1 was set to 0,000 rpm and 20 m / min.

【0020】(実施例2)金属管に押圧させるテーパロ
ーラの一端部を5mmのRを付けて縮径し、先端部をフラ
ットに形成したもの(図2ロ)を用い、テーパ部と内面
溝加工後の金属管外周面とのなす角度αを10度とした他
は、実施例1と同じ方法により内面溝付管を製造した。
(Embodiment 2) A taper portion and an inner surface groove are processed by using a taper roller which is pressed against a metal tube and has one end portion having a radius of 5 mm to be reduced in diameter and a flat tip portion (FIG. 2B). An inner grooved tube was manufactured by the same method as in Example 1 except that the angle α formed with the outer peripheral surface of the metal tube later was 10 degrees.

【0021】(実施例3)金属管に押圧させるテーパロ
ーラのテーパ面よりも先端の端部と金属管外周面とのな
す角度が角度βとなるように前記端部をテーパ状(直線
状)に縮径し、先端部をフラットに形成したもの(図2
ニ)を用い、テーパ部と内面溝加工後の金属管外周面と
のなす角度αを10度とした他は、実施例1と同じ方法に
より内面溝付管を製造した。尚、金属管に押圧させるテ
ーパローラの端部とテーパ部とのつなぎ目(境界)に
は、金属管を傷つけないように1mmのRを付けて面取り
を行った。
(Embodiment 3) The end portion is tapered (straight) so that the angle formed by the end portion of the taper roller pressed against the metal pipe and the outer peripheral surface of the metal pipe is an angle β. Reduced diameter with a flat tip (Fig. 2
An inner grooved pipe was manufactured by the same method as in Example 1 except that the angle α between the tapered portion and the outer peripheral surface of the metal tube after the inner groove was formed was set to 10 degrees. The joint (boundary) between the end of the taper roller pressed against the metal pipe and the taper portion was chamfered with a radius of 1 mm so as not to damage the metal pipe.

【0022】図7は、図2ニに示したテーパローラ3を
用いて金属管1を押圧する状況を示しており、テーパロ
ーラ3のテーパ面7よりも先端の端部4はフラットで、
このフラット部分で金属管1を押圧し、押圧部分をテー
パ面7が接触して均していく。テーパローラ3のテーパ
面7よりも先端の端部4と金属管1の外周面10とのなす
角度がβである。
FIG. 7 shows a situation in which the metal tube 1 is pressed using the taper roller 3 shown in FIG. 2D. The end 4 of the taper roller 3 at the tip of the taper surface 7 is flat,
The metal pipe 1 is pressed by this flat portion, and the pressing portion is brought into contact with the taper surface 7 to level it. The angle formed by the end portion 4 of the taper roller 3 at the tip of the tapered surface 7 and the outer peripheral surface 10 of the metal tube 1 is β.

【0023】(比較例1)テーパローラのテーパ部と内
面溝加工後の金属管とのなす角度αを15度とした他は、
実施例1と同じ方法により内面溝付管を製造した。
(Comparative Example 1) Except that the angle α formed by the taper portion of the taper roller and the metal tube after the inner surface groove processing is 15 degrees,
An inner grooved tube was manufactured by the same method as in Example 1.

【0024】(比較例2)図10に示した従来法により、
金属管のプラグ挿入位置の外周面にボールを押圧した他
は、実施例1と同じ方法により内面溝付管を製造した。
(Comparative Example 2) By the conventional method shown in FIG.
An inner grooved tube was manufactured by the same method as in Example 1 except that the ball was pressed against the outer peripheral surface of the metal tube at the plug insertion position.

【0025】(比較例3)図12に示した従来法により、
金属管のプラグ挿入位置の外周面にテーパローラのテー
パ面を押圧した他は、実施例1と同じ方法により内面溝
付管を製造した。
(Comparative Example 3) By the conventional method shown in FIG.
An inner grooved tube was manufactured by the same method as in Example 1 except that the tapered surface of the tapered roller was pressed against the outer peripheral surface of the metal tube at the plug insertion position.

【0026】得られた内面溝付管について、表面品質、
内面溝の深さ、製造中の軸ブレ状況を調べた。結果を表
1に示した。
Regarding the obtained inner grooved tube, the surface quality,
The depth of the inner surface groove and the state of shaft deviation during manufacturing were examined. The results are shown in Table 1.

【0027】[0027]

【表1】 [Table 1]

【0028】表1より明らかなように、本発明方法品
(No.1〜5)は、いずれも深溝が加工され、表面品質が良
好で、加工中に軸ブレも起こさず安定して製造がなされ
た。これに対し、比較例品のNo.6はテーパ面と内面溝加
工後の金属管外周面とのなす角度αが15度と大きかった
為金属管表面に押圧跡が残った。又No.7は小径ボールを
用いた為溝は深く加工されたが、金属管表面に押圧跡が
明瞭に残った。又No.8はボール径が大きかった為断面積
当たりの押圧力が不足して内面溝を深く加工できなかっ
た。又No.9はテーパローラのテーパ面で押圧した為に加
工された溝が浅い上、引抜速度が速かった為テーパ面と
金属管外周面との間に滑りが起きて金属管表面に押圧跡
が残った。
As is clear from Table 1, all the products of the present invention (Nos. 1 to 5) have deep grooves machined, good surface quality, and stable production without axial deviation during processing. Made On the other hand, in Comparative Example No. 6, since the angle α formed by the tapered surface and the outer peripheral surface of the metal tube after the inner groove was formed was as large as 15 degrees, a pressing mark remained on the surface of the metal tube. In No. 7, the groove was deeply machined because a small-diameter ball was used, but the pressing trace was clearly left on the surface of the metal tube. In No.8, the ball diameter was large, so the pressing force per cross-sectional area was insufficient and the inner groove could not be deeply machined. In No. 9, the groove processed by pressing with the taper surface of the taper roller is shallow, and the drawing speed was high, so there was a slip between the taper surface and the outer peripheral surface of the metal tube and there was a pressing mark on the metal tube surface. The remaining.

【0029】(実施例4)図3及び図4に示す方法によ
り外径7mmφの銅製の内面溝付管を製造した。テーパロ
ーラのテーパ面と内面溝加工後の金属管外周面とのなす
角度α、テーパローラの長さLと前記テーパローラのテ
ーパ面よりも先端の金属管の外周面に押圧させる端部の
最大径Dとの比L/D、テーパローラとリテーナとのク
リアランスC、テーパローラに掛かるスラスト力を受け
るストッパーのテーパローラと接する面とテーパローラ
の回転中心軸とのなす角度γを種々に変化させてた。そ
の他のプラグとテーパローラの形状、回転ダイスの回転
数、金属管の引抜速度等は、全て実施例1と同じにし
た。得られた内面溝付管について、表面品質、内面溝の
深さ、製造中の軸ブレ状況を調べた。結果を表2に示し
た。
Example 4 An inner grooved pipe made of copper having an outer diameter of 7 mmφ was manufactured by the method shown in FIGS. 3 and 4. The angle α formed between the tapered surface of the taper roller and the outer peripheral surface of the metal tube after the inner groove is machined, the length L of the taper roller, and the maximum diameter D of the end pressed against the outer peripheral surface of the metal tube at the tip of the tapered surface of the taper roller. Ratio L / D, the clearance C between the taper roller and the retainer, and the angle γ between the surface of the stopper in contact with the taper roller that receives the thrust force applied to the taper roller and the central axis of rotation of the taper roller are variously changed. The other shapes of the plug and the taper roller, the number of rotations of the rotary die, the drawing speed of the metal tube, and the like were all the same as in Example 1. With respect to the obtained inner grooved tube, the surface quality, the depth of the inner groove, and the state of axial deviation during manufacture were examined. The results are shown in Table 2.

【0030】[0030]

【表2】 [Table 2]

【0031】表2より明らかなように、本発明方法品
(No.10 〜19) は、いずれも深溝が加工され、表面品質
が良好で、加工中に軸ブレも起こさず安定して製造がな
された。尚、No.17 は、テーパローラとリテーナ間のク
リアランスCがやや大きかった為、又No.18,19はストッ
パーのテーパローラと接する面とテーパローラの回転中
心軸とのなす角度γが最適値を若干外れた為、いずれ
も、僅かながら軸ブレが起き、又表面の所々に、ごく浅
い押圧跡が認められた。これに対し、比較例品のNo.20
は、テーパ面と内面溝加工後の金属管外周面とのなす角
度αが15度と大きかった為、金属管表面に押圧跡が残っ
た。又No.21,22は、軸ブレを起こし、金属管表面に欠陥
が生じた。
As is clear from Table 2, all the products of the present invention (Nos. 10 to 19) have deep grooves machined, have a good surface quality, and are stable in production without axial deviation during processing. Made In No. 17, the clearance C between the taper roller and the retainer was slightly large, and in Nos. 18 and 19, the angle γ between the surface of the stopper in contact with the taper roller and the rotation center axis of the taper roller was slightly outside the optimum value. As a result, in each case, a slight axial deviation occurred, and very shallow pressure marks were observed in places on the surface. On the other hand, the comparative example product No. 20
Since the angle α formed between the tapered surface and the outer peripheral surface of the metal tube after the inner groove was formed was as large as 15 degrees, a pressing mark remained on the surface of the metal tube. In Nos. 21 and 22, the shaft was shaken and a defect was generated on the surface of the metal tube.

【0032】(実施例5)図5に示す方法により内面溝
付管を製造した。テーパローラのテーパ面と内面溝加工
後の金属管外周面とのなす角度αを10度、テーパローラ
の長さLと前記テーパローラのテーパ面よりも先端の金
属管の外周面に押圧させる端部の最大径Dとの比L/D
を1.0 、テーパローラとリテーナとのクリアランスCを
0.2 、テーパローラに掛かるスラスト力を受けるストッ
パーのテーパローラと接する面とテーパローラの回転中
心軸とのなす角度γを75度とした。プラグとテーパロー
ラの形状、回転ダイスの回転数、金属管の引抜速度等
は、全て実施例1と同じにした。テーパローラに掛かる
スラスト力を受けるストッパーと前記テーパローラとを
凹凸状に面接触させ、且つテーパローラを保持するリテ
ーナの外周部を、テーパローラとストッパーの接触部よ
り半径方向で外側に位置させたので、テーパローラの軸
ブレが確実に防止され又加工油の回りが良くなった。そ
の結果表面品質に優れた深溝(0.35mm)の内面溝付管が高
速度(実施例4の場合の1.3 倍の速度)で製造できた。
Example 5 An inner grooved tube was manufactured by the method shown in FIG. The angle α formed between the tapered surface of the taper roller and the outer peripheral surface of the metal tube after the inner groove is formed is 10 degrees, the maximum length of the taper roller L and the maximum end portion pressed against the outer peripheral surface of the metal tube at the tip of the tapered surface of the taper roller. Ratio L / D with diameter D
1.0, the clearance C between the taper roller and the retainer
0.2, the angle γ between the surface of the stopper that contacts the taper roller and the center axis of rotation of the taper roller that receives the thrust force applied to the taper roller is 75 degrees. The shapes of the plug and the taper roller, the rotation speed of the rotary die, the drawing speed of the metal tube, and the like were all the same as in Example 1. Since the stopper that receives the thrust force applied to the taper roller and the taper roller are brought into surface contact with each other in an uneven shape, and the outer peripheral portion of the retainer that holds the taper roller is located radially outside the contact portion between the taper roller and the stopper, Shaft shake was reliably prevented and the surroundings of processing oil were improved. As a result, a deep groove (0.35 mm) inner surface grooved tube excellent in surface quality could be manufactured at a high speed (1.3 times the speed in the case of Example 4).

【0033】(実施例6)図6は、テーパローラ3を保
持するリテーナ12の外周部を、テーパローラ3とストッ
パー11の接触部より半径方向で外側に位置させた場合の
他の実施例を示す縦断面図である。リテーナ12の外周部
全体が、テーパローラ3とストッパー11の接触部より半
径方向で外側に位置している。この場合も、加工油の回
りが良好となり、表面品質に優れた内面溝付き管が高速
度で製造できた。
(Embodiment 6) FIG. 6 is a vertical cross-sectional view showing another embodiment in which the outer peripheral portion of the retainer 12 holding the taper roller 3 is positioned radially outside the contact portion between the taper roller 3 and the stopper 11. It is a side view. The entire outer peripheral portion of the retainer 12 is located radially outside the contact portion between the taper roller 3 and the stopper 11. Also in this case, the circumference of the working oil was good, and the inner grooved tube having excellent surface quality could be manufactured at high speed.

【0034】以上金属管に銅管を用いた場合について説
明したが、本発明は、銅合金管、アルミ又はアルミ合金
管等任意の金属管に適用して同様の効果が得られる。
The case where a copper pipe is used as the metal pipe has been described above, but the present invention can be applied to any metal pipe such as a copper alloy pipe, aluminum or an aluminum alloy pipe to obtain the same effect.

【0035】[0035]

【効果】以上述べたように、本発明方法によれば,深溝
の内面溝付管を、高速度で且つ高品質に製造することが
でき、工業上顕著な効果を奏する。
As described above, according to the method of the present invention, it is possible to manufacture a deep grooved inner surface grooved pipe at high speed and with high quality, and it is possible to achieve a remarkable industrial effect.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明方法の第1の実施例を示す説明図であ
る。
FIG. 1 is an explanatory diagram showing a first embodiment of the method of the present invention.

【図2】本発明方法にて用いるテーパローラの態様を示
す縦断面図である。
FIG. 2 is a vertical cross-sectional view showing an aspect of a taper roller used in the method of the present invention.

【図3】本発明方法の第2の実施例を示す説明図であ
る。
FIG. 3 is an explanatory diagram showing a second embodiment of the method of the present invention.

【図4】リテーナ内にテーパローラを配置した状態の横
断面説明図である。
FIG. 4 is an explanatory cross-sectional view of a state in which a taper roller is arranged inside a retainer.

【図5】本発明方法の第3の実施例を示す説明図であ
る。
FIG. 5 is an explanatory view showing a third embodiment of the method of the present invention.

【図6】本発明方法の第4の実施例を示す説明図であ
る。
FIG. 6 is an explanatory diagram showing a fourth embodiment of the method of the present invention.

【図7】本発明方法における、テーパーローラを用いて
金属管を押圧する状況を示す縦断面図である。
FIG. 7 is a vertical cross-sectional view showing a situation in which a metal tube is pressed using a taper roller in the method of the present invention.

【図8】テーパローラが軸ブレを起こす状況を示す縦断
面図である。
FIG. 8 is a vertical cross-sectional view showing a situation in which a taper roller causes shaft shake.

【図9】テーパローラを用いた内面溝付き管の製造で、
金属管の表面に押圧跡が残る状況の説明図である。
FIG. 9 is a view showing manufacturing of a tube with an inner groove using a taper roller,
It is an explanatory view of the situation where a press mark remains on the surface of a metal tube.

【図10】従来のボールを用いた内面溝付管の製造方法で
ある。
FIG. 10 is a method for manufacturing an inner grooved tube using a conventional ball.

【図11】ボールを用いた内面溝付管の製造で、金属管の
表面に押圧跡が残る状況の説明図である。
FIG. 11 is an explanatory diagram of a situation where a pressure mark remains on the surface of a metal tube in the production of an inner grooved tube using balls.

【図12】従来のテーパローラのテーパ面で押圧する内面
溝付管の製造方法の縦断面図である。
FIG. 12 is a vertical cross-sectional view of a method for manufacturing an inner grooved tube that is pressed by the taper surface of a conventional taper roller.

【符号の説明】[Explanation of symbols]

1 金属管 2 プラグ 3 テーパローラ 4 テーパローラのテーパ面よりも先端の端部 5 回転ダイス 6 回転ダイスのテーパ状内周面 7 テーパローラのテーパ面 8 ボール 9,19 押圧跡 10 内面溝加工後の金属管外周面 11 ストッパー 12 リテーナ 13 リテーナのテーパローラ支持部 14 リテーナのストッパー側の外周部 15 テーパローラとストッパーの接触部 C テーパローラとリテーナ間のクリアランス F1 溝加工時にテーパローラに掛かる遠心力の向き F2 溝加工時にテーパローラに掛かるスラスト力の向
1 Metal Tube 2 Plug 3 Tapered Roller 4 End of Tapered Roller Tip than Tapered Surface 5 Rotating Die 6 Tapered Inner Surface of Rotating Die 7 Tapered Surface of Tapered Roller 8 Ball 9,19 Pressed Trace 10 Metal Tube after Inner Groove Machining Outer peripheral surface 11 Stopper 12 Retainer 13 Tapered roller support part of retainer 14 Outer peripheral part of retainer stopper side 15 Contact part between taper roller and stopper C Clearance between taper roller and retainer F 1 Direction of centrifugal force applied to taper roller during machining F 2 Groove processing Direction of thrust force sometimes applied to taper roller

───────────────────────────────────────────────────── フロントページの続き (72)発明者 橋爪 利明 東京都千代田区丸の内2丁目6番1号 古 河電気工業株式会社内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Toshiaki Hashizume 2-6-1, Marunouchi, Chiyoda-ku, Tokyo Furukawa Electric Co., Ltd.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 金属管内へ、多数の溝を周面に設けたプ
ラグを回転自在に挿入し、前記金属管のプラグ挿入位置
の外周面に、回転ダイスのテーパ状内周面に沿って配列
され、前記回転ダイスの回転力により自転及び公転する
複数のテーパローラを押圧させつつ、前記金属管を所定
方向に引抜いて縮径させ、前記金属管の内面に溝加工す
る内面溝付管の製造方法において、前記回転ダイスのテ
ーパ状内周面を引抜方向に末広がりに形成し、前記テー
パローラのテーパ面よりも先端の端部を所定形状に形成
して金属管のプラグ挿入位置の外周面に押圧させ、前記
テーパローラを、そのテーパ面が内面溝加工後の金属管
外周面と10度以下の角度になるように配列することを特
徴とする内面溝付管の製造方法。
1. A plug having a large number of grooves provided on its peripheral surface is rotatably inserted into a metal tube, and the plug is arranged along the tapered inner peripheral surface of a rotary die on the outer peripheral surface of the plug insertion position of the metal tube. A method for manufacturing an inner grooved pipe in which a plurality of taper rollers that rotate and revolve by the rotational force of the rotary die are pressed and the metal pipe is pulled out in a predetermined direction to reduce the diameter and a groove is formed on the inner surface of the metal pipe. In the above, the tapered inner peripheral surface of the rotary die is formed so as to widen in the drawing direction, and the end portion of the tip end of the taper roller is formed into a predetermined shape so as to be pressed against the outer peripheral surface of the plug insertion position of the metal tube. A method for manufacturing an inner grooved pipe, wherein the tapered roller is arranged such that the tapered surface forms an angle of 10 degrees or less with the outer peripheral surface of the metal tube after the inner groove is processed.
【請求項2】 金属管内へ、多数の溝を周面に設けたプ
ラグを回転自在に挿入し、前記金属管のプラグ挿入位置
の外周面に、回転ダイスのテーパ状内周面に沿って配列
され、前記回転ダイスの回転力により自転及び公転する
複数のテーパローラを押圧させつつ、前記金属管を所定
方向に引抜いて縮径させ、前記金属管の内面に溝加工す
る内面溝付管の製造方法において、前記回転ダイスのテ
ーパ状内周面を引抜方向に末広がりに形成し、前記テー
パローラをリテーナ内に等間隔に保持し、テーパローラ
に掛かるスラスト力を受けるストッパーを回転ダイス内
に配置し、前記テーパローラのテーパ面よりも先端の端
部を所定形状に形成して金属管のプラグ挿入位置の外周
面に押圧させ、前記テーパローラを、そのテーパ面が内
面溝加工後の金属管外周面と10度以下の角度になるよう
に配列し、前記テーパローラの長さLと前記テーパロー
ラのテーパ面よりも先端の金属管の外周面に押圧させる
端部の最大径Dとの比L/Dを0.5 以上、3以下にした
ことを特徴とする内面溝付管の製造方法。
2. A plug provided with a large number of grooves on its peripheral surface is rotatably inserted into a metal tube, and is arranged along the tapered inner peripheral surface of a rotary die on the outer peripheral surface at the plug insertion position of the metal tube. A method for manufacturing an inner grooved pipe in which a plurality of taper rollers that rotate and revolve by the rotational force of the rotary die are pressed and the metal pipe is pulled out in a predetermined direction to reduce the diameter and a groove is formed on the inner surface of the metal pipe. In the above, the tapered inner peripheral surface of the rotary die is formed to widen in the drawing direction, the taper rollers are held in the retainer at equal intervals, and the stopper for receiving the thrust force applied to the taper roller is arranged in the rotary die. The end portion of the tip of the metal pipe is formed into a predetermined shape and is pressed against the outer peripheral surface of the metal pipe at the plug insertion position, and the taper roller is formed into a metal pipe whose inner surface is grooved. Arranged at an angle of 10 degrees or less with the outer peripheral surface, and the ratio L / of the length L of the taper roller and the maximum diameter D of the end pressed against the outer peripheral surface of the metal pipe at the tip of the taper surface of the taper roller. A method for manufacturing an inner grooved tube, wherein D is 0.5 or more and 3 or less.
【請求項3】 テーパローラをリテーナ内に、テーパロ
ーラとリテーナ間のクリアランスが 0.2mm以下になるよ
うにして保持することを特徴とする請求項2記載の内面
溝付管の製造方法。
3. The method of manufacturing an inner grooved tube according to claim 2, wherein the taper roller is held in the retainer such that the clearance between the taper roller and the retainer is 0.2 mm or less.
【請求項4】 テーパローラに掛かるスラスト力を受け
るストッパーのテーパローラと接する面とテーパローラ
の回転中心軸とのなす角度を60度〜85度にすることを特
徴とする請求項2乃至請求項3記載の内面溝付管の製造
方法。
4. The angle between the surface of the stopper, which is in contact with the taper roller, which receives the thrust force applied to the taper roller, and the central axis of rotation of the taper roller is 60 to 85 degrees. Inner grooved tube manufacturing method.
【請求項5】 テーパローラを保持するリテーナのテー
パローラ支持部が引抜方向に末広がりに形成することを
特徴とする請求項2乃至請求項4記載の内面溝付管の製
造方法。
5. The method for manufacturing an inner grooved tube according to claim 2, wherein the taper roller support portion of the retainer holding the taper roller is formed so as to widen in the drawing direction.
【請求項6】 テーパローラに掛かるスラスト力を受け
るストッパーと前記テーパローラとを、凹凸状に面接触
させることを特徴とする請求項2乃至請求項5記載の内
面溝付管の製造方法。
6. The method for manufacturing an inner grooved tube according to claim 2, wherein the stopper that receives the thrust force applied to the taper roller and the taper roller are in surface contact with each other in an uneven shape.
【請求項7】 テーパローラを保持するリテーナの外周
部を、テーパローラとストッパーの接触部より半径方向
で外側に位置させることを特徴とする請求項2乃至請求
項6記載の内面溝付管の製造方法。
7. The method of manufacturing an inner grooved pipe according to claim 2, wherein the outer peripheral portion of the retainer holding the taper roller is located radially outside the contact portion of the taper roller and the stopper. .
JP15596694A 1994-02-03 1994-07-07 Production of inner surface grooved tube Pending JPH07256336A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15596694A JPH07256336A (en) 1994-02-03 1994-07-07 Production of inner surface grooved tube

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP6-31848 1994-02-03
JP3184894 1994-02-03
JP15596694A JPH07256336A (en) 1994-02-03 1994-07-07 Production of inner surface grooved tube

Publications (1)

Publication Number Publication Date
JPH07256336A true JPH07256336A (en) 1995-10-09

Family

ID=26370361

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15596694A Pending JPH07256336A (en) 1994-02-03 1994-07-07 Production of inner surface grooved tube

Country Status (1)

Country Link
JP (1) JPH07256336A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7866378B2 (en) 2004-11-09 2011-01-11 Denso Corporation Double-wall pipe, method of manufacturing the same and refrigerant cycle device provided with the same
CN111001671A (en) * 2019-12-03 2020-04-14 北京航空航天大学 Die device suitable for warm-state micro-tube drawing forming

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7866378B2 (en) 2004-11-09 2011-01-11 Denso Corporation Double-wall pipe, method of manufacturing the same and refrigerant cycle device provided with the same
US9669499B2 (en) 2004-11-09 2017-06-06 Denso Corporation Double-wall pipe, method of manufacturing the same and refrigerant cycle device provided with the same
CN111001671A (en) * 2019-12-03 2020-04-14 北京航空航天大学 Die device suitable for warm-state micro-tube drawing forming
CN111001671B (en) * 2019-12-03 2021-06-04 北京航空航天大学 Die device suitable for warm-state micro-tube drawing forming

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