JPH04221697A - Tissue paper for high image property thermal stencil paper - Google Patents
Tissue paper for high image property thermal stencil paperInfo
- Publication number
- JPH04221697A JPH04221697A JP40575990A JP40575990A JPH04221697A JP H04221697 A JPH04221697 A JP H04221697A JP 40575990 A JP40575990 A JP 40575990A JP 40575990 A JP40575990 A JP 40575990A JP H04221697 A JPH04221697 A JP H04221697A
- Authority
- JP
- Japan
- Prior art keywords
- fibers
- paper
- fiber
- thin paper
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000835 fiber Substances 0.000 claims abstract description 137
- 239000000126 substance Substances 0.000 claims abstract description 16
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 239000000057 synthetic resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 abstract description 35
- 239000011347 resin Substances 0.000 abstract description 35
- 238000000034 method Methods 0.000 abstract description 14
- 238000012545 processing Methods 0.000 abstract description 9
- 239000010408 film Substances 0.000 description 60
- 239000002585 base Substances 0.000 description 52
- 239000000203 mixture Substances 0.000 description 13
- 239000007787 solid Substances 0.000 description 10
- 229920002994 synthetic fiber Polymers 0.000 description 10
- 239000012209 synthetic fiber Substances 0.000 description 10
- 240000000907 Musa textilis Species 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- -1 polyethylene terephthalate Polymers 0.000 description 9
- 241000519995 Stachys sylvatica Species 0.000 description 8
- 229920002978 Vinylon Polymers 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 229920000139 polyethylene terephthalate Polymers 0.000 description 8
- 239000005020 polyethylene terephthalate Substances 0.000 description 8
- 239000006185 dispersion Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 230000035945 sensitivity Effects 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 230000035882 stress Effects 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 238000006068 polycondensation reaction Methods 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 239000003623 enhancer Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 239000005033 polyvinylidene chloride Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 244000198134 Agave sisalana Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920001407 Modal (textile) Polymers 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001227 electron beam curing Methods 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000007756 gravure coating Methods 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Printing Plates And Materials Therefor (AREA)
- Paper (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、キセノンランプ等から
の閃光照射、レーザー発振素子からのパルス的な赤外線
照射、または微細でかつ多数の加熱素子を有したいわゆ
るサーマルヘッドからなる直接または間接の接触伝熱に
よる加熱で、熱製版される感熱孔版印刷用原紙に用いら
れる、多孔性薄葉紙に関するものである。[Industrial Application Field] The present invention is applicable to flash irradiation from a xenon lamp or the like, pulsed infrared irradiation from a laser oscillation element, or direct or indirect radiation from a so-called thermal head having a large number of minute heating elements. This paper relates to a porous thin paper used as a base paper for thermal stencil printing which is thermally plated by heating by contact heat transfer.
【0002】0002
【従来の技術】従来より、ポリエステル系フィルム、塩
化ビニリデン系フィルム等の熱可塑性樹脂フィルムと、
天然繊維、化学繊維を主成分とする薄葉紙、不織布、紗
等を多孔質支持体として、両者を各種の接着剤で貼り合
わせた構造の感熱性孔版印刷用原紙(以下、原紙と略記
する)が知られている(例えば、特開昭51−2513
号公報、特開昭57−182492号公報など)。[Prior Art] Conventionally, thermoplastic resin films such as polyester films and vinylidene chloride films,
Heat-sensitive stencil printing base paper (hereinafter abbreviated as base paper) has a structure in which thin paper, non-woven fabric, gauze, etc. mainly composed of natural fibers or chemical fibers is used as a porous support, and the two are bonded together with various adhesives. known (for example, Japanese Patent Application Laid-Open No. 51-2513
(Japanese Patent Application Laid-Open No. 182492/1982, etc.).
【0003】しかしながら、これらの原紙は、印刷画像
の鮮明度を満足するものではなかった。However, these base papers do not satisfy the sharpness of printed images.
【0004】0004
【発明が解決しようとする課題】従来の原紙を用いた印
刷物の画像鮮明性が充分でない理由は種々考えられるが
、その大きな要因の一つに、孔版印刷独特のものとして
、白抜け(印刷物の黒ベタ部に白い欠点が発生すること
)という現象がある。これは、本来原紙のフィルムが溶
融穿孔して開孔するはずの部分に、支持体を構成する繊
維数本が凝集して結束部を形成し存在した場合、その結
束繊維部分に対応した部分だけ開孔が阻害され、その結
果として印刷インクの透過が少なくなり、印刷物の黒ベ
タ部に繊維形状がそのまま白く残存するために発生する
ものである。加えて、製版後開孔し周辺に広がったフィ
ルム残査部が、ある部分に集中して凝集した場合、その
部分がインクの透過を阻害し、白く残存することもある
。さらに、製版時に、サーマルヘッドと原紙のフィルム
との密着性が悪く、未穿孔部が発生することも重要な因
子である。[Problems to be Solved by the Invention] There are various possible reasons why the image clarity of printed matter using conventional base paper is not sufficient, but one of the major reasons for this is the problem of white spots (white spots in printed matter), which are unique to stencil printing. There is a phenomenon called white defects (occurring in solid black areas). This is because if several fibers constituting the support are aggregated to form a bundle in the part where the base paper film should originally be melted and perforated, then only the part corresponding to the bundled fiber part is present. This occurs because the pores are obstructed, and as a result, the permeation of printing ink is reduced, leaving the fiber shape as it is in white in the solid black area of the printed matter. In addition, if the film residue that has spread around the periphery of the holes opened after plate making is concentrated and aggregated in a certain area, that area may inhibit ink penetration and remain white. Furthermore, another important factor is that during plate making, the adhesion between the thermal head and the base paper film is poor, resulting in unperforated areas.
【0005】したがって、画像鮮明性を向上させるため
には、支持体の改良が重要であり、具体的には、1.繊
維結束に由来する白ヌケを防止するために支持体繊維の
結束を防ぐこと、2.繊維径を細くすることにより,フ
ィルムとの接着点をより小さく、より均等に分散させて
、製版後のフィルム残査部を均等に分散させること、3
.サーマルヘッドとの均等な密着性を確保するために支
持体繊維を均等に存在させることの、3点が非常に重要
であると考えられる。[0005] Therefore, in order to improve image clarity, it is important to improve the support. Specifically, 1. 2. Preventing support fiber binding to prevent white spots resulting from fiber binding; 2. By reducing the fiber diameter, the bonding points with the film can be made smaller and more evenly distributed, and the film residue after plate making can be evenly distributed; 3.
.. Three points are considered to be very important: making the support fibers evenly present in order to ensure uniform adhesion with the thermal head.
【0006】しかし、マニラ麻等の天然繊維のみを用い
て抄造した薄葉紙では、繊維径の分布が比較的大きく、
しかも繊維の形状が不均一であるため、繊維のからみ具
合の不均一さは避けられず、支持体繊維の結束を防止す
ることと繊維を均等に存在させることは、いずれも満足
の出来る程度ではなかった。また、ポリエチレンテレフ
タレート(PET)繊維等の合成繊維のみを用いて抄造
した薄葉紙では、繊維径は小さくしかも均一であるが、
かえって繊維が数本ずつ並びやすく分散が不均一となり
やすく、加えてこの薄葉紙は、製版時の熱により熱変形
しやすく、また薄葉紙自体の剛性も小さく、実用上問題
が多かった。[0006] However, in thin paper made using only natural fibers such as Manila hemp, the distribution of fiber diameters is relatively large;
Moreover, since the shape of the fibers is non-uniform, non-uniform entanglement of the fibers is unavoidable, and it is difficult to prevent both the support fibers from bunching and the uniform distribution of the fibers to a satisfactory degree. There wasn't. In addition, in thin paper made using only synthetic fibers such as polyethylene terephthalate (PET) fibers, the fiber diameter is small and uniform;
On the contrary, the fibers tend to line up several at a time, resulting in non-uniform dispersion.In addition, this thin paper is easily deformed by heat during plate making, and the stiffness of the thin paper itself is low, which poses many practical problems.
【0007】これらの問題を解決するため、本出願人は
既に、特開平1−271293号公報で出願したとおり
、天然繊維に合成繊維を加えて混抄し、樹脂加工を施し
た薄葉紙を開発し、従来の原紙用支持体に比べ、高画像
性の支持体を開発するに至った。ただし、この薄葉紙を
用いた原紙は、従来の原紙に比べ画像性は向上している
ものの、天然繊維と合成繊維の分散性に片寄りがあり、
より均等な繊維配置の改良が求められていた。[0007] In order to solve these problems, the present applicant has already developed a thin paper made by adding synthetic fibers to natural fibers and applying resin processing, as filed in Japanese Patent Application Laid-Open No. 1-271293. We have developed a support with higher image quality compared to conventional base paper supports. However, although base paper using this thin paper has improved image quality compared to conventional base paper, the dispersibility of natural fibers and synthetic fibers is uneven.
There was a need for an improved, more even fiber arrangement.
【0008】したがって、これらの問題点を具体的に解
決するためには、繊維径の小さい繊維を用いて、その繊
維を均等に分散させた薄葉紙が望まれており、加えて、
その他の必要物性(剛性、耐刷性、等)を含めて、いか
にしてその薄葉紙をつくるかが重要な課題であった。[0008] Therefore, in order to specifically solve these problems, there is a need for a thin paper that uses fibers with a small diameter and evenly disperses the fibers.
An important issue was how to make the thin paper, including other necessary physical properties (rigidity, printing durability, etc.).
【0009】[0009]
【課題を解決するための手段】本発明者らは、天然繊維
と化学繊維とを混抄した薄葉紙で、薄葉紙を構成する繊
維の平均繊維径を小さくし、かつ均一な分散性を向上さ
せるべく研究を鋭意進めた結果、天然繊維に加える化学
繊維を2種以上にすることにより、著しく画像性の向上
する薄葉紙を開発するに至った。[Means for Solving the Problems] The present inventors conducted research to reduce the average fiber diameter of the fibers constituting the tissue paper and to improve its uniform dispersibility in thin paper made by mixing natural fibers and chemical fibers. As a result of intensive research, we have developed a thin paper with significantly improved image quality by adding two or more types of chemical fibers to natural fibers.
【0010】すなわち、本発明は、2種以上の、単糸繊
度1デニール以下、繊維長15mm以下の化学繊維20
〜80重量%を含む、坪量5〜15g/m2 、厚さ1
0〜50μmの薄葉紙で、その繊維の表面および繊維の
交絡部に3g/m2 以下の合成樹脂を含有することを
特徴とする多孔質薄葉紙である。天然繊維に2種以上の
化学繊維を混抄することによる効果は、それぞれ単独で
混抄したときに比べ、異種の繊維が存在することにより
、繊維間の親和性が低下するためか、繊維の分散状態が
著しく向上して繊維結束が顕著に減少するため、均一な
繊維分散状態の薄葉紙が得られることにある。その中で
も、重縮合系ポリマーからなる繊維とビニル系ポリマー
からなる繊維および/またはオレフィン系ポリマーから
なる繊維の組み合わせで、その効果が顕著であり、特に
、ポリエステル繊維とビニロン繊維を混抄した時は、繊
維の分散状態が細かく均一になる効果が著しい。例えば
、平均開孔面積〔ここでは、繊維分散のひとつの指標と
して、画像解析装置(日本アビオニクス(株)製、SP
ICCA−II)を用いて測定した、平均開孔面積:「
平面的に見た、薄葉紙の繊維に囲まれた空隙部分の1個
ごとの面積の平均値であり、その値が小さいものほど、
繊維が細かく均一に分散されていると判断しうる」を用
いる。〕でいうと、天然繊維としてエクアドル麻を80
重量%として混抄した場合、0.4デニール3mmポリ
エステル繊維単独混抄薄葉紙、0.3デニール3mmビ
ニロン繊維単独混抄薄葉紙、その両者を50:50で混
抄した薄葉紙の順に記すと、それぞれの平均開孔面積が
、約1100μm2 、約1250μm2 、約750
μm2 となり、2種混合することにより著しく繊維の
分散が均一になっている。That is, the present invention provides two or more types of chemical fibers having a single yarn fineness of 1 denier or less and a fiber length of 15 mm or less.
Containing ~80% by weight, basis weight 5-15g/m2, thickness 1
This porous thin paper is 0 to 50 μm thick and is characterized by containing 3 g/m 2 or less of a synthetic resin on the surface of its fibers and in the intertwined portions of the fibers. The effect of mixing two or more types of chemical fibers with natural fibers may be due to the fact that the presence of different types of fibers reduces the affinity between the fibers, compared to when each type of chemical fiber is mixed individually. Since the fiber binding is significantly improved and the fiber bundling is significantly reduced, thin paper with uniform fiber dispersion can be obtained. Among these, the combination of fibers made of polycondensation polymers, fibers made of vinyl polymers, and/or fibers made of olefin polymers has a remarkable effect, especially when polyester fibers and vinylon fibers are mixed. The effect of finely and uniformly dispersing the fibers is remarkable. For example, the average pore area [Here, as an index of fiber dispersion, an image analysis device (manufactured by Nippon Avionics Co., Ltd., SP
Average pore area measured using ICCA-II):
It is the average value of the area of each void surrounded by tissue paper fibers when viewed in a plane, and the smaller the value, the more
It can be judged that the fibers are finely and uniformly dispersed." ] In other words, Ecuadorian hemp is 80% natural fiber.
When mixed in terms of weight percent, the average pore area of each is written in the order of 0.4 denier 3 mm polyester fiber mixed thin paper, 0.3 denier 3 mm vinylon fiber mixed thin paper, and thin paper mixed 50:50 of both. However, about 1100 μm2, about 1250 μm2, about 750
μm2, and by mixing the two types, the fiber dispersion becomes extremely uniform.
【0011】さらに、この薄葉紙を支持体として用いた
原紙での印刷物は、同じ印刷濃度でもほかの支持体を用
いた原紙に比ベインク量が少なくて済む、つまり、繊維
が均一に分散されているため、フィルムも均一に穿孔さ
れ、インクが均一に分散されて印刷されるところに特徴
がある。本発明での薄葉紙を構成する化学繊維以外の繊
維としては、通常使用される植物系の天然繊維である。
好ましくは、平均繊維径(顕微鏡にて拡大し実測した平
均径)が20μm以下のマニラ麻等の天然靱皮繊維が繊
維の分散性および結束防止の点で好ましい。なお、薄葉
紙の繊維の分散性を向上させるため、平均繊維径の異な
る天然繊維を混合して用いることがより好ましい。[0011]Furthermore, printed matter made with base paper using this thin paper as a support requires less Bain ink than base paper made with other supports even at the same printing density; in other words, the fibers are evenly dispersed. Therefore, the film is also uniformly perforated, and the ink is uniformly distributed for printing. The fibers other than chemical fibers constituting the thin paper in the present invention are commonly used plant-based natural fibers. Preferably, natural bast fibers such as manila hemp having an average fiber diameter (average diameter measured by enlarging with a microscope) of 20 μm or less are preferable from the viewpoint of fiber dispersibility and prevention of clumping. Note that in order to improve the dispersibility of fibers in thin paper, it is more preferable to use a mixture of natural fibers having different average fiber diameters.
【0012】本発明において用いる化学繊維の種類は、
通常公知の合成繊維、再生繊維、半合成繊維で良い。具
体的には、合成繊維としては、重縮合系ポリマー、ビニ
ル系ポリマー、オレフィン系ポリマーからなる繊維、た
とえば、ポリエステル、ナイロン、アクリル、ビニロン
、ポリプロピレン、ポリ塩化ビニル、ポリエチレン、ポ
リ塩化ビニリデン、ポリウレタン等、また、再生繊維と
しては、レーヨン、キュプラ、ポリノジック等、さらに
、半合成繊維としては、アセテート、トリアセテート、
プロミックス等が用いられる。一般的には、繊維の分散
性、剛性等を勘案して、適宜好ましい組み合わせが選択
されるが、これらの中で、重縮合系ポリマーからなる繊
維とビニル系ポリマーからなる繊維および/またはオレ
フィン系ポリマーからなる繊維の組み合わせが好ましい
傾向にあり、特に好ましくは、ポリエステル繊維とビニ
ロン繊維の2種類を、天然繊維に混抄したものである。[0012] The types of chemical fibers used in the present invention are:
Generally known synthetic fibers, recycled fibers, and semi-synthetic fibers may be used. Specifically, synthetic fibers include fibers made of polycondensation polymers, vinyl polymers, olefin polymers, such as polyester, nylon, acrylic, vinylon, polypropylene, polyvinyl chloride, polyethylene, polyvinylidene chloride, polyurethane, etc. In addition, recycled fibers include rayon, cupro, polynosic, etc., and semi-synthetic fibers include acetate, triacetate,
Promix etc. are used. In general, a suitable combination is selected taking into account the dispersibility, rigidity, etc. of the fibers, but among these, fibers made of polycondensation polymers, fibers made of vinyl polymers, and/or fibers made of olefin polymers are selected. A combination of fibers made of polymers tends to be preferred, and particularly preferred is a mixture of two types of fibers, polyester fibers and vinylon fibers, with natural fibers.
【0013】本発明において用いる合成繊維の形状は、
単糸繊度1デニール以下、繊維長15mm以下であるこ
とが必要である。単糸繊度が1デニールを越えるとイン
キの均一な通過が妨げられる傾向にある。好ましくは0
.01〜0.8デニール、より好ましくは0.05〜0
.5デニール、特に好ましくは0.1〜0.4デニール
である。また、繊維長が15mmを越えると、繊維の分
散が悪くなる傾向があり、画像性を低下させる。好まし
くは1〜10mm、より好ましくは2〜8mmである。
なお、本発明では、繊維種の種類だけでなく、繊維種は
同じでも形状の異なる繊維、たとえば断面が円形の繊維
と円形以外の形状の繊維を用いて、その効果があれば形
状も種類とみなすことができる。[0013] The shape of the synthetic fiber used in the present invention is as follows:
It is necessary that the single yarn fineness is 1 denier or less and the fiber length is 15 mm or less. When the single yarn fineness exceeds 1 denier, uniform passage of ink tends to be hindered. Preferably 0
.. 01-0.8 denier, more preferably 0.05-0
.. 5 denier, particularly preferably 0.1 to 0.4 denier. Furthermore, if the fiber length exceeds 15 mm, the dispersion of the fibers tends to deteriorate, resulting in a decrease in image quality. Preferably it is 1 to 10 mm, more preferably 2 to 8 mm. In addition, in the present invention, not only the type of fiber type but also fibers of the same fiber type but different shapes are used, for example, fibers with a circular cross section and fibers with a shape other than circular are used, and if the effect is obtained, the shape can also be changed depending on the type. It can be considered.
【0014】さらに、化学繊維は薄葉紙中に20〜80
重量%含有させる必要がある。化学繊維量が20重量%
未満のものは、天然繊維の均一な繊維の分散に対して効
果が小さく、繊維結束が多くなり、画像性が低下する傾
向にある。また、合成繊維量が80重量%を越えるもの
は、薄葉紙の剛度が小さいため原紙としての腰が不足し
、搬送性に問題が生じやすく、また製版時の熱変形が大
きくなる傾向があるので、その使用が制限される。好ま
しくは20〜70重量%、より好ましくは30〜60重
量%である。[0014]Furthermore, the chemical fiber is contained in the tissue paper in an amount of 20 to 80%.
It is necessary to contain it by weight%. Chemical fiber content is 20% by weight
If it is less than that, the effect on uniform fiber dispersion of natural fibers will be small, fibers will tend to bundle more, and image quality will tend to deteriorate. In addition, if the amount of synthetic fiber exceeds 80% by weight, the stiffness of the thin paper is low, so it lacks stiffness as a base paper, tends to cause problems in conveyance, and tends to cause large thermal deformation during plate making. Its use is restricted. Preferably it is 20 to 70% by weight, more preferably 30 to 60% by weight.
【0015】また、2種以上の化学繊維を混合する化学
繊維間の割合は、用いる繊維の種類、単糸繊度により異
なるため、混合の効果が発現する範囲で任意に選択でき
る。本発明では、樹脂加工後の薄葉紙は、坪量5〜15
g/m2 、厚さ10〜50μm(JIS P−81
18により測定)である必要がある。坪量が5g/m2
未満のものや、厚さが10μm未満のものは、耐刷性
(一枚の版で印刷可能な枚数で、本発明では、耐刷性5
000枚を最低限としている)が著しく低下する傾向が
あるため好ましくない。また、坪量が15g/m2 を
越えるものや、厚さが50μmを越えるものは、インク
の通過が著しく制限されるため好ましくない。好ましく
は坪量8〜13.5g/m2 、厚さ25〜40μmで
あり、かつ密度(坪量÷厚さ)が0.25〜0.40g
/cm2 であり、この範囲内のものは、画像性が非常
に優れている。[0015] Furthermore, the ratio of two or more types of chemical fibers to be mixed together varies depending on the type of fibers used and the fineness of the single filament, so it can be arbitrarily selected within the range that produces the effect of the mixture. In the present invention, the thin paper after resin processing has a basis weight of 5 to 15
g/m2, thickness 10-50μm (JIS P-81
18). Basis weight is 5g/m2
If the thickness is less than 10μm or the thickness is less than 10 μm, the printing durability (the number of sheets that can be printed with one plate, and in this invention, the printing durability is 5.
000 sheets as the minimum), which is not preferable because it tends to decrease significantly. Further, those having a basis weight of more than 15 g/m2 and those having a thickness of more than 50 μm are not preferable because the passage of ink is severely restricted. Preferably, the basis weight is 8 to 13.5 g/m2, the thickness is 25 to 40 μm, and the density (basis weight ÷ thickness) is 0.25 to 0.40 g.
/cm2, and those within this range have very excellent image quality.
【0016】本発明での薄葉紙の抄造は、通常実施され
ている方法で行なわれる。この際、分散剤、粘剤、消泡
剤、剥離剤、紙力増強剤、サイズ剤、帯電防止剤等を配
合してもよい。本発明では、薄葉紙がウレタン樹脂また
はエポキシ樹脂のうち、少なくとも1種を繊維の表面お
よび繊維の交絡部に3g/m2 以下含有する必要が
ある。これは、天然繊維と化学繊維との親和性(繊維表
面同士でのからみ度合い)が少ない場合、薄葉紙から繊
維が欠落しやすく、また、印刷時に薄葉紙が伸びやすい
傾向があるため、必要とされるものである。樹脂量が3
g/m2 を越えたものは、薄葉紙の開口部に樹脂膜が
多数形成し、インキの通過を著しく妨げる傾向が強いた
め、画像性が低下する傾向がある。好ましくは0.3〜
2.0g/m2 、より好ましくは0.5〜1.5g/
m2 である。[0016] The thin paper according to the present invention is produced by a commonly used method. At this time, a dispersant, a sticky agent, an antifoaming agent, a release agent, a paper strength enhancer, a sizing agent, an antistatic agent, etc. may be added. In the present invention, the thin paper needs to contain at least 3 g/m2 of at least one type of urethane resin or epoxy resin on the surface of the fibers and in the intertwined portions of the fibers. This is necessary because when the affinity between natural fibers and chemical fibers (the degree of entanglement between the fiber surfaces) is low, the fibers tend to fall off from the thin paper, and the thin paper tends to stretch easily during printing. It is something. The amount of resin is 3
If it exceeds g/m2, a large number of resin films are formed at the openings of the thin paper, which tends to significantly impede the passage of ink, and thus image quality tends to deteriorate. Preferably 0.3~
2.0g/m2, more preferably 0.5-1.5g/m2
m2.
【0017】本発明に使用するウレタン樹脂、エポキシ
樹脂としては、溶剤溶液型のもの、水分散型(エマルジ
ョンタイプ)のもの等がある。また、非反応性のもの、
反応性のもの(1液タイプ、2液タイプの場合には架橋
剤並びに架橋促進剤等を組み合わせて反応を行わせる)
のいずれであってもよく、用いる繊維により適宜選択さ
れうる。The urethane resins and epoxy resins used in the present invention include those of solvent solution type and those of water dispersion type (emulsion type). Also, non-reactive ones,
Reactive products (in the case of one-liquid type or two-liquid type, the reaction is carried out in combination with a crosslinking agent, crosslinking accelerator, etc.)
It may be any one of these, and can be appropriately selected depending on the fiber used.
【0018】薄葉紙の樹脂加工は、薄葉紙にウレタンま
たはエポキシ樹脂の溶液あるいはエマルジョンを含浸あ
るいはグラビアロールで塗布するのが好ましく、その後
、熱風乾燥機あるいは熱ロールで乾燥させる。乾燥温度
は50〜210℃が好適である。さらに、乾燥と同時に
熱ロールで熱圧加工を施すと紙力強度をさらに向上させ
ることができる。[0018] For resin processing of thin paper, it is preferable to impregnate the thin paper with a solution or emulsion of urethane or epoxy resin or apply it with a gravure roll, and then dry it with a hot air dryer or a hot roll. A suitable drying temperature is 50 to 210°C. Furthermore, the paper strength can be further improved by applying heat-pressing processing using a hot roll at the same time as drying.
【0019】樹脂加工において、特に樹脂濃度に注意す
る必要がある。薄葉紙の坪量や樹脂の種類によって多少
異なるが、濃度7〜30%の溶液が好ましい。樹脂加工
において、一般に抄造時に用いられている紙力増強剤や
サイズ剤等を併用してもよい。原紙を得るために、本発
明の薄葉紙と貼り合わすフィルムとしては、熱可塑性重
合体からなる、厚さ0.5〜4μm、結晶化度が30%
以下の延伸フィルムであることが好ましい。また、その
延伸フィルムの100℃での加熱収縮率(X、%)、1
00℃での加熱収縮応力(Y、g/mm2 )、それぞ
れが次式;15≦X≦80、75≦Y≦500の範囲内
で、かつ両者の関係が、−10X+600≦Y≦−10
X+1000の範囲内にあることが特に好ましい。In resin processing, it is necessary to pay special attention to the resin concentration. Although it varies somewhat depending on the basis weight of the thin paper and the type of resin, a solution with a concentration of 7 to 30% is preferable. In resin processing, paper strength enhancers, sizing agents, etc. that are generally used in paper making may be used in combination. In order to obtain the base paper, the film to be laminated with the thin paper of the present invention is made of a thermoplastic polymer, has a thickness of 0.5 to 4 μm, and has a crystallinity of 30%.
The following stretched films are preferred. In addition, the heat shrinkage rate (X, %) of the stretched film at 100°C, 1
Heat shrinkage stress (Y, g/mm2) at 00°C is within the following formula: 15≦X≦80, 75≦Y≦500, and the relationship between the two is -10X+600≦Y≦-10
It is particularly preferable to be within the range of X+1000.
【0020】このフィルムは、従来の原紙用フィルムに
対して、製版感度が高いため、製版印加エネルギーが少
なくてすみ、薄葉紙繊維に製版後のフィルム残査部を均
等に分散させやすく、薄葉紙に用いる合成繊維の製版時
の熱収縮を抑えることができる特徴がある。フィルムの
物性値は、以下の方法によるものである。This film has higher plate-making sensitivity than conventional films for base paper, so less energy is required for plate-making, and it is easy to evenly disperse the film residue after plate-making into the thin paper fibers, making it suitable for use in thin paper. It has the characteristic of suppressing heat shrinkage during plate making of synthetic fibers. The physical property values of the film are determined by the following method.
【0021】結晶化度は、PERKIN・ELMER社
製、DSC−2型を用いてフィルムサンプルの結晶化度
を求めた。測定は昇温速度10℃/分で行い、結晶融解
エネルギー(ΔH)を融解時の測定面積より求め、ΔH
と化学便覧応用編(改訂2版)に記載されている結晶成
分の融解熱(ΔHm)との比(ΔH/ΔHm)より求め
た。但し、共重合体でΔHmが不明の場合、主繰り返し
単位のΔHmを採用した。The crystallinity of the film sample was determined using a DSC-2 model manufactured by PERKIN ELMER. The measurement was carried out at a heating rate of 10°C/min, and the crystal melting energy (ΔH) was determined from the measured area at the time of melting, and ΔH
It was determined from the ratio (ΔH/ΔHm) of the heat of fusion (ΔHm) of the crystal component described in the Chemical Handbook Applied Edition (revised 2nd edition). However, if ΔHm was unknown for the copolymer, ΔHm of the main repeating unit was used.
【0022】加熱収縮率は、50mm角のフィルムサン
プルを100℃の温風循環恒温槽中に自由に収縮する状
態で10分間放置し、フィルムの収縮量を求め、元の寸
法で割った値の百分比で表し、縦方向と横方向の平均値
を採用した。加熱収縮応力は、フィルムを幅10mmの
短冊状にサンプリングし、それをストレインゲージ付き
のチャック間50mmにセットし、それを100℃に加
熱したシリコーンオイル中に浸漬し、発生した応力の1
0秒後の値を縦方向、横方向の平均値として求めた。Heat shrinkage rate is determined by leaving a 50 mm square film sample in a 100°C hot air circulation constant temperature bath for 10 minutes in a state where it freely shrinks, then calculating the amount of film shrinkage, and dividing the value by the original dimension. It was expressed as a percentage, and the average value in the vertical and horizontal directions was used. Heat shrinkage stress was determined by sampling the film into a strip with a width of 10 mm, setting it between 50 mm between chucks with strain gauges, and immersing it in silicone oil heated to 100°C.
The value after 0 seconds was determined as the average value in the vertical and horizontal directions.
【0023】以下に、フィルムの要求特性の限定理由に
ついて述べる。まず、厚みが0.5μm未満のものはフ
ィルム強度が弱く、実用上使用が難しく、厚みが4μm
を越えるものは、必要な製版エネルギーが高くなり、本
発明の目的を満足しない。したがって、フィルムの適正
厚みは、0.5〜4μmであり、好ましくは0.8〜3
μm、より好ましくは1〜2.5μmである。[0023] The reasons for limiting the required properties of the film will be described below. First, films with a thickness of less than 0.5 μm have weak film strength and are difficult to use in practice;
If it exceeds the above, the required plate-making energy will be high and the object of the present invention will not be satisfied. Therefore, the appropriate thickness of the film is 0.5 to 4 μm, preferably 0.8 to 3 μm.
μm, more preferably 1 to 2.5 μm.
【0024】次に、結晶化度は、小さいほど製版感度が
高くなる傾向にあり、結晶化度は30%以下が必要であ
る。好ましくは20%以下、より好ましくは10%以下
である。本発明に用いられる熱可塑性樹脂フィルムは、
従来から公知のものが用いられ、例えば、ポリエステル
、ナイロン、ポリエチレン、ポリプロピレン、ポリ塩化
ビニリデン、ポリ塩化ビニル、ポリフッ化ビニリデン等
の樹脂、さらにそれらの共重合体樹脂からなるフィルム
が好適である。また、これらの樹脂はフィルム形成性を
低下させない範囲で、ブレンドされて用いられても良い
。原紙の感熱穿孔の特性、即ち、フィルムが文字、図形
に対応して加熱された時に、所定の箇所が溶融して穿孔
する際に作用する収縮応力、収縮率のバランスから考え
ると、ポリエステルフィルムが好ましい。さらには、ポ
リエチレンテレフタレート成分に共重合した樹脂が好ま
しく、これらの中でも特に非晶性ポリエステルフィルム
がより好ましい。具体的には、原料樹脂として充分アニ
ーリングして平衡状態としたものの結晶化度(広角X線
法による:理学電機社製、ロータフレックスRU−20
0Bにて、グラファイト・モノクロメータを使用、印加
電圧50kV、印加電流160mA、ターゲットCu、
測定角2θ=5〜38°)が20%以下、さらに好まし
くは10%以下、特に好ましくは5%以下の実質的に非
晶質のものである。この特に好ましい樹脂として、ジカ
ルボン酸成分としてテレフタル酸を主成分としたものを
用い、ジオール成分としてエチレングリコール約70モ
ル%、1,4−シクロヘキサンジメタノール約30モル
%の混合物を用いて共重合した非晶性ポリエステル樹脂
がある。Next, the smaller the crystallinity, the higher the plate-making sensitivity tends to be, and the crystallinity needs to be 30% or less. Preferably it is 20% or less, more preferably 10% or less. The thermoplastic resin film used in the present invention is
Conventionally known materials can be used, and for example, films made of resins such as polyester, nylon, polyethylene, polypropylene, polyvinylidene chloride, polyvinyl chloride, polyvinylidene fluoride, and copolymer resins thereof are suitable. Further, these resins may be used in a blended manner as long as the film forming properties are not deteriorated. Considering the characteristics of heat-sensitive perforation of base paper, that is, when the film is heated in accordance with characters and figures, the predetermined areas melt and the balance of shrinkage rate and shrinkage rate is considered. preferable. Further, a resin copolymerized with a polyethylene terephthalate component is preferred, and among these, an amorphous polyester film is particularly preferred. Specifically, the crystallinity of the raw material resin that has been sufficiently annealed to reach an equilibrium state (by wide-angle X-ray method: Rotaflex RU-20 manufactured by Rigaku Denki Co., Ltd.)
At 0B, using a graphite monochromator, applied voltage 50 kV, applied current 160 mA, target Cu,
It is a substantially amorphous material having a measurement angle 2θ=5 to 38°) of 20% or less, more preferably 10% or less, particularly preferably 5% or less. This particularly preferred resin was copolymerized using a resin mainly composed of terephthalic acid as the dicarboxylic acid component and a mixture of about 70 mol% ethylene glycol and about 30 mol% 1,4-cyclohexanedimethanol as the diol component. There are amorphous polyester resins.
【0025】さらに、100℃での加熱収縮率(X,%
)と加熱収縮応力(Y,g/mm2 )とは、15≦X
≦80、75≦Y≦500の範囲内で、かつ両者の関係
が、−10X+600≦Y≦−10X+1000の範囲
内にある必要がある。X<15またはY<75、Y<−
10X+600の領域のものは、製版感度が低くなる傾
向があるため本発明では使用し難い。また、X>80で
かつY>75、または、X>15でかつY>500、Y
>−10X+1000の領域のものは、寸法安定性が悪
く、原紙としたときカールが発生し易い傾向にあり制限
される。好ましくは、30≦X≦70かつ150≦Y≦
400、−10X+600≦Y≦−10X+1000、
さらに好ましくは、45≦X≦65かつ200≦Y≦3
50の範囲である。Furthermore, the heat shrinkage rate at 100°C (X, %
) and heat shrinkage stress (Y, g/mm2) are 15≦X
It is necessary that the relationship is within the range of ≦80, 75≦Y≦500, and the relationship between the two is within the range of -10X+600≦Y≦-10X+1000. X<15 or Y<75, Y<-
Those in the 10X+600 range tend to have low platemaking sensitivity and are therefore difficult to use in the present invention. Also, X>80 and Y>75, or X>15 and Y>500, Y
Those in the range >-10X+1000 have poor dimensional stability and tend to curl easily when used as base paper, and are therefore limited. Preferably, 30≦X≦70 and 150≦Y≦
400, -10X+600≦Y≦-10X+1000,
More preferably, 45≦X≦65 and 200≦Y≦3
The range is 50.
【0026】さらに該フィルムには、必要な特性をそこ
なわない範囲で、他の重合体、オリゴマーを配合するこ
とができ、また、各種の添加剤、例えば、酸化防止剤、
熱安定剤、可塑剤、滑剤等を目的に応じて配合すること
ができる。フィルムはTダイ法、サーキュラーダイ法、
乾式または湿式の流延法等公知の成形技術が適用される
。フィルム成形時、ポリマーの素材によっては可塑剤を
添加する場合もある。また成形時の巻き取り性を良くす
るために、シリカ、タルク等のフィラーを添加する場合
もある。フィルムを延伸する場合には、テンター法、イ
ンフレーション法等の公知の延伸技術を適用して、上記
の加熱収縮特性を有するように成形される。フィルムを
延伸する場合の延伸倍率は、用いる樹脂の特性と原紙と
しての感熱穿孔特性を考慮し適宜決められる。なお、薄
いフィルムを取り扱うのが困難な場合、目的とするフィ
ルムとその他のフィルムとを積層して延伸した後、剥離
して目的のフィルムを用いることが可能であり、さらに
、延伸後支持体を目的とするフィルムと積層接着した後
にその他の槽を剥離することも可能である。[0026] Furthermore, other polymers and oligomers can be added to the film within a range that does not impair the necessary properties, and various additives such as antioxidants,
Heat stabilizers, plasticizers, lubricants, etc. can be added depending on the purpose. Films are made using T-die method, circular die method,
Known molding techniques such as dry or wet casting are applied. During film forming, a plasticizer may be added depending on the polymer material. In addition, fillers such as silica and talc may be added to improve the winding properties during molding. When stretching the film, a known stretching technique such as a tenter method or an inflation method is applied to form the film so that it has the heat shrinkage characteristics described above. The stretching ratio when stretching the film is appropriately determined in consideration of the characteristics of the resin used and the thermal perforation characteristics of the base paper. In addition, if it is difficult to handle a thin film, it is possible to use the desired film by laminating and stretching the desired film and another film, and then peeling it off. It is also possible to peel off the other tanks after laminating and adhering the target film.
【0027】また、本発明の薄葉紙とフィルムとの貼り
合わせは、インキの透過性、フィルムの穿孔適性を妨げ
ない条件で、接着剤を用いて実施されうる。接着剤とし
ては、通常公知の溶剤型、ホットメルト型、エマルジョ
ン・ラテックス型、反応硬化型、紫外線および電子線硬
化型の各種接着剤が用いられる。また、接着の方法は、
通常公知の方法で、薄葉紙側またはフィルム側、あるい
は両者に接着剤を塗布して貼り合わせれば良い。接着剤
の量としては、0.1〜5g/m2 、好ましくは0.
5〜3g/m2 、より好ましくは0.5〜2g/m2
である。[0027] Furthermore, the thin paper of the present invention and the film can be bonded together using an adhesive under conditions that do not impede ink permeability and perforation suitability of the film. As the adhesive, various commonly known adhesives such as solvent type, hot melt type, emulsion latex type, reaction curing type, ultraviolet ray and electron beam curing type are used. In addition, the method of adhesion is
They may be bonded together by applying an adhesive to the thin paper side, the film side, or both, using a commonly known method. The amount of adhesive is 0.1 to 5 g/m2, preferably 0.1 to 5 g/m2.
5-3g/m2, more preferably 0.5-2g/m2
It is.
【0028】また、原紙のフィルム表面には、薄葉紙と
の積層前または積層後に、必要によりスティック防止用
の離型剤が塗布される場合がある。離型剤は公知のシリ
コン系またはフッ素系のものが用いられ、塗布量は離型
剤の種類及び原紙の感熱穿孔感度に応じて適宜決められ
る。[0028] Furthermore, a release agent for preventing stickiness may be applied to the film surface of the base paper before or after lamination with thin paper, if necessary. A known silicone-based or fluorine-based release agent is used, and the amount of application is appropriately determined depending on the type of release agent and the thermal perforation sensitivity of the base paper.
【0029】[0029]
【実施例】以下、実施例により本発明をさらに詳しく説
明するが、本発明はこれらの例に限定されるものではな
い。なお、薄葉紙の組成比を表1に、樹脂加工と原紙性
能評価結果を表2に記した。EXAMPLES The present invention will be explained in more detail with reference to Examples below, but the present invention is not limited to these Examples. The composition ratio of the thin paper is shown in Table 1, and the resin processing and base paper performance evaluation results are shown in Table 2.
【0030】さらに、原紙の各性能の評価は下記の方法
に従い行った。(1)画像性の評価サーマルヘッド試験
用印字装置〔(株)大倉電機製、感熱発色装置TH−P
MD〕に、発熱素子密度400ドット/インチのサーマ
ルヘッド〔(株)東芝製、TPH256R8D〕を搭載
し、2mm四方の細かい文字と、1ドットおよび2ドッ
トで形成される細線と、50mm四方の黒ベタ部が印刷
できるパターンを最適製版感度〔大日本スクリーン製造
(株)製、DM−800を用いて測定した黒ベタ部の印
刷濃度が1.10±0.05に入る最低製版エネルギー
での製版条件〕にて製版した。さらに製版後の原紙を全
自動デジタル孔版印刷機〔理想科学工業(株)製、RC
−115〕にて印刷した印刷物を、肉眼判定にて評価を
行った。○は、文字や細線の太さムラや黒ベタ部での白
抜けがないもの、×は、文字や細線が部分的に切れたり
、太さムラのあるもの、また黒ベタ部では白抜けが目立
つもの、△は、その中間程度で、実用上何とか使えるレ
ベルのものとした。(2)耐刷性の評価前述の印刷機を
用いて、印刷速度130枚/分で5000枚以上印刷し
ても、1枚目の印刷物の画像が乱れないものを○、50
00枚未満で画像の乱れるものを×とした。Furthermore, each performance of the base paper was evaluated according to the following method. (1) Evaluation of image quality Printing device for thermal head test [manufactured by Okura Electric Co., Ltd., thermal coloring device TH-P
MD] is equipped with a thermal head [manufactured by Toshiba Corporation, TPH256R8D] with a heating element density of 400 dots/inch, and it prints 2 mm square fine characters, thin lines formed by 1 and 2 dots, and 50 mm square black. Optimum plate-making sensitivity for a pattern that can print solid areas [manufactured by Dainippon Screen Mfg. Co., Ltd., DM-800, with the minimum plate-making energy at which the printing density of black solid areas is 1.10 ± 0.05. The plate was made under the following conditions. Furthermore, the base paper after plate making is printed on a fully automatic digital stencil printing machine [manufactured by Riso Kagaku Kogyo Co., Ltd., RC].
-115] was evaluated with the naked eye. ○ indicates that there are no uneven thickness of letters or thin lines or white spots in solid black areas; Those marked △ are considered to be somewhere in the middle, and are at a level that can be used for practical purposes. (2) Evaluation of printing durability: If the image on the first printed sheet is not distorted even if more than 5,000 sheets are printed at a printing speed of 130 sheets/min using the above-mentioned printing machine, ○, 50
If the image was distorted after printing less than 00 sheets, it was rated as "×".
【0031】[0031]
【実施例1】(薄葉紙の製造)マニラ麻をアルカリ蒸解
し、水洗後、水で濃度3%に希釈して、ビーターにて濾
水度18°SR(JIS P−8121)に叩解した
もの40重量%、サイザル麻を同様にして濾水度25°
SRに叩解したもの20重量%、0.1デニール・3m
mのPET繊維を20重量%、0.3デニール・3mm
のビニロン繊維を20重量%とを、均一に混合し、さら
に、これにエポキシ化ポリアミド樹脂を繊維に対して2
%となるように水溶液にして添加し均一に混合した。こ
れを紙料として円網式抄紙機による湿式抄紙法にて、樹
脂加工前の薄葉紙を得た。さらにこの薄葉紙に、グラビ
ア塗工機を用いて、水系エマルジョンタイプのウレタン
樹脂〔第一工業製薬(株)製、スーパーフレックス10
0〕を、塗工量0.8g/m2 となるように塗工し、
坪量10.5g/m2 、厚さ31.6μmの薄葉紙を
得て、原紙の支持体とした。
(感熱フィルムの製造)感熱層として、テレフタル酸と
1,4−シクロヘキサンジメタノール30モル%および
エチレングリコール70モル%からなる混合ジオールと
から得られた、ビカット軟化点82℃、密度1.27g
/cm3 、極限粘度0.75の実質的に非晶質の共重
合ポリエステルを用い、剥離層として、エチレン−酢酸
ビニル共重合体を主体とした組成物にオレイン酸エステ
ル系の剥離剤を含有させた混合物を用い、それぞれ押出
機で溶融し、環状多層ダイスより感熱層が剥離層の両面
に形成されるように押し出した。その後、延伸倍率が縦
5倍、横5倍になるように、バブル状で同時2軸延伸し
た後、多層フィルムを巻き取った。この多層フィルムの
各層厚みは、感熱層/剥離層/感熱層:2/12/2μ
mであり、この感熱フィルムの結晶化度は6%で、10
0℃での加熱収縮率は59%、加熱収縮応力は275g
/m2 であり、この多層フィルムを原紙作成に用いた
。
(接着剤の製造)エポキシ化合物としてエチレングリコ
ールジグリシジルエーテル〔ナガセ化成工業(株)、デ
ナコールEX−810〕、ポリアミン樹脂としてポリア
ミドアミン〔三和化学工業(株)、サンマイド300〕
を用いて、重量比をエポキシ化合物:ポリアミン樹脂=
17:83となるように、イソプロピルアルコールに溶
解させ、接着剤溶液を調整した。
(原紙の製造)
支持体である前述の薄葉紙にグラビアコーターを用いて
、固形分塗布量が1.0g/m2 となるように調節し
た接着剤溶液を塗布し、前述の多層フィルムと重ね合わ
せ、積合させた状態のまま、設定50℃の乾燥炉を通過
させ、溶剤を蒸発乾燥させた後巻き取った。さらに同様
にして、裏面にも薄葉紙を積合し、両面に薄葉紙を形成
した原紙中間体を得た。さらに、この原紙中間体を35
℃、48時間エージングし、接着を完了させた後、原紙
と剥離層を剥離した。得られた原紙を用いて、フィルム
表面にシリコンオイルを0.05g/m2塗布し、熱融
着防止用オーバーコート層とし、最終的な原紙を得た。[Example 1] (Manufacture of thin paper) Manila hemp was digested with alkali, washed with water, diluted with water to a concentration of 3%, and beaten with a beater to a freeness of 18°SR (JIS P-8121).40 weight %, similar to sisal, freeness 25°
Beaten to SR 20% by weight, 0.1 denier, 3m
20% by weight of PET fiber, 0.3 denier, 3 mm
20% by weight of vinylon fibers are mixed uniformly, and then epoxidized polyamide resin is added to the fibers at
% in an aqueous solution and mixed uniformly. This was used as paper stock to obtain thin paper before resin processing using a wet paper making method using a cylinder paper machine. Furthermore, this thin paper was coated with a water-based emulsion type urethane resin [Superflex 10, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.] using a gravure coating machine.
0] at a coating amount of 0.8 g/m2,
A thin paper having a basis weight of 10.5 g/m 2 and a thickness of 31.6 μm was obtained and used as a base paper support. (Production of heat-sensitive film) The heat-sensitive layer was prepared from terephthalic acid and a mixed diol consisting of 30 mol% of 1,4-cyclohexanedimethanol and 70 mol% of ethylene glycol, with a Vicat softening point of 82°C and a density of 1.27 g.
/cm3, a substantially amorphous copolyester with an intrinsic viscosity of 0.75 was used, and as a release layer, an oleic acid ester release agent was contained in a composition mainly composed of ethylene-vinyl acetate copolymer. The mixtures were melted in an extruder and extruded through an annular multilayer die so that heat-sensitive layers were formed on both sides of the release layer. Thereafter, the multilayer film was wound up after simultaneous biaxial stretching in a bubble shape so that the stretching ratio was 5 times in the vertical direction and 5 times in the horizontal direction. The thickness of each layer of this multilayer film is: heat-sensitive layer/release layer/heat-sensitive layer: 2/12/2μ
m, the crystallinity of this heat-sensitive film is 6%, and 10
Heat shrinkage rate at 0℃ is 59%, heat shrinkage stress is 275g
/m2, and this multilayer film was used to prepare base paper. (Manufacture of adhesive) Ethylene glycol diglycidyl ether as an epoxy compound (Nagase Kasei Kogyo Co., Ltd., Denacol EX-810), polyamide amine as a polyamine resin [Sanwa Kagaku Kogyo Co., Ltd., Sanmide 300]
Using , the weight ratio of epoxy compound: polyamine resin =
An adhesive solution was prepared by dissolving it in isopropyl alcohol so that the ratio was 17:83. (Manufacture of base paper) Using a gravure coater, apply an adhesive solution adjusted to have a solid content coating amount of 1.0 g/m2 on the above-mentioned thin paper as a support, and overlap it with the above-mentioned multilayer film. The stacked product was passed through a drying oven set at 50° C. to evaporate the solvent and then wound up. Further, in the same manner, thin paper was laminated on the back side to obtain a base paper intermediate with thin paper formed on both sides. Furthermore, this base paper intermediate was added to 35
After aging at 48 hours to complete adhesion, the base paper and release layer were peeled off. Using the obtained base paper, 0.05 g/m2 of silicone oil was coated on the film surface to form an overcoat layer for preventing heat fusion, to obtain a final base paper.
【0032】この原紙で印刷した印刷物の画像性は、細
線もきれいに印刷され、黒ベタ部の白抜けも少なく評価
は○、また耐刷性も5000枚印刷でき評価○であり、
全てを満足する結果となった。[0032] The image quality of the printed matter printed with this base paper is that even fine lines are printed clearly, and there are few white spots in solid black areas, and the evaluation is ○, and the printing durability can be printed for 5000 sheets, and the evaluation is ○.
The result was that I was satisfied with everything.
【0033】[0033]
【実施例2】繊維組成の比率を各重量比で、マニラ麻:
0.4デニール3mmPET繊維:0.3デニール3m
mビニロン繊維=60:20:20として抄造した薄葉
紙に、実施例1と同じ樹脂を1.0g/m2 塗布して
樹脂加工し、坪量10.4g/m2 、厚み34.9μ
mの薄葉紙を得た。この薄葉紙と実施例1で用いたフィ
ルムとを用いて、実施例1と同じ方法にて原紙を作成し
た。
この原紙の性能は、実施例1と同様に非常に良好であっ
た。[Example 2] The ratio of fiber composition in each weight ratio: Manila hemp:
0.4 denier 3mm PET fiber: 0.3 denier 3m
1.0 g/m2 of the same resin as in Example 1 was applied to thin paper made with m-vinylon fibers = 60:20:20 and processed with resin, resulting in a basis weight of 10.4 g/m2 and a thickness of 34.9μ.
m thin paper was obtained. Using this thin paper and the film used in Example 1, a base paper was prepared in the same manner as in Example 1. The performance of this base paper was very good as in Example 1.
【0034】[0034]
【実施例3】実施例1で用いたフィルムの樹脂と同じ樹
脂を用いて、同様な製法にて、熱処理条件を変え、10
0℃での加熱収縮率が42%で、加熱収縮応力が185
g/mm2 であるフィルムを得た。このフィルムを両
面に形成した多層フィルムを用いて、実施例1と同じ薄
葉紙を用い、同様な方法にて原紙を作成した。この原紙
も性能は良好であった。[Example 3] Using the same resin as the film resin used in Example 1, the same manufacturing method was used with different heat treatment conditions.
Heat shrinkage rate at 0℃ is 42%, heat shrinkage stress is 185
A film of g/mm2 was obtained. Using a multilayer film with this film formed on both sides, a base paper was prepared using the same thin paper as in Example 1 and in the same manner. This base paper also had good performance.
【0035】[0035]
【実施例4】繊維組成の比率を各重量比で、マニラ麻:
0.1デニール3mmPET繊維:0.3デニール3m
mビニロン繊維:0.4デニール3mmナイロン繊維=
60:20:10:10として抄造した薄葉紙に、実施
例1と同じ樹脂を0.9g/m2 塗布して樹脂加工し
、坪量10.1g/m2、厚み34.4μmの薄葉紙を
得た。この薄葉紙と実施例1で用いたフィルムとを用い
て、実施例1と同じ方法にて原紙を作成した。この原紙
も性能は良好であった。[Example 4] The ratio of fiber composition in each weight ratio: Manila hemp:
0.1 denier 3mm PET fiber: 0.3 denier 3m
m Vinylon fiber: 0.4 denier 3mm nylon fiber =
0.9 g/m2 of the same resin as in Example 1 was applied to a thin paper made with a ratio of 60:20:10:10, and resin-processed to obtain a thin paper having a basis weight of 10.1 g/m2 and a thickness of 34.4 μm. Using this thin paper and the film used in Example 1, a base paper was prepared in the same manner as in Example 1. This base paper also had good performance.
【0036】[0036]
【実施例5】繊維組成の比率を各重量比で、マニラ麻:
0.4デニール3mmPET繊維:0.3デニール3m
mビニロン繊維=60:20:20として抄造した薄葉
紙に、溶剤系タイプのエポキシ樹脂〔久保孝ペイント(
株)製、サンファーストEクリヤーエナメル〕を0.7
g/m2 塗布して樹脂加工し、坪量10.8g/m2
、厚み32.5μmの薄葉紙を得た。この薄葉紙と実
施例1で用いたフィルムとを用いて、実施例1と同じ方
法にて原紙を作成した。この原紙も性能は良好であった
。[Example 5] The ratio of fiber composition in each weight ratio: Manila hemp:
0.4 denier 3mm PET fiber: 0.3 denier 3m
A solvent-based epoxy resin [Takashi Kubo Paint (
Co., Ltd., Sunfirst E Clear Enamel] 0.7
g/m2 Coated and resin processed, basis weight 10.8g/m2
, a thin paper with a thickness of 32.5 μm was obtained. Using this thin paper and the film used in Example 1, a base paper was prepared in the same manner as in Example 1. This base paper also had good performance.
【0037】[0037]
【比較例1】実施例1と同じフィルムと、マニラ麻10
0%の薄葉紙(坪量=10.0g/m2 、厚み=31
.2μm)を用いて、実施例1と同様な方法にて、原紙
を作成した。この原紙の画像性は、黒ベタ部での白抜け
が非常に多かった。これは、天然繊維だけでは繊維の分
散性が悪く、繊維の結束部が多いためである。この薄葉
紙は、樹脂加工していないが、天然繊維のみのため耐刷
性に問題はなかった。[Comparative Example 1] Same film as Example 1 and Manila hemp 10
0% thin paper (basis weight = 10.0 g/m2, thickness = 31
.. A base paper was prepared in the same manner as in Example 1, using 2 μm). Regarding the image quality of this base paper, there were many white spots in solid black areas. This is because natural fibers alone have poor fiber dispersibility and many fiber bundles. Although this thin paper was not resin-treated, there was no problem with printing durability since it was made of natural fibers.
【0038】[0038]
【比較例2】繊維組成の比率を各重量比で、マニラ麻:
0.4デニール3mmPET繊維=60:40として抄
造した薄葉紙に、実施例1と同じ樹脂を0.9g/m2
塗布して樹脂加工し、坪量10.5g/m2 、厚み
35.4μmの薄葉紙を得た。この薄葉紙と実施例1で
用いたフィルムとを用いて、実施例1と同じ方法にて原
紙を作成した。この原紙は実施例1の原紙に比べ、黒ベ
タ部での白抜けが目立った。[Comparative Example 2] The ratio of fiber composition in each weight ratio is Manila hemp:
0.9 g/m2 of the same resin as in Example 1 was added to thin paper made with 0.4 denier 3 mm PET fiber = 60:40.
It was coated and processed with a resin to obtain thin paper having a basis weight of 10.5 g/m2 and a thickness of 35.4 μm. Using this thin paper and the film used in Example 1, a base paper was prepared in the same manner as in Example 1. Compared to the base paper of Example 1, this base paper had noticeable white spots in solid black areas.
【0039】[0039]
【比較例3】繊維組成の比率を各重量比で、マニラ麻:
0.3デニール3mmビニロン繊維=70.30として
抄造した薄葉紙に、実施例1と同じ樹脂を0.8g/m
2 塗布して樹脂加工し、坪量9.6g/m2 、厚み
31.9μmの薄葉紙を得た。この薄葉紙と実施例1で
用いたフィルムとを用いて、実施例1と同じ方法にて原
紙を作成した。この原紙も実施例1の原紙に比べ、黒ベ
タ部での白抜けが目立った。[Comparative Example 3] The ratio of fiber composition in each weight ratio is Manila hemp:
0.8 g/m of the same resin as in Example 1 was added to thin paper made with 0.3 denier 3 mm vinylon fiber = 70.30.
2 and processed with resin to obtain thin paper having a basis weight of 9.6 g/m2 and a thickness of 31.9 μm. Using this thin paper and the film used in Example 1, a base paper was prepared in the same manner as in Example 1. Compared to the base paper of Example 1, this base paper also had noticeable white spots in solid black areas.
【0040】[0040]
【比較例4】実施例1と同じフィルムと、繊維組成は同
じであるが樹脂加工の施されていない薄葉紙(坪量:1
0.2g/m2 、厚み:30.5μm)を用いて、実
施例1と同様の方法にて、原紙を作成した。この原紙は
、製版感度、画像性は良好なものの、耐刷性が2500
枚と不良であった。これは、薄葉紙に樹脂加工が施され
ていないため、印刷中に発生する力に繊維の交絡部分が
耐えられず、薄葉紙が延びるために画像が乱れるためだ
と考えられる。[Comparative Example 4] The same film as in Example 1 and thin paper with the same fiber composition but without resin treatment (basis weight: 1
0.2 g/m2, thickness: 30.5 μm), a base paper was prepared in the same manner as in Example 1. Although this base paper has good plate-making sensitivity and image quality, its printing durability is 2500.
It was defective. This is thought to be because the thin paper is not resin-treated, so the intertwined portions of the fibers cannot withstand the force generated during printing, and the thin paper stretches, causing the image to become distorted.
【0041】[0041]
【表1】[Table 1]
【0042】[0042]
【表2】[Table 2]
【0043】[0043]
【発明の効果】本発明の薄葉紙は、繊維分散性良好な、
2種以上の1デニール以下の繊度の化学繊維と、天然繊
維を混抄した薄葉紙であるため、平均繊維径も小さくな
り、繊維の分散性もより均一となる。したがって、この
薄葉紙を支持体として用いた原紙の孔版印刷で得られる
印刷物は、非常に高画像性である。さらに、支持体の繊
維表面および繊維交絡部に樹脂加工が施されているため
、高速多数枚印刷の原紙の伸びも抑えられ、耐刷性に優
れている。[Effect of the invention] The thin paper of the present invention has good fiber dispersibility.
Since it is a thin paper made by mixing two or more types of chemical fibers with a fineness of 1 denier or less and natural fibers, the average fiber diameter is small and the fiber dispersibility is more uniform. Therefore, printed matter obtained by stencil printing of base paper using this thin paper as a support has extremely high image quality. Furthermore, since the fiber surface of the support and the intertwined portions of the fibers are treated with resin, the elongation of the base paper during high-speed multi-sheet printing is suppressed, resulting in excellent printing durability.
Claims (1)
下、繊維長15mm以下の化学繊維20〜80重量%を
含む、坪量5〜15g/m2 、厚さ10〜50μmの
薄葉紙で、その繊維の表面および繊維の交絡部に3g/
m2 以下の合成樹脂を含有することを特徴とする多孔
質薄葉紙。Claim 1: Thin paper with a basis weight of 5 to 15 g/m2 and a thickness of 10 to 50 μm, containing 20 to 80% by weight of two or more types of chemical fibers with a single filament fineness of 1 denier or less and a fiber length of 15 mm or less, 3g/ on the fiber surface and the intertwined part of the fiber
A porous thin paper characterized by containing a synthetic resin of m2 or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2405759A JP3054201B2 (en) | 1990-12-25 | 1990-12-25 | Thin paper for high image quality thermosensitive stencil printing base paper |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2405759A JP3054201B2 (en) | 1990-12-25 | 1990-12-25 | Thin paper for high image quality thermosensitive stencil printing base paper |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04221697A true JPH04221697A (en) | 1992-08-12 |
JP3054201B2 JP3054201B2 (en) | 2000-06-19 |
Family
ID=18515368
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2405759A Expired - Lifetime JP3054201B2 (en) | 1990-12-25 | 1990-12-25 | Thin paper for high image quality thermosensitive stencil printing base paper |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3054201B2 (en) |
-
1990
- 1990-12-25 JP JP2405759A patent/JP3054201B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JP3054201B2 (en) | 2000-06-19 |
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