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JPH07180281A - Honeycomb sandwich panel and manufacture thereof - Google Patents

Honeycomb sandwich panel and manufacture thereof

Info

Publication number
JPH07180281A
JPH07180281A JP32878893A JP32878893A JPH07180281A JP H07180281 A JPH07180281 A JP H07180281A JP 32878893 A JP32878893 A JP 32878893A JP 32878893 A JP32878893 A JP 32878893A JP H07180281 A JPH07180281 A JP H07180281A
Authority
JP
Japan
Prior art keywords
sandwich panel
reinforced resin
honeycomb
fiber
fiber reinforced
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32878893A
Other languages
Japanese (ja)
Inventor
Kimio Shimizu
君夫 清水
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yokohama Rubber Co Ltd
Original Assignee
Yokohama Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yokohama Rubber Co Ltd filed Critical Yokohama Rubber Co Ltd
Priority to JP32878893A priority Critical patent/JPH07180281A/en
Publication of JPH07180281A publication Critical patent/JPH07180281A/en
Pending legal-status Critical Current

Links

Landscapes

  • Panels For Use In Building Construction (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To increase rigidity in a unilateral direction and attain a lightweight structure. CONSTITUTION:A honeycomb sandwich panel 1 has a honeycomb core 3 of aluminum, and surface plates 5a and 5b made of pasted fiber reinforced resin sheets such as a prepreg material having fiber arrayed in a span direction are arranged on both sides of the core 3, so that the fiber reinforced sheets are positioned at the side of the core 3. Then, the panel 1 is heated under pressure and integrated, using a hot press method, an autoclave or a vacuum bag method with vacuum. Also, fiber reinforced resin layers 4 are formed between the core 3 and the surface plates 5 and 5b in such state as arraying fiber in a unilateral direction.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、ハニカムサンドイッ
チパネル及びその製造方法に係わり、更に詳しくは一方
向に剛性を強化し、軽量化したハニカムサンドイッチパ
ネル及びその製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a honeycomb sandwich panel and a method for manufacturing the same, and more particularly to a honeycomb sandwich panel which is unidirectionally reinforced to reduce weight and a method for manufacturing the same.

【0002】[0002]

【従来の技術】従来、電車用床板,航空機用床板,カー
テンウォール等には、一定の剛性を維持し、かつ軽量化
を図るためにアルミハニカムサンドイッチパネルが使用
されている。これらのハニカムサンドイッチパネルは、
一般的には曲げ剛性が設計の標定になっており、特に床
板の場合は、曲げ剛性と、ハイヒール強度(局部荷重)
が標定になっている。
2. Description of the Related Art Conventionally, aluminum honeycomb sandwich panels have been used for floorboards for trains, floorboards for aircraft, curtain walls, etc. in order to maintain a certain rigidity and reduce the weight. These honeycomb sandwich panels
Generally, the bending rigidity is the standard of the design. Especially in the case of floor boards, the bending rigidity and high heel strength (local load)
Is the orientation.

【0003】従って、表面板に使用されているアルミ板
の引張弾性率が7,100Kgf/mm 2 程度と小さいので、パネ
ルに荷重が加わった時に撓み易いため、表面板の板厚を
厚くしたり、または芯材(コア)の厚さを厚くしたりし
てサンドイッチパネルを構成している。
Therefore, since the tensile elastic modulus of the aluminum plate used for the surface plate is as small as about 7,100 Kgf / mm 2 , since the panel easily bends when a load is applied to the panel, the thickness of the surface plate is increased, Alternatively, the sandwich panel is configured by increasing the thickness of the core material (core).

【0004】[0004]

【発明が解決しようとする問題点】然しながら、表面板
の板厚を厚くするとサンドイッチパネルの重量が増加し
て全体の重量が大きくなると言う問題があり、また表面
板の板厚を薄目にして芯材の厚さを厚くした場合、軽量
化を図ることは出来るが、ハイヒール強度が弱いと言う
問題があった。この発明は、かかる従来の課題に着目し
て案出されたもので、サンドイッチパネルをスパン方向
に一方向に繊維を配列した繊維強化樹脂層で補強するこ
とにより、サンドイッチパネルの剛性を増大させること
が出来ると共に、板厚を薄いものにして軽量化を図るこ
とが出来るハニカムサンドイッチパネル及びその製造方
法を提供することを目的とするものである。
However, when the thickness of the surface plate is increased, the weight of the sandwich panel is increased and the overall weight is increased, and the thickness of the surface plate is reduced to make the core thin. If the material is made thicker, the weight can be reduced, but there is a problem that the high heel strength is weak. The present invention was devised in view of such conventional problems, and increases the rigidity of a sandwich panel by reinforcing the sandwich panel with a fiber-reinforced resin layer in which fibers are arranged in one direction in the span direction. It is an object of the present invention to provide a honeycomb sandwich panel and a method for manufacturing the same, which is capable of achieving the above-mentioned effects and can be made lighter by reducing the plate thickness.

【0005】[0005]

【課題を解決するための手段】この発明は上記目的を達
成するため、ハニカムコアと表面板との間に一方向に繊
維を配列した繊維強化樹脂層を一体的に形成したことを
要旨とするものである。また、前記表面板は、アルミニ
ウム板であり、繊維強化樹脂層の繊維がカーボン繊維で
あり、樹脂がエポキシ樹脂等の熱硬化性樹脂により構成
する。
SUMMARY OF THE INVENTION In order to achieve the above object, the gist of the present invention is to integrally form a fiber-reinforced resin layer in which fibers are arranged in one direction between a honeycomb core and a surface plate. It is a thing. The surface plate is an aluminum plate, the fibers of the fiber-reinforced resin layer are carbon fibers, and the resin is a thermosetting resin such as an epoxy resin.

【0006】[0006]

【発明の作用】この発明は上記のように構成され、ハニ
カムコアの両面に一方向に繊維を配列したプリプレグ材
等の繊維強化樹脂層を介して表面板を積層させ、この積
層体を加圧下で加熱してハニカムコアと繊維強化樹脂層
と表面板とを一体的に成形することで、繊維強化樹脂層
により曲げ剛性が増加した分ハニカムサンドイッチパネ
ルの板厚を薄くすることができ、また軽量化も図ること
が出来るものである。
The present invention is constructed as described above, and a face plate is laminated on both sides of a honeycomb core through a fiber reinforced resin layer such as a prepreg material in which fibers are arranged in one direction, and the laminated body is pressed. The honeycomb core, the fiber-reinforced resin layer, and the surface plate are integrally molded by heating with the, and the plate thickness of the honeycomb sandwich panel can be reduced by the amount that the bending rigidity is increased by the fiber-reinforced resin layer, and the weight is also light. It can also be realized.

【0007】[0007]

【発明の実施例】以下、添付図面に基づき、この発明の
実施例を説明する。図1は、この発明を実施したハニカ
ムサンドイッチパネル1の一部拡大断面図、図2は支柱
2に設置されたハニカムサンドイッチパネル1の平面
図、図3は図2のAーA矢視側面図を示し、前記ハニカ
ムサンドイッチパネル1は、アルミニウムのハニカムコ
ア3の両面に、予め一方向、即ち、図3に示すスパン方
向(図3の左右方向)に繊維6を配列したプリプレグ材
等の加熱硬化前の繊維強化樹脂シートを貼合わせた表面
板5a,5bを、前記ハニカムコア3側に加熱硬化前の
繊維強化樹脂シートが位置するように配設して、ホット
プレス法,オートクレーブまたはバキュームによる真空
バッグ法により、加圧下で加熱して一体的に成形するこ
とで、ハニカムコア3と表面板5a,5bとの間に一方
向に繊維を配列した繊維強化樹脂層4を一体的に形成し
たものである。
Embodiments of the present invention will be described below with reference to the accompanying drawings. 1 is a partially enlarged cross-sectional view of a honeycomb sandwich panel 1 embodying the present invention, FIG. 2 is a plan view of the honeycomb sandwich panel 1 installed on a column 2, and FIG. 3 is a side view taken along the line AA of FIG. The honeycomb sandwich panel 1 is formed by heat-curing a prepreg material or the like in which fibers 6 are arranged in advance in one direction, that is, in the span direction shown in FIG. 3 (left-right direction in FIG. 3) on both surfaces of an aluminum honeycomb core 3. Surface plates 5a, 5b to which the previous fiber-reinforced resin sheet is attached are arranged so that the fiber-reinforced resin sheet before heat curing is located on the honeycomb core 3 side, and vacuum is applied by a hot press method, autoclave or vacuum. By the bag method, the fiber-reinforced resin layer 4 in which the fibers are arranged in one direction is formed between the honeycomb core 3 and the surface plates 5a and 5b by heating under pressure and integrally molding. It is obtained by the body formed.

【0008】なお、前記繊維強化樹脂層4の繊維6はカ
ーボン繊維であり、また樹脂はエポキシ樹脂またはポリ
エステル樹脂等の熱硬化性樹脂を使用するものであり、
ハニカムコアとしては、アルミハニカムコア等の金属製
またはペーパーハニカム等の非金属製,或いはウレタン
発泡材等の樹脂系発泡材等の芯材である。次に、上記の
ような一方向に剛性を強化したハニカムサンドイッチパ
ネル1の製造方法を具体的に説明する。
The fibers 6 of the fiber-reinforced resin layer 4 are carbon fibers, and the resin is thermosetting resin such as epoxy resin or polyester resin.
The honeycomb core is a core made of metal such as aluminum honeycomb core or non-metal such as paper honeycomb, or resin foam such as urethane foam. Next, a method for manufacturing the honeycomb sandwich panel 1 whose rigidity is strengthened in one direction as described above will be specifically described.

【0009】まず、アルミ板等から成る表面板5a,5
bの接着前処理工程として、表面板5a,5bを酸エッ
チング法,リン酸アノダイズ法等で、一般的なアルミ板
の接着前処理を行う。次に、表面板5a,5bの長さ,
幅寸法に合わせて、プリプレグ材から成る加熱硬化前の
繊維強化樹脂シート(この実施例では、高弾性型一方向
カーボン繊維入りのエポキシ樹脂プリプレグ,以下、ハ
イモジュラス型一方向性プリプレグと言う)を裁断し、
この繊維強化樹脂シートを前記表面板5a,5bに、カ
ーボン繊維の方向が剛性を強化しようとする方向になる
ように貼り合わせる。
First, the surface plates 5a, 5 made of an aluminum plate or the like.
As the bonding pretreatment step of b, the surface plates 5a and 5b are subjected to general bonding pretreatment of an aluminum plate by an acid etching method, a phosphoric acid anodizing method or the like. Next, the length of the surface plates 5a and 5b,
According to the width dimension, a fiber reinforced resin sheet made of prepreg material before heat curing (in this embodiment, an epoxy resin prepreg containing a highly elastic type unidirectional carbon fiber, hereinafter referred to as a high modulus type unidirectional prepreg) is used. Cut,
This fiber reinforced resin sheet is attached to the front plates 5a and 5b so that the direction of the carbon fibers is the direction in which the rigidity is reinforced.

【0010】なお、繊維強化樹脂シートとして、上記の
ようにカーボン繊維を使用する場合には、アルミ表面板
と直接接触すると電食が発生し易いため、カーボンハイ
モジュラス型一方向性プリプレグとアルミ表面板との間
に、薄いガラス布プリプレグのように非電導性の材料を
貼り合わせる。次に、ハニカムコア3と維強化樹脂シー
トを貼り合わせた表面板5a,5bとの接着組付け作業
を説明すると、まず、接着組立治具を準備し、その上に
繊維強化樹脂シートを貼付けた表面板5a,ハニカムコ
ア3,表面板5bを順次重ね合わせて置く。この時、繊
維強化樹脂シートがハニカムコア3に接するように置
き、ハニカムコア3を挟んだ状態で組付ける。
When carbon fiber is used as the fiber reinforced resin sheet as described above, electrolytic corrosion is likely to occur when it comes into direct contact with the aluminum surface plate. Therefore, carbon high modulus type unidirectional prepreg and aluminum surface plate are used. A non-conducting material such as a thin glass cloth prepreg is attached to the face plate. Next, the operation of bonding and attaching the honeycomb core 3 and the surface plates 5a and 5b to which the fiber-reinforced resin sheet is bonded will be described. First, a bonding and assembling jig is prepared, and the fiber-reinforced resin sheet is bonded thereon. The surface plate 5a, the honeycomb core 3, and the surface plate 5b are sequentially stacked and placed. At this time, the fiber-reinforced resin sheet is placed so as to be in contact with the honeycomb core 3, and the honeycomb core 3 is sandwiched and assembled.

【0011】そして、このように組付けた積層体をホッ
トプレス法,オートクレーブまたはバキュームによる真
空バッグ法等の加熱硬化装置(図示せず)により、加圧
下で加熱して、前記繊維強化樹脂シートの樹脂を溶解
し、ハニカムコア3と表面板5a,5bとに接着させて
一体硬化させることで、一体的に接着させるものであ
る。その後、加熱硬化装置から一体接着したハニカムサ
ンドイッチパネル1を取り出して、清掃仕上げして完成
させるものである。 〔比較例1〕次に、図4に示すように、厚さ18.7mmのハ
ニカムコア3の両面に、一方向に繊維を配列したプリプ
レグ材等の厚さ0.2 mmの繊維強化樹脂層4を介して厚さ
0.6mmの表面板5a,5bを積層させて一体的に成形し
たパネル全厚が20.3mmのこの発明にかかるハニカムサン
ドイッチパネル1と、図5に示すように、厚さ25.4mmの
ハニカムコア13の両面に、接着剤14を介して厚さ0.
8 mmのアルミ板から成る表面板15a,15b を一体的に接着
して成形したパネル全厚が27.0mmの従来のハニカムサン
ドイッチパネル10とのパネル厚さ,パネル重量を比較
すると、以下の表ー1のようになる。
Then, the laminated body thus assembled is heated under pressure by a heat curing device (not shown) such as a hot press method, an autoclave or a vacuum bag method using a vacuum, to heat the fiber-reinforced resin sheet. The resin is melted and adhered to the honeycomb core 3 and the surface plates 5a and 5b and integrally cured, thereby integrally adhering. After that, the integrally bonded honeycomb sandwich panel 1 is taken out from the heating and curing device, and is cleaned and finished to complete. Comparative Example 1 Next, as shown in FIG. 4, a fiber-reinforced resin layer 4 having a thickness of 0.2 mm, such as a prepreg material in which fibers are arranged in one direction, is provided on both surfaces of a honeycomb core 3 having a thickness of 18.7 mm. Thickness
A honeycomb sandwich panel 1 according to the present invention having a total thickness of 20.3 mm, which is integrally formed by laminating surface plates 5a and 5b having a thickness of 0.6 mm, and a honeycomb core 13 having a thickness of 25.4 mm, as shown in FIG. Both sides have a thickness of 0.
The following table compares the panel thickness and panel weight with the conventional honeycomb sandwich panel 10 with the total thickness of 27.0 mm, which is formed by integrally bonding the surface plates 15a and 15b made of 8 mm aluminum plate. It becomes like 1.

【0012】なお、この場合に両パネルの曲げ剛性を同
等にすると仮定する。 〔比較例2〕この発明にかかるハイモジュラス型一方向
性プリプレグパネルと、従来のアルミハニカムサンドイ
ッチパネルの厚さを同じにした場合、ハイモジュラス型
一方向性プリプレグパネルの方が曲げ剛性が大きいの
で、支柱2の間隔(スパン)を大きく出来る。このた
め、パネル自身の軽量化に加えて、支柱2の施工本数も
減らすことが出来るので更に軽量化が可能である。即
ち、電車の車内に床板(床面積3m×25m)を施工す
る場合、図5に示すような従来のアルミサンドイッチパ
ネルを施工すると、支柱2のスパンは500mmピッチで
あった。
In this case, it is assumed that both panels have the same bending rigidity. Comparative Example 2 When the high modulus type unidirectional prepreg panel according to the present invention and the conventional aluminum honeycomb sandwich panel have the same thickness, the high modulus type unidirectional prepreg panel has a higher bending rigidity. The interval (span) between the columns 2 can be increased. Therefore, in addition to reducing the weight of the panel itself, it is possible to reduce the number of struts 2 to be constructed, and thus it is possible to further reduce the weight. That is, when a floor board (floor area: 3 m × 25 m) is installed in the train, a conventional aluminum sandwich panel as shown in FIG. 5 is installed, and the span of the columns 2 is 500 mm pitch.

【0013】この代わりに、図4に示すハイモジュラス
型一方向性プリプレグパネルで、ハニカムコアの厚さ2
5.0mm,プリプレグ材の厚さ0.2 mm,表面板5a,5
bの厚さ0.6 mm,パネル全厚が27.0mm施工すると、バネ
ルの曲げ剛性は、従来のパネルが1.95×106 Kg/mmに対
して、この実施例のパネルの曲げ剛性は、3.52×106Kg
/mmと大きいため、同じ撓み量にするには、支柱2のス
パンは580 mmで十分である。従って、パネルそのものの
軽量化と支柱の減少により、従来の床構造に比較して、
約16%の軽量化が可能である。この軽量化の内容を以
下の表ー2に示す。
Alternatively, the high modulus type unidirectional prepreg panel shown in FIG.
5.0 mm, prepreg material thickness 0.2 mm, surface plates 5a, 5
When the thickness of b is 0.6 mm and the total thickness of the panel is 27.0 mm, the bending rigidity of the panel is 1.95 × 10 6 Kg / mm, whereas the bending rigidity of the panel of this embodiment is 3.52 × 10 5. 6 Kg
Since it is as large as / mm, a span of 580 mm is sufficient for the strut 2 to achieve the same amount of deflection. Therefore, due to the weight reduction of the panel itself and the reduction of columns, compared to the conventional floor structure,
Weight reduction of about 16% is possible. The contents of this weight reduction are shown in Table 2 below.

【0014】 この発明は、上記のようにハニカムコアの両面に一方向
に繊維を配列したプリプレグ材等の繊維強化樹脂層4を
介して表面板5a,5bを積層させ、この積層体を加圧
下で加熱してハニカムコアと繊維強化樹脂層4と表面板
5a,5bとを一体的に成形することで、繊維強化樹脂
層4により曲げ剛性が増加した分ハニカムサンドイッチ
パネル1の板厚を薄くすることができ、また軽量化も図
ることが出来るものである。
[0014] According to the present invention, surface plates 5a and 5b are laminated via a fiber reinforced resin layer 4 such as a prepreg material in which fibers are arranged in one direction on both surfaces of a honeycomb core as described above, and the laminated body is heated under pressure. By integrally molding the honeycomb core, the fiber-reinforced resin layer 4, and the surface plates 5a and 5b, the honeycomb sandwich panel 1 can be thinned by the increase in bending rigidity due to the fiber-reinforced resin layer 4. Moreover, the weight can be reduced.

【0015】[0015]

【発明の効果】この発明は、上記のようにハニカムコア
の両面に表面板を配設して一体的に成形して成るハニカ
ムサンドイッチパネルにおいて、前記ハニカムコアと表
面板との間に一方向に繊維を配列した繊維強化樹脂層を
一体的に形成したので、サンドイッチパネルの剛性を増
大させることが出来ると共に、板厚を薄いものにして軽
量化を図ることが出来る効果がある。
As described above, according to the present invention, in a honeycomb sandwich panel formed by integrally disposing surface plates on both sides of a honeycomb core as described above, the honeycomb core and the surface plate are unidirectionally arranged. Since the fiber reinforced resin layer in which the fibers are arranged is integrally formed, it is possible to increase the rigidity of the sandwich panel and to reduce the thickness by reducing the plate thickness.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明を実施したハニカムサンドイッチパネ
ルの一部拡大断面図である。
FIG. 1 is a partially enlarged sectional view of a honeycomb sandwich panel embodying the present invention.

【図2】支柱に設置されたハニカムサンドイッチパネル
の平面図である。
FIG. 2 is a plan view of a honeycomb sandwich panel installed on columns.

【図3】図2のAーA矢視側面図である。FIG. 3 is a side view taken along the line AA of FIG.

【図4】この発明にかかるハイモジュラス型一方向性プ
リプレグ補強パネルの説明図である。
FIG. 4 is an explanatory view of a high modulus type unidirectional prepreg reinforcing panel according to the present invention.

【図5】従来のアルミハニカムサンドイッチパネルの説
明図である。
FIG. 5 is an explanatory view of a conventional aluminum honeycomb sandwich panel.

【符号の説明】[Explanation of symbols]

1 ハニカムサンドイッチパネル 2 支柱 3 ハニカムコア 4 繊維
強化樹脂シート 5a,5b 表面板 6 繊維
1 Honeycomb Sandwich Panel 2 Struts 3 Honeycomb Core 4 Fiber Reinforced Resin Sheets 5a, 5b Surface Plate 6 Fibers

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 ハニカムコアの両面に表面板を配設して
一体的に成形して成るハニカムサンドイッチパネルにお
いて、前記ハニカムコアと表面板との間に一方向に繊維
を配列した繊維強化樹脂層を一体的に形成したことを特
徴とするハニカムサンドイッチパネル。
1. A honeycomb sandwich panel formed by integrally disposing surface plates on both sides of a honeycomb core, wherein a fiber reinforced resin layer in which fibers are arranged in one direction between the honeycomb core and the surface plate. A honeycomb sandwich panel characterized by being integrally formed.
【請求項2】 前記表面板が、引張弾性率が7,000 〜7,
600Kgf/mm 2 のアルミニウム板であり、繊維強化樹脂層
の繊維がカーボン繊維であり、樹脂がエポキシ樹脂等の
熱硬化性樹脂であり、炭素繊維強化プリプレグとして、
硬化後の状態で引張弾性率が18,000Kgf/mm2 以上である
請求項1に記載のハニカムサンドイッチパネル。
2. The surface plate has a tensile elastic modulus of 7,000 to 7,
It is an aluminum plate of 600 Kgf / mm 2 , the fiber of the fiber reinforced resin layer is carbon fiber, the resin is a thermosetting resin such as epoxy resin, as a carbon fiber reinforced prepreg,
The honeycomb sandwich panel according to claim 1, which has a tensile elastic modulus of 18,000 Kgf / mm 2 or more after being cured.
【請求項3】 ハニカムコアの両面に一方向に繊維を配
列した繊維強化樹脂層を介して表面板を積層させ、この
積層体を加圧下で加熱してハニカムコアと繊維強化樹脂
層と表面板とを一体的に成形するハニカムサンドイッチ
パネルの製造方法。
3. A surface plate is laminated on both sides of a honeycomb core via a fiber reinforced resin layer in which fibers are arranged in one direction, and the laminated body is heated under pressure to heat the honeycomb core, the fiber reinforced resin layer and the surface plate. A method for manufacturing a honeycomb sandwich panel, which comprises integrally molding and.
【請求項4】 繊維強化樹脂層にプリプレグ材を用いた
請求項3に記載のハニカムサンドイッチパネルの製造方
法。
4. The method for manufacturing a honeycomb sandwich panel according to claim 3, wherein a prepreg material is used for the fiber reinforced resin layer.
JP32878893A 1993-12-24 1993-12-24 Honeycomb sandwich panel and manufacture thereof Pending JPH07180281A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32878893A JPH07180281A (en) 1993-12-24 1993-12-24 Honeycomb sandwich panel and manufacture thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32878893A JPH07180281A (en) 1993-12-24 1993-12-24 Honeycomb sandwich panel and manufacture thereof

Publications (1)

Publication Number Publication Date
JPH07180281A true JPH07180281A (en) 1995-07-18

Family

ID=18214126

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32878893A Pending JPH07180281A (en) 1993-12-24 1993-12-24 Honeycomb sandwich panel and manufacture thereof

Country Status (1)

Country Link
JP (1) JPH07180281A (en)

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