JPH04341822A - Pipe line repairing technique and pipe lining structure - Google Patents
Pipe line repairing technique and pipe lining structureInfo
- Publication number
- JPH04341822A JPH04341822A JP14079991A JP14079991A JPH04341822A JP H04341822 A JPH04341822 A JP H04341822A JP 14079991 A JP14079991 A JP 14079991A JP 14079991 A JP14079991 A JP 14079991A JP H04341822 A JPH04341822 A JP H04341822A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- lining
- impregnated
- resin
- lining material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 8
- 229920005989 resin Polymers 0.000 claims abstract description 46
- 239000011347 resin Substances 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 45
- 239000012530 fluid Substances 0.000 claims abstract description 4
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 229920001567 vinyl ester resin Polymers 0.000 claims description 5
- 229920001225 polyester resin Polymers 0.000 claims description 3
- 239000004645 polyester resin Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 238000005260 corrosion Methods 0.000 abstract description 9
- 230000007797 corrosion Effects 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 229920001187 thermosetting polymer Polymers 0.000 description 12
- 238000010276 construction Methods 0.000 description 7
- 239000003513 alkali Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
Landscapes
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、老朽管の内周面に剛性
内張り管でライニングを施して該老朽管を補修する管路
補修工法と、該管路補修工法によって形成される管ライ
ニング構造に関する。[Industrial Application Field] The present invention relates to a pipe repair method for repairing an old pipe by lining the inner peripheral surface of the pipe with a rigid lining pipe, and a pipe lining structure formed by the pipe repair method. Regarding.
【0002】0002
【従来の技術】地中に埋没された下水道管等の管路が老
朽化した場合、該管路を掘出することなく、その内周面
にライニングを施して当該老朽管を補修する管路補修工
法が既に提案され、実用に供されている(例えば、特開
昭60−242038号公報参照)。即ち、この管路補
修工法は、例えば熱硬化性樹脂を含浸した可撓性の管状
ライニング材を水圧によって老朽管内に反転させながら
挿入するとともに、これを老朽管内周面に押圧し、その
後管状ライニング材内に充満する水を蒸気等によって加
熱して温水とし、この温水の熱で管状ライニングに含浸
された熱硬化性樹脂を硬化させることによって、老朽管
の内周に剛性内張り管を形成してライニングを施す工法
である。[Prior Art] When a conduit such as a sewer pipe buried underground becomes obsolete, the conduit is repaired by lining the inner peripheral surface of the conduit without digging it out. Repair methods have already been proposed and put into practical use (see, for example, Japanese Patent Laid-Open No. 60-242038). That is, this pipe repair method involves, for example, inserting a flexible tubular lining material impregnated with a thermosetting resin into an old pipe while inverting it using water pressure, pressing it against the inner peripheral surface of the old pipe, and then inserting the flexible tubular lining material into the old pipe. The water that fills the pipe is heated with steam, etc. to make it hot water, and the heat of this hot water hardens the thermosetting resin impregnated into the tubular lining, forming a rigid lined pipe around the inner circumference of the old pipe. This is a construction method that applies lining.
【0003】0003
【発明が解決しようとする課題】しかしながら、上記従
来の工法によれば、管状ライニング材を硬化させて剛性
内張り管を得るための硬化性樹脂としては1種類のみが
使用されていたため、例えば耐食性の高いライニングを
施す必要がある場合には、耐食性の高い高価なビニール
エステル樹脂等の硬化性樹脂を用いねばならず、特に大
口径又は長大な老朽管の補修には多大なコストがかかる
という問題がある。又、耐食性に重点を置くと、十分な
強度が得られないという問題もある。[Problems to be Solved by the Invention] However, according to the above-mentioned conventional construction method, only one type of hardening resin is used to harden the tubular lining material to obtain a rigid lined pipe. When it is necessary to apply a high-quality lining, it is necessary to use an expensive hardening resin such as vinyl ester resin with high corrosion resistance, and there is a problem in that it costs a lot of money to repair large-diameter or long old pipes. be. Furthermore, if emphasis is placed on corrosion resistance, there is also the problem that sufficient strength cannot be obtained.
【0004】本発明は上記問題に鑑みてなされたもので
、その目的とする処は、ライニングに要求される複数の
特性を同時に満足させることができる管路補修工法及び
管ライニング構造を提供することにある。The present invention has been made in view of the above problems, and its purpose is to provide a pipe repair method and a pipe lining structure that can simultaneously satisfy multiple characteristics required of the lining. It is in.
【0005】[0005]
【課題を解決するための手段】上記目的を達成すべく本
発明方法では、硬化性樹脂を含浸した管状ライニング材
を老朽管内に挿入し、或いは老朽管内に挿入された管状
ライニング材に硬化性樹脂を含浸せしめ、該管状ライニ
ング材の内部に、異種の硬化性樹脂を含浸した別の管状
ライニング材を反転挿入し、両管状ライニング材を流体
圧で老朽管内周面に押圧しつつ、これらに含浸された硬
化性樹脂を硬化させるようにした。[Means for Solving the Problems] In order to achieve the above object, in the method of the present invention, a tubular lining material impregnated with a curable resin is inserted into an old pipe, or a curable resin is added to a tubular lining material inserted into an aged pipe. Another tubular lining material impregnated with a different type of curable resin is reversely inserted into the tubular lining material, and both tubular lining materials are impregnated while being pressed against the inner peripheral surface of the aged pipe using fluid pressure. The cured resin is cured.
【0006】又、本発明は、異種の硬化性樹脂を含む内
外二重円筒構造の剛性内張り管を老朽管の内周面に形成
して管ライニング構造を構成したことを特徴とする。The present invention is also characterized in that the pipe lining structure is constructed by forming a rigid lining pipe with an inner and outer double cylindrical structure containing different types of curable resins on the inner peripheral surface of the aged pipe.
【0007】[0007]
【作用】本発明によれば、老朽管の内周面は異種の硬化
性樹脂を含む内外二重の剛性内張り管でライニングされ
るため、例えば外側(管壁側)を強度が高く安価なポリ
エステル樹脂を含む剛性内張り管でライニングし、内側
を耐食性の高いビニールエステル樹脂を含む剛性内張り
管でライニングすれば、耐圧及び耐食性に優れたライニ
ングが可能となる。[Function] According to the present invention, the inner circumferential surface of an old pipe is lined with a double inner and outer rigid lining pipe containing different types of hardening resins, so the outer side (pipe wall side) is lined with high-strength and inexpensive polyester, for example. By lining the tube with a rigid lining tube containing resin and lining the inside with a rigid lining tube containing vinyl ester resin, which has high corrosion resistance, a lining with excellent pressure resistance and corrosion resistance can be obtained.
【0008】[0008]
【実施例】以下に本発明の実施例を添付図面に基づいて
説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS Examples of the present invention will be described below with reference to the accompanying drawings.
【0009】図1乃至図4は本発明工法をその工程順に
示す断面図、図5は図4のA−A線拡大断面図である。FIGS. 1 to 4 are cross-sectional views showing the construction method of the present invention in the order of its steps, and FIG. 5 is an enlarged cross-sectional view taken along the line A--A in FIG. 4.
【0010】図において、1は地中に埋設された下水道
管等の老朽管であって、図1に示すように、該老朽管1
内には円筒状の可撓性牽引ライナー2が空気圧によって
図示矢印方向に反転挿入され、これによって該牽引ライ
ナー2の端部に連結された第1の管状ライニング材3が
老朽管1内に引き込まれる。In the figure, 1 is an old pipe such as a sewer pipe buried underground, and as shown in FIG.
A cylindrical flexible traction liner 2 is reversely inserted into the interior in the direction of the arrow shown in the figure by pneumatic pressure, whereby the first tubular lining material 3 connected to the end of the traction liner 2 is drawn into the aged pipe 1. It will be done.
【0011】次に、図2に示すように、老朽管1内に引
き込まれた前記管状ライニング材3を真空ポンプ4によ
って真空引きしながら、該管状ライニング材3の内部に
、耐圧強度が高く安価なポリエステル樹脂から成る熱硬
化性樹脂5を樹脂ホース6より注入する。尚、管状ライ
ニング材3は、その一端(樹脂5を注入する側とは反対
側)がストッパー7によって閉塞されている。Next, as shown in FIG. 2, while the tubular lining material 3 drawn into the aged pipe 1 is evacuated by the vacuum pump 4, a material with high pressure resistance and low cost is placed inside the tubular lining material 3. A thermosetting resin 5 made of polyester resin is injected through a resin hose 6. Note that one end of the tubular lining material 3 (the side opposite to the side where the resin 5 is injected) is closed by a stopper 7.
【0012】その後、図3に示すように、第2の管状ラ
イニング材であるオープンライナー8を前記管状ライニ
ング材3の内部に空気圧によって反転挿入する。尚、こ
のオープンライナー8には、前記硬化性樹脂5とは異な
る熱硬化性樹脂であって、耐食性に優れるビニールエス
テル樹脂が予め含浸されている。Thereafter, as shown in FIG. 3, an open liner 8, which is a second tubular lining material, is inverted and inserted into the interior of the tubular lining material 3 using air pressure. The open liner 8 is pre-impregnated with a vinyl ester resin which is a thermosetting resin different from the curable resin 5 and has excellent corrosion resistance.
【0013】而して、管状ライニング材3の内部を真空
ポンプ4によって真空引きしながら、オープンライナー
8を管状ライニング材3内に反転挿入すると、管状ライ
ニング材3内部の熱硬化性樹脂5が前方(図3の右方)
へ送られながら管状ライニング材3に含浸されていく。[0013] When the open liner 8 is reversely inserted into the tubular lining material 3 while the inside of the tubular lining material 3 is evacuated by the vacuum pump 4, the thermosetting resin 5 inside the tubular lining material 3 moves forward. (Right side of Figure 3)
The tubular lining material 3 is impregnated while being sent to the tubular lining material 3.
【0014】そして、全ての熱硬化性樹脂5が管状ライ
ニング材3に含浸されると、図4に示すように、管状ラ
イニング材3とオープンライナー8の開口端は、圧力容
器9の開口部外周に取り付けられる。When all the thermosetting resin 5 is impregnated into the tubular lining material 3, the open ends of the tubular lining material 3 and the open liner 8 are aligned with the outer periphery of the opening of the pressure vessel 9, as shown in FIG. can be attached to.
【0015】ところで、圧力容器9にはエアコンプレッ
サー10が接続されており、又、この圧力容器9内には
、地上に設置されたボイラー11から延出する温水ホー
ス12が引き込まれており、該温水ホース12はオープ
ンライナー8の中を通って該オープンライナー8の先端
部(図4の右端部)に接続されている。尚、温水ホース
12のオープンライナー8内に臨む部位には、温水を噴
出すべき複数の噴出口(図示せず)が適当な間隔で形成
されている。By the way, an air compressor 10 is connected to the pressure vessel 9, and a hot water hose 12 extending from a boiler 11 installed on the ground is drawn into the pressure vessel 9. The hot water hose 12 passes through the open liner 8 and is connected to the tip of the open liner 8 (the right end in FIG. 4). A plurality of spout ports (not shown) from which hot water is to be spouted are formed at appropriate intervals in a portion of the hot water hose 12 facing into the open liner 8.
【0016】又、圧力容器9の下部に取り付けられた水
抜きパイプ13には温水ホース14が接続されており、
該温水ホース14は温水ポンプ15を介して前記ボイラ
ー11に接続されている。A hot water hose 14 is connected to a drain pipe 13 attached to the lower part of the pressure vessel 9.
The hot water hose 14 is connected to the boiler 11 via a hot water pump 15.
【0017】而して、エアコンプレッサー10が駆動さ
れて圧力容器9内に所定圧の空気が供給されると、該圧
力容器9に接続された管状ライニング材3とオープンラ
イナー8は空気圧によって膨張し、図示のように老朽管
1の内周面に押圧される。When the air compressor 10 is driven to supply air at a predetermined pressure into the pressure vessel 9, the tubular lining material 3 and open liner 8 connected to the pressure vessel 9 are expanded by the air pressure. , is pressed against the inner peripheral surface of the aged pipe 1 as shown in the figure.
【0018】次に、上記状態を保ったまま、前記ボイラ
ー11及び温水ポンプ15を駆動すると、ボイラー11
によって所定の温度に加熱された温水が温水ホース12
を図示矢印方向に流れ、温水ホース12に形成された前
記噴出口から噴出する。すると、管ライニング材3及び
オープンライナー8は内側から温水のシャワリングを受
け、これらに含浸された互いに異なる熱硬化性樹脂が温
水によって加熱されて硬化し、老朽管1の内周は、図5
に示すように、異種の熱硬化性樹脂が硬化して形成され
る内外二重円筒構造の剛性内張り管8A,3Aによって
ライニングされる。即ち、老朽管1は、その内周壁面に
近い側が耐圧強度の高い剛性内張り管(耐圧強度の高い
ポリエステル樹脂を含浸する管状ライニング材3が硬化
したもの)3Aによってライニングされ、その内側が耐
食性の高い剛性内張り管(耐食性の高いビニールエステ
ル樹脂を含浸するオープンライナー8が硬化したもの)
8Aによってライニングされるため、耐圧強度と耐食性
が同時に高められる。Next, when the boiler 11 and hot water pump 15 are driven while maintaining the above state, the boiler 11
The hot water heated to a predetermined temperature by the hot water hose 12
The water flows in the direction of the arrow shown in the figure and is ejected from the spout formed in the hot water hose 12. Then, the pipe lining material 3 and the open liner 8 are showered with hot water from inside, and the different thermosetting resins impregnated in them are heated and hardened by the hot water, and the inner periphery of the aged pipe 1 becomes as shown in FIG.
As shown in FIG. 3, the tubes are lined with rigid lining tubes 8A and 3A having a double inner and outer cylindrical structure formed by curing different types of thermosetting resins. That is, the aging pipe 1 is lined with a rigid lined pipe 3A having high pressure resistance (hardened tubular lining material 3 impregnated with polyester resin having high pressure resistance) on the side closer to the inner peripheral wall surface, and on the inside thereof with a corrosion-resistant lined pipe 3A. Highly rigid lined pipe (cured with open liner 8 impregnated with highly corrosion-resistant vinyl ester resin)
Since it is lined with 8A, compressive strength and corrosion resistance are increased at the same time.
【0019】尚、以上の実施例では、管状ライニング材
3を老朽管1内に引き込んだ後に該管状ライニング材3
に熱硬化性樹脂を含浸せしめるようにしたが、管状ライ
ニング材3には予め熱硬化性樹脂を含浸させておいても
良い。又、オープンライナー8に、例えば耐アルカリ性
の高いエポキシ樹脂を含浸させておけば、耐圧強度と耐
アルカリ性の高いライニングが可能となる。更に、硬化
性樹脂としては、熱硬化性樹脂の他に、光硬化性樹脂を
用いることもできる。In the above embodiment, after the tubular lining material 3 is drawn into the aged pipe 1, the tubular lining material 3 is
Although the tubular lining material 3 is impregnated with the thermosetting resin, the tubular lining material 3 may be impregnated with the thermosetting resin in advance. Further, if the open liner 8 is impregnated with, for example, an epoxy resin having high alkali resistance, a lining with high compressive strength and high alkali resistance can be obtained. Furthermore, as the curable resin, a photocurable resin can also be used in addition to a thermosetting resin.
【0020】[0020]
【発明の効果】以上の説明で明らかな如く、本発明によ
れば、硬化性樹脂を含浸した管状ライニング材を老朽管
内に挿入し、或いは老朽管内に挿入された管状ライニン
グ材に硬化性樹脂を含浸せしめ、該管状ライニング材の
内部に、異種の硬化性樹脂を含浸した別の管状ライニン
グ材を反転挿入し、両管状ライニング材を流体圧で老朽
管内周面に押圧しつつ、これらに含浸された硬化性樹脂
を硬化させて老朽管の内周面を異種の硬化性樹脂を含む
内外二重の剛性内張り管でライニングしたため、ライニ
ングに要求される複数の特性を同時に満足させることが
できるという効果が得られる。As is clear from the above description, according to the present invention, a tubular lining material impregnated with a curable resin is inserted into an old pipe, or a curable resin is applied to a tubular lining material inserted into an aged pipe. Another tubular lining material impregnated with a different type of curable resin is reversely inserted into the tubular lining material, and both tubular lining materials are impregnated while being pressed against the inner peripheral surface of the aged pipe with fluid pressure. The inner circumferential surface of the old pipe was lined with a dual inner and outer rigid lining pipe containing different types of hardenable resin, which had the effect of simultaneously satisfying multiple properties required for lining. is obtained.
【図1】本発明工法をその工程順に示す断面図である。FIG. 1 is a sectional view showing the construction method of the present invention in the order of its steps.
【図2】本発明工法をその工程順に示す断面図である。FIG. 2 is a sectional view showing the construction method of the present invention in the order of its steps.
【図3】本発明工法をその工程順に示す断面図である。FIG. 3 is a cross-sectional view showing the construction method of the present invention in the order of its steps.
【図4】本発明工法をその工程順に示す断面図である。FIG. 4 is a cross-sectional view showing the construction method of the present invention in the order of its steps.
【図5】図4のA−A線拡大断面図である。FIG. 5 is an enlarged sectional view taken along line A-A in FIG. 4;
1 老朽管 3 管状ライニング材 5 熱硬化性樹脂 1 Old pipes 3 Tubular lining material 5 Thermosetting resin
Claims (3)
材を老朽管内に挿入し、或いは老朽管内に挿入された管
状ライニング材に硬化性樹脂を含浸せしめ、該管状ライ
ニング材の内部に、異種の硬化性樹脂を含浸した別の管
状ライニング材を反転挿入し、両管状ライニング材を流
体圧で老朽管内周面に押圧しつつ、これらに含浸された
硬化性樹脂を硬化させることを特徴とする管路補修工法
。Claim 1: A tubular lining material impregnated with a curable resin is inserted into an old pipe, or a tubular lining material inserted into an aged pipe is impregnated with a curable resin, and a different type of hardened material is inserted into the interior of the tubular lining material. A pipe line characterized in that another tubular lining material impregnated with a curable resin is inverted and inserted, and while both tubular lining materials are pressed against the inner circumferential surface of the aged pipe with fluid pressure, the curable resin impregnated in them is cured. Repair method.
構造の剛性内張り管を老朽管の内周面に形成して成る管
ライニング構造[Claim 2] A pipe lining structure in which a rigid lining pipe with an inner and outer double cylindrical structure containing different types of curable resin is formed on the inner peripheral surface of an old pipe.
樹脂はポリエステル樹脂であって、内側の剛性内張り管
に含まれる樹脂はビニールエステル樹脂又はエポキシ樹
脂であることを特徴とする請求項2記載の管ライニング
構造。3. The curable resin contained in the outer rigid lining tube is a polyester resin, and the resin contained in the inner rigid lining tube is a vinyl ester resin or an epoxy resin. pipe lining structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14079991A JP2607317B2 (en) | 1991-05-17 | 1991-05-17 | Pipeline repair method and pipe lining structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14079991A JP2607317B2 (en) | 1991-05-17 | 1991-05-17 | Pipeline repair method and pipe lining structure |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04341822A true JPH04341822A (en) | 1992-11-27 |
JP2607317B2 JP2607317B2 (en) | 1997-05-07 |
Family
ID=15277016
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14079991A Expired - Fee Related JP2607317B2 (en) | 1991-05-17 | 1991-05-17 | Pipeline repair method and pipe lining structure |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2607317B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003171430A (en) * | 2001-12-07 | 2003-06-20 | Hitachi Chem Co Ltd | Low-smell polymerizable resin composition, pipe lining material using the same and pipe lining method |
US7121766B2 (en) | 2000-06-27 | 2006-10-17 | Terre Hill Silo Company | Inflatable underground structure liner |
JP2008246986A (en) * | 2007-03-30 | 2008-10-16 | Yoshika Kk | Existing pipe repair method |
JP2013028172A (en) * | 2012-09-12 | 2013-02-07 | Yoshika Engineering Kk | Existing pipe repair method |
-
1991
- 1991-05-17 JP JP14079991A patent/JP2607317B2/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7121766B2 (en) | 2000-06-27 | 2006-10-17 | Terre Hill Silo Company | Inflatable underground structure liner |
JP2003171430A (en) * | 2001-12-07 | 2003-06-20 | Hitachi Chem Co Ltd | Low-smell polymerizable resin composition, pipe lining material using the same and pipe lining method |
JP2008246986A (en) * | 2007-03-30 | 2008-10-16 | Yoshika Kk | Existing pipe repair method |
JP2013028172A (en) * | 2012-09-12 | 2013-02-07 | Yoshika Engineering Kk | Existing pipe repair method |
Also Published As
Publication number | Publication date |
---|---|
JP2607317B2 (en) | 1997-05-07 |
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