JP7376298B2 - Processed food dough and method for producing processed food - Google Patents
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Description
本発明は、挽肉または挽肉様の加工食品生地および加工食品の製造方法に関する。 The present invention relates to a method for producing ground meat or ground meat-like processed food dough and processed food.
植物性蛋白をエクストルーダーで処理して得られる組織状植物性蛋白は、弾力のある食感を有するので、肉様蛋白食品の原材料に適している。肉様蛋白食品は、味や風味を改良するために、組織状大豆蛋白の原料に、調味成分を吸着させた微粒シリカゲルを添加する方法が開発されている(特許文献1)。また、調味成分を包接させたサイクロデキストリンを添加する方法が開発されている(特許文献2)。しかしながら、特許文献1、2においては、肉様蛋白食品の味の改良は行われているものの、挽肉加工食品が有しているようなジューシー感やソフト感、ほぐれ感を、肉様蛋白食品に付与することついては何ら検討されていなかった。 Textured vegetable protein obtained by processing vegetable protein with an extruder has an elastic texture and is therefore suitable as a raw material for meat-like protein foods. In order to improve the taste and flavor of meat-like protein foods, a method has been developed in which fine-grained silica gel adsorbed with seasoning components is added to a raw material of textured soybean protein (Patent Document 1). Furthermore, a method has been developed in which cyclodextrin containing seasoning components is added (Patent Document 2). However, in Patent Documents 1 and 2, although the taste of the meat-like protein food has been improved, the juiciness, softness, and looseness of the ground meat processed food are not achieved in the meat-like protein food. No consideration had been given to granting it.
また、挽肉加工食品の食感に、ソフト感、ジュージー感を付与し、さらに加熱時のドリップを低減させる方法として、分離大豆蛋白を使用したエマルションカード法が挙げられる(例えば、特許文献3)。しかしながら、エマルションカードの使用量が増えると、練り製品様の食感や均一感が出やすく、特に、組織状植物性蛋白を主原料にした挽肉様の加工食品に添加すると、挽肉様の食感、特にジューシー感が損なわれる問題があった。 Furthermore, as a method for imparting a soft and juicy texture to the texture of processed ground meat foods and further reducing dripping during heating, there is an emulsion card method using isolated soybean protein (for example, Patent Document 3). However, when the amount of emulsion curd used increases, it tends to give a paste product-like texture and uniformity, and especially when added to ground meat-like processed foods made from structured vegetable protein as the main ingredient, In particular, there was a problem that the juiciness was impaired.
したがって、食感、ジューシー感が改善された挽肉または挽肉様の加工食品の開発が望まれていた。特に、近年需要が高まりつつある畜肉を使用しない所謂ミートレスにおいて、挽肉様の食感、ジュージー感を有する、加工食品の開発が望まれていた。 Therefore, it has been desired to develop ground meat or ground meat-like processed food with improved texture and juiciness. In particular, there has been a desire to develop processed foods that have a texture similar to ground meat and a juicy texture, in so-called meatless foods that do not use livestock meat, for which demand has been increasing in recent years.
本発明の課題は、食感、ジュージー感が改善された挽肉または挽肉様の加工食品および当該加工食品を得るための加工食品生地、の製造方法を提供することである。 An object of the present invention is to provide a method for producing ground meat or a ground meat-like processed food with improved texture and juiciness, and processed food dough for obtaining the processed food.
本発明者らは、上記課題を達成するために鋭意検討した。その結果、挽肉または挽肉様の加工食品生地を調製する際に、加える組織状大豆蛋白の一部または全部を、水や調味液で戻す(膨潤させる)ことなく、水分が10質量%以下の状態でそのまま加えることにより、挽肉または挽肉様の加工食品の食感、ジューシー感が改善できることを見出した。これにより、本発明は完成に至った。 The present inventors have made extensive studies to achieve the above object. As a result, when preparing ground meat or ground meat-like processed food dough, part or all of the textured soy protein to be added can be rehydrated (swelled) with water or seasoning liquid in a state where the water content is 10% by mass or less. It has been found that the texture and juiciness of ground meat or ground meat-like processed foods can be improved by adding it as is. With this, the present invention has been completed.
すなわち、本発明は以下の態様をとり得る。
[1]組織状大豆蛋白を含む、挽肉加工食品生地または挽肉様加工食品生地の製造方法であって、前記組織状大豆蛋白の一部または全部が、水分が10質量%以下の状態で加えられる工程を含む、前記挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[2]前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の粒度が、目開き5600μm篩下かつ目開き350μm篩上である、[1]の挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[3]前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の粒度が、目開き2380μm篩下かつ目開き840μm篩上である、[1]または[2]の挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[4]前記挽肉加工食品生地または挽肉様加工食品生地に含まれる、前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の割合が、0.1~10質量%である、[1]~[3]の何れか1つの挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[5]前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の一部または全部が、分離大豆蛋白を含むエマルションに加えられる、[1]~[4]の何れか1つの挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[6][1]~[5]の何れか1つの製造方法により製造された挽肉加工食品生地または挽肉様加工食品生地を、冷凍処理する、挽肉加工食品冷凍生地または挽肉様加工食品冷凍生地の製造方法。
[7][1]~[5]の何れか1つの製造方法により製造された挽肉加工食品生地または挽肉様加工食品生地、または、請求項6の製造方法により製造された挽肉加工食品冷凍生地または挽肉様加工食品冷凍生地、を加熱調理する、挽肉加工食品または挽肉様加工食品の製造方法。
That is, the present invention can take the following aspects.
[1] A method for producing ground meat processed food dough or ground meat-like processed food dough containing textured soybean protein, wherein part or all of the textured soybean protein is added with a moisture content of 10% by mass or less. The method for producing the ground meat processed food dough or the ground meat-like processed food dough, comprising the step.
[2] The ground meat processed food dough or ground meat-like processed food of [1], wherein the particle size of the textured soybean protein added with the water content of 10% by mass or less is below the sieve with a mesh opening of 5,600 μm and above the sieve with a mesh opening of 350 μm. Fabric manufacturing method.
[3] The ground meat processed food dough according to [1] or [2], wherein the particle size of the textured soybean protein added with the water content of 10% by mass or less is below the sieve with an opening of 2380 μm and above the sieve with an opening of 840 μm. A method for producing ground meat-like processed food dough.
[4] The proportion of the textured soy protein contained in the ground meat processed food dough or the ground meat-like processed food dough and added with the water content being 10% by mass or less is 0.1 to 10% by mass, [1 ] - [3] The method for producing ground meat processed food dough or ground meat-like processed food dough.
[5] The ground meat processing according to any one of [1] to [4], wherein part or all of the textured soy protein added with a water content of 10% by mass or less is added to an emulsion containing isolated soy protein. A method for producing food dough or ground meat-like processed food dough.
[6] Freeze the ground meat processed food dough or ground meat-like processed food dough produced by any one of the production methods of [1] to [5] to produce frozen ground meat processed food dough or ground meat-like processed food frozen dough. Production method.
[7] Ground meat processed food dough or ground meat-like processed food dough produced by the production method of any one of [1] to [5], or ground meat processed food frozen dough produced by the production method of claim 6, or A method for producing a ground meat processed food or a ground meat-like processed food, which involves heating and cooking a ground meat-like processed food frozen dough.
本発明によれば、食感、ジュージー感が改善された挽肉または挽肉様の加工食品および当該加工食品を得るための加工食品生地、の製造方法を提供することができる。 According to the present invention, it is possible to provide a method for producing ground meat or ground meat-like processed food with improved texture and juiciness, and processed food dough for obtaining the processed food.
以下、本発明を実施するための態様について詳細に説明する。
なお、本発明において、A~Bは、A以上B以下を意味する。例えば、A~B質量%は、A質量%以上B質量%以下を意味する。
Hereinafter, aspects for carrying out the present invention will be described in detail.
In the present invention, A to B means greater than or equal to A and less than or equal to B. For example, A to B mass % means greater than A mass % and less than B mass %.
挽肉加工食品は、原料に挽肉を使用した加工食品である。挽肉加工食品としては、例えば、ハンバーグ、バーガーパティ、ミートボール(肉団子)、つくね、ミートローフ、メンチカツ、ロールキャベツ等が挙げられる。本発明の態様によれば、加工食品は、食品に含まれる蛋白の全量に占める植物性蛋白の割合が、好ましくは50質量%以上、より好ましくは70質量%以上、さらに好ましくは90質量%以上、ことさらに好ましくは99質量%以上の食品であり得る。特に好ましくは、牛肉、豚肉、鶏肉等の畜肉および魚肉を含有しない、いわゆるミートレス食品であり得る。挽肉様加工食品は、食品に含まれる蛋白の構成を除いては、上記の挽肉加工食品に準じる食品である。なお、本発明においては、挽肉加工食品と挽肉様加工食品は、必要に応じて、食品に含まれる蛋白の全量に占める植物性蛋白の割合が50質量%未満である場合、挽肉加工食品とし、50質量%以上である場合、挽肉様加工食品とすることで、便宜上区別し得る。挽肉様加工食品は、食品に含まれる蛋白の構成を除いては、上記の挽肉加工食品に準じる食品である。 Ground meat processed food is a processed food that uses ground meat as the raw material. Examples of ground meat processed foods include hamburgers, burger patties, meatballs, meatballs, meatloaf, minced meat cutlets, and cabbage rolls. According to an aspect of the present invention, in the processed food, the ratio of vegetable protein to the total amount of protein contained in the food is preferably 50% by mass or more, more preferably 70% by mass or more, and still more preferably 90% by mass or more. , particularly preferably 99% by mass or more. Particularly preferred are so-called meatless foods that do not contain livestock meat such as beef, pork, or chicken meat, or fish meat. The ground meat-like processed food is a food similar to the above-mentioned ground meat processed food except for the composition of the protein contained in the food. In addition, in the present invention, ground meat processed foods and ground meat-like processed foods are defined as ground meat processed foods if the ratio of vegetable protein to the total amount of protein contained in the food is less than 50% by mass, as necessary; If it is 50% by mass or more, it can be distinguished for convenience by classifying it as a ground meat-like processed food. The ground meat-like processed food is a food similar to the above-mentioned ground meat processed food except for the composition of the protein contained in the food.
本発明の態様によれば、加工食品生地は、挽肉または挽肉様の加工食品を得るために調製された、加熱調理前の原材料の調製物である。すなわち、加工食品は、加工食品生地を加熱調理することにより得られる。加工食品生地は、原材料から調製後、そのまま加熱調理されてもよいし、一旦冷凍して、加熱調理に供されるまで、冷凍状態で流通ないし保管されてもよい。冷凍状態の加工食品生地の温度は、好ましくは-10℃以下、より好ましくは-15℃以下に保持される。 According to an aspect of the invention, the processed food dough is a preparation of raw materials before cooking, prepared to obtain a ground meat or ground meat-like processed food. That is, processed foods are obtained by heating and cooking processed food dough. Processed food dough may be prepared from raw materials and then heated and cooked as is, or may be once frozen and distributed or stored in a frozen state until it is heated and cooked. The temperature of the frozen processed food dough is preferably maintained at -10°C or lower, more preferably at -15°C or lower.
本発明の態様によれば、挽肉または挽肉様の加工食品生地は、組織状大豆蛋白を含有する。組織状大豆蛋白は、例えば、エクストルーダーに大豆蛋白を含む原料を供給し、加圧・加熱しながら混合・混練することにより製造される。エクストルーダー処理により、蛋白質が膨化し、多孔質な組織が形成される。エクストルーダーとしては、例えば、二軸エクストルーダーが使用できる。大豆蛋白を含む原料としては、例えば、脱脂大豆、分離大豆蛋白等が使用できる。大豆蛋白を含む原料に、澱粉、食用油脂等を混合して、組織状大豆蛋白の原料が得られる。組織状大豆蛋白は、粉砕され、用途に応じて篩掛け等により粒度が調整され得る。組織状大豆蛋白に占める蛋白の割合は、実質的に水分を含まない乾物ベース(水分1質量%未満、好ましくは0.5質量%未満)で、好ましくは40~60質量%であり、よりに好ましくは45~55質量%であり、さらに好ましくは50~55質量%である。食品や食品原材料に含まれる蛋白の含有量は、例えば、当分野で常用されるケルダール法により、粗蛋白質量として求められる。また、組織状大豆蛋白の水分は、通常10質量%以下であり、4~9質量%であり得る。水の含有量(水分)は、当分野で常用される方法(常圧加熱乾燥法など)により求められる。 According to an embodiment of the invention, the ground meat or ground meat-like processed food dough contains textured soy protein. Textured soybean protein is produced, for example, by supplying raw materials containing soybean protein to an extruder and mixing and kneading them while applying pressure and heating. The extruder treatment causes the protein to swell and form a porous tissue. As the extruder, for example, a twin-screw extruder can be used. As the raw material containing soybean protein, for example, defatted soybean, isolated soybean protein, etc. can be used. A raw material for textured soybean protein is obtained by mixing starch, edible oil, etc. with a raw material containing soybean protein. The textured soybean protein is pulverized, and the particle size can be adjusted by sieving or the like depending on the purpose. The proportion of protein in the textured soybean protein is preferably 40 to 60% by weight, preferably 40 to 60% by weight, on a dry matter basis substantially free of moisture (moisture less than 1% by weight, preferably less than 0.5% by weight). It is preferably 45 to 55% by weight, more preferably 50 to 55% by weight. The content of protein contained in foods and food raw materials is determined as crude protein amount, for example, by the Kjeldahl method commonly used in this field. Further, the water content of the textured soybean protein is usually 10% by mass or less, and may be 4 to 9% by mass. The water content (moisture content) is determined by a method commonly used in this field (normal pressure heating drying method, etc.).
本発明の態様の1つによれば、挽肉または挽肉様の加工食品生地に含まれる組織状大豆蛋白は、脱脂大豆を使用した組織状大豆蛋白であり得る。脱脂大豆は、大豆から大豆油を除去して残った固形分である。脱脂大豆を得るための大豆の品種や産地は特に限定されない。脱脂大豆は、圧搾又は抽出により、大豆から大豆油を除去することにより得られる。脱脂大豆の製造方法は特に限定されない。公知の方法が適用され得る。脱脂大豆は、例えば、n-ヘキサンを抽出溶剤として、60~80℃の低温で、大豆から大豆油を抽出することにより得られる。脱脂大豆は、市販品であってもよい。市販品としては、例えば、低変性脱脂大豆(商品名「ソーヤフラワーA」、日清オイリオグループ株式会社販売)が挙げられる。 According to one aspect of the present invention, the textured soybean protein contained in the ground meat or ground meat-like processed food dough may be a textured soybean protein using defatted soybeans. Defatted soybeans are the solids that remain after removing soybean oil from soybeans. There are no particular limitations on the variety or production area of soybeans for obtaining defatted soybeans. Defatted soybeans are obtained by removing soybean oil from soybeans by pressing or extraction. The method for producing defatted soybeans is not particularly limited. Known methods can be applied. Defatted soybeans can be obtained, for example, by extracting soybean oil from soybeans at a low temperature of 60 to 80°C using n-hexane as an extraction solvent. The defatted soybean may be a commercially available product. Commercially available products include, for example, low-denatured defatted soybeans (trade name "Sawya Flower A", sold by Nisshin Oilio Group Co., Ltd.).
本発明の態様によれば、挽肉または挽肉様の加工食品生地に含まれる組織状大豆蛋白は、一部あるいは全部が、水あるいは調味液で戻す(膨潤させる)前の状態(水分10質量%以下、好ましくは4~9質量%の状態)で、そのまま加えられる。本発明の態様の1つによれば、加工食品生地の製造において、水分が10質量%以下の状態でそのまま加えられる組織状大豆蛋白の量は、原材料の配合ベースで(原材料に占める割合で)、好ましくは0.1~10質量%、より好ましくは0.15~7質量%、さらに好ましくは0.15~5質量%、ことさらに好ましくは0.2~4質量%であり得る。 According to an aspect of the present invention, part or all of the textured soybean protein contained in ground meat or ground meat-like processed food dough is in a state (water content of 10% by mass or less) before reconstitution (swelling) with water or seasoning liquid. , preferably in a state of 4 to 9% by mass), and is added as is. According to one aspect of the present invention, in the production of processed food dough, the amount of textured soy protein added directly with a moisture content of 10% by mass or less is based on the raw material formulation (as a percentage of the raw materials). , preferably 0.1 to 10% by weight, more preferably 0.15 to 7% by weight, even more preferably 0.15 to 5% by weight, even more preferably 0.2 to 4% by weight.
本発明の態様の1つによれば、加工食品生地の製造において、水分が10質量%以下の状態でそのまま加えられる組織状大豆蛋白は、好ましくは、目開き5600μm(ASTM3.5メッシュ、Tyler3.5メッシュ)篩下かつ目開き350μm(ASTM45メッシュ、Tyler42メッシュ)篩上である粒度を有する。ここで、目開きXμmの篩上または篩下とは、水分10質量%以下の組織状大豆蛋白を目開きXμmの篩を使用して篩掛けした時に、篩を通過する部分をXμm篩下、篩の網上に残る部分をXμm篩上と呼ぶ。篩の目開きは、JIS Z8801-1を適用すればよいが、対応するASTMあるいはTylerの篩を使用してもよい。規格による篩の差異は極めて微小であり、本発明には影響しない。また、ここで、例えば、目開き5600μm篩下かつ目開き350μm篩上の粒度を有する組織状大豆蛋白とは、組織状大豆蛋白に占める当該画分の割合が、好ましくは50質量%以上、より好ましくは70質量%以上、さらに好ましくは80質量%以上である組織状大豆蛋白である。加工食品生地の製造において、水分が10質量%以下の状態でそのまま加えられる組織状大豆蛋白の粒度の上限は、目開き5600μm篩下、目開き4000μm(ASTM5メッシュ、Tyler5メッシュ)篩下、目開き2380μm(ASTM8メッシュ、Tyler8メッシュ)篩下、であり得る。また、同様に下限は、目開き840μm(ASTM20メッシュ、Tyler20メッシュ)篩上、目開き2000μm(ASTM10メッシュ、Tyler9メッシュ)篩上、目開き2380μm(ASTM8メッシュ、Tyler8メッシュ)篩上、であり得る。目開きの大きさの上限と下限は任意に組み合わせられる。しかし、組織状大豆蛋白の粒度が、目開き2380μm篩下かつ目開き840μm篩上であると、大豆蛋白の味が出にくくなるので、好ましい。 According to one aspect of the present invention, in the production of processed food dough, the textured soy protein that is added as is with a moisture content of 10% by mass or less is preferably 5600 μm opening (ASTM 3.5 mesh, Tyler 3.5 mesh). 5 mesh) and above the sieve with an opening of 350 μm (ASTM 45 mesh, Tyler 42 mesh). Here, the above or below the sieve with a mesh opening of X μm refers to the portion that passes through the sieve when textured soybean protein with a moisture content of 10% by mass or less is sieved using a sieve with a mesh opening of X μm. The portion remaining on the screen of the sieve is called the Xμm sieve. As for the opening of the sieve, JIS Z8801-1 may be applied, but a corresponding ASTM or Tyler sieve may also be used. Differences in sieves depending on the standard are extremely small and do not affect the present invention. Further, here, for example, a textured soybean protein having a particle size below a 5600 μm sieve and above a 350 μm sieve means that the proportion of the fraction in the textured soybean protein is preferably 50% by mass or more, and more preferably The content of the soybean protein is preferably 70% by mass or more, more preferably 80% by mass or more. In the production of processed food dough, the upper limit of the particle size of the textured soybean protein that is added as is with a moisture content of 10% by mass or less is 5600 μm opening under the sieve, 4000 μm opening under the sieve (ASTM 5 mesh, Tyler 5 mesh), under the sieve opening. 2380 μm (ASTM 8 mesh, Tyler 8 mesh) undersieve. Similarly, the lower limit may be on a sieve with an opening of 840 μm (ASTM 20 mesh, Tyler 20 mesh), on a sieve with an opening of 2000 μm (ASTM 10 mesh, Tyler 9 mesh), and on a sieve with an opening of 2380 μm (ASTM 8 mesh, Tyler 8 mesh). The upper and lower limits of the size of the opening can be combined arbitrarily. However, it is preferable that the particle size of the textured soybean protein is below the sieve with an opening of 2380 μm and above the sieve with an opening of 840 μm, since the taste of the soybean protein will not come out easily.
本発明の態様の1つによれば、加工食品生地の製造において、水分が10質量%以下の状態でそのまま加えられる組織状大豆蛋白以外の組織状大豆蛋白は、予め、水および/または調味液で膨潤させて(戻して)もよい。水は、例えば、水道水、地下水、イオン交換水、純水等であってもよい。調味液は、ビーフエキス、ボークエキス、チキンエキス等の畜肉系エキス、ジンジャーエキス、ニンジンエキス、トマトエキス等の野菜エキス、エビエキス、カニエキス、牡蠣エキス、ホタテエキス等の魚介エキス、酵母エキス、砂糖、塩、お酢、醤油、味噌、みりん、コンソメ、グルタミン酸ソーダ等のアミノ酸調味料、こしょう等の香辛料等の調味材料、を水で希釈した水溶液であってもよい。膨潤させる水および/または調味液の量は、100質量部の水分10質量%以下の組織状大豆蛋白に対して、好ましくは10~1000質量部であり、より好ましくは50~500質量部であり、さらに好ましくは100~300質量部である。 According to one aspect of the present invention, in the production of processed food dough, the textured soybean protein other than the textured soybean protein that is added as is with a water content of 10% by mass or less is preliminarily prepared with water and/or a seasoning solution. It may be swollen (restored) with The water may be, for example, tap water, underground water, ion exchange water, pure water, or the like. The seasoning liquid includes meat extracts such as beef extract, bok extract, and chicken extract, vegetable extracts such as ginger extract, carrot extract, and tomato extract, seafood extracts such as shrimp extract, crab extract, oyster extract, and scallop extract, yeast extract, sugar, and salt. , vinegar, soy sauce, miso, mirin, consommé, amino acid seasonings such as monosodium glutamate, seasoning materials such as spices such as pepper, etc. may be diluted with water. The amount of water and/or seasoning liquid to be used for swelling is preferably 10 to 1000 parts by mass, more preferably 50 to 500 parts by mass, per 100 parts by mass of textured soybean protein with a water content of 10% by mass or less. , more preferably 100 to 300 parts by mass.
本発明の態様の1つによれば、本発明で使用する組織状大豆蛋白は、市販品を使用してもよい。組織状大豆蛋白の市販品としては、例えば、日清オイリオグループ株式会社製の商品、ニューソイミーS10、ニューソイミーS11、ニューソイミーS20F、ニューソイミーS21F、ニューソイミーS21MKJ、ニューソイミーS22F、ニューソイミーS31B、ニューソイミーS50、ニューコミテックスA-301、ニューコミテックスA-302、ニューコミテックスA-318、ニューコミテックスA-320、ニューコミテックスA-321S、ニューコミテックスA-400、ニューソイミーF2010、ニューソイミーF3010など、が挙げられる。市販の組織状大豆蛋白を、粉砕、篩掛けなどを施し、上記粒度特性を有する画分を調製すればよい。 According to one aspect of the present invention, the textured soybean protein used in the present invention may be a commercially available product. Commercially available textured soybean proteins include, for example, products manufactured by Nissin Oilio Group Co., Ltd., such as New Soy Me S10, New Soy Me S11, New Soy Me S20F, New Soy Me S21F, New Soy Me S21MKJ, New Soy Me S22F, New Soy Me S31B, New Soy Me S50, and New Soy Me S50, and New Soy Me S22F, New Soy Me S31B, New Soy Me S50, and New Soy Me S50. -301, New Comitex A-302, New Comitex A-318, New Comitex A-320, New Comitex A-321S, New Comitex A-400, New Soy Me F2010, New Soy Me F3010, etc. Commercially available structured soybean protein may be subjected to pulverization, sieving, etc. to prepare a fraction having the above particle size characteristics.
本発明の態様の1つによれば、加工食品生地に原材料として含まれる組織状大豆蛋白の含有量は、原材料の配合ベース(組織状大豆蛋白の全てが水分10質量%以下の状態として)で、好ましくは0.1~20質量%であり、より好ましくは1~17質量%であり、さらに好ましくは3~10質量%である。 According to one aspect of the present invention, the content of the textured soybean protein contained as a raw material in the processed food dough is based on the raw material formulation (assuming that all of the textured soybean protein has a water content of 10% by mass or less). , preferably 0.1 to 20% by weight, more preferably 1 to 17% by weight, and still more preferably 3 to 10% by weight.
本発明の態様の1つによれば、挽肉または挽肉様の加工食品生地は、好ましくは、粉末状植物性蛋白を含むエマルションを含有する。エマルションに含まれる粉末状植物性蛋白は、分離大豆蛋白であり得る。分離大豆蛋白は、大豆から分離した水溶性蛋白を主成分として含み、実質的に水分のない乾物状態(乾物ベース)で90質量%以上の蛋白を含有し得る(分離大豆蛋白は、通常3~7質量%の水を含有する)。分離大豆蛋白は、公知の方法により製造してもよく、市販品を入手してもよい。分離大豆蛋白の市販品としては、例えば、粉末状分離大豆蛋白(商品名「ソルピー4000H」、日清オイリオグループ株式会社販売)が挙げられる。本発明の態様の1つによれば、エマルションに含まれる粉末状植物性蛋白の含有量は、好ましくは3~30質量%であり、より好ましくは7~24質量%であり、さらに好ましくは11~20質量%である。 According to one aspect of the invention, the ground meat or ground meat-like processed food dough preferably contains an emulsion containing powdered vegetable protein. The powdered vegetable protein contained in the emulsion may be isolated soy protein. Isolated soybean protein contains water-soluble protein separated from soybeans as a main component, and can contain 90% by mass or more of protein in a dry matter state (dry matter basis) with substantially no moisture (isolated soybean protein usually contains 3 to 30% by mass of protein) 7% by weight of water). Isolated soybean protein may be produced by a known method, or a commercially available product may be obtained. Commercially available isolated soybean proteins include, for example, powdered isolated soybean protein (trade name "Solpy 4000H", sold by Nisshin Oilio Group Co., Ltd.). According to one aspect of the present invention, the content of powdered vegetable protein contained in the emulsion is preferably 3 to 30% by mass, more preferably 7 to 24% by mass, and still more preferably 11% by mass. ~20% by mass.
本発明の態様の1つによれば、加工食品生地に含まれる、粉末状植物性蛋白を含むエマルションは、好ましくは目開き4000μm(ASTM5メッシュ、Tyler5メッシュ)篩下の粒度を有する多孔質素材を含有する。前記多孔質素材の粒度は、好ましくは目開き2380μm篩下であり、より好ましくは目開き2000μm篩下である。また、前記多孔質素材の粒度は、好ましくは目開き350μm篩上であり、より好ましくは目開き840μm篩上である。目開きの大きさの上限と下限は任意に組み合わせられる。ここで、多孔質素材の粒度は、好ましくは水分10質量%以下、より好ましくは水分4~9質量%、の状態における粒度である。多孔質素材の粒度の定義は、上記の組織状大豆蛋白の粒度の定義に準じる。 According to one aspect of the present invention, the emulsion containing powdered vegetable protein contained in the processed food dough preferably comprises a porous material having a subsieve particle size of 4000 μm opening (ASTM 5 mesh, Tyler 5 mesh). contains. The particle size of the porous material is preferably below a sieve with an opening of 2380 μm, more preferably below a sieve with an opening of 2000 μm. Further, the particle size of the porous material is preferably on a sieve with an opening of 350 μm, more preferably on a sieve with an opening of 840 μm. The upper and lower limits of the size of the opening can be combined arbitrarily. Here, the particle size of the porous material is preferably the particle size in a state where the moisture content is 10% by mass or less, more preferably 4 to 9% by mass. The definition of the particle size of the porous material follows the definition of the particle size of the textured soybean protein described above.
本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションに含まれる目開き4000μm篩下の粒度を有する多孔質素材は、食材であれば特に限定されない。多孔質素材としては、例えば、おから粉、高野豆腐粉砕物、組織状大豆蛋白、およびこれらの組合せなどが挙げられる。多孔質素材は、好ましくは組織状大豆蛋白である。本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションに含まれる目開き4000μm篩下の粒度を有する多孔質素材の含有量は、水分10質量%以下、好ましくは水分4~9質量%の状態で、好ましくは0.1~3質量%であり、より好ましくは0.2~2質量%であり、さらに好ましくは0.3~1質量%である。また、本発明の態様の1つによれば、多孔質素材のゆるめ嵩密度は、好ましくは0.1~0.5g/cm3であり、より好ましくは0.15~0.45g/cm3であり、さらに好ましくは0.2~0.4g/cm3である。当該ゆるめ嵩密度は、粉末状植物性蛋白を含むエマルション以外に含まれる組織状大豆蛋白にも適用し得る。ゆるめ嵩密度(g/cm3)の測定は、例えば、内径15mm×25mLのメスシリンダーに、当該メスシリンダーの上部開口端から2cm程度上方から多孔質素材の適量を落下させて疎充填し、充填された質量(g)の測定と容量(mL)の読み取りを行い、mL(cm3)当たりの当該粉末油脂組成物の質量(g)を算出することで求められる。 According to one aspect of the present invention, the porous material having a particle size below a sieve of 4000 μm in size and included in the emulsion containing powdered vegetable protein is not particularly limited as long as it is a food material. Examples of the porous material include okara powder, pulverized Koya tofu, textured soybean protein, and combinations thereof. The porous material is preferably textured soy protein. According to one aspect of the present invention, the content of the porous material having a particle size below the sieve of 4000 μm in the emulsion containing powdered vegetable protein is 10% by mass or less of moisture, preferably 4 to 4% by mass of moisture. In the state of 9% by mass, it is preferably 0.1 to 3% by mass, more preferably 0.2 to 2% by mass, and even more preferably 0.3 to 1% by mass. Further, according to one aspect of the present invention, the loose bulk density of the porous material is preferably 0.1 to 0.5 g/cm 3 , more preferably 0.15 to 0.45 g/cm 3 and more preferably 0.2 to 0.4 g/cm 3 . The loose bulk density can also be applied to textured soybean protein contained in other than emulsions containing powdered vegetable protein. The loose bulk density (g/cm 3 ) can be measured, for example, by dropping an appropriate amount of the porous material into a graduated cylinder with an inner diameter of 15 mm x 25 mL from about 2 cm above the open end of the graduated cylinder, and loosely filling it. It is determined by measuring the mass (g) and reading the volume (mL), and calculating the mass (g) of the powdered fat composition per mL (cm 3 ).
本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションは、油脂を含み得る。エマルションに含まれる油脂は、食用に適する限り特に限定されない。エマルションに含まれる油脂としては、例えば、大豆油、菜種油、パーム油、コーン油、(焙煎)ゴマ油、ゴマサラダ油、シソ油、亜麻仁油、落花生油、紅花油、ひまわり油、綿実油、ブドウ種油、マカデミアナッツ油、ヘーゼルナッツ油、カボチャ種子油、クルミ油、椿油、茶実油、エゴマ油、ボラージ油、オリーブ油、米糠油、小麦胚芽油、ヤシ油、ココアバター、豚脂、牛脂などの動植物性油脂、及びこれらの混合油、分別油、硬化油、エステル交換油などが挙げられる。上記油脂は、1種を単独で又は2種以上を組み合わせて用いてもよい。本発明の態様の1つによれば、エマルションに含まれる油脂の含有量は、好ましくは3~30質量%であり、より好ましくは7~24質量%であり、さらに好ましくは11~20質量%である。 According to one aspect of the invention, the emulsion containing powdered vegetable protein may include oil or fat. The fats and oils contained in the emulsion are not particularly limited as long as they are edible. Examples of oils and fats contained in the emulsion include soybean oil, rapeseed oil, palm oil, corn oil, (roasted) sesame oil, sesame salad oil, perilla oil, linseed oil, peanut oil, safflower oil, sunflower oil, cottonseed oil, and grapeseed oil. , macadamia nut oil, hazelnut oil, pumpkin seed oil, walnut oil, camellia oil, tea seed oil, perilla oil, borage oil, olive oil, rice bran oil, wheat germ oil, coconut oil, cocoa butter, pork fat, beef tallow, and other animal and vegetable oils. , and mixed oils, fractionated oils, hydrogenated oils, transesterified oils, and the like. The above fats and oils may be used alone or in combination of two or more. According to one aspect of the present invention, the content of oil and fat contained in the emulsion is preferably 3 to 30% by mass, more preferably 7 to 24% by mass, and even more preferably 11 to 20% by mass. It is.
本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションは、水を含み得る。エマルションに含まれる水は、飲食用に適する限り特に限定されない。例えば、水道水(上水)、湧き水、井戸水、イオン交換水、蒸留水などが挙げられる。上記水は、1種を単独で又は2種以上を組み合わせて用いてもよい。本発明の態様の1つによれば、エマルションに含まれる水の含有量は、粉末状植物性蛋白などの原料に含まれる水を除いて、好ましくは40~90質量%であり、より好ましくは50~80質量%であり、さらに好ましくは55~75質量%である。 According to one aspect of the invention, the emulsion containing powdered vegetable protein may contain water. The water contained in the emulsion is not particularly limited as long as it is suitable for consumption. Examples include tap water (tap water), spring water, well water, ion exchange water, distilled water, and the like. The above water may be used alone or in combination of two or more. According to one aspect of the present invention, the content of water contained in the emulsion is preferably 40 to 90% by mass, more preferably 40% to 90% by mass, excluding water contained in raw materials such as powdered vegetable protein. The content is 50 to 80% by weight, more preferably 55 to 75% by weight.
本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションは、通常のエマルションの調製方法により、調製され得る。例えば、粉末状植物性蛋白と約半量の水とを、フードプロセッサ、ミキサーなどにより、攪拌混合して均質化する。残りの水を攪拌しながら加えた後、油を少量ずつ攪拌しながら加える。その後、目開き4000篩下の粒度を有する多孔質素材(例えば、組織状大豆蛋白)および必要に応じてその他の副素材、を加えて攪拌、均一化することでエマルションを得る。多孔質素材は、水や調味液で膨潤させた(戻した)状態で、または、水や調味液で戻すことなくそのままの状態(水分10質量%以下、好ましくは4~9質量%の状態)で、加えられてもよい。しかし、多孔質素材は、好ましくは水や調味液で戻すことなくそのままの状態で加えられる。 According to one aspect of the invention, an emulsion containing powdered vegetable protein can be prepared by conventional emulsion preparation methods. For example, powdered vegetable protein and about half the amount of water are homogenized by stirring and mixing using a food processor, mixer, or the like. Add the remaining water while stirring, then add the oil little by little while stirring. Thereafter, a porous material (for example, textured soybean protein) having a particle size below a 4000-mesh sieve and other auxiliary materials as needed are added, stirred, and homogenized to obtain an emulsion. The porous material is swollen (rehydrated) with water or a seasoning liquid, or as it is without being rehydrated with water or a seasoning liquid (moisture content of 10% by mass or less, preferably 4 to 9% by mass). and may be added. However, the porous material is preferably added as is without reconstitution with water or seasoning liquid.
本発明の態様の1つによれば、加工食品生地に含まれる粉末状植物性蛋白を含むエマルションの含有量は、当該エマルションを加工食品生地の原材料の1つとした原材料配合ベースで、好ましくは5~50質量%であり、より好ましくは10~30質量%であり、さらに好ましくは15~20質量%である。 According to one aspect of the present invention, the content of the emulsion containing powdered vegetable protein contained in the processed food dough is preferably 5% based on the raw material formulation using the emulsion as one of the raw materials of the processed food dough. ~50% by weight, more preferably 10~30% by weight, even more preferably 15~20% by weight.
本発明の態様の1つによれば、加工食品生地の原材料に占める(原材料ベースにおける)、加工食品生地に上記エマルション以外の原材料として含まれる組織状大豆蛋白(水分10質量%以下、好ましくは4~9質量%の状態)の量に対する、上記エマルションに含まれる多孔質素材(水分10質量%以下、好ましくは4~9質量%の状態)の量の比(質量比)は、好ましくは0.002~2である。当該比は、より好ましくは0.005~1であり、さらに好ましくは0.01~0.1であり、ことさらに好ましくは0.01~0.05である。 According to one aspect of the present invention, the textured soybean protein (moisture content of 10% by mass or less, preferably 4% by mass) contained in the processed food dough as a raw material other than the emulsion (on a raw material basis) The ratio (mass ratio) of the amount of the porous material contained in the emulsion (with a water content of 10% by mass or less, preferably 4 to 9% by mass) to the amount of the porous material (with a water content of 10% by mass or less, preferably 4 to 9% by mass) is preferably 0.9% by mass). It is 002-2. The ratio is more preferably from 0.005 to 1, even more preferably from 0.01 to 0.1, even more preferably from 0.01 to 0.05.
本発明の態様の1つによれば、挽肉または挽肉様の加工食品生地は、組織状大豆蛋白、必要に応じて粉末状植物性蛋白を含むエマルション、を含む以外に、一般に挽肉加工食品に使用される原材料を含有してもよい。例えば、卵白、デンプン、パン粉などの結着性素材、タマネギ、ネギ、ニンジンなどの野菜、食用油脂、調味材料、乳化剤、酸化防止剤、pH調整剤、香料、着色料、保存料などが挙げられる。本発明の態様の1つによれば、加工食品生地は、粉末状植物性蛋白を除く、パン粉、卵白、デンプン、デキストリン、マッシュポテトなどの澱粉類、キサンタンガム、カラギーナン、グルコマンナン、カードランなどの増粘多糖類、焼成カルシウムなどのカルシウム塩、トランスグルタミナーゼなどの酵素類、などの結着性素材を含む。加工食品生地に含まれる粉末状植物性蛋白を除く結着性素材の含有量は、原材料配合ベースで、好ましくは1~40質量%であり、より好ましくは3~30質量%であり、さらに好ましくは5~20質量%である。 According to one aspect of the invention, the ground meat or ground meat-like processed food dough is generally used in ground meat processed foods, in addition to containing an emulsion containing textured soy protein and optionally powdered vegetable protein. It may also contain raw materials. Examples include binding materials such as egg white, starch, and bread crumbs, vegetables such as onions, green onions, and carrots, edible oils and fats, seasoning materials, emulsifiers, antioxidants, pH adjusters, fragrances, coloring agents, and preservatives. . According to one aspect of the present invention, the processed food dough is enriched with starches such as bread crumbs, egg whites, starch, dextrin, mashed potatoes, xanthan gum, carrageenan, glucomannan, curdlan, etc., excluding powdered vegetable protein. Contains binding materials such as sticky polysaccharides, calcium salts such as calcined calcium, and enzymes such as transglutaminase. The content of binding materials other than powdered vegetable protein contained in the processed food dough is preferably 1 to 40% by mass, more preferably 3 to 30% by mass, and even more preferably is 5 to 20% by mass.
本発明の態様の1つによれば、挽肉または挽肉様の加工食品生地は、組織状大豆蛋白の一部または全部が、水分が10質量%以下の状態で加えられる以外は、通常の挽肉加工食品生地と同様の調製方法により、調製され得る。例えば、ミキサーに、必要に応じて、挽肉、水および/または調味液で膨潤化された組織状大豆蛋白、粉末状植物性蛋白を含むエマルション、食塩を取り、軽く攪拌する。その後、結着性素材、調味液および/又は調味料を加えて、さらに攪拌する。さらに、水分が10質量%以下の状態の組織状大豆蛋白、タマネギ等を加えて、練り物状態になるまで攪拌することで、生地は調製され得る。生地は、適当な大きさ、形状に成型されてもよい。例えば、ハンバーグ類似の加工食品の場合、生地は、縦50~100cm、横30~60cm、厚さ8~12mmの楕円形に成型されてもよい。本発明の態様の1つによれば、加工食品生地は、水分が10質量%以下の状態の組織状大豆蛋白が添加分散される工程から、好ましくは60分以内、より好ましくは30分以内に製造を完了される。調製された加工食品生地は、好ましくは-18℃以下、より好ましくは-25~-40℃の急速冷凍機を用いて冷凍し、冷凍生地としてもよい。冷凍は、生地調製後、好ましくは60分以内、より好ましくは30分以内、さらに好ましくは15分以内に行われ得る。 According to one aspect of the present invention, the ground meat or ground meat-like processed food dough is prepared using conventional ground meat processing, except that some or all of the textured soy protein is added at a moisture content of 10% by mass or less. It can be prepared by the same method as food dough. For example, if necessary, ground meat, a textured soybean protein swollen with water and/or a seasoning liquid, an emulsion containing powdered vegetable protein, and salt are placed in a mixer and gently stirred. Thereafter, the binding material, seasoning liquid and/or seasoning are added and further stirred. Further, a dough can be prepared by adding textured soybean protein, onion, etc. with a water content of 10% by mass or less and stirring until it becomes a dough. The dough may be molded into an appropriate size and shape. For example, in the case of a processed food similar to a hamburger, the dough may be formed into an oval shape with a length of 50 to 100 cm, a width of 30 to 60 cm, and a thickness of 8 to 12 mm. According to one aspect of the present invention, the processed food dough is prepared preferably within 60 minutes, more preferably within 30 minutes from the step in which the textured soy protein with a moisture content of 10% by mass or less is added and dispersed. Manufacturing will be completed. The prepared processed food dough may be frozen using a rapid freezer, preferably at -18°C or lower, more preferably at -25 to -40°C, and may be used as frozen dough. Freezing may be carried out preferably within 60 minutes, more preferably within 30 minutes, even more preferably within 15 minutes after dough preparation.
本発明の態様によれば、加工食品は、加工食品生地を、加熱調理することにより製造できる。加熱調理は、焼く、蒸す、煮る、電子レンジ加熱する等、公知の加熱調理方法を適用できる。加熱調理は、加工食品生地の調製後、好ましくは60分以内、より好ましくは30分以内、さらに好ましくは15分以内に行われ得る。加工食品生地が冷凍状態である場合は、好ましくは解凍されることなく速やかに加熱調理される。加工食品生地が加熱調理された加工食品は、保存、流通のために、冷凍し、調理済みの冷凍加工食品としてもよい。冷凍は、好ましくは-18℃以下、より好ましくは-25~-40℃の急速冷凍機を用いて行われてもよい。冷凍状態の加工食品の温度は、好ましくは-10℃以下、より好ましくは-15℃以下に保持される。 According to an aspect of the present invention, processed food can be produced by heating and cooking processed food dough. For heating, known heating methods such as baking, steaming, boiling, microwave heating, etc. can be applied. Cooking can be carried out preferably within 60 minutes, more preferably within 30 minutes, even more preferably within 15 minutes after preparing the processed food dough. When the processed food dough is in a frozen state, it is preferably heated and cooked immediately without being thawed. A processed food prepared by heating and cooking the processed food dough may be frozen and used as a cooked frozen processed food for preservation and distribution. Freezing may be carried out using a rapid freezer, preferably at -18°C or lower, more preferably at -25 to -40°C. The temperature of the frozen processed food is preferably maintained at -10°C or lower, more preferably at -15°C or lower.
次に、実施例を示して本発明をさらに詳細に説明する。しかし、本発明は以下の実施例に限定されない。 Next, the present invention will be explained in more detail by showing examples. However, the present invention is not limited to the following examples.
<組織状植物性蛋白の粒度調製>
市販の組織状大豆蛋白(商品名:ニューソイミーN50C、日清オイリオグループ株式会社製、水分8質量%、乾物ベースの粗蛋白質含量54質量%)を粉砕し、目開きが異なる篩で篩分けすることにより、目開き5600μm篩上の含有量が0.1質量%、目開き5600μm篩下かつ目開き840μm篩上の含有量が99.4質量%、目開き5600μm篩下かつ目開き2000μm篩上の含有量が81.3質量%、目開き5600μm篩下かつ目開き2380μm篩上の含有量が72.8質量%、目開き4000μm篩下の含有量が80.7質量%である、組織状大豆蛋白L(ゆるめ嵩密度0.25g/cm3)を得た。また、目開き2000μm篩下かつ目開き350μm篩上の含有量が95.1質量%であり、目開き2000μm篩下かつ目開き840μm篩上の含有量が86.1質量%である組織状大豆蛋白S(ゆるめ嵩密度0.38g/cm3)を得た。
<Particle size adjustment of textured vegetable protein>
Commercially available textured soybean protein (product name: New Soy Me N50C, manufactured by Nisshin Oilio Group Co., Ltd., moisture 8% by mass, crude protein content 54% by mass on a dry matter basis) is pulverized and sieved using sieves with different openings. Accordingly, the content on the 5600 μm sieve is 0.1% by mass, the content under the 5600 μm sieve and on the 840 μm sieve is 99.4% by mass, and the content under the 5600 μm sieve and on the 2000 μm sieve. Textured soybean having a content of 81.3% by mass, a content under the 5600 μm sieve and 72.8% by mass on the 2380 μm sieve, and 80.7% by mass under the 4000 μm sieve. Protein L (loose bulk density 0.25 g/cm 3 ) was obtained. In addition, the content under the 2000 μm sieve and on the 350 μm sieve is 95.1% by mass, and the content under the 2000 μm sieve and 840 μm sieve is 86.1% by mass. Protein S (loose bulk density 0.38 g/cm 3 ) was obtained.
<ハンバーグ生地の調製>
表1の原材料配合にしたがって、ハンバーグ生地1、2、3、4を調製した。すなわち、前処理として、ミキサー(フードプロセッサー)に粉末状大豆蛋白と水(冷水)とを1:2の割合で採り、均一になるまで攪拌した。残りの水を攪拌しながら徐々に加え、均一な状態にした後、菜種油を少量ずつ加えて均一になるまで攪拌し、生地1、2のエマルションを得た。生地1、2のエマルションの状態に、さらに水分8質量%の組織状大豆蛋白SまたはLを加えて均一になるまで攪拌し、生地3、4のエマルションを得た。ハンバーグ生地の調製は、次の手順で行った。縦型ミキサーに挽肉とエマルションを取り、低速で軽く攪拌した。その後、ハンバーグミックスと水を混合して加えて、低速で均一になるように軽く攪拌した。さらに、炒めタマネギベース(生地2は、さらに水分8質量%の組織状大豆蛋白S)を加えた後、それぞれ低速で均一になるように軽く攪拌して、生地を仕上げた。生地の調製は、粉末状植物性蛋白を含むエマルションの調製を含め、60分以内であった。ハンバーグ生地1、2、3、4に含まれる蛋白の全量に占める植物性蛋白の割合は、20質量%であった。
<Preparation of hamburger dough>
Hamburg steak doughs 1, 2, 3, and 4 were prepared according to the raw material formulations in Table 1. That is, as a pretreatment, powdered soybean protein and water (cold water) were placed in a mixer (food processor) at a ratio of 1:2 and stirred until uniform. The remaining water was gradually added while stirring to make it homogeneous, and then rapeseed oil was added little by little and stirred until it became homogeneous to obtain emulsions of Doughs 1 and 2. Textured soybean protein S or L having a moisture content of 8% by mass was further added to the emulsions of Doughs 1 and 2 and stirred until uniform, to obtain emulsions of Doughs 3 and 4. The hamburger dough was prepared using the following procedure. The ground meat and emulsion were placed in a vertical mixer and mixed gently at low speed. Thereafter, the hamburger mix and water were mixed and added, and the mixture was stirred lightly at low speed so as to be uniform. Furthermore, after adding the fried onion base (for the dough 2, textured soybean protein S with an additional moisture content of 8% by mass), each mixture was lightly stirred at low speed so as to be uniform, thereby completing the dough. Dough preparation was within 60 minutes, including preparation of an emulsion containing powdered vegetable protein. The proportion of vegetable protein in the total amount of protein contained in hamburger dough 1, 2, 3, and 4 was 20% by mass.
<ハンバーグの調製および評価>
上記で調製された72gのハンバーグ生地1、2、3、4を、それぞれ成形型に入れて略楕円状に成型した。成型生地を180℃に加熱したプレート上で両面に焼き色を付けた後、92℃で12分間蒸して、ハンバーグ1、2、3、4を調製した。ハンバーグの加熱調理は、生地調製後60分以内に行われた。各ハンバーグについて生地重量に対する歩留まりを求めた(結果は表1に記載)。また、ハンバーグ1を対照として、ハンバーグ2、3、4のそれぞれに対しての食感およびジューシー感の2点比較を、一般パネラー15人を用いて行った。結果を表2に示した。
<Preparation and evaluation of hamburger steak>
72 g of the hamburger doughs 1, 2, 3, and 4 prepared above were each placed in a mold and molded into a substantially oval shape. After browning both sides of the molded dough on a plate heated to 180°C, it was steamed at 92°C for 12 minutes to prepare hamburger steaks 1, 2, 3, and 4. The hamburger steak was cooked within 60 minutes after the dough was prepared. For each hamburger steak, the yield relative to the dough weight was determined (results are shown in Table 1). In addition, using Hamburg Steak 1 as a control, two-point comparisons of texture and juiciness were made for each of Ham Steaks 2, 3, and 4 using 15 general panelists. The results are shown in Table 2.
<ミートレスハンバーグ生地の調製>
表3の原材料配合にしたがって、ミートレスハンバーグ生地1、2、3、4を調製した。すなわち、前処理として、ミキサー(フードプロセッサー)に粉末状大豆蛋白と水(冷水)とを1:2の割合で採り、均一になるまで攪拌した。残りの水をフレーバーと共に攪拌しながら徐々に加え、均一な状態にした後、菜種油を少量ずつ加えて均一になるまで攪拌し、生地1のエマルションを得た。生地1のエマルションの状態に、さらに水分8質量%の組織状大豆蛋白SまたはLを加えて均一になるまで攪拌し、生地2、3、4のエマルションを得た。また、前処理として、表4の配合にしたがって、組織状大豆蛋白Lを水および調味液で膨化した(戻した)処理済組織状大豆蛋白Lを調製した。膨化は、水と調味液の混合液に組織状大豆蛋白Lを混ぜ合わせ、1時間静置することで行った。ミートレスハンバーグ生地の調製は、次の手順で行った。縦型ミキサーにエマルションを取り、低速で軽く攪拌した。その後、膨化処理済の組織状大豆蛋白Lと必要に応じて未処理の組織状大豆蛋白Lを加えて、低速で均一になるように軽く攪拌した。さらに、粉体の結着性素材と調味料、液体調味料とフレーバーを加えた後、それぞれ低速で均一になるように軽く攪拌した。最後にタマネギを加え、低速で均一になるように軽く攪拌して、生地を仕上げた。生地の調製は、粉末状植物性蛋白を含むエマルションの調製を含め、60分以内であった。ミートレスハンバーグ生地1、2、3、4に含まれる蛋白の全量に占める植物性蛋白の割合は、88質量%であった。
<Preparation of meatless hamburger dough>
Meatless hamburger dough 1, 2, 3, and 4 were prepared according to the raw material formulation in Table 3. That is, as a pretreatment, powdered soybean protein and water (cold water) were placed in a mixer (food processor) at a ratio of 1:2 and stirred until uniform. The remaining water was gradually added together with the flavor while stirring to make it homogeneous, and then rapeseed oil was added little by little and stirred until it became homogeneous to obtain an emulsion of Dough 1. Textured soybean protein S or L having a moisture content of 8% by mass was further added to the emulsion state of Dough 1 and stirred until uniform, to obtain emulsions of Dough 2, 3, and 4. In addition, as a pretreatment, treated textured soybean protein L was prepared by swelling (reconstituted) textured soybean protein L with water and seasoning liquid according to the formulation shown in Table 4. Puffing was performed by mixing textured soybean protein L with a mixture of water and seasoning liquid and allowing it to stand for 1 hour. The meatless hamburger dough was prepared using the following procedure. The emulsion was placed in a vertical mixer and stirred gently at low speed. Thereafter, the expanded textured soybean protein L and, if necessary, the untreated textured soybean protein L were added and stirred lightly at low speed so as to be uniform. Furthermore, after adding the powder binding material, seasoning, and liquid seasoning and flavor, they were each lightly stirred at low speed so as to be uniform. Finally, add the onions and stir gently at low speed to make a uniform mixture. Dough preparation was within 60 minutes, including preparation of an emulsion containing powdered vegetable protein. The proportion of vegetable protein in the total amount of protein contained in Meatless Hamburger Doughs 1, 2, 3, and 4 was 88% by mass.
<ミートレスハンバーグの調製および評価>
上記で調製された60gのミートレスハンバーグ生地1、2、3、4を、それぞれ成形型に入れて略楕円状に成型した。成型生地を180℃に加熱したプレート上で両面に焼き色を付けた後、85~90℃で30分間蒸して、ミートレスハンバーグ1、2、3、4を調製した。ミートレスハンバーグの加熱調理は、生地調製後60分以内に行われた。ミートレスハンバーグ1を対照として、ミートレスハンバーグ2、3、4のそれぞれに対しての食感およびジューシー感の2点比較を、一般パネラー15人を用いて行った。結果を表5に示した。
<Preparation and evaluation of meatless hamburger>
60 g of meatless hamburger dough 1, 2, 3, and 4 prepared above were placed in respective molds and molded into a substantially oval shape. The molded dough was browned on both sides on a plate heated to 180°C, and then steamed at 85 to 90°C for 30 minutes to prepare meatless hamburgers 1, 2, 3, and 4. The meatless hamburger steak was cooked within 60 minutes after preparing the dough. Using meatless hamburger 1 as a control, meatless hamburgers 2, 3, and 4 were compared in two points in terms of texture and juiciness using 15 general panelists. The results are shown in Table 5.
Claims (7)
前記組織状大豆蛋白の一部または全部が、水あるいは調味液で戻すことなく水分が10質量%以下の状態で加えられる、前記分離大豆蛋白を含むエマルションを調製する工程を含む、前記挽肉加工食品生地または挽肉様加工食品生地の製造方法。 Ground meat processed food dough or ground meat-like processed food dough containing 5 to 50% by mass of an emulsion containing isolated soy protein (excluding embodiments containing heat-coagulable β-1,3-glucan) and containing textured soy protein A method of manufacturing,
The ground meat processed food includes the step of preparing an emulsion containing the isolated soybean protein, in which part or all of the textured soybean protein is added at a moisture content of 10% by mass or less without being reconstituted with water or a seasoning liquid. A method for producing dough or ground meat-like processed food dough.
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JP2018000086A (en) | 2016-06-30 | 2018-01-11 | 味の素株式会社 | Molded ground-meat processed food having enhanced irregularities on the surface |
JP2018126094A (en) | 2017-02-08 | 2018-08-16 | 昭和産業株式会社 | Granular soybean protein raw material, food composition containing granular soybean protein raw material, processed food containing granular soybean protein raw material or food composition containing granular soybean protein raw material, and manufacturing method of processed food |
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