JPH0418441A - Thermoplastic resin composition - Google Patents
Thermoplastic resin compositionInfo
- Publication number
- JPH0418441A JPH0418441A JP12188590A JP12188590A JPH0418441A JP H0418441 A JPH0418441 A JP H0418441A JP 12188590 A JP12188590 A JP 12188590A JP 12188590 A JP12188590 A JP 12188590A JP H0418441 A JPH0418441 A JP H0418441A
- Authority
- JP
- Japan
- Prior art keywords
- polyolefin
- epoxy group
- anhydride
- aromatic vinyl
- unsaturated carboxylic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 14
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 12
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 55
- 229920000098 polyolefin Polymers 0.000 claims abstract description 46
- 239000000203 mixture Substances 0.000 claims abstract description 38
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 17
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 15
- 238000004898 kneading Methods 0.000 claims abstract description 9
- 229920002554 vinyl polymer Polymers 0.000 claims description 30
- 125000003118 aryl group Chemical group 0.000 claims description 28
- 125000000524 functional group Chemical group 0.000 abstract description 13
- 239000000126 substance Substances 0.000 abstract description 12
- 229920000642 polymer Polymers 0.000 abstract description 7
- 239000002245 particle Substances 0.000 description 18
- 229920001577 copolymer Polymers 0.000 description 16
- 238000000034 method Methods 0.000 description 16
- -1 polypropylene Polymers 0.000 description 16
- 239000004743 Polypropylene Substances 0.000 description 14
- 229920001155 polypropylene Polymers 0.000 description 13
- 239000000178 monomer Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 238000012360 testing method Methods 0.000 description 10
- 239000004793 Polystyrene Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 8
- 229920002223 polystyrene Polymers 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 230000007423 decrease Effects 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 6
- 238000001746 injection moulding Methods 0.000 description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 229920006112 polar polymer Polymers 0.000 description 5
- 229920005629 polypropylene homopolymer Polymers 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 238000005054 agglomeration Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- YPNZYYWORCABPU-UHFFFAOYSA-N oxiran-2-ylmethyl 2-methylprop-2-enoate;styrene Chemical compound C=CC1=CC=CC=C1.CC(=C)C(=O)OCC1CO1 YPNZYYWORCABPU-UHFFFAOYSA-N 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- UBRWPVTUQDJKCC-UHFFFAOYSA-N 1,3-bis(2-tert-butylperoxypropan-2-yl)benzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC(C(C)(C)OOC(C)(C)C)=C1 UBRWPVTUQDJKCC-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 206010020880 Hypertrophy Diseases 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- PFNROQCAJVOSIR-UHFFFAOYSA-N oxiran-2-ylmethyl 2-methylprop-2-enoate;5-phenylpenta-2,4-dienenitrile Chemical compound CC(=C)C(=O)OCC1CO1.N#CC=CC=CC1=CC=CC=C1 PFNROQCAJVOSIR-UHFFFAOYSA-N 0.000 description 2
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- PEBSMYZWCQUSBH-UHFFFAOYSA-N 1,2-bis(2-butylperoxypropan-2-yl)benzene Chemical compound CCCCOOC(C)(C)C1=CC=CC=C1C(C)(C)OOCCCC PEBSMYZWCQUSBH-UHFFFAOYSA-N 0.000 description 1
- OEVVKKAVYQFQNV-UHFFFAOYSA-N 1-ethenyl-2,4-dimethylbenzene Chemical compound CC1=CC=C(C=C)C(C)=C1 OEVVKKAVYQFQNV-UHFFFAOYSA-N 0.000 description 1
- QWQNFXDYOCUEER-UHFFFAOYSA-N 2,3-ditert-butyl-4-methylphenol Chemical compound CC1=CC=C(O)C(C(C)(C)C)=C1C(C)(C)C QWQNFXDYOCUEER-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920007962 Styrene Methyl Methacrylate Polymers 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- ILUAAIDVFMVTAU-UHFFFAOYSA-N cyclohex-4-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CC=CCC1C(O)=O ILUAAIDVFMVTAU-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- ADFPJHOAARPYLP-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;styrene Chemical compound COC(=O)C(C)=C.C=CC1=CC=CC=C1 ADFPJHOAARPYLP-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、ウェルド部強度、剛性、寸法安定性および耐
薬品性に優れた成形用熱可塑性樹脂組成物に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a thermoplastic resin composition for molding which has excellent weld strength, rigidity, dimensional stability and chemical resistance.
ポリオレフィンは、成形加工性、耐薬品性に優れており
また安価であることから、汎用樹脂として多くの分野に
おいて用いられている。しかしながら、剛性不足、こと
に高温度領域での剛性の低下が著しいうえ、寸法安定性
や塗装性が悪いなどの欠点を有しているため、その用途
は限定されているのが現状である。Polyolefins have excellent moldability and chemical resistance, and are inexpensive, so they are used as general-purpose resins in many fields. However, its use is currently limited due to its lack of rigidity, particularly a significant decrease in rigidity in high temperature ranges, as well as its poor dimensional stability and paintability.
一方、ホリスチレンに代表される芳香族ビニル系重合体
は、剛性や寸法安定性に優れ、ことに高温度領域での剛
性の低下が小さいという特長を有しているため広く利用
されているが、耐薬品性に劣るという重大な欠点がある
。On the other hand, aromatic vinyl polymers such as folystyrene are widely used because they have excellent rigidity and dimensional stability, and in particular, have a small decrease in rigidity in high temperature ranges. It has a serious drawback of poor chemical resistance.
上記に鑑み、ポリオレフィンと芳香族ビニル系重合体の
互いの欠点を改良する目的で両者をブレンドする方法が
考えられるが、この場合には両者の相溶性が非常に乏し
いという問題がある。In view of the above, a method of blending a polyolefin and an aromatic vinyl polymer for the purpose of improving each other's defects has been considered, but in this case, there is a problem that the compatibility between the two is extremely poor.
ポリオレフィンとポリスチレンとの相溶性を改良する方
法として、ポリオレフィンに不飽和カルボン酸もしくは
その無水物をグラフト反応させてなる変性ポリオレフィ
ンと、エポキシ基含有アクリル共重合体やエポキシ基含
有スチレン共重合体などのエポキシ基含有極性重合体と
の高分子反応生成物を相溶性改良剤として用いることが
提案されている(特開昭58−198529号)。この
方法によれば、相溶性は改良され、分散性が良好で層状
剥離のない組成物を得ることができる。しかしながら、
この方法で得られる組成物は、非ウェルド部の強度につ
いては充分であるもののウェルド部の強度については満
足しうるレベルとは言いがたく、しかも溶融状態で長時
間放置したときには分散粒子が凝集肥大を起こし、小さ
なテストピースなどの成形では特に問題はないものの大
型成形品では不均一な部分が発生するという問題のある
ことが判明した。As a method for improving the compatibility between polyolefins and polystyrene, we have used modified polyolefins obtained by grafting unsaturated carboxylic acids or their anhydrides onto polyolefins, and epoxy group-containing acrylic copolymers, epoxy group-containing styrene copolymers, etc. It has been proposed to use a polymer reaction product with an epoxy group-containing polar polymer as a compatibility improver (JP-A-58-198529). According to this method, a composition with improved compatibility, good dispersibility, and no delamination can be obtained. however,
Although the composition obtained by this method has sufficient strength in the non-welded part, it cannot be said that the strength in the welded part is at a satisfactory level, and furthermore, when left in a molten state for a long time, the dispersed particles aggregate and thicken. It was found that although there was no particular problem when molding small test pieces, there was a problem in that uneven parts occurred when molding large products.
さらに、この特開昭58−198529号における変性
ポリオレフィンとエポキシ基含有極性重合体との高分子
反応生成物それ自体の作用効果については、接着剤用途
または相溶性改良剤用途であって本発明の組成物とは発
明の目的を異にしておシ、成形品としての有用性につい
てなんら開示がない。また、記載されている変性ポリオ
レフィンの重量平均分子量や官能基含有量、エポキシ基
含有極性重合体の重量平均分子量やエポキシ基含有量お
よび極性重合体の種類などについては、たとえば変性ポ
リオレフィンの重量平均分子量が5.000[230℃
、2.16に9荷重におけるメルトフローレート(以下
、単にMFRと略記することがある) 1,00011
7108以上(測定不能)〕〜1,000,000 (
MF RO,111/10m以下(測定不能)〕、エポ
キシ基含有極性重合体の重量平均分子量が2.000
[:MFRl、000.9/IOM以上(測定不能)〕
〜1,000,000(MFRo、1.9/10M以下
(測定不能)〕 といったように非常に幅広いものであ
り、有用な成形品が得られる範囲については実質的に特
定されていない。Furthermore, regarding the action and effect of the polymer reaction product itself of a modified polyolefin and an epoxy group-containing polar polymer in JP-A-58-198529, it is said that it is used as an adhesive or as a compatibility improver and that it is not suitable for the present invention. The object of the invention is different from that of a composition, and there is no disclosure regarding its usefulness as a molded article. In addition, regarding the weight average molecular weight and functional group content of the modified polyolefin described, the weight average molecular weight and epoxy group content of the epoxy group-containing polar polymer, and the type of polar polymer, for example, the weight average molecular weight of the modified polyolefin. is 5,000 [230℃
, Melt flow rate (hereinafter sometimes simply abbreviated as MFR) at 9 loads in 2.16 1,00011
7108 or more (unmeasurable)] ~ 1,000,000 (
MF RO, 111/10m or less (unmeasurable)], the weight average molecular weight of the epoxy group-containing polar polymer is 2.000
[:MFRl, 000.9/IOM or more (unmeasurable)]
~1,000,000 (MFRo, 1.9/10M or less (unmeasurable))], and the range within which useful molded products can be obtained is not substantially specified.
さらに、特開昭63−122757号には、ポリフェニ
レンエーテル樹脂とポリオレフィンとの相溶性改良剤と
して、エポキシ基含有ポリスチレン系樹脂とポリオレフ
ィンに不飽和カルボン酸もしくはその無水物をグラフト
反応させてなる変性ポリオレフィンとの組合せが提案さ
れている。また、特開昭64−75560号にも、ポリ
カーボネート樹脂とポリオレフィンとの相溶性改良剤と
して同様な組合せが提案されている。これらの方法でも
、分散性が良好で機械的強度や耐薬品性に優れた樹脂組
成物を得ることが可能であるが、これらいずれの組成物
についても、エポキシ基含有量、不飽和カルボン酸もし
くはその無水物官能基の含有量および各成分の分子量(
もしくはMFR)が実質的に特定されておらず、また特
定することの重要性についても示唆されていない。ち々
みに、これらの組成物について検討したところ特開昭5
8−198529号の場合と同様な結果、すなわち、非
ウェルド部の強度については充分であるもののウェルド
部の強度については満足しうるレベルとは言いがたく、
しかも溶融状態で長時間放置したときには分散粒子が凝
集肥大を起こすという問題のあることが判明した。Furthermore, JP-A-63-122757 discloses a modified polyolefin obtained by grafting an unsaturated carboxylic acid or its anhydride onto an epoxy group-containing polystyrene resin and a polyolefin as a compatibility improver between a polyphenylene ether resin and a polyolefin. A combination of these is proposed. Furthermore, JP-A-64-75560 also proposes a similar combination as a compatibility improver between polycarbonate resin and polyolefin. Although it is possible to obtain resin compositions with good dispersibility and excellent mechanical strength and chemical resistance using these methods, the epoxy group content, unsaturated carboxylic acid, or Its anhydride functional group content and the molecular weight of each component (
or MFR) have not been substantially specified, nor has there been any suggestion as to the importance of specifying them. After briefly examining these compositions, we discovered that
The results were similar to those of No. 8-198529, that is, the strength of the non-welded part was sufficient, but the strength of the welded part could not be said to be at a satisfactory level.
Moreover, it was found that there was a problem in that the dispersed particles agglomerated and enlarged when left in a molten state for a long time.
また、エポキシ基含有ポリスチレン系樹脂と変性ポリオ
レフィンとの組合せ自体についても、エポキシ基含有量
、不飽和カルボン酸もしくはその無水物官能基の含有量
および各成分の分子量(もしくはMFR)が実質的に特
定されていないばかりか成形品としての有用性について
もなんら開示がない。Furthermore, regarding the combination itself of the epoxy group-containing polystyrene resin and the modified polyolefin, the epoxy group content, the content of unsaturated carboxylic acid or its anhydride functional group, and the molecular weight (or MFR) of each component are substantially specified. Not only is it not disclosed, but there is also no disclosure regarding its usefulness as a molded product.
以上説明したように、ポリオレフィンと芳香族ビニル系
重合体との間に充分な相溶性を有し、分散粒子が微細で
凝集肥大することなく、ウェルド部強度、剛性、寸法安
定性および耐薬品性に優れた成形用熱可塑性樹脂組成物
が各種工業部品用材料として望まれていながら、いまだ
充分に満足なものが得られていないのが実状である。従
って、本発明の目的は、前記した従来技術の欠点を解消
しポリオレフィンと芳香族ビニル系重合体との相溶性が
改善され、分散粒子が微細で凝集肥大することなく、ウ
ェルド部強度、剛性、寸法安定性および耐薬品性に優れ
た成形用熱可塑性樹脂組成物を提供することにある。As explained above, there is sufficient compatibility between the polyolefin and the aromatic vinyl polymer, the dispersed particles are fine and do not aggregate and enlarge, and the weld part strength, rigidity, dimensional stability, and chemical resistance are improved. Although thermoplastic resin compositions for molding with excellent properties are desired as materials for various industrial parts, the reality is that a fully satisfactory composition has not yet been obtained. Therefore, an object of the present invention is to eliminate the drawbacks of the prior art described above, improve the compatibility between polyolefin and aromatic vinyl polymer, and improve weld strength, rigidity, and An object of the present invention is to provide a thermoplastic resin composition for molding that has excellent dimensional stability and chemical resistance.
本発明者らは鋭意研究の結果、ポリオレフィンに不飽和
カルボン酸もしくはその無水物をグラフト反応させてな
る変性ポリオレフィンであって特定の官能基含有量とM
FRを有するものと、特定のエポキシ基含有量とMFR
を有する芳香族ビニル系重合体とを所定量配合した組成
物そのものが溶融粘性的にみて成形加工に非常に適して
おり、本発明目的の達成に有効であることを見出し、本
発明に到達した。As a result of intensive research, the present inventors have found that a modified polyolefin is obtained by grafting a polyolefin with an unsaturated carboxylic acid or its anhydride, and has a specific functional group content and M
Those with FR, specific epoxy group content and MFR
The inventors have discovered that a composition containing a predetermined amount of an aromatic vinyl polymer with .
すなわち、本発明は、下記成分図10〜95wt%と(
B) 95〜5 wt%を溶融混練してなる熱可塑性相
ガ旨矛且成物を構成とする。That is, the present invention has the following composition diagram: 10 to 95 wt% and (
B) A thermoplastic phase composition formed by melt-kneading 95 to 5 wt%.
(〜 ポリオレフィンに不飽和カルボン酸もしくはその
無水物をグラフト反応させてなる変性ポリオレフィンの
単独またはこれとポリオレフィンとからなる混合物であ
って、かつ該不飽和カルボン酸もしくはその無水物官能
基の含有量が3〜1. OOOmmo l/に’l、2
30℃、2.16 kg荷重におけるメルトフローレー
ト(MFR)が1〜200g/10wnであるもの。(~ A modified polyolefin obtained by grafting an unsaturated carboxylic acid or its anhydride to a polyolefin, or a mixture of this and a polyolefin, and the content of the unsaturated carboxylic acid or its anhydride functional group is 3~1. OOOmmo l/ni'l, 2
The melt flow rate (MFR) at 30°C and a load of 2.16 kg is 1 to 200 g/10wn.
(B) エポキシ基を含有する芳香族ビニル系重合体
であってエポキシ基の含有量が50〜1,000mmo
l/kgであるものの単独またはこれとエポキシ基を含
有しない芳香族ビニル系重合体との混合物であって、か
つ成分CB)全体としてのエポキシ基の含有量が50〜
1,000 mmol / kg230℃、2.16に
9荷重におけるメルトフローレート(MFR)が15〜
200 g/l 0!I11であるもの。(B) An aromatic vinyl polymer containing epoxy groups with an epoxy group content of 50 to 1,000 mmo
l/kg alone or as a mixture of this and an aromatic vinyl polymer containing no epoxy groups, and component CB) has an overall epoxy group content of 50 to 50.
1,000 mmol/kg Melt flow rate (MFR) at 230℃ and 2.16 to 9 loads is 15~
200 g/l 0! Something that is I11.
本発明において、成分囚として用いられる変性ポリオレ
フィンは、ポリオレフィンに不飽和カルボン酸もしくは
その無水物をグラフト反応させることにより好適に得ら
れる。In the present invention, the modified polyolefin used as a component can be suitably obtained by grafting an unsaturated carboxylic acid or its anhydride onto a polyolefin.
上記ポリオレフィンとしては、低密度ポリエチレン、線
状低密度ポリエチレン、高密度ポリエチレン、ポリプロ
ピレン、ポリブテン−1、ポリペンテン−1、ポリヘキ
セン−1、ポリ−4−メチルペンテン−1またはエチレ
ン、プロピレン、ブテン−1、ペンテン−1、ヘキセン
−1,4−メチルペンテン−1などから選択される複数
のオレフィンモノマーより得られる共重合体が挙げられ
る。なかでも、ポリプロピレンまたはプロピレンを主成
分とするプロピレンとエチレンもしくは他のオレフィン
との結晶性共重合体が好ましい。The above polyolefins include low density polyethylene, linear low density polyethylene, high density polyethylene, polypropylene, polybutene-1, polypentene-1, polyhexene-1, poly-4-methylpentene-1 or ethylene, propylene, butene-1, Examples include copolymers obtained from a plurality of olefin monomers selected from pentene-1, hexene-1,4-methylpentene-1, and the like. Among these, polypropylene or a crystalline copolymer of propylene and ethylene or other olefin, which has propylene as a main component, is preferred.
また、ポリオレフィンにグラフト反応させる不飽和カル
ボン酸もしくはその無水物としては、アクリル酸、メタ
クリル酸、マレイン酸、フマル酸、イタコン酸、シトラ
コン酸、無水マレイン酸、無水イタコン酸、無水シトラ
コン酸、シス−4−シクロヘキセン−1,2−ジカルボ
ン酸、シス−4シクロヘキセン−1,2−無水ジカルボ
ン酸、エンド−ビシクロ=(2,2,1)−5−ヘプテ
ン−2,3−ジカルボン酸、エンド−ビシクロ−(2,
2,1)−5−ヘプテン−2,3−無水ジカルボン酸な
どが挙げられるが、なかでも無水マレイン酸が特に好ま
しい。これら不飽和カルボン酸もしくはその無水物は、
単独または2種以上組合せて用いてもよい
変性ポリオレフィンの製造は公知の種々の方法で実施す
ることができる。たとえば、ポリオレフィンと不飽和カ
ルボン酸もしくはその無水物を反応開始剤の存在下また
は不存在下に押出機やバンバリーミキサ−などを用いて
溶融状態で反応させる方法あるいは溶媒の存在下に溶液
状態で両者を反応させる方法などが挙けられる。In addition, examples of the unsaturated carboxylic acid or its anhydride to be graft-reacted to the polyolefin include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, maleic anhydride, itaconic anhydride, citraconic anhydride, cis- 4-cyclohexene-1,2-dicarboxylic acid, cis-4cyclohexene-1,2-dicarboxylic anhydride, endo-bicyclo(2,2,1)-5-heptene-2,3-dicarboxylic acid, endo-bicyclo −(2,
Examples include 2,1)-5-heptene-2,3-dicarboxylic anhydride, among which maleic anhydride is particularly preferred. These unsaturated carboxylic acids or their anhydrides are
The modified polyolefin, which may be used alone or in combination of two or more, can be produced by various known methods. For example, a method in which a polyolefin and an unsaturated carboxylic acid or its anhydride are reacted in a molten state using an extruder or a Banbury mixer in the presence or absence of a reaction initiator, or a method in which both are reacted in a solution state in the presence of a solvent. Examples include methods of reacting.
成分囚としては、変性ポリオレフィン単独であってもよ
く、あるいはこれと未変性のポリオレフィンとの混合物
であってもよい。The component may be a modified polyolefin alone or a mixture of this and an unmodified polyolefin.
該混合物の場合には、変性ポリオレフィンと混合する未
変性のポリオレフィンは変性ポリオレフィンの製造に用
いるポリオレフィンが広く適するが、なかでもポリプロ
ピレン、またはプロピレンを主成分とするプロピレンと
エチレンもしくハ他のオレフィンとの結晶性共重合体が
好ましい。In the case of such a mixture, the unmodified polyolefin to be mixed with the modified polyolefin is widely suited to be the polyolefin used in the production of the modified polyolefin, but in particular, polypropylene or propylene containing propylene as a main component and ethylene or other olefins are suitable. A crystalline copolymer of is preferred.
変性ポリオレフィンと未変性のポリオレフィンとの混合
方法は、両者をあらかじめ溶融混練しておく方法や本発
明の組成物を製造する際にそれぞれを配合する方法など
を含め両者の混合が可能な方法であれば特に限定なく採
用できる。The method for mixing the modified polyolefin and the unmodified polyolefin may be any method that allows mixing of both, including a method in which both are melt-kneaded in advance or a method in which each is blended when producing the composition of the present invention. It can be adopted without any particular restrictions.
本発明における成分囚は、不飽和カルボン酸もしくはそ
の無水物の官能基含有量が3〜1,000mm o 1
7kg、好ましくは5〜900mmol/kg、またM
FRが1〜200 、SF/10C+1.好ましくは3
〜1801/10m1!であることが必要である。すな
わち、官能基含有量が3 mmo 1 / k’i未満
では良好なウェルド部強度を有する組成物が得られず、
逆に1,000 mmol /に9を越える範囲では組
成物にゲル化物が生じ商品価値が低下するので好ましく
ない。またMFRが1〜200.!i’7101mをは
ずれる範囲では、相溶性の低下に伴い良好なウェルド部
強度を有する組成物が得られなくなるので同様に好まし
くない。The component in the present invention has a functional group content of unsaturated carboxylic acid or its anhydride of 3 to 1,000 mm o 1
7 kg, preferably 5 to 900 mmol/kg, and M
FR is 1-200, SF/10C+1. Preferably 3
~1801/10m1! It is necessary that That is, if the functional group content is less than 3 mmo 1 / k'i, a composition having good weld strength cannot be obtained;
On the other hand, if the amount exceeds 1,000 mmol/9, it is not preferable because a gelatinized product will form in the composition and the commercial value will decrease. Also, MFR is 1-200. ! A range outside of i'7101m is similarly undesirable, since the compatibility decreases and a composition with good weld strength cannot be obtained.
次に、不発明において成分の)として用いられるエポキ
シ基含有芳香族ビニル系重合体は、エポキシ基含有不飽
和モノマーと芳香族とニルモノマーもしくはこれらとさ
らに他の不飽和モノマーとから々る共重合体を広く示す
ことができる。Next, the epoxy group-containing aromatic vinyl polymer used as a component in the present invention is a copolymer consisting of an epoxy group-containing unsaturated monomer, an aromatic monomer, or a copolymer of these and another unsaturated monomer. can be widely shown.
上記エポキシ基含有不飽和モノマーとしては、グリシジ
ルアクリレート、グリシジルメタクリレート、アリルグ
リシジルエーテル、2−メチルアリルグリシジルエーテ
ルなどが挙げられるが、なかでもグリシジルメタクリレ
ートが特に適する。Examples of the epoxy group-containing unsaturated monomer include glycidyl acrylate, glycidyl methacrylate, allyl glycidyl ether, 2-methylallyl glycidyl ether, and among them, glycidyl methacrylate is particularly suitable.
また、芳香族ビニルモノマーとしては、スチレン、α−
メチルスチレン、p−メチルスチレン、2.4−ジメチ
ルスチレン、クロロスチレン、ビニルトルエンなどを使
用することができるが、なかでもスチレンが特に好まし
い。In addition, aromatic vinyl monomers include styrene, α-
Methylstyrene, p-methylstyrene, 2,4-dimethylstyrene, chlorostyrene, vinyltoluene, etc. can be used, among which styrene is particularly preferred.
他の不飽和モノマーとしては、アクリロニトリル、メタ
アクリロニトリルなどのシアン化とニルモノマー、メチ
ルアクリレート、メチルメタクリレート、エチルアクリ
レート、エチルメタクリレートなどのアクリルもしくは
メタアクリルエステルモノマーが挙げられる。Other unsaturated monomers include cyanide monomers such as acrylonitrile, methacrylonitrile, and acrylic or methacrylic ester monomers such as methyl acrylate, methyl methacrylate, ethyl acrylate, and ethyl methacrylate.
成分(B)、すなわちエポキシ基含有芳香族ビニル系重
合体の具体例として、スチレン−グリシジルメタクリレ
ート共重合体およびスチレン−アクリロニトリル−グリ
シジルメタクリレート共重合体などを例示することがで
きる。Specific examples of component (B), that is, the epoxy group-containing aromatic vinyl polymer, include styrene-glycidyl methacrylate copolymer and styrene-acrylonitrile-glycidyl methacrylate copolymer.
成分[有])は、エポキシ基含有芳香族ビニル系重合体
単独であってもよく、あるいはこれとエポキシ基を含ま
ない芳香族ビニル系重合体との混合物であってもよい。The component (with) may be an epoxy group-containing aromatic vinyl polymer alone, or may be a mixture of this and an aromatic vinyl polymer not containing an epoxy group.
該混合物の場合には、エポキシ基を含まない芳香族ビニ
ル系重合体として、芳香族ビニルモノマー単独重合体や
芳香族ビニルモノマーと他の不飽和モノマーとの共重合
体を始めこれらをゴム強化したものが適する。具体的に
は、ポリスチレン、ポリ−α−メチルスチレン、ハイイ
ンパクトポリスチレン、スチレン−アクリロニトリル共
重合体、スチレン−メチルメタクリレート共重合体、ス
チレン−アクリロニトリル−メチルメタクリレート共重
合体などが挙げられ、好適にはポリスチレンまたはスチ
レン−アクリロニトリル共重合体である。In the case of such mixtures, aromatic vinyl polymers containing no epoxy groups include aromatic vinyl monomer homopolymers, copolymers of aromatic vinyl monomers and other unsaturated monomers, and rubber-reinforced rubber-reinforced polymers. things are suitable. Specific examples include polystyrene, poly-α-methylstyrene, high-impact polystyrene, styrene-acrylonitrile copolymer, styrene-methyl methacrylate copolymer, styrene-acrylonitrile-methyl methacrylate copolymer, and the like. Polystyrene or styrene-acrylonitrile copolymer.
エポキシ基含有芳香族ビニル系重合体とエポキシ基を含
まない芳香族ビニル系重合体との混合の方法は、両者を
あらかじめ溶融混練しておく方法や本発明の組成物を製
造する際にそれぞれを配合する方法などを含め両者の混
合が可能な方法であれば特に限定なく採用できる。The epoxy group-containing aromatic vinyl polymer and the epoxy group-free aromatic vinyl polymer can be mixed by melting and kneading them in advance, or by mixing them separately when producing the composition of the present invention. Any method that allows mixing of the two, including the method of blending, can be adopted without particular limitation.
本発明における成分(B)は、エポキシ基の含有量が5
0〜1,000mmol/4、好ましくは6、o〜80
0 mmo l /jc9、またMFRが15〜200
,9/10駆、好I L<U30〜180 &/10m
fあることが必要である。すなわちエポキシ基含有量が
50 rnmo 1/に9未満では良好なウェルド部強
度を有する組厄物が得られず、逆に1.000 mmo
lZ〜を越える範囲では組成物にゲル化物が生じ商品価
値が低下するので好ましくない。またMFRが15〜2
00 #/10!1211をはずれる範囲では、相溶性
の低下に伴い良好なウェルド部強度を有する組成物が得
られなくなるので同様に好ましくない。Component (B) in the present invention has an epoxy group content of 5
0 to 1,000 mmol/4, preferably 6, o to 80
0 mmol/jc9, and MFR is 15-200
, 9/10 drive, good I L<U30~180 &/10m
It is necessary that there be f. That is, if the epoxy group content is less than 9 to 50 mmol, a welded material with good weld strength cannot be obtained;
If it exceeds 1Z~, gelled products will form in the composition and the commercial value will decrease, which is not preferable. Also, MFR is 15-2
A range outside of 00 #/10!1211 is similarly undesirable since the compatibility decreases and a composition having good weld strength cannot be obtained.
なお、成分(B)がエポキシ基含有芳香族ビニル系重合
体とエポキシ基を含まない芳香族ビニル系重合体との混
合物である場合には、たとえ該混合物全体に対しエポキ
シ基含有量とM F Rが本発明の範囲内に含まれたと
しても、エポキシ基含有芳香族ビニル系重合体自体のエ
ポキシ基含有量が50〜1. OOOmmo] 7kg
の範囲内にない限シ良好なウェルド部強度を有する組成
物は得られない。In addition, when component (B) is a mixture of an epoxy group-containing aromatic vinyl polymer and an epoxy group-free aromatic vinyl polymer, even if the epoxy group content and M F Even if R is included within the scope of the present invention, the epoxy group content of the epoxy group-containing aromatic vinyl polymer itself is 50 to 1. OOOmmo] 7kg
A composition having good weld strength cannot be obtained unless it is within the range of .
その理由は次のように考えられる。すなわち、混合に供
されるエポキシ基含有芳香族ビニル系重合体のエポキシ
基含有量が前記範囲を越えるときには、該重合体とエポ
キシ基を含まない芳香族ビニル系重合体との相溶性が低
下し、逆にエポキシ基含有芳香族ビニル系重合体のエポ
キシ基含有量が前記範囲よシ少ないときには、結果的に
(B)成分全体としてみた場合の官能基量が不足するこ
とになるので(B)成分との相溶性が悪化し、いずれの
場合も不均一で相溶性に劣る組成物しか得られないため
と考えられる。The reason may be as follows. That is, when the epoxy group content of the epoxy group-containing aromatic vinyl polymer to be mixed exceeds the above range, the compatibility between the polymer and the aromatic vinyl polymer not containing epoxy groups decreases. Conversely, when the epoxy group content of the epoxy group-containing aromatic vinyl polymer is less than the above range, the amount of functional groups in component (B) as a whole will be insufficient. This is thought to be because the compatibility with the components deteriorates, and in any case, only a composition that is non-uniform and has poor compatibility is obtained.
本発明の熱可塑性樹脂組成物は、このような成分(5)
と成分(B)を溶融混練することによって得られるが、
その混合割合は前者10〜95 wt%、後者90〜5
wt%、好ましくは前者35〜80 wt係、後者6
5〜20 wt%である。成分図が10w幅未満では得
られる組成物の耐薬品性が劣シ、逆に95 wt%を越
えると剛性や寸法安定性が不光分となるため避けるべき
である。The thermoplastic resin composition of the present invention contains such component (5)
It can be obtained by melt-kneading and component (B),
The mixing ratio is 10-95 wt% for the former and 90-5 wt% for the latter.
wt%, preferably the former 35-80 wt, the latter 6
It is 5 to 20 wt%. If the composition diagram is less than 10 wt %, the resulting composition will have poor chemical resistance, and if it exceeds 95 wt %, the rigidity and dimensional stability will be poor, so it should be avoided.
上記の溶融混練は、−軸もしくは二軸の押出機やバンバ
リーミキサ−などの公知装置を用いて160〜300°
C1好ましくは200〜260°Cの温度で行なうこと
ができる。また、必要により溶融混線時に、安定剤、可
塑剤、帯電防止剤、滑剤、顔料、充填剤などを添加する
こともできる。The above melt kneading is carried out at 160 to 300° using a known device such as a -screw or twin-screw extruder or a Banbury mixer.
C1 Preferably, it can be carried out at a temperature of 200 to 260°C. Furthermore, stabilizers, plasticizers, antistatic agents, lubricants, pigments, fillers, etc. can be added during melt mixing, if necessary.
以上説明した逼9、本発明の熱可塑性樹脂組成物は、ポ
リオレフィン成分としての変性ポリオレフィンと芳香族
ビニル系重合体成分としてのエポキシ基含有芳香族ビニ
ル系重合体とを組み合わせて〜j分子反応性のものとし
たもので、その際、変性ポリオレフィンについては不飽
和カルボン酸もしくはその無水物の官能基含有量とM
F Rを、エポキシ基含有芳香族ビニル系重合体につい
てはエポキシ基含有量とMFRを限定したことにより、
相溶性や機械的性質の適正化が可能となった。9. The thermoplastic resin composition of the present invention as explained above is produced by combining a modified polyolefin as a polyolefin component and an epoxy group-containing aromatic vinyl polymer as an aromatic vinyl polymer component to achieve ~j molecular reactivity. In this case, for modified polyolefins, the functional group content of unsaturated carboxylic acid or its anhydride and M
By limiting the epoxy group content and MFR for epoxy group-containing aromatic vinyl polymers,
It has become possible to optimize compatibility and mechanical properties.
以下、実施例および比較例によって本発明を具体的に説
明するが、本発明はそれらによって限定されるものでは
ない。EXAMPLES The present invention will be specifically described below with reference to Examples and Comparative Examples, but the present invention is not limited thereto.
なお、評価方法は次の方法によった。The evaluation method was as follows.
(1) 引張強度(非ウェルド部)
JIS K−7113に準拠した。試験片は射出成形に
よシ作製したJIS 1号試験片を用いた。(1) Tensile strength (non-welded part) Based on JIS K-7113. The test piece used was a JIS No. 1 test piece prepared by injection molding.
(2) ウェルド部引張強度
JIS K−71,13に準拠した。試験片は射出成形
により作製したもので、形状はJIS 1号試験片と
同一であるが、試験片の両端にゲートを有する金型を使
用して中央部にウェルド部を生じせしめたものとした。(2) Tensile strength of weld portion Compliant with JIS K-71,13. The test piece was made by injection molding and had the same shape as the JIS No. 1 test piece, but a mold with gates at both ends of the test piece was used to create a weld in the center. .
(3) ウェルド部引張強度保持率 (1)および(2)の結果から、次式により計算した。(3) Weld part tensile strength retention rate Based on the results of (1) and (2), it was calculated using the following formula.
(4) 耐薬品性
射出成形により作製した41mX10+コ×100間の
試験片を23°Cのアセトン中に30日間浸漬し、外観
の変化を観察した。この際、変化のみられなかったもの
を○、劣化を生じた吃のを△、著しい劣化を生じたない
しは溶解したものを×と判定した。(4) Chemical resistance A 41 m x 10 x 100 test piece prepared by injection molding was immersed in acetone at 23°C for 30 days, and changes in appearance were observed. At this time, those with no change were rated as ○, those with deterioration were rated as △, and those with significant deterioration or dissolution were rated as ×.
(5)剛性
JIS K−7203に準拠した。射出成形により作製
した4m、X10關X1001mの試験片を用い、曲げ
弾性率と曲げ強度をそれぞれ23°C150℃、80°
Cの雰囲気で測定した。(5) Rigidity Compliant with JIS K-7203. Using a 4m x 10 x 1001m test piece made by injection molding, the bending elastic modulus and bending strength were measured at 23°C, 150°C, and 80°, respectively.
The measurement was carried out in an atmosphere of C.
(6) 分散粒子径
得られた組成物ペレットを熱プレスにより2分間プレス
し、厚さ180〜200μの等方性のシ−トにした。こ
のシートを液体窒素中で破断し、その破断面における分
散粒子の粒子径を走査型電子顕微使にて観察した。(6) Dispersed Particle Size The obtained composition pellets were pressed for 2 minutes using a hot press to form an isotropic sheet with a thickness of 180 to 200 μm. This sheet was broken in liquid nitrogen, and the particle size of the dispersed particles on the broken surface was observed using a scanning electron microscope.
(7) 分散粒子径(アニール後)
得られた組成物ベレットをインストロン社のキャピラリ
ーレオメータ−(商品名)にて250℃で60分間溶融
状態に保ったのち、12sec−’の低剪断速度にて押
し出した。この押し出し物を熱プレスに供し、(5)と
同様にして分散粒子の粒子径を観察し、凝集肥大の有無
を調べた。(7) Dispersed particle size (after annealing) The resulting composition pellet was kept in a molten state at 250°C for 60 minutes using an Instron capillary rheometer (trade name), and then at a low shear rate of 12 sec-'. I pushed it out. This extrudate was subjected to a hot press, and the particle diameter of the dispersed particles was observed in the same manner as in (5) to check for the presence or absence of agglomeration and enlargement.
また、成分としては以下のものを用いた。記載したMF
Hの値はすべて230℃、2.16に9荷重の条件で測
定きれたものである。In addition, the following components were used. MF listed
All H values were measured at 230°C and a load of 2.16 to 9.
(イ) 無水マレイン酸変性ポリプロピレン−IMFR
o、5&/10mの粉末状ポリプロピレン単独重合体1
00重量部、無水マレイン酸0.5重量部、1,3−ビ
ス(t−ブチルパーオキシイソプロピル)ベンゼン0.
05重量部、2.6−ジーt−ブチル−p−クレゾール
0.1重量部をヘンシェルミキサー(商品名)にてあら
〃・しめトライブレンドし、これをスクリュー径45m
、L/D=30の2軸押量機により200℃で溶融混練
して得られたMFR30g/10m1!、グラフト率0
.31wt%(官能基量31 mmo I/に9 )の
無水マレイン酸変性ポリプロピレン(後記衣1および表
2中、PP−MAR−1と略記)。(a) Maleic anhydride modified polypropylene-IMFR
o, 5&/10m powdered polypropylene homopolymer 1
00 parts by weight, 0.5 parts by weight of maleic anhydride, 0.0 parts by weight of 1,3-bis(t-butylperoxyisopropyl)benzene.
05 parts by weight of 2.6-di-t-butyl-p-cresol and 0.1 parts by weight of 2.6-di-t-butyl-p-cresol were mixed in a Henschel mixer (trade name) and mixed with a screw with a diameter of 45 m.
, MFR30g/10m1 obtained by melt-kneading at 200°C with a twin-screw presser with L/D=30! , grafting rate 0
.. Maleic anhydride-modified polypropylene (abbreviated as PP-MAR-1 in Cloth 1 and Table 2 below) with a content of 31 wt% (functional group content: 31 mmo I/9).
(ロ) 無水マレイン酸変性ポリプロピレン−21,3
−ビス(1−ブチルパーオキシイソプロピル)ベンゼン
の添加量を015重量部とした以外は(イ)と同様にし
て得られたMFR160F/10閣、グラフト率0.4
3 wt%(官能基量43 mmol/kg)の無水マ
レイン酸変性ポリプロピレン(表1および表2中、PP
−MAR−2と略記)。(b) Maleic anhydride modified polypropylene-21,3
-MFR160F/10K obtained in the same manner as in (a) except that the amount of bis(1-butylperoxyisopropyl)benzene added was 0.15 parts by weight, grafting ratio 0.4
3 wt% (functional group amount 43 mmol/kg) of maleic anhydride-modified polypropylene (in Tables 1 and 2, PP
-MAR-2).
(ハ) 無水マレイン酸変性ポリプロピレン−31,3
−ビス(t−ブチルパーオキシイソプロピル)ベンゼン
の添加量を0.22重量部とした以外は(イ)と同様に
して得られたMFR270F/I Qm。(c) Maleic anhydride modified polypropylene-31,3
MFR270F/I Qm obtained in the same manner as in (a) except that the amount of -bis(t-butylperoxyisopropyl)benzene added was 0.22 parts by weight.
グラフト率0.45 wt% (官能基量45mmol
/にg)の無水マレイン酸変性ポリプロピレン(表1お
よび表2中、PP−MAR−3と略記)。Grafting rate 0.45 wt% (functional group amount 45 mmol
/g) maleic anhydride-modified polypropylene (abbreviated as PP-MAR-3 in Tables 1 and 2).
(ニ) アクリル酸変性ポリプロピレンMFR4211
/10HA、アクリル酸グラフ)率6wt% (官能基
量830 mmo ]/ kg )のアクリル酸変性ポ
リプロピレン(BPパフォーマンスプラスチックス社製
PB−1001゜表1および表2中、PP−AAと略記
)。(d) Acrylic acid modified polypropylene MFR4211
/10HA, acrylic acid graph) ratio 6 wt% (functional group amount 830 mmo]/kg) acrylic acid modified polypropylene (PB-1001 manufactured by BP Performance Plastics, abbreviated as PP-AA in Tables 1 and 2).
(ホ) ポリプロピレン−1
MF RO,5、li’ / 10wnのポリプロピレ
ン単独重合体(表1および表2中、PP−1と略記)。(e) Polypropylene-1 MF RO,5,li'/10wn polypropylene homopolymer (abbreviated as PP-1 in Tables 1 and 2).
(へ) ポリプロピレン−2
MFR25&/10mのポリプロピレン単独重合体(表
1および表2中、PP−2と略記)。(f) Polypropylene-2 A polypropylene homopolymer with an MFR of 25&/10m (abbreviated as PP-2 in Tables 1 and 2).
(ト) ポリプロピレン−3
MFRo、5N/10闇の粉末状ポリプロピレン単独重
合体100重量部、1,3−ビス(t−ブチルパーオキ
シイソプロピル)ベンゼン0.17]ii部、2,6−
ジーt−ブチル−p−クレゾール0.1重量部をヘンシ
ェルミキサー(商品名)にてあらかじめトライブレンド
し、これをスクリュー径45m、L/D=30の2軸押
量機により200℃で溶融混緋して得られたMF R1
60jj/ 10rmttのポリプロピレン単独重合体
(表1および表2中、PP−3と略記)。(g) Polypropylene-3 MFRo, 100 parts by weight of 5N/10 dark powdered polypropylene homopolymer, 1,3-bis(t-butylperoxyisopropyl)benzene 0.17]ii part, 2,6-
0.1 part by weight of di-t-butyl-p-cresol was tri-blended in advance using a Henschel mixer (trade name), and this was melt-mixed at 200°C using a twin-screw extruder with a screw diameter of 45 m and L/D = 30. The scarlet MF R1
60jj/10rmtt polypropylene homopolymer (abbreviated as PP-3 in Tables 1 and 2).
(チ) スチレン−グリシジルメタクリレート共重合体
−1
重量平均分子量150,000、MFR49&710頭
、グリシジルメタクリレート量5 wt% (エポキシ
基含有i 350 mmo 1/kg)のスチレン−グ
リシジルメタクリレート共重合体(日本油脂■製ブレノ
マーCP−1505S、表1および表2中、St−GM
A−1と略記)。(H) Styrene-glycidyl methacrylate copolymer-1 Styrene-glycidyl methacrylate copolymer (NOF) with weight average molecular weight 150,000, MFR 49 & 710, glycidyl methacrylate amount 5 wt% (epoxy group content i 350 mmo 1/kg) Blenomer CP-1505S manufactured by ■, in Tables 1 and 2, St-GM
(abbreviated as A-1).
(す) スチレン−グリシジルメタクリレート共重合体
−2
重量平均分子量100,000、MFR170&/10
即、グリシジルメタクリレート量5wt%(エポキシ基
含有量350 mmo l/kg)のスチレン−グリシ
ジルメタクリレート共重合体(日本油脂■製ブレノマー
CP−100550表1および表2中、St−GMA−
2と略記)。(S) Styrene-glycidyl methacrylate copolymer-2 Weight average molecular weight 100,000, MFR170&/10
That is, a styrene-glycidyl methacrylate copolymer (Blenomer CP-100550 manufactured by NOF ■ in Tables 1 and 2, St-GMA-
(abbreviated as 2).
(ヌ) スチレン−グリシジルメタクリレート共重合体
−3
重量平均分子i21.ooo、MFRl、000 g7
10w以上(測定不能)、グリシジルメタクリレート量
50 wt%(エポキシ基含有量3500mmol/k
g)のスチレン−グリシジルメタクリレート共重合体(
日本油脂■製ブレノマーCP−5030表1および表2
中、St−GMA−3と略記)。(NU) Styrene-glycidyl methacrylate copolymer-3 Weight average molecule i21. ooo, MFRl, 000 g7
10 w or more (unmeasurable), glycidyl methacrylate amount 50 wt% (epoxy group content 3500 mmol/k
g) styrene-glycidyl methacrylate copolymer (
Blenomer CP-5030 Table 1 and Table 2 manufactured by NOF ■
middle, abbreviated as St-GMA-3).
(ル) スチレン−アクリロニトリル−グリシジルメタ
クリレート共重合体−1
重量平均分子量50,000、MFR640F710顛
、グリシジルメタクリレート量10 wt%(エポキシ
基含有量700 mmo l 7kg)のスチレン−ア
クリロニトリル−グリシジルメタクリレート共重合体(
日本油脂■製ブレノマーCP−5105A0表1および
表2中、St−AN−GMA〜1と略記)。(L) Styrene-acrylonitrile-glycidyl methacrylate copolymer-1 Styrene-acrylonitrile-glycidyl methacrylate copolymer with a weight average molecular weight of 50,000, MFR640F710, and a glycidyl methacrylate amount of 10 wt% (epoxy group content 700 mmol 7 kg) (
Brenomer CP-5105A0 (abbreviated as St-AN-GMA~1 in Tables 1 and 2) manufactured by NOF ■.
(ヲ) スチレン−アクリロニトリル−グリシジルメタ
クリレート共重合体−2
重量平均分子量8jOO1MFR1,000,9/ 1
0 rra以上(測定不能)、グリシジルメタクリレー
ト量20wt% (エホキシ基含有i 1,400 m
mo l 7に9 )のスチレン−アクリロニドルーグ
リシジルメタクリレート共重合体(日本油脂株製ブレノ
マーCP−205A0表1および表2中、St−AN−
GMA−2と略記)。(w) Styrene-acrylonitrile-glycidyl methacrylate copolymer-2 Weight average molecular weight 8jOO1MFR1,000,9/1
0 rra or more (unmeasurable), glycidyl methacrylate amount 20 wt% (Ephoxy group content i 1,400 m
mol 7 to 9) styrene-acrylonidol-glycidyl methacrylate copolymer (Blenomer CP-205A0 manufactured by NOF Co., Ltd. in Tables 1 and 2, St-AN-
(abbreviated as GMA-2).
(ワ) ポリスチレン
重量平均分子量210,000%MF R10g/10
mxのポリスチレン(表1および表2中、Psと略記)
。(W) Polystyrene weight average molecular weight 210,000% MF R10g/10
mx polystyrene (abbreviated as Ps in Tables 1 and 2)
.
実施例1〜10
後記衣1に示すごとく、各成分を所定の配合量となるよ
うにヘンシェルミキサー(商品名)に投入してトライブ
レンドしたのち、スクリュー径45mm、L/D=30
(7)2軸押量機にて250′cで溶融混練した。得ら
れた各組成物ペレットから射出成形(250℃)により
試験片を作製し、引張強度(非ウェルド部)、ウェルド
部引張強度および剛性を測定した。引張強度(非ウェル
ド部)とウェルド部引張強度からはウェルド部引張強度
保持率を計算した。また、各組成物ペレットおよびこれ
ら各組成物ペレットをキャピラリーレオメータ−(商品
名)にて250℃でアニール処理したものを熱プレス(
250℃)に供し、それぞれについて分散粒子径を観察
した。以上の結果をあわせて表1に示した。Examples 1 to 10 As shown in Clothing 1 below, each ingredient was put into a Henschel mixer (trade name) in a predetermined amount and tri-blended, then the screw diameter was 45 mm and L/D = 30.
(7) Melt kneading was carried out at 250'c using a twin-screw extruder. A test piece was prepared from each of the obtained composition pellets by injection molding (250° C.), and the tensile strength (non-welded part), welded part tensile strength and rigidity were measured. The welded part tensile strength retention rate was calculated from the tensile strength (non-welded part) and the welded part tensile strength. In addition, each composition pellet and each of these composition pellets were annealed at 250°C using a capillary rheometer (trade name) and heat-pressed (
250°C), and the dispersed particle size of each was observed. The above results are shown in Table 1.
比較例1〜3
射出成形(250℃)によりそれぞれポリプロピレン単
品(PP−2)、ポリスチレン単品(PS)およびスチ
レン−グリシジルメタクリレート共重合体単品(st−
GMA−1)の試験片を作製し、引張強度(非ウェルド
部)、ウェルド部引張強度および剛性を測定した。また
、引張強度(非ウェルド部)とウェルド部引張強度から
はウェルド部弓張強度保持率を計算した。以上の結果を
あわせて表2に示した。Comparative Examples 1 to 3 Single polypropylene (PP-2), single polystyrene (PS), and single styrene-glycidyl methacrylate copolymer (st-
A test piece of GMA-1) was prepared, and the tensile strength (non-welded part), welded part tensile strength, and rigidity were measured. Further, the welded part bow tensile strength retention rate was calculated from the tensile strength (non-welded part) and the welded part tensile strength. The above results are also shown in Table 2.
比較例4〜11
実施例1〜10と同様にして、表2に示した各成分を配
合、溶融混練し、得られた組成物について各評価を行な
った。以上の結果をあわせて表2に示した。Comparative Examples 4 to 11 In the same manner as Examples 1 to 10, the components shown in Table 2 were blended, melted and kneaded, and the resulting compositions were evaluated. The above results are also shown in Table 2.
表1の結果から明らかなように、本発明実施例にかかる
熱可塑性樹脂組成物は、剛性、 ことに50〜80°C
の高温度領域での剛性に優れること、分散粒子が微細で
あり、ウェルド部引張強度、ウェルド部引張強度保持率
および耐薬品性が著しく改善されること、まだアニール
により分散粒子径の変化(凝集肥大)がみられないこと
などの利点を有することがわかる。As is clear from the results in Table 1, the thermoplastic resin compositions according to the examples of the present invention have a rigidity, especially 50 to 80°C.
It has excellent rigidity in the high temperature range, the dispersed particles are fine, and the weld tensile strength, weld tensile strength retention rate, and chemical resistance are significantly improved. It can be seen that it has advantages such as not causing hypertrophy (hypertrophy).
一方、表2の結果から明らかなように、比較例1はポリ
プロピレン単品の例であるが、強度や剛性、特に高温度
領域での剛性が不足しており、比較例2および3はそれ
ぞれポリスチレン単品およびスチレン−グリシジルメタ
クリレート共重合体単品の例であるが、耐薬品性に劣る
ことが知られる。また、比較例4はそれぞれ官能基やエ
ポキシ基を有しないポリプロピレンとポリスチレンをブ
レンドした組成物の例であるが、分散粒子は著しく巨大
でウェルド部強度が非常に弱いうえに剛性もほとんど改
良されていない。比較例5お:び7はそれぞれ囚成分の
官能基含有量およびCB)成分のエポキシ基含有量が不
足している場合であるが、分散粒子はある程度微細であ
るもののウェルド部強度が非常に弱く、またアニールに
よって分散粒子が著しく凝集肥大を起こした。比較例6
は囚成分のM’FRが本発明の範囲外の場合であるが、
得られた組成物のMFRが高すぎて射出成形ができなか
ったうえ、分散粒子も巨大であった。比較例8は(B)
成分のMFRが本発明の範囲外の場合であるが、分散粒
子が大きくウェルド部強度が非常に弱いうえ、剛性の改
良もわずかであった。比較例9は(B)成分のエポキシ
基含有量とMFRが本発明の範囲外の場合であるが、ゲ
ル化を起こし溶融混線ができなかった。比較例10およ
び11はともに本発明の範囲外のエポキシ基含有芳香族
ビニル系重合体とエポキシ基を含有しないポリスチレン
とを併用し成分(B)全体としてのエポキシ基含有量や
MFRが本発明の範囲内に含まれる場合であるが、分散
粒子は巨大でウェルド強度が弱く、剛性の改良もわずか
であった。On the other hand, as is clear from the results in Table 2, Comparative Example 1 is an example of a single polypropylene product, but it lacks strength and rigidity, particularly in the high temperature range, and Comparative Examples 2 and 3 are polystyrene single products. This is an example of a single styrene-glycidyl methacrylate copolymer, but it is known that the chemical resistance is poor. In addition, Comparative Example 4 is an example of a composition in which polypropylene and polystyrene, which do not have functional groups or epoxy groups, are blended, but the dispersed particles are extremely large, the weld part strength is very weak, and the rigidity is hardly improved. do not have. Comparative Examples 5 and 7 are cases where the functional group content of the prisoner component and the epoxy group content of the CB) component are insufficient, and although the dispersed particles are fine to some extent, the strength of the weld part is very weak. Furthermore, the annealing caused significant agglomeration and enlargement of the dispersed particles. Comparative example 6
is a case where M'FR of the prisoner component is outside the scope of the present invention, but
The MFR of the resulting composition was too high to be injection molded, and the dispersed particles were also huge. Comparative example 8 is (B)
Although the MFR of the components was outside the range of the present invention, the dispersed particles were large and the strength of the weld portion was very weak, and the improvement in rigidity was also slight. In Comparative Example 9, the epoxy group content and MFR of component (B) were outside the range of the present invention, but gelation occurred and melt crosstalk was not possible. Comparative Examples 10 and 11 both used an epoxy group-containing aromatic vinyl polymer outside the scope of the present invention and polystyrene that does not contain epoxy groups, and the overall epoxy group content and MFR of component (B) were the same as those of the present invention. Although this was within the range, the dispersed particles were large and the weld strength was weak, and the improvement in rigidity was slight.
以上の通り、本発明の熱可塑性樹脂組成物は、溶融粘性
的にみて成形用材料として非常に適しており、ポリオレ
フィン成分と芳香族ビニル系重合体との相溶性が長幼で
あるため、分散粒子が微細で、優れたウェルド部強度、
剛性、ことに50〜80℃の高温度領域での剛性、寸法
安定性および耐薬品性を有するうえ、溶融状態で長く保
っても凝集肥大を起こさないため、射出成形機の大きさ
や成形する成形品の太きさもしくは成形機中での滞留時
間に依存することなく、上記の優れた緒特性を得ること
ができる。かがる本発明の熱可塑性樹脂組成物は種々の
部品、たとえば家電製品用部品や自動車用部品などに好
適に使用することができる。As mentioned above, the thermoplastic resin composition of the present invention is very suitable as a molding material in terms of melt viscosity, and since the polyolefin component and the aromatic vinyl polymer have high compatibility, the thermoplastic resin composition of the present invention has dispersed particles. fine, excellent weld strength,
It has rigidity, especially in the high temperature range of 50 to 80℃, dimensional stability, and chemical resistance, and does not cause agglomeration and enlargement even if kept in a molten state for a long time, so it is suitable for the size of the injection molding machine and the molding process. The above excellent properties can be obtained regardless of the thickness of the product or the residence time in the molding machine. The thermoplastic resin composition of the present invention can be suitably used in various parts, such as parts for home appliances and parts for automobiles.
以上that's all
Claims (1)
5wt%を溶融混練してなることを特徴とする熱可塑性
樹脂組成物。 (A)ポリオレフィンに不飽和カルボン酸もしくはその
無水物をグラフト反応させてなる変性ポリオレフィンの
単独またはこれとポリオレフィンとからなる混合物であ
つて、かつ該不飽和カルボン酸もしくはその無水物官能
基の含有量が3〜1,000mmol/kg、230℃
、2.16kg荷重におけるメルトフローレート(MF
R)が1〜200g/10mmであるもの。 (B)エポキシ基を含有する芳香族ビニル系重合体であ
つてエポキシ基の含有量が50〜1,000mmol/
kgであるものの単独またはこれとエポキシ基を含有し
ない芳香族ビニル系重合体との混合物であつて、かつ成
分(2)全体としてのエポキシ基の含有量が50〜1,
000mmol/kg、230℃、2.16kg荷重に
おけるメルトフローレート(MFR)が15〜200g
/10mmであるもの。(1) The following components (A) 10-95 wt% and (B) 90-95 wt%
A thermoplastic resin composition characterized by being formed by melt-kneading 5 wt%. (A) A modified polyolefin obtained by grafting an unsaturated carboxylic acid or its anhydride to a polyolefin, or a mixture of the modified polyolefin and a polyolefin, and the content of the unsaturated carboxylic acid or its anhydride functional group. is 3 to 1,000 mmol/kg, 230℃
, melt flow rate (MF) at 2.16 kg load
R) is 1 to 200 g/10 mm. (B) An aromatic vinyl polymer containing epoxy groups, with an epoxy group content of 50 to 1,000 mmol/
kg alone or as a mixture of this and an aromatic vinyl polymer containing no epoxy groups, and component (2) has an overall epoxy group content of 50 to 1,
000mmol/kg, 230℃, melt flow rate (MFR) at 2.16kg load is 15-200g
/10mm.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12188590A JP2829432B2 (en) | 1990-05-11 | 1990-05-11 | Thermoplastic resin composition |
CA 2040540 CA2040540A1 (en) | 1990-05-11 | 1991-04-16 | Thermoplastic resin composition |
EP91107388A EP0456179B1 (en) | 1990-05-11 | 1991-05-07 | A thermoplastic resin composition |
DE1991611680 DE69111680T2 (en) | 1990-05-11 | 1991-05-07 | Thermoplastic resin composition. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12188590A JP2829432B2 (en) | 1990-05-11 | 1990-05-11 | Thermoplastic resin composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0418441A true JPH0418441A (en) | 1992-01-22 |
JP2829432B2 JP2829432B2 (en) | 1998-11-25 |
Family
ID=14822325
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12188590A Expired - Lifetime JP2829432B2 (en) | 1990-05-11 | 1990-05-11 | Thermoplastic resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2829432B2 (en) |
-
1990
- 1990-05-11 JP JP12188590A patent/JP2829432B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JP2829432B2 (en) | 1998-11-25 |
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