JPH047308A - Preparation of vinyl chloride resin for laminated glass - Google Patents
Preparation of vinyl chloride resin for laminated glassInfo
- Publication number
- JPH047308A JPH047308A JP10750790A JP10750790A JPH047308A JP H047308 A JPH047308 A JP H047308A JP 10750790 A JP10750790 A JP 10750790A JP 10750790 A JP10750790 A JP 10750790A JP H047308 A JPH047308 A JP H047308A
- Authority
- JP
- Japan
- Prior art keywords
- vinyl chloride
- polymerization
- laminated glass
- parts
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 229920005989 resin Polymers 0.000 title claims abstract description 34
- 239000011347 resin Substances 0.000 title claims abstract description 34
- 239000005340 laminated glass Substances 0.000 title claims description 32
- 239000000178 monomer Substances 0.000 claims abstract description 31
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 20
- 239000002245 particle Substances 0.000 claims abstract description 19
- 238000006116 polymerization reaction Methods 0.000 claims description 36
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 239000011259 mixed solution Substances 0.000 claims description 6
- 229920001944 Plastisol Polymers 0.000 abstract description 17
- 239000004999 plastisol Substances 0.000 abstract description 17
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 abstract description 14
- 239000000203 mixture Substances 0.000 abstract description 10
- 239000004593 Epoxy Substances 0.000 abstract description 5
- 230000000379 polymerizing effect Effects 0.000 abstract description 3
- 230000008021 deposition Effects 0.000 abstract 1
- 239000011521 glass Substances 0.000 description 23
- 238000000034 method Methods 0.000 description 18
- 239000000853 adhesive Substances 0.000 description 14
- 230000001070 adhesive effect Effects 0.000 description 14
- 239000000839 emulsion Substances 0.000 description 14
- 239000004014 plasticizer Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 239000008367 deionised water Substances 0.000 description 11
- 229910021641 deionized water Inorganic materials 0.000 description 11
- 239000010410 layer Substances 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 10
- -1 ethylene hydrocarbons Chemical class 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- 230000035515 penetration Effects 0.000 description 9
- 239000011229 interlayer Substances 0.000 description 7
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 6
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 6
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 6
- 239000003995 emulsifying agent Substances 0.000 description 6
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 208000012839 conversion disease Diseases 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007720 emulsion polymerization reaction Methods 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000010557 suspension polymerization reaction Methods 0.000 description 4
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 3
- 238000007872 degassing Methods 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- 239000004816 latex Substances 0.000 description 3
- 229920000126 latex Polymers 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 2
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 2
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 2
- IRIAEXORFWYRCZ-UHFFFAOYSA-N Butylbenzyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCC1=CC=CC=C1 IRIAEXORFWYRCZ-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000006059 cover glass Substances 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- MGWAVDBGNNKXQV-UHFFFAOYSA-N diisobutyl phthalate Chemical compound CC(C)COC(=O)C1=CC=CC=C1C(=O)OCC(C)C MGWAVDBGNNKXQV-UHFFFAOYSA-N 0.000 description 2
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 2
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 229910001448 ferrous ion Inorganic materials 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000001818 polyoxyethylene sorbitan monostearate Substances 0.000 description 2
- 235000010989 polyoxyethylene sorbitan monostearate Nutrition 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- HYRLWUFWDYFEES-UHFFFAOYSA-M sodium;2-oxopyrrolidine-1-carboxylate Chemical compound [Na+].[O-]C(=O)N1CCCC1=O HYRLWUFWDYFEES-UHFFFAOYSA-M 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 238000009849 vacuum degassing Methods 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- BMASLOOHTMQIGP-ZOKJKDLISA-H (z)-but-2-enedioate;butyltin(3+) Chemical compound CCCC[Sn+3].CCCC[Sn+3].[O-]C(=O)\C=C/C([O-])=O.[O-]C(=O)\C=C/C([O-])=O.[O-]C(=O)\C=C/C([O-])=O BMASLOOHTMQIGP-ZOKJKDLISA-H 0.000 description 1
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- ONBWNNUYXGJKKD-UHFFFAOYSA-N 1,4-bis(2-ethylhexoxy)-1,4-dioxobutane-2-sulfonic acid;sodium Chemical compound [Na].CCCCC(CC)COC(=O)CC(S(O)(=O)=O)C(=O)OCC(CC)CCCC ONBWNNUYXGJKKD-UHFFFAOYSA-N 0.000 description 1
- OZCMOJQQLBXBKI-UHFFFAOYSA-N 1-ethenoxy-2-methylpropane Chemical compound CC(C)COC=C OZCMOJQQLBXBKI-UHFFFAOYSA-N 0.000 description 1
- UKDKWYQGLUUPBF-UHFFFAOYSA-N 1-ethenoxyhexadecane Chemical compound CCCCCCCCCCCCCCCCOC=C UKDKWYQGLUUPBF-UHFFFAOYSA-N 0.000 description 1
- SFUDBXKBPOKIIW-ARJAWSKDSA-N 1-o-ethyl 4-o-(oxiran-2-ylmethyl) (z)-but-2-enedioate Chemical compound CCOC(=O)\C=C/C(=O)OCC1CO1 SFUDBXKBPOKIIW-ARJAWSKDSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 1
- LQZDDWKUQKQXGC-UHFFFAOYSA-N 2-(2-methylprop-2-enoxymethyl)oxirane Chemical compound CC(=C)COCC1CO1 LQZDDWKUQKQXGC-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 description 1
- ALKCLFLTXBBMMP-UHFFFAOYSA-N 3,7-dimethylocta-1,6-dien-3-yl hexanoate Chemical compound CCCCCC(=O)OC(C)(C=C)CCC=C(C)C ALKCLFLTXBBMMP-UHFFFAOYSA-N 0.000 description 1
- FASUFOTUSHAIHG-UHFFFAOYSA-N 3-methoxyprop-1-ene Chemical compound COCC=C FASUFOTUSHAIHG-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- PYGXAGIECVVIOZ-UHFFFAOYSA-N Dibutyl decanedioate Chemical compound CCCCOC(=O)CCCCCCCCC(=O)OCCCC PYGXAGIECVVIOZ-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- GXBYFVGCMPJVJX-UHFFFAOYSA-N Epoxybutene Chemical compound C=CC1CO1 GXBYFVGCMPJVJX-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 101100489867 Mus musculus Got2 gene Proteins 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- FKXJWELJXMKBDI-UHFFFAOYSA-K [butyl-di(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(OC(=O)CCCCCCCCCCC)OC(=O)CCCCCCCCCCC FKXJWELJXMKBDI-UHFFFAOYSA-K 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 1
- PUFGCEQWYLJYNJ-UHFFFAOYSA-N didodecyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCCCCC PUFGCEQWYLJYNJ-UHFFFAOYSA-N 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- XWVQUJDBOICHGH-UHFFFAOYSA-N dioctyl nonanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCC(=O)OCCCCCCCC XWVQUJDBOICHGH-UHFFFAOYSA-N 0.000 description 1
- HGQSXVKHVMGQRG-UHFFFAOYSA-N dioctyltin Chemical compound CCCCCCCC[Sn]CCCCCCCC HGQSXVKHVMGQRG-UHFFFAOYSA-N 0.000 description 1
- ASMQGLCHMVWBQR-UHFFFAOYSA-M diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)([O-])OC1=CC=CC=C1 ASMQGLCHMVWBQR-UHFFFAOYSA-M 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Natural products C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- ZMHZSHHZIKJFIR-UHFFFAOYSA-N octyltin Chemical compound CCCCCCCC[Sn] ZMHZSHHZIKJFIR-UHFFFAOYSA-N 0.000 description 1
- YCNNCJXFNCVEOL-UHFFFAOYSA-N oxiran-2-ylmethyl ethenesulfonate Chemical compound C=CS(=O)(=O)OCC1CO1 YCNNCJXFNCVEOL-UHFFFAOYSA-N 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000005336 safety glass Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は合せガラス用塩化ビニル樹脂の製造方法に関し
、より詳細には樹脂製造時の重合缶付着スケール量が少
なく、プラスチゾルの初期粘度が低く、かつ粘度の経時
変化が小さい合せガラス用塩化ビニル樹脂の製造方法に
関する。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a method for producing a vinyl chloride resin for laminated glass, and more specifically, the present invention relates to a method for producing a vinyl chloride resin for laminated glass, and more specifically, the present invention relates to a method for producing a vinyl chloride resin for laminated glass. , and a method for producing a vinyl chloride resin for laminated glass whose viscosity changes little over time.
従来から、安全合せガラス用中間膜として可塑化ポリビ
ニルブチラール膜を使用することが知られている。しか
し、この可塑化ポリビニルブチラール膜は膜表面の粘着
性が強いため、製膜後の捲回時に膜同志が自着するとい
う欠点があり、かがる粘着を防ぐ目的で表面にエンボス
加工を施し更に重炭酸ソーダ等の粘着防止剤を散布して
いる。Conventionally, it has been known to use a plasticized polyvinyl butyral film as an interlayer film for safety laminated glass. However, this plasticized polyvinyl butyral film has a strong adhesion on the film surface, so it has the disadvantage that the films adhere to each other during winding after film formation.The surface of this plasticized polyvinyl butyral film is embossed to prevent sticking. In addition, anti-blocking agents such as bicarbonate of soda are sprayed.
一方、この様な膜同志の自若の少ない膜として、可塑剤
を約40重量%含有する塩化ビニル−グリシジルメタク
リレート共重合体膜を使用することが知られている。又
、特開昭55−162451号によると、塩化ビニルと
グリシジルメタクリレートと、エチレン系炭化水素、脂
肪酸ビニル、アクリル酸エステル及びビニルエーテルよ
り選ばれる少なくとも1種のモノマーとを共重合して得
られる共重合体に可塑剤が加えられてなる中間膜を使用
する方法が捷案されている。On the other hand, it is known to use a vinyl chloride-glycidyl methacrylate copolymer film containing about 40% by weight of a plasticizer as such a film with little self-reflection. Furthermore, according to JP-A-55-162451, a copolymer obtained by copolymerizing vinyl chloride, glycidyl methacrylate, and at least one monomer selected from ethylene hydrocarbons, vinyl fatty acids, acrylic esters, and vinyl ethers. A method of using an interlayer film to which a plasticizer is added for coalescence has been devised.
これらの塩化ビニル系共重合体では、グリシジルメタク
リレート含有量を変化させてガラスへの接着強度を改善
することができるが、グリシジルメタクリレート含有量
を増加させると合せガラスの耐貫通強度が低下してしま
い、接着強度と耐貫通強度を両立させることは難しい。In these vinyl chloride copolymers, the adhesive strength to glass can be improved by changing the glycidyl methacrylate content, but as the glycidyl methacrylate content increases, the penetration resistance strength of laminated glass decreases. , it is difficult to achieve both adhesive strength and penetration resistance.
また、重合時の収率が低下したり、熱安定性が不足し、
着色の原因ともなる。In addition, the yield during polymerization may decrease, thermal stability may be insufficient,
It can also cause discoloration.
そこで本発明者らは、接着強度と耐貫通性が共に優れた
合せガラス用塩化ビニル樹脂として、粒子の外殻部のエ
ポキシ基含有量が粒子の中核部のエポキシ基含有量より
高い粒子、及びその集合体からなる合せガラス用塩化ビ
ニル樹脂を先に提案した(特願平1−116477号)
。Therefore, the present inventors developed a polyvinyl chloride resin for laminated glass that has both excellent adhesive strength and penetration resistance, using particles in which the epoxy group content in the outer shell part is higher than that in the core part of the particle, and We first proposed a vinyl chloride resin for laminated glass made of an aggregate of these materials (Japanese Patent Application No. 116477/1999).
.
上記特願平1−116477号提案では、接着強度と耐
貫通性に優れた樹脂が得られるものの、樹脂製造時に重
合缶にスケールが付着したり、またプラスチゾルが経時
変化(粘度増大)する場合があった。In the proposal of Japanese Patent Application No. 1-116477, a resin with excellent adhesive strength and penetration resistance can be obtained, but scale may adhere to the polymerization can during resin production, and plastisol may change over time (increase in viscosity). there were.
そこで本発明は、製造方法を更に一層改善し、重合時の
付着スケールが少なく、安定したプラスチゾル粘度を与
える合せガラス用塩化ビニル樹脂の製造方法を提供する
ことを目的とする。Therefore, an object of the present invention is to provide a method for producing a vinyl chloride resin for laminated glass, which further improves the production method and provides a stable plastisol viscosity with less scale adhesion during polymerization.
かかる本発明の目的は、エポキシ含有単量体と塩化ビニ
ル単量体の混合溶液を塩化ビニル単量体の重合系に添加
して粒子が5μ以下の粒子およびその集合体を得ること
により達成される。This object of the present invention can be achieved by adding a mixed solution of an epoxy-containing monomer and a vinyl chloride monomer to a polymerization system of a vinyl chloride monomer to obtain particles having a particle size of 5 μm or less and an aggregate thereof. Ru.
本発明の方法によってエポキシ基含有塩化ビニル樹脂を
製造するには、塊状重合、懸濁重合、ミクロ懸濁重合、
乳化重合等の塩化ビニルの重合法として良く知られてい
る方法が採用される。たとえば、カレンダーロール法、
押出シートキャスティング法、インフレーション法等の
製膜加工法により合せガラス中間膜を得る場合には、懸
濁重合が好ましい。また、プラスチゾルとして使用する
場合には、プラスチゾルの流動性を適当に保つ目的から
ペースト加工用塩化ビニル樹脂の重合法として實用され
る乳化重合あるいはミクロ懸濁重合が好ましい。本発明
の効果はいずれの重合法においても発現するが、その効
果は粒子径が5μ以下と小さい乳化重合、ミクロ懸濁重
合において大きく発現する。In order to produce an epoxy group-containing vinyl chloride resin by the method of the present invention, bulk polymerization, suspension polymerization, micro suspension polymerization,
Well-known methods for polymerizing vinyl chloride, such as emulsion polymerization, are employed. For example, the calendar roll method,
When obtaining a laminated glass interlayer film by a film forming method such as an extrusion sheet casting method or an inflation method, suspension polymerization is preferred. When used as plastisol, emulsion polymerization or microsuspension polymerization, which is actually used as a polymerization method for vinyl chloride resin for paste processing, is preferred for the purpose of maintaining appropriate fluidity of plastisol. Although the effects of the present invention are manifested in any polymerization method, the effects are most pronounced in emulsion polymerization and microsuspension polymerization in which the particle size is small, such as 5 μm or less.
粒子径が5μより大きいとエポキシ基が必ずしも粒子の
外層部に分布しなくなるのでガラスへの接着力が不十分
になる。If the particle size is larger than 5 μm, the epoxy groups will not necessarily be distributed in the outer layer of the particles, resulting in insufficient adhesion to glass.
これらの重合方法を用いる本発明の製造方法においては
、エポキシ基含有単量体と塩化ビニル単量体との混合溶
液を、塩化ビニル単量体重合反応の後半に反応系に一括
して、または分割して、もしくは連続的に仕込む方法が
採用される。或いは、塩化ビニル重合反応の初期または
中期から後半にかけて重合反応系に仕込み速度を次第に
増加させる方法を採用することもできる。In the production method of the present invention using these polymerization methods, a mixed solution of an epoxy group-containing monomer and a vinyl chloride monomer is added to the reaction system in the latter half of the vinyl chloride monomer polymerization reaction, or A method of dividing or continuously preparing is adopted. Alternatively, it is also possible to adopt a method in which the rate of charging into the polymerization reaction system is gradually increased from the beginning or middle to the latter half of the vinyl chloride polymerization reaction.
エポキシ基含有単量体と塩化ビニル単量体との混合割合
、すなわちエポキシ基含有単量体重量/塩化ビニル単量
体重量の比率は5〜30重量%である。The mixing ratio of the epoxy group-containing monomer and the vinyl chloride monomer, that is, the ratio of epoxy group-containing monomer weight/vinyl chloride monomer weight, is 5 to 30% by weight.
この混合率が5重量%未満では、エポキシ基含有単量体
の量が少ないので接着力が低下する。また30重量%を
越えるとゾル粘度の経時変化が大きくなるので好ましく
ない。If this mixing ratio is less than 5% by weight, the amount of the epoxy group-containing monomer is small, resulting in a decrease in adhesive strength. Moreover, if it exceeds 30% by weight, the sol viscosity changes over time, which is not preferable.
上述のようにしてエポキシ基含有単量体と塩化ビニル単
量体との混合溶液を加えることによって、重合体の外殻
部を形成する重合体中のエポキシ基含有量を多くさせる
。良く知られている様に、塩化ビニルの重合体は単量体
(塩化ビニル)に溶解せず、重合反応により発生した重
合体は、単量体液中に析出してくる。従って、重合反応
の後半に、エポキシ基を有する単量体を仕込む様にする
と、エポキシ基を多く含む重合体を外殻部とする重合体
の粒子及びその集合体が、懸濁重合や塊状重合では得ら
れる。特に単量体液滴径が、1μ内外であるミクロ懸濁
重合では、この構造が顕著である。By adding a mixed solution of an epoxy group-containing monomer and a vinyl chloride monomer as described above, the content of epoxy groups in the polymer forming the outer shell of the polymer is increased. As is well known, a vinyl chloride polymer does not dissolve in a monomer (vinyl chloride), and the polymer generated by the polymerization reaction precipitates in the monomer liquid. Therefore, if a monomer having an epoxy group is introduced in the latter half of the polymerization reaction, polymer particles and aggregates thereof having an outer shell made of a polymer containing a large amount of epoxy groups will undergo suspension polymerization or bulk polymerization. So you can get it. This structure is particularly noticeable in microsuspension polymerization in which the monomer droplet diameter is around 1 μm.
また、乳化重合では、重合中における重合反応の場は、
常に水と接する重合体表面であるから、エポキシ基を有
する単量体を重合反応後半に仕込むことで本発明の樹脂
を得ることができる。In addition, in emulsion polymerization, the site of the polymerization reaction during polymerization is
Since the surface of the polymer is always in contact with water, the resin of the present invention can be obtained by adding a monomer having an epoxy group in the latter half of the polymerization reaction.
本発明において用いられるエポキシ基を有する単量体の
例としては、アリルグリシジルエーテル、メタリルグリ
シジルエーテル等の不飽和アルコールのグリシジルエー
テル類、グリシジルメタクリレート、グリシジルアクリ
レート、グリシジルP−ビニルベンゾエート、メチルグ
リシジルイタコネート、グリシジルエチルマレート、グ
リシジルビニルスルホネート、グリシジル(メタ)了り
ルスルホネート等の不飽和酸のグリシジルエステル類、
ブタジェンモノオキサイド、ビ、ニルシクロヘキセンモ
ノオキサイド、2−メチル−5,6エポキシヘキセン等
のエポキシドオレフィン類などがあげられる。Examples of the monomer having an epoxy group used in the present invention include glycidyl ethers of unsaturated alcohols such as allyl glycidyl ether and methallyl glycidyl ether, glycidyl methacrylate, glycidyl acrylate, glycidyl P-vinyl benzoate, and methyl glycidyl itaco. Glycidyl esters of unsaturated acids such as ester, glycidyl ethyl maleate, glycidyl vinyl sulfonate, glycidyl (meth)oryl sulfonate,
Examples include epoxide olefins such as butadiene monooxide, bi-,nylcyclohexene monooxide, and 2-methyl-5,6 epoxyhexene.
また、塩化ビニルとエポキシ基を有する単量体と、任意
成分であるこれらと共重合可能な単量体との共重合体を
用いることもできる。Furthermore, a copolymer of vinyl chloride, a monomer having an epoxy group, and an optional monomer copolymerizable with these can also be used.
任意成分である共重合可能な単量体の例としては、酢酸
ビニル、プロピオン酸ビニル等の脂肪酸ビニル類、エチ
レン、プロピレン等のオレフィン類、塩化ビニリデン、
弗化ビニリデン等のAロゲン化ヒニリデン類、イソブチ
ルビニルエーテル、メチルビニルエーテル、セチルビニ
ルエーテル等のビニルエーテル類、塩化アリル、メチル
アリルエーテル等のアリル化合物類などがあげられる。Examples of optional copolymerizable monomers include fatty acid vinyls such as vinyl acetate and vinyl propionate, olefins such as ethylene and propylene, vinylidene chloride,
Examples include vinylidene halides such as vinylidene fluoride, vinyl ethers such as isobutyl vinyl ether, methyl vinyl ether, and cetyl vinyl ether, and allyl compounds such as allyl chloride and methyl allyl ether.
本発明の樹脂の外殻部のエポキシ基含有量は、0.1〜
5重量%が好ましく、0.1重量%以下では、ガラスへ
の接着強度が不充分であるし、5重量%より多いと、耐
貫通性とのバランスがとりにくい。The epoxy group content of the outer shell of the resin of the present invention is 0.1 to
It is preferably 5% by weight; if it is less than 0.1% by weight, the adhesive strength to glass is insufficient, and if it is more than 5% by weight, it is difficult to maintain a balance with penetration resistance.
エポキシ基含有塩化ビニル樹脂の重合度は600〜30
00が望まれる。600未満では合せガラスの耐貫通性
が低下してしまうし、3000を越えると製膜やゲル化
に過大を熱を要し、製造費用を高める結果となる。The degree of polymerization of epoxy group-containing vinyl chloride resin is 600-30
00 is desired. If it is less than 600, the penetration resistance of the laminated glass will decrease, and if it exceeds 3,000, excessive heat will be required for film formation and gelation, resulting in increased manufacturing costs.
本発明の塩化ビニル樹脂には目的に応じて、可塑剤、安
定剤、紫外線吸収剤、酸化防止剤、滑剤、充填剤、着色
剤などが混合される。さらに、別の塩化ビニル樹脂、ア
クリル樹脂、エポキシ樹脂などの塩化ビニルと相溶しう
る樹脂の混合も可能である。Depending on the purpose, plasticizers, stabilizers, ultraviolet absorbers, antioxidants, lubricants, fillers, colorants, etc. may be mixed with the vinyl chloride resin of the present invention. Furthermore, it is also possible to mix resins that are compatible with vinyl chloride, such as other vinyl chloride resins, acrylic resins, and epoxy resins.
配合される可塑剤は一般にポリ塩化ビニル用可塑剤と称
されているものが広く使用できる。A wide variety of plasticizers that are generally called plasticizers for polyvinyl chloride can be used.
例えば、脂肪族系可塑剤としてはジオクチルアジペート
、ブチルジグリコールアジペート、ジオクチルアゼレー
ト、ジブチルセバケート、アジピン酸ジイソデシル等が
あげられ、フタル酸系可塑剤としてはジオクチルフタレ
ート、ジブチルフタレート、ジイソブチルフタレート、
ブチルベンジルフタレート、ジラウリルフタレート、ジ
オクチルフタレート等があげられ、リン酸系可塑剤とし
てはトリキシレニルホスフェート、トリクレジルホスフ
ェート、タレジルジフェニルホスフェート、トリスクロ
ロエチルホスフェート、トリスクロロエチルホスファイ
ト、トリブチルホスフェート等があげられる。エポキシ
誘導体としてはエポキシ化大豆油、エポキシ脂肪酸モノ
エステル等がある。For example, aliphatic plasticizers include dioctyl adipate, butyl diglycol adipate, dioctyl azelate, dibutyl sebacate, diisodecyl adipate, etc., and phthalic acid plasticizers include dioctyl phthalate, dibutyl phthalate, diisobutyl phthalate,
Examples include butylbenzyl phthalate, dilauryl phthalate, dioctyl phthalate, etc. Phosphoric acid plasticizers include tricylenyl phosphate, tricresyl phosphate, talesyl diphenyl phosphate, trischloroethyl phosphate, trischloroethyl phosphite, and tributyl phosphate. etc. can be mentioned. Examples of epoxy derivatives include epoxidized soybean oil and epoxy fatty acid monoester.
ポリエステル系可塑剤も場合によっては使用可能である
。可塑剤の配合量は塩化ビニル系樹脂100重量部に対
し、20〜80重量部が適当である。可塑剤が多過ぎる
と膜強度が低下し、少なすぎると硬くなってしまう。Polyester plasticizers can also be used in some cases. The appropriate amount of the plasticizer to be blended is 20 to 80 parts by weight per 100 parts by weight of the vinyl chloride resin. If there is too much plasticizer, the film strength will decrease, and if it is too little, it will become hard.
熱安定剤としてはブチル錫ラウレート、ブチル錫マレー
ト、オクチル錫マレート等の脂肪酸のアルキル化錫化合
物や、ジノルマルオクチル錫のビス(イソオクチルチオ
グリコール酸エステル)塩等のアルキル錫含有硫黄化合
物が好適に用いられる。これらと共に金属石けん系の安
定剤を併用することを可能である。Suitable heat stabilizers include alkylated tin compounds of fatty acids such as butyltin laurate, butyltin maleate, and octyltin maleate, and alkyltin-containing sulfur compounds such as di-normal octyltin bis(isooctylthioglycolic acid ester) salt. used for. It is possible to use a metal soap type stabilizer together with these.
紫外線吸収剤としてはベンゾトリアゾール系が優れてお
り、例えば2(2′−ヒドロキシ−5′−メチルフェニ
ル)ヘンシトリアゾール、2(2′−ヒドロキシ−3′
−ターシャリ−ブチル−5′−メチルフェニル)−5−
クロロヘンシトリアゾール、2(2′−ヒドロキシ−3
”、 5′−ターシャリ−ブチルフェニル)−5−ク
ロロ−ヘンシトリアゾール、2(2′−ヒドロキシ−4
′−オクトキシフェニル)ヘンシトリアゾール等が好適
に用いられる。Benzotriazole-based UV absorbers are excellent, such as 2(2'-hydroxy-5'-methylphenyl)hencytriazole, 2(2'-hydroxy-3'
-tert-butyl-5'-methylphenyl)-5-
Chlorhencitriazole, 2(2'-hydroxy-3
”, 5′-tert-butylphenyl)-5-chloro-hencytriazole, 2(2′-hydroxy-4
'-Octoxyphenyl)hencytriazole and the like are preferably used.
酸化防止剤としてはフェノール系酸化防止剤が優れてお
り、例えば2.6−ジターシャリ−ブチル−p−クレゾ
ール、2,2′−メチレンビス (4メチル−6−ター
シャリ−ブチルフェノール)、4.4′−ブチリデンビ
ス(3−メチル−6−タージヤリープラルフエノール)
、4.4’−チオビス(3−メチル−6−ターシャリ−
ブチルフェノール)等があげられる。Phenolic antioxidants are excellent as antioxidants, such as 2,6-ditertiary-butyl-p-cresol, 2,2'-methylenebis (4-methyl-6-tert-butylphenol), and 4,4'- Butylidene bis(3-methyl-6-tertiaryproralphenol)
, 4,4'-thiobis(3-methyl-6-tert-
butylphenol), etc.
さらに必要に応じ、架橋剤、増粘剤、希釈剤、シラン系
やチタネート系のカップリング剤などが配合される。Further, if necessary, a crosslinking agent, a thickener, a diluent, a silane type or titanate type coupling agent, etc. are added.
本発明の塩化ビニル樹脂を用いて合せガラスを製造する
には従来から行われている製膜後、ガラスの間にはさみ
、加圧加熱する方法がある。一方、より生産性の高い新
しい製造方法として公開特許公報昭63−134539
の方法がある。この方法の場合、ペースト加工でよく知
られている方法、たとえば本発明の塩化ビニル樹脂に可
塑剤、安定剤、紫外線吸収剤、酸化防止剤等の配合剤を
加え、混合、脱泡する方法などでプラスチゾルを調製す
る。プラスチゾルは液体として取扱えるため、ゴミ・異
物の除去はフィルターなどを通すだけで行えるし、保管
・輸送もタンク、パイプラインといった閉鎖系で行える
ため、品質管理が容易で自動連続化にも適している。こ
の様なプラスチゾルをガラス板の間に充填し、通常のペ
ースト加工で用いられる加熱装置により、プラスチル層
をゲル化し、合せガラスとする。ここで、ガラスに接す
るのは粒子の外殻部のため、外殻部に接着成分となるエ
ポキシ基が多く存在すれば高い接着強度を存することが
出来る。また、プラスチゾルに充填時に気泡が入らない
ようにしているため、オートクレーブ等の加圧装置が不
必要となる。In order to manufacture laminated glass using the vinyl chloride resin of the present invention, there is a conventional method of forming a film, sandwiching the resin between pieces of glass, and heating under pressure. On the other hand, as a new manufacturing method with higher productivity, published patent publication No. 63-134539
There is a method. In the case of this method, a well-known method for paste processing is used, such as a method in which compounding agents such as plasticizers, stabilizers, ultraviolet absorbers, and antioxidants are added to the vinyl chloride resin of the present invention, mixed, and defoamed. Prepare plastisol. Since plastisol can be handled as a liquid, dust and foreign matter can be removed by simply passing it through a filter, and storage and transportation can be done in a closed system such as a tank or pipeline, making quality control easy and suitable for automated continuous use. There is. Such plastisol is filled between the glass plates, and the plastisol layer is gelled using a heating device used in normal paste processing to form a laminated glass. Here, since it is the outer shell of the particle that comes into contact with the glass, high adhesive strength can be achieved if there are many epoxy groups serving as adhesive components in the outer shell. Furthermore, since air bubbles are prevented from entering the plastisol during filling, a pressurizing device such as an autoclave is not required.
〔実施例〕4
以下に実施例を挙げて本発明をさらに具体的に説明する
。なお、実施例、比較例中の部及び%はとくに断りのな
いかぎり重量基準である。[Example] 4 The present invention will be explained in more detail with reference to Examples below. Note that parts and percentages in Examples and Comparative Examples are based on weight unless otherwise specified.
実施例1
100041!のステンレス製オートクレーブに脱イオ
ン水160部、ジオクチルスルホサクシネートナトリウ
ム0.4部、ラウリルアルコール1部、ラウロイルパー
オキサイド0.4部を仕込んで減圧脱気後、塩化ビニル
87部を仕込んで、攪拌下にエマルジョンを得た。この
混合物をホモジナイザーで均質化し、別の脱気された1
000 fオートクレーブ中に移し45°Cに昇温しで
重合を開始した。昇温後4時間口には重合率が47%に
なっていたので、あらかじめグリシジルメタクリレート
3部と塩化ビニル10部とを混合して得た溶液を3時間
にわたって、連続的に重合中のオートクレーブに注入し
て、10時間後に重合を終了させた。未反応の単量体を
減圧回収した後、反応液をスプレー乾燥機により乾燥し
、粉砕して樹脂を得た。Example 1 100041! A stainless steel autoclave was charged with 160 parts of deionized water, 0.4 parts of sodium dioctyl sulfosuccinate, 1 part of lauryl alcohol, and 0.4 parts of lauroyl peroxide, and after degassing under reduced pressure, 87 parts of vinyl chloride was charged and stirred. Got an emulsion at the bottom. This mixture was homogenized with a homogenizer and separated into another degassed 1
000 f autoclave and heated to 45°C to start polymerization. Four hours after the temperature was raised, the polymerization rate was 47%, so a solution prepared by mixing 3 parts of glycidyl methacrylate and 10 parts of vinyl chloride was continuously added to the autoclave during polymerization for 3 hours. The polymerization was completed 10 hours after the injection. After recovering unreacted monomers under reduced pressure, the reaction solution was dried using a spray dryer and pulverized to obtain a resin.
この樹脂100部にジオクチルアジペート45部、ジオ
クチルフタレー目5部、ジブチル錫ポリメルカプタイド
4部、2,2′メチレンビス(4−メチル−6−ターシ
ャリ−ブチルフェノール)0.3部をホバートミキサー
中で混合、減圧脱泡してプラスチゾルを得た。このプラ
スチゾルを15cmX10cm、厚さ3肛のガラス板に
ドクターブレードにより塗布し、その上に厚さ20μm
のポリエチレンテレフタレートフィルムを気泡が入らな
い様にのせて、200℃で15分間加熱し厚さ0.8
mmの樹脂層を有するパイレイヤーガラス■を得た。又
、このプラスチゾルを30cm X 30cm、厚さ3
肛のガラス板にロールコータ−で塗布し、さらにその上
30cmX30cm、厚さ3mmのガラス板を気泡が入
らない様静かにのせ、200″Cで15分間加熱し、厚
さ6.811Iolの合せガラス02枚を得た。To 100 parts of this resin were added 45 parts of dioctyl adipate, 5 parts of dioctyl phthalate, 4 parts of dibutyltin polymercaptide, and 0.3 parts of 2,2'methylenebis(4-methyl-6-tert-butylphenol) in a Hobart mixer. The mixture was mixed and defoamed under reduced pressure to obtain plastisol. This plastisol was applied to a 15 cm x 10 cm, 3-hole glass plate using a doctor blade, and then a 20 μm thick glass plate was applied onto it.
A polyethylene terephthalate film was placed on the film without air bubbles and heated at 200°C for 15 minutes to a thickness of 0.8
A pie layer glass (■) having a resin layer of mm thick was obtained. Also, this plastisol is 30cm x 30cm, thickness 3
Apply the coating to the glass plate with a roll coater, then carefully place a 30cm x 30cm, 3mm thick glass plate on top of it to avoid air bubbles, heat it at 200''C for 15 minutes, and prepare a laminated glass plate with a thickness of 6.811Iol. I got 02 pieces.
実施例2
1000 fのステンレス製オートクレーブに脱イオン
水160部、ジオクチルスルホサクシネートナトリウム
0.4部、ラウリルアルコール1部、ラウロイルパーオ
キサイド0.4部を仕込んで減圧脱気後、塩化ビニル8
4.5部、塩化ビニリデン2.5部を仕込んで攪拌下に
エマルジョンを得た。この混合物をホモジナイザーで均
質化して別の脱気された10001オートクレーブ中に
移し、47“Cに昇温しで重合を開始した。以下、実施
例1のジオクチルアジペート45部、ジオクチルフタレ
ート15部をジオクチルアジペート30部、ジオクチル
フタレート10部にした他は実施例1と同様に操作し、
ハイレイヤーガラス■と合せガラス02枚とを得た。Example 2 160 parts of deionized water, 0.4 parts of sodium dioctyl sulfosuccinate, 1 part of lauryl alcohol, and 0.4 parts of lauroyl peroxide were placed in a 1000 f stainless steel autoclave, and after degassing under reduced pressure, 8 parts of vinyl chloride was added.
4.5 parts of vinylidene chloride and 2.5 parts of vinylidene chloride were added to obtain an emulsion with stirring. This mixture was homogenized with a homogenizer and transferred to another degassed 10001 autoclave, and the temperature was raised to 47"C to initiate polymerization. Hereinafter, 45 parts of dioctyl adipate and 15 parts of dioctyl phthalate of Example 1 were mixed with dioctyl The procedure was repeated in the same manner as in Example 1 except that 30 parts of adipate and 10 parts of dioctyl phthalate were used.
High layer glass (■) and two pieces of laminated glass were obtained.
実施例3
1000fのステンレス製オートクレーブに脱イオン水
160部、ジオクチルスルホサクシネートナトリウム0
.4部、ラウリルアルコール1部、ラウロイルパーオキ
サイド0.4部を仕込んで減圧脱気後、塩化ビニル67
部を仕込んで、攪拌下にエマルジョンを得た。この混合
物をホモジナイザーで均質化して、別の脱気された1o
oo zオートクレーブ中に移し、45°Cに昇温しで
重合を開始した。Example 3 In a 1000f stainless steel autoclave, 160 parts of deionized water and 0 parts of dioctyl sulfosuccinate sodium were added.
.. After adding 4 parts of lauryl alcohol, 1 part of lauryl alcohol, and 0.4 parts of lauroyl peroxide and degassing under reduced pressure, vinyl chloride 67
1 part to obtain an emulsion under stirring. This mixture was homogenized in a homogenizer and separated into another degassed 1o
The mixture was transferred to an oo z autoclave, and the temperature was raised to 45°C to initiate polymerization.
重合開始時から4時間かけて、グリシジルメタクリレー
ト1部と塩化ビニル10部をスタテックラインミキサー
で混合した溶液を注入し、4時間目から8時間目にかけ
てグリシジルメタクリレート2部を塩化ビニル20部に
スタテックラインミキサーで混合した溶液を注入して1
0時間後に重合を終了させた。Over 4 hours from the start of polymerization, a solution of 1 part of glycidyl methacrylate and 10 parts of vinyl chloride mixed using a static line mixer was injected, and from the 4th hour to the 8th hour, 2 parts of glycidyl methacrylate was added to 20 parts of vinyl chloride. Inject the mixed solution with the Techline mixer and 1
Polymerization was terminated after 0 hours.
以下、実施例1と同様に操作して、パイレイヤーガラス
■と合せガラス02枚とを得た。Thereafter, the same operations as in Example 1 were carried out to obtain pie layer glass (2) and laminated glass (02).
実施例4
クメンハイドロパーオキサイド10g、t−ブチルハイ
ドロパーオキサイド10g、ラウリル硫酸ナトリウム5
00g、脱イオン水10kgを高速攪拌機で混合してハ
イドロパーオキサイドエマルジョンを調製した。また、
ラウリル硫酸ナトリウム1.6 kg、脱イオン水28
.5kgを混合して乳化剤水溶液を調製した。Example 4 10 g of cumene hydroperoxide, 10 g of t-butyl hydroperoxide, 5 g of sodium lauryl sulfate
A hydroperoxide emulsion was prepared by mixing 0.00 g and 10 kg of deionized water using a high-speed stirrer. Also,
1.6 kg of sodium lauryl sulfate, 28 kg of deionized water
.. An emulsifier aqueous solution was prepared by mixing 5 kg.
一方、1000 Nのステンレス製オートクレーブに脱
イオン水325kg、平均粒径0.45μmの塩化ビニ
ル単独重合体樹脂粒子30重量パーセントを含むラテッ
クス50kg、 1−アスコルビン酸150g、第一鉄
イオンのエチレンジアミン四酢酸ナトリウム醋塩6g、
ピロリドン酸ソーダ2.5 kgを仕込み、窒素置換、
減圧脱気を各2回行った。その後塩化ビニル309、8
kgを仕込んで内容物を撹拌しながらオートクレーブ
のジャケットより加温し、内容物の温度を50°Cに到
達せしめてから、乳化剤水溶液及びハイドロパーオキサ
イド・エマルジョンを反応系内に各々2.81 /hr
、If/hrのレートで導入しつつ反応温度を50°C
に維持した。乳化剤水溶液は同じレートで10.5時間
導入して停止したが、ハイドロパーオキサイド・エマル
ジョンは6時間経過して反応転化率が50.5%の時点
で0.71 /hrのレートに切換えるとともに、予め
攪拌槽に用意したグリシジルメタクリレート15.9k
gと塩化ビニル47.7題の混合溶液を13 、4 k
g / h rのレートで注入した。Meanwhile, in a 1000 N stainless steel autoclave, 325 kg of deionized water, 50 kg of latex containing 30 weight percent of vinyl chloride homopolymer resin particles with an average particle size of 0.45 μm, 150 g of 1-ascorbic acid, and ferrous ions of ethylenediaminetetraacetic acid were prepared. 6g sodium salt,
Prepare 2.5 kg of sodium pyrrolidonate, replace with nitrogen,
Vacuum degassing was performed twice each. Then vinyl chloride 309,8
After heating the contents from the jacket of the autoclave with stirring to reach a temperature of 50°C, an aqueous emulsifier solution and a hydroperoxide emulsion were added to the reaction system at a rate of 2.81/kg each. hr
, the reaction temperature was increased to 50°C while introducing at a rate of If/hr.
maintained. The emulsifier aqueous solution was introduced at the same rate for 10.5 hours and then stopped, but the hydroperoxide emulsion was introduced at a rate of 0.71/hr after 6 hours and the reaction conversion rate was 50.5%. Glycidyl methacrylate 15.9k prepared in advance in a stirring tank
A mixed solution of 47.7g of vinyl chloride and 13.4k of vinyl chloride
injected at a rate of g/hr.
こうして全反応時間11時間30分で反応を終了とし冷
却した。反応転化率は92.5%であった。冷却と共に
ラウリル硫酸ナトリウム0.5 kg及びポリオキシエ
チレンソルビタンモノステアレート1.0kgヲ脱イオ
ン水10kgに溶解して系内に注入してから未反応の単
量体を回収した。以下実施例1と同様に操作し、パイレ
イヤーガラス■と合せガラス02枚とを得た。In this manner, the reaction was completed after a total reaction time of 11 hours and 30 minutes, and the mixture was cooled. The reaction conversion rate was 92.5%. While cooling, 0.5 kg of sodium lauryl sulfate and 1.0 kg of polyoxyethylene sorbitan monostearate were dissolved in 10 kg of deionized water and injected into the system, and unreacted monomers were recovered. Thereafter, the same procedure as in Example 1 was carried out to obtain a pie layer glass (1) and two sheets of laminated glass.
比較例1
塩化ビニル97部を用いた以外は実施例1と同様にして
エマルジョンを得た。このエマルジョンを実施例1と同
様に均質化し、同様に別の脱気された10001オート
クレーブ中に移し45℃に昇温しで重合を開始した。昇
温後5時間目には重合率が61%になっていたので、こ
の時よりグリシジルメタクリレート3部を3時間にわた
って、連続的に重合中のオートクレーブに注入して、1
0時間後に重合を終了させ、実施例1と同様に処理して
樹脂を得た。この樹脂から実施例1と同様に操作して合
せガラス()2枚を得た。Comparative Example 1 An emulsion was obtained in the same manner as in Example 1 except that 97 parts of vinyl chloride was used. This emulsion was homogenized in the same manner as in Example 1, transferred into another similarly degassed 10001 autoclave, and heated to 45° C. to initiate polymerization. Five hours after the temperature was raised, the polymerization rate was 61%, so from this point on, 3 parts of glycidyl methacrylate was continuously injected into the autoclave during polymerization for 3 hours.
Polymerization was terminated after 0 hours, and the resin was treated in the same manner as in Example 1 to obtain a resin. Two pieces of laminated glass (2) were obtained from this resin in the same manner as in Example 1.
比較例2
塩化ビニル94部、塩化アリル3部を用いた以外は実施
例1と同様にしてエマルジョンを得た。このエマルジョ
ンを別の脱気された1000 ffiオートクレーブ中
に移し、52°Cに昇温しで重合を開始した。Comparative Example 2 An emulsion was obtained in the same manner as in Example 1 except that 94 parts of vinyl chloride and 3 parts of allyl chloride were used. The emulsion was transferred into a separate degassed 1000 ffi autoclave and heated to 52°C to initiate polymerization.
以下、ジオクチルアジバー1−30部、ジオクチルフタ
レート10部にした他は比較例1と同様にグリシジルメ
タクリレートを加えて、ハイレイヤーガラスCと合せガ
ラス62枚とを得た。Thereafter, glycidyl methacrylate was added in the same manner as in Comparative Example 1, except that 1 to 30 parts of dioctylazivar and 10 parts of dioctyl phthalate were used to obtain high layer glass C and 62 sheets of laminated glass.
比較例3
塩化ビニル96.5部を用いた以外は実施例1と同様に
操作してエマルジョンを得た。この混合物をホモジナイ
ザーで均質化して、別の脱気された10001オートク
レーブ中に移し45゛cに昇温しで重合を開始した。重
合開始時から6時間目にがけてグリシジルメタクリレー
ト1.5部を注入し、6時間目から8時間目にがけて、
グリシジルメタクリレート2部を注入して、10時間後
に重合を終了させた。以下、実施例1と同様に操作し、
パイレイヤーガラスOと合せガラス(]EID2枚とを
得た。Comparative Example 3 An emulsion was obtained in the same manner as in Example 1 except that 96.5 parts of vinyl chloride was used. The mixture was homogenized using a homogenizer, transferred to another degassed 10001 autoclave, and heated to 45°C to initiate polymerization. 1.5 parts of glycidyl methacrylate was injected from the start of polymerization to the 6th hour, and from the 6th hour to the 8th hour,
Two parts of glycidyl methacrylate were injected and the polymerization was terminated after 10 hours. Hereinafter, operate in the same manner as in Example 1,
Pie layer glass O and two pieces of laminated glass (]EID were obtained.
比較例4
クメンハイドロパーオキサイド10g、t−ブチルハイ
ドロパーオキサイド10g、ラウリル硫酸ナトリウム5
00g、脱イオン水10kgを高速攪拌機で混合してハ
イドロパーオキサイドエマルジョンを8周製した。また
、ラウリル硫酸ナトリウム1.6 kg、脱イオン水2
8.5kgを混合して乳化剤水溶液を調製した。Comparative Example 4 10 g of cumene hydroperoxide, 10 g of t-butyl hydroperoxide, 5 g of sodium lauryl sulfate
00g and 10kg of deionized water were mixed using a high speed stirrer to prepare a hydroperoxide emulsion for 8 times. Also, 1.6 kg of sodium lauryl sulfate, 2 kg of deionized water
8.5 kg were mixed to prepare an emulsifier aqueous solution.
さて、10001のステンレス製オートクレーブに脱イ
オン水325kg、平均粒径0.45μmの塩化ビニル
単独重合体樹脂粒子30重量パーセントを含むラテック
ス50kg、 l−アスコルζン酸150g、第一鉄イ
オンのエチレンジアミン四酢酸ナトリウム醋塩6g、ピ
ロリドン酸ソーダ2.5 kgを仕込み、窒素置換、減
圧脱気を各2回行った。その後塩化ビニル357、5
kgを仕込んで内容物を攪拌しながらオートクレーブの
ジャケットより加温し、内容物の温度を50°Cに到達
せしめてから、乳化剤水溶液及びハイドロパーオキサイ
ド・エマルジョンを反応系内に各々2.81 /hr、
I E /hrのレートで導入しつつ反応温度を5
0゛Cに維持した。乳化剤水溶液は同じレートで10.
5時間導入して停止したが、ハイドロパーオキサイド・
エマルジョンは6時間経過して反応転化率が40.5%
の時点で0.71 /hrのレートに切換えるとともに
グリシジルメタクリレートを3kg/hrで15.9k
gを注入した。Now, in a 10001 stainless steel autoclave, 325 kg of deionized water, 50 kg of latex containing 30 weight percent of vinyl chloride homopolymer resin particles with an average particle size of 0.45 μm, 150 g of l-ascol ζ acid, and ferrous ions of ethylene diamine tetra 6 g of sodium acetate and 2.5 kg of sodium pyrrolidonate were charged, and nitrogen substitution and vacuum degassing were performed twice each. Then vinyl chloride 357,5
After heating the contents from the jacket of the autoclave with stirring to reach a temperature of 50°C, add 2.81 kg of the emulsifier aqueous solution and the hydroperoxide emulsion into the reaction system. hr,
While introducing at a rate of I E /hr, the reaction temperature was increased to 5.
It was maintained at 0°C. The emulsifier aqueous solution was added at the same rate of 10.
It was stopped after 5 hours of introduction, but the hydroperoxide
The reaction conversion rate of the emulsion was 40.5% after 6 hours.
At this point, the rate was changed to 0.71/hr and glycidyl methacrylate was increased to 15.9k at 3kg/hr.
g was injected.
こうして全反応時間12時間10分で反応を終了とし冷
却した。反応転化率は91.3%であった。冷却と共に
ラウリル硫酸ナトリウム0.5 kg及びポリオキシエ
チレンソルビタンモノステアレート1.0 kgを脱イ
オン水10kgに溶解して系内に注入してから未反応の
単量体を回収した。以下実施例1と同様に操作し、パイ
レイヤーガラス■と合せガラス()と合せガラス、(9
2枚とを得た。In this manner, the reaction was completed after a total reaction time of 12 hours and 10 minutes, and the mixture was cooled. The reaction conversion rate was 91.3%. While cooling, 0.5 kg of sodium lauryl sulfate and 1.0 kg of polyoxyethylene sorbitan monostearate were dissolved in 10 kg of deionized water and injected into the system, and unreacted monomers were recovered. The following operations were carried out in the same manner as in Example 1, and pie layer glass ■ and laminated glass () and laminated glass (9
I got 2 pieces.
比較例5
市販の合せガラス用中間膜(ポリビニルブチラール類、
厚さ30m1l)を0.5iIlt%の水分になるよう
に調湿し、30cmX30cm、厚さ3IIIInのガ
ラス板の上に上記の調湿した中間膜、厚さ20μmのポ
リエチレンテレフタレートフィルム、30cm X 3
0cm 、厚さ3mmのカバーガラスの順で積層した(
積層体1)。Comparative Example 5 Commercially available interlayer film for laminated glass (polyvinyl butyral,
30ml thick) was adjusted to have a moisture content of 0.5iIlt%, and the above humidity-adjusted interlayer film was placed on a 30cm x 30cm, 3IIIn thick glass plate, a 20μm thick polyethylene terephthalate film, 30cm x 3
Cover glasses with a thickness of 0 cm and a thickness of 3 mm were laminated in this order (
Laminate 1).
この積層体1をラバーバッグに入れ、バッグの中を減圧
し、120°Cで30分間保持し、予備圧着を行った。This laminate 1 was placed in a rubber bag, the pressure inside the bag was reduced, and the bag was held at 120°C for 30 minutes to perform preliminary crimping.
同様にして、30cmX30cm、厚さ3胴のガラス板
2枚の間に上記の調湿した中間膜をはさみ、ラハニハッ
グを用いて予備圧着を行い、積層体2.2個を得た。次
に積層体1,2を空気圧式オートクレーブで140°C
113〜15kg/altの条件で30分間加圧加熱圧
着を行った。最後に積層体1のカバーガラスを取りはず
し、ハイレイヤーガラスOと合せガラス烟)2枚を得た
。Similarly, the above humidity-controlled interlayer film was sandwiched between two glass plates of 30 cm x 30 cm and 3 cylinders thick, and preliminary pressure bonding was performed using a Lahani Hug to obtain 2.2 laminates. Next, the laminates 1 and 2 were placed in a pneumatic autoclave at 140°C.
Pressure and heat compression bonding was performed for 30 minutes under the conditions of 113 to 15 kg/alt. Finally, the cover glass of the laminate 1 was removed to obtain two sheets of high layer glass O and laminated glass.
上記実施例1〜4および比較例1〜5で得られた合せガ
ラスの性能を調べるためにJIS−R−3212「自動
車安全ガラスの試験方法」に準拠した下記の方法により
透明性、耐貫通強度、耐衝撃性、接着強度を測定し、そ
の結果を第1表に示した。また重合体製造時の凝集体の
量およびプラスチゾルの粘度を測定し、第1表に併記し
た。In order to examine the performance of the laminated glass obtained in Examples 1 to 4 and Comparative Examples 1 to 5, the following method in accordance with JIS-R-3212 "Test method for automobile safety glass" was used to determine transparency and penetration resistance. , impact resistance, and adhesive strength were measured, and the results are shown in Table 1. In addition, the amount of aggregates and the viscosity of plastisol during polymer production were measured and are also listed in Table 1.
1、透明性(可視光線透過率)
合せガラス■〜■およalを分光光度
計(日立製作断裂)で380nmから750nmまでの
透過率を測定した。1. Transparency (Visible Light Transmittance) The transmittance of the laminated glasses ① to ② and Al was measured with a spectrophotometer (manufactured by Hitachi) from 380 nm to 750 nm.
2、耐貫通強度
透明性を測定した上記の各合せガラスを20°Cの雰囲
気下で2時間放置後口の合せガラスの中心に2.27k
gの鋼球を4mの高さから落下させ、貫通の有無を見る
。2. After each of the above laminated glasses whose penetration resistance and transparency were measured were left in an atmosphere of 20°C for 2 hours, a 2.27k mark was applied to the center of the laminated glass at the opening.
A steel ball of g is dropped from a height of 4 m, and the presence or absence of penetration is observed.
3、耐衝撃性
もう−枚の合せガラス■〜■およlべ乏)を23°Cの
雰囲気下で2時間放置後、227gの鋼球を9mの高さ
から落下させ、衝撃面の反対側からはくりしたガラスの
総重量を測定した。3. Impact resistance After leaving a sheet of laminated glass (2 to 3) in an atmosphere at 23°C for 2 hours, a 227g steel ball was dropped from a height of 9m, and the glass was placed on the opposite side of the impact surface. The total weight of the glass peeled off from the side was measured.
4、接着強度
パイレイヤーガラス■〜■およ火工)ベニ)を23℃の
雰囲気下で2時間放置後、中間膜の部分を一部はがし3
00mm/minのスピードでTピール接着強度を測定
した。4. Adhesive strength After leaving the Pylayer glass (■~■ and pyrotechnics) Beni) in an atmosphere of 23℃ for 2 hours, peel off part of the interlayer film 3.
T-peel adhesive strength was measured at a speed of 00 mm/min.
5、粘度
各プラスチゾルを23°Cに保ち、B型粘度計(ロータ
一番号Nα4)で6 rpmで粘度を測定した。得られ
た値を初期粘度とした。23°Cで7日放置後、同様に
操作して粘度を測定すると共に、次式でA、1.(Ag
ing Index)を算出した。5. Viscosity Each plastisol was maintained at 23°C and the viscosity was measured at 6 rpm using a B-type viscometer (rotor number Nα4). The obtained value was taken as the initial viscosity. After being left at 23°C for 7 days, the viscosity was measured in the same manner as A, 1. (Ag
ing Index) was calculated.
6、凝集体量
ラテックスを80メツシユの篩を通し、残ったポリマー
を乾燥した後に重量を測定し、全ポリマー量で割った値
を求めた。6. Amount of aggregates The latex was passed through an 80-mesh sieve, the remaining polymer was dried, the weight was measured, and the value was calculated by dividing the weight by the total amount of polymer.
(本頁以下余白)
(発明の効果)
以上述べたように本発明によれば、下記の効果を達成す
ることができる。(Margins below this page) (Effects of the Invention) As described above, according to the present invention, the following effects can be achieved.
イ、樹脂製造時に反応缶に付着するスケール量を著しく
減少することができる。従って反応缶のクリーニングが
容易であり、操業性を高めることができる。このことは
前記第1表からも明らかであり、実施例1〜4における
凝集体量が比較例1〜3のそれに比較して2以下に低下
している。B. The amount of scale that adheres to the reaction vessel during resin production can be significantly reduced. Therefore, cleaning of the reaction vessel is easy, and operability can be improved. This is clear from Table 1 above, and the amount of aggregates in Examples 1 to 4 is reduced to 2 or less compared to that in Comparative Examples 1 to 3.
ロ、プラスチゾル粘度では、初期粘度が低いばかりでな
く、経時変化も小さい。換言すれば、プラスチゾルの粘
度が低く安定しているので、合せガラス製造時の作業性
が良好である。B. Plastisol viscosity not only has a low initial viscosity, but also has a small change over time. In other words, the viscosity of plastisol is low and stable, so workability during laminated glass production is good.
前記第1表の実施例1〜4の初期粘度は比較例1〜4の
それに比較して2以下に低下しており、初期粘度/7日
後の粘度の比、すなわちaging 1ndexも約2
程度に低下している。The initial viscosity of Examples 1 to 4 in Table 1 is lower than that of Comparative Examples 1 to 4, and the ratio of initial viscosity/viscosity after 7 days, that is, aging 1ndex, is also about 2.
It has declined to a certain degree.
ハ、接着強度を大幅に上昇させることができる。C. Adhesive strength can be significantly increased.
この理由は明確ではないが、エポキシ基が粒子表面に均
一に分布しているためと考えられる。The reason for this is not clear, but it is thought to be because the epoxy groups are uniformly distributed on the particle surface.
前記第1表のTピール接着強度から明らかなように、本
願発明におけるそれは、比較例におけるそれに比して約
2倍近くまで上昇している。As is clear from the T-peel adhesive strength in Table 1 above, the T-peel adhesive strength in the present invention is approximately twice as high as that in the comparative example.
Claims (1)
を塩化ビニル単量体の重合系に添加して粒径が5μ以下
の粒子およびその集合体を得ることを特徴とする合せガ
ラス用塩化ビニル樹脂の製造方法。For laminated glass characterized by adding a mixed solution of an epoxy group-containing monomer and a vinyl chloride monomer to a polymerization system of vinyl chloride monomer to obtain particles with a particle size of 5μ or less and aggregates thereof. Method for producing vinyl chloride resin.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10750790A JPH047308A (en) | 1990-04-25 | 1990-04-25 | Preparation of vinyl chloride resin for laminated glass |
DE69017748T DE69017748T2 (en) | 1989-05-10 | 1990-05-08 | Vinyl chloride resin for safety glass and process for producing the resin. |
US07/520,426 US5091487A (en) | 1989-05-10 | 1990-05-08 | Vinyl chloride resin for safety glass and process for preparation of the resin |
EP19900304929 EP0397439B1 (en) | 1989-05-10 | 1990-05-08 | Vinyl chloride resin for safety glass and process for preparation of the resin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10750790A JPH047308A (en) | 1990-04-25 | 1990-04-25 | Preparation of vinyl chloride resin for laminated glass |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH047308A true JPH047308A (en) | 1992-01-10 |
Family
ID=14460959
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10750790A Pending JPH047308A (en) | 1989-05-10 | 1990-04-25 | Preparation of vinyl chloride resin for laminated glass |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH047308A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR960014172A (en) * | 1994-10-31 | 1996-05-22 | 성재갑 | Method for preparing vinyl chloride resin polymer having excellent thermal stability and processability |
JP2009229460A (en) * | 2008-03-20 | 2009-10-08 | Nanoworld Ag | Spm probe with shortened cantilever, and method of manufacturing spm probe |
WO2011071031A1 (en) * | 2009-12-10 | 2011-06-16 | 東ソー株式会社 | Vinyl chloride resin latex, process for producing same, and thermal transfer image-receiving sheet obtained using same |
JP2011121274A (en) * | 2009-12-10 | 2011-06-23 | Tosoh Corp | Thermal transfer image receiving sheet |
JP2011126972A (en) * | 2009-12-16 | 2011-06-30 | Tosoh Corp | Vinyl chloride resin latex and method for producing the same |
-
1990
- 1990-04-25 JP JP10750790A patent/JPH047308A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR960014172A (en) * | 1994-10-31 | 1996-05-22 | 성재갑 | Method for preparing vinyl chloride resin polymer having excellent thermal stability and processability |
JP2009229460A (en) * | 2008-03-20 | 2009-10-08 | Nanoworld Ag | Spm probe with shortened cantilever, and method of manufacturing spm probe |
WO2011071031A1 (en) * | 2009-12-10 | 2011-06-16 | 東ソー株式会社 | Vinyl chloride resin latex, process for producing same, and thermal transfer image-receiving sheet obtained using same |
JP2011121274A (en) * | 2009-12-10 | 2011-06-23 | Tosoh Corp | Thermal transfer image receiving sheet |
US8932985B2 (en) | 2009-12-10 | 2015-01-13 | Tosoh Corporation | Vinyl chloride-based resin latexes, processes for producing the same, and thermal transfer image-receiving sheet obtained using the same |
JP2011126972A (en) * | 2009-12-16 | 2011-06-30 | Tosoh Corp | Vinyl chloride resin latex and method for producing the same |
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