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JPH0543978Y2 - - Google Patents

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Publication number
JPH0543978Y2
JPH0543978Y2 JP16914287U JP16914287U JPH0543978Y2 JP H0543978 Y2 JPH0543978 Y2 JP H0543978Y2 JP 16914287 U JP16914287 U JP 16914287U JP 16914287 U JP16914287 U JP 16914287U JP H0543978 Y2 JPH0543978 Y2 JP H0543978Y2
Authority
JP
Japan
Prior art keywords
injection
coupling
flange
plunger rod
pressure sensing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP16914287U
Other languages
Japanese (ja)
Other versions
JPH0172956U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP16914287U priority Critical patent/JPH0543978Y2/ja
Publication of JPH0172956U publication Critical patent/JPH0172956U/ja
Application granted granted Critical
Publication of JPH0543978Y2 publication Critical patent/JPH0543978Y2/ja
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Measuring Fluid Pressure (AREA)

Description

【考案の詳細な説明】 〈産業上の利用分野〉 本考案は、ダイカスト機の射出スリーブ内に注
湯された溶湯をキヤビテイ内へ射出する際の射出
力を測定するための測定装置に関するものであ
る。
[Detailed description of the invention] <Industrial field of application> The invention relates to a measuring device for measuring the injection force when injecting molten metal poured into the injection sleeve of a die-casting machine into a cavity. be.

〈従来の技術〉 ダイカスト機における射出力を測定する場合、
従来では、射出シリンダのヘツド側にかかる圧力
(油圧)を射出力とみなす間接的測定であつた為、
射出力がプランジヤチツプからプランジヤロツ
ド,カツプリング,射出シリンダロツドまで多く
の部材を通して射出シリンダのヘツド側に伝達さ
れる結果、応答が遅いだけでなく、射出シリンダ
のピストンにかかる摺動抵抗をも射出力に加えら
れてしまい、射出力を正確に測定することが出来
ない不具合があつた。
<Prior art> When measuring the injection force in a die-casting machine,
Conventionally, the pressure (hydraulic pressure) applied to the head side of the injection cylinder was an indirect measurement that considered the injection force.
As a result of the injection force being transmitted to the head side of the injection cylinder through many parts from the plunger tip to the plunger rod, coupling, and injection cylinder rod, not only is the response slow, but the sliding resistance on the piston of the injection cylinder is also added to the injection force. There was a problem that the injection force could not be measured accurately.

そこで、プランジヤロツドの外側面に歪みゲー
ジを貼付配設して射出力を測定する方法が提案さ
れたが、この測定方法ではプランジヤロツドにか
かる曲げ方向の力(プランジヤロツドを曲げよう
とする力)をも射出力に加えて測定してしまうの
で、精度の高い測定を望めない不具合があつた。
Therefore, a method was proposed to measure the injection force by attaching a strain gauge to the outer surface of the plunger rod, but this measurement method also injects the force in the bending direction (the force that attempts to bend the plunger rod). Since the measurement is performed in addition to the output, there was a problem in which highly accurate measurements could not be expected.

〈考案が解決しようとする課題〉 本考案はこの様な従来の不具合に鑑みてなされ
たものであり、射出スリーブ内の溶湯を射出する
毎にその射出力を正確に測定することが出来るダ
イカスト機における射出力測定装置を提供せんと
するものである。
<Problem to be solved by the invention> The present invention was made in view of the above-mentioned conventional problems, and is a die-casting machine that can accurately measure the injection force each time the molten metal in the injection sleeve is injected. The present invention aims to provide an injection force measuring device for use in the present invention.

〈課題を解決するための手段〉 斯る目的を達成する本考案のダイカスト機にお
ける射出力測定装置は、射出シリンダのロツドと
カツプリングを介して連結されるプランジヤロツ
ドのカツプリング接続用鍔部に、当該鍔部の軸芯
を囲むように4本の丸孔を井桁状に貫通形成して
なる井桁状部と薄肉平板部とを交互に軸方向に多
数個平行状に配列せしめて構成した圧力検知部を
形成すると共に、該カツプリング接続用鍔部の後
端面に凹部を形成し、該凹部内に上記圧力検知部
の変形量を電気信号にて取り出すための測定素子
を配設した事を特徴としたものである。
<Means for Solving the Problems> The injection force measuring device for a die-casting machine of the present invention that achieves the above object is provided with a coupling connecting flange of a plunger rod which is connected to an injection cylinder rod via a coupling. The pressure sensing part is constructed by alternately arranging a large number of parallel parallel parts in the axial direction of parallel parts and thin flat plate parts, each of which is formed by penetrating four round holes in the shape of a parallel grid so as to surround the axis of the part. At the same time, a recess is formed on the rear end surface of the coupling flange, and a measuring element is disposed within the recess for extracting the amount of deformation of the pressure sensing portion using an electric signal. It is.

〈実施例〉 以下、本考案実施の一例を、横型締・横射出式
ダイカスト機に適用した図示例で説明する。
<Example> Hereinafter, an example of implementing the present invention will be described using an illustrated example applied to a horizontal mold clamping/lateral injection type die casting machine.

図中、1は固定型2を保持する固定盤3に水平
状に組込まれた射出スリーブ、4は射出スリーブ
1内に進退動自在に嵌入させたプランジヤチツ
プ、5はプランジヤチツプ4を支持するプランジ
ヤロツド、6はプランジヤロツド5と射出シリン
ダロツド8とを連結するためのカツプリングを示
す。
In the figure, 1 is an injection sleeve installed horizontally in a fixed platen 3 that holds a fixed mold 2, 4 is a plunger tip fitted into the injection sleeve 1 so as to be able to move forward and backward, and 5 is a plunger rod that supports the plunger tip 4. , 6 indicate a coupling for connecting the plunger rod 5 and the injection cylinder rod 8.

そして、プランジヤロツド5のカツプリング接
続用鍔部5a、すなわちカツプリング6を介して
射出シリンダ7のロツド8と連結されるプランジ
ヤロツド5のカツプリング接続用鍔部5aには、
圧力検知部9を構成せしめると共に、その圧力検
知部9の変形量を電気信号として取り出すための
測定素子10を組込み配設する。
The coupling connecting collar 5a of the plunger rod 5, that is, the coupling connecting collar 5a of the plunger rod 5, which is connected to the rod 8 of the injection cylinder 7 via the coupling 6, includes:
A pressure sensing section 9 is configured, and a measuring element 10 for extracting the amount of deformation of the pressure sensing section 9 as an electrical signal is installed and arranged.

圧力検知部9は、プランジヤロツド5のカツプ
リング接続用鍔部5aに直接多数の丸孔11a,
11b……を穿設配列して構成される。即ち、第
3図に示す如く、カツプリング接続用鍔部5a
に、その軸芯を囲むように4本の丸孔11a,1
1a,11b,11bを井桁状に貫通形成して井
桁状部9aとなし、この井桁状部9aを、丸孔1
1a,11a,11b,11bを形成していない
薄肉平板部9bと交互に軸方向に多数個平行状に
配列せしめて構成するものである。
The pressure detection unit 9 is directly connected to the coupling connecting flange 5a of the plunger rod 5 through a large number of round holes 11a,
11b... are arranged in a perforated arrangement. That is, as shown in FIG. 3, the coupling connecting flange 5a
There are four round holes 11a, 1 surrounding the axis.
1a, 11b, 11b are formed in a cross-shaped shape to form a parallel cross-shaped part 9a, and this parallel cross-shaped part 9a is connected to the round hole 1.
1a, 11a, 11b, and 11b are arranged in parallel in the axial direction alternately with thin flat plate portions 9b that are not formed.

この際、プランジヤロツド5に作用した射出力
がカツプリング接続用鍔部5aの軸芯に集中する
ように、第2図及び第4図に示す如く、各井桁状
部9aを形成する水平方向の丸孔11a,11a
同志の間隔及び垂直方向の丸孔11b,11b同
志の間隔をカツプリング接続用鍔部5aの後端面
5a′側に向けて漸次狭くなるように配列すること
が好ましい。
At this time, in order to concentrate the injection force acting on the plunger rod 5 on the axis of the coupling connecting flange 5a, as shown in FIGS. 11a, 11a
It is preferable that the distance between the two round holes 11b and the distance between the round holes 11b in the vertical direction become gradually narrower toward the rear end surface 5a' of the coupling connecting flange 5a.

また、測定素子10としては、例えば歪みゲー
ジ(第2図に示す例)や圧電素子(第4図に示す
例)を用い、プランジヤロツド5のカツプリング
接続用鍔部5aの後端面5a′中央に形成した凹部
12内に組込み配設せしめ、信号ケーブル13と
電気的に接続させる。尚、信号ケーブル13は、
ケーブル引出し用溝14及びケーブル引出し用孔
15を通してカツプリング6の外へ導出させる。
Further, as the measuring element 10, for example, a strain gauge (the example shown in FIG. 2) or a piezoelectric element (the example shown in FIG. The signal cable 13 is installed in the recess 12 and electrically connected to the signal cable 13. In addition, the signal cable 13 is
The cable is led out of the coupling ring 6 through the cable lead-out groove 14 and the cable lead-out hole 15.

而して、射出スリーブ1内に注湯された溶湯
を、射出シリンダ7の動作によりプランジヤロツ
ド5を介してプランジヤチツプ4でキヤビテイ1
6内へ射出すると、その力(射出力)はプランジ
ヤロツド5のカツプリング接続用鍔部5aに構成
せしめた圧力検知部9に伝達される。すると、圧
力検知部9を構成している各井桁状部9aの薄肉
平板部9bが射出力に応じて変形するので、その
変形量を凹部12内に配置せしめた測定素子10
でもつて電気信号として取り出し、射出力として
測定する。
The molten metal poured into the injection sleeve 1 is then transferred to the cavity 1 by the plunger tip 4 via the plunger rod 5 by the operation of the injection cylinder 7.
When the injection force (injection force) is injected into the plunger rod 6, the force (injection force) is transmitted to the pressure sensing portion 9 formed on the coupling connecting collar 5a of the plunger rod 5. Then, the thin flat plate portions 9b of each cross-shaped portion 9a constituting the pressure sensing portion 9 are deformed in accordance with the injection force, and the amount of deformation is reflected by the measuring element 10 disposed within the recess 12.
This is then extracted as an electrical signal and measured as the injection force.

尚、圧力検知部9による圧力検知の原理につい
ては、例えば特開昭61−41939号公報等による公
知である。
The principle of pressure detection by the pressure detection section 9 is known, for example, from Japanese Patent Laid-Open No. 61-41939.

〈考案の効果〉 本考案のダイカスト機における射出力測定装置
は斯様に構成したので、射出動作中にプランジヤ
チツプにかかる全ての力(溶湯のゲート抵抗,プ
ランジヤチツプの摺動抵抗,充填完了後溶湯にか
かる圧力等)を、プランジヤロツドのカツプリン
グ接続用鍔部に構成せしめた圧力検知部でもつて
集約的に受けることが出来るようになる。従つ
て、射出スリーブ内の溶湯を射出する毎に、射出
開始から完了までの圧力変化をリアルタイムに測
定し出力することが可能となると共に、プランジ
ヤロツドにかかる曲げ方向の力による影響をほと
んど受けることがなく、その結果、高い精度でも
つて射出力を測定することが出来る。
<Effects of the invention> Since the injection force measuring device for the die-casting machine of the invention is configured in this way, all the forces applied to the plunger tip during the injection operation (gate resistance of the molten metal, sliding resistance of the plunger tip, after filling is completed) The pressure applied to the molten metal, etc.) can be intensively received by the pressure detection section configured in the coupling connecting flange of the plunger rod. Therefore, each time the molten metal in the injection sleeve is injected, it is possible to measure and output the pressure change from the start of injection to the completion in real time, and it is almost unaffected by the force in the bending direction applied to the plunger rod. As a result, the injection force can be measured with high accuracy.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本考案の実施例を示し、第1図は一部を
切欠して示す正面図、第2図は要部の拡大断面
図、第3図は第2図の−線断面図、第4図は
他の実施例を示す要部の拡大断面図である。 図中、1……射出スリーブ、4……プランジヤ
チツプ、5……プランジヤロツド、6……カツプ
リング、5a……カツプリング接続用鍔部、7…
…射出シリンダ、8……射出シリンダロツド、9
……圧力検知部、9a……井桁状部、9b……薄
肉平板部、10……測定素子、12……凹部。
The drawings show an embodiment of the present invention, in which Fig. 1 is a partially cutaway front view, Fig. 2 is an enlarged sectional view of the main part, Fig. 3 is a sectional view taken along the line - - of Fig. The figure is an enlarged sectional view of main parts showing another embodiment. In the figure, 1... injection sleeve, 4... plunger tip, 5... plunger rod, 6... coupling, 5a... coupling connecting flange, 7...
...Injection cylinder, 8...Injection cylinder rod, 9
. . . Pressure detection portion, 9a . . . Cross-shaped portion, 9b .

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 射出シリンダのロツドとカツプリングを介して
連結されるプランジヤロツドのカツプリング接続
用鍔部に、当該鍔部の軸芯を囲むように4本の丸
孔を井桁状に貫通形成してなる井桁状部と薄肉平
板部とを交互に軸方向に多数個平行状に配列せし
めて構成した圧力検知部を形成すると共に、該カ
ツプリング接続用鍔部の後端面に凹部を形成し、
該凹部内に上記圧力検知部の変形量を電気信号に
て取り出すための測定素子を配設した事を特徴と
するダイカスト機における射出力測定装置。
The coupling connecting flange of the plunger rod, which is connected to the rod of the injection cylinder via the coupling, has a cross-shaped part and a thin wall formed by four round holes penetrating the flange so as to surround the axis of the flange. forming a pressure sensing part configured by arranging a large number of flat plate parts alternately in parallel in the axial direction, and forming a recessed part on the rear end surface of the coupling connecting collar part,
An injection force measuring device for a die-casting machine, characterized in that a measuring element for extracting the amount of deformation of the pressure sensing portion by an electric signal is disposed in the recess.
JP16914287U 1987-11-04 1987-11-04 Expired - Lifetime JPH0543978Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16914287U JPH0543978Y2 (en) 1987-11-04 1987-11-04

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16914287U JPH0543978Y2 (en) 1987-11-04 1987-11-04

Publications (2)

Publication Number Publication Date
JPH0172956U JPH0172956U (en) 1989-05-17
JPH0543978Y2 true JPH0543978Y2 (en) 1993-11-08

Family

ID=31458934

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16914287U Expired - Lifetime JPH0543978Y2 (en) 1987-11-04 1987-11-04

Country Status (1)

Country Link
JP (1) JPH0543978Y2 (en)

Also Published As

Publication number Publication date
JPH0172956U (en) 1989-05-17

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