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JPH06240233A - Wet friction material - Google Patents

Wet friction material

Info

Publication number
JPH06240233A
JPH06240233A JP5307193A JP5307193A JPH06240233A JP H06240233 A JPH06240233 A JP H06240233A JP 5307193 A JP5307193 A JP 5307193A JP 5307193 A JP5307193 A JP 5307193A JP H06240233 A JPH06240233 A JP H06240233A
Authority
JP
Japan
Prior art keywords
friction material
wet friction
resin
weight
binder phase
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP5307193A
Other languages
Japanese (ja)
Inventor
Mikio Fujiwara
幹生 藤原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tungaloy Corp
Original Assignee
Toshiba Tungaloy Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Tungaloy Co Ltd filed Critical Toshiba Tungaloy Co Ltd
Priority to JP5307193A priority Critical patent/JPH06240233A/en
Publication of JPH06240233A publication Critical patent/JPH06240233A/en
Withdrawn legal-status Critical Current

Links

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  • Braking Arrangements (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

PURPOSE:To provide a wet friction material which has high strengths, is excellent in heat resistance, and hardly undergoes thermal decomposition, decrease in friction coefficients, or abnormal wear such as plastic flow, plastic deformation, breakage, or chipping even under a high load or at a high sliding speed. CONSTITUTION:A wet friction material comprises 5-40wt.% thermosetting binder resin of which at least 50wt.% is bisallylnadimide and the rest consisting of a fibrous material and a filler. When compared with a conventional wet friction material comprising a thermosetting binder resin contg. no bisallylnadimide, a fibrous material, and a filler, the material of the invention is remarkably excellent in coefficient of dynamic friction and abrasion loss in the durability test under a high load or at a high sliding speed.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、冷却効果と潤滑効果を
兼ねた潤滑油の存在の下で用いられる湿式摩擦材料に関
し、具体的には、例えばブレーキライニング,クラッチ
フェーシング,ディスクパットとして最適な湿式摩擦材
料に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wet friction material used in the presence of a lubricating oil having both a cooling effect and a lubricating effect, and more specifically, it is most suitable for a brake lining, a clutch facing and a disc pad. Wet friction material.

【0002】[0002]

【従来の技術】一般に、湿式摩擦材料は、有機系摩擦材
料と無機系摩擦材料に大別できる。この内、有機系摩擦
材料の代表的なものに、樹脂と繊維をマトリックスとす
る摩擦材料がある。有機系摩擦材料に使用される樹脂と
しては、エポキシ,塩化ビニール,ポリエチレン,ポリ
プロピレン,ポリアミド及びポリイミドがあり、具体的
に記載された代表的なものに、特開昭57−85877
号公報,特公平2−41559号公報及び特公平4−9
5622号公報がある。
2. Description of the Related Art Generally, wet friction materials can be roughly classified into organic friction materials and inorganic friction materials. Among these, a typical organic friction material is a friction material having a resin and fibers as a matrix. Resins used for organic friction materials include epoxy, vinyl chloride, polyethylene, polypropylene, polyamide, and polyimide, and the representative ones specifically described are JP-A-57-85877.
Japanese Patent Publication No. 4-41559 and Japanese Patent Publication No. 4-9
There is a 5622 publication.

【0003】[0003]

【発明がを解決しようとする課題】樹脂の含有された有
機系摩擦材料としての特開昭57−85877号公報に
は、10〜40重量%の熱硬化性樹脂と摩擦性能調整剤
と有機系繊維とからなる摩擦材について記載されてい
る。同公報に記載されている熱硬化性樹脂としては、フ
ェノール,メラミン,尿素,エポキシ,ポリミイドが挙
げられる。
As an organic friction material containing a resin, JP-A-57-85877 discloses a thermosetting resin of 10 to 40% by weight, a friction performance modifier, and an organic friction material. A friction material composed of fibers is described. Examples of the thermosetting resin described in the publication include phenol, melamine, urea, epoxy, and polymide.

【0004】また、特公平2−41559号公報には、
無機質繊維及び/又は無機質粒子5〜70重量%と、ポ
リアミド系重合体のパルプ状物質5〜70重量%と、固
体潤滑剤1〜30重量%とを主たる配合成分とし、かつ
ポリアミド繊維を実質的に含まない摩擦材用組成物につ
いて記載されている。
Further, Japanese Patent Publication No. 2-41559 discloses that
Inorganic fibers and / or inorganic particles 5 to 70% by weight, polyamide polymer pulp-like substance 5 to 70% by weight, and solid lubricant 1 to 30% by weight as main compounding ingredients, and polyamide fibers substantially The composition for a friction material which is not included in the above is described.

【0005】さらに、特公平4−95622号公報に
は、ポリアミド繊維を含む繊維と粉体成分に、全体に対
して1〜5重量%のポリイミド樹脂と、他にフェノール
樹脂とでなる結合相を含浸させて成形されたクラッチフ
ェーシングについて記載されている。
Further, in Japanese Examined Patent Publication (Kokoku) No. 4-95622, a binder phase composed of 1 to 5% by weight of a polyimide resin and a phenol resin is added to a fiber containing polyamide fiber and a powder component. An impregnated molded clutch facing is described.

【0006】これら3件の公報に代表される従来の樹脂
含有の摩擦材料を高負荷または高摺速の条件で使用する
と、樹脂の熱分解により摩擦材料の表面に塑性流動が起
こり、摩擦係数が低下し、さらに高い熱負荷が加わるこ
とにより異常摩耗となり、実用できなくなるという問題
がある。
When the conventional resin-containing friction materials represented by these three publications are used under conditions of high load or high sliding speed, thermal decomposition of the resin causes plastic flow on the surface of the friction material, resulting in a friction coefficient. However, there is a problem that it becomes unusable due to abnormal wear due to a decrease in temperature and a higher heat load.

【0007】本発明は、上述のような問題を解決したも
ので、具体的には、高負荷または高摺速の条件において
も熱分解もしくは摩擦係数の低下あるいは異常摩耗の発
生を起こさせないような結合相で結合した高強度および
耐熱性に優れた湿式摩擦材料の提供を目的とするもので
ある。
The present invention solves the above-mentioned problems, and more specifically, does not cause thermal decomposition, reduction in friction coefficient, or abnormal wear even under conditions of high load or high sliding speed. An object of the present invention is to provide a wet friction material which is bonded in a binder phase and has high strength and excellent heat resistance.

【0008】[0008]

【課題を解決するための手段】本発明者は、より高負荷
またはより高摺速の条件で実用できる湿式摩擦材料につ
いての検討を行っていた所、湿式摩擦材料の結合相とし
て使われている熱硬化性樹脂に、より大きく影響を受け
ること、熱硬化性樹脂といて、ビスアリルナジイミドを
用いると、熱分解および/または塑性流動の異常摩耗が
発生し難いという知見を得て、本発明を完成するに至っ
たものである。
Means for Solving the Problems The present inventor has been investigating a wet friction material which can be put to practical use under a condition of a higher load or a higher sliding speed, and is used as a binder phase of the wet friction material. According to the present invention, it was found that the thermosetting resin is greatly affected, and that when the bisallylnadiimide is used as the thermosetting resin, thermal decomposition and / or abnormal wear of plastic flow is unlikely to occur. Has been completed.

【0009】本発明の湿式摩擦材料は、熱硬化性樹脂の
結合相5〜40重量%と、残り有機質または無機質の繊
維材料および充填材料とからなり、該結合相の50重量
%以上がビスアリルナジイミドでなることを特徴とする
ものである。
The wet friction material of the present invention comprises 5 to 40% by weight of a binder phase of a thermosetting resin and the remaining organic or inorganic fiber material and a filler material, and 50% by weight or more of the binder phase is bis-ary. It is characterized by comprising lunadiimide.

【0010】本発明の湿式摩擦材料における熱硬化性樹
脂は、50重量%以上がビスアリルナジイミドからな
り、残りが例えばフェノール樹脂,エポキシ樹脂,フラ
ン樹脂,キシレン樹脂,ケトン樹脂,尿素樹脂,メラミ
ン樹脂,アニリン樹脂,イミド系樹脂,またはアミド系
樹脂を挙げることができる。これらの熱硬化性樹脂の
内、ビスアリルナジイミドと混在して用いる樹脂として
は、耐熱性の点からイミド系樹脂が好ましく、具体的に
は、特に、ポリイミド(ポリアミノビスマレイミド),
ポリアミドイミド,ポリエーテルイミド,ポリエステル
イミド,ベンゾイミダゾールイミド,ピロメイトイミ
ド,ケルイミド,サクシノイミドが好ましい。
The thermosetting resin in the wet friction material of the present invention comprises 50% by weight or more of bisallylnadiimide, and the rest is, for example, phenol resin, epoxy resin, furan resin, xylene resin, ketone resin, urea resin, melamine. Resin, aniline resin, imide resin, or amide resin can be mentioned. Among these thermosetting resins, the resin used in combination with bisallylnadiimide is preferably an imide resin from the viewpoint of heat resistance, and specifically, polyimide (polyaminobismaleimide),
Polyamide imide, polyether imide, polyester imide, benzimidazole imide, pyromate imide, kelimide and succinimide are preferable.

【0011】この熱硬化性樹脂の結合相の他に含まれる
本発明の湿式摩擦材料の構成成分としての繊維材料は、
具体的には、例えばパルプ繊維,炭素繊維,ポリアミド
繊維,アラミド繊維,フェノール繊維,チタン酸カリウ
ム繊維,シリカ・アルミナ繊維,ガラス繊維,銅および
銅合金繊維,鉄および鉄合金繊維,炭化ケイ素ウイス
カ,カーボンウイスカーを挙げることができる。これら
の繊維材料は、60重量%以下、好ましくは5〜40重
量%含有されていればよく、この繊維材料の他に含まれ
る本発明の湿式摩擦材料の構成成分としての充填材料
は、具体的には、例えば黒鉛,二硫化モリブデン,二硫
化タングステン,鉛,ジルコンサンド,シリカ,カシュ
ーダスト,ゴム,セラミックス,硫酸バリウム,銅,鉄
の金属または合金を挙げることができる。これらの充填
材料は、80重量%以下含有されているものである。
The fiber material as a constituent of the wet friction material of the present invention contained in addition to the binder phase of the thermosetting resin,
Specifically, for example, pulp fibers, carbon fibers, polyamide fibers, aramid fibers, phenol fibers, potassium titanate fibers, silica / alumina fibers, glass fibers, copper and copper alloy fibers, iron and iron alloy fibers, silicon carbide whiskers, Mention may be made of carbon whiskers. These fibrous materials may be contained in an amount of 60% by weight or less, preferably 5 to 40% by weight, and the filling material as a constituent component of the wet friction material of the present invention contained in addition to this fibrous material is specifically Examples of the metal or alloy include graphite, molybdenum disulfide, tungsten disulfide, lead, zircon sand, silica, cashew dust, rubber, ceramics, barium sulfate, copper and iron. These filling materials are contained in an amount of 80% by weight or less.

【0012】本発明の湿式摩擦材料における結合相が5
重量%未満になると、結合相としての役割が弱くなって
強度低下が顕著になること、逆に結合相が40重量%を
超えて多くなると、弾力性が乏しくなることおよび摩擦
時に結合相の塑性流動性が大きくなって、摩擦係数を顕
著に低下させることになる。また、結合相中に存在する
ビスアリルナジイミドが50重量%未満になると、高負
荷または高摺速において異常摩耗を起こしやすくなる。
従って、湿式摩擦材料全体の5〜40重量%を結合相と
し、この結合相中の50重量%がビスアリルナジイミド
と定めたものである。
In the wet friction material of the present invention, the binder phase is 5
If the amount is less than 10% by weight, the role of the binder phase becomes weak and the strength is significantly reduced. On the contrary, if the amount of the binder phase exceeds 40% by weight, the elasticity becomes poor and the plasticity of the binder phase during friction. The fluidity increases, and the friction coefficient is significantly reduced. If the amount of bisallylnadiimide present in the binder phase is less than 50% by weight, abnormal wear is likely to occur at high load or high sliding speed.
Therefore, 5 to 40% by weight of the total wet friction material is defined as the binder phase, and 50% by weight of the binder phase is defined as bisallylnadimide.

【0013】[0013]

【作用】本発明の湿式摩擦材料は、結合相と繊維材料と
充填材料の組合わせでもって、全体の10〜50体積%
が気孔となるようにし、かつ気孔を均一に分散させるこ
とにより耐熱性を損うことなく適当な弾力性を引き出さ
せているという作用をしている。
The wet friction material of the present invention comprises 10 to 50% by volume of the total amount of the combination of the binder phase, the fiber material and the filler material.
The pores are made uniform and the pores are evenly dispersed so that appropriate elasticity can be obtained without impairing heat resistance.

【0014】また、別の見方をすると、本発明の湿式摩
擦材料は、気孔を有するにもかかわらず、50重量%以
上のビスアリルナジイミドを含む結合相が最適な弾力性
と摩擦係数を兼備させるように作用しているものであ
る。
From a different point of view, the wet friction material of the present invention has pores, but the binder phase containing 50% by weight or more of bisallylnadiimide has optimum elasticity and friction coefficient. It is acting to let you.

【0015】[0015]

【実施例1】市販されている平均直径5〜25μm,平
均長さ0.1〜1.0mmのアラミド繊維,チタン酸カ
リウム繊維,カーボン繊維と、NBR,硫酸バリウム,
膨張化黒鉛,カシューダスト,シリカの充填材料と、フ
ェノール樹脂,カシュー樹脂,ポリアミノビスマレイミ
ド樹脂,ビスアリルナジイミド樹脂([C3734
24 n)を用いて、表1の如く配合した。
Example 1 Commercially available average diameter 5 to 25 μm, flat
Aramid fiber with a uniform length of 0.1 to 1.0 mm, titanium titanate
Lithium fiber, carbon fiber, NBR, barium sulfate,
Expanded graphite, cashew dust, silica filler,
Enol resin, cashew resin, polyaminobismaleimi
Resin, bisallyl nadimide resin ([C37H34N
2OFour] n) was used and blended as shown in Table 1.

【0016】表1の配合試料をV型ミキサーにより混合
した後、外径335mm,内径283mm,深さ5mm
の金型に充填してプレス成形した。
After mixing the formulation samples shown in Table 1 with a V-type mixer, the outer diameter was 335 mm, the inner diameter was 283 mm, and the depth was 5 mm.
It was filled in the mold of No. 1 and press-molded.

【0017】得られた成形体を表1に併記した条件で焼
成して、本発明品1〜4および比較品1〜4を得た。
The obtained molded bodies were fired under the conditions shown in Table 1 to obtain the products 1 to 4 of the present invention and the comparative products 1 to 4.

【0018】こうして得た本発明品1〜4および比較品
1〜4の抗折強度および気孔率を測定し、その結果を表
1に併記した。
The bending strength and the porosity of the products 1 to 4 of the present invention and the comparative products 1 to 4 thus obtained were measured, and the results are also shown in Table 1.

【0019】次に、本発明品1〜4および比較品1〜4
を用いて、摺速48m/sec,吸収エネルギー10k
gfm/cm2で1万サイクルの耐久性試験を行い、そ
のときのサイクル数と動摩擦係数の関係を求めて表2
に、サイクル数と摩耗率の関係を求めて表3に示した。
Next, products 1 to 4 of the present invention and comparative products 1 to 4
With a sliding speed of 48 m / sec and absorbed energy of 10 k
A durability test of 10,000 cycles was performed at gfm / cm 2 , and the relationship between the number of cycles and the dynamic friction coefficient at that time was obtained and Table 2
Table 3 shows the relationship between the number of cycles and the wear rate.

【0020】[0020]

【表1】 [Table 1]

【0021】[0021]

【表2】 [Table 2]

【0022】[0022]

【表3】 [Table 3]

【0023】[0023]

【発明の効果】本発明の湿式摩擦材料は、従来の湿式摩
擦材料である比較品に比べて、抗折強度および気孔率が
同等ではあるが、高負荷、高摺速における耐久性試験に
おける動摩擦係数および摩耗率が顕著に優れるという効
果を有している。
EFFECTS OF THE INVENTION The wet friction material of the present invention has the same bending strength and porosity as the conventional wet friction material, but the dynamic friction in the durability test under high load and high sliding speed. It has an effect that the coefficient and the wear rate are remarkably excellent.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 熱硬化性樹脂の結合相5〜40重量%
と、残り有機質または無機質の繊維材料と充填材料とか
らなる摩擦材料において、該結合相の50重量%以上が
ビスアリルナジイミドでなることを特徴とする湿式摩擦
材料。
1. A thermosetting resin binder phase in an amount of 5 to 40% by weight.
And a remaining friction material composed of an organic or inorganic fiber material and a filler material, wherein 50% by weight or more of the binder phase is bisallylnadiimide.
JP5307193A 1993-02-18 1993-02-18 Wet friction material Withdrawn JPH06240233A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5307193A JPH06240233A (en) 1993-02-18 1993-02-18 Wet friction material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5307193A JPH06240233A (en) 1993-02-18 1993-02-18 Wet friction material

Publications (1)

Publication Number Publication Date
JPH06240233A true JPH06240233A (en) 1994-08-30

Family

ID=12932589

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5307193A Withdrawn JPH06240233A (en) 1993-02-18 1993-02-18 Wet friction material

Country Status (1)

Country Link
JP (1) JPH06240233A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1123602C (en) * 2000-03-13 2003-10-08 中国科学院化学研究所 Refractory antiwear polyimide as sealing material and its preparing process and application
WO2006116474A2 (en) 2005-04-26 2006-11-02 Borgwarner Inc. Friction material
WO2009123042A1 (en) * 2008-03-31 2009-10-08 宇部興産株式会社 Friction material and resin composition for friction material
US7749562B1 (en) 2004-07-26 2010-07-06 Borgwarner Inc. Porous friction material comprising nanoparticles of friction modifying material
US8021744B2 (en) 2004-06-18 2011-09-20 Borgwarner Inc. Fully fibrous structure friction material
CN102911595A (en) * 2012-11-02 2013-02-06 东华大学 Benzimidazole-type humidity-sensitive high-molecular coating material and preparation method and application thereof
US8397889B2 (en) 2008-03-12 2013-03-19 Borgwarner Inc. Frictional device comprising at least one friction plate
WO2016039485A1 (en) * 2014-09-12 2016-03-17 東洋製罐グループホールディングス株式会社 Fiber-reinforced polyimide resin molded article and method for producing same

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1123602C (en) * 2000-03-13 2003-10-08 中国科学院化学研究所 Refractory antiwear polyimide as sealing material and its preparing process and application
US8021744B2 (en) 2004-06-18 2011-09-20 Borgwarner Inc. Fully fibrous structure friction material
US7749562B1 (en) 2004-07-26 2010-07-06 Borgwarner Inc. Porous friction material comprising nanoparticles of friction modifying material
WO2006116474A2 (en) 2005-04-26 2006-11-02 Borgwarner Inc. Friction material
EP1874850A4 (en) * 2005-04-26 2008-06-18 Borgwarner Inc Friction material
US8397889B2 (en) 2008-03-12 2013-03-19 Borgwarner Inc. Frictional device comprising at least one friction plate
WO2009123042A1 (en) * 2008-03-31 2009-10-08 宇部興産株式会社 Friction material and resin composition for friction material
JP2009242656A (en) * 2008-03-31 2009-10-22 Ube Ind Ltd Friction material and resin composition for friction material
US8748509B2 (en) 2008-03-31 2014-06-10 Ube Industries, Ltd. Friction material and resin composition for friction material
CN102911595A (en) * 2012-11-02 2013-02-06 东华大学 Benzimidazole-type humidity-sensitive high-molecular coating material and preparation method and application thereof
WO2016039485A1 (en) * 2014-09-12 2016-03-17 東洋製罐グループホールディングス株式会社 Fiber-reinforced polyimide resin molded article and method for producing same
US10406765B2 (en) 2014-09-12 2019-09-10 Toyo Seikan Group Holdings, Ltd. Fiber-reinforced polyimide resin molded article and production process therefor

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