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JP7244439B2 - Header plateless heat exchanger - Google Patents

Header plateless heat exchanger Download PDF

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Publication number
JP7244439B2
JP7244439B2 JP2019561680A JP2019561680A JP7244439B2 JP 7244439 B2 JP7244439 B2 JP 7244439B2 JP 2019561680 A JP2019561680 A JP 2019561680A JP 2019561680 A JP2019561680 A JP 2019561680A JP 7244439 B2 JP7244439 B2 JP 7244439B2
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heat exchanger
plates
flat tube
bulging portion
width
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JPWO2019131569A1 (en
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洋一 中村
弘仁 杉本
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T Rad Co Ltd
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T Rad Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Description

本発明は、主として排気ガスを冷却水で冷却するEGRクーラや、排気ガスの熱を冷却水に回収する排熱回収器に最適な熱交換器であって、ヘッダープレートレス型のコアを有するものに関する。
ヘッダープレートレス型のコアとは、偏平チューブの開口端を厚み方向に膨出したものを使用し、その膨出部において積層することにより、ヘッダープレートを不要としたものである。
The present invention is a heat exchanger that is most suitable for an EGR cooler that mainly cools exhaust gas with cooling water and an exhaust heat recovery device that recovers the heat of exhaust gas to cooling water, and has a header plateless core. Regarding.
The header-less type core uses a flat tube whose open end is expanded in the thickness direction, and stacks at the expanded portion to eliminate the need for a header plate.

下記特許文献1にヘッダープレートレス型熱交換器が提案されている。
この熱交換器は、図5~図7に示す如く、そのコアを形成する偏平チューブ11が、一対の溝型に形成されたプレートを互いに溝底を対向して嵌着したものからなり、その両端開放側の縁に膨出部11aが形成され、その膨出部11aにおいて各偏平チューブ11を積層し、各プレート間を一体にろう付固定したものである。そして、図6に示されているように、各プレートの交角θは鋭角に形成されている。
A header plateless heat exchanger is proposed in Patent Document 1 below.
As shown in FIGS. 5 to 7, in this heat exchanger, a flat tube 11 forming the core is composed of a pair of groove-shaped plates fitted to each other with the groove bottoms facing each other. A bulging portion 11a is formed on the edge on the side where both ends are open, and the respective flat tubes 11 are laminated on the bulging portion 11a, and the plates are integrally fixed by brazing. Then, as shown in FIG. 6, the intersection angle .theta. of each plate is formed to be an acute angle.

特開2016-183833号公報JP 2016-183833 A

従来のヘッダープレートレス型熱交換器は、排気ガスの入口部において、各偏平チューブが高温となり、繰り返し生じるヒートサイクルにより熱交換器が劣化するおそれがある。
これは、ヘッダープレートレス型熱交換器は構造が簡単になる利点を有するも、欠点として、ヘッダープレートのある熱交換器に比べて、各偏平チューブの先端部の冷却性が悪くその部分が高温となるからである。
そこで、本発明はヘッダープレートレスの利点を有しつつ、可能な限り偏平チューブの先端部の温度を低下できる熱交換器を提供することを課題とする。
In the conventional header-plateless heat exchanger, each flat tube becomes hot at the inlet of the exhaust gas, and there is a risk of deterioration of the heat exchanger due to repeated heat cycles.
This is because the header plateless type heat exchanger has the advantage of a simple structure, but has the disadvantage that the tip of each flat tube has poor cooling performance compared to a heat exchanger with header plates, resulting in a high temperature at that portion. This is because
SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a heat exchanger capable of reducing the temperature of the distal ends of flat tubes as much as possible while having the advantage of being headerless.

請求項1に記載の本発明は、それぞれ両側に一対の側壁1、2が立上げられて全体が溝状に形成され且つ、その側壁に直交した溝底3の両開放側の縁に厚み方向外側に細幅の膨出部4が形成された一対のプレート5、6を有し、それらのプレート5、6が互いに逆向きに対向して嵌着されている偏平チューブ7と、
複数の偏平チューブ7が膨出部4で互いに積層され、各プレート5、6が互いにろう付接合されている熱交換器コアと、を有し、
各偏平チューブの前記膨出部4の先端から第一流体16が内部に流入し、その外側に第二流体20が流通する熱交換器であって、
前記各プレート5、6の前記膨出部4のが、前記膨出部4の長手方向の両端部で広い幅広部4bとなり、それ以外の中間部で狭い幅狭部4aに形成されており、
前記各プレート5、6の前記幅広部4bの幅が、前記両端部では前記側壁1、2に近づく程なだらかに広くなるろう付接合部を有することを特徴とするヘッダープレートレス型熱交換器である。

請求項2に記載の本発明は、積層された各偏平チューブ7の前記膨出部4の長手方向の中間部の位置の外面側において幅狭部4aのろう付接合部から広がる各プレート5、6の交角θが、鈍角に形成されていることを特徴とする請求項1に記載のヘッダープレートレス型熱交換器である。
In the present invention according to claim 1, a pair of side walls 1 and 2 are raised on both sides, respectively, and the whole is formed in a groove shape. A flat tube 7 having a pair of plates 5 and 6 having a narrow bulging portion 4 formed on the outside thereof, the plates 5 and 6 being fitted in opposite directions to each other;
a heat exchanger core in which a plurality of flat tubes 7 are stacked together at the bulges 4 and the plates 5 and 6 are brazed together;
A heat exchanger in which a first fluid 16 flows into the inside from the tip of the bulging portion 4 of each flat tube and a second fluid 20 flows outside thereof,
The width of the bulging portion 4 of each of the plates 5 and 6 is formed into a wide width portion 4b at both ends in the longitudinal direction of the bulging portion 4 and a narrow narrow portion 4a at the other middle portion. ,
A header-plateless heat exchanger characterized in that the widths of the widened portions 4b of the plates 5 and 6 have brazed joints where the widths of the widened portions 4b widen gently toward the side walls 1 and 2 at the both ends. be.

In the present invention according to claim 2, each plate 5 extending from the brazed joint portion of the narrow portion 4a on the outer surface side of the position of the middle portion in the longitudinal direction of the bulging portion 4 of each of the stacked flat tubes 7 , 6 is an obtuse angle.

請求項1に記載の発明は、各プレート5,6の前記膨出部4のが、前記膨出部4の長手方向の両端部で広く、それ以外の中間部で狭く形成されたものである。
それにより、第二流体20との温度差が最も大きくなる各偏平チューブ7の膨出部4の中間部において、各偏平チューブ7の先端から第二流体20までの距離が短くなり、その先端部と第二流体20との伝熱が向上し、その間の温度差が抑制される。なお、前記両端部においては、前記膨出部4のは広く形成されており、前記両端部における側壁1,2とそれらに被嵌されるケーシング13とのろう付面積が確保されるので、ろう付の信頼性および強度は維持される。
その結果、ヒートサイクルによる熱交換器の劣化が抑制され、熱交換器の耐久性が向上する。
また、前記幅広部4bを側壁1,2に近づく程なだらかに広くなる形に形成したものである。それにより、側壁近傍の熱応力の集中が緩和されるので、耐久性の高い熱交換器を提供できる。

請求項2に記載の発明は、各偏平チューブ7の膨出部4の長手方向の中間部の位置の外面側において幅狭部4aのろう付接合部から広がる各プレート5、6の交角θが、鈍角に形成されたものである。これにより、膨出部4の近傍の冷却水の流通を促進して、偏平チューブ7の先端部の温度上昇を抑えることができる。
According to the first aspect of the invention, the width of the bulging portion 4 of each of the plates 5 and 6 is wide at both ends in the longitudinal direction of the bulging portion 4 and narrow at the other middle portions. be.
As a result, the distance from the tip of each flat tube 7 to the second fluid 20 is shortened at the intermediate portion of the bulging portion 4 of each flat tube 7 where the temperature difference with the second fluid 20 is the largest, and the tip portion and the second fluid 20 are improved, and the temperature difference therebetween is suppressed. In addition, since the width of the bulging portion 4 is formed wide at the both ends, the brazing area between the side walls 1 and 2 at the both ends and the casing 13 fitted thereon is ensured. Braze reliability and strength is maintained.
As a result, deterioration of the heat exchanger due to heat cycles is suppressed, and the durability of the heat exchanger is improved.
Further , the width of the wide portion 4b is formed so as to gradually widen as it approaches the side walls 1 and 2. As shown in FIG. As a result, concentration of thermal stress in the vicinity of the side wall is relaxed, so that a heat exchanger with high durability can be provided.

According to the second aspect of the invention, the intersection angle θ is formed at an obtuse angle. As a result, it is possible to promote circulation of cooling water in the vicinity of the bulging portion 4 and suppress temperature rise at the distal end portion of the flat tube 7 .

図1は本発明の熱交換器コアの要部平面図。
図2は図1のII-II矢視断面図。
図3は同コアの斜視図。
図4は同コアを有する熱交換器の分解斜視図。
図5は従来型熱交換器コアの要部平面図。
図6は図5のVI-VI矢視断面図。
図7は同従来型コアの斜視図。
1 is a plan view of a main part of a heat exchanger core of the present invention; FIG.
2 is a cross-sectional view taken along line II-II of FIG. 1. FIG.
FIG. 3 is a perspective view of the same core.
FIG. 4 is an exploded perspective view of a heat exchanger having the same core.
FIG. 5 is a plan view of a main part of a conventional heat exchanger core.
6 is a cross-sectional view taken along the line VI-VI in FIG. 5. FIG.
FIG. 7 is a perspective view of the conventional core.

次に、図面に基づいて本発明の実施の形態につき説明する。
この熱交換器は、EGRクーラや排熱回収器として最適なものである。これは、図4に示す如く、多数の偏平チューブ7を積層してコア18を形成し、そのコア18の外周をケーシング13で被嵌する。そして、各偏平チューブ7の内面側に第一流体(この例では、排気ガス)16を流通させ、その外面側に第二流体(この例では、冷却水)20を流通させるものである。
各偏平チューブ7は、図1~図3に示す如く、両側に一対の側壁1,2が立ち上げられ、全体が溝状に形成された一対のプレート5,6を互いに逆向きに対向して嵌着したものである。各プレート5,6の両開放側(偏平チューブ7の両開口端側に相当)の縁には、厚み方向外側に幅の狭い細幅の膨出部4が形成されている。
各偏平チューブ7の内部にはインナーフィン19を挿入し、また、互いに接合される部品の少なくとも一方側にはろう材を被覆または塗布しておくことが好ましい。
一例として図4に示す如く、ケーシング13内に積層されたコア18が挿入される。この例では、ケーシング13は箱状のケーシング本体13aと端蓋13bにより形成されている。そして、コア18の内部側に第一流体(排気ガス)16が流通するようにケーシング13の両端に一対の排気ガス用のパイプ17を配し、コア18の外面側に第二流体(冷却水)20が流通するように冷却水用のパイプ15を配する。そして、高温の炉内で各部品間を一体的にろう付して熱交換器を形成する。
そして、その偏平チューブ7に図2において矢印方向に第一流体(排気ガス)16が供給される。
また、図4において、一方の水パイプ15から第二流体(冷却水)20が供給され、各偏平チューブ7の外面側にそれが導かれて、他方の水パイプ15からそれが排出される。そして、その間に第一流体(排気ガス)16と第二流体(冷却水)20との間に熱交換が行われるものである。
(発明の特徴)
ここにおいて、本発明の特徴とするところは、図1及び図2に示す膨出部4の形状である。この膨出部4は、各プレート5,6の開放側において、厚み方向にプレス成形により膨出させたものである。この膨出部4は、その幅が図1において両端部で広く、それ以外で狭く形成されている。
即ち、中間部ではその幅狭部4aが幅L1となり、両端部ではその幅広部4bが幅L2となる。ここに、L2>L1である。図1に示すように、幅広部4bにおける幅は、その側壁1,2の両側に近づくほど広くなる平面三角、または平面が湾曲した形状とすることが好ましい。
(作用)
このような特徴により、第二流体(冷却水)20との温度差が最も大きくなる各偏平チューブ7の膨出部4の中間部において、各偏平チューブ7の先端から第二流体(冷却水)20までの距離が短くなり、その先端部と第二流体(冷却水)20との伝熱が向上し、その間の温度差が抑制される。なお、前記両端部においては、前記膨出部4の細幅は広く形成されており、前記両端部における側壁1,2とそれらに被嵌されるケーシング13とのろう付け面積は確保されるので、ろう付けの信頼性および強度は維持される。
さらに、この例では、幅広部4bにおける幅は、その側壁1,2の両側に近づくほど広くなる平面三角、または平面が湾曲した形状となっており、その形状変化がなだらかになっているので、側壁近傍の熱応力の集中が緩和される。
その結果、ヒートサイクルによる熱交換器の劣化が抑制され、熱交換器の耐久性が向上する。
また、図2に示されているように、積層された各偏平チューブ7の前記膨出部4の長手方向の中間部の位置で、ろう付接合部からそれを横断して外面側に広がる各プレート5,6の交角θを鈍角に形成することが好ましく、この形状にすることで、膨出部4の近傍の冷却水の流通を促進して、偏平チューブ7の先端部の温度上昇を抑えることができる。
本発明の効果を確認するために一例について数値解析を実施したところ、図5~図7に示す従来型のコアの偏平チューブの先端部温度の最大値が358℃であったのに対し、本発明のコアの偏平チューブの先端部温度の最大値は275℃であり、大幅な温度低下効果が確認された。
Next, an embodiment of the present invention will be described based on the drawings.
This heat exchanger is most suitable as an EGR cooler or an exhaust heat recovery device. As shown in FIG. 4, a number of flat tubes 7 are laminated to form a core 18, and the outer periphery of the core 18 is covered with a casing 13. As shown in FIG. A first fluid (exhaust gas in this example) 16 is circulated on the inner surface side of each flat tube 7, and a second fluid (cooling water in this example) 20 is circulated on the outer surface side thereof.
As shown in FIGS. 1 to 3, each flat tube 7 has a pair of side walls 1 and 2 raised on both sides, and a pair of plates 5 and 6 formed in a groove shape as a whole, facing each other in opposite directions. It is attached. At the edges of both open sides (corresponding to both open end sides of the flat tube 7) of each of the plates 5 and 6, narrow bulging portions 4 are formed on the outside in the thickness direction.
It is preferable to insert an inner fin 19 inside each flat tube 7 and to coat or apply a brazing material to at least one side of the parts to be joined together.
As an example, as shown in FIG. 4, a laminated core 18 is inserted into the casing 13 . In this example, the casing 13 is formed by a box-shaped casing body 13a and end covers 13b. A pair of exhaust gas pipes 17 are arranged at both ends of the casing 13 so that the first fluid (exhaust gas) 16 flows inside the core 18, and the second fluid (cooling water) is arranged on the outer surface side of the core 18. ) 20 is provided for cooling water. Then, the parts are integrally brazed in a high-temperature furnace to form a heat exchanger.
A first fluid (exhaust gas) 16 is supplied to the flat tube 7 in the direction of the arrow in FIG.
4, a second fluid (cooling water) 20 is supplied from one water pipe 15, guided to the outer surface side of each flat tube 7, and discharged from the other water pipe 15. As shown in FIG. During this time, heat exchange takes place between the first fluid (exhaust gas) 16 and the second fluid (cooling water) 20 .
(Features of the invention)
Here, the feature of the present invention is the shape of the bulging portion 4 shown in FIGS. The bulging portion 4 is bulged in the thickness direction by press molding on the open sides of the plates 5 and 6 . The width of the bulging portion 4 is wide at both end portions in FIG. 1 and narrow at the other portions.
That is, the narrow portion 4a has a width L1 at the intermediate portion, and the wide portion 4b has a width L2 at both ends. Here, L2>L1. As shown in FIG. 1, it is preferable that the width of the wide portion 4b be a plane triangular shape that widens toward both sides of the side walls 1 and 2, or a plane curved shape.
(Action)
Due to such characteristics, the second fluid (cooling water) is discharged from the tip of each flat tube 7 at the intermediate portion of the bulging portion 4 of each flat tube 7 where the temperature difference with the second fluid (cooling water) 20 is the largest. The distance to 20 is shortened, the heat transfer between the tip portion and the second fluid (cooling water) 20 is improved, and the temperature difference therebetween is suppressed. At both ends, the narrow width of the bulging portion 4 is formed wide, so that the brazing area between the side walls 1 and 2 at the both ends and the casing 13 fitted thereon is secured. , the reliability and strength of the braze are maintained.
Furthermore, in this example, the width of the wide portion 4b has a flat triangular shape that widens toward both sides of the side walls 1 and 2, or a shape with a curved plane. Concentration of thermal stress in the vicinity of the side walls is relaxed.
As a result, deterioration of the heat exchanger due to heat cycles is suppressed, and the durability of the heat exchanger is improved.
Further, as shown in FIG. 2, at the position of the longitudinally intermediate portion of the bulging portion 4 of each of the laminated flat tubes 7, each of the flat tubes 7 extends from the brazed joint portion across it to the outer surface side. It is preferable to form the intersection angle θ between the plates 5 and 6 at an obtuse angle. This shape promotes the circulation of cooling water in the vicinity of the bulging portion 4 and suppresses temperature rise at the tip portion of the flat tube 7. be able to.
Numerical analysis was performed on one example to confirm the effect of the present invention, and the maximum value of the tip temperature of the flat tube of the conventional core shown in FIGS. 5 to 7 was 358 ° C. The maximum value of the tip temperature of the flattened tube of the core of the invention was 275° C., and a significant temperature lowering effect was confirmed.

本発明は、EGRクーラとして最適であると共に、その他の熱交換器、例えば排熱回収器等に用いることができる。 INDUSTRIAL APPLICABILITY The present invention is optimal as an EGR cooler and can be used in other heat exchangers such as waste heat recovery devices.

1,2 側壁
3 溝底
4 膨出部
4a 幅狭部
4b 幅広部
5,6 プレート
7 偏平チューブ
8 端部境界線
9 ディンプル
9a ディンプル
10 偏平チューブ
11 偏平チューブ
11a 膨出部
12 コア
13 ケーシング
13a ケーシング本体
13b 端蓋
15 パイプ
16 第一流体(排気ガス)
17 パイプ
18 コア
19 インナーフィン
20 第二流体(冷却水)
θ 交角
L1 幅
L2 幅
Reference Signs List 1, 2 side wall 3 groove bottom 4 bulging portion 4a narrow portion 4b wide portion 5, 6 plate 7 flat tube 8 end boundary line 9 dimple 9a dimple 10 flat tube 11 flat tube 11a bulging portion 12 core 13 casing 13a casing Body 13b End cap 15 Pipe 16 First fluid (exhaust gas)
17 pipe 18 core 19 inner fin 20 second fluid (cooling water)
θ intersection angle L1 width L2 width

Claims (2)

それぞれ両側に一対の側壁(1)(2)が立上げられて全体が溝状に形成され且つ、その側壁に直交した溝底(3)の両開放側の縁に厚み方向外側に細幅の膨出部(4)が形成された一対のプレート(5)(6)を有し、それらのプレート(5)(6)が互いに逆向きに対向して嵌着されている偏平チューブ(7)と、
複数の偏平チューブ(7)が膨出部(4)で互いに積層され、各プレート(5)(6)が互いにろう付接合されている熱交換器コアと、を有し、
各偏平チューブの前記膨出部(4)の先端から第一流体(16)が内部に流入し、その外側に第二流体(20)が流通する熱交換器であって、
前記各プレート(5)(6)の前記膨出部(4)のが、前記膨出部(4)の長手方向の両端部で広い幅広部(4b)となり、それ以外の中間部で狭い幅狭部(4a)に形成されており、
前記各プレート(5)(6)の前記幅広部(4b)の幅が、前記両端部では前記側壁(1)(2)に近づく程なだらかに広くなるろう付接合部を有することを特徴とするヘッダープレートレス型熱交換器。
A pair of side walls (1) and (2) are raised on both sides, respectively, and the whole is formed in a groove shape. A flat tube (7) having a pair of plates (5) and (6) formed with a bulging portion (4), and the plates (5) and (6) being fitted in opposite directions to each other. and,
a heat exchanger core in which a plurality of flat tubes (7) are stacked together at bulges (4) and the plates (5) and (6) are brazed together;
A heat exchanger in which a first fluid (16) flows into the inside from the tip of the bulging portion (4) of each flat tube and a second fluid (20) flows outside thereof,
The width of the bulging portion (4) of each of the plates (5) and (6) is a wide width portion (4b) at both longitudinal ends of the bulging portion (4), and is narrow at the other middle portion. formed in the narrow portion (4a) ,
The width of the widened portion (4b) of each of the plates (5) and (6) has a brazed joint where the width of the widened portion (4b) widens gradually toward the side walls (1) and (2) at the both end portions. Header plateless heat exchanger.
積層された各偏平チューブ(7)の前記膨出部(4)の長手方向の中間部の位置の外面側において幅狭部(4a)のろう付接合部から広がる各プレート(5)(6)の交角θが、鈍角に形成されていることを特徴とする請求項1に記載のヘッダープレートレス型熱交換器。 Each plate (5) (6) extending from the brazed joint of the narrow portion (4a) on the outer surface side of the position of the middle portion in the longitudinal direction of the bulging portion (4) of each laminated flat tube (7) ) is an obtuse angle .
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JP2017187196A (en) 2016-04-04 2017-10-12 株式会社デンソー Exhaust heat exchanger

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JP2017187196A (en) 2016-04-04 2017-10-12 株式会社デンソー Exhaust heat exchanger

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