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JPH0436759A - Full-color image forming method - Google Patents

Full-color image forming method

Info

Publication number
JPH0436759A
JPH0436759A JP2141279A JP14127990A JPH0436759A JP H0436759 A JPH0436759 A JP H0436759A JP 2141279 A JP2141279 A JP 2141279A JP 14127990 A JP14127990 A JP 14127990A JP H0436759 A JPH0436759 A JP H0436759A
Authority
JP
Japan
Prior art keywords
toner
magnetic
particles
carrying member
latent image
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2141279A
Other languages
Japanese (ja)
Other versions
JP2759547B2 (en
Inventor
Kiyoko Maeda
前田 清子
Takashige Kasuya
貴重 粕谷
Shinji Doi
信治 土井
Hiroaki Kawakami
宏明 川上
Masashi Jinbo
神保 正志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Priority to JP2141279A priority Critical patent/JP2759547B2/en
Publication of JPH0436759A publication Critical patent/JPH0436759A/en
Application granted granted Critical
Publication of JP2759547B2 publication Critical patent/JP2759547B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Color Electrophotography (AREA)
  • Developing Agents For Electrophotography (AREA)

Abstract

PURPOSE:To provide the image forming method with which the image density is high and the fine lien reproducibility and highlight gradation characteristic are excellent by specifying the volume average grain size of a nonmagnetic color toner, specifying the content % of toner particles of prescribed grain sizes and satisfying the specific condition. CONSTITUTION:The volume average grain size of the nonmagnetic color toner is 6.0 to 10.0mum. The toner particles having <=5mum grain size are incorporated at 15 to 40 piece% therein and the toner particles having 12.7 to 16.0mum grain size at 0.1 to 5.0vol.% and the toner particles having >=16.0 mum grain size at <=1.0vol.% therein. The toner particle of 6.35 to 10.1mum are provided with the grain size distribution satisfying equation I (where V: vol.% of the toner particles having 6.35 to 10.1mum grain size, N: the number % of the toner particle having 6.35 to 10.1mum grain size, dv: the volume average grain size of the entire toner particles). The surface of the toner carrier member has the resin layer contg. at least the fine particles having solid lubricity and a microgap is formed between the latent image holding member and the toner layer surface on the toner carrier member. Alternate electric fields are impressed to this gap.

Description

【発明の詳細な説明】 [産業上の利用分野コ 本発明は、電子写真方式によるフルカラー画像形成に用
いられる画像形成方法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an image forming method used for full color image formation by electrophotography.

[従来の技術] 電子写真用フルカラートナーは、基本的には、イエロー
トナー、マゼンタトナー シアントナーおよび必要に応
じてブラックトナーとを組み合せたものであり、特公昭
49−46951号公報、特公昭50−776号公報、
特公昭53−47174号公報、特公昭53−4717
5号公報、特公昭53−47176号公報等に記載され
ている。
[Prior Art] Full-color toner for electrophotography is basically a combination of yellow toner, magenta toner, cyan toner, and black toner if necessary, and is disclosed in Japanese Patent Publication No. 49-46951 and Japanese Patent Publication No. 1983-1989. -776 publication,
Special Publication No. 53-47174, Special Publication No. 53-4717
5, Japanese Patent Publication No. 53-47176, etc.

フルカラートナーを現像する方法としては、各種方法が
提案され又実用化されている。しかし、例えば2成分ト
ナーを用いた現像方法では、現像効率が悪く、所定の十
分な現像濃度を得るために、現像ローラ上に所定の量の
カラートナー濃度を均一にして塗布する必要があり、こ
のため現像器構成が大型化、複雑化するという欠点を有
している。又、ビーバーの毛のような柔い毛を、円筒状
のブラシにして、これにトナーを付着塗布する方法や、
表面がベルベット等のセンイで作られた現像ローラにド
クターブレード等により塗布する方式が提案されている
Various methods have been proposed and put into practical use as methods for developing full-color toner. However, for example, in a developing method using two-component toner, the development efficiency is poor, and in order to obtain a predetermined and sufficient development density, it is necessary to apply a predetermined amount of color toner uniformly on the developing roller. This has the disadvantage that the structure of the developing device becomes larger and more complicated. There is also a method of using soft bristles like beaver hair into a cylindrical brush and applying the toner to it.
A method has been proposed in which the coating is applied to a developing roller whose surface is made of a material such as velvet using a doctor blade or the like.

しかしながら、上記センイブラシにドクターブレードと
して、弾性体ブレードを使用した場合、トナー量の規制
は可能であるが、均一な塗布は行なわれず、現像ローラ
上のセンイブラシを摺擦するだけでブラシのセンイ間に
存在するトナーへの摩擦帯電電荷賦与は行なわれないた
め、カブリ等の発生しやすい問題点があった。
However, when an elastic blade is used as a doctor blade for the above-mentioned sensitizer brush, it is possible to regulate the amount of toner, but uniform application is not achieved. Since no triboelectric charge is imparted to the existing toner, there is a problem that fogging and the like are likely to occur.

又、磁性トナーは磁力を利用してトナー飛散を防止する
ことが容易にできるが、非磁性トナーは磁力を利用する
ことができず、トナーの機内飛散を生じやすかった。上
述の不都合な点はコピー時のみならず、装置の搬送時に
振動や衝撃が与えられた場合にも生ずるものであった。
Further, magnetic toner can easily prevent toner scattering by using magnetic force, but non-magnetic toner cannot utilize magnetic force and is likely to cause toner scattering inside the machine. The above-mentioned disadvantages occur not only during copying but also when vibrations or shocks are applied during transport of the apparatus.

本出願人は、上述の従来方法とは全く異なる現像装置と
して非磁性トナーと磁性粒子を用い、トナー担持部材に
対向して磁性粒子拘束部材を設けて該トナー担持部材表
面の移動方向にし、磁性粒子拘束部材の上流に磁界発生
手段の磁気力によって磁性粒子の磁気ブラシを形成し、
磁性粒子拘束部材によって磁気ブラシを拘束し、非磁性
トナーの薄層をトナー担持部材上に形成する方法を既に
提案した(特開昭58−143360号)。この方法を
用いて、現像領域における潜像保持部材とトナー担持部
材との間隙をトナー層厚よりも広く設定し、交番電界を
印加して、潜像保持部材表面に非磁性トナー現像画像を
得る方法を実用化した。
The present applicant uses non-magnetic toner and magnetic particles as a developing device, which is completely different from the conventional method described above, and provides a magnetic particle restraining member opposite to a toner carrying member so that the surface of the toner carrying member moves in the direction of movement. Forming a magnetic brush of magnetic particles by the magnetic force of the magnetic field generating means upstream of the particle restraining member,
A method has already been proposed in which a magnetic brush is restrained by a magnetic particle restraining member and a thin layer of non-magnetic toner is formed on a toner carrying member (Japanese Patent Laid-Open No. 143360/1982). Using this method, the gap between the latent image holding member and the toner carrying member in the development area is set wider than the toner layer thickness, and an alternating electric field is applied to obtain a nonmagnetic toner developed image on the surface of the latent image holding member. The method was put into practical use.

これにより、現像効率が極めて高く、小型、簡素な現像
器構成でカラー現像画像を得ることができるようになっ
た。特に2成分磁気ブラシ摺擦現像時にベタ画像部に発
生する摺擦跡がなく、良質のベタ画像が得られたのであ
る。しかし、さらに現像画質の改善、例えば階調性をさ
らに良くする現像方式の開発が望まれていた。
This has made it possible to obtain color developed images with extremely high development efficiency and with a small and simple developing device configuration. In particular, there were no rubbing marks that occur in solid image areas during two-component magnetic brush rubbing development, and a high-quality solid image was obtained. However, it has been desired to develop a developing method that further improves the developed image quality, for example, further improves gradation.

さらに別の現像方法としては、トナーとトナー塗布用磁
性粒子とを貯蔵するトナー容器と、潜像保持部材にトナ
ーを搬送するトナー担持部材とを配して、該磁性粒子を
用いてトナー担持部材の現像領域に磁気ブラシを形成し
、磁気ブラシ層厚よりもトナー担持部材と潜像保持部材
との間隙を大きく設定し静電像を現像する方法がある。
Still another developing method includes a toner container that stores toner and magnetic particles for toner application, and a toner carrying member that conveys the toner to a latent image holding member. There is a method of developing an electrostatic image by forming a magnetic brush in the developing area and setting the gap between the toner carrying member and the latent image holding member larger than the thickness of the magnetic brush layer.

しかし、この現像方法においては非磁性トナーの磁性粒
子に対する割合(所謂T/C比)が従来のものに比べ高
い。このため、トナー担持部材上で形成されるトナーの
薄層は磁性粒子に付着した非磁性トナーと直接トナー担
持部材に付着した非磁性トナーで構成される。
However, in this developing method, the ratio of non-magnetic toner to magnetic particles (so-called T/C ratio) is higher than in the conventional method. Therefore, the thin layer of toner formed on the toner carrying member is composed of nonmagnetic toner attached to magnetic particles and nonmagnetic toner attached directly to the toner carrying member.

又、トナーを小粒径化した場合、トナーの比表面積が増
加し、単位質量当りの帯電量、ファンデルワールス力等
が大きくなる。このためトナーとトナー担持部材表面と
の付着力が強(なり、チャージアップを起こす原因とな
る。このため、磁性粒子に付着した非磁性トナーに関し
ては磁性粒子の適切な選択により、チャージアップを防
ぐことができているが、直接トナー担持部材に付着した
非磁性トナーに関しては充分な対策がとれていず、結果
として小粒径のフルカラートナーの使いこなしは不充分
であった。
Further, when the particle size of the toner is reduced, the specific surface area of the toner increases, and the amount of charge per unit mass, van der Waals force, etc. increase. For this reason, the adhesion force between the toner and the surface of the toner carrying member is strong (and causes charge-up. Therefore, for non-magnetic toner attached to magnetic particles, charge-up can be prevented by appropriately selecting magnetic particles. However, sufficient measures have not been taken to prevent non-magnetic toner directly adhering to the toner carrying member, and as a result, full-color toner with small particle size has not been fully utilized.

[発明が解決しようとする課題] 本発明の目的は、上記の如き課題を解決した画像形成方
法を提供するものである。
[Problems to be Solved by the Invention] An object of the present invention is to provide an image forming method that solves the above-mentioned problems.

さらに本発明の目的は、画像濃度が高く、細線再現性、
ハイライト階調性のすぐれた画像形成方法を提供するも
のである。
Furthermore, it is an object of the present invention to achieve high image density, fine line reproducibility,
An object of the present invention is to provide an image forming method with excellent highlight gradation.

さらに本発明の目的は、長時間の使用でも性能の変化の
ない画像形成方法を提供するものである。
A further object of the present invention is to provide an image forming method with no change in performance even after long-term use.

[課題を解決するための手段及び作用]前記目的を達成
するため、本発明者らが鋭意検討を行った結果、原稿画
像を色分解し、潜像保持部材に各色ごとに潜像を形成し
、該潜像保持部材とこれに対向するトナー担持部材との
現像領域で潜像をカラートナーで現像するフルカラー画
像形成方法において、真比重が6 g/cm”以下であ
り、かつ電気的絶縁性樹脂で被覆されている磁性粒子を
用いて、トナー担持部材の現像領域に該磁性粒子ノ存在
量が5〜100mg7cm”となるように磁気ブラシを
形成し、現像領域で潜像保持部材とトナー担持部材表面
に形成されている該磁気ブラシ表との間で、非磁性カラ
ートナーにより潜像を現像することを特徴とする現像方
法であり、かつ、該非磁性カラートナーの体積平均粒径
が6.0〜1O10μmであり、5μm以下の粒径な有
するトナー粒子が15〜40個数%含有され、12.7
〜16.0ILmの粒径な有するトナー粒子が0.1〜
5.0体積%含有され、16.0Q以上の粒径な有する
トナー粒子が1.0体積%以下含有され、6.35〜1
0.IJLIllのトナー粒子が下記式V : 6.3
5〜10.しmの粒径を有するトナー粒子の体積% N : 6.35〜lo、lμmの粒径を有するトナー
粒子の個数% dv:全トナー粒子の体積平均粒径 を満足する粒度分布を有し、上記トナー担持部材の表面
が、少なくとも固体潤滑性を有する微粒子を含有した樹
脂層を有し、上記の潜像保持部材とトナー担持部材上の
トナー層表面との間に微小空隙を形成し、この空隙に交
番電場を印加することを特徴としたフルカラー画像形成
方法とするものである。以下に詳細を述べる。
[Means and effects for solving the problem] In order to achieve the above-mentioned object, the inventors of the present invention have conducted intensive studies, and as a result, the original image is separated into colors, and a latent image is formed for each color on a latent image holding member. , in a full-color image forming method in which a latent image is developed with color toner in a development area between the latent image holding member and a toner carrying member opposing the latent image holding member, the true specific gravity is 6 g/cm” or less, and the electrically insulating property is Using magnetic particles coated with resin, a magnetic brush is formed in the developing area of the toner carrying member so that the amount of the magnetic particles is 5 to 100 mg 7 cm, and the latent image holding member and the toner carrying member are coated in the developing area. This developing method is characterized in that a latent image is developed with a non-magnetic color toner between the surface of the magnetic brush formed on the surface of the member, and the non-magnetic color toner has a volume average particle diameter of 6. 0 to 1O10 μm, and contains 15 to 40 number % of toner particles having a particle size of 5 μm or less, and 12.7
Toner particles with a particle size of ~16.0 ILm are 0.1~
5.0% by volume, 1.0% by volume or less of toner particles having a particle size of 16.0Q or more, 6.35-1
0. IJLIll toner particles have the following formula V: 6.3
5-10. % by volume of toner particles having a particle size of 1 μm N: % of number of toner particles having a particle size of 6.35 to 1 μm dv: having a particle size distribution that satisfies the volume average particle size of all toner particles; The surface of the toner carrying member has a resin layer containing at least fine particles having solid lubricating properties, and microgaps are formed between the latent image holding member and the surface of the toner layer on the toner carrying member. This is a full-color image forming method characterized by applying an alternating electric field to a gap. Details are given below.

現像特性の改善及び画質の向上を目的としてトナーの粒
度分布について検討したところ、下記式で示すような最
も目的を達するに適した粒度分布の存在状態があること
を知見した。
When the particle size distribution of toner was studied for the purpose of improving development characteristics and image quality, it was found that there is a state of particle size distribution most suitable for achieving the purpose as shown by the following formula.

即ち、本発明においてはカラートナーの体積平均径が6
.0〜IO,oμmであり、5.0μm以下の粒径を有
するトナー粒子が15〜40個数%、12.7〜l 6
μmが0.1〜5.0体積%、16μm以上が1.0体
積%以下含有され、6.35〜10.1μmのトナー粒
子が下記式L    dv:全トナー粒子の平均体積径
   ノを満足することが重要なポイントである。
That is, in the present invention, the volume average diameter of the color toner is 6.
.. 0 to IO, o μm, 15 to 40 number % of toner particles having a particle size of 5.0 μm or less, 12.7 to l 6
Toner particles containing 0.1 to 5.0 volume % of μm and 1.0 volume % of 16 μm or more and 6.35 to 10.1 μm satisfy the following formula L dv: average volume diameter of all toner particles This is an important point.

即ち、一般的な風力分級によって粒度分布を調整した場
合、上記の値が大きいということは、微小ドツト潜像を
忠実に再現する5μm程度のトナー粒子が増加し、上記
値が小さいということは逆に5μm程度のトナー粒子が
減少することを示していると解される。
In other words, when the particle size distribution is adjusted by general air classification, the above value is large, which means that the number of toner particles of about 5 μm that faithfully reproduces the minute dot latent image increases, and the above value is small, which means the opposite This is understood to indicate that toner particles of about 5 μm are reduced in size.

したがって、dvが6.0〜10.0μmの範囲にあり
、且つ上記関係式をさらに満足する場合に、忠実な潜像
再現性が達成される。
Therefore, when dv is in the range of 6.0 to 10.0 μm and the above relational expression is further satisfied, faithful latent image reproducibility is achieved.

又、16.0μm以上の粒径のトナー粒子については、
1.0体積%以下にし、できるだけ少ない方が好ましい
。5.0μm以下の粒径のトナー粒子が全粒子数の15
〜40個数%であることが良く、更に好ましくは20〜
35個数%が良い、5.0μm以下の粒径のトナー粒子
が15個数%以下であると、高画質に有効なトナー粒子
が少なく、特に、コピー又はプリントアウトを続けるこ
とによってトナーが使われるに従い、有効なトナー粒子
成分が減少して、トナーの粒度分布のバランスが悪化し
、画質が次第に低下してくる。又、40個数%以上であ
ると、トナー粒子相互の凝集状態が生じやすく、流動性
が損われる。
In addition, for toner particles with a particle size of 16.0 μm or more,
It is preferably 1.0% by volume or less, and as little as possible. Toner particles with a particle size of 5.0 μm or less account for 15 of the total number of particles.
It is good that it is ~40% by number, more preferably 20~
35% by number is good; if toner particles with a particle size of 5.0 μm or less are less than 15% by number, there are fewer toner particles effective for high image quality, especially as the toner is used by continuing copying or printing. , effective toner particle components decrease, the balance of toner particle size distribution worsens, and image quality gradually deteriorates. If the amount is 40% or more, toner particles tend to aggregate with each other, impairing fluidity.

又、12.7〜16.0μmの範囲の粒子が0.1〜5
.0体積%であることが良(、好ましくは0.2〜3.
0体積%が良い。5,0体積%より多いと、画質が悪化
すると共に、必要以上の現像、即ち、トナーののりすぎ
が起こり、トナー消費量の増大を招く。
In addition, particles in the range of 12.7 to 16.0 μm are 0.1 to 5
.. It is good that it is 0 volume % (preferably 0.2 to 3.
0% by volume is good. When the amount is more than 5.0% by volume, image quality deteriorates and more development than necessary occurs, that is, too much toner is applied, leading to an increase in toner consumption.

方、0.1体積%未満であると、流動性の低下により画
像濃度が低下してしまう。
On the other hand, if it is less than 0.1% by volume, image density will decrease due to a decrease in fluidity.

又、16.0μm以上の粒径のトナー粒子が1.0体積
%以下であることが良く、更に好ましくは0.6体積%
以下であり、1.0体積%より多いと、細線再現におけ
る妨げになる。
Further, it is preferable that the amount of toner particles having a particle size of 16.0 μm or more is 1.0% by volume or less, and more preferably 0.6% by volume.
If it is more than 1.0% by volume, it will interfere with fine line reproduction.

又、トナーの体積平均径は6.0〜10.0μm、好ま
しくは7.0〜9.0μmであり、この値は先に述べた
各構成要素と切りはなして考えることはできないもので
ある。体積平均粒径6.014m未満では、グラフィク
画像などの画像面積比率の高い用途では、転写紙上のト
ナーののり量が少なく、画像濃度の低いという問題点が
生じやすい。体積平均粒径10、Oμm以上では解像度
が良好でなく、又複写の初めは良(とも使用を続けてい
ると画質低下を発生しやすい。
Further, the volume average diameter of the toner is 6.0 to 10.0 μm, preferably 7.0 to 9.0 μm, and this value cannot be considered in isolation from the above-mentioned components. If the volume average particle diameter is less than 6.014 m, in applications with a high image area ratio such as graphic images, the amount of toner applied to the transfer paper is small, which tends to cause problems such as low image density. If the volume average particle diameter is 10.0 μm or more, the resolution is not good, and although the quality is good at the beginning of copying, the image quality tends to deteriorate with continued use.

使用できる熱可塑性樹脂としては、ポリスチレン、ポリ
p−クロルスチレン、ポリビニルトルエン、スチレン−
pクロルスチレン共重合体、スチレンビニルトルエン共
重合体等のスチレン及びその置換体の単独重合体及びそ
れらの共重合体;スチレン−アクリル酸メチル共重合体
、スチレン−アクリル酸エチル共重合体、スチレン−ア
クリル酸n−ブチル共重合体等のスチレンとアクリル酸
エステルとの共重合体;スチレン−メタクリル酸メチル
共重合体、スチレン−メタクリル酸エチル共重合体、ス
チレン−メタクリル酸n−ブチル共重合体等のスチレン
とメタクリル酸エステルとの共重合体;スチレンとアク
リル酸エステル及びメタクリル酸エステル、スチレンと
ジメチルアミノエチルメタクリレート及びアクリル酸エ
ステル、スチレンとジエチルアミノエチルメタクリレー
ト及びアクリル酸エステル等の多元共重合体;その他ス
チレンーアクリロニトリル共重合体、スチレン−ビニル
メチルエーテル共重合体、スチレン−ブタジェン共重合
体、スチレン−ビニルメチルケトン共重合体、スチレン
−アクリロニトリル−インデン共重合体、スチレン−マ
レイン酸エステル共重合体等のスチレンと他のビニル系
モノマーとのスチレン系共重合体;ポリメチルメタクリ
レート、ポリブチルメタクリレート、ポリ酢酸ビニル、
ポリエステル、ポリアミド、エポキシ樹脂、ポリビニル
ブチラール、ポリアクリル酸、フェノール樹脂、脂肪族
又は脂環族炭化水素樹脂、石油樹脂、塩素化パラフィン
、等が単独または混合あるいは複合して使用出来る。特
にスチレン−アクリル系樹脂、ポリエステル樹脂が好ま
しい。
Thermoplastic resins that can be used include polystyrene, polyp-chlorostyrene, polyvinyltoluene, and styrene.
Homopolymers of styrene and its substituted products, such as p-chlorostyrene copolymers and styrene vinyltoluene copolymers, and copolymers thereof; styrene-methyl acrylate copolymers, styrene-ethyl acrylate copolymers, styrene -Copolymers of styrene and acrylic esters such as n-butyl acrylate copolymers; styrene-methyl methacrylate copolymers, styrene-ethyl methacrylate copolymers, styrene-n-butyl methacrylate copolymers Copolymers of styrene and methacrylic esters such as; multicomponent copolymers of styrene and acrylic esters and methacrylic esters, styrene and dimethylaminoethyl methacrylate and acrylic esters, styrene and diethylaminoethyl methacrylate and acrylic esters; Others: styrene-acrylonitrile copolymer, styrene-vinyl methyl ether copolymer, styrene-butadiene copolymer, styrene-vinyl methyl ketone copolymer, styrene-acrylonitrile-indene copolymer, styrene-maleic acid ester copolymer Styrenic copolymers of styrene and other vinyl monomers such as polymethyl methacrylate, polybutyl methacrylate, polyvinyl acetate,
Polyester, polyamide, epoxy resin, polyvinyl butyral, polyacrylic acid, phenol resin, aliphatic or alicyclic hydrocarbon resin, petroleum resin, chlorinated paraffin, etc. can be used alone, in mixtures, or in combination. Particularly preferred are styrene-acrylic resins and polyester resins.

本発明に係るトナーには、荷電特性を安定化するために
荷電制御剤を配合しても良い。その際、トナーの色調に
影響を与えない無色又は淡色の荷電制御剤が好ましい。
A charge control agent may be added to the toner according to the present invention in order to stabilize charge characteristics. In this case, a colorless or light-colored charge control agent that does not affect the color tone of the toner is preferred.

本発明に使用される着色剤としては、公知の染顔料、例
えばフタロシアニンブルー、インダスレンブルー、ピー
コックブルー、パーマネントレッド、レーキレッド、ロ
ーダミンレーキ、〕\ンザイエロー パーマネントイエ
ロー、ベンジンイエロー等広(使用することができる。
Coloring agents used in the present invention include known dyes and pigments such as phthalocyanine blue, industhrene blue, peacock blue, permanent red, lake red, rhodamine lake, permanent yellow, benzine yellow, etc. I can do it.

その含有量としては、OHPフィルムの透過性に対し敏
感に反映するよう結着樹脂100重量部に対して12重
量部以下であり、好ましくは0.5〜9重量部である。
The content thereof is 12 parts by weight or less, preferably 0.5 to 9 parts by weight, based on 100 parts by weight of the binder resin so as to sensitively reflect the transparency of the OHP film.

本発明に係るトナーには、流動性を安定させるために流
動性付与剤を添加してもよい。
A fluidity imparting agent may be added to the toner according to the present invention in order to stabilize fluidity.

流動性付与剤としては、以下のものが挙げられるが必ず
しもこれに限定されるものではない。例えば、AI!2
0a、 TiO2,Gem□、Zr0a、 SC20m
、 HfO□等の金属酸化物や、SiC,Tic、 W
2C等の炭化物及び、5isN4. Ge5N<等の窒
化物があり、この中でも、AR20,TiO2,5C2
03,ZrO2,GeDz、 )IfD2を、トナーに
対して2重量%以下添加することが無色或は白色である
という点においてカラートナー用に用いた場合、色彩に
悪影響を与えず好適である。
Examples of the fluidity imparting agent include, but are not necessarily limited to, the following. For example, AI! 2
0a, TiO2, Gem□, Zr0a, SC20m
, metal oxides such as HfO□, SiC, Tic, W
Carbide such as 2C and 5isN4. There are nitrides such as Ge5N<, among which AR20, TiO2, 5C2
03, ZrO2, GeDz, ) IfD2 is preferably added in an amount of 2% by weight or less to the toner since it is colorless or white, and when used for color toners, it does not adversely affect the color.

本発明のトナーには必要に応じてトナーの特性を損ねな
い範囲で添加剤を混合してもよく、例えばテフロン、ス
テアリン酸亜鉛、ポリフッ化ビニリデンの如き滑剤、あ
るいは低分子量ポリエチレン、低分子量ポリプロピレン
の如き定着助剤等である。
The toner of the present invention may be mixed with additives as necessary within a range that does not impair the properties of the toner, such as lubricants such as Teflon, zinc stearate, and polyvinylidene fluoride, or lubricants such as low molecular weight polyethylene and low molecular weight polypropylene. Fixing aids such as

本発明のトナーの製造にあたっては、熱ロール、ニーダ
−、エクストルーダー等の熱混練機によって構成材料を
良(混練した後、機械的な粉砕、分級によって得る方法
、或は結着樹脂溶液中に着色剤等の材料を分散した後、
噴霧乾燥することにより得る方法、又は、結着樹脂を構
成すべき単量体に所定材料を混合した後、この乳化懸濁
液を重合させることによりトナーを得る重合トナー製造
法等それぞれの方法が応用できる。
In producing the toner of the present invention, the constituent materials are kneaded using a thermal kneading machine such as a hot roll, kneader, or extruder, and then mechanically crushed or classified, or mixed into a binder resin solution. After dispersing materials such as colorants,
There are various methods such as spray drying, or polymerization toner manufacturing method, which obtains a toner by mixing a specified material with monomers that constitute the binder resin and then polymerizing this emulsified suspension. Can be applied.

又、この現像方法においては、非磁性トナーの磁性粒子
に対する割合(所謂T/C比)が従来のものに比べて高
い。このため、トナー担持部材上で形成されるトナーの
薄層は、磁性粒子に付着した非磁性トナーと、直接トナ
ー担持部材に付着した非磁性トナーで構成される。ここ
で、トナーを小粒径化した場合、トナーの比表面積が増
加するため、単位質量当りの帯電量、ファンデルワール
ス力等が大きくなり、チャージアップを起し、微粉トナ
ーによるトナー担持部材汚染の可能性を生ずる。
In addition, in this developing method, the ratio of non-magnetic toner to magnetic particles (so-called T/C ratio) is higher than in the conventional method. Therefore, the thin layer of toner formed on the toner carrying member is composed of nonmagnetic toner attached to magnetic particles and nonmagnetic toner attached directly to the toner carrying member. Here, when the particle size of the toner is reduced, the specific surface area of the toner increases, so the amount of charge per unit mass, van der Waals force, etc. increases, causing charge-up and contamination of the toner carrying member by fine powder toner. This gives rise to the possibility of

これを解決するために、トナー担持部材近傍のチャージ
アップした微粉トナーを何らかの方法で除去すればよい
と考えた。この方法は、トナー担持部材表面に固体潤滑
性を有する微粒子を含有する樹脂層をもうけ、チャージ
アップした微粉を除去できるので、トナー担持部材近傍
でのトナーのスムーズな入れかわりを可能とした。
In order to solve this problem, it was thought that the charged-up fine powder toner near the toner carrying member should be removed by some method. In this method, a resin layer containing fine particles having solid lubricating properties is formed on the surface of the toner carrying member, and charged-up fine powder can be removed, so that the toner can be smoothly replaced in the vicinity of the toner carrying member.

又、固体潤滑性を有する微粒子以外に、チャージアップ
したトナーの微粉の電荷をリークする目的で導電性微粒
子、半導電性の金属酸化物等を同時に樹脂層中に含有し
て樹脂層の体積固有抵抗を10’Ωcm以下とする方法
もあるが、この場合には、抵抗を103ΩCl11以下
とするのが好ましく、この場合でも固体潤滑性を有する
微粒子と同時に樹脂層に含有することが必要である。
In addition to fine particles that have solid lubricating properties, conductive fine particles, semiconductive metal oxides, etc. are also contained in the resin layer for the purpose of leaking the electric charge of the charged up toner fine powder. Although there is a method of reducing the resistance to 10' Ωcm or less, in this case, it is preferable to set the resistance to 10 3 ΩCl11 or less, and even in this case, it is necessary to contain it in the resin layer at the same time as the fine particles having solid lubricating properties.

本発明の固体潤滑剤としては、黒鉛、フッ化黒鉛、二硫
化モリブデン、二硫化タングステン、窒化ホウ素、窒化
ケイ素、フッ化カルシウム、フッ化バリウム、−酸化鉛
、三酸化モリブデン等が用いられ、結晶性を有し、トナ
ーに対しては摩擦帯電が比較的小さいものが好ましい。
As the solid lubricant of the present invention, graphite, graphite fluoride, molybdenum disulfide, tungsten disulfide, boron nitride, silicon nitride, calcium fluoride, barium fluoride, -lead oxide, molybdenum trioxide, etc. are used. It is preferable that the toner has a relatively small triboelectric charge on the toner.

特に結晶性グラファイトがよい。Crystalline graphite is particularly good.

本発明におけるトナー担持部材表面への樹脂層を形成さ
せる方法に関して述べる。
A method for forming a resin layer on the surface of a toner carrying member in the present invention will be described.

一般的な被膜の形成方法としてはディッピング法、スプ
レー法、ロールコーティング法、カーテンコート法、ス
パッタ法等があり、特に本発明のコートを施すにはディ
ッピング法、スプレー法が優れている。
Common methods for forming a coating include dipping, spraying, roll coating, curtain coating, sputtering, etc., and dipping and spraying are particularly suitable for applying the coating of the present invention.

具体的には、スプレー法においては溶剤中に固形分とし
ての被膜用樹脂を溶解し、さらに固体潤滑性を有する微
粒子等の内容物をガラスピーズと混合しペイントシェー
カーで分散した後、ナイロン製のメツシュ等でろ過して
塗料化し、これをエアースプレー法でトナー担持部材円
筒に均一の厚さになるよう付着させ昇温乾燥する。
Specifically, in the spray method, the coating resin as a solid content is dissolved in a solvent, and the contents such as fine particles with solid lubricating properties are mixed with glass beads and dispersed in a paint shaker. It is filtered through a mesh or the like to form a paint, which is applied to a cylinder of a toner carrying member to a uniform thickness using an air spray method, and then dried at an elevated temperature.

樹脂層の厚さは0.5〜3.0μmとすることが性能上
、製造上か°らも好ましい。
The thickness of the resin layer is preferably 0.5 to 3.0 μm from the viewpoint of performance and manufacturing.

又、発明に使用する固体潤滑性を有する粒子は、粒径的
には0.5μm〜10.Ogmのものがよい。
In addition, the particles having solid lubricating properties used in the invention have a particle size of 0.5 μm to 10 μm. Ogm ones are good.

被膜形成高分子材料は、例えば、スチレン系樹脂、ビニ
ル系樹脂、ポリエーテルスルホン樹脂、ポリカーボネー
ト樹脂、ポリフェニレンオキサイド樹脂、ポリアミド樹
脂、フッ素樹脂、繊維素系樹脂、アクリル系樹脂等の熱
可塑性樹脂、エポキシ樹脂、ポリエステル樹脂、アルキ
ッド樹脂、フェノール樹脂、メラミン樹脂、ポリウレタ
ン樹脂、尿素樹脂、シリコーン樹脂、ポリイミド樹脂等
の熱硬化性樹脂あるいは光硬化性樹脂等を使用すること
ができる。中でもシリコーン樹脂、フッ素樹脂のような
離型性のあるもの、あるいはポリエーテルスルホン、ポ
リカーボネート、ポリフェニレンオキサイド、ポリアミ
ド、フェノール、ボリエステル、ポリウレタン、スチレ
ン系樹脂のような機械的性質に優れたものがより好まし
い。
Examples of film-forming polymeric materials include thermoplastic resins such as styrene resins, vinyl resins, polyethersulfone resins, polycarbonate resins, polyphenylene oxide resins, polyamide resins, fluororesins, cellulose resins, and acrylic resins, and epoxy resins. Thermosetting resins or photocurable resins such as resins, polyester resins, alkyd resins, phenol resins, melamine resins, polyurethane resins, urea resins, silicone resins, and polyimide resins can be used. Among these, those with mold release properties such as silicone resins and fluororesins, or those with excellent mechanical properties such as polyether sulfone, polycarbonate, polyphenylene oxide, polyamide, phenol, polyester, polyurethane, and styrene resins are more preferable. .

以下、本現像方法を説明する。第1図は本発明に係る一
例である。第1図において、3は潜像保持部材、 21
はトナー供給容器、22はトナー担持部材、23は固定
磁石、24は非磁性ブレード、26は磁性粒子循環域限
定部材、27は磁性粒子、28は非磁性トナー、29は
トナー捕集容器部、30は飛散防止部材、31は磁性部
材、32は現像領域、34はバイアス電源を示す。トナ
ー担持部材22はb方向に回転し、それに伴い磁性粒子
27はC方向に循環する。
The present developing method will be explained below. FIG. 1 is an example of the present invention. In FIG. 1, 3 is a latent image holding member, 21
22 is a toner supply container, 22 is a toner carrying member, 23 is a fixed magnet, 24 is a non-magnetic blade, 26 is a magnetic particle circulation area limiting member, 27 is a magnetic particle, 28 is a non-magnetic toner, 29 is a toner collection container part, 30 is a scattering prevention member, 31 is a magnetic member, 32 is a developing area, and 34 is a bias power source. The toner carrying member 22 rotates in the direction b, and the magnetic particles 27 circulate in the direction C accordingly.

それによってトナー担持部材22面と磁性粒子27層と
の接触・摺擦が起こり、トナー担持部材22面上に非磁
性トナー28層が形成される。又、磁性粒子27はC方
向に循環しつつも、その一部が非磁性ブレード24とト
ナー担持部材22との間隙によって所定量に規制され、
非磁性トナー28層上に塗布される。即ち、非磁性トナ
ー28はトナー担持部材22表面と磁性粒子27表面と
の両方に塗布される構成となり、実質的にトナー担持部
材22表面積を増大したことと同等の効果が示される。
This causes contact and rubbing between the toner carrying member 22 surface and the magnetic particle 27 layer, and a non-magnetic toner 28 layer is formed on the toner carrying member 22 surface. Further, while the magnetic particles 27 circulate in the C direction, a part of them is regulated to a predetermined amount by the gap between the non-magnetic blade 24 and the toner carrying member 22.
The non-magnetic toner is coated on top of the 28 layer. That is, the non-magnetic toner 28 is applied to both the surface of the toner carrying member 22 and the surface of the magnetic particles 27, and the same effect as substantially increasing the surface area of the toner carrying member 22 is exhibited.

本発明での非磁性ブレード24下流側トナー担持部材2
2表層での磁性粒子27の塗布量は、磁性粒子27から
なる磁気ブラシとトナー担持部材22表面とを充分活用
するために、5 mg/cm2〜long/cm”程度
の少量であることが望ましい。
Non-magnetic blade 24 downstream toner carrying member 2 in the present invention
The coating amount of the magnetic particles 27 on the second surface layer is preferably a small amount of about 5 mg/cm2 to long/cm'' in order to fully utilize the magnetic brush made of the magnetic particles 27 and the surface of the toner carrying member 22. .

又、現像領域32においては、固定磁石23の磁極の1
つを潜像面に対向させることにより明確な現像極を形成
し、交番電界によってトナー担持部材22上及び磁性粒
子27からトナーを飛翔現像する。
In addition, in the developing area 32, one of the magnetic poles of the fixed magnet 23
A clear development pole is formed by arranging one of the two to face the latent image surface, and the toner is developed by flying onto the toner carrying member 22 and from the magnetic particles 27 by an alternating electric field.

(この現象については後述する。)現像後、磁性粒子2
7及び未現像トナーはトナー担持部材22の回転と供に
、トナー供給容器21内に回収される。
(This phenomenon will be explained later.) After development, magnetic particles 2
7 and undeveloped toner are collected into the toner supply container 21 as the toner carrying member 22 rotates.

点25位置における非磁性ブレード24の先端部とトナ
ー担持部材22面との前記間隙間隔dは、50〜500
μm、好ましくは100〜400μmである。この間隔
dが50μmより小さいと後述する磁性粒子27が詰ま
り、トナー担持部材22を傷つける欠点がある。
The gap d between the tip of the non-magnetic blade 24 and the surface of the toner carrying member 22 at the point 25 is 50 to 500.
μm, preferably 100 to 400 μm. If the distance d is smaller than 50 μm, there is a drawback that the magnetic particles 27 (described later) become clogged and damage the toner carrying member 22.

また500μmより大きいと、後述する非磁性トナー2
8及び磁性粒子27が多量に漏れ出して薄層が形成でき
なくなる。
Moreover, if the diameter is larger than 500 μm, non-magnetic toner 2 described later
8 and magnetic particles 27 leak out in large quantities, making it impossible to form a thin layer.

第1図で26は非磁性ブレード24の上面側に下面を接
触させ、前端面をアンダカット面とした磁性粒子循環域
限定部材である。
In FIG. 1, 26 is a magnetic particle circulation area limiting member whose lower surface is in contact with the upper surface of the non-magnetic blade 24 and whose front end surface is an undercut surface.

27、28はトナー供給容器21内に順次に収容した磁
性粒子と非磁性トナーである。
Reference numerals 27 and 28 denote magnetic particles and non-magnetic toner which are sequentially contained in the toner supply container 21.

トナー供給容器21の底板は、トナー担持部材22の下
方に延長位置させてトナーが外部に漏れないようにしで
ある。またこのトナーの外部への漏出の防止をさらに確
実ならしめるためにその延長底板の上面に、漏出トナー
を受は入れて拘束するトナー捕集容器部29と、延長底
板の先端縁長手に沿って飛散防止部材30を配設しであ
る。この飛散防止部材30には後述する電圧が印加され
ている。
The bottom plate of the toner supply container 21 is extended below the toner carrying member 22 to prevent toner from leaking to the outside. In addition, in order to further ensure the prevention of toner leakage to the outside, a toner collection container part 29 is provided on the upper surface of the extended bottom plate to receive and restrain the leaked toner, and a toner collection container part 29 is provided along the longitudinal direction of the tip edge of the extended bottom plate. A scattering prevention member 30 is provided. A voltage, which will be described later, is applied to this scattering prevention member 30.

磁性粒子27は、一般に平均粒径が30〜100μm、
好ましくは40〜80μmである。各磁性粒子27は磁
性材料のみから成るものでも、磁性材料と非磁性材料と
の結合体でもよいし、二種以上の磁性粒子27の混合物
でも良い。そしてこの磁性粒子27を先ずはじめにトナ
ー供給容器21内に投入することにより、その磁性粒子
27がトナー供給容器21内に臨んでいるトナー担持部
材22面領域、即ちトナー担持部材22を配設したトナ
ー供給容器21からの磁性粒子27、ないしはトナーの
漏出を防止するための磁性部材31から磁性粒子拘束部
材たる非磁性ブレード24の先端部までのトナー担持部
材22面領域各部にトナー担持部材22内の固定磁石2
3による磁界により、吸着保持され磁性粒子27Mとし
て該トナー担持部材22面領域を全体的に覆った状態と
なる。
The magnetic particles 27 generally have an average particle size of 30 to 100 μm,
Preferably it is 40 to 80 μm. Each magnetic particle 27 may be made of only a magnetic material, may be a combination of a magnetic material and a non-magnetic material, or may be a mixture of two or more types of magnetic particles 27. By first putting the magnetic particles 27 into the toner supply container 21, the magnetic particles 27 are applied to the surface area of the toner carrying member 22 facing into the toner supplying container 21, that is, the toner on which the toner carrying member 22 is disposed. In each part of the surface area of the toner carrying member 22 from the magnetic member 31 for preventing leakage of the magnetic particles 27 or toner from the supply container 21 to the tip of the non-magnetic blade 24 serving as a magnetic particle restraining member, Fixed magnet 2
3, the particles are attracted and held as magnetic particles 27M, which completely cover the surface area of the toner carrying member 22.

非磁性トナー28は上記磁性粒子27の投入後、トナー
供給容器21内に投入されることにより、上記トナー担
持部材22に対する第1層としての磁性粒子27層の外
側に多量に貯溜して第2層として存在する。
After the magnetic particles 27 have been introduced, the non-magnetic toner 28 is introduced into the toner supply container 21, so that a large amount of the non-magnetic toner 28 is stored outside the layer of magnetic particles 27 as the first layer for the toner carrying member 22, and is transferred to the second layer. Exist as layers.

上記最初に投入する磁性粒子27は、磁性粒子に対して
もともと約2〜70%(重量)の非磁性トナー28を含
むことが好ましいが、磁性粒子のみとしても良い。又磁
性粒子27は一旦上記トナー担持部材22面領域に磁性
粒子27層として吸着保持されれば、装置振動や、装置
をかなり大きく傾けても実質的に片寄り流動してしまう
ことはな(、上記トナー担持部材22面領域を全体的に
覆った状態が保持される。
The first magnetic particles 27 preferably contain non-magnetic toner 28 in an amount of about 2 to 70% (by weight) of the magnetic particles, but may be composed of only magnetic particles. Furthermore, once the magnetic particles 27 are adsorbed and held as a layer of magnetic particles 27 on the surface area of the toner carrying member 22, they will not substantially shift to one side even if the device is vibrated or the device is tilted considerably. The state in which the surface area of the toner carrying member 22 is completely covered is maintained.

而してトナー供給容器21内に上記のように磁性粒子2
7と非磁性トナー28を順次に投入収容した状態に於て
、固定磁石23の磁極S2位置に対応するトナー担持部
材22表面付近の磁性粒子27層部分には、磁極の強い
磁界で磁性粒子27の磁気ブラシが形成されている。
Thus, the magnetic particles 2 are placed in the toner supply container 21 as described above.
7 and non-magnetic toner 28 are sequentially charged and accommodated, the magnetic particles 27 are deposited in the magnetic particle 27 layer portion near the surface of the toner carrying member 22 corresponding to the magnetic pole S2 position of the fixed magnet 23 due to the strong magnetic field of the magnetic pole. A magnetic brush is formed.

又、非磁性ブレード24の先端部近傍部の磁性粒子層部
分は、トナー担持部材22が矢示す方向に回転駆動され
ても、重力と磁気力及び非磁性ブレード24の存在によ
る効果に基づく規制力と、トナー担持部材22の移動方
向への搬送力との釣合によってトナー担持部材22表面
の点25位置で溜まり、多少は動き得るが動きのにぷい
静止層を形成する。
In addition, even when the toner carrying member 22 is rotated in the direction indicated by the arrow, the magnetic particle layer near the tip of the non-magnetic blade 24 exerts a regulating force based on the effects of gravity, magnetic force, and the presence of the non-magnetic blade 24. Due to the balance between this and the conveyance force in the moving direction of the toner carrying member 22, the toner particles accumulate at the point 25 on the surface of the toner carrying member 22, forming a stationary layer that can move to some extent but is slow to move.

又トナー担持部材22を矢示す方向に回転させた時、磁
極の配置位置と磁性粒子27の流動性及び磁気特性を適
宜選ぶことによって、前記磁気ブラシは磁極S2の付近
で矢印C方向に循環し、循環層を形成する。該循環層に
おいて、トナー担持部材22に比較的近い磁性粒子分は
トナー担持部材22の回転によって磁極S2近傍からト
ナー担持部材22の回転下流側にある前記の静止層の上
へ盛り上る。即ち上部へ押し上げられる力を受ける。そ
の押し上げられた磁性粒子分は、非磁性ブレード24の
上部に設けた磁性粒子循環域限定部材26により、その
循環領域の上限を決められているため、非磁性ブレード
24上へ乗り上がることはなく、重力によって落下し、
再び磁極S!近傍へ戻る。この場合トナー担持部材22
表面から遠くに位置するなどして受ける押し上げ力の小
さい磁性粒子分は、磁性粒子循環域限定部材26に到達
する前に落下する場合もある。つまり該循環層では重力
と磁極による磁気力と摩擦力及び磁性粒子27の流動性
(粘性)によって矢印Cの如(磁性粒子27の磁気ブラ
シの循環が行われ、磁気ブラシはこの循環の際に磁性粒
子層の上にあるトナー層から非磁性トナー28を逐次取
込んでトナー供給容器21内の下部に戻り、以下トナー
担持部材22の回転駆動に伴ないこの循環を繰返す。
When the toner carrying member 22 is rotated in the direction indicated by the arrow, the magnetic brush circulates in the direction of the arrow C near the magnetic pole S2 by appropriately selecting the arrangement position of the magnetic pole and the fluidity and magnetic properties of the magnetic particles 27. , forming a circulating layer. In the circulating layer, the magnetic particles relatively close to the toner carrying member 22 rise from the vicinity of the magnetic pole S2 onto the stationary layer on the rotational downstream side of the toner carrying member 22 due to the rotation of the toner carrying member 22. In other words, it receives a force that pushes it upward. The pushed-up magnetic particles do not climb onto the non-magnetic blade 24 because the upper limit of the circulation area is determined by the magnetic particle circulation area limiting member 26 provided at the top of the non-magnetic blade 24. , falls due to gravity,
Magnetic pole S again! Return to nearby area. In this case, the toner carrying member 22
Magnetic particles that are located far from the surface and receive a small push-up force may fall before reaching the magnetic particle circulation area limiting member 26. In other words, in the circulation layer, the magnetic force and frictional force due to gravity and magnetic poles, and the fluidity (viscosity) of the magnetic particles 27 cause the magnetic brushes of the magnetic particles 27 to circulate as shown by arrow C, and during this circulation, the magnetic brushes The non-magnetic toner 28 is sequentially taken in from the toner layer above the magnetic particle layer and returned to the lower part of the toner supply container 21, and this circulation is repeated as the toner carrying member 22 is rotated.

交番電圧電源34から印加される現像バイアス電圧は、
プラス側、マイナス側のピーク電圧が同じ交番電圧、又
はこの交番電圧に直流電圧を重畳したものが使用できる
。例えば暗部潜像電位−600V、明部潜像電位−20
0■の静電潜像に対して、−例として、トナー担持部材
22に直流電圧−300Vを重畳して波形のピーク電圧
Vpp300〜2000 V、周波数200〜3000
Hzの範囲で選択される交番電圧を印加し、潜像保持部
材3を接地電位に保持する。
The developing bias voltage applied from the alternating voltage power supply 34 is
An alternating voltage with the same peak voltage on the positive and negative sides, or a DC voltage superimposed on this alternating voltage can be used. For example, dark area latent image potential -600V, bright area latent image potential -20V
For an electrostatic latent image of 0■, for example, by superimposing a DC voltage of -300 V on the toner carrying member 22, the peak voltage of the waveform Vpp is 300 to 2000 V, and the frequency is 200 to 3000.
An alternating voltage selected in the Hz range is applied to maintain the latent image holding member 3 at ground potential.

一般に、磁気ブラシの電気抵抗が比較的高い(10sΩ
cmより大)ため、現像バイアス電圧のピーク電圧中v
ppは高い方がよく(例えば800■以上)、かつ、周
波数は600Hz以上、好ましくは800Hz以上、さ
らに好ましくはl KHz以上で高い方が充分濃度のあ
る良画質が得られた。vppのみ高くても周波数が低い
と濃度は低く、良画質は得にくい。いずれにしても、V
l)I)の上限は、現像領域32の間隙放電限界値で決
まり、下限はトナー担持部材22上及び磁性粒子27上
のトナーの飛翔限界値で決められる。
Generally, the electrical resistance of magnetic brushes is relatively high (10sΩ
cm), the peak voltage of the developing bias voltage v
The higher the pp is, the better (for example, 800 square meters or higher), and the higher the frequency is 600 Hz or higher, preferably 800 Hz or higher, more preferably 1 KHz or higher, the higher the image quality with sufficient density can be obtained. Even if only vpp is high, if the frequency is low, the density will be low and it will be difficult to obtain good image quality. In any case, V
l) The upper limit of I) is determined by the gap discharge limit value of the developing area 32, and the lower limit is determined by the toner flight limit value on the toner carrying member 22 and the magnetic particles 27.

前記比較的抵抗の高い磁気ブラシでは印加する交番電界
の周波数と磁気ブラシ自身の時定数の適切な選択によっ
て、間隙電圧が放電開始電圧に達することがないように
交番電界のピーク値を設定することが好ましい。
In the magnetic brush having relatively high resistance, the peak value of the alternating electric field is set so that the gap voltage does not reach the discharge starting voltage by appropriately selecting the frequency of the applied alternating electric field and the time constant of the magnetic brush itself. is preferred.

尚、本発明で述べている磁性粒子27.磁気ブラシの抵
抗値とは、トナー担持部材22上に多量の磁性粒子27
の磁気ブラシを形成し、これに対向してトナー担持部材
22と間隙的5mmを保った金属ドラムを設け、これら
と直列に約IMΩの抵抗を接続した回路に直流200V
の電圧を印加したときに流れる電流値より算出して求め
たものである。
Incidentally, magnetic particles 27. described in the present invention. The resistance value of the magnetic brush refers to the resistance value of a large amount of magnetic particles 27 on the toner carrying member 22.
A magnetic brush is formed, a metal drum is provided facing the toner carrying member 22 with a gap of 5 mm, and a DC 200 V is connected to a circuit in which a resistor of approximately IMΩ is connected in series with the magnetic brush.
This is calculated from the current value that flows when a voltage of .

以下本発明に係る現像法について現像領域32での現象
を記述する。
Hereinafter, phenomena in the development area 32 will be described regarding the development method according to the present invention.

第2図、第3図は本発明に係る現像方法について、現像
領域32の拡大説明図である。50は潜像保持部材3上
の暗部の潜像電荷である。28は非磁性トナーである。
FIGS. 2 and 3 are enlarged explanatory views of the developing area 32 in the developing method according to the present invention. 50 is a latent image charge in a dark area on the latent image holding member 3. 28 is a non-magnetic toner.

34は直流成分を重畳した交番電圧電源である。第32
図はトナー担持部材22に交番電圧のプラス波形成分が
加わった場合で、第3図は交番電圧のマイナス波形成分
が加わった場合を示す。潜像電荷5oの極性はマイナス
、トナーの極性はプラスとして示しである。
34 is an alternating voltage power source on which a DC component is superimposed. 32nd
The figure shows a case where a positive waveform component of an alternating voltage is applied to the toner carrying member 22, and FIG. 3 shows a case where a negative waveform component of an alternating voltage is applied. The polarity of the latent image charge 5o is shown as negative, and the polarity of the toner is shown as positive.

又、潜像電荷50の極性がプラス、トナーの極性がマイ
ナスの場合、第2図は交番電圧のマイナス波形成分が、
第3図は交番電圧のプラス波形成分が加わった場合を示
す。
Moreover, when the polarity of the latent image charge 50 is positive and the polarity of the toner is negative, FIG. 2 shows that the negative waveform component of the alternating voltage is
FIG. 3 shows the case where a positive waveform component of the alternating voltage is added.

磁気ブラシ51の抵抗が比較的大きいく約io’Ωcm
より大)ため、磁気ブラシ51自身の材質その他による
電荷の充放電時定数に依存して、磁気ブラシ51には非
磁性トナー28との摩擦帯電電荷もしくは一映電荷、潜
像保持部材3上の潜像電界及び潜像保持部材3とトナー
粒子担持部材22間の交番電界によって注入される電界
が存在することになる。
The resistance of the magnetic brush 51 is relatively large, approximately io'Ωcm.
Therefore, depending on the charging/discharging time constant of the charge due to the material of the magnetic brush 51 itself and other factors, the magnetic brush 51 has a frictional charge or a mirror charge with the non-magnetic toner 28, and a charge on the latent image holding member 3. There is an electric field injected by the latent image electric field and the alternating electric field between the latent image holding member 3 and the toner particle carrying member 22.

潜像保持部材3上の暗部の潜像電荷5oによる電界と交
番電界による電界とが一致したとき、磁気ブラシ51に
はトナー担持部材22方向に最大屈伏状態となる。
When the electric field due to the latent image charge 5o in the dark area on the latent image holding member 3 matches the electric field due to the alternating electric field, the magnetic brush 51 is brought into a maximum bending state in the direction of the toner carrying member 22.

潜像保持部材3上の潜像電荷50による電界と交番電界
による電界の方向が一致しないとき、磁気ブラシ51の
屈伏は小さくなる。
When the electric field due to the latent image charge 50 on the latent image holding member 3 and the electric field due to the alternating electric field do not match in direction, the bending of the magnetic brush 51 becomes small.

いずれにせよ上述の如く交番電界によって磁気ブラシ5
1は微細な、しかし激しい振動状態となり、潜像保持部
材3上に余分に付着したカブリトナーは上記磁気ブラシ
51によって摺擦されて潜像保持部材3から除去され、
磁気ブラシ51上に引き戻される。又磁気ブラシ51の
上記振動により、トナーは磁気ブラシ51から離脱し易
(なり、潜像保持部材3に供給され易くなるから、画像
濃度も向上する。また、磁気ブラシ51の上記振動によ
り磁気ブラシ51内でトナーがほぐされ、画像濃度の向
上やゴースト防止に寄与する。さらに、この振動状態が
激しい場合、磁気ブラシ51の一部が磁気ブラシ51な
いしはトナー担持部材22上がら離脱し、潜像保持部材
3とトナー担持部材22表面との間で往復運動を発生す
る。この往復運動する磁気ブラシ51の運動エネルギー
は大きく、効率良く上述の振動による効果が期待される
。以上の現像領域32での磁性粒子27の挙動は、高速
度カメラで1秒間に8000コマの高速度操影の結果、
観測された現象である。
In any case, as mentioned above, the magnetic brush 5 is
1 is in a fine but intense vibration state, and the fog toner that has adhered excessively on the latent image holding member 3 is rubbed by the magnetic brush 51 and removed from the latent image holding member 3.
It is pulled back onto the magnetic brush 51. Further, due to the vibration of the magnetic brush 51, the toner is easily separated from the magnetic brush 51 (and is easily supplied to the latent image holding member 3, so that the image density is also improved. The toner is loosened within the magnetic brush 51 and contributes to improving image density and preventing ghosting.Furthermore, when this vibration state is severe, a part of the magnetic brush 51 separates from the top of the magnetic brush 51 or the toner carrying member 22, and the latent image is retained. A reciprocating motion is generated between the member 3 and the surface of the toner carrying member 22. The kinetic energy of this reciprocating magnetic brush 51 is large, and the above-mentioned vibration effect is expected to be efficient. The behavior of the magnetic particles 27 was determined by high-speed imaging at 8000 frames per second using a high-speed camera.
This is an observed phenomenon.

[実施例] 次に実施例及び比較例を挙げて本発明を更に具体的に説
明するが、本発明はこれらに限定されるものではない。
[Examples] Next, the present invention will be explained in more detail with reference to Examples and Comparative Examples, but the present invention is not limited thereto.

実施例1 環シリカ微粉末1.0重量部を外添し、ブラックトナー
な得た。また、上記処方中力−ボンブラックをフタロシ
アニン顔料、ローダミン顔料、C,Iピグメントイエロ
ー17に変え、ニグロシンを4級アンモニウム塩に変え
た以外は同様にして、シアントナー、マゼンタトナー、
イエロートナーを得た。
Example 1 A black toner was obtained by externally adding 1.0 parts by weight of cyclic silica fine powder. In addition, cyan toner, magenta toner,
I got yellow toner.

これらのトナτは、 を2軸式の押出機により溶融混練し、冷却後ハンマーミ
ルな用いて約1〜2a+m程度に粗粉砕し、次いでエア
ージェット方式による微粉砕機で微粉砕した。さらに風
力分級機を用いて分級し、本発明の粒度分布になるよう
に2.0〜10.0μmを選択し着色剤含有樹脂粒子を
得た。さらに上記樹脂粒子100重量部に対し、アミノ
変性シリコンオイル処であった。
These toners τ were melt-kneaded using a twin-screw extruder, cooled, and then coarsely ground using a hammer mill to about 1 to 2 a+m, and then finely ground using an air jet type pulverizer. Further, the particles were classified using an air classifier, and colorant-containing resin particles were obtained by selecting a particle size distribution of 2.0 to 10.0 μm so as to have the particle size distribution of the present invention. Furthermore, amino-modified silicone oil was added to 100 parts by weight of the resin particles.

これらのトナーのフッ素アクリル系樹脂で被覆したフェ
ライト粒子(真比重5.0g/cm”)と1:9の比率
で混合し各色トナーを得た。
These toners were mixed with ferrite particles (true specific gravity 5.0 g/cm'') coated with a fluoroacrylic resin at a ratio of 1:9 to obtain toners of each color.

これらのトナーを用いて市販のフルカラー複写機(カラ
ーレーザーコピア500 、キャノン製)及び現像装置
なポジ用に改造し画出しを行った。潜像保持部材3とし
てポジ帯電性アモルファスシリコンドラムを使用し、ト
ナー担持部材22としてアルミニウム製の円筒の表面に
結晶性グラファイトを45重量部分散させたポリエステ
ル樹脂をコートしたトナー担持部材22を使用した。
Using these toners, images were produced using a commercially available full-color copying machine (Color Laser Copier 500, manufactured by Canon) and a developing device modified for positive use. A positively charged amorphous silicon drum was used as the latent image holding member 3, and a toner carrying member 22 was used as the toner carrying member 22, which was coated with a polyester resin in which 45 parts by weight of crystalline graphite was dispersed on the surface of an aluminum cylinder. .

トナー担持部材22に対向する潜像保持部材3表面には
、静電潜像として暗・部+30v、明部+400Vの潜
像に対し、トナー担持部材22と潜像保持部材3との間
隙を300μmに設定し、ここに交番電場(1、4kV
pp、 0.8kH2)と直流電場を重畳した現像バイ
アス電圧を印加して現像を行った。
The surface of the latent image holding member 3 facing the toner carrying member 22 has a gap of 300 μm between the toner carrying member 22 and the latent image holding member 3 for a latent image of +30 V in the dark area and +400 V in the bright area as an electrostatic latent image. and set it to an alternating electric field (1,4kV
Development was performed by applying a developing bias voltage in which a DC electric field (pp, 0.8 kH2) was superimposed.

この結果、画像濃度は濃(、カブリも全くない鮮明な画
像が得られた。さらに、 5000枚の耐久試験を行っ
た結果1画像濃度は安定しており、画像は鮮明であった
。尚複写機内のトナー飛散もほとんど生じなかった。
As a result, a clear image with a high image density (and no fogging at all) was obtained.Furthermore, as a result of a durability test of 5,000 sheets, the image density was stable and the image was clear. There was almost no toner scattering inside the machine.

実施例2 にフタロシアニン顔料、ローダミン顔料、 C,1,ピ
グメントイエロー17.カーボンブラックをそれぞれ4
重量部加え、実施例1と同様にして4色の着色剤含有粒
子を得た。上記着色剤含有粒子100重量部に0.5重
量部のへキサメチルジシラザンで処理したシリカ微粉末
及び0.5重量部のアルミナ微粉体を外添してシアント
ナー、マゼンタトナーイエロートナー、ブラックトナー
を得た。
Example 2 Phthalocyanine pigment, rhodamine pigment, C,1, Pigment Yellow 17. 4 each of carbon black
Parts by weight were added and the same procedure as in Example 1 was carried out to obtain colorant-containing particles of four colors. 0.5 parts by weight of silica fine powder treated with hexamethyldisilazane and 0.5 parts by weight of alumina fine powder are externally added to 100 parts by weight of the above colorant-containing particles to produce cyan toner, magenta toner, yellow toner, and black toner. Got toner.

これらのトナーは、 であり、実施例1と同様にトナーを作成した。画出し評
価は市販のフルカラー複写機(カラーレーザーコピア5
00.キャノン製)及び現像装置の内、トナー担持部材
22としてアルミニウム製の円筒の表面に結晶性グラフ
ァイトを30重量部分散させたスチレン樹脂をコートし
たものを使用した以外は、すべてこれを用いた。5,0
00枚の耐久試験の結果、実施例1と同様に画像濃度は
安定しており、カブリのない鮮明な画像が得られた。
These toners were prepared in the same manner as in Example 1. Image output evaluation was performed using a commercially available full-color copier (Color Laser Copier 5).
00. (manufactured by Canon) and the developing device, except that the toner carrying member 22 was an aluminum cylinder whose surface was coated with styrene resin in which 30 parts by weight of crystalline graphite was dispersed. 5,0
As a result of the durability test of 00 sheets, as in Example 1, the image density was stable and a clear image without fogging was obtained.

実施例3 トナー担持部材22のコート剤を結晶性グラファイトを
40重量部分散させたブタジェンアクリロニトリル共重
合体に変えた以外は、実施例1に準じ画出し評価を行っ
た。5.000枚の耐久試験の結果、実施例1と同様画
像濃度は安定しており、カブリのない鮮明な画像が得ら
れた。
Example 3 Images were evaluated in the same manner as in Example 1, except that the coating agent for the toner carrying member 22 was changed to a butadiene-acrylonitrile copolymer in which 40 parts by weight of crystalline graphite was dispersed. As a result of the durability test of 5,000 sheets, as in Example 1, the image density was stable and a clear image without fogging was obtained.

比較例1 実施例1と同じトナーを用い、実施例1のトナー担持部
材22の代りに表面コートしないアランダム砥粒を用い
て不定型サンドブラストしたアルミスリーブを用い、実
施例1と同様に画出し耐久を行った。その結果、初期画
像は濃度、画質共に良好であったが、約500枚の耐久
試験により画像濃度は低下した。
Comparative Example 1 The same toner as in Example 1 was used, an aluminum sleeve sandblasted with irregular shape using Alundum abrasive grains without surface coating was used in place of the toner carrying member 22 of Example 1, and image formation was carried out in the same manner as in Example 1. I did some endurance. As a result, although the initial image had good density and image quality, the image density decreased after a durability test of about 500 sheets.

比較例2 実施例2においてトナーの粒度分布を としたトナーを用いた以外実施例2と全く同様にして耐
久を行った。
Comparative Example 2 Durability was carried out in exactly the same manner as in Example 2 except that a toner having the same particle size distribution as in Example 2 was used.

この結果、初期より画像濃度は低いものとなり、カブリ
、トナー飛散等が生じた。
As a result, the image density became lower than the initial level, and fogging, toner scattering, etc. occurred.

[効 果] 本発明によれば、画像濃度が高く、細線再現性、ハイラ
イト階調性のすぐれた、カブリの全(ない鮮明な画像が
得られる。
[Effects] According to the present invention, a clear image with high image density, excellent fine line reproducibility and highlight gradation, and no fog can be obtained.

また、複写機内のトナー飛散もほとんどなく、長時間の
使用に対しても安定した性能及び画像が得られる。
Further, there is almost no toner scattering inside the copying machine, and stable performance and images can be obtained even during long-term use.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明のフルカラー画像形成方法の一例、第
2図、第3図は、現像領域の拡大図である。 3:潜像保持部材   21:トナー供給容器22:ト
ナー担持部材  23:固定磁石24:非磁性ブレード
  26:ヒ粒刊I國即1財27:磁性粒子     
28:非磁性トナー29:トナー捕集容器部 30:飛
散防止部材31:磁性部材     32:現像領域3
4:交番電圧電源   50:?iF像電荷51:磁気
ブラシ
FIG. 1 is an example of the full-color image forming method of the present invention, and FIGS. 2 and 3 are enlarged views of the development area. 3: Latent image holding member 21: Toner supply container 22: Toner carrying member 23: Fixed magnet 24: Non-magnetic blade 26: Hi-Gun Publishing I Koku Sokuri 1 Goods 27: Magnetic particles
28: Non-magnetic toner 29: Toner collection container portion 30: Scattering prevention member 31: Magnetic member 32: Development area 3
4: Alternating voltage power supply 50:? iF image charge 51: magnetic brush

Claims (3)

【特許請求の範囲】[Claims] (1)原稿画像を色分解し、潜像保持部材に各色ごとに
潜像を形成し、該潜像保持部材とこれに対向するトナー
担持部材との現像領域で潜像をカラートナーで現像する
フルカラー画像形成方法において、真比重が6g/cm
^3以下であり、かつ電気的絶縁性樹脂で被覆されてい
る磁性粒子を用いて、トナー担持部材の現像領域に該磁
性粒子の存在量が5〜1000mg/cm^2となるよ
うに磁気ブラシを形成し、現像領域で潜像保持部材とト
ナー担持部材表面に形成されている該磁気ブラシ表との
間で、非磁性カラートナーにより潜像を現像することを
特徴とする現像方法であり、かつ該非磁性カラートナー
の体積平均粒径が6.0〜10.0μmであり、5.0
μm以下の粒径を有するトナー粒子が15〜40個数%
含有され、12.7〜16.0μmの粒径を有するトナ
ー粒子が0.1〜5.0体積%含有され、16.0μm
以上の粒径を有するトナー粒子が1.0体積%以下含有
され、6.35〜10.1μmのトナー粒子が下記式9
≦V×@d@v/N≦14 V:6.35〜10.1μmの粒径を有するトナー粒子
の体積% N:6.35〜10.1μmの粒径を有するトナー粒子
の個数% @d@v:全トナー粒子の体積平均粒径 を満足する粒度分布を有することを特徴とするフルカラ
ー画像形成方法。
(1) Color-separate the original image, form a latent image for each color on a latent image holding member, and develop the latent image with color toner in a development area between the latent image holding member and a toner carrying member opposing it. In full color image forming method, true specific gravity is 6g/cm
Using magnetic particles having a particle diameter of ^3 or less and coated with an electrically insulating resin, a magnetic brush is applied so that the amount of the magnetic particles is 5 to 1000 mg/cm^2 in the development area of the toner carrying member. A developing method characterized in that the latent image is developed with non-magnetic color toner between the latent image holding member and the magnetic brush surface formed on the surface of the toner carrying member in the development area, and the volume average particle size of the non-magnetic color toner is 6.0 to 10.0 μm, and 5.0 μm.
15 to 40% by number of toner particles having a particle size of μm or less
0.1 to 5.0% by volume of toner particles having a particle size of 12.7 to 16.0 μm are contained, and the particle size is 16.0 μm.
The toner particles containing 1.0% by volume or less and having a particle size of 6.35 to 10.1 μm are expressed by the following formula 9.
≦V×@d@v/N≦14 V: Volume % of toner particles having a particle size of 6.35 to 10.1 μm N: Number % of toner particles having a particle size of 6.35 to 10.1 μm @ d@v: A full-color image forming method characterized by having a particle size distribution that satisfies the volume average particle size of all toner particles.
(2)上記トナー担持部材の表面が、少なくとも固体潤
滑性を有する微粒子を含有した樹脂層を有することを特
徴とする請求項(1)記載のフルカラー画像形成方法。
(2) The full-color image forming method according to claim 1, wherein the surface of the toner carrying member has a resin layer containing at least fine particles having solid lubricating properties.
(3)上記潜像保持部材とトナー担持部材上のトナー層
表面との間に微小空隙を形成し、この空隙に交番電場を
印加することを特徴とする請求項(1)及び請求項(2
)記載のフルカラー画像形成方法。
(3) A micro gap is formed between the latent image holding member and the surface of the toner layer on the toner carrying member, and an alternating electric field is applied to this gap.
) Full color image forming method described.
JP2141279A 1990-06-01 1990-06-01 Full-color image forming method Expired - Fee Related JP2759547B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2141279A JP2759547B2 (en) 1990-06-01 1990-06-01 Full-color image forming method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2141279A JP2759547B2 (en) 1990-06-01 1990-06-01 Full-color image forming method

Publications (2)

Publication Number Publication Date
JPH0436759A true JPH0436759A (en) 1992-02-06
JP2759547B2 JP2759547B2 (en) 1998-05-28

Family

ID=15288198

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2141279A Expired - Fee Related JP2759547B2 (en) 1990-06-01 1990-06-01 Full-color image forming method

Country Status (1)

Country Link
JP (1) JP2759547B2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5766443A (en) * 1980-10-13 1982-04-22 Canon Inc Developing method
JPS63170660A (en) * 1987-01-09 1988-07-14 Canon Inc Dry process developer and image forming method using said developer
JPH02877A (en) * 1988-02-24 1990-01-05 Canon Inc Nonmagnetic toner

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5766443A (en) * 1980-10-13 1982-04-22 Canon Inc Developing method
JPS63170660A (en) * 1987-01-09 1988-07-14 Canon Inc Dry process developer and image forming method using said developer
JPH02877A (en) * 1988-02-24 1990-01-05 Canon Inc Nonmagnetic toner

Also Published As

Publication number Publication date
JP2759547B2 (en) 1998-05-28

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