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JP7477870B2 - Irregularly shaped colored gel particles, method for producing irregularly shaped colored gel particles, paint containing irregularly shaped colored gel particles, and method for producing paint containing irregularly shaped colored gel particles - Google Patents

Irregularly shaped colored gel particles, method for producing irregularly shaped colored gel particles, paint containing irregularly shaped colored gel particles, and method for producing paint containing irregularly shaped colored gel particles Download PDF

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JP7477870B2
JP7477870B2 JP2020148096A JP2020148096A JP7477870B2 JP 7477870 B2 JP7477870 B2 JP 7477870B2 JP 2020148096 A JP2020148096 A JP 2020148096A JP 2020148096 A JP2020148096 A JP 2020148096A JP 7477870 B2 JP7477870 B2 JP 7477870B2
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colored gel
irregularly shaped
gel particles
shaped colored
hydrogel
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JP2022042629A (en
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勲 人見
泰伸 朝野
啓勝 高山
和明 宮本
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Ohashi Chemical Industries Ltd
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Description

本発明は、異形着色ゲル粒子、異形着色ゲル粒子の製造方法、異形着色ゲル粒子を含む塗料および異形着色ゲル粒子を含む塗料の製造方法に関する。詳細には、繊維状物質を有する異形着色ゲル粒子、この異形着色ゲル粒子の製造方法、この異形着色ゲル粒子を含む塗料およびこの異形着色ゲル粒子を含む塗料の製造方法に関する。 The present invention relates to irregularly shaped colored gel particles, a method for producing irregularly shaped colored gel particles, a paint containing irregularly shaped colored gel particles, and a method for producing a paint containing irregularly shaped colored gel particles. In particular, the present invention relates to irregularly shaped colored gel particles having a fibrous substance, a method for producing the irregularly shaped colored gel particles, a paint containing the irregularly shaped colored gel particles, and a method for producing a paint containing the irregularly shaped colored gel particles.

近年、建築物の外装(例えば、壁や屋根)や内装等には、仕上げ材として、多彩模様塗料などの着色ゲル粒子を含む塗料が用いられることが多くなってきた。 In recent years, paints containing colored gel particles, such as multicolored paints, have come to be used more frequently as finishing materials for the exteriors (e.g., walls and roofs) and interiors of buildings.

ここで、多彩模様塗料は、ゲル状の二色以上の色の粒子(二色以上の着色ゲル粒子)が懸濁した塗料であり、1回の塗装で色散らし模様ができるという特徴を有する(JIS K 5667)。多彩模様塗料に用いられる着色ゲル粒子は、従来、樹脂エマルションと顔料とハイドロゲルとで構成されていた。このような多彩模様塗料は、例えば、下記特許文献1に記載されている。 Here, multicolor paint is a paint in which gel-like particles of two or more colors (colored gel particles of two or more colors) are suspended, and has the characteristic that a color-scattered pattern can be created with a single coat of paint (JIS K 5667). Conventionally, the colored gel particles used in multicolor paint are composed of a resin emulsion, a pigment, and a hydrogel. Such multicolor paint is described, for example, in Patent Document 1 below.

特許文献1には、「(i) 水性合成樹脂エマルション、(ii) 感熱ゲル化剤及び(iii)着色剤を含有する感熱ゲル化型エマルション組成物を、当該組成物がゲル化する温度以上の温度を有する水中に滴下してゲル化することにより得ることができる着色高分子粒体。」が記載され、これによって「スプレー、ローラー、刷毛等の各種の塗装法に適した水性多彩模様塗料組成物を提供する」ことができるとある。 Patent Document 1 describes "colored polymer granules that can be obtained by dropping a thermosensitive gelling emulsion composition containing (i) an aqueous synthetic resin emulsion, (ii) a thermosensitive gelling agent, and (iii) a colorant into water having a temperature equal to or higher than the gelling temperature of the composition, thereby causing gelation," and goes on to say that this makes it possible to "provide an aqueous multicolored pattern paint composition that is suitable for various painting methods such as spray, roller, and brush."

特開2003‐041196号公報JP 2003-041196 A

しかしながら、このような多彩模様塗料などに用いられている着色ゲル粒子は、略球状のものが殆どであるため、塗膜表面に現れる着色ゲル粒子(乾燥物)の形状は円形状若しくは楕円形状となってしまい、単調で意匠的変化に乏しいものであった。 However, most of the colored gel particles used in such multicolored paints are roughly spherical, so the shape of the colored gel particles (dried matter) that appear on the surface of the coating film is circular or elliptical, resulting in a monotonous design with little variation.

特に近年、建築物の外装(例えば、壁や屋根)や内装等に高い意匠性が求められることが増えており、従来の多彩模様塗料にない斬新な意匠を実現する塗料などが切望されていた。 In particular, in recent years, there has been an increasing demand for highly decorative exteriors (e.g., walls and roofs) and interiors of buildings, and there has been a strong demand for paints that can realize innovative designs not available in conventional multi-colored paints.

本発明は、上述の事柄に留意してなされたものであって、従来の多彩模様塗料などにない斬新な意匠を実現することができる異形着色ゲル粒子、異形着色ゲル粒子の製造方法、異形着色ゲル粒子を含む塗料および異形着色ゲル粒子を含む塗料の製造方法を提供することを目的とする。 The present invention has been made with the above in mind, and aims to provide irregularly shaped colored gel particles that can realize novel designs not found in conventional multicolored paints, a method for producing irregularly shaped colored gel particles, paint containing irregularly shaped colored gel particles, and a method for producing paint containing irregularly shaped colored gel particles.

上記課題を解決するために、繊維状物質と、合成樹脂エマルションと、着色顔料と、ハイドロゲルと、を含む、異形着色ゲル粒子とした。
ここで、異形着色ゲル粒子には、真円形状、楕円形状および円盤状ではない形状の着色ゲル粒子のほか、繊維状物質による突起を有する粒子が含まれる。
In order to solve the above problems, irregularly shaped colored gel particles are provided, which contain a fibrous material, a synthetic resin emulsion, a color pigment, and a hydrogel.
Here, the irregularly shaped colored gel particles include colored gel particles that are not perfectly circular, elliptical or discoid, as well as particles having protrusions due to fibrous substances.

この異形着色ゲル粒子は、繊維状物質によって、従来の着色ゲル粒子にない斬新な形状となり、多彩模様塗料などに用いた場合、従来にない斬新な意匠を実現することができる。 These irregularly shaped colored gel particles have a novel shape that is not found in conventional colored gel particles due to the fibrous material, and when used in multicolored paints, they can realize innovative designs that have not been seen before.

合成樹脂エマルションの固形分100重量部に対して、繊維状物質を1~30重量部含む、異形着色ゲル粒子とすることができる。 Irregularly shaped colored gel particles can be produced that contain 1 to 30 parts by weight of fibrous material per 100 parts by weight of the solid content of the synthetic resin emulsion.

この異形着色ゲル粒子は、特定の量の繊維状物質によって、従来の着色ゲル粒子にない、より斬新な形状となる。 These irregularly shaped colored gel particles have a more innovative shape than conventional colored gel particles due to the specific amount of fibrous material.

繊維状物質の長さが、1~20mmである、異形着色ゲル粒子とすることもできる。 The fibrous material can also be irregularly shaped colored gel particles with a length of 1 to 20 mm.

この異形着色ゲル粒子は、特定の長さの繊維状物質によって、従来の着色ゲル粒子にない、より斬新な形状となる。 These irregularly shaped colored gel particles have a more innovative shape than conventional colored gel particles, due to the specific length of the fibrous material.

繊維状物質の一部または全部が束状である、異形着色ゲル粒子することもできる。 It is also possible to produce irregularly shaped colored gel particles in which some or all of the fibrous material is bundled.

この異形着色ゲル粒子は、束状の繊維状物質によって、従来の着色ゲル粒子にない、より斬新な形状となる。 These irregularly shaped colored gel particles have a more innovative shape than conventional colored gel particles due to the bundled fibrous material.

繊維状物質が無機繊維である異形着色ゲル粒子とすることもできるし、繊維状物質がガラス繊維である異形着色ゲル粒子とすることもできる。 The irregularly shaped colored gel particles may be made of inorganic fibers as fibrous materials, or may be made of glass fibers as fibrous materials.

この異形着色ゲル粒子は、特定の繊維状物質によって、従来の着色ゲル粒子にない、より斬新な形状となる。 These irregularly shaped colored gel particles are made from a specific fibrous material, giving them a more innovative shape than conventional colored gel particles.

繊維状物質の単繊維直径(フィラメント径)が、1~100μmである、異形着色ゲル粒子とすることもできる。 The fibrous material can also be made into irregularly shaped colored gel particles with a single fiber diameter (filament diameter) of 1 to 100 μm.

この異形着色ゲル粒子は、特定の単繊維直径の繊維状物質によって、従来の着色ゲル粒子にない、より斬新な形状となる。 These irregularly shaped colored gel particles are made of fibrous material with a specific single fiber diameter, giving them a more innovative shape than conventional colored gel particles.

異形着色ゲル粒子の製造方法としては、繊維状物質、合成樹脂エマルション、着色顔料およびハイドロゲル構成材を含有する異形着色ゲル原料組成物を、ハイドロゲル不溶化剤を含む水性媒体に添加して、前記ハイドロゲル構成材と前記ハイドロゲル不溶化剤を反応させてハイドロゲルを生成させ、前記繊維状物質と前記合成樹脂エマルションと前記着色顔料と前記ハイドロゲルとからなる異形着色ゲル粒子を得る方法を挙げることができる。 As a method for producing irregularly shaped colored gel particles, there can be mentioned a method in which an irregularly shaped colored gel raw material composition containing a fibrous material, a synthetic resin emulsion, a color pigment, and a hydrogel component is added to an aqueous medium containing a hydrogel insolubilizer, and the hydrogel component is reacted with the hydrogel insolubilizer to generate a hydrogel, thereby obtaining irregularly shaped colored gel particles consisting of the fibrous material, the synthetic resin emulsion, the color pigment, and the hydrogel.

また、上記課題は、上記いずれかに記載の異形着色ゲル粒子を含有する、異形着色ゲル粒子を含む塗料によっても解決される。 The above problem is also solved by a paint containing irregularly shaped colored gel particles, which contains any of the irregularly shaped colored gel particles described above.

この塗料は、異形着色ゲル粒子(繊維状物質を含む)によって、従来にない斬新な意匠を実現することができる。 This paint uses irregularly shaped colored gel particles (including fibrous materials) to create unprecedented and innovative designs.

このとき、異形着色ゲル粒子と、繊維状物質を含んでいない着色ゲル粒子と、を含有する、異形着色ゲル粒子を含む塗料とすることが好ましい。 In this case, it is preferable to use a paint containing irregularly shaped colored gel particles, which contains irregularly shaped colored gel particles and colored gel particles that do not contain fibrous material.

この塗料は、異形着色ゲル粒子(繊維状物質を含む)と繊維状物質を含んでいない着色ゲル粒子を併用することで、異形着色ゲル粒子による繊維状の意匠感を調節することができる。異形着色ゲル粒子(繊維状物質を含む)と繊維状物質を含んでいない着色ゲル粒子は、概ね同じ色調であってもよいし、異なる色調であってもよい。 This paint uses irregularly shaped colored gel particles (containing fibrous material) in combination with colored gel particles that do not contain fibrous material, allowing the fibrous design effect provided by the irregularly shaped colored gel particles to be adjusted. The irregularly shaped colored gel particles (containing fibrous material) and the colored gel particles that do not contain fibrous material may be roughly the same color tone or different color tones.

異形着色ゲル粒子を含む塗料の製造方法としては、異形着色ゲル粒子と、繊維状物質を含んでいない着色ゲル粒子と、を含む塗料の製造方法であって、塗料成膜後における異形着色ゲル粒子による繊維状の意匠感が所望の意匠感となるように、異形着色ゲル粒子と繊維状物質を含んでいない着色ゲル粒子とを所定の割合で配合する意匠調整配合工程を備えた、製造方法とすることができる。 The method for producing a paint containing irregularly shaped colored gel particles can be a method for producing a paint containing irregularly shaped colored gel particles and colored gel particles that do not contain fibrous substances, and can include a design adjustment blending step in which the irregularly shaped colored gel particles and colored gel particles that do not contain fibrous substances are blended in a predetermined ratio so that the fibrous design of the irregularly shaped colored gel particles after the paint film is formed will have the desired design.

本発明により、従来の多彩模様塗料などにない斬新な意匠を実現することができる異形着色ゲル粒子、異形着色ゲル粒子の製造方法、異形着色ゲル粒子を含む塗料および異形着色ゲル粒子を含む塗料の製造方法を提供することができる。 The present invention provides irregularly shaped colored gel particles that can realize novel designs not found in conventional multicolored paints, a method for producing irregularly shaped colored gel particles, paint containing irregularly shaped colored gel particles, and a method for producing paint containing irregularly shaped colored gel particles.

異形着色ゲル粒子の平面写真1である。1 is a plan view of irregularly shaped colored gel particles. 異形着色ゲル粒子の平面写真2である。Photograph 2 of a plan view of irregularly shaped colored gel particles. 異形着色ゲル粒子の平面写真3である。Photograph 3 shows a plan view of irregularly shaped colored gel particles. 乾燥した異形着色ゲル粒子の平面写真1である。Photograph 1 of a plane of dried irregularly shaped colored gel particles. 乾燥した異形着色ゲル粒子の平面写真2である。Photograph 2 shows a plan view of dried irregularly shaped colored gel particles. 乾燥した異形着色ゲル粒子の平面写真3である。Photograph 3 shows a plan view of dried irregularly shaped colored gel particles.

以下、異形着色ゲル粒子、異形着色ゲル粒子の製造方法、異形着色ゲル粒子を含む塗料および異形着色ゲル粒子を含む塗料の製造方法について例示説明する。
異形着色ゲル粒子は、繊維状物質と、合成樹脂エマルションと、着色顔料と、ハイドロゲルと、を含む。
Hereinafter, irregularly shaped colored gel particles, a method for producing irregularly shaped colored gel particles, a paint containing irregularly shaped colored gel particles, and a method for producing a paint containing irregularly shaped colored gel particles will be described by way of example.
The irregularly shaped colored gel particles include a fibrous material, a synthetic resin emulsion, a color pigment, and a hydrogel.

以下、異形着色ゲル粒子などについて例示説明するが、本発明は以下の実施形態などに限定されるものではない。 Below, we will explain examples of irregularly shaped colored gel particles, but the present invention is not limited to the following embodiments.

[繊維状物質]
繊維状物質は、異形着色ゲル粒子の必須成分である。
[Fibrous material]
The fibrous material is an essential component of the irregularly shaped colored gel particles.

繊維状物質としては、例えば、無機繊維や有機繊維を用いることができる。ここで「繊維状物質」とは、アスペクト比が20以上の形状を有する物質である。繊維状物質のアスペクト比は、繊維状物質の単繊維直径及び長さに基づいて、単繊維直径に対する長さの比として算出される。繊維状物質の単繊維直径及び長さの測定方法は後述する。繊維状物質のアスペクト比は、好ましくは50以上、より好ましくは100以上、さらに好ましくは200以上、最も好ましくは300以上である。繊維状物質のアスペクト比は、400以上であってもよい。 As the fibrous material, for example, inorganic fibers or organic fibers can be used. Here, "fibrous material" refers to a material having a shape with an aspect ratio of 20 or more. The aspect ratio of a fibrous material is calculated as the ratio of the length to the single fiber diameter based on the single fiber diameter and length of the fibrous material. The method for measuring the single fiber diameter and length of a fibrous material will be described later. The aspect ratio of a fibrous material is preferably 50 or more, more preferably 100 or more, even more preferably 200 or more, and most preferably 300 or more. The aspect ratio of a fibrous material may be 400 or more.

無機繊維としては、例えば、ロックウール、グラスウール、ガラス繊維、シリカ繊維、アルミナ繊維、シリカ‐アルミナ複合酸化物繊維、炭素繊維、炭化珪素繊維等を挙げることができる。 Examples of inorganic fibers include rock wool, glass wool, glass fiber, silica fiber, alumina fiber, silica-alumina composite oxide fiber, carbon fiber, silicon carbide fiber, etc.

有機繊維としては、例えば、ポリエステル繊維等のポリマー繊維、木質繊維、セルロース繊維などを挙げることができる。 Examples of organic fibers include polymer fibers such as polyester fibers, wood fibers, and cellulose fibers.

異形着色ゲル粒子には、耐候性の面などから、繊維状物質として無機繊維を用いることが好ましい。なかでも、ガラス繊維を用いることが好ましい。 For irregularly shaped colored gel particles, it is preferable to use inorganic fibers as the fibrous material from the standpoint of weather resistance. Among these, it is preferable to use glass fibers.

繊維状物質は、一部または全部が束状(チョップドストランド状)であることが好ましい。 It is preferable that the fibrous material is partially or entirely in bundle form (chopped strand form).

繊維状物質の長さは、好ましくは1~20mm、より好ましくは3~15mm、さらに好ましくは4~10mm、最も好ましくは5~7mmである。繊維状物質が束状(チョップドストランド状)である場合、繊維状物質の長さは、JIS R3420:2013 ガラス繊維一般試験方法 、7.8チョップドストランドの長さに従って測定する。 The length of the fibrous material is preferably 1 to 20 mm, more preferably 3 to 15 mm, even more preferably 4 to 10 mm, and most preferably 5 to 7 mm. When the fibrous material is in a bundle (chopped strand) form, the length of the fibrous material is measured according to JIS R3420:2013 General test method for glass fibers, 7.8 Chopped strand length.

また、繊維状物質の単繊維直径(フィラメント径)は、好ましくは1~100μm、より好ましくは2~50μm、さらに好ましくは3~20μm、最も好ましくは5~15μmである。単繊維直径は、JIS R3420:2013 ガラス繊維一般試験方法 、7.6単繊維直径に従って測定する。 The single fiber diameter (filament diameter) of the fibrous material is preferably 1 to 100 μm, more preferably 2 to 50 μm, even more preferably 3 to 20 μm, and most preferably 5 to 15 μm. The single fiber diameter is measured according to JIS R3420:2013 General test method for glass fibers, 7.6 Single fiber diameter.

異形着色ゲル粒子における繊維状物質の含有量は、後述する合成樹脂エマルションの固形分100重量部に対して、好ましくは1~30重量部であり、より好ましくは3~15重量部、さらに好ましくは4~10重量部、最も好ましくは5~6重量部である。 The content of the fibrous material in the irregularly shaped colored gel particles is preferably 1 to 30 parts by weight, more preferably 3 to 15 parts by weight, even more preferably 4 to 10 parts by weight, and most preferably 5 to 6 parts by weight, per 100 parts by weight of the solid content of the synthetic resin emulsion described below.

[合成樹脂エマルション]
合成樹脂エマルションは、異形着色ゲル粒子の必須成分である。合成樹脂エマルションは、合成樹脂粒子が水又は含水溶媒に乳化分散したものである。
[Synthetic resin emulsion]
The synthetic resin emulsion is an essential component of the irregularly shaped colored gel particles, and is a dispersion of synthetic resin particles emulsified in water or a water-containing solvent.

合成樹脂エマルションの樹脂成分は、特に限定されない。例えば、アクリル樹脂、エチレン‐アクリル樹脂、酢酸ビニル‐アクリル樹脂、スチレン‐アクリル樹脂、ウレタン樹脂、シリコン樹脂、ウレタン‐アクリル樹脂、シリコン‐アクリル樹脂等公知の合成樹脂を用いることができる。なかでも、耐候性の面から、アクリル樹脂、特にアクリルシリコーン系樹脂を用いることが好ましい。例えば、アクリルシリコーン樹脂やセラミック変性アクリルシリコーン樹脂は好適である。 The resin component of the synthetic resin emulsion is not particularly limited. For example, known synthetic resins such as acrylic resin, ethylene-acrylic resin, vinyl acetate-acrylic resin, styrene-acrylic resin, urethane resin, silicone resin, urethane-acrylic resin, and silicone-acrylic resin can be used. Among them, from the viewpoint of weather resistance, it is preferable to use acrylic resin, and in particular acrylic silicone resin. For example, acrylic silicone resin and ceramic modified acrylic silicone resin are suitable.

アクリルシリコーン樹脂エマルションとして、例えば、旭化成株式会社製「ポリデュレックスB3220」が挙げられる。 An example of an acrylic silicone resin emulsion is "Polydurex B3220" manufactured by Asahi Kasei Corporation.

[着色顔料]
着色顔料は、異形着色ゲル粒子の必須成分である。着色顔料としては、例えば、酸化チタン、黄色酸化鉄、赤色酸化鉄(酸化第二鉄:ベンガラ)、フタロシアニンブルー、オーカー、群青、カーボンブラックなどを用いることができるが、これらに限定されるものではない。白色の異形着色ゲル粒子とする場合には、白色顔料としての酸化チタンを用いる場合が多いと考えられる。
[Coloring pigment]
The color pigment is an essential component of the irregular colored gel particles. For example, titanium oxide, yellow iron oxide, red iron oxide (ferric oxide: red iron oxide), phthalocyanine blue, ocher, ultramarine, carbon black, etc. can be used as the color pigment, but it is not limited thereto. When making white irregular colored gel particles, it is considered that titanium oxide is often used as a white pigment.

異形着色ゲル粒子における着色顔料の含有量は、合成樹脂エマルションの固形分100重量部に対して、好ましくは30~300重量部、より好ましくは50~250重量部、最も好ましくは100~200重量部である。 The content of the color pigment in the irregularly shaped colored gel particles is preferably 30 to 300 parts by weight, more preferably 50 to 250 parts by weight, and most preferably 100 to 200 parts by weight, per 100 parts by weight of the solid content of the synthetic resin emulsion.

[ハイドロゲル]
ハイドロゲルは、異形着色ゲル粒子の必須成分である。ハイドロゲルは、ハイドロゲル形成物質に水が保持されてゲルを形成している構造を有する。ハイドロゲル形成物質は、ゲル中の水を保持するためのネットワーク構造を形成してゲル化作用を発現する化合物であり、ネットワーク構造の主要部となるハイドロゲル構成材(ハイドロゲル主原料)と、ネットワーク構造の継ぎ手部となるハイドロゲル不溶化剤(ゲル化剤)とが反応又は結合して形成される。
[Hydrogel]
Hydrogel is an essential component of irregularly shaped colored gel particles. Hydrogel has a structure in which water is held in a hydrogel-forming substance to form a gel. The hydrogel-forming substance is a compound that forms a network structure to hold the water in the gel and exerts a gelling effect, and is formed by reaction or bonding between a hydrogel constituent material (main hydrogel raw material) that is the main part of the network structure and a hydrogel insolubilizer (gelling agent) that is the joint part of the network structure.

ハイドロゲル構成材(ハイドロゲル主原料)は、ハイドロゲルを形成できるものであれば特に限定されず、有機化合物であっても無機化合物であってもよく、両者を混合して使用してもよい。 The hydrogel constituent material (main hydrogel raw material) is not particularly limited as long as it can form a hydrogel, and may be an organic compound or an inorganic compound, or a mixture of both.

有機化合物としては水酸基含有有機高分子が好ましい。例えば、ポリビニルアルコール、グアーガム、カラギーナン、キサンタンガム、メチルセルロース、ヒドロキシメチルセルロース、及びこれらの誘導体等を用いることができる。なかでも、樹脂等が良好に分散され、安定性に優れるハイドロゲルが得られる点で、ポリビニルアルコール、グアーガム、グアーガム誘導体(ヒドロキシプロピル化等の変性)が好ましい。 As the organic compound, a hydroxyl group-containing organic polymer is preferred. For example, polyvinyl alcohol, guar gum, carrageenan, xanthan gum, methyl cellulose, hydroxymethyl cellulose, and derivatives thereof can be used. Among them, polyvinyl alcohol, guar gum, and guar gum derivatives (modified by hydroxypropylation, etc.) are preferred, since they allow the resin to be well dispersed and provide a hydrogel with excellent stability.

無機化合物としては、水膨潤性ケイ酸塩化合物が好ましい。例えば、ヘクトライト、モンモリロナイト、ベントナイト、アタパルジャイト等の水膨潤性粘土鉱物を用いることができる。これらの水膨潤性ケイ酸塩化合物は、天然物である鉱物は勿論のこと、合成物であってもよい。なかでも、安定性に優れるハイドロゲルが得られる点で、合成ヘクトライトが好ましい。 As the inorganic compound, a water-swellable silicate compound is preferred. For example, water-swellable clay minerals such as hectorite, montmorillonite, bentonite, and attapulgite can be used. These water-swellable silicate compounds may be natural minerals as well as synthetic compounds. Among them, synthetic hectorite is preferred because it gives a hydrogel with excellent stability.

ハイドロゲル構成材と反応又は結合して、ネットワーク構造の継ぎ手部となるハイドロゲル不溶化剤(ゲル化剤)としては、リン酸塩、ホウ酸塩、ケイ酸塩等を用いることができる。水に溶解し難い良好なハイドロゲルを形成できる点で、リン酸塩及びホウ酸塩が好ましい。ハイドロゲル構成材がヘクトライト等の水膨潤性ケイ酸塩化合物の場合はリン酸塩が特に好ましく、ハイドロゲル構成材がポリビニルアルコール、グアーガム等の水酸基含有有機高分子の場合はホウ酸塩が特に好ましい。水中で安定なハイドロゲルを形成できるからである。
リン酸塩としては、ピロリン酸ナトリウム等のリン酸ナトリウム類、ピロリン酸カリウム等のリン酸カリウム類などを用いることができ、ホウ酸塩としては五ホウ酸アンモニウム等のホウ酸アンモニウム類、ホウ砂などを例示できる。
As the hydrogel insolubilizer (gelling agent) that reacts or bonds with the hydrogel constituent material to become the joint part of the network structure, phosphate, borate, silicate, etc. can be used. Phosphate and borate are preferred in that they can form a good hydrogel that is difficult to dissolve in water. When the hydrogel constituent material is a water-swellable silicate compound such as hectorite, phosphate is particularly preferred, and when the hydrogel constituent material is a hydroxyl group-containing organic polymer such as polyvinyl alcohol or guar gum, borate is particularly preferred. This is because they can form a stable hydrogel in water.
Examples of the phosphate that can be used include sodium phosphates such as sodium pyrophosphate, potassium phosphates such as potassium pyrophosphate, and the like. Examples of the borates that can be used include ammonium borates such as ammonium pentaborate, and borax.

ハイドロゲル構成材(ハイドロゲル主原料)とハイドロゲル不溶化剤(ゲル化剤)が反応又は結合し、ハイドロゲル形成物質によるネットワーク構造を形成するとき、両者が単に付加等、加算的に結合してもよく、脱水等、それらの一部の原子が脱離して結合する縮合であってもよい。 When a hydrogel component (main hydrogel ingredient) and a hydrogel insolubilizer (gelling agent) react or bond to form a network structure with a hydrogel-forming substance, the two may simply be bonded additively, such as by addition, or may be bonded by condensation, such as by dehydration, in which some of their atoms are detached and bonded.

なお、ハイドロゲルについてハイドロゲル構成材とハイドロゲル不溶化剤(ゲル化剤)によるネットワーク構造で説明したが、ハイドロゲルであれば、ネットワーク構造形成とは異なる作用によるゲル形成であってもよい。 The hydrogel has been described as having a network structure made of hydrogel constituent materials and a hydrogel insolubilizer (gelling agent), but the hydrogel may be formed by a different mechanism than the formation of the network structure.

[異形着色ゲル粒子の製造方法]
次に、異形着色ゲル粒子の製造方法を例示説明する。
[Method of manufacturing irregularly shaped colored gel particles]
Next, a method for producing irregularly shaped colored gel particles will be illustrated.

異形着色ゲル粒子は、例えば、繊維状物質、合成樹脂エマルション、着色顔料およびハイドロゲル構成材を含有する異形着色ゲル原料組成物を、ハイドロゲル不溶化剤(ゲル化剤)を含む水性媒体に添加して、ハイドロゲル構成材とハイドロゲル不溶化剤を反応させてハイドロゲル形成物質(ハイドロゲル)を生成させることで、得ることができる。
換言すると、異形着色ゲル粒子は、繊維状物質と、合成樹脂エマルションと着色顔料とハイドロゲルとを含む着色ゲル粒子(従来からある着色ゲル粒子)と、が一体化してなるものである。
The irregularly shaped colored gel particles can be obtained, for example, by adding an irregularly shaped colored gel raw material composition containing a fibrous substance, a synthetic resin emulsion, a color pigment, and a hydrogel component to an aqueous medium containing a hydrogel insolubilizer (gelling agent), and causing the hydrogel component and the hydrogel insolubilizer to react with each other to produce a hydrogel-forming substance (hydrogel).
In other words, the irregularly shaped colored gel particles are formed by integrating a fibrous substance with colored gel particles (conventional colored gel particles) containing a synthetic resin emulsion, a color pigment, and a hydrogel.

まず、繊維状物質、合成樹脂エマルション、着色顔料、ハイドロゲル構成材、および所望により水溶媒、体質顔料、防腐剤、増粘剤、各種添加剤などの任意成分を添加して均一に分散等するまで攪拌し、異形着色ゲル原料組成物を調製する。 First, the fibrous material, synthetic resin emulsion, color pigment, hydrogel constituent material, and optional components such as water solvent, extender pigment, preservative, thickener, and various additives are added and stirred until uniformly dispersed to prepare the irregular colored gel raw material composition.

異形着色ゲル原料組成物中における合成樹脂エマルションの含有量は、合成樹脂固形分ベースで、好ましくは1~30重量%、より好ましくは2~20重量%、さらに好ましくは3~15重量%、最も好ましくは4~10重量%である。 The content of the synthetic resin emulsion in the irregular colored gel raw material composition is preferably 1 to 30% by weight, more preferably 2 to 20% by weight, even more preferably 3 to 15% by weight, and most preferably 4 to 10% by weight, based on the synthetic resin solids content.

異形着色ゲル原料組成物中における着色顔料の含有量は、好ましくは1~30重量%、より好ましくは3~20重量%、さらに好ましくは4~15重量%、最も好ましくは5~10重量%である。 The content of the color pigment in the irregular colored gel raw material composition is preferably 1 to 30% by weight, more preferably 3 to 20% by weight, even more preferably 4 to 15% by weight, and most preferably 5 to 10% by weight.

異形着色ゲル原料組成物中のハイドロゲル構成材の含有量は、合成樹脂エマルションの固形分100重量部に対して、好ましくは固形分で10~100重量部、より好ましくは固形分で20~80重量部、さらに好ましくは25~50重量部、最も好ましくは固形分で30~40重量部である。 The content of the hydrogel constituent material in the irregular colored gel raw material composition is preferably 10 to 100 parts by weight in terms of solid content, more preferably 20 to 80 parts by weight in terms of solid content, even more preferably 25 to 50 parts by weight, and most preferably 30 to 40 parts by weight in terms of solid content, relative to 100 parts by weight of the solid content of the synthetic resin emulsion.

異形着色ゲル原料組成物を攪拌する時間によって、ゲル化前の粒子である異形着色粒子の大きさが変わってくるところ、1~20mm程度の大きさになるように攪拌することが好ましい。異形着色粒子の大きさは、より好ましくは2~10mm、さらに好ましくは3~8mmである。 The size of the irregularly shaped colored particles (the particles before gelation) varies depending on the time for which the irregularly shaped colored gel raw material composition is stirred, so it is preferable to stir the irregularly shaped colored particles to a size of about 1 to 20 mm. The size of the irregularly shaped colored particles is more preferably 2 to 10 mm, and even more preferably 3 to 8 mm.

つづいて、得られた異形着色ゲル原料組成物(上記異形着色粒子を含む)を、ハイドロゲル不溶化剤(ゲル化剤)を含む水溶液に添加する。このとき、ハイドロゲル不溶化剤(ゲル化剤)を含む水溶液を攪拌しながら異形着色ゲル原料組成物を徐々に添加し、その後も、しばらく攪拌を続けることが好ましい。 Next, the obtained irregular colored gel raw material composition (containing the irregular colored particles) is added to an aqueous solution containing a hydrogel insolubilizer (gelling agent). At this time, it is preferable to gradually add the irregular colored gel raw material composition while stirring the aqueous solution containing the hydrogel insolubilizer (gelling agent), and continue stirring for a while after that.

ハイドロゲル不溶化剤(ゲル化剤)の水溶液中濃度は、好ましくは0.01~1.0重量%、より好ましくは0.05~0.5重量%、さらに好ましくは0.1~0.4重量%、最も好ましくは0.2~0.3重量%である。 The concentration of the hydrogel insolubilizer (gelling agent) in the aqueous solution is preferably 0.01 to 1.0% by weight, more preferably 0.05 to 0.5% by weight, even more preferably 0.1 to 0.4% by weight, and most preferably 0.2 to 0.3% by weight.

攪拌終了後、安定したゲルを形成させるため、室温下に1時間以上、好ましくは5時間以上静置することが望ましい。形成されるゲルが平衡状態に達する点で、静置時間の上限としては通常24時間程度である。
上記製造方法によって、ネットワーク構造等を有するゲル形成物質が形成され、樹脂等が分散された水が、当該ネットワーク構造等に保持されて異形着色ゲル粒子が得られる。
After the stirring is completed, it is desirable to leave the mixture at rest for at least 1 hour, preferably at least 5 hours, at room temperature in order to form a stable gel. The upper limit of the standing time is usually about 24 hours, since the gel thus formed reaches an equilibrium state.
By the above-mentioned production method, a gel-forming substance having a network structure or the like is formed, and the water in which the resin or the like is dispersed is held in the network structure or the like, thereby obtaining irregularly shaped colored gel particles.

[異形着色ゲル粒子を含む塗料]
このようにして得られた異形着色ゲル粒子は、例えば、塗料に用いることができ、従来にない斬新な意匠の塗膜を実現することができる。
[Paint containing irregularly shaped colored gel particles]
The irregularly shaped colored gel particles thus obtained can be used, for example, in paints, and can realize coating films with unprecedented and novel designs.

異形着色ゲル粒子を含む塗料としては、特に制限されない。例えば、従来からある着色ゲル粒子を含む塗料(例えば、多彩模様塗料など)において、着色ゲル粒子の一部又は全部を異形着色ゲル粒子に置き換えることができる。 There are no particular limitations on the paint containing irregularly shaped colored gel particles. For example, in a conventional paint containing colored gel particles (such as a multicolored paint), some or all of the colored gel particles can be replaced with irregularly shaped colored gel particles.

具体的には、異形着色ゲル粒子と、合成樹脂エマルションと、を含む塗料とすることができる。所望により着色顔料、体質顔料、防腐剤、増粘剤、各種添加剤、水溶媒などの任意成分を含む塗料とすることもできる。 Specifically, the paint can contain irregularly shaped colored gel particles and a synthetic resin emulsion. If desired, the paint can also contain optional components such as color pigments, extender pigments, preservatives, thickeners, various additives, and water solvents.

異形着色ゲル粒子を含む塗料としては、例えば、異形着色ゲル粒子(繊維状物質を含む)だけでなく、これに加えて繊維状物質を含んでいない着色ゲル粒子も含ませることができる。異形着色ゲル粒子と従来の着色ゲル粒子を併用することで、繊維状の意匠感を調整することができる。 Paint containing irregularly shaped colored gel particles can contain, for example, not only irregularly shaped colored gel particles (containing fibrous material), but also colored gel particles that do not contain fibrous material. By using irregularly shaped colored gel particles in combination with conventional colored gel particles, it is possible to adjust the fibrous design feel.

このような異形着色ゲル粒子を含む塗料が塗布される被塗装面は特に限定されない。例えば、建築物の外壁や内壁に塗布することができる。被塗装面の材質も、特に限定されない。例えば、磁器、タイル、コンクリート、ALCパネル、モルタル、サイディングボード、押出成形板、石膏ボード、及びプラスティックボードを用いることができる。
また、新築された建造物の被塗装面だけでなく、既存の建造物の被塗装面を塗り替える際にも用いることができる。
The surface to be coated with the coating material containing the irregular colored gel particles is not particularly limited. For example, the coating material can be applied to the exterior and interior walls of buildings. The material of the surface to be coated is also not particularly limited. For example, porcelain, tiles, concrete, ALC panels, mortar, siding boards, extrusion molding boards, gypsum boards, and plastic boards can be used.
Moreover, the coating can be used not only on the surfaces of newly constructed buildings, but also when repainting the surfaces of existing buildings.

異形着色ゲル粒子を含む塗料を被塗装面の表面に塗布する方法は特に限定されない。例えば、吹き付け塗装やローラー塗装で塗布することができる。 There is no particular limitation on the method for applying the paint containing irregularly shaped colored gel particles to the surface of the surface to be painted. For example, it can be applied by spray painting or roller painting.

[異形着色ゲル粒子を含む塗料の製造方法]
異形着色ゲル粒子(繊維状物質を含む)と、繊維状物質を含んでいない着色ゲル粒子と、を含む塗料の製造方法として、意匠調整配合工程を含むものとすることができる。
意匠調整配合工程は、塗料成膜後における異形着色ゲル粒子による繊維状の意匠感が所望の意匠感となるように、異形着色ゲル粒子と着色ゲル粒子とを所定の割合で配合する工程である。
[Method of manufacturing a paint containing irregularly shaped colored gel particles]
A method for producing a coating material containing irregularly shaped colored gel particles (containing fibrous material) and colored gel particles not containing fibrous material may include a design adjustment blending step.
The design adjustment blending step is a step of blending the irregularly shaped colored gel particles and the colored gel particles in a predetermined ratio so that the fibrous design of the irregularly shaped colored gel particles after the coating film is formed will have a desired design.

異形着色ゲル粒子(繊維状物質を含む)の配合割合が増加すると繊維状の意匠感が強くなる、異形着色ゲル粒子の配合割合を減少させて繊維状物質を含んでいない着色ゲル粒子の配合割合を増加させると、繊維状の意匠感が弱くなるのである。 Increasing the proportion of irregularly shaped colored gel particles (containing fibrous material) gives a stronger fibrous design feel, whereas decreasing the proportion of irregularly shaped colored gel particles and increasing the proportion of colored gel particles that do not contain fibrous material weakens the fibrous design feel.

以下、実施例をもって本発明を具体的に説明するが、本発明はこれらに限定されるものではない。実施例中、量比などは重量に基づく値である。 The present invention will be described in detail below with reference to examples, but the present invention is not limited to these. In the examples, the ratios and other amounts are based on weight.

1.異形着色ゲル粒子の作成
(実施例1)
下記表1における実施例1の配合表に基づき、異形着色ゲル粒子を作成した。まず、合成樹脂エマルション(旭化成株式会社製「ポリデュレックスB3220」)に繊維状物質としてのガラス繊維(日東紡績株式会社製「チョップドストランドCS 6J‐888S」)および着色顔料(テイカ株式会社製「JR‐603」」を配合した後、体質顔料(白石カルシウム株式会社製「ホワイトン305」)と水道水を加えた。その後、ハイドロゲル構成材であるPVA樹脂溶液(株式会社クラレ社製「エバノール71‐30」)と多糖類(DSP五協フード&ケミカル社製「エコーガムSF」の1%水溶液)とケイ酸塩化合物(BYK製「ラポナイトRD」)を配合して混合攪拌し異形着色ゲル原料組成物を得た。
得られた混合攪拌溶液(異形着色ゲル原料組成物)を、ハイドロゲル不溶化剤(0.2% ホウ酸アンモニウム)を含む水溶液に攪拌しながら投入して、概ね5~10mmの大きさになるまで攪拌を続け粒子を不溶化して異形着色ゲル粒子を得た。
1. Preparation of irregularly shaped colored gel particles (Example 1)
Irregular colored gel particles were prepared based on the formulation table of Example 1 in Table 1 below. First, a synthetic resin emulsion (Asahi Kasei Corporation's "Polydurex B3220") was mixed with glass fiber (Nitto Boseki Corporation's "Chopped Strand CS 6J-888S") as a fibrous material and a color pigment (Teika Corporation's "JR-603"), and then an extender pigment (Shiraishi Calcium Corporation's "Whiten 305") and tap water were added. Then, hydrogel constituent materials PVA resin solution (Kuraray Co., Ltd.'s "Evanol 71-30"), polysaccharide (DSP Gokyo Food & Chemical Co., Ltd.'s "Echo Gum SF" 1% aqueous solution) and silicate compound (BYK's "Laponite RD") were mixed and stirred to obtain an irregular colored gel raw material composition.
The obtained mixed and stirred solution (irregularly shaped colored gel raw material composition) was poured into an aqueous solution containing a hydrogel insolubilizer (0.2% ammonium borate) while stirring, and stirring was continued until the particles reached a size of approximately 5 to 10 mm, thereby insolubilizing the particles and obtaining irregularly shaped colored gel particles.

得られた異形着色ゲル粒子は、図1~図3に示すような形状で、繊維状物質と着色ゲル粒子が一体化しており、また、繊維状物質に着色ゲル粒子が付着しているような状態であった。なお、図1~図3は、未乾燥状態の異形着色ゲル粒子を示す写真であり、得られた異形着色ゲル粒子を水で洗浄して水中で撮影したものである。なお、これらの写真には繊維状物質を含有していない非常に小さな着色ゲル粒子も写り込んでいる。また、図4~図6は、乾燥後の異形着色ゲル粒子を示す写真であり、5mm方眼紙の上で乾燥させ撮影したものである。 The irregularly shaped colored gel particles obtained had the shape shown in Figures 1 to 3, in which the fibrous material and the colored gel particles were integrated, and the colored gel particles were attached to the fibrous material. Figures 1 to 3 are photographs showing the irregularly shaped colored gel particles in an undried state, and were taken underwater after the irregularly shaped colored gel particles obtained were washed with water. These photographs also show very small colored gel particles that do not contain fibrous material. Figures 4 to 6 are photographs showing the irregularly shaped colored gel particles after drying, and were taken after drying on 5 mm graph paper.

(実施例2)(実施例3)
実施例1の配合をベースに、繊維状物質であるガラス繊維の配合量を増加(3.5→10または30)させた例である。いずれの実施例でも、繊維状の異形着色ゲル粒子となり、従来の着色ゲル粒子にない斬新な形状となった。
(Example 2) (Example 3)
These are examples in which the amount of glass fiber, which is a fibrous material, was increased (from 3.5 to 10 or 30) based on the formulation of Example 1. In all of the examples, fibrous irregularly shaped colored gel particles were obtained, and the shapes were novel and not found in conventional colored gel particles.

(実施例4)
実施例1の配合をベースに、繊維状物質であるガラス繊維として長繊維のもの(6mm→13mm)を用いた例である。本実施例でも繊維状の異形着色ゲル粒子となり、従来の着色ゲル粒子にない斬新な形状となった。
Example 4
This is an example in which long fibers (6 mm to 13 mm) were used as the fibrous glass fiber based on the formulation of Example 1. In this example, fibrous irregular shaped colored gel particles were also obtained, and the shape was novel and not found in conventional colored gel particles.

(実施例5)
実施例1の配合をベースに、繊維状物質として繊維長6mmのカーボン繊維(帝人株式会社製「テナックス(登録商標)チョップドファイバー」)を用いた例である。本実施例でも繊維状の異形着色ゲル粒子となり、従来の着色ゲル粒子にない斬新な形状となった。
Example 5
This is an example in which a carbon fiber having a fiber length of 6 mm (Tenax (registered trademark) chopped fiber manufactured by Teijin Limited) was used as the fibrous material based on the formulation of Example 1. In this example, fibrous irregularly shaped colored gel particles were also obtained, and the shape was novel and not found in conventional colored gel particles.

(実施例6)
実施例1の配合をベースに、繊維状物質として繊維長10mmのポリエステル繊維(市販品)を用いた例である。本実施例でも繊維状の異形着色ゲル粒子となり、従来の着色ゲル粒子にない斬新な形状となった。
Example 6
This is an example in which polyester fibers (commercially available) with a fiber length of 10 mm were used as the fibrous material based on the formulation of Example 1. In this example, fibrous irregularly shaped colored gel particles were also obtained, and the shape was novel and not found in conventional colored gel particles.

(実施例7)
実施例1の配合に、さらに繊維長6mmのカーボン繊維を加えた例である。本実施例でも繊維状の異形着色ゲル粒子となり、従来の着色ゲル粒子にない斬新な形状となった。
(Example 7)
This is an example in which carbon fibers having a fiber length of 6 mm were further added to the composition of Example 1. In this example as well, fibrous irregular shaped colored gel particles were obtained, and the particles had a novel shape not found in conventional colored gel particles.

(実施例8)
実施例1の配合をベースに、繊維状物質であるガラス繊維の配合量を大きく減少(3.5→0.5)させた例である。繊維状感は薄れたものの、略楕円形状の異形着色ゲル粒子となり、従来の着色ゲル粒子にない形状となった。
(Example 8)
This is an example in which the amount of glass fiber, a fibrous material, was significantly reduced (from 3.5 to 0.5) based on the formulation of Example 1. Although the fibrous feel was reduced, the colored gel particles had irregular shapes of approximately oval shapes, a shape not seen in conventional colored gel particles.

(実施例9)
実施例1の配合をベースに、繊維状物質であるガラス繊維の配合量を大きく増加(3.5→50)させた例である。繊維状感は薄れたものの、凝塊状の異形着色ゲル粒子となり、従来の着色ゲル粒子にない形状となった。
Example 9
This is an example in which the amount of glass fiber, a fibrous material, was significantly increased (3.5 to 50) based on the formulation of Example 1. Although the fibrous feel was reduced, agglomerated irregularly shaped colored gel particles were formed, resulting in a shape not seen in conventional colored gel particles.

(実施例10)
実施例1の配合をベースに、繊維状物質として繊維長0.5mmのカーボン繊維を用いた例である。繊維状感は薄れたものの、不定形状の異形着色ゲル粒子となり、従来の着色ゲル粒子にない形状となった。
Example 10
This is an example in which carbon fibers with a fiber length of 0.5 mm were used as the fibrous material based on the formulation of Example 1. Although the fibrous texture was reduced, irregularly shaped colored gel particles were obtained, which were shapes not found in conventional colored gel particles.

(実施例11)
実施例1の配合をベースに、繊維状物質として繊維長25mmのカーボン繊維を用いた例である。不定形状の異形着色ゲル粒子となり、従来の着色ゲル粒子にない形状となった。
(Example 11)
This is an example in which carbon fibers with a fiber length of 25 mm were used as the fibrous material based on the formulation of Example 1. Irregularly shaped colored gel particles were obtained, which were shapes not found in conventional colored gel particles.

(比較例1)
繊維状物質を含んでいない従来の着色ゲル粒子である。従来通りの円形状ないしは楕円形状の着色ゲル粒子であった。
(Comparative Example 1)
These are conventional colored gel particles that do not contain fibrous materials. They are conventional colored gel particles with a circular or elliptical shape.

2.異形着色ゲル粒子を含む塗料の作成
(塗料実施例1)
上記実施例1の異形着色ゲル粒子を用いて、下記表2における塗料実施例1の配合表に基づき、塗料を作成した。なお、艶消し剤として(積水化成品工業株式会社製「テクポリマー MBX‐20」)合成樹脂エマルションとして(旭化成株式会社製「ポリデュレックスB3220/テキサノール混合液」)を用いた。
2. Preparation of paint containing irregularly shaped colored gel particles (Paint Example 1)
Using the irregularly shaped colored gel particles of Example 1, a paint was prepared based on the recipe for Paint Example 1 in Table 2 below. Note that the matting agent used was "Techpolymer MBX-20" manufactured by Sekisui Chemical Co., Ltd., and the synthetic resin emulsion used was "Polydurex B3220/Texanol mixture" manufactured by Asahi Kasei Corporation.

得られた塗料を、建築物の外壁に塗布したところ、あたかも和紙のような繊維感を備えた従来にない斬新な意匠の塗膜が得られた。 When the resulting paint was applied to the exterior walls of a building, a coating with an unprecedented, innovative design was created that had a fibrous texture similar to that of Japanese paper.

(塗料実施例2)
実施例1、実施例2および実施例6の各異形着色ゲル粒子を表2に示す割合で配合して塗料を得た。得られた塗料を、建築物の外壁に塗布したところ、あたかも和紙のような繊維感を備えた従来にない斬新な意匠の塗膜が得られた。
(Paint Example 2)
A paint was obtained by mixing the irregularly shaped colored gel particles of Examples 1, 2 and 6 in the ratios shown in Table 2. When the paint obtained was applied to the exterior wall of a building, a coating film with an unprecedented and novel design, which had a fibrous feel like Japanese paper, was obtained.

(塗料実施例3)
実施例1および実施例5の各異形着色ゲル粒子と比較例1の着色ゲル粒子を表2に示す割合で配合して塗料を得た。得られた塗料を、建築物の外壁に塗布したところ、塗料実施例1から繊維感が調整された従来にない斬新な意匠の塗膜が得られた。
Paint Example 3
Paints were obtained by mixing the irregularly shaped colored gel particles of Examples 1 and 5 with the colored gel particles of Comparative Example 1 in the ratios shown in Table 2. When the resulting paints were applied to the exterior walls of buildings, a coating film with an unprecedented novel design, in which the texture of the fibers was adjusted, was obtained from Paint Example 1.

(塗料実施例4)
実施例1および実施例10の各異形着色ゲル粒子と比較例1の着色ゲル粒子を表2に示す割合で配合して塗料を得た。得られた塗料を、建築物の外壁に塗布したところ、塗料実施例1から繊維感が調整された従来にない斬新な意匠の塗膜が得られた。
(Paint Example 4)
The irregularly shaped colored gel particles of Examples 1 and 10 and the colored gel particles of Comparative Example 1 were mixed in the ratios shown in Table 2 to obtain paints. When the obtained paints were applied to the exterior walls of buildings, paint Example 1 produced a coating film with an unprecedented and innovative design in which the texture of the fibers was adjusted.

(塗料実施例5)
実施例10の異形着色ゲル粒子と比較例1の着色ゲル粒子を表2の割合で配合して塗料を得た。得られた塗料を、建築物の外壁に塗布したところ、繊維感が少ないものの従来にない斬新な意匠の塗膜が得られた。
(Paint Example 5)
A coating material was obtained by mixing the irregularly shaped colored gel particles of Example 10 and the colored gel particles of Comparative Example 1 in the ratio shown in Table 2. When the coating material was applied to the exterior wall of a building, a coating film with a novel design that had never been seen before was obtained, although it had little fibrous feel.

(塗料比較例1)
比較例1の着色ゲル粒子のみを配合して塗料を得た。得られた塗料を、建築物の外壁に塗布したところ、繊維感がなく従来塗料通りの意匠の塗膜が得られた。
(Comparative Paint Example 1)
A paint was obtained by blending only the colored gel particles of Comparative Example 1. When the paint obtained was applied to the exterior wall of a building, a coating film with a design similar to that of a conventional paint was obtained without a fibrous feel.

以上、特定の実施形態及び実施例を参照して本発明を説明したが、本発明は上記実施形態などに限定されるものではなく、当該技術分野における熟練者等により、本出願の願書に添付された特許請求の範囲から逸脱することなく、種々の変更及び修正が可能である。 The present invention has been described above with reference to specific embodiments and examples, but the present invention is not limited to the above-mentioned embodiments, and various changes and modifications can be made by those skilled in the art without departing from the scope of the claims attached to this application.

Claims (11)

繊維状物質と、
合成樹脂エマルションと、
着色顔料と、
ハイドロゲルと、を含む、
異形着色ゲル粒子。
A fibrous material;
A synthetic resin emulsion;
A color pigment;
and a hydrogel,
Irregularly shaped colored gel particles.
合成樹脂エマルションの固形分100重量部に対して、繊維状物質を1~30重量部含む、
請求項1に記載の異形着色ゲル粒子。
The synthetic resin emulsion contains 1 to 30 parts by weight of a fibrous material relative to 100 parts by weight of the solid content of the synthetic resin emulsion.
2. The irregularly shaped colored gel particle according to claim 1.
繊維状物質の長さが、1~20mmである、
請求項1又は2に記載の異形着色ゲル粒子。
The length of the fibrous material is 1 to 20 mm.
3. The irregularly shaped colored gel particle according to claim 1 or 2.
繊維状物質の一部または全部が束状である、
請求項1~3のいずれか1項に記載の異形着色ゲル粒子。
Some or all of the fibrous material is in bundle form;
The irregularly shaped colored gel particle according to any one of claims 1 to 3.
繊維状物質が無機繊維である、
請求項1~4のいずれか1項に記載の異形着色ゲル粒子。
The fibrous material is an inorganic fiber;
The irregularly shaped colored gel particle according to any one of claims 1 to 4.
繊維状物質がガラス繊維である、
請求項1~5のいずれか1項に記載の異形着色ゲル粒子。
The fibrous material is glass fiber;
The irregularly shaped colored gel particle according to any one of claims 1 to 5.
繊維状物質の単繊維直径が、1~100μmである、
請求項1~6のいずれか1項に記載の異形着色ゲル粒子。
The single fiber diameter of the fibrous material is 1 to 100 μm.
The irregularly shaped colored gel particle according to any one of claims 1 to 6.
繊維状物質、合成樹脂エマルション、着色顔料およびハイドロゲル構成材を含有する異形着色ゲル原料組成物を、ハイドロゲル不溶化剤を含む水性媒体に添加して、前記ハイドロゲル構成材と前記ハイドロゲル不溶化剤を反応させてハイドロゲルを生成させ、前記繊維状物質と前記合成樹脂エマルションと前記着色顔料と前記ハイドロゲルとからなる異形着色ゲル粒子を得る、
異形着色ゲル粒子の製造方法。
adding an irregularly shaped colored gel raw material composition containing a fibrous substance, a synthetic resin emulsion, a color pigment, and a hydrogel constituent material to an aqueous medium containing a hydrogel insolubilizer, and reacting the hydrogel constituent material with the hydrogel insolubilizer to generate a hydrogel, thereby obtaining irregularly shaped colored gel particles composed of the fibrous substance, the synthetic resin emulsion, the color pigment, and the hydrogel;
A method for producing irregularly shaped colored gel particles.
請求項1~7のいずれか1項に記載の異形着色ゲル粒子を含有する、
異形着色ゲル粒子を含む塗料。
A composition comprising the irregularly shaped colored gel particles according to any one of claims 1 to 7.
A paint containing irregularly shaped colored gel particles.
請求項1~7のいずれか1項に記載の異形着色ゲル粒子と、
繊維状物質を含んでいない着色ゲル粒子と、を含有する、
異形着色ゲル粒子を含む塗料。
The irregularly shaped colored gel particle according to any one of claims 1 to 7,
and colored gel particles that do not contain fibrous material.
A paint containing irregularly shaped colored gel particles.
請求項1~7のいずれか1項に記載の異形着色ゲル粒子と、
繊維状物質を含んでいない着色ゲル粒子と、を含む塗料の製造方法であって、
塗料成膜後における異形着色ゲル粒子による繊維状の意匠感が所望の意匠感となるように、異形着色ゲル粒子と繊維状物質を含んでいない着色ゲル粒子とを所定の割合で配合する意匠調整配合工程を備えた、
異形着色ゲル粒子を含む塗料の製造方法。
The irregularly shaped colored gel particle according to any one of claims 1 to 7,
A method for producing a coating material comprising:
A design adjustment blending process is provided in which irregularly shaped colored gel particles and colored gel particles not containing fibrous substances are blended in a predetermined ratio so that the fibrous design of the irregularly shaped colored gel particles after the coating film is formed becomes a desired design.
A method for producing a coating material containing irregularly shaped colored gel particles.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006199726A (en) 2005-01-18 2006-08-03 Mikuni Color Ltd Multi-color pattern coating material, method for producing the same and pigment dispersion
JP2007070601A (en) 2005-08-08 2007-03-22 Sk Kaken Co Ltd Paint composition for multi-color design
JP2011052052A (en) 2009-08-31 2011-03-17 Nippon Paint Co Ltd Colored gel particle, multicolor coating material composition, method for coating building and building

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006199726A (en) 2005-01-18 2006-08-03 Mikuni Color Ltd Multi-color pattern coating material, method for producing the same and pigment dispersion
JP2007070601A (en) 2005-08-08 2007-03-22 Sk Kaken Co Ltd Paint composition for multi-color design
JP2011052052A (en) 2009-08-31 2011-03-17 Nippon Paint Co Ltd Colored gel particle, multicolor coating material composition, method for coating building and building

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