JP7210550B2 - snap fit golf bag assembly - Google Patents

Description

Cross-reference to related applications

This application is a continuation-in-part of US patent application Ser. No. 15/788,535, filed October 19, 2017. No. 15/788,535 is a continuation-in-part of US patent application Ser. No. 15/437,337, filed February 20, 2017. No. 15/437,337 is a continuation of US patent application Ser. No. 15/405,154, filed January 12, 2017. No. 15/405,154 is a continuation of U.S. Patent Application No. 15/058,414, filed March 2, 2016 and now U.S. Patent No. 9,586,109. No. 15/058,414 to Provisional Patent Application No. 62/295,567 filed February 16, 2016 and Provisional Patent Application No. 62/151,155 filed April 22, 2015; , provisional patent application Ser. Additionally, U.S. patent application Ser. 62/461,054 priority is claimed. This application is also subject to U.S. Provisional Patent Application No. 62/548,720, filed Aug. 22, 2017, and U.S. Provisional Patent Application No. 62/570,024, filed Oct. 9, 2017. Claiming priority, the contents of which are all fully incorporated herein by reference.

The present disclosure relates to golf bags. More specifically, the present disclosure provides golf bags formed from multiple components that interconnect by snap fit or otherwise to simplify bag assembly by eliminating rivets. Regarding bags. This reduces packaging volume and results in more efficient and cost effective shipping. The present disclosure also relates to golf bag kits that allow self-assembly of the golf bag by the recipient.

A golf bag is a specially designed bag used to transport golf clubs. There are two main classes of golf bags: carry bags and cart bags. Golf bags have certain manufacturing and shipping restrictions. For example, known golf bags are typically fully assembled prior to shipment to the end user or point of sale. Considering the size of the assembled bag, shipping packages generally have volumes in excess of 5,000 cubic inches (in3). As shipping package pricing shifts from package weight-based pricing to package size-based pricing, golf bags are subject to additional charges for excessive package dimensions, substantially increasing shipping costs. . In addition, the threat of tariffs on assembly from overseas such as China, Vietnam and South Korea puts further pressure on solutions to golf bag manufacturing. Accordingly, there is a need in the art for a golf bag system that reduces the packaging volume for shipping a golf bag and allows the end user or retail recipient to easily assemble the golf bag upon receipt. It is

Further, both types of golf bag assembly often result in certain parts of the bag (inner and outer) being manufactured in different factories and then assembled at different manufacturing sites. This leads to a necessary increase in package size and volume when shipping each component of the golf bag and the entire assembled golf bag itself. As shipping package rates shift from package weight to package size, golf bag components, accessories, and the entire finished product are subject to additional charges due to excessive package dimensions and substantially increased shipping costs. become. Accordingly, there is a need in the art to reduce the packaging volume for shipping an entire golf bag or portions of a golf bag, and a method of easily assembling golf bags in a reduced volume shipping supply chain. ing.

Known cart bags and carry bags have several common components. Both bags have a base, a top with one or more partitions, at least one stay, and a generally cylindrical flat portion (also known as "outer shell" or "outer housing") having one or more storage pockets. known), and At least one stay interconnects the base and the top to define a subassembly. The subassemblies are then connected to the cylindrical flats to define the known golf bag. During assembly of the golf bag, the cylindrical flats and top are placed in circumferential overlap. A plurality of rivets are then placed around the top circumference to secure the flats and top. Similarly, the flats and base are also arranged to overlap circumferentially, and then a plurality of rivets are set around the circumference of the base to secure the cylindrical flats and base. This process provides durable attachment of the golf bag components. Previously, the assembly process was complex, time intensive and labor intensive. Golf bag components must be properly aligned, which often requires adjustment and realignment. Once aligned, each rivet must be individually set around both the top and bottom of the bag.

Known golf bag subassemblies and flats are typically manufactured at a first location and then shipped to a second location for assembly. A subassembly is manufactured to define a golf bag frame with at least one stay connected to and separating the base and top. Similarly, the flats are manufactured in a generally cylindrical or tubular shape. After shipment to the second location, the flats are secured to the subassembly. After assembly at the second location, the golf bag is shipped fully assembled to the consumer.

There is a need in the art for a golf bag that can be easily assembled without manufacturing means (ie, riveting). What is needed is a golf bag that can be shipped in kits (such as in folded form) and requires minimal assembly steps and manufacturing tools upon delivery to a vendor or assembly site. Additionally, to reduce shipping costs, there is a need in the art for a golf bag that can be shipped to the recipient in less packaging than is required for the finished golf bag.

1A is a first side perspective view of a golf bag with a stand assembly in a tripod configuration deployed; FIG.

FIG. 1B is a left side view of the golf bag of FIG. 1A in a stowed configuration without straps.

1C is a front view of the golf bag of FIG. 1B; FIG.

1D is a right side view of the golf bag of FIG. 1B; FIG.

FIG. 1E is a rear view of the golf bag of FIG. 1B.

FIG. 2 is a perspective view of a second side opposite the first side of the golf bag of FIG. 1A with the flats removed to show the subassembly;

3 is a perspective view of the golf bag of FIG. 2 showing the subassembly with the stand in a retracted configuration to facilitate transportation of the bag; FIG.

4 is a side view of a portion of the golf bag of FIG. 2 taken along line _4--4 of FIG. 3; A portion of the subassembly including a plurality of connecting members coupling the split sleeve to the base and a gap between the split sleeve and the base when the base stand assembly is in the stowed configuration is shown.

5 is a perspective view of a portion of the golf bag of FIG. 4; FIG. Fig. 3 shows the connecting member unclamped to illustrate aspects of the self-clamping engagement;

6A is a perspective view of a portion of the base of the golf bag of FIG. 2; FIG. FIG. 10 illustrates an alternative connection between the divider sleeve and the base when the golf bag is in the leg retracted transport configuration; FIG.

FIG. 6B is a side perspective view of a golf bag similar to the golf bag of FIG. 1A. It has a divider sleeve that snaps or clips onto the base.

Figure 6C is an enlarged side view of the golf bag subassembly of Figure 6B.

7 is a perspective view of a portion of the golf bag of FIG. 2 taken along line 7--7 of FIG. 2 _; Fig. 4 shows the top of the divider with the divider sleeve attached;

8 is a perspective view of a portion of the golf bag of FIG. 7 showing the divider top with the divider sleeve removed; FIG.

9 is a perspective view of a portion of the golf bag of FIG. 7 showing a portion of the divider sleeve coupled to a portion of the divider top by self-fastening engagement; FIG.

10 is a perspective view of a portion of the golf bag of FIG. 7 showing a portion of the divider sleeve that joins a portion of the outer ring of the divider top through a self-locking engagement; FIG.

11 is a side view of the golf bag subassembly of FIG. 3; FIG.

12 is a partial perspective view of the golf bag subassembly of FIG. 2 taken along line _12--12 of FIG. 2;

13 is a front perspective view of the leg mounting bracket separated from the divider top of the golf bag of FIG. 1; FIG.

14 is a side perspective view of the leg mounting bracket separated from the divider top of FIG. 13; FIG.

15 is a rear perspective view of the leg mounting bracket separated from the divider top of FIG. 13; FIG.

Figure 16 is a perspective view of an alternative divider top.

17 is a rear perspective view of another leg mounting bracket for use with the divider top of FIG. 16; FIG.

Figure 18 is a bottom perspective view of an alternative divider top.

Figure 19 is a perspective view of an end cap according to one embodiment.

20 is a perspective view of a portion of the divider top of the golf bag of FIG. 1; FIG. A leg mounting bracket is snap fit connected to the top of the divider. An end cap is attached to the leg and is received by the leg anchor of the leg mounting bracket.

Figure 21 is a perspective view of the top stay hinge with the stays removed and in a first configuration;

22 is a perspective view of the top stay hinge of FIG. 21; FIG. A top stay hinge is connected to the first end of the stay and is in a second configuration.

23 is a perspective view of a top stay hinge in a first hinge position for use with the golf bag of FIG. 1; FIG.

24 is a perspective view of the top stay hinge of FIG. 23 in a second non-hinged position; FIG.

FIG. 25 is a perspective view of the base stay hinge connected to the second end of the stay;

26A is a side view of a basestay hinge for use with the golf bag of FIG. 1A, according to one embodiment; FIG.

26B is a side view of a basestay hinge for use with the golf bag of FIG. 1A, according to one embodiment; FIG.

Figure 27A is a top elevational view of the base stay hinge of Figure 26A.

Figure 27B is a top elevational view of the base stay hinge of Figure 26B.

28A is a side elevational view of the basestay hinge of FIG. 26A showing flexion of the hinge arm; FIG.

28B is a side elevational view of the base stay hinge of FIG. 26B showing flexion of the hinge arm; FIG.

29 is a perspective view of the top stay hinge of FIG. 21, the top stay hinge being connected to the first end of the stay; FIG.

30 is a perspective view of the outside of the flat portion of the golf bag of FIG. 1; FIG.

31 is a perspective view of the interior of the flat portion of the golf bag of FIG. 1; FIG.

FIG. 32 is a perspective view of an alternative snap-fit attachment between a flat and a base by means of multiple snap trees molded on strips of flexible material;

33 is a perspective view of an alternative snap-fit attachment between the flats and base of FIG. 32, showing a strip of flexible material connecting the flats and the base; FIG.

34 is a partial side view of the alternative snap-fit attachment between the flats and base of FIG. 32 along line _34-34 of FIG. 33; A single snap tree is shown that is received by corresponding holes in the flats and base.

Figure 35 is a perspective view of an embodiment of an expandable pocket assembly for a golf bag; A pocket assembly is shown in an expanded configuration and includes a shoe.

36 is a top view of the deployable pocket assembly of FIG. 35 in the deployed configuration, taken along line _36-36 of FIG. 35; Figure 3 shows a shoe pocket with the shoe removed;

37 is a top view of the deployable pocket assembly of FIG. 35; FIG. The shoe pocket is shown in solid lines in the retracted configuration and dashed lines in the deployed configuration.

38 is a perspective view of the golf bag of FIG. 35 showing two shoe pockets in the deployed configuration; FIG.

Figure 39 is a side view of a shoe pocket assembly according to one embodiment;

FIG. 40 is a side view of a first side of another embodiment of a golf bag; FIG.

41 is a side view of the second side (back side) of the golf bag of FIG. 40; FIG.

42 is a side view of a third side, opposite the first side, of the golf bag of FIG. 40; FIG.

43 is a side view of the fourth (front) side of the golf bag of FIG. 40, opposite the second side; FIG.

FIG. 44 is a side view of the golf bag of FIG. 40 with the pockets pivoted along the seams;

Figure 45 is a side view of the golf bag of Figure 40 with the pockets pivoted along the seam;

46 is a perspective view of the golf bag of FIG. 40 showing the seam between the pocket and the flats that are to be waterproofed; FIG.

FIG. 47 is a perspective view of an embodiment of a subassembly for a golf bag in a folded configuration;

48 is a perspective view of the subassembly of FIG. 47 in an expanded configuration; FIG.

49 is a perspective view of the subassembly of FIG. 47 showing the ends of the flats positioned in a snap-fit connection with the top of the divider; FIG.

FIG. 50 is a perspective view of the subassembly of FIG. 47 showing the ends of the flats positioned in snap-fit connection with the base;

51 is a perspective view of the subassembly of FIG. 47; FIG. The end of the flat is snap-fitted to the base and shown with additional snap-fit connections.

52 is a perspective view of the subassembly of FIG. 47; FIG. The snap-fit connection of the flats to both the top and base of the divider and the seams of the flats to be sealed are shown.

FIG. 53 is a perspective view of an assembled snap-fit golf bag;

FIG. 54 is a top elevational view of a box for use in shipping the disassembled golf bag and associated self-assembly system. The box is placed next to a larger known box showing the top and is used to ship assembled golf bags.

55 is a side elevational view of the box of FIG. 54; FIG. The box is placed next to a larger known box, showing the sides, and is used to ship assembled golf bags.

FIG. 56 is an elevational view of indicia printed on a portion of the box of FIG. 54, the indicia being shown as assembly instructions;

FIG. 57 is a perspective view of the golf bag in a folded, partially assembled condition, stored during shipping;

58 is a perspective view of an embodiment of a self-assembly system for assembling the golf bag of FIG. 57; FIG.

FIG. 59 is a perspective view of the connector for the stand assembly spring and a portion of the base that engages the connector to facilitate self-assembly.

FIG. 60 is a perspective view of the connector of FIG. 59 showing engagement with the base after self-assembly;

FIG. 61 is part of the leg self-assembly system. 58, in particular, is a perspective view of an end cap having removable pins connected to respective legs for connecting the legs to the mounting brackets of the golf bag of FIG. 57;

62 is an elevational view of the pin shown in FIG. 61; FIG.

FIG. 63 is an elevational view of an alignment aid removably connected to the leg and having two removable pins;

FIG. 64 is a first side perspective view of an alternate embodiment of the alignment aid showing one attached leg and one attached pin for illustrative purposes;

65 is a second side perspective view of the alignment aid of FIG. 64; FIG.

66 is a perspective view of a portion of the leg self-assembly system of FIG. 58; FIG. The leg self-assembly system aligns with and is received by the golf bag mounting bracket during assembly.

67 is a perspective view of a portion of the golf bag of FIG. 57 showing the strap in an unlatched configuration surrounding a portion of the spring; FIG.

68 is a perspective view of a multi-piece end cap for use with the leg self-assembly system of FIG. 58; FIG.

69 is a first side perspective view of the multi-piece end cap of FIG. 68 showing the first part separated from the second part; FIG.

70 is a second side perspective view of the multi-piece end cap of FIG. 69; FIG.

71 is a perspective view of the first part of the multi-piece end cap of FIG. 69 showing the interior with detents for retaining the second part; FIG.

72 is a perspective view of the multi-piece end cap of FIG. 68 showing the completed self-assembly of the legs attached to the leg mounting brackets; FIG.

73 is a perspective view of a portion of the golf bag of FIG. 57 showing brackets connecting the springs to each leg; FIG.

74 is a first perspective view of the bracket of FIG. 73; FIG.

75 is a second perspective view of the bracket of FIG. 73; FIG.

Figure 76 is a schematic illustration of a method of assembling the folded and partially assembled golf bag of Figure 57;

FIG. 77 is a perspective view of a two-piece base assembly system;

78 is a front view of the ring portion of the two-piece base assembly system of FIG. 77; FIG.

79 is a perspective view of the snap tabs of the ring portion of FIG. 78; FIG.

80 is a perspective view of the base of the two-piece base assembly system of FIG. 77; FIG.

81 is a perspective view of the assembled two-piece base assembly system of FIG. 77; FIG.

Figure 82 is a perspective view of the cover assembled to the top of the divider.

83 is a perspective view of the cover and divider top of FIG. 82 separated from one another; FIG.

84 is a bottom view of the cover of FIG. 82; FIG.

Figure 85 is a perspective view of a pocket on a golf bag for an inflatable hip pad.

Figure 86 is a perspective view of an embodiment of an inflatable hip pad.

Figure 87 is a perspective view of a shoulder strap;

FIG. 88 is a perspective view of another embodiment of an end cap;

FIG. 89 is a perspective view of another embodiment of a mounting bracket;

90 is a perspective view of the end cap of FIG. 88 and the mounting bracket of FIG. 89 in the assembled position; FIG.

FIG. 91 is an exploded view of another embodiment of the base assembly system;

92 is a top perspective view of the base assembly system of FIG. 91; FIG.

FIG. 93A is a perspective view of an embodiment of a snap-on collar system.

Figure 93B is a perspective view of the snap-on collar system of Figure 93A with the zipper open.

Figure 93C is a perspective view of the snap-on collar system of Figure 93A with the zipper open and the elastic stretched.

FIG. 94A is a perspective view of an assembled modular divider top embodiment.

FIG. 94B is a perspective view of an assembled modular divider top embodiment.

Figure 95 is a perspective view of the top ring of the modular divider top.

FIG. 96 is a perspective top view of a top ring of a modular divider top, according to one embodiment.

Figure 97A is a perspective view of a cross-member portion of the modular divider top of Figure 94A.

Figure 97B is a perspective view of a cross-member portion of the modular divider top of Figure 94B.

98 is a perspective top view of the cross-member portion of FIG. 97A; FIG.

FIG. 99 is a perspective side view of a cross-member portion being inserted onto the top ring of the modular divider top, according to one embodiment.

FIG. 100 is a perspective view of a cross-member portion of a modular divider top attached to a divider sleeve, according to one embodiment.

FIG. 101A is a perspective view of the front side of the leg mounting bracket separated from the divider top, according to one embodiment.

101B is an enlarged perspective view of the leg mounting bracket of FIG. 101A connected to the divider top of FIG. 101A;

FIG. 102 is a perspective view of an integrally molded divider top and leg mounting bracket;

FIG. 103 is a perspective view of a divider top with leg mounting brackets inserted into flats with windows for receiving the leg mounting brackets, according to one embodiment.

FIG. 104 is a perspective view of the leg mounting bracket and divider top of FIG. 103 flat fully installed;

FIG. 105A is a perspective view of an easy access/zippered pocket embodiment of a golf bag in an open configuration.

FIG. 105B is a perspective view of an easy access/zippered pocket embodiment of a golf bag in a closed configuration.

FIG. 106 is a perspective view of another embodiment of a golf bag; Figure 110 shows the location of the easily accessible and zipped pocket of Figure 110;

FIG. 107 is a side view of another embodiment of a golf bag having removable pockets;

108 is a side view of the golf bag of FIG. 112 showing the removable pocket in a partially connected configuration; FIG.

FIG. 109 is a side view of the golf bag of FIG. 113 with the removable pockets shown in separated form;

FIG. 110 is a side view of another embodiment of a golf bag having a removable pocket hidden under the lip of the golf bag;

FIG. 111 is a perspective view of a cart bag having a removable cooler bag with a pocket configured to receive the removable cooler bag according to one embodiment;

FIG. 112 is a perspective view of a removable cooling bag, according to one embodiment.

Figure 113 is a perspective view of one embodiment of the cart bag showing the location of the stays behind the flats.

114 is a perspective view of the golf bag of FIG. 113 taken along line _114--114 of FIG. 113;

115 is a perspective view of the golf bag of FIG. 113 with the flats removed to show one embodiment of the subassembly; FIG.

116 is a perspective view of the golf bag of FIG. 114 with the flats removed to show the subassembly; FIG.

FIG. 117 is an enlarged view of the divider top taken along line _117--117 of FIG. 115;

FIG. 118 is an enlarged view of the divider top along line _118--118 of FIG. 116;

119 is an enlarged view of the divider top along line _119--119 of FIG. 115;

FIG. 120 is an enlarged view of the divider top along line _120--120 of FIG. 116;

121 is an enlarged view of a portion of the divider top along line _121--121 of FIG. 116;

122 is a top view of the subassembly shown in FIG. 115; FIG.

FIG. 123 is a top view of an example portion of a golf cart liner configured to receive a golf bag;

124 is a top view of the liner of FIG. 123 with the base of the golf bag of FIG. 113 positioned therein;

125 is a perspective view of the top stay hub of the golf bag of FIG. 113 with stays disposed therein; FIG.

126 is a perspective view of the top stay hub of FIG. 125 with the stays removed; FIG.

127 is a perspective view of another embodiment of a top stay hub for use with the golf bag of FIG. 113; FIG.

128 is a perspective view of the base stay hub of the golf bag of FIG. 113; FIG.

129 is an enlarged view of one of the base stay hubs of FIG. 128; FIG.

130 is a perspective view of a divider sleeve connected to the subassembly of FIG. 115; FIG.

131 is a perspective view of a portion of the flat attached to the divider top of the subassembly of FIG. 115; FIG.

FIG. 132 is a cross-sectional view of a portion of the divider top and plateau.

133 is a perspective view of a portion of the flat attached to the base of the subassembly of FIG. 115; FIG.

FIG. 134 is a cross-sectional view of a portion of the base and flats.

135 is a perspective view of the golf bag of FIG. 113 shown in a folded configuration; FIG.

FIG. 136 is a perspective view of another embodiment of a golf bag shown in a folded configuration;

FIG. 137 is a perspective view of the golf bag of FIG. 136 showing assembly;

138 is a perspective view of the golf bag of FIG. 136 in a deployed configuration; FIG.

FIG. 139 is a perspective view of another embodiment of a golf bag shown in a folded configuration;

FIG. 140 is a perspective view of the golf bag of FIG. 103 showing assembly;

141 is a perspective view of the golf bag of FIG. 139 in a deployed configuration; FIG.

FIG. 142 is a perspective view of another embodiment of a golf bag shown in a folded configuration;

143 is a perspective view of the golf bag of FIG. 142 in a deployed configuration; FIG.

FIG. 144 is a perspective view of another embodiment of a golf bag with a portion of the flat portion removed;

FIG. 145A is a perspective view of another embodiment of a golf bag with the removable strap attachment mechanism removed;

FIG. 145B is a perspective view of the golf bag of FIG. 145A with a removable strap connection mechanism attached.

146 is an enlarged perspective view of the golf bag of FIG. 145A in a configuration with the removable strap attachment mechanism removed; FIG.

FIG. 147 is a cross-sectional view of the removable strap attachment mechanism of FIG. 145B with the bag attachment tabs at a 90 degree angle from the strap attachment tabs;

FIG. 148 is a cross-sectional view of the removable strap attachment mechanism of FIG. 145B with the bag attachment tabs at a 180 degree angle from the strap attachment tabs;

Presented below are golf bags, which may be carry bags or cart bags, manufactured such that the golf bags can be assembled by mechanical means such as snap-fit connections that do not require complex tools. This snap-fit assembly provides economic savings in shipping costs, manufacturing time, and allows the end-user to assemble the golf bag instead of previous golf bags that required full assembly in molded or specialized manufacturing plants. enable The golf bag includes a divider top, a divider sleeve, a base, and a flat. Some embodiments of the golf bag can further include a stand assembly having legs and springs. The stand assembly can be deployed to support the golf bag and retracted to allow convenient transportation or storage of the golf bag. As noted above, components of the golf bag may use snap-fit connections to engage other components of the golf bag. Snap-fit connections eliminate the need for riveting, which requires skilled labor and expensive equipment. A golf bag may comprise subassemblies from which the golf bag is assembled. The snap-fit connection also allows the golf bag to be manufactured as a self-assembled kit that is completed by the end user of the golf bag. In some embodiments, certain components, such as pockets, are removable from the golf bag. The removable nature of these components allows quick and easy customization of the golf bag.

Golf bags incorporating subassemblies offer advantages over previously designed golf bags. These benefits include: (1) improving the golfer's experience with the golf bag by reducing bunching or gathering of the divider sleeves near the base; facilitating the insertion and removal of golf clubs from the golf bag when the golf bag is arranged in a tripod configuration. Additionally, the connecting member provides the manufacturer with the ability to adjust the tension of the divider sleeve (and subassembly) during the manufacturing process. Additionally, the use of snap-fit connections and self-fasteners reduces installation materials such as rivets, and reduces the time to connect subassemblies to partition tops and bases. Efficiencies and cost savings are realized during the manufacture and assembly of the golf bag described in . As a result, the overall assembly time and cost of the golf bag is reduced. Shipping costs and tariff avoidance are also achievable due to the pre-assembled nature of the present invention and reduced shipping volumes.
definition

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. In case of conflict, this document, including definitions, will control. Any suitable methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention. All publications, patent applications, patents and other references mentioned herein are incorporated by reference in their entirety. The materials, methods, and examples disclosed herein are illustrative only and not intended to be limiting.

The terms "comprise(s)", "include(s)", "having, has", "can", "contain(s)" and variations thereof As used herein, is intended to be an open-ended transitional phrase, term, or word that does not exclude the possibility of additional acts or constructions. The singular forms "a," "and," and "the" include plural references unless the context clearly dictates otherwise. Other embodiments "comprising", "consisting of" the embodiments or elements presented herein, whether explicitly stated or not, and The present disclosure seeks to be "consisting essentially of."

The modifiers "about," "approximately," or "roughly" when used with respect to quantities include the stated value and have the meaning dictated by the context (e.g., It includes at least the degree of error associated with measuring a particular quantity). The modifiers "about," "approximately," or "roughly" shall be taken to disclose a range defined by the absolute values of the two endpoints. For example, the phrase "about 2 to about 4" also discloses the range "2 to 4." The terms "about," "approximately," or "roughly" can refer to plus or minus 10% of the indicated number. For example, "about 10%" can indicate a range of 9%-11%, and "about 1" can mean 0.9-1.1.

As used herein, "golf bag" may mean a special type of storage bag for holding or storing golf clubs. Golf bags can be used for long-term storage of golf clubs or for transporting and holding golf clubs during play. Some golf bags also include tees, golf balls, range finders, ball markers, die bet repair tools, golf gloves, rain gear for clubs and golf bags, and other items that golf players may want to access on the golf course. Provides a means of storing other equipment such as certain miscellaneous items. A golf bag includes at least a flat portion, one or more stays, a base, and a divider top, as defined below.

As used herein, "Flat" means a tubular portion, outer shell, outer housing, or cover mounted between and extending between the top and base of the divider of the golf bag. can. The flats can be made of leather, synthetic leather, fabric, or other suitable material. The flats can include, among other features, one or more pockets and at least one carrying handle. Some embodiments of flats further comprise one or more shoulder straps.

As used herein, "Base" can mean the underlying component of a golf bag. The base can support the golf club to prevent the golf club from falling off the bottom edge of the flat. The base can contact the ground and provides a sturdy structure that provides shape to the flat.

As used herein, a "divider top" provides the top of the golf bag with a rigid shape and an opening for receiving and dividing (or sorting) golf clubs inserted into the flat. It can mean a component comprising.

As used herein, "Stay(s)" can mean one or more rigid members that provide rigidity to the plateau. One or more stays connect the base and the partition top.

Golf bags, as mentioned above, come in two classes: "carry bags" and "cart bags." As used herein, a "carry bag," as the name implies, can mean a golf bag that is typically carried between holes by a golfer during a round of golf. Carry bags typically weigh less than cart bags. To reduce weight, carry bags are typically made of lighter materials than cart bags and may have a smaller diameter, such as less than 9 inches. There are several types of carry bags. The carry bag includes a stand bag that forms a tripod and includes retractable legs that deploy to facilitate a free standing position. The Sunday bag, which is effectively an ultralight, flexible "sleeve" that accepts golf clubs but has minimal storage capacity for golf accessories to further reduce weight. including.

As used herein, a "cart bag" is typically about 9-14 inches in diameter and includes multiple pockets for storing golf accessories (eg, golf balls, rain gear, rangefinders, etc.). Including, it can refer to golf bags that are typically made from relatively hard and heavy materials including leather, synthetic leather, or fabric. Due to their substantial size, weight, and ability to store golf accessories, cart bags are typically not carried by golfers while playing golf. Alternatively, cart bags are carried by caddies, motorized carts, push carts, or pull carts. Non-limiting examples of cart bags include stuff bags or tour bags.

As used herein, a "snap fit connection" may mean any connection that is engaged via a pressing force and cannot be released by an opposing pulling force of the same value. A snap-fit connection shall be a snap fastener, snap-fit attachment, interference fit, snap button, or other similar securing assembly (forming the connection or otherwise connected by the assembler). can be done. Snap-fit connections can be secured without the use of tools.

Most snap-fit connections comprise at least one flexible component. Typically, one component of the snap-fit connection has a projection or ramp and the second receiving component is a recess, opening, or recess that receives the projection or ramp of the first component. has a housing. However, snap-fit connections are not limited to this exemplary embodiment. Many elements of golf bags are described by the adjective "snap-fit", which means that an element can be engaged either with itself or with another element of the golf bag via a snap-fit connection. means. For example, the snap-fit bracket can be a bracket that engages the divider top via a snap-fit connection.

As used herein, "collapse" means the act of folding, compressing, bending, compressing, or otherwise transforming a unit into a state that occupies less volume than the unit's original or expanded state. do. The folded state of the golf bag can also be referred to as the "shipment configuration."

As used herein, "Deploy" refers to the act of deploying, unfolding, unfolding, or transforming the unit into a state in which it occupies more volume than in its folded state. The unfolded state of the golf bag is also referred to as "operation mode".

As used herein, “recipient” means a user of a golf bag, a person (such as a customer) who receives a golf bag in the form shipped from a supplier (defined below), a point of sale. sale), a distributor, or any other person who receives the golf bag.

As used herein, "Assembler" means either a recipient who is required to self-assemble a golf bag or a manufacturing site worker who assists in the golf bag assembly process. obtain.

As used herein, "manufacturing site" means any factory, assembly plant, or supplier where golf bags are assembled prior to sale, shipment, or otherwise given to a recipient. , manufacturing site, warehouse, workshop, or other location.

As used herein, "Supplying company" can mean a company that sells, ships, or otherwise distributes golf bags. It should be understood that a manufacturing site, as defined above, may be owned, contracted, supervised, employed, or otherwise associated with a supplier company.

"Sub-assembly," as used herein, means the grouping, assembly, unitization, or construction of several components of a golf bag (e.g., base or divider top). obtain. A subassembly is a partially assembled unit that can be used to complete the assembly of a golf bag. Different embodiments of subassemblies may comprise different components. In many embodiments, the subassemblies are collapsible. Subassemblies can be included in golf bag kits, as defined below.

As used herein, "Golf bag kit" can mean a collection of components or parts that can be assembled into a golf bag. The kit contains all the components necessary to complete the golf bag, except for the tools required for assembly. The kit can include a partially assembled golf bag. In most embodiments, the kit includes golf bag components, parts, subassemblies, and/or partially assembled portions that are folded into a box for shipping. In other words, the kit can include the golf bag in folded form along with the necessary components to expand, deploy, and/or complete the golf bag. The volume of the box required to hold the kit is generally less than the volume of the box required to hold the fully assembled golf bag. In some embodiments, the kit components are shipped in separate boxes, but the overall shipping volume of the components remains less than the shipping volume of the fully assembled golf bag. Before any embodiment of the present disclosure is described in detail, the present disclosure should be understood in its application to the details or configurations and arrangements of components as set forth in the following description or as illustrated in the drawings. It should be understood that it is not limited to The disclosure is capable of supporting other embodiments and of being practiced or of being carried out in various ways. It should be understood that the description of particular embodiments is not intended to limit this disclosure, as it covers all modifications, equivalents, and alternatives falling within the spirit and scope of this disclosure. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.

I. Golf Bag Described herein sacrifices ergonomics, durability, and multiple options for storing and carrying golf clubs and golf-related items needed by a golfer during a round of golf. An easy-to-manufacture golf bag that saves even more on shipping costs. A golf bag may include a snap-fit component. A golf bag can be a carry bag or a cart bag. The carry bag includes at least one flat including one or more straps, a stay, a base, a divider top, and a stand assembly including legs. The cart bag includes at least a flat portion, two or more stays, a base and a divider top. For ease of explanation and understanding, and for purposes of illustration only, the following detailed description will refer to the golf bag as either a carry bag or a cart bag. The referenced figures are provided for illustrative purposes and the aspects of the carry bag 10 or cart bag 1010 disclosed herein may be incorporated into any suitable class, type or size of golf bag. Please understand that it is good. Golf bags 10, 1010 generally carry a full set of golf clubs, e.g., a set of golf clubs including a combination of one or more of drivers, woods, hybrids, irons, wedges, and/or putters. is a suitable size for A full set of golf clubs is not foldable and has a length of about 32 inches to about 49 inches, depending on the club.

1-90, 94A-104, and 107-110 illustrate embodiments of golf bag 10 having features and embodiments similar to carry-type golf bags. Figures 91-93C, 105A-106, and 111-144 illustrate embodiments of a golf bag 1010 having features typically associated with cart bags. Features disclosed for golf bag 10 and golf bag 1010 may be selectively implemented in either a carry bag or a cart bag, as appropriate. For the purposes of the following description, golf bags 10 and 1010 will be referred to as golf bags in general, and carry bag 10 and cart bag 1010 in particular.

1B, 1C, 1D, and 1E show right, rear, left, and front views, respectively, of an embodiment of golf bag 10. FIG. 1 and 113, the general components of golf bag 10, 1010 are base 34, 1034, divider top 30, 1030, divider sleeve 46, 1046, one or more stays 39, 1039, and flats. Including part 14 , 1014 . Golf bag 10,1010 may be formed from subassemblies 42,1042. Subassembly 42 , 1042 comprises one or more of base 34 , 1034 , divider top 30 , 1030 , divider sleeve 46 , 1046 , one or more stays 39 , 1039 and flat 14 , 1014 . The divider top 30,1030 mounts one or more stays 39,1039, flats 14,1014 and divider sleeves 46,1046. Base 34,1034 mounts one or more stays 39,1039, flats 14,1014, and divider sleeves 46,1046. One or more stays 39,1039 provide rigidity to the golf bag 10,1010 and hold the base 34,1034 and divider top 30,1030 in a fixed position relative to one another. A generally cylindrical flat portion 14,1014 defines a compartment for storing golf clubs and extends between the divider top 30,1030 and base 34,1034. A divider sleeve 46,1046 is attached to the divider top 30,1030 and extends toward the base 34,1034. Divider sleeves 46 , 1046 are attached to base 34 , 1034 or bottom ends of flats 14 , 1014 via connecting members 50 . Divider tops 30, 1030 and divider sleeves 46, 1046 provide a means to separate the golf clubs within golf bag 10, 1010 so that the golf clubs do not bunch together or become trapped with each other. The components of golf bag 10, 1010 are described in greater detail in the following sections.

A. Divider top and divider sleeve

Golf bag 10,1010 includes divider top 30,1030 and divider sleeve 46,1046. 7, 8, 117 and 118 show the divider top 30,1030. FIG. 7 shows the divider top 30 with the divider sleeve 46 attached. As shown in FIG. 7, divider openings 82 define entrances to a plurality of divider portions 86 of divider sleeve 46 extending from divider top 30 toward base 34 . Divider portions 86 , 1086 each receive one or more golf clubs and allow the golfer to sort or isolate particular golf clubs while the clubs are received within golf bag 10 , 1010 . For example, golfers can isolate woods and/or hybrids from irons. As another example, a golfer may
Multiple partitions 86, 1086 by having lower loft irons (e.g., 4-irons to 7-irons) separate partitions 86, 1086 from higher-loft irons (e.g., 8-irons to wedges). Irons may be sorted between

The divider top 30,1030 includes an outer ring 74,1074 that defines the perimeter of the divider top 30,1030. The divider top 30, 1030 constitutes one or more handles 33, 103a, 1033b. These are formed or otherwise connected with the divider tops 30,1030 and extend beyond the boundaries defined by the outer rings 74,1074. 8, 117 and 118, the divider sleeve 46,1046 has been removed to further show the divider top 30,1030. In one embodiment, at least one cross member 78,1078 extends across the portion defined by the outer ring 74,1074 to define a plurality of partition openings 82,1082. As shown in FIG. 8, a plurality of cross members 78a, 78b extend across the portion defined by ring 74, and at least one intermediate member 80 extends between cross members 78a, 78b to define a partition opening 82. . Cross members 78, 1078 and/or intermediate members 80, 1080 are 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, or 20 Any suitable number of split apertures 82, 1082 may be defined, including but not limited to 10 apertures.

The dividing apertures 82, 1082 can include a variety of shapes including, but not limited to, square, rectangular, triangular, parallelogram, trapezoidal, circular, and elliptical. Multiple shapes of dividing apertures 82, 1082 can be implemented in the same divider top 30, 1030 to create a pattern. In some embodiments, one or more of the partition openings 82, 1082 are shaped to accommodate a particular type of club. For example, in the embodiment of FIG. 117, putter well opening 1716 is designed to accommodate a putter-type club. In some embodiments, one or more of the openings 82,1082 can open at different heights above the bottom edge of the top divider 30,1030. The different heights of the openings allow shorter clubs to be placed in lower opening openings and longer clubs to be placed in higher opening openings. can do.

Divider tops 30, 1030 further define top stay receiving channels 166, 174a. The top stay receiving channel 166,174a is configured to receive the top stay hinge 162,1740 and connects that stay 39,1039 to the divider top 30,1030. Top stay-receiving channels 166,174a are typically located on the inner surface of outer ring 74,1074 and are located adjacent the back of golf bag 10,1010. Some embodiments of divider top 30, 1030 may also include one or more stay hubs for directly receiving secondary stays. These stay hubs may be located on the outer surface of the outer ring 74,1074.

Some embodiments of the divider top 30,1030 further comprise a flat attachment mechanism for engaging the flat 14,1014. The flats attachment mechanism for engaging the flats 14, 1014 may comprise mounting apertures, snap buttons, surfaces for engaging self-fastening connecting members of the flats, or other suitable connection means. . It should be noted that in most embodiments the flats attachment feature is integral or located on the outer ring 74,1074. In some embodiments, the flats are sewn or glued directly to the divider tops 30, 1030 rather than being connected via an attachment mechanism.

In some embodiments, the divider top 30, 1030 further comprises a divider mounting mechanism. The divider attachment mechanism may comprise mounting apertures, snap buttons, other snap-fit connections, surfaces that engage self-fastening connecting members of the divider sleeves 46, 1046, or other suitable connecting means. The connection of divider sleeves 46, 1046 to divider tops 30, 1030 is described in greater detail below.

The divider top 30, 1030 can be formed as one unitary piece or as multiple pieces joined together. In some embodiments, the divider top 30,1030 includes multiple pieces to allow for easy customization of the divider top 30,1030. The divider tops 30, 1030 can be modular divider top assemblies, such as the modular divider top assembly 830 described below. The divider top 30, 1030 can be provided with a cover, such as the cover 870 described below. A multi-piece embodiment of the divider top 30, 1030 may allow for color customization and/or divider opening customization. For example, the number and/or shape of apertures 82, 1082 may be customized based on the recipient's desired aperture pattern. Some golfers prefer multiple openings 82,1082 to allow each golf club to be sorted into individual openings 82,1082. Other golfers prefer fewer openings 82, 1082 so that multiple clubs can be easily inserted into each of the larger openings.

1. modular partition top

94-97, a modular divider top assembly 830 comprising top ring 840 and cross member portion 850 is shown. Although the illustrated embodiment of the modular divider assembly 830 resembles the divider top 30 of a carry bag, the modular divider assembly 830 concept can be applied to any class, type, or design of golf bag. The divider top is shaped such that the cross-member portion 850 fits within the top ring portion 840 . In some embodiments, a cross-member portion 850 is attached to the divider sleeve 46 . The modular coupling of top ring 840 and cross-member portion 850 allows various embodiments of cross-member portion 850 to be interchangeably attached to top ring 840 . This allows cost-effective customization of the compartment layout in the golf bag 10,1010.

As shown in FIG. 96, top ring 840 of modular divider top 830 includes wall 841 , ledge 842 , internal ledge 843 , internal support 844 and handle 845 . Some embodiments include more than one handle. Wall 841 forms the bottom of top ring 840 and extends vertically downward from ledge 842 . Wall 841 can have a height of 0.5 to 2.5 inches. The height of wall 841 is measured from the bottom edge of wall 841 to the intersection of the wall with ledge 842 . For example, wall heights of 0.5, 1.0, 1.2, 1.4, 1.6, 1.8, 2.0, 2.2, 2.4, or 2.5 inches. can do. A ledge 842 of the top ring 840 extends outwardly from the wall 841 and corresponds to a ledge of the body of the golf bag 10 . Shelf 842 helps retain top ring 840 on top of golf bag 10 and prevents top ring 840 from sliding down into the body of golf bag 10 . Handle 845 is positioned at the rear end of top ring 840 such that handle 845 is positioned on the back side of golf bag 10 when top ring 840 is attached to golf bag 10 . Internal ledge 843 of top ring 840 corresponds to the ledge of cross member portion 850 . An internal ledge 843 can surround the entire interior of the top ring 840 . Alternatively, the internal ledge 843 can surround only a portion of the interior of the top ring 840 .

In some embodiments, internal supports 844 extend inwardly from multiple sides of top ring 840 . The internal supports 844 can include side-to-side supports and/or front-to-back supports (not shown). Top ring 840 can include no supports, or 1, 2, 3, 4, 5, or 6 supports. In some embodiments, internal supports 844 are ribs extending inwardly and upwardly at an angle between 15° and 45°. Internal support 844 can be 15, 20, 25, 30, 35, 40, or 45 degrees. These ribs can have a length of 0-2 inches. Rib lengths shall be 0.2, 0.4, 0.6, 0.8, 1.0, 1.2, 1.4, 1.6, 1.8, or 2.0 inches. can be done. These ribs can be connected to the top ring at one end of each rib as shown in FIG. In other embodiments, the internal support extends completely from one side of the top ring 840 to the opposite side of the top ring 840 (side-to-side support) or completely front-to-back of the top ring 840 . beams (not shown) extending from front to back (supports from front to rear). In some embodiments, a front-to-back support may cross two or more side-to-side supports. Similarly, a side-to-side support may cross two or more front-to-back supports. The beam can be straight or arcuate in shape. Some embodiments, such as that shown in Figure 95, do not include internal supports. In some embodiments, top ring 840 further includes an internal protrusion 846 near the rear end of top ring 840 . Internal protrusions 846 may include hubs for connecting stays 39 to modular divider assembly 830 . The hub has upwardly extending cavities within internal projections 846 for receiving stays 39 .

As shown in FIG. 96, the cross-member portion 850 of the modular divider top 830 includes a body wall 851, an exterior shelf 852, a plurality of side-to-side cross members 853, and a plurality of front-to-back cross members 853. and a transverse member 854 to the . Body wall 851 is sized to fit within top ring 840 . An external ledge 852 surrounds body wall 851 and corresponds to internal ledge 843 of top ring 840 . The inner ledge 843 of the top ring 840 and the outer ledge 852 of the cross-member portion 850 prevent the cross-member portion 850 from sliding under the top ring 840 and help secure the cross-member portion 850 in place. help. The plurality of cross members 853 can include 1, 2, 3, 4, or more cross members extending from one side of body wall 851 to the opposite side of body wall 851 . In some embodiments, one or more side-to-side cross members 853 cross two or more front-to-back cross members 854 . In some embodiments, one or more cross members 853 do not contact body wall 851 . The plurality of anterior and posterior cross members 854 can include 1, 2, 3, 4, 5, or more cross members. In some embodiments, one or more front and rear cross members 854 intersect two or more side cross members 853 . In some embodiments, one or more front and rear cross members 854 do not contact body wall 851 of cross member 850 .

The structural combination of side-to-side cross member 853 and front-to-back cross member 854 are 3, 4, 5, 6, 7, 8, 9, 10, 11 for receiving golf clubs. , 12, 13, 14 or more openings. In some embodiments, the interchangeable cross-member portion 850 is provided with 4, 5, 7, or 14 openings for receiving golf clubs. As shown in FIGS. 3 and 4, the cross member includes a hollow groove or channel 855 that engages the internal support 844 of the top ring 840 . In some embodiments, cross-member portion 850 further includes notches 856 that correspond to internal protrusions 846 on top ring 840 . Internal protrusions 846 and notches 856 align cross-member portion 850 with top ring 540 during assembly of modular divider top 830 .

Divider sleeve 46 includes one or more compartments that extend from the top of golf bag 10 toward base 34 . FIG. 100 shows divider sleeve 46 attached to cross-member portion 850 of modular divider top 830 . As described with reference to FIGS. 4-6C, divider sleeve 46 may further include a plurality of connecting members (or fasteners) at lower end 47 of divider sleeve 46 . The plurality of connecting members can include 1, 2, 3, 4, 5, 6, or more connecting members. The connecting members may comprise elastic strips and clips, snaps or any other suitable mechanical fastening mechanism. The connecting member at the base of the divider sleeve can be secured to the base of the golf bag 10, 1010 or to the bottom end of the flat 14. FIG.

Advantages of the modular divider top assembly 830 include efficient divider top customization, a cleaner look, a lighter overall divider top weight than a single divider top, and better protection for the club shaft. As explained below, the cross-member portion 850 can be formed from a lighter weight material than the top ring 840 so that the divider top 30, 1030 can have a lighter overall weight. The modular nature of the divider top assembly 830 allows manufacturers to easily and cost-effectively offer more colors, textures, divider patterns, and graphic options to recipients by providing customized cross member portions 850. can provide. Because the golf bag 10, 1010 can be assembled almost completely without the cross-member portion 850 of the divider top 830, the supplier pre-assembles the bag with the top ring 840 as described in the Methods section below. , a customized cross-member portion 850 can later be secured to the top ring 840 .

2. Covers on the cross members at the top of the partition

82-84 show another embodiment of the divider top 30,1030. A cover 870 may be mounted over the cross member 78 and intermediate member 80 . The cover 870 protects the cross member 78 and any golf clubs that strike the divider top 30,1030 when inserted into the golf bag 10,1010. The cover 870 also allows customization of the color of the divider top 30,1030. Embodiments of divider tops 30 , 1030 that include one or more intermediate members can also include a cover 870 . However, for the purposes of this specification, only embodiments with one intermediate member 80 are shown.

Cover 870 can be a one-piece system that allows for easy one-step assembly with divider top 30 . This is in contrast to having to wrap the flap 90 around each cross member 878 and intermediate member 880 of the divider top 30 . In some golf bags, divider sleeve 46 , 1046 includes one or more flaps 90 . The one or more flaps 90 serve the dual purpose of securing the divider sleeve 46,1046 to the divider top 30,1030 and protecting the cross members 78,878,1078 of the divider top 30,1030. Fulfill. Cover 870 only requires assembly to place cover 870 over cross member 878 and intermediate member 880 . Additionally, the cover 870 can provide more opportunities for color, texture, or graphic customization. The cover 870 has the potential to provide greater protection to the golf club than the flap 90 system.

The cover 870 can be fixed or glued to the divider top 30 . Cover 870 may include a cover outer ring 874 that may follow the same contour as outer ring 74 of divider top 30 . Additionally, the cover outer ring 874 can have a perimeter that is less than the perimeter of the outer ring 74 such that the outer surface of the cover outer ring 874 abuts the inner surface of the outer ring 74 when assembled. Cover 870 further includes at least one cross-member cover 878 extending across a portion of cover outer ring 874 to define a plurality of cover openings 882 and corresponding to at least one cross-member 78 of divider top 30 . include. In some embodiments, referring to FIG. 83, a plurality of cross-member covers 878a, 878b extend across the portion defined by the cover outer ring 874. As shown in FIG. At least one intermediate member cover 880 extends between the cross-member covers 878 a , 878 b to define cover openings 882 corresponding to the partition openings 82 . Referring to FIG. 84 when viewed from below, cross member cover 878 and intermediate member cover 880 open channel 890 such that cross member 78 and intermediate member 80 fit inside channel 890 when assembled. include.

In other embodiments, the cover 870 can include a cross member cover 878 and at least one intermediate member cover 880 and can lack the cover outer ring 874 . In these or other embodiments, when viewed from below, cross-member cover 878 and intermediate member cover 880 open channel 890 so that cross-member 78 and intermediate member 80 can fit inside channel 890 . can contain. When assembled, cross member cover 878 and intermediate member cover 880 can cover cross member 78 and intermediate member 80 while leaving outer ring 74 of divider top 30 exposed.

In other embodiments, the cover 870 can include a cover outer ring 874 and can lack the cross member cover 878 and the intermediate member cover 880 . In these or other embodiments, the cover outer ring 874 can include a channel 890 such that the outer ring 74 can fit inside the channel 890 when viewed from below. When assembled, cover outer ring 874 can cover outer ring 74 while leaving member cover 878 and middle member 880 of divider top 30 exposed.

In some embodiments, channel 890 can be filled with an adhesive or epoxy that secures cover 870 to divider top 30 when assembled. In other embodiments, cover 870 may be secured to divider top 30 by any suitable mechanism. For example, cover 870 may be secured by a screw mechanism, snap fit mechanism, hook and loop mechanism (VELCRO®), rivets, latch mechanism, buckle mechanism, clip mechanism, strap mechanism, pin mechanism, or any other suitable mechanism. , can be secured to the partition top 30 .

In some embodiments, cover 870 can be the same color as divider top 30 . In other embodiments, cover 870 may be a different color than divider top 30 . In other embodiments, cover 870 may be blue, green, yellow, orange, red, purple, white, black, gray, gold, or any other suitable color.

3. Partition top material

Divider tops 30, 1030 are preferably made of polypropylene or other thermoplastic polymer for flexibility, strength, and lightweight construction. Specifically, the divider top 30, 1030 can be formed from a glass-filled polymer or any other suitable plastic. In some embodiments, the divider top 30, 1030 can be formed from multiple materials including, but not limited to, glass-filled polymer, polypropylene, or any other thermoplastic polymer.

In the modular divider top 830 embodiment, the top ring 540 may be formed of materials similar to those from which the divider tops 30, 1030 may be formed. Also, in the modular divider top 830 embodiment, the cross-member portion 850 material is ethylene-vinyl acetate (hereinafter "EVA"), Croslite® (Crocs®, Boulder, Colorado), polyurethane ( hereinafter "PU"), silicone, or any other suitable material. EVA provides a non-toxic, strong, low density option that reduces the weight of the modular divider top assembly 830 . Croslite® (Crocs®, Boulder, Colo.) provides UV resistance and low density along with impact absorption properties. Silicones offer a non-reactive, easy-to-manufacture option that is resistant to extreme environments. In some embodiments, shaped divider top 830 comprises multiple materials. The flexible nature of some materials requires additional support. Additional support is provided by the multi-material construction of the cross-member portion 850 of the modular divider top 830, or by additional support from the top ring 540 such as full beams for internal support instead of ribs. . The material of the cross member portion 850 can reduce the overall weight of the golf bag divider.

In embodiments having a cover 870, the cover 870 can be made of any material that has soft and lightweight properties. The cover can comprise open cell, closed cell foam, or any other suitable material. For example, the cover can be made of PU foam, polyethylene foam, EVA foam, Croslite® (Crocs®, Boulder, Colorado), reticulated polyurethane foam, polyethylene plastic, polyurethane plastic, polypropylene plastic, polycarbonate plastic. , rubber, silicone, or any other suitable material. Additionally, in some embodiments, the cover 870 can include additional pads or padding materials. Embodiments of divider top 30 with cover 870 may be lighter than conventional fabric, mesh, or filler containing flap systems.

A. base

The golf bag 10,1010 may further comprise a base 34,1034 that forms the foundation of the golf bag 10,1010. Base 34,1034 typically engages one or more stays 39,1039 and flats 14,1014 of golf bag 10,1010. Figures 4, 119 and 120 at least partially illustrate embodiments of the golf bag base 34, 1034 referenced in the following description. The base of the golf bag 10,1010 includes a bottom surface 38,1038 for holding the clubs in contact with the ground, a lip 72,1072 for engaging the flats 14,1014, and uprights the golf bag 10,1010. one or more stay-receiving channels 174, 1174b to help retain it in place. A lip 72,1072 extends away from the bottom surface 38,1038 and defines the perimeter (or circumference) of the base 34,1034. In some embodiments, the base 34, 1034 can further comprise means for engaging a stand assembly system for the carry bag. In some embodiments of golf bag 10, 1010, base 34, 1034 may comprise a base assembly having two portions that engage via a snap-fit connection, as described below.

The base 34,1034 further includes a base stay receiving channel 174,174b configured to receive a base stay hinge 170,1740 connecting the stay 39,1039 to the base 34,1034. Base stay receiving channels 174 , 174 b are typically located on the inner surface of outer ring 74 , 1074 and are located adjacent the back of golf bag 10 , 1010 . Some embodiments of base 34, 1034 may also include one or more base stay hubs for directly receiving auxiliary stays. These stay hubs may be located on the outer surface of the outer ring 74,1074.

The base 34,1034 includes a flat attachment mechanism for securing the flat 14,1014 to the base 34,1034. The flat attachment mechanism may include mounting apertures, snap buttons, surfaces or slots for engaging the self-fastening connecting members 50 of the flats 14, 1014 or other suitable connection means. In most embodiments, the flat attachment mechanism is integral with or disposed on the lip 72,1072 of the base. In some embodiments, the flat attachment mechanism for securing the flat 1014 to the base 1034 includes a plurality of attachment openings 1728 on the lip 1072 (shown in FIG. 119). Mounting openings 1728 are positioned about the perimeter (or circumference) of lip 1072 . Each attachment aperture 1728 is configured to receive a fastener to facilitate attachment of flat 1014 to lip 1072 and, more specifically, attachment of flat 1014 to base 1034 . The attachment of flats 14, 1014 to bases 34, 1034 is described in greater detail below.

Additionally, the base 34,1034 can include a divider attachment mechanism for securing the divider sleeve 46,1046 to the base 34,1034. The divider attachment mechanism may include mounting apertures, snap buttons, snap clips, other snap fit connection mechanisms, surfaces or slots that engage self-fastening connecting members of divider sleeves 46, 1046 or other suitable connecting means. can.

For example, in one embodiment of the divider mounting mechanism shown in FIGS. 4 and 5, the base 34,1034 includes a plurality of slots 62 for the divider sleeves 46. A plurality of slots 62 extend through the lip 72 and around the base 34 . Each slot of the plurality of slots 62 is configured to receive a respective connecting member 50 (in the connecting member section) as described in more detail below. For example, in another embodiment of the divider mounting mechanism shown in FIGS. A divider mounting hole 1732 extends through the bottom surface 38,1038. Each divider mounting aperture 1732 is configured to receive a fastener to facilitate mounting of the divider sleeve 1046 to the bottom surface 38, 1038 and, more specifically, to the base 1034. . In another embodiment of the divider attachment mechanism, the divider sleeve 46,1046 is sewn directly to the base 34,1034. Other embodiments of divider attachment mechanisms are shown and described in greater detail below with respect to connecting divider sleeves 46,1046.

1. Base assembly (two-piece snap-together base)

In some embodiments, base 34, 1034 can include a two-piece snap-together base assembly. The following description refers to FIGS. 77-81 showing a first embodiment of base assembly 900 in a carry bag and FIGS. 91 and 92 showing a second embodiment of base assembly 1900 in a cart bag.

77 and 91, the base assembly 900,1900 can include a ring portion 910,1910 and a base portion 920,1920. Ring portion 910,1910 includes an upper end 911,1911 configured to mate with flat 14,1014 and a lower end 912,1912 including a plurality of snap tabs 930,1930. Each snap tab 930,1930 includes a protruding surface 932,1932 disposed on the outer surface and configured to mate with the base portion 920,1920. The base portion 920,1020 includes a flat bottom surface 938,1938 and a vertical lip 972,1972 defining the perimeter of the base assembly 900,1900 and extending upwardly from the bottom surface 938,1938. The vertical lip 972,1972 includes a plurality of slots 973,1973. Each slot 973, 1973 is configured to receive a corresponding projecting surface 932, 1973 when the base assembly 900, 1900 is in the assembled position.

78 and 91, the ring portion 910, 1910 of the base assembly 900, 1900 can have an upper end 911, 1911 with a first diameter and a lower end 912, 1912 with a second diameter. . In many embodiments, the first diameter is larger than the second diameter. When the ring portions 910, 1910 are assembled to the base portions 920, 1920, the lower ends 912, 1912 fit inside the vertical lips 972, 1972 and the upper ends 911, 1911 rest on the vertical lips 972, 1972. Additionally, the first diameter can be equal to the diameter of the vertical lip 972,1972. In other embodiments, the second diameter can be larger than the first diameter or can be the same as the first diameter. For example, in some embodiments, when the ring portion 910, 1910 is assembled to the base portion 920, 1920, the bottom edge 912, 1912 fits outside the vertical lip 972, 1972 and the top edge 911, 1911 is a vertical lip. The second diameter is larger than the first diameter so as to rest on the lips 972,1972.

Ring portions 910, 1910 may comprise any suitable shape. When viewed from above in the illustrated embodiment, the rings 910, 1910 have a square shape with rounded corners. In other embodiments, the ring may be rectangular, triangular, circular, or any other suitable shape corresponding to the bases 920,1920.

With particular reference to the embodiment of FIGS. 77-81, lower end 912 of ring portion 910 includes a plurality of snap tabs 930. As shown in FIG. Each snap tab 930 is defined by a pair of notches 931 extending upwardly from lower end 912 of ring portion 910 . Notch 931 allows snap tab 930 to flex when assembled to base portion 920 . In some embodiments, each snap tab 930 may be defined by a single notch 931 extending upwardly from the lower end 912 of ring portion 910 . In other embodiments, a notch 931 can extend downwardly from the top end 911 of the ring portion 910 . In another embodiment, snap tabs 930 may extend outwardly from lower end 912 of ring portion 910 .

Referring to FIG. 79, each snap tab 930 has a protruding surface 932 located on the outer surface of snap tab 930 . In some embodiments, the protruding surface 932 has a first end 935 that forms a 90 degree step with the outer surface of the snap tab 930 and a second end 936 that tapers toward the outer surface of the snap tab 930. and can have In other embodiments, the protrusion can include a height that remains constant from first end 935 to second end 936, increases, or decreases. Additionally, the protruding surface 932 can include a width or length that increases, decreases, or remains constant from the first end to the second end.

In the illustrated embodiment, the protruding surface 932 has a rectangular shape. In other embodiments, the protruding surface 932 can comprise any shape, such as triangular, circular, trapezoidal, or any other suitable shape. Additionally, protruding surface 932 can include any portion of the outer surface of snap tab 930 . In many embodiments, protruding surface 932 constitutes three quarters of the outer surface of snap tab 930 . In other embodiments, the protruding surface 932 can comprise 20%, 30%, 40%, 50%, 60%, 70%, 80%, or 90% of the outer portion of the snap tab 930. For example, the protruding surface 932 can comprise 20%-50%, 40%-70%, or 50%-90% of the outer portion of the snap tab 930 .

In the embodiment shown in Figures 91 and 92, ring portion 1910 does not include cutouts. Snap tab 1930 is thus defined as the portion of lower end 1912 of ring portion 1910 with projecting surface 1932 . These protruding surfaces 1932 extend contiguously from the bottom periphery of the lower end 1912 of the ring portion 1910 toward the upper end 1911 of the ring portion 1910 . Protruding surface 1932 slopes outwardly from the surface of ring portion 1910 . Snap tab 1930 is designed as a snap fit connection that engages slot 1973 in vertical lip 1972 of base portion 1920 .

79 and 91, snap tab 930 has a rectangular shape when base assembly 900 is viewed from the side. In other embodiments, snap tab 930 can have any shape. For example, snap tab 930 can have a triangular, circular, trapezoidal, or any other suitable shape.

80 and 91, the base portion 920, 1920 of the base assembly 900, 1900 includes a bottom surface 938, 1938 and a vertical lip 972, 1972 extending outwardly from the periphery of the planar bottom surface 938, 1938. Vertical lips 972 , 1972 can include a plurality of slots 973 , 1973 configured to receive protruding surfaces 932 , 1932 disposed on snap tabs 930 , 1930 . The plurality of slots 973, 1973 can include 2, 3, 4, 5, 6, 7, 8, 9, 10, or more slots. In the embodiment of FIGS. 77-81, each slot 973 begins at the bottom of vertical lip 972 and extends partway along its route to the top of vertical lip 972 . Base portion 920 includes a cover 974 that is positioned within vertical lip 972 that covers a portion of slot 973 . The covers 974 extend partially above the slots such that the bottom surface of each snap tab 930 abuts the top surface of each corresponding cover 974 when the base assembly 900 is in the assembled position.

91 and 92 (base assembly 1900), vertical lip 1972 of base portion 1920 further comprises channel 1975 for receiving lower end 1912 of ring portion 1910. In the embodiment of FIGS. Inner wall 1976 and outer wall 1977 of channel 1975 help align and secure ring portion 1910 to base portion 1920 . Inner walls 1976 and outer walls 1977 of channel 1975 further add structural rigidity to two-piece base assembly 1900 . In most embodiments, when base portion 1920 is assembled to ring portion 1910 , lower end 1912 of ring portion 1910 fits inside channel 1975 of vertical lip 1972 of base portion 1920 . In other embodiments, when base portion 1920 is assembled to ring portion 1910 , lower end 1912 of ring portion 1910 fits outside vertical lip 1972 of base portion 1920 . In yet another embodiment, similar to the embodiment of FIGS. 77-81, when the base portion is assembled to the ring portion, the lower end of the ring portion fits inside the vertical lip of the base portion. In embodiments where the lower end of the ring portion fits outside or inside the vertical lip, the vertical lip does not include channel 1975 . In the embodiment of FIGS. 91 and 92, slot 1973 is an opening in outer wall 1977 of channel 1975 of vertical lip 1972 . In this embodiment, snap tabs 1930 are visible through slots 1973 when base portion 1910 engages ring portion 1910 of base assembly 1900 .

In the illustrated embodiment, the slot has a rectangular shape. In other embodiments, the slot can include any shape when viewed from outside the base. For example, the slot may be triangular, circular, trapezoidal, or any other suitable shape that corresponds to the shape of the protruding surface on the snap tab.

Referring to Figures 81 and 92, the base assemblies 900, 1900 are shown in the assembled position. To assemble the base assembly 900,1900, the snap tabs 930,1930 of the ring portions 910,1910 are aligned with the slots 973,1973 of the base portions 920,1920. The ring portions 910,1910 are then pushed into the base portions 920,1920. In the embodiment of FIGS. 77-81, the bottom of snap tab 930 abuts the top surface of cover 974 . Any embodiment of the base assembly can further include any of the split sleeve connecting members 50, 50c described below. Split sleeve connecting members 50, 50c connect split sleeve 46 to either the ring portion or the base portion.

Flat bottom surfaces 938, 1938 of base portions 920, 1920 may include raised portions, such as raised portions 1921 in FIGS. The raised portion 1921 of the bottom surface 938, 1938 can be roughly cross-shaped leaving four recesses such as recessed portion 1923, and the bottom surface 938, 1938 is not raised. A recess 1923 extends below the raised portion 1921 of the bottom surface 938, 1938 on the outer surface of the base 34, 1034 to form four protrusions. In some embodiments, recesses 1923 comprise ridges, bumps, channels, grooves, or other gripping and roughening features. These features improve durability and prevent recesses 1923 from slipping on the ground. In other embodiments, raised portion 1921 may be circular, oval, triangular, rectangular, diamond-shaped, or any other suitable shape. In some embodiments, at least a portion of recess 1923 is constructed of a different material than the material of bottom surfaces 938,1938.

The base assembly 900, 1900 may further include base stay receiving channels (similar to 174, 174b described above for the bases 34, 1034) integral with the inside of the upper ends 911, 1911 of the ring portions 910, 1910. In some embodiments, the ring portion 910, 1910 of the base assembly 900, 1900 includes a plurality of stay ports integral with the ring portion 910, 1910 (for bases 34, 1034) for receiving one or more auxiliary stays. (similar to the plurality of stayports described above).

The two-piece base assembly 900,1900 allows for more efficient assembly of the golf bag 10,1010 compared to systems having a one-piece base 34,1034. Ring portions 910, 1910 may be coupled to the flats via snap-fit connections, sutures, pins, buttons, clamps, zippers, or any other suitable mechanism. The base assembly 900,1900 provides access to the interior of the plateau 14 through openings in the bottom of the ring portions 910,1910. This allows for an easier joining process as opposed to joining the flats 14,1014 to the base 34,1034 by entering through the top of the golf bag 10,1010. The coupling of the split sleeve 46 to the bases 920,1920 can be completed prior to coupling the bases 920,1920 and the ring portions 910,1910. This provides easy access to the interior of the base portion 910,1910, as opposed to attaching the divider sleeve 46 to the base portion 920,1920 by entering through the top of the golf bag 10,1010. , allowing for an easier manufacturing process.

B. Split sleeve mounting mechanism

The golf bag 10,1010 may include divider sleeves 46,1046 to prevent entanglement of the grips and shafts of different golf clubs when different golf clubs are inserted into the golf bag 10,1010. One end of the divider sleeve 46,1046 can be attached to the divider top 30,1030 and the other end of the divider sleeve 46,1046 can be mounted to either the base 34,1034 or the flat 14,1014. The divider sleeve 46 is attached to the divider tops 30, 1030, base 34, 34 via an attachment mechanism such as mounting apertures, snap buttons, other snap-fit connections, self-fastening connecting members of the divider sleeve 46, or other suitable connecting means. 1034 and/or flats 14,1014.

1. Mechanism for attaching the partition sleeve to the top of the partition

9 and 10, in one embodiment, divider sleeve 46 is attached to divider top 30 by a self-locking engagement. The referenced figures are provided for illustrative purposes. Aspects of the base 34 and divider sleeve 46 disclosed herein may be incorporated into any size or type of base 34, 1034 and divider sleeve 46. The end of divider sleeve 46 opposite the end of connecting member 50 includes a plurality of flaps 90 . The flaps 90 may be integrated into the divider sleeves 46 and each include self-fasteners 94 shown as hook-and-loop fasteners. As shown in FIG. 10, self-fastener 94 includes a first self-fastening portion 98 separated from a second self-fastening portion 102 . The first and second self-fastening portions 98 , 102 are provided on the same side of the flap 90 and are separated by a distance sufficient for the flap 90 to wrap around a portion of the divider top 30 . The first and second self-fastening portions 98, 102 are shown as respective hook 98 and loop 102 portions of the hook and loop fastener. However, in other embodiments, any suitable self-fastener 94 may be used including buttons and buttonholes, hook and eye closures, or snap fasteners. In still other embodiments, the first self-fastening portion 98 may be the hook or loop portion of the fastener, while the second self-fastening portion 102 is the other of the loop or hook portions of the fastener. good too. As shown in FIG. 9, flaps 90 that wrap around cross member 78 and intermediate member 80 provide additional padding or padding to protect the golf club from damage caused by rubbing against cross member 78 or intermediate member 80 . Includes pad material 104 . Although flaps 90 that wrap around a portion of outer ring 74 are shown without additional padding or padding material, flaps 90 may include such additional pads or padding material in other embodiments. .

Some embodiments of golf bags 10, 1010 include flaps similar to those described above. The flap wraps around a portion of the divider top 30,1030 and is sewn to itself to secure around the divider top 30,1030. In these embodiments, sutures replace hook-and-loop fasteners, which can potentially simplify the manufacturing process.

2. Mechanism for attaching the partition sleeve to the base (connecting member)

In some embodiments, the attachment mechanism between the divider sleeve 46 and the base 34, 1034 comprises multiple connecting members. For the purposes of this disclosure, a carry bag 10, as shown in FIGS. 4 and 5 in particular, will be used to illustrate this feature, but the attachment mechanism can be attached to any class, type, or size of golf bag. It is understood that it can be incorporated. In the illustrated embodiment of bag 10 , a plurality of connecting members 50 , more specifically four connecting members 50 , connect divider sleeve 46 to base 34 . In other embodiments, two, three, five or more connecting members 50 may be used to couple divider sleeve 46 to base 34 . Connecting member 50 is preferably formed of a flexible, elastic, stretchable material, such as elastic webbing, to form a flexible and/or elastic connection between divider sleeve 46 and base 34 . In other embodiments, any suitable material having sufficient flexibility and/or resilience to enable connecting member 50 to function in accordance with the operations of internal subassembly 42 disclosed herein. can be used. Additionally, end 56 of connecting member 50 is attached to divider sleeve 46 (shown in FIG. 5). Although ends 56 are shown attached to divider sleeve 46 by stitching, in other embodiments ends 56 may be adhesive, rivets, or a connection between ends 56 and divider sleeve 46 . It may be attached by any other known or later developed attachment suitable for maintenance. Connecting member 50, on the other hand, may function in accordance with the operation of internal subassembly 42 disclosed herein.

Referring now to FIGS. 4 and 5, in a first embodiment, each connecting member 50 is in self-fastening engagement with the divider sleeve 46 coupled to the base 34 by self-fasteners 58 . As shown in FIG. 5, the first portion of self-fastener 58a is spaced from the second portion of self-fastener 58b. Both portions of self-fasteners 58 a , 58 b are provided on the same side of connecting member 50 . Each connecting member 50 is thereby received in a slot 62 (shown in FIGS. 4 and 5) of base 34 and then self-fastening by interlocking portions of self-fasteners 58a, 58b (shown in FIG. 4). be done. Stated another way, after connecting member 50 is received by slot 62, first portion 66 of connecting member 50 is fastened to second portion 70 of connecting member 50 to form a self-fastening connection. The self-fastening connection allows each connecting member 50 to wrap around a portion of base 34 to couple divider sleeve 46 to base 34 . A plurality of slots 62 provided around the base 34 are each configured to receive a respective connecting member 50 . Self-fasteners 58 are shown in the form of hook-and-loop fasteners (eg, VELCRO®), but other embodiments include buttons and buttonholes, hook-and-eye closures, or snap fasteners. Any suitable self-fastener 58 may be used, including. Further, in other embodiments, the first portion of self-fastener 58a may be the hook or loop portion of the fastener, and the second portion of self-fastener 58b is the other of the loop or hook portion of the fastener. be. In other embodiments, first portion 66 of connecting member 50 is secured (eg, by use of an adhesive or similar material) to second portion 70 in a permanent or semi-permanent arrangement.

3. Alternate Embodiment Divider Sleeve and Base Attachment Mechanism (Connecting Member)

FIG. 6 shows another embodiment of the attachment mechanism of the partition sleeve 46 to the base 34. As shown in FIG. This alternative embodiment of the self-fastening engagement coupling divider sleeve 46 to base 34 does not have slots in lip 72 . Rather, connecting member 50 engages a portion of bottom portion 71 of base 34 to connect divider sleeve 46 to base 34 . Specifically, a portion of the bottom portion 71 includes a plurality of connecting portions 73 . Each connecting portion 73 is defined by two slots or openings (not shown) formed through bottom 71 of base 34 . Each connecting member 50 is wrapped around its respective connecting portion 73 to form a self-connection with a hook-and-loop fastener (VELCRO®). In the illustrated golf bag 10 , four connecting members 50 connect the divider sleeve 46 to the base 34 .

FIG. 6B shows another alternative embodiment of the attachment mechanism of divider sleeve 46 to base 34 . Divider sleeve 46 comprises connecting members 50b having a snap fastener or clip 55b at the end of each connecting member 50b. 77-81 and described above, although this snap fastener embodiment is described with respect to a base assembly 900 comprising a ring portion 910 and a base surface portion 920, other implementations of bases 34, 1034 Can also be used with morphology. The base 34 of the golf bag 10,1010 comprises a ring portion 910, a base surface portion 920 that snap fits onto the ring portion 910, and a flexible connecting member 50c that connects to the ring portion 910. As shown in FIG. Flexible connecting member 50c of base ring portion 910 has a snap fastener or clip 55c that engages snap fastener or clip 55b of connecting member 50b of divider sleeve 46. FIG. The base ring portion 910 can be sewn or permanently attached to the bag flat 14 as described in detail above. The two-piece, snap-fit base assembly 900 allows the fasteners or clips 55 b , 55 c to be easily mated before the base surface portion 920 is snap-fit onto the base ring portion 910 . By using snap fasteners or clips 55b, 55c to connect divider sleeve 46 to base 34, 1034, the need for slots in base 34, 1034 is eliminated. In another variation of this embodiment, base connecting member 50 c is attached to base surface portion 920 .

In other embodiments not shown, a one-piece base can comprise a flexible connecting member (similar to 50c) and a snap fastener or clip (similar to 55c). The base is connected to the flat portion of the golf bag before the divider sleeve is attached to the base. A divider sleeve including a connecting member (similar to 50b) and a snap fastener or clip (similar to 55b) can be connected to the divider top. Snap fasteners or clips on the base and divider sleeve allow the assembler to easily connect the divider sleeve to the base.

C. Stay

The golf bag 10,1010 may include one or more stays 39,1039,1039a,1039b (hereinafter 39,1039) connecting the base 34,1034 and the divider top 30,1030. One or more stays 39, 1039 provide rigidity to golf bag 10, 1010 in the deployed configuration. One or more stays 39,1039 may be pivotally connected to the base 34,1034 and/or the divider top 30,1030 via hinges. One or more stays 39, 1039 and/or hinges may engage bases 34, 1034 and/or divider tops 30, 1030 by one or more snap-fit connections. Top and base stay hinges 162,170 allow divider tops 30,1030 and bases 34,1034 to fold or collapse toward stays 39,1039. In subassemblies comprising divider tops 30, 1030, bases 34, 1034, and one or more stays 39, 1039, hinges 162, 170 allow the subassemblies to collapse for shipping or storage.

Figures 21-29 show a snap-fit subassembly for the pivot stay 39 (see Figure 2). 21-22 show a first or top stay hinge 162 pivotally connected to the divider top 30. FIG. 25-26, the top stay hinge 162 includes a first portion or first arm 163 pivotally connected to a second portion or second arm 164 by a joint 165. As shown in FIG. A first arm 163 is connected to the divider top 30 (shown in FIG. 21). The second arm 164 is connected to the stay 39 (shown in Figure 22). For example, first arm 163 may be received within a corresponding channel (not shown) in divider top 30 . Second arm 164 , on the other hand, may define a channel or sleeve portion 166 that receives the first or top end of stay 39 .

The top stay hinge 162 has a first position (shown in FIG. 23) in which the first and second arms 163, 164 are positioned at an angle with respect to each other, and a first position (shown in FIG. 23) in which the first and second arms 163, 164 are positioned at an angle relative to each other. and a second position (shown in FIG. 24) that forms a straight angle (eg, 180 degrees) or is generally collinear with respect to the joint 165 . In some embodiments the first and second arms 163, 164 are angled at a maximum angle of between 170° and 190°. The first and second arms 163, 164 are 30-40 degrees, 35-45 degrees, 40-50 degrees, 45-55 degrees, 50-60 degrees, 60-70 degrees, 70-80 degrees, 80-90 degrees. degree, 90-100 degrees, 100-110 degrees, 110-120 degrees, 120-130 degrees, 130-140 degrees, 140-150 degrees, 150-160 degrees, 160-170 degrees, 170-180 degrees, or 180- 190 degrees can be angled with respect to each other. The top stay hinge 162 extends from a position where the second arm 164 is substantially perpendicular to a portion of the outer ring 74 (as shown in FIG. 29) to a position where the second arm 164 extends out of the outer ring 74 (as shown in FIG. 22). Rotate approximately ninety degrees (90°) to a position that is approximately parallel to the part.

To limit overextension of the top stay hinge 162 during the transition from the first position (which occurs when the golf bag 10 is folded) to the second position (which occurs when the golf bag 10 is deployed): Top stay hinge 162 includes hinge limit 167 . In the illustrated embodiment, the hinge limit 167 (located in one of the first or second arms 163, 164) is received by a notch 169 (located in the other of the second or first arms 163, 164). d) includes a hinge projection 168; When rotating top stay hinge 162 from a first position (shown in FIG. 23) to a second position (shown in FIG. 24), notch 169 engages protrusion 168 when top stay hinge 162 reaches the second position. accept. Portions of the first and second arms 163 , 164 contact each other to further limit rotation or pivoting of the top stay hinge 162 . Hinge limit 167 helps prevent overextension of divider top 30 during self-assembly.

FIG. 25 shows a second or bottom or base stay hinge 170 pivotally connected to base 34 . As shown in FIGS. 26A-28B, the base stay hinge 170 is a first portion or first arm 172 flexibly connected to a second portion or second arm 172 by a spring or biasing portion 173 . Includes arm 171 . A first arm 171 is connected to the base 34 and a second arm 172 is connected to the stay 39 . For example, first arm 171 may be received or engaged in stay-receiving channel 174 defined by base 34 (shown in FIGS. 4-5 and 25). Second arm 172, on the other hand, may define a channel 175 that receives a portion of stay 39 (shown in FIGS. 5 and 25). As shown in FIG. 28, hinge 170 flexes at biased portion 173 . This allows the first and second arms 171, 172 to flex relative to each other. In some embodiments, biasing portion 173 can include projections or ridges that stiffen biasing portion 173, as shown in FIGS. 26A, 27A, and 28A. In other embodiments, biasing portion 173 comprises a smooth surface, as shown in Figures 26B, 27B, 27C, and 28B. Similarly, components attached to the first and second arms 171, 172 (eg, base 34 and stay 39, respectively) flex or pivot relative to each other.

Base stay hinge 170 facilitates pivoting of base 34 about stay 39 to convert golf bag 10 from a folded configuration to an unfolded configuration. In some embodiments, the first and second arms 171, 172 are at an angle of up to 170°-190° with respect to each other. The first and second arms 171, 172 may form an angle of 30-190 degrees with respect to each other. For example, the first and second arms 171, 172 of the base stay hinge 170 are 30-40 degrees, 35-45 degrees, 40-50 degrees, 45-55 degrees, 50-60 degrees, 60-70 degrees, 70 degrees. ~80 degrees, 80-90 degrees, 90-100 degrees, 100-110 degrees, 110-120 degrees, 120-130 degrees, 130-140 degrees, 140-150 degrees, 150-160 degrees, 160-170 degrees, 170 degrees They can be angled with respect to each other by ~180 degrees, or 180-190 degrees. In one embodiment, base stay hinge 170 pivots about ninety degrees (90°) from a position substantially perpendicular to a portion of sidewall 178 of base 34 to a position substantially parallel to a portion of sidewall 178 of base 34 . configured to In some embodiments, the stay hinges 162, 170 are flexibly pivotable rather than mechanically pivotable.

In golf bag embodiments having a stand assembly, the base stay hinge 170 also allows the golf bag 10 to move from a first configuration (see FIG. 3 with legs 40 retracted) to a second configuration (see FIG. 3 with legs 40 retracted) during use. 2 in which the legs 40 are spread out) can help tilt the stays 39 about the base 34 . In some embodiments, first and second arms 171, 172 of base stay hinge 170 may be angled between 120 and 150 degrees with respect to each other when golf bag 10 is in the spread configuration. For example, in the splayed configuration, the first and second arms 171, 172 of the base stay hinge 170 are angled by 120-130 degrees, 130-140 degrees, 140-150 degrees, 150-160 degrees, or 160-170 degrees. They can be angled with respect to each other. In some embodiments, first and second arms 171, 172 of base stay hinge 170 may be angled between 170 and 190 degrees with respect to each other when golf bag 10 is in the stored configuration. For example, in the stowed configuration, the first and second arms 171, 172 of the base stay hinge 170 can be at an angle of 170°-180°, 175°-185°, or 180°-190° with respect to each other. can.

The snap-fit subassembly allows the stays 39 to interconnect the divider top 30 and base 34 with a snap-fit connection while the parts of the sub-assembly (e.g. divider top 30, base 34, and stay 39) are aligned. reduces packaging volume, thereby allowing it to be swiveled flat for more cost-effective shipping. Stay hinges 162, 170 extend from a position where divider top 30 and base 34 are substantially perpendicular to stays 39 (e.g., when legs 40 are retracted for a stand bag or within a cart bag). , to a position substantially parallel to the stay 39 (as shown in FIG. 29). As a result of the configuration shown in FIG. 29, the divider tops 30 are offset from the stays 39 and lie in a plane substantially parallel to the plane of the stays 39 . Although not shown, base 34 is also offset from stay 39 and lies in a plane substantially parallel to the plane of stay 39, with base 34 and divider top 30 being substantially parallel or substantially in the same plane.

117-120, the subassembly comprises a first or top stay hinge 1740 and a second or base stay hinge 1744, shown in FIGS. Top stay hinge 1740 can be similar to either top stay hinge 162 or base stay hinge 170 . Base stay hinge 1744 may be similar to either top stay hinge 162 or base stay hinge 170 . In short, any suitable hinge design can be implemented to allow bending or rotation at either end of pivot stay 39 . In some embodiments, the top stay hinge and the bottom stay hinge may be integrally formed with stay 39 .

D. Flat part

The golf bag 10, 1010 further comprises a flat 14, 1014 which may comprise a tubular or rectangular shape having sides that are secured to form a tubular shape. The flats 14,1014 form the sides of the body of the golf bag 10,1010. Flats 14,1014 extend between divider tops 30,1030 and bases 34,1034. The flats 14,1014 can act as a framework to contain the golf clubs within the golf bag 10,1010. In some embodiments, the flats 14,1014 can be snap fit to the subassemblies 42,1042 of the golf bag 10,1010. At least a portion of the flats 14,1014 may be sewn onto the subassembly 42,1042. At least a portion of the flats 14,1014 may be riveted onto the subassemblies 42,1042. Various embodiments of golf bags 10, 1010 include different combinations of methods for connecting flats 14, 1014 to subassemblies 42, 1042 described below.

In some embodiments, the flats 14, 1014 can be provided as tubular units designed to slide over the divider tops 30, 1030 and snap fit. In other embodiments the flats 14, 1014 are provided as open units (rather than tubular) like the flats 14 shown in FIGS. The open flats 14, 1014 may be assembled into a tubular configuration via sutures or fasteners (eg, zippers or snap-fit connections). In some embodiments, flats 14, 1014 may be provided either tubular or open and secured to divider tops 30, 1030 and/or bases 34, 1034 using molded snap tree members. .

The flats 14,1014, with the pockets 18,1018, handles 22,1022 and shoulder straps 24,1024 attached, are generally formed from a single material or from two or more materials. The pocket 18,1018 may be separate and removable from the flat 14,1014. For example, each pocket 18, 1018 may be secured to flats 14, 1018 by removable attachments such as snap-fit buttons, hook-and-loop fasteners (e.g., VELCRO®), or one or more zippers, as described below. 1014. Removable pockets 18,1018 allow for custom configuration or reconfiguration of the size, number, or location of different pockets 18,1018 on flats 14,1014.

1. Attachment mechanism via snap-fit connector to top or base of flat section divider

30-31 show open flats 14 forming snap-fit connections with subassemblies during assembly to form golf bag 10. FIG. FIG. 30 shows the outer or first side of flat 14 . FIG. 31 shows the inner or second side of flat 14 . Flat portion 14 includes a bottom or base end 182 and a top end 186 . Both ends are provided with (male or female snap-fit buttons 194) for engaging respective snap-fit connectors 194 provided on the divider top 30 and base 34 of the subassembly (shown in FIG. 47 as female or male snap-fit buttons 194). It includes a plurality of snap-fit connectors 190 (shown as fit buttons 190). Multiple snap-fit connectors 190 on flats 14 and respective snap-fit connectors 194 on divider top 30 and base 34 can reduce assembly time over golf bags without snap-fit connectors. to Additionally, snap-fit connectors 190 , 194 eliminate the need for tools and equipment required to rivet or sew flats to divider top 30 and/or base 34 .

2. Attachment mechanism via snap-fit collar to top of flat section divider

Tubular flats 14, 1014 may also be connected to subassemblies via snap-fit connections. 93A-93C, in one embodiment of golf bag 10, golf bag 10 includes a divider top 230 (similar to divider top 30) and a top end 286 (similar to top end 186 of flat portion 14). and a tubular golf bag flat portion 214 (similar to flat portion 14) having a . Flat portion 214 includes a flexible collar 210 . Flexible collar 210 allows tubular flat 214 to slide around and overlap divider top 230 of golf bag 10 during assembly. Collar 210 of bag flat 214 includes one or more reinforcing walls 216, snap connectors 224, elastic portions 222, and zippers 225 to facilitate the assembly process. Compartment top 230 includes a molding and fabric cover with external snap connectors 234 . A snap connector 224 on the collar 210 of the bag flat 214 engages a snap connector 234 on the divider top 230 to attach the bag flat 214 to the divider top 230 . The reinforcing wall 216 of the collar 210 of the bag flat 214 gives the bag flat 214 some rigidity. A resilient portion 222 of the bag flat collar 210 connects the two reinforcing walls 216 and provides the bag flat 214 with the necessary flexibility for assembly of the snap connectors 224,234. The zipper 225 of the bag flat collar 210 allows flexibility during assembly, but is closed during the final stages of assembly to hold the bag flat 214 snugly against the divider top 230 of the finished bag. be done.

Collar 210 of bag flat 214 may include one or more reinforcing walls 216 . In most embodiments, when the bag flat 214 engages the divider top 230 , the walls of the collar 210 of the bag flat 214 are adjacent to the sides of the divider top 230 and lie generally parallel. Reinforcing walls 216 provide some rigidity to bag flats 214 . In many embodiments, these walls 216 may be flat sheets that include wall width 218 and wall height 220 . For each wall 216, the wall width 218 is approximately the same as the width of the side of the divider top 230 corresponding to the respective collar wall 216 when measured parallel to the base of the bag and along the bottom of the reinforcing wall 216. . In this manner, the collar 210 of the bag flat 214 engages the outer surface of the divider top 230 . The wall height 220 of the bag flat collar 210 can vary. For example, in some embodiments, the rear wall of bag flat 214 has a height that is greater than the height of the front wall of bag flat 214 . In some embodiments, the walls 216 corresponding to the left and right sides of the bag flat collar 210 can have varying heights 220 across their respective section widths 218, as shown in FIG. Wall 216 of flexible collar 210 may be formed from a material such as an open-celled foam such as sponge or a closed-celled foam such as Crocslite™ (Crocs™, Boulder, Colo.) material. Alternatively, wall 216 of collar 210 can be formed from a molded thermoplastic material such as silicone or another type of thermoplastic elastomer.

Walls 216 of collar 210 can be encased in a mesh cover. A mesh cover secures the walls 216 together. Mesh cover 216 includes fabric or mesh panels to cover the inner and outer layers of each wall 216 . The mesh cover further comprises edging surrounding the edges of the top 211 and bottom 212 of the collar 210 of the bag flat 214 . A zipper 225 on collar 210 can form a connection between two walls 216 of collar 210 on bag flat 214 . In some embodiments, a zipper 225 can be positioned between the rear wall and side walls of collar 210 . Zipper 225 may extend from lower edge 212 to upper edge 211 of collar 210 . The zipper 225 may comprise first and second rows 228 a and 228 b of zipper teeth, a zipper car 226 and a zipper garage 228 . A first row of zipper teeth 228 a extends substantially vertically along the edge of collar wall 216 . A second row of zipper teeth 228b extends substantially vertically along the edge of adjacent collar wall 216 . Zipper car 226 is configured such that zipper 225 is closed when car 226 is adjacent top edge 211 of collar 210 and zipper 225 is open when car 226 is adjacent bottom edge 212 of collar 210 at flat 214 . can also be attached to the row of zipper teeth 228 . Zipper 225 does not completely separate the collar portions. Zipper 225 provides flexibility that allows collar 210 to stretch when zipper 225 is open. Expansion of the collar 210 when the zipper 225 is open allows the bag flat collar 210 to slide over the desired portion of the divider top 230 during assembly.

One section of the top mesh edging comprises an elastic portion 222 that bridges between two collar walls 216 comprising a first zipper tooth row 228a and a second zipper tooth row 228b. When zipper 225 is open, elastic portion 222 can stretch to expand collar 210 . Conversely, when the zipper 225 is closed, the elastic portion 222 cannot stretch and the collar 210 at the flat portion 214 is stiffer. When zipper 225 is closed, zipper car 226 is housed within zipper garage 227 adjacent top edge 211 of flat 214 .

Bag flat 214 further comprises a snap connector 224 on the inner surface of collar 210 . Snap connector 224 corresponds to snap connector 234 on the outer surface of divider top 230 . The position of snap connector 224 on collar 210 determines where bag flats 214 lie relative to divider top 230 during assembly. The bag flat snap connectors 224 can be secured to corresponding snap connectors 234 on the divider top 230 . In some embodiments, the snap connector 224 on the collar 210 of the bag flat 214 is located approximately midway between the top edge 211 and bottom edge 212 of the collar 210 . In other embodiments, snap connector 224 is positioned a fixed distance from lower edge 212 of collar 210 . In some embodiments, snap connectors 224 are evenly spaced around the inner surface of collar 210 at flats 214 . Snap connectors 224, 234 may be button snaps or any other suitable type of snap connector.

3. Mounting mechanism via alternative snap-fit connection to flat section top or base

Flats 14, 1014 of golf bags 10, 1010 may be attached via alternative means and designs. Such alternative snap-fit connections between flats 14 and divider tops 30 and/or bases 34 are shown in FIGS. 32-34. An embodiment of flat 14 includes a plurality of perforations 195 around its perimeter. Embodiments of the base 34, on the other hand, include a corresponding plurality of perforations 196 around the perimeter. The punched holes 195 in the flat portion 14 and the punched holes 196 in the base 34 are arranged in alignment. A strip 197 of flexible molded snap tree or snap tree member 198 engages the aligned perforations 195,196. Each aligned hole 195, 196 in the flats 14 and base 34 then receives a single tree 198 (see FIG. 34). 32-34 show an alternative snap fit connection between flat 14 and base 34, the same alternative snap fit connection between flat 14 and divider top 30 may be used. In still other embodiments, flats 14 are secured by hook-and-loop fasteners (eg, VELCRO®), hook and hook fasteners, buttons, or any other suitable snap-fit fasteners or securing assemblies. , to form a snap-fit attachment with the subassembly 42 .

Alternative embodiments, such as golf bags with two-piece bases, are sewn or connected directly to the base and divider tops. Flats 14 therefore do not have a snap-fit connection.

Flat portion 14 also includes a reinforcing ring 200 at top end 186 to provide additional reinforcement and stiffness around divider top 30 (see FIG. 31). In golf bag embodiments having a stand assembly, the flat 14 may also include a plurality of windows, such as the windows 428 of the flat 414 of FIGS. 101-104. Each of these windows allows the anchors 122 of the leg mounting bracket 30 to protrude and expose the anchors 122 to facilitate snap fit and pivot connection with the leg 40 . This allows the flats 14 to be interchangeable between the cart bag subassembly and the carry (or stand) bag subassembly.

The flat portion 14 includes a seam 202 (see FIG. 52) defined by a first seam edge 203 opposite a second seam edge 204 (see FIG. 31). A first seam edge 203 is sewn to a second seam edge 204 to form the tubular outer shell of the golf bag. In other embodiments of the subassembly 42, the seam edges 203, 204 of the flats 14 can be a single zipper, two zippers, hook-and-loop fasteners (VELCRO®), tongues that fit into the associated rails. , snap-fit buttons, or any other suitable snap-fit fasteners or securing assemblies. In one configuration, a single zipper attaches edges 203, 204 at the central portion of flat 14, and the top and/or bottom of flat 14 are snap fit buttons, hook and loop fasteners (VELCRO®). etc. is fixed. In another construction, two zippers connect two separate seams of flat 14 to subassembly 42 . In yet another embodiment, the flats 14 may be split into multiple sections that attach to the subassembly 42 via snap-fit attachments. However, the advantages of a single seam are easier waterproofing of flat 14 and a single attachment line for wrapping flat 14 around subassembly 42 .

E. flat pocket

In addition to attachment mechanisms, seams, and other features, flats 14, 1014 may include one or more pockets 18, for storing clothing, golf equipment, golf accessories, and/or other personal items. 1018 may further be provided. The pockets 18,1018 in the flats 14,1014 can vary in size and shape depending on the desired function of the pockets 18,1018. Some pockets 18, 1018 are constructed or sewn into the flats 14, 1014 to make them non-removable. Pockets 18, 1018 may include one or more pockets commonly referred to as "garment pockets,""ballpockets," or "accessory pockets." Some pockets 18, 1018 are configured to be removable or coupled to flats 14, 1014, making them attachable or removable (hereinafter referred to as "removable"). . These removable pockets can be attached to the golf bag 10, 1010 during the second stage of the manufacturing process. Flats 14 , 1014 can include 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 pockets 18 , 1018 . In some embodiments, one or more of the pockets 18, 1018 may be positioned over, in front of, or within another pocket. One or more of the pockets 18, 1018 can have openings without closure mechanisms. One or more of the pockets 18, 1018 can have openings with closure mechanisms such as zippers, snap-fit connections, fasteners, buttons, or magnets. Specific pocket embodiments are described in detail below.

1. removable pocket

One possible embodiment of the golf bag flat 14, 1014 includes one or more customizable, removable (or detachable) golf bag pockets. Figures 107-109 show a golf bag 10 having removable golf bag pockets. This removable pocket may be associated with golf bag 10, golf bag 1010, or any other golf bag. Customizing a golf bag is currently a time consuming process. Including a removable golf bag pocket as an option on the golf bag allows the manufacturer to quickly customize the golf bag. Additionally, the removable pocket reduces shipping costs by allowing the golf bag to be shipped in parts, thus reducing shipping volume. It should be understood that while the following description only shows removable garment pocket 1620, other pockets can include similar removable designs. For example, the carry bag 10 may include a removable ball pocket (on the backside 12 of the golf bag), a removable accessory pocket (on the right side of the golf bag as depicted in FIG. 1B), or other pocket. .

In some embodiments, the pocket 18 can be manufactured separately from the bag flat 14, as shown in FIGS. 107-110. Pocket 18 can be attached to and removed from bag flat 14 . In other embodiments, some of the pockets may be manufactured integrally with the bag flat 14, while the remaining pockets may be removable. In some embodiments, golf bag 1010 has one removable pocket, two removable pockets, three removable pockets, four removable pockets, five removable pockets, or any number of removable pockets. can include removable pockets for The embodiment of FIG. 107 shows a carry bag 10 with one removable pocket 1620. FIG. In embodiments having a removable pocket 1620, the bag flat 14 can further comprise a first receiving mechanism 1621 and a second receiving mechanism 1622. As shown in FIG. The first and second receiving mechanisms are configured to receive and secure the removable pocket. The first and second receiving features may be zipper teeth, VELCRO®, snap buttons, snap fit connectors, openings, recesses, ties, or any other suitable attachment receiving features.

When the removable pocket of the golf bag is positioned to attach to the bag flat, the removable pocket defines a surface adjacent the bag flat 1625 and a perimeter 1626 of the surface adjacent the bag flat. Prepare. Removable pocket 1620 can further comprise first attachment mechanism 1623 and second attachment mechanism 1624 . The first and second attachment mechanisms can be located on the perimeter and/or surface adjacent the bag flat 1625 . The first attachment mechanism 1623 is configured to be received by the first receiving mechanism 1621 of the bag flat. The second attachment mechanism 1624 is configured to be received by the second receiving mechanism 1622 of the bag flat.

In many embodiments, such as those shown in FIGS. 107-109, first attachment mechanism 1623 may be a zipper and second attachment mechanism 1624 may be VELCRO®. Thus, first receiving feature 1621 may be a zipper tooth and second receiving feature 1622 may be VELCRO®. In other embodiments, the first and second attachment mechanisms are zippers, VELCRO®, snap buttons, buttons, fasteners, ties, hooks, buckles, or other suitable devices that allow separation of the separable pocket 1620. Any mounting mechanism may be used. In view of the above, reference to first attachment mechanism 1623 is hereinafter referred to as zipper, reference to second attachment mechanism 1624 is hereinafter referred to as VELCRO®, and reference to first receiving mechanism 1621 is hereinafter referred to as VELCRO®. are hereinafter referred to as zipper teeth and the reference to the second receiving mechanism 1622 is hereinafter referred to as VELCRO®.

As shown in FIGS. 108 and 109, the removable pocket zipper 1623 can extend along at least one side of perimeter 1626 along the seam. In other embodiments, the zipper 1623 of the removable pocket 1620 can extend along the entire perimeter 1626 along the seam of the surface adjacent to the bag flat 14 . The removable pocket zipper 1623 aligns and mates with the bag flat zipper teeth 1621 . Zipper 1623 functions as an alignment mechanism to properly orient removable pocket 1620 relative to bag flat 14 . Zipper 1623 also serves as the primary attachment mechanism for securing removable pocket 1620 onto bag flat 14 . In some embodiments, zipper 1623 can be a single continuous zipper that extends along a portion of the perimeter. In other embodiments, the zipper 1623 can be multiple discontinuous zippers along part of the perimeter.

As shown in FIG. 110, in some embodiments, receiving zipper teeth 1621 may be hidden from view under lip 1627 of golf bag flat 14 . Lip 1627 also hides zipper 1623 of removable pocket 1620 when removable pocket 1620 is attached to golf bag 10 . In these embodiments, when pocket 1620 is attached, it appears to be permanently attached to the bag, but functionally pocket 1620 is removable. Lip 1627 gives the golf bag a clean look without sacrificing flexibility and manufacturing efficiency.

As shown in FIGS. 108 and 109, the removable pocket Velcro® 1624 can be placed on the surface adjacent the bag flat 14 in close proximity to a portion of the fastener's peripheral void. . In other embodiments, the VELCRO® 1624 can be placed anywhere on the surface adjacent to the bag flat 14 . The VELCRO® 1624 of the removable pocket aligns and mates with the VELCRO® 1624 of the bag flat 14 . The VELCRO® 1624 of the removable pocket 1620 acts as a second securing means to keep the removable pocket resting flat against the bag. This prevents the removable pocket from swinging when the golf bag is in motion. In many embodiments, the VELCRO® 1624 can be a circular patch on the surface adjacent to the bag flats. In other embodiments, the VELCRO® 1624 can be a triangular patch, a square patch, an octagonal patch, any polygon shaped patch, or a single continuous long strip. In some embodiments, there may be 1 patch/strip, 2 patches/strip, 3 patches/strip, 4 patches/strip, 5 patches/strip, or 6 patches/strip.

2. Removable Pocket Alternate Attachment Mechanism

In other embodiments not shown, the removable pocket can include a first attachment mechanism similar to first attachment mechanism 1623 of removable pocket 1620 described above. The removable pocket may further comprise a second attachment mechanism located adjacent the proximal end of the golf bag. In this embodiment, the second attachment mechanism includes a receiving portion and a core portion. The core portion is attached to the flat portion of the golf bag. The receiving portion is attached to the removable pocket. A channel in the receiving portion is configured to receive the core portion to secure the removable pocket to the flat. In yet another embodiment (not shown), the flat second receiving mechanism and the removable pocket second attachment mechanism comprise snap-fit connector elements or clips.

3. Customizable removable pockets

The removable pocket 1620 and bag flat 14 can be manufactured in a number of different colors. This allows the manufacturer to combine multiple colors of the bag flat 14 and removable pocket 1620 for a particular color scheme based on customized orders. Removable pocket 1620 further simplifies the customized logo process with different sizes. Incorporating a customized logo (eg, school mascot/school name) into a golf bag is much easier on the removable pocket 1620 than on a pocket permanently attached to the golf bag. The process of screen printing or embroidering logos on items is quicker and easier on small items such as pockets than on large bulky items such as golf bags.

The ability to combine any colored removable pocket with any colored bag flat 14, combined with a simplified customized logo process, reduces turnaround time for custom bag orders from about 90-180 days to about It can be shortened to 30-45 days. Reducing the delivery time by more than half increases customer satisfaction. Additionally, golf bags with removable pockets can be packaged separately in smaller volume packages. This reduces the overall volumetric size of the package containing the golf bag. The two separate small volume packages combined have lower shipping costs compared to a single large volume package containing a golf bag with permanently attached pockets. Consumer satisfaction can be further enhanced by reducing consumer shipping costs. Additionally, removable pockets can simplify inventory in the warehouse by pocket type and/or color. Thus increasing warehouse organization and assembly.

4. Quick access pocket (in-play pocket)

Flats 14, 1014 may further include quick access pockets for storing small accessories such as golf tees or golf balls that the player may wish to access during a round of golf. Figures 105A-106 show a golf bag having a quick access pocket 1600 (a quick access pocket may also be referred to as an "in-play pocket," a "quick access zippered pocket," or a "magnetic zippered pocket"). This quick access pocket 1600 may be associated with golf bag 10, golf bag 1010, and/or any other suitable golf bag. The quick access pocket 1600 may be similar to one or more pockets 18 of the golf bag flat 14,1014. Golf bag quick access pocket 1600 includes zipper 1601 and magnet mechanism 1602 . This pocket functions as a quick access pocket during play, but can be securely closed by zipper 1601 during transport or for longer term mobile use. The magnet mechanism 1602 can be used to hold the pocket lid 1605 closed during golf play, but allows the lid to open quickly when needed. Golf pocket 1600 further comprises a rigid lip 1603 around the inside of the opening of the pocket to ensure that items do not fall out during play and to improve the structural integrity of the pocket.

Quick access pocket 1600 serves two separate functions. One function is to retain items within the golf bag during transportation or storage. Another function is to hold items while playing. Zipper 1601 fulfills the first (transport/storage) function. Magnet mechanism 1602 and rigid lip 1603 serve a second (rapid access) function.

Quick access pocket 1600 can be used to secure items within golf bag 10 . Pocket 1600 can have a variety of body shapes and sizes. A pocket lid 1605 covers the opening of pocket 1600 . In the illustrated embodiment of FIGS. 105A-106, the pocket opening has hinge sides 1604 where the lid 1605 connects to the body, and three sides that allow access to the pocket 1600 when the lid 1605 is open. Prepare. Lid 1605 may include polyethylene for added rigidity. Lid 1605 can include other suitable materials.

Features that secure items within pocket 1600 include zipper 1601, magnets 1602, and rigid lip 1603 around the inside of the opening. A zipper 1601 circumscribes the opening along three sides to allow access to the pocket. Zipper 1601 connects lid 1605 to the body of the pocket. It can surround all stored items as well as the magnet mechanism 1602 and rigid lip 1603 mechanism. Magnet arrangement 1602 includes an upper magnet and a lower magnet. The top magnet is embedded in lid 1605 of pocket 1600 corresponding to the bottom magnet embedded in rigid lip 1603 . The top magnet connects with the bottom magnet when the lid 1605 is closed. A rigid lip 1603 extends along the inside of the three sides to allow access to the pocket. A rigid lip 1603 extends from these three sides of the opening toward the center of the pocket opening. Rigid lip 1603 can extend from the side to various lengths, such as between 0.5 inches and 2 inches. A rigid lip feature 1603 contributes to the structural integrity of the golf pocket and houses the lower magnet. Lip 1603 also provides a platform for lid 1605 to rest on when the lid is closed. Rigid lip 1603 may be constructed of polyethylene or other suitable material.

Combining zipper 1601 with magnet mechanism 1602 and rigid lip 1603 can lower the cost below that of existing quick access pockets that use multiple magnets to secure storage. Incorporating zipper 1601 and limiting the number of magnets lowers the cost of the final product and provides a more reliable method of securing pocket 1600 closed.

The quick access pocket 1600 of the present invention can be used with various golf bag designs. Pocket 1600 can be located on the top of the bag or on the bottom of the golf bag. FIG. 106 shows a first possible position 1606 and a second possible position 1607 for quick access pocket 1600. FIG.

5. shoe pocket

Some embodiments of the golf bag flat 14, 1014 may include an expandable shoe pocket assembly for storing a pair of shoes. When not in use, the shoe pocket can be stored in a hidden compartment within the golf bag. 35-46 show the deployable shoe pocket assembly 300 attached to the golf bag 10. FIG. Shoe pocket assembly 300 deploys between a deployed (or first) configuration (shown in FIGS. 35-36) and a retracted (or second) configuration (shown in FIG. 37). It is possible. Referring specifically to FIG. 35, shoe pocket assembly 300 includes a shoe pocket 304 defining a compartment 308 configured to receive a single shoe (or pair of shoes). One end of shoe pocket 304 defines an opening 312 for providing access to compartment 308 . The perimeter of opening 312 may be formed of a resilient material 316 that is biased inwardly to contract opening 312 to its relaxed position. This facilitates retention of the shoe (or shoes) received by shoe pocket 304 while reducing the size of shoe pocket 304 when not in use.

FIG. 36 shows shoe pocket 304 in the deployed configuration. Pocket 18 may be attached to flat 14 along a seam (or other suitable fastener). A portion of the seam can define an access port 317 to storage channel 319 . The storage channel 319 is partially defined by the flat 14 and partially defined by the pocket 18 (see Figures 36 and 37). Shoe pocket 304 is attached to pocket 18 by fasteners 318 (eg, clips, stitches, etc.) at gussets 320 . Gussets 320 may be located at the edges of pocket 18 or in any other suitable portion of pocket 18 . In other embodiments, shoe pocket 304 may be attached to a portion of flat portion 14 (eg, a gusset on flat portion 14, etc.).

FIG. 37 shows shoe pocket 304 in the stowed configuration. In this configuration, shoe pocket 304 is positioned within storage channel 319 as indicated by arrow 324 (shoe pocket 304 is shown in dashed lines in the deployed configuration). Accordingly, this allows the user to deploy the shoe pocket 304 to store a shoe and choose to store the shoe pocket 304 in the stowed configuration when not in use.

In the illustrated embodiment, shoe pocket assembly 300 is positioned on the opposite side of golf bag 10 from handles 22 and/or straps 24 (eg, the "belly" side of golf bag 10). In other embodiments, shoe pocket assembly 300 may be placed at any suitable location on golf bag 10 . Additionally, the illustrated embodiment shows a single shoe received in shoe pocket 304 . Thus, the shoe pocket assembly 300 can include two shoe pockets 304 that accommodate a pair of shoes, as shown in FIG. In the embodiment shown in FIG. 38, shoe pocket 304 is attached to separate pocket 18 . However, in other embodiments both shoe pockets 304 can be attached to a single pocket 18 . As shown in FIG. 39, each shoe pocket 304 is formed of a resilient or stretchable mesh material 328. As shown in FIG. In other embodiments, shoe pocket 304 may be formed of any suitable material (eg, nylon, polyester, etc.). Additionally, each shoe pocket 304 is sized to receive and carry a shoe. Shoe pocket 304 has a height of approximately 30 cm and a length L of approximately 17.5 cm, which defines the perimeter of opening 312 as approximately 35 cm. In other embodiments, shoe pocket 304 may be of any size suitable for carrying a single shoe, or may be of a size suitable for carrying a pair of shoes. Shoes that may be received in shoe assembly 300 may be any suitable shoes (e.g., golf shoes when golf bag 10 is being transported off the golf course, golf shoes when golf bag 10 is being transported on or around a golf course, and may be used in conjunction with golf bag 10). street shoes, etc.).

6. cooler bag pocket

In some embodiments of golf bag 10, 1010, the flat includes a pocket for storing a removable cooler bag. FIG. 109a shows an embodiment of a golf bag that includes a pocket for receiving a removable cooler bag 1500. FIG. This removable cooler bag 1500 can be associated with golf bag 10 and/or golf bag 1010 . The removable cooler bag 1500 may be included in the sub-assembly golf bag package or the cooler bag may be supplied separately to the user. Removable cooler bag 1500 is designed to fit in the compartment of golf cart bag/golf carry bag 10 . The removable cooler bag 1500 can be insulated and fully sealed or fully sealed without insulation. An internal pocket can be constructed inside the bag that fits a standard refreezable gel ice pack.

The cooler bag can be uniquely molded to fit inside an existing cart or carry bag. FIG. 109b includes a view of a second embodiment 1510 of cooler bag 1500. FIG. In a second embodiment, the removable cooler bag can include a single bag entity with latch handle 1513. FIG. In the first embodiment 1500, the cooler bag can have multiple joined components such as lid 1501, main bag body 1502, handle 1503, and rigid base 1504. FIG. Insulation can be included inside the main bag body 1502 .

A rigid or flexible handle 1503 is included on the cooler bag for easy removal of the cooler bag from the cart/carry bag pocket. The cooler bag can incorporate a rigid lid or flexible lid flap 1501 . Other methods of sealing the bag can include rolling the bag material and cinching the rolled material together, as found in many waterproof camping bags. Clamping mechanism 1513 may comprise a clasp, plastic buckle, or any other suitable mechanism. Cooler bag base 1504 may include hard plastic components for added durability. This reinforcing component for the base can be externally glued to the bottom of the cooling bag or can be fixed inside the bottom of the cooling bag. The removable cooler bag can be made from a water-resistant flexible plastic material. Handles, clamps, lids, and bases may be made of plastic or other suitable material.

The purpose of cooler bag 1500 is to improve the convenience of transporting beverages and food in a golf bag while playing golf. Insulation has been added to the walls of the cooler bag and a perfect seal keeps beverages colder longer. A removable cooler bag allows for easy packaging and cooling of beverages at home before reaching the golf course. The cooler bag also isolates beverages and food from the rest of the golf bag, helping to avoid soiling the golf bag.

F. waterproof

Ｇ．サブアセンブリ Golf bag 10, 1010 may be waterproof. 40-46 illustrate embodiments of golf bag 10 that include waterproofing to reduce water penetration into one or more compartments of golf bag 10. FIG. For example, the pocket 18 can be made from a coated polyester material, more specifically a double coated polyester material. As an example, the coating for polyester can be a polyester _- polyurethane resin coating and/or a polyurethane resin coating. Coated polyesters advantageously do not shrink in hot weather conditions (eg, above 90 degrees Fahrenheit). Pocket 18 is manufactured, coated, and then attached (eg, sewn, etc.) to flat 14 . The pocket 18 can have binding edges 338 that give the pocket 18 its shape. Still referring to FIGS. 44-45, once pocket 18 is attached to flat 14, anchor points 330 (eg, seams, etc.) can be coated with waterproof material. The pocket 18 can be selectively coupled to the flats 14 at edges opposite the fixation point 330 by a plurality of complementary fasteners 334a, 334b (eg, hook-and-loop fasteners, etc.). Fasteners 334a, 334b (shown in FIGS. 44-45) and/or edges of pockets 18 or seams 336 (shown in FIG. 46) where each pocket 18 connects to flat 14 or zipper 340 , or other access openings to each pocket 18 (shown in FIGS. 40-45) may be coated with a waterproof material. Waterproofing reduces the penetration of water or other liquids into a portion of the pocket 18 or flat 14 that has been treated. This keeps items stored within pocket 18 dry in adverse weather conditions or inadvertent exposure to water (e.g., positioning golf bag 10 near an irrigation head). to assist. Referring to Table I, the waterproof golf bag 10 has an overall moisture storage of about 26% to 73% compared to various commercially available waterproof golf bags, as described herein. and a reduction in water detection in pocket 18 of about 6% to 44%.

G. sub-assembly

Subassembly 42,1042 includes one or more of base 34,1034, divider top 30,1030, divider sleeve 46,1046, one or more stays 39,1039, and flat 14,1014. be prepared. Table II below shows the composition of various exemplary subassembly embodiments. It is noted that the base 34, 1034, divider top 30, 1030, one or more stays 39, 1039, and flats 14, 1014 may each include two or more pieces, as described in detail below. be understood. Thus, in Table I, including a component in a subassembly can refer to including one or more pieces of said component. For example, subassembly embodiment VI can include only the ring portion of the two-piece snap-fit base along with the divider top, divider sleeve, and flat.

ＩＩ．キャリーゴルフバッグとキャリーバッグのサブアセンブリ Subassembly 42, 1042 may comprise any combination of base 34, 1034, divider top 30, 1030, divider sleeve 46, 1046, one or more stays 39, 1039, and flats 14, 1014. . Subassemblies 42, 1042 are not limited to the embodiments disclosed in Table II. Subassemblies 42, 1042 formed from interchanging different components may provide advantages for certain embodiments of golf bags 10, 1010. For example, a subassembly 42, 1042 having a base, stays, and divider tops (such as subassembly VII of Table II) can eliminate the step of inserting stays during the second manufacturing stage. However, subassemblies 42, 1042 with partition tops, bases, and flats (such as subassembly V) require the insertion of one or more stays, but the flats are separated during the second manufacturing stage. Eliminates the need for riveting or otherwise securing to the top or base. Accordingly, subassembly components may be replaced or altered to complement a particular golf bag design or to meet manufacturing site (ie, available equipment) limitations.

II. Carry Golf Bag and Carry Bag Sub-Assembly

A golf bag can be a carry bag 10 . 1-90, 94A-104, and 107-110 illustrate golf bag features and embodiments that may be associated with carry-type golf bags. Carry bag 10 may incorporate the components described above. Additionally, carry bag 10 may further include a stand assembly and one or more straps. The stand assembly allows the carry bag to be used in a stored configuration or a deployed configuration. The term "retracted configuration" refers to the state in which the stand assembly is held (or retracted) against the flat portion of the carry bag (the retracted configuration is also referred to as the "first configuration"). The term "extended configuration" refers to the state in which the stand assembly is deployed to support the carry bag in a stable position (extended configuration may also be "freestanding configuration", "tripod configuration" or "second configuration"). Called).

As noted above, carry bag 10 includes the following components: (1) base 34; (2) divider top 30; (3) divider sleeve 46; (4) stay 39; can be done. Carry bag 10 may further comprise a stand assembly 26 and one or more straps 24 . As noted above, carry bag 10 may be formed from subassembly 42 comprising one or more of base 34 , divider top 30 , divider sleeve 46 , stay 39 , and flats 14 . Stand assembly 26 is configured to couple to subassembly 42 . In some embodiments, stand assembly 26 is configured to couple to divider top 30 and base 34 . One or more straps 24 engage a portion of flat 14 and connect to divider top 30 .

FIG. 1A shows the carry bag 10 in its unfolded configuration. Figures 1B, 1C, 1D, and 1E show carry bag 10 in a stowed configuration without straps. Golf bag 10 includes a flat portion 14 or flat portion that includes a plurality of pockets 18 for storing golf accessories (eg, golf balls, golf tees, golf gloves, rain gear and other clothing items, etc.). Golf bag 10 also includes a plurality of handles 22 and shoulder carry straps 24 that facilitate gripping and/or carrying bag 10 . Stand assembly 26 is pivotally connected to golf bag 10 at divider top 30 by means of leg mounting brackets 32 (shown in FIGS. 2-3). Compartment top 30 includes additional handles 33 to assist in carrying golf bag 10 . Opposite the divider top 30 is a base 34 . In the deployed configuration shown, the stand assembly 26 is deployed and the flats 14 are tilted about the base 34 toward the stand assembly 26 . This allows the bottom surface 38 of the base 34 to maintain contact with the surface upon which the bag 10 is deployed, increasing the stability of the bag 10 while in the tripod configuration.

2 and 3 show golf bag 10 with flat portion 14 removed. Referring to FIG. 2, stays 39 extend from partition top 30 to base 34 . The stand assembly 26 is provided on the opposite side of the bag 10 from the stay 39 . Stand assembly 26 includes a pair of legs 40 a , 40 b pivotally connected to leg mounting bracket 32 . Spring 41 is coupled to base 34 . The spring 41 includes spring members 41a and 41b. Spring members 41a, 41b extend from base 34 and connect to respective legs 40a, 40b. In some embodiments, spring members 41a, 41b connect to respective legs 40a, 40b via brackets, such as bracket 600 described below with reference to FIGS.

Figures 2 and 3 also show an internal subassembly 42 according to the first embodiment. Subassembly 42 includes divider top 30 and base 34 . Additionally, divider sleeve 46 is coupled to divider top 30 and extends away from divider top 30 toward base 34 . Divider sleeve 46 has a generally box-like shape, but may be of any suitable or desired shape in other embodiments. 4, divider sleeve 46 does not extend all the way to base 34 when bag 10 is in the stored configuration (ie, when stand assembly 26 is retracted as shown in FIG. 3). An end or bottom edge 47 of divider sleeve 46 is spaced from a top lip or edge 48 of base 34 . A plurality of connecting members 50 are connected to the partition sleeve 46 . More specifically, a plurality of connecting members 50 are connected adjacent ends 47 of divider sleeves 46 closest to base 34 . A connecting member 50 connects the divider sleeve 46 to the base 34 . When the divider sleeve 46 is coupled to the base 34, there is a gap or opening or gap having a first distance D1 that varies around the perimeter of the divider sleeve 46 defined by the ends 47, as shown in FIG. A space 54 exists. Each of the plurality of gaps 54 is generally defined by the partition sleeve 46 (or its edge 47), two adjacent connecting members 50, and the base 34 (or its top lip 48).

A. Carry Bag: Stores and unfolds the stand assembly

When in use, the carry bag 10 typically begins in a stowed configuration with the stand assembly 26 stowed. As shown in FIG. 11, in the stowed configuration, stay 39 extends a first length or distance L1 between divider top 30 and base 34 . The divider sleeve 46 extends a second length or distance L2 away from the divider top 30, the second length L2 of the divider sleeve 46 being generally greater than the first length L1 of the stay 39. short. Also, the connecting member 50 is generally under tension or very little slack between the partition sleeve 46 and the base 34 . In this storage configuration, gap 54 between divider sleeve 46 and base 34 provides sufficient space or space between divider sleeve 46 and base 34 to allow the golfer to remove one or more golf clubs from golf bag 10 . can be inserted and removed freely.

A golfer typically transitions golf bag 10 from a stowed configuration (first configuration) to a deployed configuration (second configuration) and deploys stand assembly 26 when golf bag 10 is set down. The golfer places the base 34 on the support surface with the bottom surface 38 resting on the support surface. The golfer then applies a downward force to the divider top 30 . By applying a downward force, spring 41 pivots around base 34 and pushes legs 40 a , 40 b away from bag 10 . At the same time, the stays 39 are tilted around the base 34 subassembly toward the stand assembly 26 . This also tilts subassembly 42 toward stand assembly 26, as shown in FIG. While the stay 39 is tilted about the base 34, the stay 39 maintains a constant distance L1 between the partition top 30 and the base 34 in both the stowed and deployed configurations, while the partition sleeve 46: It should be understood that it moves closer to the base 34 in the deployed configuration than in the stowed configuration.

When in the deployed configuration with stand assembly 26 positioned, subassembly 42 reduces the clumping and bunching of split sleeves 46 near base 34 and improves the loading and unloading of golf clubs from golf bag 10 . Advantageously improve the golfer's experience with Referring to FIG. 12, gaps 54 between divider sleeve 46 and base 34 are each reduced to a second non-zero distance D2 less than first distance D1. Gap 54 provides sufficient space for divider sleeve 46 to pivot about base 34 between the stowed configuration (FIGS. 3 and 11) and the deployed configuration (FIGS. 2 and 12). Gap 54 , on the other hand, limits excess material that could result in undesirable bunching or bunching of divider sleeves 46 near base 34 .

B. Carry Bag: Snap-fit feature

13-29, aspects of the snap fit subassembly are disclosed in further detail. 13-20 illustrate the components of snap-fit stand assembly 26 (shown in FIGS. 2-3). It should be appreciated that the following snap-fit features may or may not be included partially, fully, or in various embodiments of the carry bag. The snap-fit connections incorporated into the carry bag 10 can include press-fit connections, male or female snap-fit buttons, or other snap-fit connections as defined above. Some components of the carry bag are provided with snap-fit connections. The snap-fit connection includes an angled protruding surface that engages the opening by a sliding fit and a snap fit with the opening. Other components comprise snap-fit connections comprising slots or grooves that engage one or more protrusions. Some components with snap-fit connections further include interlocks and/or abutment surfaces to provide support and alignment for the connection.

1. Carry Bag: Snap-fit leg mounting brackets

The carry bag 10 can be provided with leg mounting brackets. The leg mounting brackets may be snap-fit leg mounting brackets. As shown in FIG. 13, in one embodiment, the divider top 30 of the carry bag 10 may be formed with a plurality of openings 106 through the outer ring 74 to accommodate the snap-fit leg mounting brackets 32 . can. The outer ring 74 also has a plurality of alignment slots 110 on a first edge 112 and a rim 114 on an edge opposite the first edge 112 and preferably extending around the ring 74 . ,including.

As shown in FIGS. 13-15, leg mounting bracket 32 includes a plurality of leg anchors 122 and mounting portions or channels 126 (shown in FIG. 14). Mounting channel 126 is defined by front portion 130 and rear portion 134 of bracket 32 . A plurality of snaps or snap members or retaining members 138 project into channel 126 from front portion 130 and rear portion 134 . Channel 126 also includes a plurality of alignment ribs (not shown) that facilitate alignment of leg mounting brackets 32 and outer ring 74 of divider top 30 . In the illustrated embodiment, a total of five snaps 138 are shown, two projecting from front portion 130 and three projecting from rear portion 134 . In other embodiments, any suitable number of snaps 138 may be used, with snaps 138 extending into channel 126 from front portion 130 only, rear portion 134 only, or any suitable combination of front portion 130 and rear portion 134. can stand out.

The leg mounting bracket 32 generally has an arcuate or curved angle of curvature (shown in FIG. 14). The leg mounting brackets 32 are complementary to the outer ring 74 of the divider top 30 to facilitate snap fit connection of the leg mounting brackets 32 to the divider top 30 . The leg mounting brackets 32 can have a linear shape complementary to the outer ring of the divider top 30 . To form a snap-fit connection, leg mounting bracket 32 is positioned to receive first edge 112 of outer ring 74 within mounting channel 126 . Leg mounting brackets 32 are adjusted about outer ring 74 until alignment ribs (not shown) of leg mounting brackets 32 are received by respective alignment slots 110 . Once received, the leg mounting brackets 32 receive the outer ring 74 and each snap 138 engages (or is received in) a respective opening 106 in the outer ring 74 to form a snap-fit connection. Rim 114 prevents over-insertion of outer ring 74 into leg mounting bracket 32 while providing additional structural support for leg mounting bracket 32 during operation of golf bag 10 .

It is understood that in other embodiments, the orientation of the leg mounting brackets 32 with respect to the divider top 30 is not limited to engagement from below the divider top 30, and engagement from any other direction may be suitable. want to be Additionally, the snap-fit connection, shown as snap 138 engaging aperture 106, counteracts and supports forces from stand assembly 26 and locks leg mounting bracket 32 to divider top 30 for secure fit. Any other suitable mechanical connection that forms a structural connection may be implemented.

Figures 16-17 show an alternative embodiment of a divider top 1030 having a leg mounting bracket 32a. In this embodiment, leg mounting bracket 32a is engaged with divider top 1030 by a snap-fit (or press-fit) connection. In this embodiment, a trough or channel 142 is provided in rear portion 134 . A trough 142 is provided to fit around the cross member 78 defining the divider section in the divider top 1030 (or intermediate member 80 as shown in FIG. 8). The troughs 142 also serve as an additional alignment aid to properly align the leg mounting brackets 32a with the divider tops 1030 for snap-fit connections (as disclosed in connection with the leg mounting brackets 32). , can function. FIG. 18 shows an additional alternative embodiment of divider top 30b having four openings 106 for engaging one embodiment of leg mounting brackets 32, 32a.

2. Carry bag: leg mounting bracket with trough

Some embodiments of carry bag 10 include alternative embodiments of snap-fit mounting bracket 432 . 101A-104 show a leg mounting bracket 432 with troughs or channels 436a, 436b along each leg anchor 422a, 422b. Each leg anchor 422 a , 422 b is for receiving a bag flat 414 similar to bag flat 14 . A trough 436a, 436b on each leg anchor 422a, 442b helps align and secure the bag flat 414 to the divider top 430. FIG. As shown in FIGS. 101A and 101B, leg mounting bracket 432 includes mounting portion 434 and a plurality of leg anchors 422a, 422b. However, this embodiment of leg mounting bracket 432 does not include channels, such as channel 126 in FIG. 414, for engaging divider tops or snap connectors. Rather, the leg mounting brackets 432 may be secured to the divider top 430 via rivets 476, adhesive, or other fastening mechanisms. The leg mounting brackets 432 are attached to the outer surface of the outer ring 474 of the divider top 430 . Mounting portion 434 of leg mounting bracket 432 generally has an arcuate or curved angle of curvature and is complementary to outer ring 474 of divider top 430 . The curvature of mounting portion 434 allows leg mounting bracket 432 to engage divider top 430 . As shown in FIG. 102, in some embodiments, leg mounting brackets 432 are integrally formed with divider tops 430 .

In some embodiments, as shown in FIGS. 103-104, leg mounting brackets 432 are mounted on flats 414 . FIG. 103 shows how the divider top 430 can be inserted into the flat 414 . FIG. 104 shows divider top 430 engaged with bag flat 414 . The divider top 430 can be riveted to the flat 414 below the handle on the back 12 of the carry bag 10 . At the front 11 of the carry bag 10, the flats 414 are lifted by engagement with the leg anchors 422a, 422b of the divider top 430. As shown in FIG.

The bag flat 414 that engages the leg mounting bracket 432 includes two windows 428 a , 428 b that allow the leg anchors 422 a , 422 b to extend through the bag flat 414 . Windows 428a, 428b are surrounded by connecting edges 429a, 429b, respectively. Binding edges 429 a , 429 b fit within troughs 436 a , 436 b of leg mounting bracket 432 to hold flats 414 in a desired position relative to divider top 430 . Since the leg anchors 422a, 422b hold the flats 414 to the divider top 430 on the front (or ventral) side 11 of the bag, it is necessary to secure the flats 414 to the front side 11 of the bag (rivets or VELCRO Other locking mechanisms (such as self-locking connectors like ®) are no longer necessary. By eliminating the need to rivet or otherwise secure the flat portion 414 to the divider top 430, the assembly process and required manufacturing equipment are reduced. Therefore, assembly time and manufacturing process overhead can be reduced. Moreover, compared to the previous VELCRO® embodiment, the leg mounting bracket 432 with troughs 436a, 436b provides a much cleaner finish.

The leg mounting brackets 432 further improve the quality of the final product by preventing the bag flats 414 from slipping off the divider top 430 . In some golf bags, the flats are secured to the top of the divider via hook-and-loop fasteners (such as VELCRO®). These embodiments have the advantage of eliminating riveting. However, the flats of these golf bags can sag below the level on the divider top that the flats are designed to engage. Misaligned flats can cause problems such as pinching or obstruction of straps extending through openings in both the flats and the top of the divider. By providing the windows 428a, 428b on the flats 414, the windows 428a, 428b engage the troughs 436a, 436b of the leg mounting brackets 432, reducing potential misalignment problems that may occur with certain bag flats. is excluded. In some embodiments, flats 414 are riveted onto divider tops 430 opposite leg mounting brackets 432 . The rivets support flats 414 on the side not held by windows 428 a , 428 b and leg mounting bracket 432 . In other embodiments, a snap-fit connection can be used to support flats 414 on the side not held by windows 428a, 428b and leg mounting brackets 432. FIG.

After assembly of bag flat 414 and leg mounting bracket 432, leg anchors 422a, 422b are exposed, but mounting portion 434 is hidden under flat 414. FIG. In addition to securing the bag flat 414 to the golf bag 10 in place, hiding the mounting portion 434 of the bracket 432 below the flat 414 makes the golf bag 10 look more uniform and seamless. can be made

3. Carry bag: Material of leg mounting bracket

The leg mounting brackets 32, 432 act as hinge points between the legs 40 and the bag portion and are preferably made of glass-filled nylon for strength. As mentioned above, the divider tops 30, 430 typically comprise a flexible, lightweight material. In one embodiment, the snap fit connection allows the components to act as an integral part while maintaining the respective material properties of the divider top 34 and leg mounting bracket 32 . By providing separate divider tops 30, 430 and leg mounting brackets 32, 432 and forming them from different materials, each component can be tailored to have specific desired material properties. For example, the divider tops 30, 430 can comprise a material that is lighter in weight than the bracket material, thereby saving the weight of the overall carry bag 10. For example, the leg mounting brackets 32,432 can be formed of a stronger material than the material of the divider tops 30,430, resulting in a durable connection for the legs 40. Having the divider top 430 and the leg mounting bracket 432 as separate components allows different materials to be selected for each component depending on the desired material properties. However, integrally forming the divider tops 30, 430 and the leg mounting brackets 32, 432 simplifies the manufacturing process, reduces assembly steps required, and improves quality. Integrally formed divider tops 30, 430 and brackets 32, 432 comprise a lightweight, strong material such as glass-filled polymer or fiber-reinforced polymer.

Both integrally formed embodiments and separate component embodiments of divider tops 30, 430 and leg mounting brackets 32, 432 can be utilized based on carry bag design parameters and cost constraints. have advantages. For example, material weight can be important for a Sunday carry bag as the bag is intended to be lightweight and simple. For this type of carry bag, an integrally formed divider top formed from a high quality, low density material may be preferred over a separate divider top and mounting bracket, despite the added cost of the high strength material. be.

4. Carry bag: leg connection

The stand assembly 26 of the carry bag 10 can include legs 40 connected to leg mounting brackets 32 . As noted above, the leg mounting brackets 32 may engage or be integral with the divider top 30 . The leg 40 may be connected to the leg mounting bracket 32 via a leg connection mechanism such as a leg end cap that receives the leg 40 and rotates relative to the leg mounting bracket. Various snap-fit leg connection mechanisms include protruding surfaces or elements that slide in a press-fit, locking (or snap) fashion into corresponding slots, openings, or grooves in corresponding features. can do. In some embodiments, the leg attachment mechanism may be designed with features that allow self-assembly by the recipient, as described below.

19-20 show the snap-fit connection between each leg 40 and the leg mounting bracket 32. FIG. Referring to FIG. 19, end cap 146 includes a leg connection end 150 that connects to leg 40 by permanent attachment, such as an adhesive or mechanical connection. End cap 146 also includes a plurality of opposing projections 154 . 20, each projection 154 is received in a respective slot 158 in leg anchor 122 to provide a snap-fit connection between end cap 146 (and each associated leg 40) and leg mounting bracket 32, as shown in FIG. to form Additionally, the engagement of protrusions 154 and slots 158 allows each associated leg 40 to pivot relative to its respective leg anchor 122 about a pivot axis extending through opposing protrusions 154 . to In particular, this allows legs 40 to pivot between a stowed configuration and a deployed tripod configuration. In other embodiments, slots 158 are formed into openings or any other suitable connection that provides both a snap-fit retention and pivot connection between each leg 40 and leg mounting bracket 32/divider top 30. , may be replaced.

5. Carry bag: alternative embodiment of leg connection (self-assembly)

In the carry bag, the leg connections between the leg mounting brackets and the set of legs can be designed to easily snap or lock in assembled fashion without the use of tools. Figures 61-67 show a leg self-assembly system 502 that is part of the stand assembly. Referring to FIG. 61, system 502 includes end caps 528a, 528b connected to respective legs 40a, 40b. Each end cap 528 includes an aperture or pin opening 532 configured to receive pin 516 . As shown in FIG. 62, each pin 516 includes an end or portion having a surface texture or roughness 536 to aid in gripping pin 516 during removal and/or installation. Also, the portion having surface texture 536 may have a larger cross-sectional diameter than the rest of pin 516 to prevent over-insertion during installation. Each pin 516 can also include a circumferential groove 538 . Groove 538 optionally receives or engages a projection or member (not shown) on end cap 528 or mounting bracket 32 (shown in FIG. 66) to provide an indication of proper insertion; and /or may assist in retaining pin 516 after self-assembly. In the illustrated embodiment, each pin 516 is positioned within an end cap 528 a , 528 b either during shipping or when leg self-assembly system 502 is removed from box 404 . In other embodiments, the pin 516 may be housed or contained within a box in any suitable manner (eg, contained within packaging within the box, such as a sealed plastic bag). 57-58 show self-assembly kit 400 with box 404 and leg self-assembly system 502. FIG. The leg self-assembly system 502 is arranged to fit within the box 404 along with the assembly kit 400 .

FIG. 63 shows an alignment aid 512 connected to legs 40a, 40b. Alignment aids 512 space legs 40a,b apart to facilitate engagement with mounting bracket 32 (shown in FIG. 66) when attached to legs 40a,b. It has a lay _- over length L1. After the legs 40a, 40b are attached to the mounting bracket 32, the alignment aid 512 is removed from the legs 40a, 40b. To inform the recipient of its intended removal after installation, the alignment aid 512 includes a second indicia or instructions 540 instructing the recipient to remove the alignment aid 512 after self-assembly. can contain. In the illustrated embodiment, an alignment aid 512 is constructed of paper or cardboard and is removably attached to legs 40a, 40b by adhesive tape. In other embodiments, the alignment aid 512 may be of any suitable construction or formed of any suitable material that facilitates alignment of the legs 40a,b with the mounting bracket 32. It can be structured or formed. For example, Figures 64-65 show an alternative embodiment of an alignment aid 512a. Alignment aid 512a includes a pair of arcuate leg support channels 544 that carry respective legs 40 (eg, legs 40a,b) by interference or friction fit. Alignment aid 512a can also include one or more pin support channels or protrusions 548 each holding a respective pin 516 . Alignment aid 512a forms a snap-fit connection with leg 40 and pin 516, facilitates organized storage of leg 40 and pin 516 during shipping, and keeps leg 40 and pin 516 in place during (and after) assembly. Facilitates easy removal of portion 40 and pin 516 . The illustrated alignment aid 512a is formed of plastic, but may be constructed of any suitable material in other embodiments.

Referring now to FIG. 66, the alignment aid 512 during assembly of the legs 40a, 40b to the mounting brackets 32 on the divider top 30 is shown. Mounting bracket 32 defines mounting channels 552a, 552b configured to receive corresponding legs 40a, 40b by end caps 528a, 528b. The length L ₁ (shown in FIG. 63) of the alignment aid 512 is such that the distance between the end caps 528a, 528b matches the distance between the mounting channels 552a, 552b. This allows the recipient to easily and simply align and insert the end caps 528a, 528b into the mounting channels 552a, 552b.

Each channel 552a, 552b also includes opposing openings (not shown) on opposite sides of the channel 552a, 552b. When end caps 528a, 528b are received by respective channels 552a, 552b, the opposing openings align with pin openings 532 (shown in FIG. 61) through each end cap 528a, 528b. When in alignment, pins 516 may be inserted by the recipient to connect and retain legs 40 a , 40 b to mounting bracket 32 . Alignment aids 512 help align opposing openings (not shown) with pin openings 532 (shown in FIG. 61) to facilitate insertion of pin 516 by the recipient. In addition to connecting legs 40a, 40b to mounting bracket 32, each pin 516 defines a pivot axis about which legs 40a, 40b pivot relative to mounting bracket 32 (e.g., when stand assembly 26 is received). to facilitate pivoting of legs 40a, 40b between the first configuration in which stand assembly 26 is deployed and the second configuration in which stand assembly 26 is deployed).

After assembling legs 40 a , 40 b to mounting bracket 32 , the recipient can attach strap 556 around a portion of spring 41 . As shown in FIG. 67, strap or gravity strap 556 attaches to flat portion 14 of golf bag 10 and includes a latch assembly or buckle 560 to facilitate self-attachment of strap 556 . The length of strap 556 can be adjusted based on user preference. By extending straps 556 around springs 41, straps 556 are supported by springs 41 on the legs when golf bag 10 is carried by a user (e.g., when the user is carrying golf bag 10 by shoulder straps 24). Helps constrain the portions 40a, 40b. This restraint helps limit the legs 40a, 40b from hanging or unfolding away from the golf bag 10 (i.e., the restraint keeps the legs 40a, 40b in the first position when the golf bag 10 is carried). (helps maintain storage configuration).

Other embodiments of the stand assembly include legs 40a, 40b, springs 41, mounting brackets 32 having mounting channels 552a, 552b, and end caps 528a, 528b and pins similar to pins 516 of leg self-assembly system 502. A component can be included in the stand assembly. The stand assembly eliminates self-assembly features such as alignment aid 512 . This saves material while retaining sufficient components for the leg assembly used by the assembler to construct the carry bag.

6. Carry Bag: Second Alternative Leg Connection Embodiment

Another embodiment of the leg connection may comprise a pair of leg end caps having protrusions (ears) that align with corresponding leg mounting brackets. 88-90 show embodiments of the end cap 646 and mounting bracket 632. FIG. Referring to FIG. 88, end cap 646 is similar to end cap 146 . End cap 646 includes a leg connection end 650 that connects to leg 40 by permanent attachment. End cap 646 also includes a plurality of opposing protrusions 654 similar to end cap 146 except that protrusion 654 includes an opening 655 extending through the center of protrusion 654 . The projections slide within grooves 656 of leg mounting brackets 632 . This helps align the end cap 646 with the leg mounting bracket 632 . Alignment of end cap 646 and leg mounting bracket 632 is such that opening 655 in end cap 646 aligns with slot 658 in leg mounting bracket 632 to allow insertion of a pin or axle for rotation. Assure. In some embodiments, protrusion 654 projects outwardly from end cap 646 by 0.05 inch. In other embodiments, protrusions 654 extend outward from the surface of end cap 646 by 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0. It can protrude 08, 0.09, or 0.10 inches. Further, in some embodiments, protrusions 654 are round and can have a diameter of 0.24 to 0.28 inches. In other embodiments, protrusion 654 can have a diameter of 0.24 inches, 0.25 inches, 0.26 inches, 0.27 inches, or 0.28 inches.

Referring to FIG. 89, mounting bracket 632 is similar to mounting bracket 32 except that slot 658 in mounting bracket 632 does not extend all the way to the bottom of mounting bracket 632 . Instead, slot 658 in mounting bracket 632 is configured to be the same size as opening 655 in end cap 646 . In some embodiments, opening 655 in end cap 646 and slot 658 in mounting bracket 632 can have a diameter of between 0.15 inches and 0.25 inches. In other embodiments, apertures 655 and slots 658 are 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, 0.21, 0.22, 0.23, 0. It can have a diameter of 0.24, or 0.25 inches. In many embodiments, slot 658 can have a diameter that is 0.01 inches greater than the diameter of opening 655 . Mounting bracket 632 is also configured to receive projection 654 of end cap 646 and to guide end cap 646 into a position where opening 655 in end cap 646 aligns with slot 658 in mounting bracket 632 . It includes grooves 656, which are configured. 90, end cap 646 and mounting bracket 632 are shown in the assembled position. A pin (not shown) is threaded or positioned through opening 655 and slot 658 on one side of the assembly and extends through opening 655 and slot 658 on the other side of the assembly to and end cap 646 can be locked to mounting bracket 632 . Additionally, the engagement of the pins with slots 158 and apertures 655 allows each associated leg 40 to pivot relative to its respective mounting bracket 632 about a pivot axis extending through the center of the pin. In particular, this allows the legs 40 to pivot between a stowed configuration and a deployed configuration.

7. Carry bag: third alternative embodiment of leg connection

Yet another embodiment of the leg connection can include a multi-piece end cap. This leg connection embodiment allows one component (or piece) of the leg end cap to be rotatably connected to the leg mounting bracket first. A second component (or piece) is first secured to the leg of the stand assembly. The legs can be quickly engaged (snap fit) with the leg mounting brackets by pressing the second component into the first component. This assembly process is quick, requires no tools, and does not require skilled labor.

68-72, another alternative embodiment of end cap 528 for use with leg self-assembly system 502 is shown. In this embodiment, end cap 528 is a multi-piece end cap 564 that interconnects with a snap fit. By using end caps 564 , leg self-assembly system 502 eliminates the need for pins 516 .

68-72 illustrate an embodiment of a multi-piece end cap 564. FIG. End cap 564 includes a first component or portion 568 and a second component or portion 572 . When used in the leg automated assembly system 502, the first component 568 is, for example, a pivot for allowing the leg 40 to extend between the first and second configurations. are pre-attached to the mounting bracket 32 by opposing openings 576a,b that define the . A second part 572 is pre-attached to each leg 40 . For example, each leg 40 can receive a projection 580 extending from second component 572 . Additionally, each leg 40 can be partially received by a recess 584 defined by the second component 572 . Although protrusions 580 are shown as having a cross or plus sign cross-sectional shape, in other embodiments, protrusions 580 may have any suitable shape to facilitate engagement with legs 40 . can have Additionally, the illustrated embodiment of second component 572 exhibits a friction or interference fit with leg 40 . However, any suitable connection or engagement sufficient to retain each leg 40 to each second component 572 may be used.

To attach each leg 40 to mounting bracket 32 during self-assembly, the recipient connects second component 572 to first component 568 . To facilitate connection, multi-piece end cap 564 includes a snap-fit assembly 584 (shown in FIG. 69). In the illustrated embodiment, the second part 572 is sized to engage and retain an associated detent 592 located within the first part 568 (shown in FIGS. 70-71). , including at least one flexible catch 588 (shown in FIGS. 69-70). Once first part 568 and second part 572 are attached by snap fit assembly 584, leg 40 is attached to mounting bracket 32 (see FIG. 72).

8. Carry bag: bracket for leg springs

In addition to the leg mounting brackets, leg linkages, and legs, the stand assembly 26 of the carry bag 10 can further include springs 41 that engage the base 34 and legs 40 . A bracket connects the spring 41 to the leg 40 . Springs 41 assist in the deployment and retraction of the legs when carry bag 10 is transitioned between the deployed and stowed configurations.

Figures 73-75 show an example embodiment of a bracket 600 (also called a spring-to-leg bracket) that attaches a spring 41 to each leg 40a, 40b. Bracket 600 includes leg receiving channels 604 configured to receive legs 40a or 40b to facilitate mounting of bracket 600 onto respective legs 40a, 40b. Bracket 600 also includes a spring receiving channel 608 configured to receive a portion of spring 41 to attach spring 41 to each leg 40a, 40b. In the illustrated embodiment, spring-receiving channel 608 is offset from leg-receiving channel 604 and positioned generally vertically. Bracket 600 includes an arcuate projection or bumper 612 on the outer surface of bracket 600 . Bumpers 612 separate the legs 40a, 40b from the springs 41, as shown in FIG. More specifically, legs 40a, 40b are offset from spring 41 and plateau 14 (not shown in Figure 73, but shown in Figure 1). By positioning legs 40a, 40b offset from springs 41 by bumpers 612 on each bracket 600, legs 40a, 40b are spring-loaded during deployment of legs 40a, 40b from the stowed configuration to the deployed configuration. Not related to 41.

C. Carry bag: Flat part

As mentioned above, the carry bag 10 can be provided with a flat portion. Several variations of flats 14 specific to carry bag 10 are described below.

1. Carry bag: inflatable hip pad and inflatable shoulder pad

85 and 86, the plateau 14 can also include an inflatable hip pad 250. As shown in FIG. An inflatable hip pad 250 can be placed along any portion of flat 14 where the bag can rest on the user's back or hips. Flats 14 may include pockets 1020 configured to receive inflatable hip pads 250 . In many embodiments, the inflatable hip pad 250 and flats 14 can be permanently attached by stitching, welding, or any other suitable method of permanent attachment. In other embodiments, an inflatable hip pad 250 can be inserted into pocket 1020 . The pocket can be sealed by means of a zipper, snap-fit mechanism, hook-and-loop fastener, or any other suitable sealing method. Inflatable hip pad 250 further includes nozzles 252 that allow a user to deflate or inflate inflatable hip pad 250 with air. The pocket 1020 can be configured so that the nozzle 252 can be accessed by the user from outside the flat 14 . The nozzle 252 can be positioned so that it does not contact the user's back or hips when carrying the bag 10 .

Inflatable hip pad 250 may include an inner inflatable compartment housed by an outer shell. The inner inflatable compartment may be a single large compartment. Alternatively, the inner inflatable compartment may comprise multiple openings extending through the inflatable hip pad 250 creating a series of compartmentalized inflatable compartments. Inflatable hip pad 250 further comprises nozzles 252 . In many embodiments, nozzle 252 is a twist lock nozzle. In other embodiments, nozzle 252 can be any type of nozzle. For example, nozzle 252 may be a spring-loaded nozzle, a capped nozzle, a push-pull nozzle, or any other suitable expansion valve. In the illustrated embodiment, referring to FIG. 86, the nozzle 252 can be welded to the seam of the inflatable hip pad 250 . In other embodiments, nozzles 252 can be welded to the outer surface of inflatable hip pad 250 .

The inflatable hip pad 250 allows the user to inflate the hip pad 250 to a desired amount of cushioning, as opposed to hip pads that have a predetermined amount of filler defined during the manufacturing process. Additionally, because the hip pad 250 is inflated with air, it does not flatten or compress over time like conventional foam hip pads. Additionally, the use of air as a filler material for the inflatable hip pad 250 allows it to be lighter than conventional hip pads that include foam or other denser materials as fillers. This saves the weight of the overall golf bag.

In some embodiments, referring to FIG. 87, inflatable shoulder pads can be included in shoulder straps 24 . The inflatable shoulder pads are similar to the inflatable hip pads 250 except that the size is adjusted to fit within the shoulder straps 24 . Similar to inflatable hip pad 250 , inflatable shoulder pad 260 includes nozzles similar to nozzle 252 . This nozzle can be configured to fit through the shoulder strap 24 for easy access by the user. The nozzle is positioned on shoulder strap 24 so that it does not contact the user's shoulder. Inflatable shoulder pads 260 may also include inflatable pockets, similar to inflatable pockets 254 for inflatable hip pads 250 . In some embodiments, the inflatable pocket for the inflatable shoulder pad 260 is elongated than the hip pad inflatable pocket 254 .

2. Carry Bag: Detachable Strap Connection

Many types of buckles, clips or connections can be used to connect the straps to carry the bag. Some straps 24 are permanently attached to the carry bag 10 for simplicity of design, aesthetic purposes, and durability. Other straps 24 are removably attached to the carry bag 10 to allow for customization, changing strap configurations, and simplifying manufacturing. Carry bag 10 may include a removable strap attachment mechanism for securing or releasing straps from carry bag 10 . The detachable strap connection mechanism described below retains some of the advantages of permanently attached straps while allowing easy and non-destructive strap removal. The removable strap connection mechanism 350 shown in FIGS. 145A-148 (1) holds the straps at a predetermined angle, (2) supports wide straps, and (3) reduces the offset distance between the bag and the straps. (4) can support significant weight; The minimized offset distance gives the connecting mechanism a low profile structure that can further improve the aesthetics of the bag.

As shown in FIG. 145A, the removable strap connection mechanism 350 comprises a receiving portion 360 and a core portion 380. As shown in FIG. Receiving portion 360 slides over core portion 380 and snaps into place via the locking mechanism of receiving portion 360 and core portion 380 . Typically, receiving portion 360 is connected to strap 354 of golf bag 10 and core portion 380 is connected to the body of golf bag 10 . Strap connection mechanism 350 allows strap 354 to maintain its orientation relative to golf bag 10 when strap 354 is released by the golfer. Strap connection mechanism 350 may hold the ends of straps 354 at a predetermined angle from back surface 12 of golf bag 10 . Additionally, the strap connection mechanism 350 allows the wide strap 354 to be secured to the golf bag 10 in a manner that prevents unwanted twisting of the strap 354 . The strap attachment mechanism 350 further provides a low profile, discreet, and aesthetically clean means of attaching the strap 354 to the golf bag body. Finally, the strap connection mechanism 354 can withstand loads from 15 to 70 pounds, making it useful for high load bearing applications.

It should be understood that the following description is directed to the illustrated embodiment of FIGS. 145A-148, but includes other embodiments of the invention. A removable strap attachment mechanism 350 for carry bag 10 comprises a receiving portion 360 connected to strap 354 and a core portion 380 connected to a bag body portion such as flat portion 14 or divider top 30 . The receiving portion 360 includes a strap attachment tab 365, a first arcuate arm 366 extending from the strap attachment tab 365, a second arcuate arm 367 extending from the strap attachment tab 365, and first and second arcuate arms 366,367. and a channel 364 formed between. Core portion 380 includes bag attachment tabs 385 and core 384 extending from bag attachment tabs 385 . Strap attachment tabs 365 of receiving portion 360 engage straps 354 of carry bag 10 . Bag attachment tabs 385 of core portion 380 connect to the body of carry bag 10 . However, in other embodiments, the receiving portion 360 is connected to the body and the core portion 380 is connected to the straps 354 .

First and second arcuate arms 366 , 367 of receiving portion 360 are integrally formed with strap attachment tabs 365 . First and second arcuate arms 366 , 367 together form a portion of generally cylindrical channel 364 having an inner diameter 370 and an outer diameter 371 . The inner diameter 370 can range from 0.10 to 0.45 inches. For example, inner diameter 370 can be 0.10-0.15 inches, 0.15-0.20 inches, 0.20-0.25 inches, 0.25-0.30 inches, 0.30-0.35 inches. , 0.35 to 0.40 inches, or 0.40 to 0.45 inches. Outer diameter 371 may range from 0.20 to 0.55 inches. For example, outer diameter 371 can be 0.20-0.25 inches, 0.25-0.30 inches, 0.30-0.35 inches, 0.35-0.40 inches, 0.40-0.45 inches. It can range from inches, 0.45 to 0.50 inches, or 0.50 to 0.55 inches.

The first and second arcuate arms 366, 367 can include a thickness in the range of 0.10-0.20 inches or 0.15-0.25 inches. Receiving portion 360 further includes an opening 368 located between the end of first arcuate arm 366 and the end of second arcuate arm 367 opposite strap attachment tab 365 . As seen in FIG. 146, receiving portion 360 further comprises first side 361 and second side 362 . First and second arcuate arms 366 , 367 extend between first side 361 and second side 362 . Receiving portion 360 further comprises an end wall on a second side 362 of receiving portion 360 . An end wall connects the first and second arcuate arms 366 , 367 and acts like a stopper at one end of the channel 364 . A first side 361 of receiving portion channel 364 opposite the end wall includes an opening 369 for receiving core 384 of core portion 380 .

Receiving portion 360 comprises a width 356 defined between first side 361 and second side 362 of receiving portion 360 (ie, parallel to channel 364). The width 356 of the receiving portion 360 can range from 0.5 to 4.0 inches. For example, the width 356 of the receiving portion 360 can be 0.5-1.6 inches, 1.2-1.8 inches, 1.4-2.0 inches, 1.6-2.2 inches, 1.8-2. 2.4 inches, 2.0-2.6 inches, 2.2-2.8 inches, 2.4-3.0 inches, 2.6-3.2 inches, 2.8-3.4 inches, Or it can range from 3.0 to 3 inches.

The receiving portion 360 further comprises a locking mechanism, not shown. The locking features can include grooves or protrusions corresponding to respective locking features (eg, corresponding protrusions or grooves) of core portion 380 . The receiving portion locking mechanism may be located at any suitable location along the width 356 of the receiving portion 360 . The locking mechanism of the receiving portion 360 can be located on the inner surfaces of the first and second arcuate arms 366,367. In some embodiments, the locking mechanism includes button release tabs rather than protrusions or grooves.

Core portion 380 is integrally formed with bag attachment tabs 385 . Core 384 of core portion 380 includes a generally cylindrical shape having a core diameter 390 . Core diameter 390 may range from 0.10 to 0.45 inches. For example, the core diameter 390 can be 0.10-0.15 inches, 0.15-0.20 inches, 0.20-0.25 inches, 0.25-0.30 inches, 0.30-0.35 inches. It can range from inches, 0.35 to 0.40 inches, or 0.40 to 0.45 inches. Core 384 further comprises a first end 381 and a second end 382 . Core portion 380 further includes locking features (not shown) that engage locking features of receiving portion 360 when core 384 is inserted into channel 364 of receiving portion 360 . A core portion locking mechanism is located on the outer surface of core 384 . In embodiments where the receiver portion locking mechanism is a groove, the core portion locking mechanism may be a protrusion sized to engage the groove. In embodiments where the receiver portion locking mechanism is a projection, the core portion locking mechanism can be a groove sized to receive the projection. As noted above, in some embodiments, the locking mechanism may include button release tabs rather than protrusions or grooves.

A width 357 of core portion 380 is defined between first end 381 and second end 382 of core 384 . The width 357 of core 384 may range from 1.0 to 3.0 inches. For example, the width 357 of the core 384 can be 1.0-1.6 inches, 1.2-1.8 inches, 1.4-2.0 inches, 1.6-2.2 inches, 1.8-2 inches. 4 inches, 2.0-2.6 inches, 2.2-2.8 inches, or 2.4-3.0 inches. In many embodiments, core width 357 is less than width 356 of receiving portion 360 . Since the end walls of the receiving portion 360 occupy a portion of the width 356 of the receiving portion 360 , the core width 357 is the width of the receiving portion 360 such that the end of the core 384 is flush with the first side 361 of the receiving portion 360 . Must be less than width 356. Removable strap attachment mechanism 350 has a width that matches width 357 of receiving portion 360 .

In some alternative embodiments, the channel 364 of the receiving portion 360 can have a non-cylindrical shape. For example, the internal shape of receiving portion 360 may be approximately square, triangular, trapezoidal, teardrop, or any other suitable shape. Core 384 of core portion 380 may have a shape corresponding to channel 384 of receiving portion 360 .

Strap attachment tabs 365 may include slots for receiving straps 354 of carry bag 10 . The slot is located adjacent the end of strap attachment tab 365 opposite the connection between strap attachment tab 365 and arcuate arms 366 , 367 of receiving portion 360 . In other embodiments, strap attachment tabs 365 do not include slots, but rather include material that can be permanently sewn to straps 354 . Similarly, bag attachment tab 385 can include a portion opposite the connection between bag attachment tab 385 and core 384 of core portion 380 . This portion of bag attachment tab 385 can be sewn to the body of carry bag 10 . In other embodiments, bag attachment tabs 385 include slots for receiving straps 354 that are sewn to the body of carry bag 10 . In still other embodiments, the bag attachment tabs 385 can be integrally formed with elements of the bag body such as the divider top 30 . In some embodiments, the bag attachment tabs 385 are integrated into brackets that are snapped, riveted, or glued to the divider top 30 of the carry bag 10 . The bag attachment tabs 385 are secured to the bag body so that they do not flex significantly relative to the bag body.

To engage core portion 380 with receiving portion 360 : (1) core 384 of core portion 380 is aligned with first end opening 369 of receiving portion 360 ; (2) bag attachment tabs 385 of core portion 380 are aligned with openings 368 between first and second arcuate arms 366, 367 of receiving portion 360; (3) core 384 of core portion 380 is slid into channel 364 of receiving portion 360; Bag attachment tabs 385 of core portion 380 are received within openings 368 between first and second arcuate arms 366 , 367 of receiving portion 360 . (4) the locking mechanism of core 384 and channel 364 are snap fit into the locking configuration and core portion 380 is fully engaged with receiving portion 360 when core 384 contacts the end wall of receiving portion 360; Some extra force is required to engage the locking mechanism. In embodiments having a button-release locking mechanism, core portion 380 can likewise snap fit into a locked configuration. When core 384 engages channel 364 , first and second arcuate arms 366 , 367 of receiving portion 360 substantially completely encase core 384 of core portion 380 . The end walls of receiving portion 360 prevent core 384 from reaching too far through channel 364 . The ends of first and second arcuate arms 366 , 367 of receiving portion 360 are located adjacent bag attachment tabs 385 of core portion 380 . This structural arrangement inhibits receiving portion 360 from rotating about core 384 of core portion 380 . As a result, strap attachment tabs 365 of receiving portion 360 are prevented from pivoting relative to core 384 or bag attachment tabs 385 of core portion 380 .

In the embodiment shown in Figure 148, when the core portion 380 is engaged with the receiving portion 360, the strap attachment tabs 365 and the bag attachment tabs 385 are substantially coplanar (at a 180° angle to each other). . In other embodiments, bag attachment tabs 385 can be angled between 75° and 180° from strap attachment tabs 365 when core portion 380 engages receiving portion 360 . A tab 385 is integrally attached to the core portion 380 at an angle. For example, the bag and strap attachment tabs 385, 365 are 180 degrees (coplanar), 175 degrees, 170 degrees, 165 degrees, 160 degrees, 155 degrees, 150 degrees, 145 degrees, 140 degrees, 135 degrees with respect to each other. , 130 degrees, 125 degrees, 120 degrees, 115 degrees, 110 degrees, 105 degrees, 100 degrees, 95 degrees, 90 degrees, 85 degrees, 80 degrees, 75 degrees, or any other suitable angle . FIG. 2 illustrates one embodiment of core portion 380 . Bag attachment tabs 385 are angled about 90 degrees from core 384 . The rigid angle at which the strap attachment tabs 365 are held helps the straps 354 of the carry bag 10 stand up (hold their orientation) when the carry bag 10 is placed on its abdomen (front face 11).

Receiving portion 360 and core portion 380 may be formed from metals such as aluminum alloys, zinc alloys, steel, or other suitable metals, or from molded polymeric materials. In some embodiments, receiving portion 360 and strap attachment tab 365 are integrally cast from a metallic material. In these embodiments, core portion 380 and bag attachment tabs 385 are integrally molded from polymeric material. In other embodiments, the receiving portion 360 and strap attachment tabs 365 are integrally cast from a metallic material, and the core 384 and bag attachment tabs 385 are integrally cast from a metallic material. In embodiments in which the bag attachment tab 385 is formed from metal, the bag attachment tab 385 typically includes slots for receiving strap members that secure the bag attachment tab 385 to the carry bag 10 .

The rigid strap attachment mechanism 350 positions the straps 354 to protrude at an angle from the back surface 12 of the carry bag 10 when the carry bag 10 is placed prone on the ground. The stand-up straps 354 allow the user to pick up the bag 10 with minimal upper body bending. The removable strap connection mechanism 350 can also secure the wide strap 354 to the carry bag 10 so as to prevent unwanted twisting of the strap 354 . The large width of the strap connection mechanism 350 allows the entire end of the wide strap 354 to be directly secured to the bag 10 without the strap 354 needing to be tapered first. In many conventional bags, wide straps must be tapered to a smaller width before being secured to a buckle and connected to the bag. This smaller width portion of the strap, along with the smaller width of the buckle, allows the strap to twist upside down or into other undesirable configurations.

Furthermore, when conventional buckles are designed large enough to accommodate wide straps, the buckles increase in length proportionally, resulting in a large offset distance between the bag and the straps. These large conventional buckles not only change the aesthetics of the bag, but also change the feel of the straps with their stiff and bulky construction. The removable strap connection mechanism 350 provides connection over a large surface area (because of its large width) and reduces the amount of stress on the mechanism at each point along the connection mechanism 350 . The channel 364 and core 384 structure of connection mechanism 350 , along with the width, allow the offset distance between strap 354 and bag 10 to be minimized. The offset distance between the ends of the straps 354 and a portion of the back surface 12 of the bag 10 can range from 0.2 to 1.0 inches. For example, the offset distance may be 0.2-0.4 inches, 0.3-0.5 inches, 0.4-0.6 inches, 0.5-0.7 inches, 0.6-0.8 inches. , 0.7-0.9 inches, or 0.8-1.0 inches. The offset distance is less than 1.0 inch, less than 0.8 inch, less than 0.7 inch, less than 0.6 inch, less than 0.5 inch, less than 0.4 inch, less than 0.3 inch, 0.2 inch less than, or less than 0.1 inch. In one exemplary embodiment, the offset distance is between 0.2 inches and 0.5 inches. A minimal offset distance contributes to a thin, unobtrusive appearance.

The strap connection mechanism 350 can withstand the load of a bag 10 (including its contents) having a mass of 15-70 pounds. For example, the strap attachment mechanism 350 can be 15-20 lbs, 20-30 lbs, 20-40 lbs, 30-40 lbs, 40-50 lbs, 50-60 lbs, 10-30 lbs, 20-50 lbs, 30-30 lbs. It can withstand the load of a bag 10 having a mass of 60 pounds, or 40-70 pounds. In some embodiments, the removable strap connection mechanism 350 can withstand a load of between 15 and 35 pounds of the bag 10 with its contents. The combination of structural and material properties of the removable strap connection 350 allows the mechanism to withstand greater weight than prior art connectors. The material properties of the receiving portion 360 can provide stiffness that prevents the first and second arcuate arms 366, 367 of the receiving portion 360 from deforming. This stiffness is important to retain core portion 380 within receiving portion 360 .

Additionally, the removable strap connection mechanism 350 allows easy changing of the straps 354 on the carry bag 10 . For example, the shoulder straps can be removed to replace golf bag straps or convert from a single strap to a dual strap bag. In this example, the strap attachment mechanism 350 can have two core portions 380 on the carry bag 10, providing two options for where to attach a single strap 354, allowing for versatile strap configurations. to In other embodiments, it may be desirable to disengage the straps 354 from the carry bag 10 to allow the user to lay the straps 354 flat against the body of the bag 10 for storage. The removable strap connection mechanism 350 also allows for space efficient transportation of the carry bag 10 . In some carry bags, a removable strap connection mechanism 350 may be used on each end of one or more straps 354 . As a result, strap 354 can be completely removed from bag 10 if desired. This allows for easy customization of strap color or other characteristics at a later stage in the bag manufacturing process. The detachable strap connection 350 offers functionality, connection strength, and connectivity that offers customization, foldability, ergonomic handling, improved aesthetics, and other advantages over prior art strap-bag connections. and quality.

D. Carry bag: self-assembly kit

As noted above, the components of carry bag 10 can be assembled into subassemblies 42 . Subassembly 42 may include any variation of components. Subassembly 42 may be foldable. Additionally, subassemblies 42 may be used to construct carry bag 10 . In some embodiments, subassembly 42 is provided as part of self-assembly kit 400, as described below. Carry bag self-assembly kit 400 reduces recipient costs as a result of reduced shipping volumes and reduced supplier labor costs.

54-72, embodiments of subassemblies for the collapsible carry bag 10 are shown and described in the context of a self-assembly kit 400 (shown in FIG. 57). Kit 400 includes golf bag 10 and self-assembly system 700 that allows the recipient to assemble golf bag 10 upon receipt.

As shown in FIGS. 54-55, self-assembly kit 400 includes a box or container or shipping package 404 used to ship golf bag 10 in a partially assembled condition. Box 404 includes topsides or facesides 408 that may be integrally formed with flaps or flap portions 412 . The face side 408 is connected by folds 416 to a portion of the box 404, more specifically to the sides of the box. Face side 408 defines a portion of the outer surface of box 404 . Meanwhile, face side 408 also provides access to the interior of box 404 by pivoting around crease 416 . Flap portion 412 defines an engagement surface for facilitating closure of box 404 . The engagement surface may include one or more tabs (not shown) that may be received by respective slots 418 (shown in FIG. 57). Each slot 418 is defined by a portion of box 404 that is separate from face side 408 and flap 412 (eg, a slot may be defined by one or more sides of box 404, etc.). Tab and slot closures are provided for illustrative purposes of closure. It should be appreciated that any closure suitable for engaging face side 408 and/or flap portion 412 with a portion of box 404 may be implemented.

Box 404 of self-assembly kit 400 is shown in FIGS. 54-55 next to known boxes currently used to ship fully assembled golf bags. This comparison indicates the reduced size of box 404 relative to the known box. More specifically, box 404 has a volume of approximately 2,040 cubic inches (in ³ ), while the known box has a volume of approximately 5,190 cubic inches (in ³ ). Box volumes are approximate, but box 404 has approximately 60% less volume than known boxes. Box 404 is smaller in size and volume than known boxes. Volume reductions from known boxes used to ship assembled golf bags range from about 15% to about 70%, more specifically from about 25% to about 65%, more specifically It ranges from about 35% to about 60%, more specifically greater than 50%.

Box 404 may include indicia 420 to provide guidance to the recipient regarding self-assembly of golf bag 10 . As shown in FIG. 56 , indicia 420 include instructions for assembling golf bag 10 . The assembly instructions may include one or more diagrams or details to provide guidance and/or to illustrate each assembly step. In the illustrated embodiment of box 404 , indicia 420 are printed on the inside of face side 408 (i.e., when box 404 is closed, indicia 420 faces the interior of box 404 ) so that the recipient can see fold 416 . When the box is opened by pivoting face side 408 around, indicia 420 are oriented to face the recipient in a readable orientation. Although indicia 420 are disclosed as being printed on box 404, in other embodiments indicia 420 may be included separately within the box (eg, as an instruction manual, etc.).

FIG. 57 shows golf bag 10 in a first, partially assembled, folded state or aspect. Golf bag 10 is shipped in box 404 in this condition. 57, golf bag 10 is shown removed from box 404 and includes divider top 30, base 34, and stays 39 (shown in FIG. 22). Flat portion 14 is attached to divider top 30 and base 34 . The golf bag 10 is folded with the partition top 30 and the base 34 each pivoted around the stay 39 . In the illustrated embodiment, the divider top 30 and base 34 are each pivoted toward each other approximately 90 degrees about stays 39 . In other example embodiments, divider top 30 and base 34 can each be pivoted about stay 39 at any angle suitable for folding golf bag 10 for transport within box 404. .

In addition to collapsible golf bag 10 , kit 400 includes self-assembly system 500 . Self-assembly system 500 includes one or more components of golf bag 10 assembled by the recipient.

Referring to Figure 58, a first example embodiment of a self-assembling system 500 is shown. The illustrated system 500 can include a spring self-assembly system 501 (shown in FIG. 59) and a leg self-assembly system 502 (shown in FIG. 61 and described above). System 500 of FIG. 58 includes a portion of stand assembly 26, more specifically legs 40a,b and attached spring 41. FIG. Spring 41 includes a connector 504 having a base engaging hook 508 (shown in FIG. 59). In some embodiments, the system 500 also includes an alignment aid 512 that assists the recipient in aligning the legs 40a,b with the mounting bracket 32 (shown in FIG. 66) for installation. include. System 500 further includes a rod pin or pin 516 for pivotally attaching legs 40 a , b to mounting bracket 32 .

59-60 further illustrate the spring self-assembly system 501. FIG. System 501 includes connector 504 that facilitates self-assembly of spring 41 and base 34 . 59, base-engaging hook 508 on connector 504 is a channel or hook portion (see FIG. 59) configured to receive or otherwise engage a portion of base 34. not shown). In the illustrated embodiment, base 34 defines a spring receiving slot or channel similar to channel 174 (shown in FIG. 25). The channel receives or engages a portion of connector 504 . Aperture or window 520 is defined by a portion of base 34 and, more specifically, a portion of spring receiving slot 518 in base 34 . A portion of the perimeter of aperture 520 is defined by a member or cross-member 524 configured to be received within a gap or slot of connector 504 . To facilitate self-assembly, the recipient positions connector 504 within spring receiving slot 518 . The recipient then engages connector 504 with base 34 , allowing base-engaging hook 508 to receive member 524 . Once received, base engaging hook 508 is received by opening 520 shown in FIG. This forms a self-assembling connection between the connector 504 and the base 34 and more generally between the spring 41 and the base 34 . It should be appreciated that the self-assembled connection may be removable to allow disengagement or withdrawal of connector 504 from base 34 . For example, connections can be removed to replace damaged portions of stand assembly 26 (eg, broken leg 40, broken spring 41, etc.) by replacement self-assembly system 500. FIG.

III. cart bag

Another embodiment of a foldable golf bag or golf bag assembled from subassemblies can function as a cart bag 1010 . Cart bags known in the art are typically larger than carry bags because the weight of the bag can be greater than the weight carried by the golfer. Also, because the cart bag is stored on the golf cart during play, the cart bag generally lacks shoulder straps and a stand assembly to support the bag. The functional requirements of cart bag 1010 prompt certain differences in design from typical carry-on bags. Some components of cart bag 1010 are similar to corresponding components of carry bag 10 . For example, cart bag 1010 may be similar to divider top 30, base 34 or base assembly 900, and flat 14 of carry bag 10 described above, with divider top 1030, base 1034 or base assembly 1900, and flat. and a portion 1014 . Cart bag 1010 further comprises a plurality of stays connecting divider top 1030 to base 1034 .

The cart bag 1010 described below includes components that are designed to collapse for shipping and/or to allow for quick assembly. Several components of cart bag 1010 include snap-fit features or connections that simplify and speed up the assembly process. The snap-fit feature or connection allows cart bag 1010 to be assembled in a more efficient and ergonomic manner. This reduces production time and saves skilled labor costs. Additionally, the foldable design of the cart bag 1010 embodiments described herein allows the cart bag 1010 to be easily transported between manufacturing sites.

113-135 illustrate an example embodiment of a cart bag 1010. FIG. Cart bag 1010 is similar to carry bag 10 and like numbers are used to identify like components. 113-114, cart bag 1010 includes a flat portion 1014. Flat portion 1014 is shown in FIG. A plurality of pockets 1018 are attached to flat portion 1014 . The pockets include multiple side pockets 1018a and multiple front pockets 1018b. In other embodiments, the flats 1014 can include at least one side pocket 1018a and at least one front pocket 1018b. Cart bag 1010 also includes divider top 1030 and base 1034 . A plurality of stays 1039 extend from the divider top 1030 to the base 1034 . The plurality of stays includes a first stay 1039 (shown in FIG. 113), a second stay 1039a (shown in FIG. 114) and a third stay 1039b (shown in FIG. 114).

A first stay 1039 is pivotally connected to the partition top 30c and pivotally connected to the base 1034 . Each of the second and third stays 1039a, 1039b is coupled at a first end to the divider top 1030 and at a second end opposite the first end to the base 1034. As shown in FIG. First stay 1039 is shown in FIG. 113 to illustrate the positioning of stay 1039 when cart bag 1010 is in the operational configuration. However, because the first stay 1039 is positioned inside the flat portion 1014 (ie, the first stay 1039 is covered by the flat portion 1014), the first stay 1039 does not allow the use of the golf bag 1010. It should be understood that it is generally invisible to humans. Second and third stays 1039a, 1039b shown in FIG. More specifically, flat portion 1014 includes a plurality of elongated pockets 1704a, 1704b (or longitudinal pockets 1704a, 1704b). Each pocket 1704a, 1704b defines a channel or passageway (not shown) configured to receive one of the stays 1039a, 1039b. Each pocket 1704a, 1704b is coupled (eg, by stitching, etc.) to flat 1014, with first pocket 1704a receiving second stay 1039a and second pocket 1704b receiving third stay 1039b. be done. The first stay 1039 is arranged on the back side 1011 of the golf bag 1010 . The second and third stays 1039b, 1039c are located near (or on) the ventral side 1012 (or front side) of the golf bag 1010. FIG. More specifically, the second and third stays 1039b, 1039c are adjacent to the ventral side 1012 by being located on the sides of the ventral side 1012 (discussed further in connection with FIG. 122). In other embodiments, the first stay 1039 can be placed on the ventral side 1012 and the second and third stays 1039, 1039b can be placed on the dorsal side 1011. FIG. In yet other embodiments, the first, second, and third stays 1039, 1039a, 1039b may be attached to any suitable side of the cart bag 1010 (e.g., to provide suitable support for the cart bag 1010). dorsal 1011, ventral 1012, or any side located between the dorsal and ventral 1011, 1012) in any suitable spaced relationship.

115-116, subassembly 1042 is shown in an assembled configuration. Divider top 30 c , base 1034 and plurality of stays 1039 , 1039 a , 1039 b collectively define subassembly 1042 .

A. Cart Bag: Divider top

The cart bag 1010 may include a divider top 1030 that provides structure to the cart bag 1010 and openings that allow separation of golf clubs inserted into the cart bag 1010 . The divider top 1030 of the cart bag 1010 can include the features described above. The divider top 1030 of the cart bag 1010 is shown in detail in FIGS. 117-118. A plurality of handles 1033a, 1033b are connected or otherwise formed with the divider top 30c. Handles 1033a, 1033b are located on either side of the divider top 30c. Divider top 1030 can include any number of divider openings 1082 . In the illustrated embodiment of cart bag divider top 30c, cross member 114 and intermediate member 80 together form a total of fifteen divider openings 1082 (shown in FIG. 122). Referring particularly to FIGS. 115 and 117, at least one of the partition openings 1082 can be a putter well 1716. As shown in FIG. In the illustrated embodiment, the putter well 1716 is generally larger than the other partition openings 1082 . In other embodiments, the putter well 1716 can be any suitable size relative to the other partition openings 1082 .

Divider tops 1030 can be connected to flats 1014 in any of the ways described above. However, in the illustrated embodiment of cart bag 1010, flats 1014 are secured to divider top 1030 via snap-fit connectors. Referring again to FIGS. 117-118, the outer ring 74 includes a plurality of mounting apertures 1720. As shown in FIG. Mounting openings 1720 are positioned about the circumference (or perimeter) of outer ring 74 . Each mounting aperture 1720 is adapted to receive a fastener or snap-fit connector to facilitate attachment of the flats 1014 to the outer ring 74, and more specifically, the attachment of the flats 1014 to the divider top 30c. Configured. The attachment of flats 1014 to divider tops 1030 is described in greater detail below.

Divider top 1030 also includes a plurality of top stay hubs 1724 . As shown in FIGS. 117-118, the outer ring 74 includes a first top stay hub 1724a and a second top stay hub 1724b (shown in FIG. 118). The first and second top stay hubs 1724 a , 1724 b have substantially the same design and are in a spaced apart relationship on the outer ring 74 . In the illustrated embodiment, first and second top stay hubs 1724a, 1724b are positioned on opposite sides of ventral side 1012 of divider top 30c. However, in other embodiments, the first and second top stay hubs 1724a, 1724b may be positioned at any suitable location on the outer ring 74, such as on opposite sides of the rear surface 1011 of the divider top 30c. . In still other embodiments, the outer ring 74 can include a single top stay hub 1724, or three or more top stay hubs 1724. Each top stay hub 1724a, 1724b receives a respective upper end (or first end) of stay 1039a, 1039b. More specifically, first top stay hub 1724a receives the upper end of second stay 1039a and second top stay hub 1724b receives the upper end of third stay 1039b.

B. cart bag: base

Cart bag 1010 may further comprise a base 1034 . Base 1034 provides a support structure for cart bag 1010 and connects to one or more of a plurality of stays 1039 , 1039 a , 1039 b , flats 1014 and divider sleeves 1046 . Base 1034 of cart bag 1010 can include the features described above. One embodiment of base 1034 of cart bag 1010 is shown in detail in FIGS. In addition to the features described above, the illustrated base 1034 also includes a plurality of base stay hubs 1736 . Lip 1072 includes a first base stay hub 1736a and a second base stay hub 1736b (shown in FIG. 120). The first and second base stay hubs 1736 a , 1736 b have substantially the same design and are in a spaced apart relationship on the lip 72 . In the illustrated embodiment, first and second base stay hubs 1736a, 1736b are positioned on opposite sides of ventral side 1012 of base 1034 (see FIG. 120). However, in other embodiments, the first and second base stay hubs 1736a, 1736b may be positioned at any suitable location on the lip 1072 (eg, on opposite sides of the back surface 1011 of the divider top 30c). can be done. In yet other embodiments, the lip 1072 can include a single base stay hub 1736, or more than two base stay hubs 1736. Each base stay hub 1736a, 1736b is generally aligned (or aligned vertically). More specifically, first base stay hub 1736a receives the lower end of second stay 1039a, and second base stay hub 1736b receives the lower end of third stay 1039b.

Referring back to FIG. 115, the first stay 1039 includes a first stay hinge 1740 (or top stay hinge 1740) and a second stay hinge 1744 (or base stay hinge 1744). The first and second stay hinges 1740, 1744 are of the same construction as the base stay hinge 170 (shown in Figures 26-28). In other embodiments, the first and second stay hinges 1740, 1744 can both be stay hinges 162 (shown in FIGS. 23-24) or can be one of stay hinges 162 or stay hinges 170, respectively. (eg, first stay hinge 1740 can be hinge 170, second stay hinge 1744 can be hinge 162, etc.). A first stay hinge 1740 is coupled to a first end of stay 1039 and is received by stay receiving channel 1174a (shown in FIG. 121) defined by divider top 30c. A second stay hinge 1744 is coupled to a second end of stay 1039 opposite the first end. A second stay hinge 1744 is received by a stay receiving channel 174b (shown in FIGS. 116 and 120) defined by base 1034. FIG. First stay hinge 1740 facilitates tilting (or pivoting) of divider top 1030 relative to stay 1039 , while second stay hinge 1744 facilitates tilting (or pivoting) of base 1034 relative to stay 1039 . Stay 1039 has a substantially square (or rectangular) cross-section. Stays 1039a, 1039b have a substantially circular cross section. In other embodiments, each stay 1039, 1039a, 1039b can have a cross-section of any suitable shape (eg, square, circular, rectangular, hexagonal, octagonal, triangular, etc.).

In the illustrated embodiment, stay-receiving channels 174a, 174b are located inside respective divider tops 1030 or bases 1034 . On the other hand, the stay hubs 1724a, 1724b, 1736a, 1736b are located outside the respective divider top 1030 or base 1034. FIG. As shown in Figures 118 and 121, the stay receiving channels 1174a are located inside the outer ring 74 (see Figure 121). On the other hand, the top stay hubs 1724a, 1724b are located on opposite sides of the outer ring 74 (see FIG. 118). As shown in FIG. 120, stay-receiving channel 174b is located inside lip 72 . Base stay hubs 1736 a , 1736 b , on the other hand, are located on the outside opposite sides of lip 72 . In other embodiments, stay-receiving channels 174a, 174b can be positioned outside the respective lip 1072 or outer ring 74 and stay hubs 1724, 1724b, 1736a, 1736b can be positioned inside the respective lip 1072 or outer ring 74. can be placed in In still other embodiments, stay receiving channels 174a,b and stay hubs 1724a, 1724b, 1736a, 1736b are positioned inside the respective lip 1072 or outer ring 74 or outside the respective lip 1072 or outer ring 74. be able to.

1. Cart bag: two-piece snap-together base

In some embodiments, cart bag 1010 includes a two-piece snap-together base assembly 900 similar to the snap-together base assemblies described above. Referring to Figures 91 and 92, a base assembly 900 for a cart bag is shown. In some embodiments, base assembly 900 of cart bag 1010 is formed such that lower end 912 of ring portion 910 further comprises a plurality of stayports 940 . Ring portion 910 can include 2, 3, 4, 5, 6, 7, 8, or more stayports 940 . In the illustrated embodiment, ring portion 910 includes four stayports 940 . A plurality of stay ports 940 respectively receive the lower end of each stay of the plurality of stays. In the illustrated embodiment, a plurality of stay ports 940 are mounted inside base ring 910 of base assembly 900 . In some embodiments, a plurality of stayports 940 are attached to the outside of base ring 910 of base assembly 900 (similar to stayports 1736a, 1736b in FIGS. 119 and 120). Base portion 920 includes a plurality of port housings 942 that receive a plurality of stay ports 940 when base portion 920 is engaged with ring portion 910 . In any given embodiment, the number of port housings 942 in the base portion can equal the number of stay ports 940 on the top ring 910 . In other embodiments, the cart bag two-piece base assembly 900 can have stay-receiving channels similar to those described above. The stay-receiving channel can be integrally connected to the ring portion 910 .

C. Cart bag: Stay

As noted above, cart bag 1010 may further include a plurality of stays. In the illustrated embodiment, the cart bag 1010 includes a first stay 1039, a second stay 1039a and a third stay 1039b. First, second and third stays 1039 , 1039 a and 1039 b connect divider top 1030 to base 1034 . Divider top 1030 and base 1034 each include a stay hub for receiving stays 1039, 1039a, and 1039b. The stay hub secures the stays 1039, 1039a, 1039b and provides the cart bag 1010 with a rigid structure.

122, which depicts divider top 1030 from a top view, aligned stay hubs 1724a, 1736a and 1724b, 1736b are positioned proximate ventral side 1012 of subassembly 1042 and, more specifically, adjoins ventral side 1012 of subassembly 1042 . Stated another way, aligned stay hubs 1724 a , 1736 a are positioned on a first side of each divider top 1030 or base 1034 closer to ventral side 1012 than dorsal side 1011 . Aligned stay hubs 1724b, 1736b are positioned on a second side of each divider top 1030 or base 1034 closer to ventral side 1012 than dorsal side 1011. FIG. The second side is opposite the first side. This arrangement (or geometry) helps the base 1034 of the golf bag 1010 to be properly received by different golf carts (eg, electric golf carts, push carts, pull carts, etc.). For example, FIG. 123 is a top view of an example portion of a power cart liner 1748 configured to receive a golf bag. The illustrated cart liner 1748 is manufactured for use with electric golf carts and is not intended to be a limiting example. Cart liner 1748 defines recess 1752 , first arcuate wall 1756 and second arcuate wall 1760 . Arcuate walls 1756 , 1760 are at opposite ends (or sides) of recess 1752 and partially define a golf bag receiving area within recess 1752 . As shown in FIG. 124, base 1034 of cart bag 1010 is positioned within recess 1752 . Base 1034 is configured to fit between arcuate walls 1756,1760. More specifically, the base stay hubs 1736 a , 1736 b are positioned adjacent the ventral side 1012 and thus do not contact the cartliner 1748 and the ventral side 1012 of the lip 1072 is received by the first arcuate wall 1756 . enable By locating vertically aligned stay hubs 1724 , 1736 on divider top 1030 and base 1034 adjacent ventral side 1012 , stay hubs 1724 , 1736 do not contact or otherwise interfere with cart liner 1748 . . This allows proper placement of the cart bag 1010 within the cart liner 1748 (or within any suitable golf bag receiving portion of the golf cart).

1. Cart Bag: Top Stay Hub

The divider top 1030 of the cart bag 1010 can include one or more top stay hubs for receiving one or more stays 1039 , 1039 a , 1039 b of the cart bag 1010 . Figures 125 and 126 further illustrate top stay hub 1724, and more specifically second top stay hub 1724b. Top stay hub 1724 b includes housing 1764 . A housing 1764 extends (or protrudes) away from the outer ring 74 of the divider top 30c. Housing 1764 may be molded (or formed) with divider top 30c. In other embodiments, housing 1764 can be coupled to divider top 1030 (eg, by adhesive, fasteners, etc.). As shown in FIG. 126, housing 1764 includes channel 1772 defined by a partial circumference. As further shown in FIG. 126, housing 1764 defines opening 1768 in channel 1772 . Opening 1768 leads to channel 1772 (shown in FIG. 126) defined by housing 1764 . Channel 1772 extends into housing 1764 above opening 1768 to form recess 1776 . Recesses 1776 are configured to receive associated stays 1039b. As recess 1776 is located within housing 1764, recess 1776 helps retain stay 1039b by defining a stepped feature. In some embodiments, opening 1768 of housing 1764 comprises a width equal to or greater than the diameter of associated stay 1039b. A width equal to or greater than the diameter of the associated stay 1039b allows the associated stay 1039c to be easily positioned within the housing 1764. FIG. In another embodiment (not shown), the partial circumference defining channel 1772 at opening 1768 extends further toward outer ring 74 of divider top 30c to reduce the width of opening 1768. FIG. In this exemplary embodiment, the width of opening 1768 is smaller than the diameter of associated stay 1039b. The smaller width of opening 1768 allows the associated stay 1039b to be positioned within housing 1764 and, when positioned within housing 1764, to be retained within channel 1772 and recess 1776. . In yet other embodiments, in addition to recesses 1776, housing 1764 can include protrusions 1780 (or bump features) shown in FIG. Protrusion 1780 can extend from housing 1764 toward opening 1768 . Protrusion 1780 can have an angled (or arcuate) surface to facilitate sliding engagement between stay 1039b and channel 1772 . When stay 1039b is received (or positioned) by channel 1772, protrusion 1780 reduces the width of opening 1768 to be less than the width of stay 1039b. Accordingly, protrusion 1780 can further assist in retaining stay 1039b. Housing 1764 also extends from outer ring 74 a distance that defines gap 1784 (or flat channel 1784 ) between outer ring 74 and channel 1772 . Gap 1784 positions stay 1039b offset from outer ring 74 of divider top 30c. Gap 1784 also provides spacing for the positioning of flats 1014, which will be discussed in more detail below. First top stay hub 1724a is substantially the same as second top stay hub 1724b. Accordingly, it should be appreciated that the first top stay hub 1724a incorporates the features described above in relation to the second top stay hub 1724b.

FIG. 127 shows an alternative embodiment of top stay hub 1724c. In this embodiment, top stay hub 1724c is coupled (eg, by fasteners, adhesive, etc.) to stay 1039b. Top stay hub 1724c defines a projection assembly 1788 that is configured to engage a corresponding opening 1792 defined by outer ring 74 of divider top 30c. Projection assembly 1788 can form a snap fit in response to being received by aperture 1792 to couple stay 1039b to divider top 30c. It should be appreciated that top stay hub 1724c can be used in place of one or both of top stay hubs 1724a, 1724b.

2. Cart Bag: Base Stay Hub

The base 1034 of the cart bag 1010 can include one or more base stay hubs for receiving one or more stays 1039, 1039a, 1039b of the cart bag 1010. Figures 128 and 129 further illustrate base stay hub 1736, more specifically first base stay hub 1736a. 129, base stay hub 1736a includes housing 1796. Referring to FIG. Housing 1796 extends (or protrudes) away from lip 1072 of base 1034 . Housing 1796 can be molded (or formed) with base 1034 . In other embodiments, housing 1796 may be coupled to base 1034 (eg, by adhesives, fasteners, etc.). Housing 1796 defines opening 1800 . Opening 1800 leads to channel 1804 defined by housing 1796 . Channel 1804 extends into housing 1796 below opening 1800 to form recess 1808 . Recesses 1808 are configured to receive associated stays 1039a. As recess 1808 is disposed within housing 1796, recess 1808 helps retain stay 1039a by defining a stepped feature. Housing 1796 also extends from lip 1072 a distance that defines gap 1812 (or flat channel 1812 ) between lip 1072 and channel 1804 . Gap 1812 positions stay 1039 a offset from lip 1072 of base 1034 . Gap 1812 also provides spacing for the positioning of flats 1014, which will be discussed in more detail below. Second base stay hub 1736b is substantially the same as first base stay hub 1736a. Accordingly, it should be appreciated that second base stay hub 1736b incorporates the features described above in connection with first base stay hub 1736a.

FIG. 130 shows divider sleeve 1046 coupled to subassembly 1042 . A divider sleeve 1046 extends from divider top 30 c and couples to base 1034 . More specifically, multiple fasteners (eg, rivets, bolts, etc.) are coupled to divider sleeve 1046 . Each fastener is received by a respective divider mounting opening 1732 (see FIG. 122) in bottom surface 1038 and joins divider sleeve 1046 to base 1034 . Each divider mounting opening 1732 is adapted to receive a fastener to facilitate mounting of divider sleeve 1046 (or divider 1046 ) to bottom surface 1038 and, more specifically, divider sleeve 1046 to base 1034 . configured to Divider sleeve 1046 may also be coupled to divider top 30c as described above with respect to divider top 30. FIG.

131-134 show flats 1014 coupled (or otherwise attached) to subassembly 1042. FIG. Referring to FIG. 131, flats 1014 are coupled to divider tops 1030 by a plurality of fasteners 1816 (eg, snap buttons, etc.). The flats include a plurality of first fasteners 1816a (eg, male portions of snap buttons, etc.). Divider top 1030 includes a plurality of second fasteners 1816b (eg, female portions of snap buttons, etc.). Each of the second fasteners 1816b is received by (or disposed within) one of the mounting apertures 1720 disposed about the circumference (or perimeter) of the outer ring 74 (shown in FIGS. 117-118). ). First and second fasteners 1816a, 1816b are configured to engage and secure flat portion 1014 to divider top 30c. As shown in FIG. 132, the first and second fasteners 1816a, 1816b are hidden when the flats 1014 are attached to the divider top 30c. A first fastener 1816a is coupled to a collar 1824 (eg, PE board, gusset, etc.). Collar 1824 is coupled to flat 1014 by binding 1828 (eg, stitching, etc.) such that collar 1824 is not exposed (or covered by flat 1014). Referring back to FIG. 131, the flats 1014 also include self-fasteners 1820 (eg, zippers, etc.) connecting the seam edges 203, 204 of the flats 1014. FIG. In the illustrated embodiment, self-fastener 1820 is a zipper. In other embodiments, the self-fastener 1820 can be any suitable fastener (e.g., single zipper, double zipper, hook and loop fastener (VELCRO®), fits within an associated rail). mounting tracks with tongues, snap-fit buttons, etc.).

Referring to FIG. 133, flat portion 1014 is also coupled to base 1034 by a plurality of fasteners 1816 (eg, snap buttons, etc.). The flats include a plurality of first fasteners 1816a (eg, male portions of snap buttons, etc.). Base 1034, in turn, includes a plurality of second fasteners 1816b (eg, female portions of snap buttons, etc.). Each of the second fasteners 1816b is received by (or disposed within) one of the mounting apertures 1728 disposed about the circumference (or perimeter) of the lip 1072 (shown in FIG. 119). First and second fasteners 1816 a , 1816 b are configured to engage and secure flats 1014 to base 1034 . As shown in FIG. 134, the first and second fasteners 1816a, 1816b are hidden when the flats 1014 are attached to the base 1034. FIG. A first fastener 1816a is coupled to a collar 1824 (eg, PE board, gusset, etc.). Collar 1824 is coupled to flat 1014 by binding 1828 (eg, stitching, etc.) such that collar 1824 is not exposed (or covered by flat 1014). 131 and 133, once the flats 1014 are attached to the divider top 1030 and base 1034 by fasteners 1816, the self-fasteners are engaged to clamp the seam edges 203, 204 of the flats 1014 together. can be connected to couple the flat portion 1014 to the subassembly 1042 . Flats 1014 are positioned between divider top 1030 and top stay hubs 1724a, 1724b and between base 1034 and base stay hubs 1736a, 1736b. More specifically, flats 1014 are positioned in gaps 1784 (or flat channels 1784) between divider tops 1030 and each of top stay hubs 1724a, 1724b. Flats 1014 are also positioned in gaps 1812 (or flat channels 1812) between base 1034 and base stay hubs 1736a, 1736b. By positioning the flats 1014 within the associated gaps 1784, 1812, a user can easily install (or remove) the second and third stays 1039a, 1039b without interference from the flats 1014.

To facilitate user assembly of golf bag 1010, bag 1010 is generally provided to the user as shown in FIG. Flat 1014 is attached to subassembly 1042 (as shown in FIGS. 131-134). However, the second and third stays 1039a, 1039b are eliminated. This allows the partition top 1030 to pivot relative to the first stay 1039 and the base 1034 to pivot relative to the first stay 1039 . To facilitate pivoting motion, reduce wear of the flat material, and reduce wrinkling or other undesirable visual tendencies, the flats 1014 are elasticized in the areas where the flats 1014 join the divider top 1030 and base 1034 . A material 1832 can be included. With divider top 1030 and base 1034 pivoted relative to first stay 1039, golf bag 1010 is in a partially assembled, folded configuration. In the folded configuration, box 44 allows golf bag 1010 to be shipped.

To assemble golf bag 1010 , bag 1010 is removed from box 44 . The user can then pivot the divider top 1030 relative to the first stay 1039 to the deployed position and the base 1034 relative to the first stay 1039 to the deployed position. To achieve the deployed position, divider top 1030 and base 1034 are pivoted away from each other. Next, the user inserts the second and third stays 1039a, 1039b. A user can insert each stay 1039a, 1039b into a respective pocket 1704a, 1704b (shown in FIG. 114). Each stay 1039 a , 1039 b is then inserted into its respective base stay hub 1736 . Each stay 1039 a , 1039 b is inserted through an opening 1800 into a corresponding base stay hub 1736 a , 1736 b and into recess 1808 . Each stay 1039a, 1039b is then inserted into the corresponding top stay hub 1724a, 1724b. Each stay 1039 a , 1039 b is inserted into channel 1772 through opening 1768 and positioned within recess 1776 . With each stay 1039a, 1039b engaged with both upper and base stay hubs 1724a, 1736a and 1724b, 1736b, golf bag 1010 is in the deployed configuration (shown in FIG. 113).

FIGS. 136-138 show an alternative embodiment of golf bag 1010. FIG. In this embodiment, stays 1039 are positioned on the ventral side 1012 of golf bag 1010 . The second and third stays 1039a, 1039b are also connected to the modular front pocket assembly 1836. FIG. To assemble golf bag 1010 , bag 1010 is removed from box 44 . The user can then pivot the divider top 1030 relative to the first stay 1039 to the deployed position and the base 1034 relative to the first stay 1039 to the deployed position (shown in FIG. 101). The user then assembles the modular front pocket assembly 1836 by engaging the second and third stays 1039a, 1039b with the upper and base stay hubs 1724a, 1736a and 1724b, 1736b as described above. Connects to subassembly 1042 (on back surface 1011). In the deployed configuration (shown in FIG. 138), the modular front pocket assembly 1836 covers the self-fasteners 1820 of the flats 1014 (shown in FIG. 137).

139-141 illustrate an alternative embodiment of golf bag 1010. FIG. In this embodiment, stays 1039 are positioned on the ventral side 1012 of golf bag 1010 . The second and third stays 1039 a , 1039 b are also connected to the modular front pocket assembly 1836 . Additionally, the second and third stays 1039a, 1039b are coupled to the divider top 1030 (ie, not removable). To assemble golf bag 1010 , bag 1010 is removed from box 44 . The user can then pivot the divider top 1030 to the deployed position relative to the first stay 1039 and pivot the base 1034 to the deployed position relative to the first stay 1039 (shown in FIG. 140). The user then closes at least one (eg, zipper, etc.) first self-fastener 1820 (shown in FIG. 140 ) to fasten the modular front pocket assembly 1836 to the flats 1014 . The user also closes a second self-fastening fastener 1840 (eg, a hook and loop fastener) to connect the modular front pocket assembly 1836 to the base 1034 . As a result, bag 1010 is in its deployed configuration (shown in FIG. 141).

142-143 illustrate an alternative embodiment of golf bag 1010. FIG. In this embodiment, a stay 1039 is positioned on the ventral side 1012 of the golf bag 1010 and the modular front pocket assembly 1836 is connected to the divider top 30c. To assemble golf bag 1010 , bag 1010 is removed from box 44 . The user can then pivot the divider top 1030 to the deployed position relative to the first stay 1039 and the base 1034 to the deployed position relative to the first stay 1039 (shown in FIG. 143). The user then closes at least one (eg, zipper, etc.) first self-fastener 1820 (shown in FIG. 142 ) to fasten the modular front pocket assembly 1836 to the flats 1014 . The user can then insert the second and third stays 1039a, 1039b into the openings 1844 formed in the divider top 30c. The second and third stays 1039a, 1039b are inserted until each engages corresponding openings (not shown) in the base 1034. As shown in FIG. Alternatively, the user can insert putter tube 1848 into putter well 1716 . Putter tube 1848 is inserted until it engages a corresponding opening (not shown) in base 1034 . Upon insertion of second and third stays 1039a, 1039b or putter tube 1848, bag 1010 is in its deployed configuration (shown in FIG. 143).

FIG. 144 shows an embodiment of golf bag 1010 having a portion of flat 1014 removed from subassembly 1042 to show additional features. Divider top 1030 and/or base 1034 may include alignment aids 1852 to aid in proper alignment of flats 1014 on subassembly 1042 . Alignment aids 1852 may be alignment snap buttons, molded features, or any other suitable guides to help align flats 1014 with respect to subassembly 1042 . Flats 1014 may also include fasteners 1856 to help couple flats 1014 to divider top 1030 and/or base 1034 . Fastener 1856 has a first portion (eg, hook, loop, etc.) of fastener 1856a disposed on divider top 1030 and/or base 1034 and a second portion (eg, loop, hook, etc.) of fastener 1856b. ) disposed on the flats 1014 may include hook and loop fasteners. Fasteners 1856 may be hook-and-loop tape, button snaps, zippers, or any other suitable fastener. Flats 1014 may also include one or more guide pockets 1860 configured to receive first stays 1039 . Guide pockets 1860 can also aid in proper alignment of flats 1014 with respect to subassembly 1042 .

IV. Subassembly manufacturing method

The golf bags 10, 1010 described herein can be manufactured by a variety of methods. As noted above, golf bag 10, 1010 includes at least a base, divider top, divider sleeve, stays, and flats. Different embodiments of each feature can be combined to form numerous variations of the golf bag 10,1010. The method of manufacture may vary for different variations of the golf bag 10,1010. An example of a method for manufacturing the golf bag 10, 1010 will be described below.

One exemplary method includes ten major steps. In step 1, the base, divider top, divider sleeve, stays, leg/stand assembly and flat are provided. In step 2, leg mounting brackets are attached to the divider tops, if required for the golf bag 10, 1010 embodiment to be assembled. In step 3, the divider sleeve is attached to the base or flat. In step 4, the stays are attached to the base and top of the partition. In step 5, the plateau is secured to the top of the partition. In step 6, the leg assemblies are attached to the leg mounting brackets, divider tops, and/or bases as required for the golf bag 10, 1010 embodiment to be assembled. In Step 7, if the embodiment of the golf bag 10, 1010 being assembled includes a multi-piece divider top and/or base, assembly of the divider top and/or base is complete. In step 8 the plateau is secured to the base. At step 9, the golf bag is packaged for shipment.

The order of these steps can be changed based on the configuration of particular features. Additionally, the golf bag 10, 1010 may be packaged and shipped partially assembled at any point during the manufacturing process. The process can be divided into first and second manufacturing stages. Here, the golf bag 10, 1010 is packed and transported between positions after the first stage and before the second stage. The aforementioned steps in the manufacturing method can be divided in any combination between a first manufacturing stage and a second manufacturing stage. In some embodiments of the method of manufacturing the golf bag 10, 1010, one or more steps are modified or modified to provide a self-assembled kit, as opposed to a fully assembled golf bag 10, 1010. Omitted. For example, as described above for self-assembly kit 400, attaching the leg assemblies can be omitted from the manufacturing process and can be performed by the recipient. The manufacturing process will be described in more detail below.

Providing base 34 and divider top 30 (step (1)) includes molding, forming, three-dimensional printing, casting, or otherwise manufacturing base 34, 1034 and divider top 30, 1030. FIG. In embodiments where base 34, 1034 and/or divider top 30, 1030 include multiple elements, each element must be separately molded, formed, three-dimensional printed, cast, or otherwise manufactured. In embodiments in which base 34, 1034 and/or divider top 30, 1030 include snap connectors or other fastening mechanisms, snap connectors or other fastening mechanisms are provided and snap connectors or other fastening mechanisms connect bases 34, 1034 and/or divider tops 30, 1030. /or attached to the divider top 30,1030. Providing the divider top 30,1030 can also include providing a mesh cover to enclose at least a portion of the divider top 30,1030, such as the cross member 78,1078. The mesh may be secured to the divider top 30, 1030 with hook-and-loop fasteners (eg, VELCRO®) or sewn.

Providing divider sleeves 46, 1046, stays 39, 1039, leg system 502, and flats 14, 1014 (step (1)) provides textiles, mechanical fasteners, and materials for the stays. including. The fabric is sewn together to form the divider sleeves 46,1046. The bodies of stays 39, 1039 are molded, cast, three-dimensional printed, or otherwise formed. Top and base stay hinges 162 and 170, 1740 and 1744 are also molded, cast, three-dimensional printed, or otherwise formed. Top stay hinge 162 and base stay hinges 170, 1740 and 1744 are respectively secured to the top and bottom of stays 39, 1039 by gluing, mechanical snap mechanisms, or other suitable connecting means. In many embodiments, an adhesive or epoxy is used to adhere top stay hinge 162 and base stay hinges 170, 1740 and 1744 to the body of the stay to form stay 39,1039. Providing leg system 502 can include providing two legs, spring system 501, end caps 528a, 528b, and pins 516 if required. The two legs can be molded, wrapped, layered, cast, or otherwise formed. The end caps 528a, 528b may be molded, three-dimensional printed, cast, or otherwise formed. Pins 516 may be molded, cast, extruded, or otherwise formed. Providing spring system 501 includes molding, casting, or otherwise forming spring-to-leg brackets and attaching the brackets to the springs. To provide leg system 502, spring system 501 is attached to the leg via a spring-leg bracket. The components of leg system 502 may be provided assembled, partially assembled, or as packaged individual pieces. Flats 14 are formed by sewing fabric into the desired shape, sewing pockets 18 onto flats 14, sewing fasteners onto flats 14, 1014 if necessary, and sewing semi-rigid material onto flats 14, 1014 as part of flats 14, 1014. provided by sewing or fastening to the

Attaching the leg mounting bracket 32 to the divider top 30 (step (2)) includes riveting the leg mounting bracket 32 to the divider top 30 and snap fitting the leg mounting bracket 32 to the divider top 30. and gluing the leg mounting brackets 32 to the divider tops 30 . Riveting the leg mounting bracket 32 requires that the bracket be aligned with the correct portion of the divider top 30 . In some embodiments, four rivets are inserted to hold bracket 32 to top partition 30 . One rivet is positioned on each side of the leg anchors 122 of the leg mounting bracket 32 and two rivets are positioned between the leg anchors 122 . In other embodiments of the method, any number of rivets may be used to secure bracket 32 to divider top 30 . In some embodiments of golf bag 10 , leg mounting brackets 32 are integrally formed with divider top 30 . Therefore, this step of connecting the leg mounting brackets 32 is not necessary.

Attaching the divider sleeve 46,1046 to the divider top 30,1030 (step (3)) can include sewing the divider sleeve 46,1046 directly to the divider top 30,1030. In some embodiments, the flaps 90 of the divider sleeves 46,1046 are wrapped over the cross members 78,1078 of the divider tops 30,1030 and sewn onto the overlapping fabric fabric of the divider sleeves 46,1046. In other embodiments, the flaps 90 of the divider sleeves 46,1046 are wrapped over the cross members 78,1078 of the divider tops 30,1030 in a similar manner. However, the flap 90 is secured via a self-securing mechanism such as hook-and-loop fasteners (such as VELCRO®) instead of sutures.

Attaching the divider sleeve 46, 1046 to the base 34, 1034 (step (4)) includes threading the connecting member 50 through the slot 62 of the base 34, 1034 and securing the self-fasteners 58a, 58b of the connecting member 50. and a step. In other embodiments, attaching the divider sleeves 46, 1046 to the bases 34, 1034 can include securing connecting members 50 of the bases 34, 1034 to respective connecting members 50 of the divider sleeves 46, 1046. . In still other embodiments, connecting member 50 of base 34, 1034 and divider sleeve 46, 1046 are snap connected or clipped together to hold divider sleeve 46, 1046 in place within golf bag 10, 1010. be retained. In other embodiments, connecting member 50 can be secured via sutures (sewing) instead of via fasteners.

The step of attaching stays 39, 1039 to base 34, 1034, base ring portion 910, flat 14, and/or divider top 30, 1030 (step (5)) is to attach stays 39, 1039, top hinges 162, 1740 to Securing to divider top 30,1030 and base stay hinge 170,1744 to base 34,1034 may be included. Top stay hinges 162, 1740 and base stay hinges 170, 1744 are glued to channels on divider tops 30, 1030 and bases 34, 1034, respectively. In other embodiments, the top stay hinges 162, 1740 and base stay hinges 170, 1744 may be snap connected to channels on the divider tops 30, 1030 and bases 34, 1034, respectively. In embodiments having a two-part base assembly having a ring portion and a base portion, stays 39, 1039 are attached to the ring portion before the base portion is snapped onto the ring portion.

The step of securing the flats 14,1014 to the divider top 30,1030 (step (6)) comprises riveting the flats 14,1014 to the divider top 30,1030; , 1030 via fasteners (such as snap-fit connectors such as VELCRO® or hook and loop fasteners), or a combination of riveting and attaching with fasteners. can contain. In some embodiments, the flats 14,1014 are secured through structural restraints, such as windows on the flats 14,1014 that engage channels in the leg mounting brackets 32 attached to the divider tops 30,1030. and is at least partially secured to the divider top 30,1030. In some embodiments, securing the flats 14, 1014 to the divider tops 30, 1030 (step (6)) includes fastening (eg, via snap connectors or clips), suturing, or otherwise , securing one or more straps 24 to the divider top 30 .

Attaching the leg assembly (step (7)) includes sliding or loosely retaining the leg assembly in an external loop on the flat, snapping or clipping the spring assembly into the base; aligning the leg end caps within the leg anchors of the leg mounting bracket; inserting the pins through the leg anchors and the leg end caps until the pins lock or snap into place; can include In some embodiments, the end cap is a multi-piece end cap comprising a first portion initially attached to the leg mounting bracket and a second portion initially attached to the leg. be. These first and second portions are snapped or clipped together to secure the leg to the leg mounting bracket. These embodiments allow the legs to be snapped directly to the leg anchors without pins.

The step of completing the assembly of the divider top or base (step (8)) is only necessary for embodiments with multi-component divider tops and/or multi-component bases. In these embodiments, multiple components are snap-fitted, glued, or connected to form a complete divider top or base.

Securing the flats 14 to the base 34 (step (9)) includes riveting the flats 14 to the base 34 and securing the flats 14 to the base 34 via mechanical fasteners (such as snap-fit connections). or a combination of riveting and attaching with mechanical fasteners. In some embodiments, base 34 or a portion of base 34 is sewn onto bag flat 14 .

Packaging a golf bag for transport includes preparing a box, inserting air pockets into the golf bag if necessary, folding the golf bag or golf bag subassembly, folding the golf bag or subassembly, and placing all necessary components in the box and closing and securing the opening of the box. An air pillow (or pocket) can be inserted into the flat pocket to maintain the shape of the golf bag pocket. For example, in embodiments having magnetic-rimmed pockets, crushing the golf bag or subassembly can distort the alignment between the pocket lid and the pocket body. By placing the air pillow in the golf bag pocket, the original shape and alignment of the pocket can be maintained. In some embodiments, foam, sponge, paper, bubble wrap, or other suitable packaging material can be used in place of the air pillow. Folding the golf bag or subassembly can include folding, flattening, twisting, or otherwise compressing the golf bag or subassembly. The collapsible nature of the golf bag and/or subassemblies allows the golf bag to be shipped in a lower volume box during the manufacturing stage than if the golf bag were fully assembled and not collapsible. do. Low volume boxes reduce shipping costs.

A. Method of Manufacturing Tubular Snap-Fit Top Collar

93A-93C, a manufacturing embodiment of a golf bag having a tubular snap-fit collar 210 includes at least: (1) opening the zipper 225 of the collar 210; (2) stretching the elastic portion 222; to the desired position on collar 210, (3) engage snap connector 224 on bag flat collar 210 with snap connector 234 on divider top 230, and (4) close zipper 225 and place it in zipper garage. 227 is required.

In order to fit the tubular bag flat collar 210 around the divider top 230, the zipper 225 must be opened in order to extend the bag flat collar 210. FIG. Collar 210 of flat portion 214 is stretched primarily at its upper edge (where elastic portion 222 is located), thereby allowing collar 210 to be pulled up around rigid upper partition 230 . The ability of the collars 210 to stretch also allows the assembler to easily engage the snap connectors 224 on the collars 210 of the bag flats 214 with respective snap connectors 234 on the divider tops 230 . Once collar 210 is secured to divider top 230 via snap connectors 224, 234, zipper 225 is closed to further hold bag flat 214 in place and prevent stretching.

Current manufacturing processes require the golf bag flat 214 to be riveted to the golf bag divider top 230 . This process is time consuming and can pose certain safety hazards. The process of manufacturing and attaching bag flats 214 described herein reduces assembly time and eliminates safety hazards associated with riveting. Additionally, misplaced rivets are permanent, while snap connectors are correctly aligned prior to the assembly process and cannot be misplaced during assembly, reducing the potential for manufacturing errors. be done. Overall, the PPH (parts per hour) of the manufacturing process can be increased by implementing snap-fit fastener collars 210 and divider tops 230 .

B. How to make a snap-fit assembly

47-53 illustrate a method of snap-fit assembly of one embodiment of golf bag 10. FIG. The embodiment shown in Figures 47-53 is a cart golf bag, but the method is the same as assembling a carry bag or stand bag unless otherwise stated. It should also be understood that FIGS. 47-53 show subassembly 52, which may be similar to subassembly 42. FIG. Subassembly 1052 includes divider top 37 , base 44 and divider sleeve 88 . Divider top 37 may be the same as divider top 30, 1030, 30b, 830a, 830b. Base 44 may be the same as base 34,900. Divider sleeve 88 may be the same as divider sleeve 46 .

Referring to FIG. 47, subassembly 1052 is provided in a folded form, which is the form of subassembly 1052 when shipped for assembly. In the folded configuration shown, divider top 37 and base 44 are interconnected by divider sleeve 88 and divider top 37 and base 44 are offset and oriented generally parallel to each other. Both divider top 37 and base 44 have a plurality of snap fit connectors 194 that connect to snap fit connectors 190 on flat 14 . In other embodiments of subassembly 52, such as subassembly 42 of stand golf bag 10 shown in FIG. The top portion 30 and the base 34 are offset from the stay 39 so as to be substantially parallel.

Next, as shown in FIG. 48, subassembly 1052 is deployed or otherwise transitioned to the deployed configuration. In the deployed configuration shown, divider top 37 is pulled away from base 44 to deploy divider sleeve 88 . In the deployed configuration, subassembly 1052 is prepared for snap-fit attachment with flats 14 . In some constructions, one or more stays 39 may be inserted into subassembly 1052 of flat 14 to provide additional rigidity and support to golf bag 10 . In other embodiments of the subassembly 52, such as the subassembly 42 shown in FIG. 3 for the stand golf bag 10, the subassembly 42 has both the divider top 30 and the base 34 (as shown in FIG. 22). ) is transitioned to the deployed position by pivoting the divider top 30 and base 34 about their respective stay hinges 162, 170 so as to be substantially perpendicular or orthogonal to the stays 39; Stand bag subassembly 42 has an additional assembly step prior to snap fit attachment of flats 14 . A leg mounting bracket 32 is attached to the divider top 30 by a snap-fit connection (shown in FIGS. 2 and 13-15 and described above). A spring 41 is also attached to the base 34 (see FIG. 2). Divider sleeve 46 is attached to divider top 30 and base 34 (see FIGS. 2-10). Additional assembly steps for the stand bag subassembly 42 are provided for illustrative purposes and are not limited to the order disclosed.

The flats 14 are then snap fit connected to the divider tops 37 as shown in FIG. Flats 14 are positioned in a desired or required orientation with subassembly 1052 (eg, proper positioning of straps 24 relative to divider tops 37 and bases 44). Each of the plurality of snap-fit connectors 190 on the flats 14 is then positioned in snap-fit engagement with a respective one of the plurality of snap-fit connectors 194 on the divider top 37 . In the illustrated embodiment, each male or female snap fit button 190 engages an associated female or male snap fit button 194 . The flats 14 wrap around the divider top 37 when the snap-fit connectors 190, 194 are placed in snap-fit engagement.

In some embodiments of subassembly 52, such as subassembly 42 shown in FIG. 2 for stand golf bag 10 of FIG. (not shown) and is positioned to expose the leg anchor 122 to the outside of the flat 14 .

The flats 14 are then snap-fitted to the base 44, as shown in Figures 50-51. That is, each of a plurality of snap-fit connectors 190 on flat 14 are positioned in snap-fit engagement with a respective one of a plurality of snap-fit connectors 194 on base 44 . In the illustrated embodiment, each male or female snap fit button 190 engages an associated female or male snap fit button 194 . Flats 14 wrap around the perimeter of base 44 when snap-fit connectors 190, 194 are placed in snap-fit engagement.

Once the flats 14 are snap-fitted with the divider top 37 and base 44, the seams 202 of the flats 14 are sealed to complete the snap-fit connection. As shown in FIG. 52, the seam 202 is sealed by closing connecting members 206 along seam edges 203,204. Although connecting member 206 is shown as a single connecting member 206, in other embodiments, connecting member 206 may include two zippers, hook-and-loop fasteners (VELCRO®), tongues that fit within associated rails. It may be a mounting track with portions, a snap-fit button, or any other suitable snap-fit fastener or securing assembly as previously described. As mentioned above, the pockets 18 may also be removed and/or removed by any of the aforementioned snap-fit fasteners to allow custom configuration or reconfiguration of different pocket 18 sizes, numbers, or locations on the flats 14 . may be adjusted. In other embodiments of subassembly 52, such as subassembly 42 shown in FIG. 2 for stand golf bag 10 of FIG. It is attached by a snap fit and swivel connection with the section anchor 122 . When legs 39 are attached, springs 41 are connected to respective legs 40a,b (see FIG. 2).

After all subassembly 1052 components have been attached, flats 14 have been attached to subassemblies 52, and seams 202 of flats 14 have been sealed, golf bag 10 is assembled (shown in FIG. 53).

C. Method of manufacturing a golf bag having a modular divider assembly

Conventional methods of assembling a golf bag require first attaching a single divider top element to the bag flat via a plurality of connecting members such as rivets. Since the divider top is attached to the assembly early in the manufacturing process, the divider top cannot be easily customized at the end of the manufacturing process. Therefore, predictions must be made about customer demand for various compartment embodiments before a product is manufactured. This can lead to inaccurate production volumes and lack of flexibility regarding the final product.

Separating a bag divider for a golf bag into two components that together form a modular divider assembly simplifies golf bag manufacturing and facilitates the supply of customized dividers to customers. As seen in FIGS. 94A-100, various embodiments of the cross-member portion 850 of the modular divider assembly 830 can be used with the same molded top ring 840. FIG. When golf bag 10 is assembled, top ring 840 is attached to golf bag flat 14 . The walls of the top ring 840 correspond to the shape of the body of the golf bag 10 and extend vertically downward into the flat portion 14 of the golf bag 10 when assembled. The fabric divider sleeve 46 is then attached to the cross-member portion 850 . The fabric divider is threaded through the top ring 840 and the cross member portion 850 is inserted into the top ring 840 and secured. In some embodiments, cross member portion 850 is snap fit to top ring 840 . In other embodiments, cross-member portion 850 is adhered to top ring 840 using an adhesive such as glue or epoxy. Finally, the lower end of divider sleeve 46 is secured to the base of golf bag 10 . Since the insertion of the cross-member portion 850 into the top ring 840 is one of the final assembly steps of this embodiment of the golf bag, the process of providing the customer with a unique divider is easily incorporated into the golf bag manufacturing process. be

D. METHOD OF MAKING A GOLF BAG HAVING A TWO-PIECE BASE ASSEMBLY

Manufacturing a golf bag 10, 1010 with a two-piece base assembly 900 requires at least first and second manufacturing stages. The first stage consists in providing the bag flats, one or more stays 39, the divider top 30, the divider sleeve 46, the base assembly 900, and any other necessary components for the golf bag 10,1010. include. During part of the first stage, the bag flat engages the top edge 911 of the ring portion 910 . Base assembly 900 provides access to the interior of the flat through an opening in the bottom of ring portion 910 . This allows for easy insertion of one or more stays as opposed to connecting them to the base by entering through the top of the golf bag 10,1010. Ring portion 910 may be connected to flats 14 via sutures, pins, buttons, clamps, zippers, or any other suitable mechanism. Divider sleeve 46 is connected to divider top 30 , 1030 and base 920 . The open configuration of base assembly 900 at this stage allows easy access to both divider sleeve 46 and base portion 920 . This speeds up and simplifies manufacturing. In golf bags that do not have a two-piece base assembly, attaching divider sleeve 46 to base 34, 1034 requires reaching through the top of golf bag 10, 1010, which is cumbersome and slow. Base portion 920 of base assembly 900 is separated from ring portion 910 of base assembly 900 at the end of the first stage.

A second manufacturing stage includes, in part, connecting one or more stays 39 to ring portion 910 and attaching base portion 920 to ring portion 910 . To assemble base assembly 900 , slot 973 of base portion 920 is aligned with snap tab 930 of ring portion 910 . Base portion 920 is then pushed up into ring portion 910 . A lower end 912 of the ring portion 910 fits inside (or in some embodiments adjacent to) a vertical lip 972 of the base portion 920 . Slot 973 receives projecting surface 932 of snap tab 930 of ring portion 910 .

In the cart bag embodiment as shown in FIGS. 91 and 92, when the base portion 920 is attached to the ring portion 910, the plurality of stay ports 940 of the ring portion 910 are positioned inside the plurality of port housings 942 of the base portion 920. Mate. Base assembly 900 is shown in the assembled position in FIG. The two-piece base assembly 900 allows for more efficient assembly of the golf bag 10,1010 compared to systems having a one-piece base 34,1034.

V. Assembly method A. Sub-assembly method

The following is a method of assembling a golf bag including subassembly 42 (including divider top 30, divider sleeve 46, and base 34). A method of assembling subassembly 42 includes providing base 34 and coupling divider sleeve 46 to base 34 by a plurality of connecting members 50 . A plurality of connecting members 50 connected to divider sleeves 46 are received in respective slots 62 of base 34 . Each of the connecting members 50 wraps around a portion of the base 34 and connects the first portion 66 of the connecting member 50 to the second portion 70 of the connecting member 50 to form a self-fastening engagement. The divider sleeve 46 is then joined to the divider top 30 at the end of the divider sleeve 46 opposite the connecting member 50 . The divider sleeve 46 has a plurality of flaps 90 that wrap around a portion of the divider top 30 and form a self-locking engagement by connecting the first self-fastening portion 98 to the second self-fastening portion 102 . include.

The assembly process further includes assembling the stand assembly 26 . The stand assembly 26 comprises a leg mounting bracket, two legs, a spring, a bracket connecting the leg and the spring, and any other necessary connecting members such as hinges or pins. The first and second spring members 41a, 41b are coupled to the first and second legs 40a, 40b via brackets such as bracket 600. As shown in FIG. Legs 40 a , 40 b are inserted through respective leg receiving channels 604 of each bracket 600 . The legs can be secured within the leg-receiving channels 604 by adhesive, a press-fit mechanism, or any other suitable securing means. A portion of each spring member 41 a , 41 b is then inserted through each spring receiving channel 608 of each bracket 600 . In some embodiments, the spring members 41a, 41b are retained within the spring receiving channel 608 in part by the mechanical resistance of the springs to lateral extension of the spring members 41a, 41b. For example, the spring members 41a, 41b are stretched such that the ends of the spring members 41a, 41b are inserted inwardly through the spring receiving channels 608, as shown in FIGS. In some embodiments, rubber plugs (not shown) are glued to the ends of each spring member 41a, 41b after each spring member is inserted through each spring receiving channel 608. As shown in FIG.

The stand assembly 26 can be manufactured using any of the leg brackets and/or leg connection systems described above. For example, the stand assembly 26 can be provided as a leg self-assembling system 502 having legs 40 a , 40 b that connect to the leg mounting bracket 32 via pins 516 . The stand assembly 26 is completed when the legs 41a, 41b are connected to the leg mounting brackets.

After completion of subassembly 42 and stand assembly 26, the stays are assembled. The stay 39 is assembled by providing and connecting a top stay hinge 162 and a base stay hinge 170 on its main axis. The upper end of the stay shaft is inserted into the second arm 164 of the top stay hinge 162 and the stay shaft is glued to the top stay hinge 162 . The lower end of the stay shaft is inserted into the second arm 172 of base stay hinge 170 and the stay shaft is glued to base stay hinge 170 .

Once subassembly 42 and stand assembly 26 are manufactured, golf bag 10 may be manufactured or assembled utilizing subassembly 42 . Subassembly 42 is inserted into tubular flat 14 such that base 34 is inserted first. Once inserted, base 34 of subassembly 42 is secured to flat 14 by rivets around the perimeter of base 34 . The stay 39 is inserted through a slit (not shown) in the flat portion 14 . A stay 39 is inserted into the divider top 30 at a first end and into the base 34 at a second opposite end. Stays 39 may be received in respective stay-receiving slots provided in divider top 30 and base 34 . Divider top 30 of subassembly 42 is then secured to flat 14 by riveting around divider top 30 . Although the divider top 30 can be secured to the flats 14 prior to inserting the stays 39, the stays 39 are inserted first to provide bag rigidity and aid in alignment between the divider tops 30 and the flats 14. preferably. Stand assembly 26 is then inserted into a portion of flat 14 . A portion of stand assembly 26, including the pivots for legs 40a,b (also known as leg mounting brackets 32), is coupled to divider top 30, such as by rivets or other suitable connecting members. . Stay 39 is connected to base 34 by inserting first arm 171 of base stay hinge 170 into channel 174 of base 34 to receive base stay hinge 170 . In the completed golf bag, the biased portion 173 of the stay hinge 170 opens toward the center of the golf bag, bending the stays 39 toward the stand assembly 26 located on the side of the bag opposite the base-stay connection. make it possible. Finally, a spring 41 connected to each leg 40a,b is connected to the base 34, for example by being inserted into a spring receiving slot in the base 34. As shown in FIG.

The subassembly 42, flat 14, and stand assembly 26 are collapsible for space efficient shipping. This allows this embodiment of the assembly process to be cost-effectively performed at two different locations and in two stages: (1) at the first location, subassembly 42, flat (2) connecting the subassembly 42, the flat portion 14 and the stand assembly 26 at a second location;

B. Partition top assembly method

A method of assembling a golf bag similar to the method described above is presented below, except that the subassembly includes only the divider top and divider sleeve. First, the subassembly is formed, the base is connected to the flat, the stay is provided, and the stand assembly is provided. The divider sleeves of the subassemblies are connected to the divider tops via self-fastening or sutured connecting members. The divider sleeve of the subassembly further comprises an elastic member sewn to the lower end of the divider sleeve. The base is then riveted or sewn to the flat. A stay and stand assembly is provided similar to the stay and stand assembly of the example above.

After these steps, the subassembly, flats and base, and stand assembly can be shipped to a second location in a folded configuration. In the second location, (1) the subassembly is inserted into and connected to the flats, (2) the stays are connected to the divider top and base, and (3) the stand assembly is attached to the bag.

The subassembly 42 is inserted downwardly into the flat 14 with the divider sleeve 46 first. Once subassembly 42 is connected to base 30 and flat 14 , the elastic member of divider sleeve 46 is sewn to the portion of bag flat 14 adjacent the bottom end of flat 14 . The elastic straps allow the sleeve 46 to be secured to the lower portion of the flat 14 without the material of the sleeve 46 extending to the lower portion of the golf bag 10 . The sleeves can be folded together when the bag is placed with the legs in the deployed configuration. By sewing divider sleeve 46 to bag flat 14 via elastic straps, the step of inserting fasteners (or elastic bands) through slots in base 30 is eliminated.

In embodiments having one or more shoulder straps 24 , the one or more straps 24 are threaded through openings in flats 14 and clipped or sewn to subassembly 42 . Flats 14 are connected to divider tops 30 of subassembly 42 by self-fastening members extending downwardly beyond the edges of divider tops 30 . Next, the stay 39 is inserted into the flat portion 14 . Top stay hinge 162 of stay 39 is glued or snap fit to divider top 30 . Base stay hinge 170 is glued or snap fit to base 34 .

Stand assembly 42 is connected to golf bag 10 at divider top 30 by leg brackets 32 of stand assembly 42 and to base 34 by springs 41 of the stand assembly. A leg bracket 32 of the stand assembly 42 is riveted to the divider top 30 . In some embodiments, the material of flats 14 is interposed between leg brackets 32 and divider tops 30 . After the leg brackets 32 are riveted to the divider top 30 , the hook-like connector 508 at the lower end of the spring 41 is snap-fitted or clipped to the base 34 . Finally, the assembled bag 10 is packaged and shipped as described above.

C. Assembly at contact points

The following presents a method of assembling a golf bag that includes two stages of manufacture. The first step includes, in part, providing a subassembly 42 having divider tops 30, divider sleeves 46, and leg mounting brackets 32a. Manufacturing the subassembly 42 involves (1) providing the divider top, (2) joining the divider sleeve 46 to the divider top by sewing or using a self-fastening connecting member, and (3) the legs. riveting the section mounting bracket to the top of the partition. During the first stage, the bag flats, stand assembly, stays, and two-piece snap-together base 900 with ring portion 910 and base portion 920 are manufactured as described above. The bag flat was engaged with the top edge 911 of the ring portion 910 . Base assembly 900 provides access to the interior of the flat through an opening in the bottom of ring portion 910 . Ring portion 910 may be connected to the flats via sutures, pins, buttons, clamps, zippers, or any other suitable mechanism. A divider sleeve is connected to the top collar and base 920 . The open configuration of base assembly 900 at this stage allows easy access to both divider sleeve and base portion 920, which speeds and simplifies manufacturing. In golf bags that do not have a two-piece base assembly, attaching the divider sleeve to the base requires reaching through the top of the golf bag, which is cumbersome and slow. Base portion 920 of base assembly 900 is separated from ring portion 910 of base assembly 900 at the end of the first stage.

To provide a stand assembly, first and second spring members, two legs, two leg end caps, two pins, two leg receiving brackets, and an optional alignment aid. It is necessary to provide a spring with In a first manufacturing step, two legs are inserted into the leg-receiving brackets and the first and second spring members of the spring are attached to the respective brackets. The leg end caps are press fit or glued onto the tops of the legs. In embodiments with alignment aids, alignment aids are placed between the upper sections of the legs to temporarily hold the legs apart. The pins are provided as part of the stand assembly package, but remain separate at this stage. Also, during the first manufacturing stage, the ring portion of the base is sewn or otherwise secured to the bag flat. At the end of the first manufacturing stage, the divider sleeves 46, divider tops and leg mounting brackets form a subassembly and the ring portion of the base is integrated with the bag flats.

At the beginning of the second manufacturing or assembly stage, the subassembly is inserted sleeve end first into the bag flat. In embodiments with shoulder straps, the shoulder straps are threaded through openings in the flats and attached to the subassembly via fasteners such as snap connectors. Divider sleeve connecting members with snap fasteners or clips are then secured to corresponding connecting members. These connection members are attached near the ring portion of the base at the bottom of the flat. The spring of the stand assembly is inserted through a loop in the flat and snapped into a receiving channel on the inner wall of the base ring. In some embodiments designed for self-assembly, the spring of the stand assembly is inserted through loops in the flats, but not snap-fitted into the receiving channel. The bag can be transported to the consumer in a volume-efficient folded configuration. The leg end caps are aligned with the leg mounting brackets, and pins of the stand assembly are inserted through the leg mounting brackets and leg end caps to rotatably connect the legs to the golf bag subassembly. The pin snaps into place for easy assembly. As noted above, in the self-assembled embodiment, the step of aligning the legs and connecting the legs to the mounting bracket via pins is eliminated from the second manufacturing step, allowing the consumer to receive the product. When left to do.

The upper end of the plateau includes a self-fastening connecting member. The second manufacturing step further includes winding these connecting members over the edges of the top of the partition. This process secures the plateau to the partition top. The stays are then inserted into flats 14 where they are snap-fitted to divider top 30 at a first end and snap-fitted to base 34 at a second opposite end. Connecting the stays 39 to the divider top 30 and base 34 is done in the same manner as described for the subassembly method above. Finally, snap the base part of the base onto the ring part to complete the bag. Waiting to snap onto the base until the end of the manufacturing process provides easy access to the inside of the tubular flats during most of the process. This can increase the speed and ease of assembly. For example, the opening in the base ring allows the assembler to quickly reach the lower end of the stay for inserting the stay into the base ring.

As noted above, this exemplary manufacturing process can be modified to manufacture self-assembled golf bags. Self-assembled golf bags are shipped to consumers in a folded form to reduce shipping costs. Instructions are included to instruct the consumer how to attach the stand assembly to the golf bag to complete the golf bag.

D. Modular divider top assembly

One embodiment of the method of assembling the golf bag is similar to the method of assembling at the contact points described above, except that the golf bag has some structural differences: (1) the divider top is the top It includes a modular divider assembly 830 having a ring 840 and a cross member portion 850 . (2) The divider top and leg mounting brackets are integrally molded. These structural differences change the assembly method.

A method of assembling a golf bag includes two stages of manufacture. A first step includes, in part, providing a subassembly. Manufacturing the sub-assembly consists of (1) molding the top ring 840 of the modular divider assembly 830 including the integral leg mounting brackets, (2) separately molding the cross-member portion 850, and (3) ) coupling divider sleeve 46 to top ring 840 of modular divider assembly 830; By integrally molding the leg mounting brackets with the top ring 840 of the divider assembly 830, the manufacturing step of riveting the leg mounting brackets to the top ring 840 is eliminated, reducing manufacturing time. Also, by integrally molding the top ring 840 and the leg mounting brackets from one material, the entire molded part can be made from a lightweight material. The first step further includes providing a two-piece snap-together base assembly 900 comprising a bag flat, stays, ring portion 910 and base portion 920, and a stand assembly. The bag flats are attached to the ring portion 910 in a manner similar to the contact point assembly method described above. The stand assembly is constructed in a manner similar to the contact point assembly method described above.

The second manufacturing stage is similar to the second manufacturing stage of the contact point assembly method described above. Additionally, at the end of the second manufacturing stage, cross-member portion 850 of modular top assembly 830 is inserted into top ring 840 of modular top assembly 830 . In some embodiments of this exemplary method, the final step in the process includes placing cross-member cover 878 over cross-member portion 850 .

E. Integrally molded leg mounting brackets

Described below is another method of assembling a golf bag. This is similar to the assembly in the contact point embodiment of this method, except that the leg mounting brackets are integrally molded with the divider top. By integrally molding the leg mounting brackets and divider tops, the step of riveting to the leg mounting brackets is eliminated, saving time and reducing the tools required for assembly.

F. How to self-assemble from a golf bag kit

FIG. 76 illustrates an example method of self-assembling golf bag 700 by self-assembling system 500 . The method includes a series of assembly steps performed by the recipient. These steps are shown in flow diagram form. The method steps are provided as an example, and it should be understood that the method 700 can include less than all of the steps disclosed. Method 700 begins at step 702 , where the recipient receives self-assembly kit 400 . Self-assembly kit 400 includes collapsible golf bag 10 and self-assembly system 500 . Self-assembled kit 400 can be delivered to the recipient by box 404 .

Next, at step 704 , the recipient removes golf bag 10 (in folded form) and self-assembly system 500 from self-assembly kit 400 . For example, the recipient removes golf bag 10 from box 404 . The recipient can also orient the indicia 420 (or the instructions for assembly) in a readable orientation.

In step 706, the recipient pivots the divider top 30 around stays 39 (by top stay hinge 162) and the base 34 around stays 39 (by base stay hinge 170). As a result, the golf bag 10 is converted from the folded state to the unfolded state.

At step 708 , the recipient assembles spring self-assembly system 501 into golf bag 10 . More specifically, the recipient attaches spring connector 504 (eg, by placing base-engaging hook 508 within opening 520 while the channel defined by hook 508 receives member 524). Connect to base 34 .

Next, at step 710 , the recipient assembles leg self-assembly system 502 into golf bag 10 .

For example, in the embodiment shown in Figures 61-66, the recipient removes each pin 516 from its respective end cap 528a,b (or alignment aid 512a). The recipient then aligns each end cap 528 a , 528 b with a respective mounting channel 552 a , 552 b of mounting bracket 32 . This alignment is facilitated (or streamlined) by alignment aids 512, 512a. Once aligned, the recipient inserts each pin 516 through opposing openings (not shown) on the sides of channels 552a,b and pin openings 532 through end caps 528a,b. The recipient then removes the alignment aids a, 512a from the legs 40a,b.

Alternatively, in the embodiment shown in FIGS. 68-72, the recipient attaches the second part 572 of the multi-piece end cap 564 (attached to each leg 40a,b) to the respective mounting channel 552a, b) attached to the mounting bracket 32). The first and second parts 568 , 572 are snap fit together by a snap fit assembly 584 to connect the legs 40 a , b to the mounting bracket 32 .

At step 712, the recipient buckles strap 556 around a portion of spring 41 to constrain legs 40a,b with spring 41. FIG. At step 714 , the process is complete and the recipient has assembled the golf bag 10 .

A method of manufacturing the foldable golf bag 10 includes inserting the subassembly 42 into the flat portion 14 so that the base 34 enters first. Once inserted, subassembly 42 is secured to flat 14 . The stay 39 is inserted through a slit (not shown) in the flat portion 14 . A stay 39 is inserted into the divider top 30 at a first end and into the base 34 at a second opposite end. The divider top 30 and base 34 are then pivoted about stays 39 into a folded configuration. This folded configuration of golf bag 10 is then placed in shipping box 404 along with a portion of stand assembly 26 for user self-assembly. Instructions for self-assembly are included in the shipping box, or more specifically printed on the shipping box.

A golf bag 10 incorporating the snap-fit components disclosed herein provides advantages over golf bags known in the art. Among other things, by utilizing snap-fit components, manufacturers provide less machine and equipment overhead for golf bag assembly. Additionally, the shipping volume of the snap-fit components is reduced by approximately 30% to 50%, providing more efficient use of package volume during shipping and limiting excessive shipping costs due to oversized or bulky components. Additionally, the snap-fit components can be assembled by the manufacturer at an assembly facility, or the components can be shipped directly to the end user for assembly. Additionally, snap-fit components provide replaceable parts, allowing replacement of worn components and customization by the manufacturer or end user.

Golf bag self-assembly kit 400 incorporating collapsible golf bag 10 and self-assembly system 500 provides advantages over golf bags known in the art. Collapsible golf bags, among others, have a smaller shipping box size than pre-assembled golf bags. This leads to reduced shipping costs, especially based on box size or volume. Additionally, less material is used to manufacture the shipping box, reducing manufacturing costs. Further, by transferring the assembly of the golf bag to the recipient, the manufacturer does not incur these additional assembly costs. The foldable golf bag and self-assembly system provides easy assembly by the recipient based on clear assembly instructions and easily aligned and assembled components. These and other advantages may be realized from one or more embodiments of the golf bag, golf bag self-assembly kit, and golf bag self-assembly system disclosed herein.

VI. shipping

Subassemblies 42, 1042 may be assembled at one manufacturing site and shipped to another manufacturing site. Subassemblies 42, 1042 may alternatively be shipped to the recipient along with the other required components as a self-assembled kit. Typically subassemblies 42, 1042 are collapsible, obviating the need for fully assembled shipping. This reduces the volume of boxes required for shipping due to the reduced "bulk" of the unassembled parts.

The volume required to transport the subassemblies and any other components required to complete the golf bag is significantly less than the volume required to transport the fully assembled golf bag. Prior art golf bags having the same size as the deployed or actuated golf bags 10, 1010 are shipped in boxes having a volume of approximately 4600-4700 cubic inches (75,380 cc-77,019 cc). In the folded configuration, the golf bag 10,1010 is shipped in a box having a volume of approximately 2500-3500 cubic inches (40,968-57,355 cc). The volume required to transport the collapsible golf bag 10, 1010 is 40%-50%, 50% of the volume required to transport the golf bag without the above subassembly features. It can be between ~60%, 60%-70%, 70%-80%. In one comparative study, non-subassembly golf bags were shipped in boxes having a volume of 4655 cubic inches (76,229 cc). Golf bag 10, 1010 is shipped in a box having a volume of 3085 cubic inches (50,635 cc). In this study, the collapsible golf bag 10 with subassemblies required a shipping volume that was 66% of the required shipping volume for the non-subassembly golf bags.

A reduction in shipping volume can result in a 10% to 50% reduction in shipping costs for the folded golf bag 10,1010. For example, shipping costs can be reduced by 10%-20%, 20%-30%, 30%-40%, or 40%-50%. In one example, the self-assembled system of carry bag 10 can be shipped to the recipient at a cost that is 20% to 30% less than the cost of shipping a fully assembled carry bag 10 of the same size. According to one comparative study, the carry bag self-assembly system can be shipped to the recipient at a cost that is 25% lower than the cost of shipping a fully assembled carry bag 10 .

The supplier also ships the collapsible golf bag 10, 1010 components and/or subassemblies 42, 1042 in separate boxes for efficient assembly lines at both the first and second manufacturing sites. can facilitate the process. The shipping quantity of the parts and/or subassemblies 42, 1042 is reduced by a similar percentage regardless of how the parts are packaged for shipment. A method in which the final assembly process is completed at a second manufacturing site also avoids tariffs.

One of the many advantages of the foldable subassembly 42, 1042 design is that it keeps shipping costs similar to the cost of shipping unassembled components between a first site and a second site. However, most of the assembly process can be completed at the first manufacturing site. Reducing the packaging volume of the collapsible subassemblies 42, 1042 on the unfolded golf bag also reduces storage space required at the manufacturing site. Reducing the storage space required to hold inventory reduces overhead costs for the supplier.

VII. Time and cost benefits

The snap-fit golf bag 10, 1010 simplifies manufacturing, which reduces manufacturing time and manual labor costs. The snap-fit golf bag 10, 1010 reduces the need for riveting, sewing components together, and/or tools and equipment. Time savings are designed into the golf bag 10, 1010 via the snap-fit connection. The snap-fit connection described above allows the assembler to complete the manufacturing process more efficiently and quickly, thereby increasing parts-per-hour (PPH) manufacturing speed. Snap-fit connections and self-fasteners at least partially eliminate tasks such as riveting or sewing that require machines and skilled labor. This allows snap-fit golf bags to be manufactured at lower overhead costs.

The cart bag two-piece base assembly 1900 has a PPH production rate that is 20% to 30% faster than the PPH rate for producing prior art cart bags having a one-piece base. In one embodiment of the assembly process, certain assembly steps require the assembler to reach the flat portion of the golf bag from the base. Because of these steps, when manufacturing a golf bag with a one-piece base, the assembler must place the base over the flat because the interior of the golf bag cannot be easily accessed once the flat is attached to the base. must wait until near the end of the manufacturing process in order to fix the Alternatively, the one-piece base can be sewn onto the flats at the first manufacturing site. This limits the inconvenience of reaching through the pocket or top of the bag to the second shop floor assembler to complete a particular assembly step. Base assembly 1900 allows the assembler to conveniently access the interior of golf bag 1010 during the second stage of manufacture. This reduces the required manufacturing time.

In one comparative study, a cart bag having a one-piece base was compared to a cart bag 1010 having a two-piece snap-on base assembly disclosed herein. Assembly of the cart bag 1010 with the two-piece snap-on base was 20% to 30% faster than assembly of the cart bag with the one-piece base because the two-piece snap base could connect flat faster. Additionally, the two-piece snap base can be connected to the flats without the use of riveting. In one example, assembly of a cart bag 1010 with a two-piece snap base was 24% faster than assembly of a cart bag with a one-piece base.

The two-piece base assembly 900,1900 allows for more efficient assembly of the golf bag 10,1010 compared to systems having a one-piece base 34,1034. Ring portions 910, 1910 may be coupled to the flats via snap-fit connections, sutures, pins, buttons, clamps, zippers, or any other suitable mechanism. The base assembly 900,1900 provides access to the interior of the flat 14 through openings in the bottom of the ring portions 910,1910. This allows for an easier joining process as opposed to joining the flats 14,1014 to the base 34,1034 by entering through the top of the golf bag 10,1010. The coupling of the split sleeve 46 to the bases 920,1920 can be completed prior to coupling the bases 920,1920 and the ring portions 910,1910. This provides easy access to the interior of the base portion 910,1910, as opposed to attaching the divider sleeve 46 to the base portion 920,1920 by entering through the top of the golf bag 10,1010. , allowing for an easier manufacturing process.

Another advantage of the golf bags 10, 1010 described herein is the time and cost savings from the designed customization features of the golf bags. For example, removable pockets reduce turnaround times for golf bags ordered with logos on the pockets, as described above in the removable pockets section. For example, modular (snap-fit) divider tops allow for customization of the number of divider top openings and/or divider top color. For golf bags with single piece riveted divider tops, determine the divider top style desired by the recipient prior to assembly of the bag due to the permanent rivets used to secure the divider tops. Must. However, if the golf bag 10, 1010 is configured with the modular divider tops described above, the golf bag 10, 1010 may be assembled into subassemblies 42, 1042 or substantially complete golf bags before the desired style is known. be able to. Modular divider tops, removable pockets, and other customization features allow suppliers to manufacture inventories of partially assembled bags that can be quickly customized when customer orders are received. can do.

Engineered customization features can reduce turnaround time (between customer order and golf bag shipment) by about 40%-50%, 50%-60%, or 60%-70%. In some aspects, turnover time is reduced from 90-180 days to 30-45 days. Reducing the time between placing a customer's order and shipping the golf bag to the recipient increases customer satisfaction.

Providing the recipient with the golf bag 10, 1010 as a self-assembled kit also reduces manufacturing costs and time. For example, the carry bag 10 self-assembly kit 400 described in detail below requires the recipient to install the stand assembly 500, which reduces the supplier's bag manufacturing time to approximately 30-60 seconds per carry bag 10. shortened. This reduction in manufacturing time saves the supplier approximately 380-400 hours (47.5-50 days) of labor per year. Further, separating the stand assembly 500 from the rest of the carry bag 10 for shipping reduces the required box volume and shipping costs, as described above.

Clause [Clause 1]
A subassembly for a golf bag, comprising:
The subassembly includes:
a partition top;
a base;
a plurality of stays including a first stay, a second stay, and a main stay having a first end opposite the second end;
a top hinge connected to the first end of the main stay;
a base hinge connected to the second end of the main stay;
with
The main stay is hinged to the partition top by the top hinge,
A subassembly, wherein the stay is hinged to the base by the base hinge.
[Clause 2]
Clause 1. The subassembly of clause 1, wherein the subassembly is configured to be assembled into a cart-type golf bag.
[Clause 3]
2. The subassembly of clause 1, wherein the subassembly is foldable when both the first and second stays are disengaged from the divider top.
[Clause 4]
2. The subassembly of clause 1, wherein the subassembly is foldable when both the first and second stays are disengaged from the base.
[Clause 5]
2. The subassembly of clause 1, wherein the main stay is rigid from the first end to the second end.
[Clause 6]
The partition top is configured to pivot with respect to the main stay,
2. The subassembly of clause 1, wherein the base is configured to pivot with respect to the stay.
[Clause 7]
2. The subassembly of clause 1, further comprising a divider sleeve coupled to said divider top and said base.
[Clause 8]
the base comprises a base stay receiving channel, a first base stay hub and a second base stay hub;
said base stay receiving channel configured to engage said base hinge coupled to said main stay;
the first base stay hub is configured to engage the first stay,
the second base stay hub is configured to engage the second stay;
Subassembly according to Clause 1.
[Clause 9]
said divider top comprises a top stay receiving channel, a first top stay hub and a second top stay hub;
said top stay receiving channel is configured to engage said top hinge coupled to said main stay;
the first top stay hub is configured to engage the first stay, and
2. The subassembly of clause 1, wherein the second top stay hub is configured to engage the second stay.
[Clause 10]
the base further comprises an outer ring,
9. The subassembly of clause 8, wherein the base stay receiving channel is located on the inner surface of the outer ring.
[Article 11]
the base further comprises an outer ring,
9. The subassembly of clause 8, wherein said first stay hub and said second stay hub are disposed on an outer surface of said outer ring.
[Article 12]
said partition top further comprising an outer ring;
10. The subassembly of clause 9, wherein the top stay-receiving channel is located on the inner surface of the outer ring.
[Article 13]
said partition top further comprising an outer ring;
10. The subassembly of clause 9, wherein said first top stay hub and said second top stay hub are disposed on an outer surface of said outer ring.
[Article 14]
A golf bag comprising a flat portion and a subassembly,
The subassembly includes:
a partition top;
a base;
a plurality of stays including a first stay, a second stay, and a main stay having a first end opposite the second end;
a top hinge connected to the first end of the main stay;
a base hinge connected to the second end of the main stay, wherein the main stay is hinged to the partition top by the top hinge, and the stay is hinged to the base by the base hinge; the base hinge;
and
A golf bag, wherein the flat portion is configured to engage the subassembly to form the golf bag.
[Article 15]
15. The golf bag according to clause 14, wherein the golf bag is a cart style golf bag.
[Article 16]
Clause 15. The golf bag of clause 14, wherein the main stay is rigid from the first end to the second end.
[Article 17]
The partition top is configured to pivot with respect to the main stay,
Clause 15. The golf bag of Clause 14, wherein the base is configured to pivot relative to the stay.
[Article 18]
Clause 15. The golf bag of Clause 14, further comprising a divider sleeve connected to the divider top and the base.
[Article 19]
the base comprises a base stay receiving channel, a first base stay hub and a second base stay hub;
said base stay receiving channel configured to engage said base hinge coupled to said main stay;
the first base stay hub is configured to engage the first stay,
the second base stay hub is configured to engage the second stay;
15. The golf bag of Clause 14.
[Article 20]
said divider top comprises a top stay receiving channel, a first top stay hub and a second top stay hub;
said top stay receiving channel is configured to engage said top hinge coupled to said main stay;
the first top stay hub is configured to engage the first stay, and
said second top stay hub is configured to engage said second stay;
15. The golf bag of Clause 14.

Claims (13)

A cart-type golf bag comprising a flat portion and a subassembly, comprising:
The subassembly includes:
a partition top;
a base;
a first stay, a second stay, and a third stay having a first end opposite the second end ;
a top hinge connected to the first end of the first stay;
a base hinge connected to the second end of the first stay ;
and
each of the second stay and the third stay has a first end connected to the partition top and a second end connected to the base;
the top hinge and the base hinge have the same structure,
The first stay is hinged to the partition top by the top hinge,
The first stay is hinged to the base by the base hinge ,
the flat portion is configured to engage a subassembly to form the cart-type golf bag ;
The cart-type golf bag lacks a shoulder strap and stand assembly,
The partition top is configured to pivot relative to the first stay when the second stay and the third stay are detached from the partition top and the base, and the base configured to pivot with respect to the first stay;
golf bag. 2. The golf bag of claim 1 , wherein said first stay is rigid from said first end to said second end. 3. The golf bag of claim 1 or 2 , further comprising a divider sleeve connected to said divider top and said base. the base includes a base stay receiving channel, a first base stay hub and a second base stay hub;
the base stay receiving channel is configured to engage the base hinge coupled to the first stay;
the first base stay hub is configured to engage the second stay,
The golf bag of any one of claims 1-3 , wherein the second base stay hub is configured to engage the third stay. said divider top comprises a top stay receiving channel, a first top stay hub and a second top stay hub;
said top stay receiving channel is configured to engage said top hinge coupled to said first stay;
the first top stay hub is configured to engage the second stay, and
The golf bag of any one of claims 1-4 , wherein the second top stay hub is configured to engage the third stay. 2. The golf bag of claim 1 , wherein said subassembly is collapsible when said second and third stays are both disengaged from said divider top. 2. The golf bag of claim 1 , wherein said subassembly is collapsible when said second and third stays are both disengaged from said base. the base further comprises an outer ring,
5. The golf bag of claim 4 , wherein the basestay receiving channels are located on the inner surface of the outer ring. the base further comprises an outer ring,
5. The golf bag of claim 4 , wherein the first basestay hub and the second basestay hub are located on the outer surface of the outer ring. said partition top further comprising an outer ring;
6. The golf bag of claim 5 , wherein said top stay-receiving channel is located on the inner surface of said outer ring. said partition top further comprising an outer ring;
6. The golf bag of claim 5 , wherein said first top stay hub and said second top stay hub are located on the outer surface of said outer ring. The flat portion is
a first elongated pocket defining a first passageway configured to receive the second stay;
a second elongated pocket defining a second passageway configured to receive the third stay;
2. The golf bag of claim 1, comprising: The first stay is arranged on the back side of the golf bag,
The second stay and the third stay are arranged on the ventral side of the golf bag,
2. The golf bag of claim 1, wherein the ventral side is opposite the back side.

Images