JP7240067B2 - Adhesive resin composition, sheet, lid material, member set for sealed container and container - Google Patents
Adhesive resin composition, sheet, lid material, member set for sealed container and container Download PDFInfo
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- JP7240067B2 JP7240067B2 JP2019119558A JP2019119558A JP7240067B2 JP 7240067 B2 JP7240067 B2 JP 7240067B2 JP 2019119558 A JP2019119558 A JP 2019119558A JP 2019119558 A JP2019119558 A JP 2019119558A JP 7240067 B2 JP7240067 B2 JP 7240067B2
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- 239000000203 mixture Substances 0.000 title claims description 68
- 239000004840 adhesive resin Substances 0.000 title claims description 54
- 229920006223 adhesive resin Polymers 0.000 title claims description 54
- 239000000463 material Substances 0.000 title claims description 22
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 49
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 49
- 229920005989 resin Polymers 0.000 claims description 44
- 239000011347 resin Substances 0.000 claims description 44
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 35
- 239000004711 α-olefin Substances 0.000 claims description 21
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 20
- 238000002844 melting Methods 0.000 claims description 19
- 230000008018 melting Effects 0.000 claims description 19
- 229920001225 polyester resin Polymers 0.000 claims description 18
- 239000000758 substrate Substances 0.000 claims description 18
- 239000004645 polyester resin Substances 0.000 claims description 11
- 239000013032 Hydrocarbon resin Substances 0.000 claims description 7
- 125000002723 alicyclic group Chemical group 0.000 claims description 7
- 229920006270 hydrocarbon resin Polymers 0.000 claims description 7
- 239000000155 melt Substances 0.000 claims description 5
- 239000011342 resin composition Substances 0.000 claims description 4
- 238000007710 freezing Methods 0.000 description 20
- 230000008014 freezing Effects 0.000 description 20
- 229920000139 polyethylene terephthalate Polymers 0.000 description 15
- 239000005020 polyethylene terephthalate Substances 0.000 description 15
- -1 polyethylene terephthalate Polymers 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- 238000000576 coating method Methods 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 239000001993 wax Substances 0.000 description 8
- 238000001125 extrusion Methods 0.000 description 7
- 239000004698 Polyethylene Substances 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 229920005992 thermoplastic resin Polymers 0.000 description 5
- 238000011282 treatment Methods 0.000 description 5
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 229920013716 polyethylene resin Polymers 0.000 description 4
- 229920003351 Ultrathene® Polymers 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000004581 coalescence Methods 0.000 description 3
- 238000003851 corona treatment Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- UAUDZVJPLUQNMU-UHFFFAOYSA-N Erucasaeureamid Natural products CCCCCCCCC=CCCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-UHFFFAOYSA-N 0.000 description 2
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 229920006272 aromatic hydrocarbon resin Polymers 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 235000015110 jellies Nutrition 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 235000013618 yogurt Nutrition 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- 208000032484 Accidental exposure to product Diseases 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 229920006271 aliphatic hydrocarbon resin Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 235000011850 desserts Nutrition 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000012793 heat-sealing layer Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000008274 jelly Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920005678 polyethylene based resin Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 150000003097 polyterpenes Chemical class 0.000 description 1
- 235000011962 puddings Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
Landscapes
- Wrappers (AREA)
- Laminated Bodies (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Description
本発明は、開封時に界面剥離することで易開封性を示し、耐容器付着性と成膜性に優れる接着性樹脂組成物、該接着性樹脂組成物を用いたシート、蓋材、密封容器用部材セット及び容器に関するものである。 The present invention provides an adhesive resin composition that exhibits easy-openability by interfacial peeling at the time of opening, and has excellent container adhesion resistance and film-forming properties, a sheet, a lid material, and a sealed container using the adhesive resin composition. It relates to a member set and a container.
食品包装の分野では、これまで、カップラーメンやヨーグルト、ゼリー等の内容物をポリエチレン系樹脂で被覆された紙容器に充填し、該容器の開口部にシール性の優れたヒートシール層を有する蓋材を接着する包装形態が盛んに利用されてきた。 In the field of food packaging, until now, contents such as cup noodles, yogurt, and jelly have been filled in a paper container coated with polyethylene resin, and the opening of the container has a heat-sealing layer with excellent sealing properties. A form of packaging in which materials are glued together has been actively used.
しかし近年では、強度、透明性、耐熱性等の物理的性質が優れているという理由から、ポリエステル系樹脂、特にポリエチレンテレフタレート(以下、PETという)系樹脂からなる容器の利用が増大している。 However, in recent years, the use of containers made of polyester-based resins, particularly polyethylene terephthalate (hereinafter referred to as PET)-based resins, has increased because of their superior physical properties such as strength, transparency, and heat resistance.
従来、主にポリエチレン系樹脂で被覆された紙容器を対象とした易開封性接着剤として、例えば、8~49質量%の少なくとも500,000の平均分子量を有する1-ブテンのホモポリマー又は共重合体、及び92~51質量%の930kg/m3又はこれ以下の密度を有する変性又は非変性低密度ポリエチレンを含む組成物が提案されている(特許文献1参照)。 Conventionally, as an easy-open adhesive mainly intended for paper containers coated with polyethylene resin, for example, 1-butene homopolymer or copolymer having an average molecular weight of 8 to 49% by mass of at least 500,000 A composition comprising coalescence and 92-51% by weight of modified or unmodified low density polyethylene having a density of 930 kg/m 3 or less has been proposed (see US Pat.
また、メルトインデックスが0.1~100である熱可塑性樹脂Aと、この熱可塑性樹脂Aに非相溶系又は部分相溶系の熱可塑性樹脂Bであって、メルトインデックスが前記熱可塑性樹脂Aと特定の関係にある熱可塑性樹脂Bとを特定の割合で含有する組成物が提案されている(特許文献2参照)。 Further, a thermoplastic resin A having a melt index of 0.1 to 100 and a thermoplastic resin B that is incompatible or partially compatible with the thermoplastic resin A, and the melt index is specified as the thermoplastic resin A A composition containing a specific proportion of a thermoplastic resin B having a relationship of is proposed (see Patent Document 2).
さらに他の例として、エチレン重合体及びエチレン・酢酸ビニル共重合体の少なくとも一方の樹脂Aと、前記樹脂Aに非相溶の樹脂Bと、粘着付与樹脂を含有し、引張破断強度が2MPa以上15MPa以下であり、引張伸び強度が50%以上500%以下である組成物が提案されている(特許文献3参照)。 As still another example, a resin containing at least one of an ethylene polymer and an ethylene/vinyl acetate copolymer, a resin B incompatible with the resin A, and a tackifying resin, and having a tensile strength at break of 2 MPa or more A composition having a tensile strength of 15 MPa or less and a tensile elongation strength of 50% or more and 500% or less has been proposed (see Patent Document 3).
特許文献1~3で提案されている組成物は、相溶性の異なる2種類の樹脂を用いることにより開封時に凝集破壊することが特徴である。これにより、内容物をしっかり密封することができる。しかし一方で、容器のフランジにおいて樹脂残りや糸曳きが発生するため、外観不良だけでなく、容器に口をつけて食べる際に誤飲する可能性がある。 The compositions proposed in Patent Documents 1 to 3 are characterized by cohesive failure when unsealed due to the use of two types of resins having different compatibility. This allows the contents to be tightly sealed. On the other hand, however, resin residue and stringiness occur on the flange of the container, which not only results in poor appearance, but also the possibility of accidental ingestion when the container is put into the mouth and eaten.
本発明が解決しようとする課題は、特に被着体がポリエステル系容器に対し、常温・冷凍下においても、容器のフランジにおいて樹脂残りや糸曳きが発生せず耐容器付着性に優れ、良好な易開封性を示し、且つ、塗工時の成膜性に優れる接着性樹脂組成物、該組成物を用いたシート、蓋材、密封容器用部材セット及び容器を提供することである。 The problem to be solved by the present invention is that, especially when the adherend is a polyester-based container, resin residue and stringing do not occur on the flange of the container even at room temperature or under freezing, and the container has excellent adhesion resistance and good adhesion. An object of the present invention is to provide an adhesive resin composition exhibiting easy openability and excellent film-forming properties during coating, a sheet, a lid material, a member set for a sealed container, and a container using the composition.
本発明者は、上記の課題を解決するために鋭意検討を行った結果、密度が0.88~0.93g/cm3のエチレン-αオレフィン共重合体(A)、酢酸ビニル含有率が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)、酢酸ビニル含有率が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)、及び粘着付与樹脂(D)を特定範囲の比率で含有することで上記課題を解決することを見出した。
特酢酸ビニル含有率が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)は、PETへの密着性を付与する密度が0.88~0.93g/cm3のエチレン-αオレフィン共重合体(A)と、冷凍下において接着強度を発現する酢酸ビニル含有率が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)との相溶化剤として働き、成膜性を向上させる効果を有する。
上記により、特に被着体がポリエステル系容器に対し、常温・冷凍下において易開封性と耐容器付着性に優れ、また、塗工時の成膜性に優れた接着性樹脂組成物、及びその接着性樹脂組成物の被膜が積層されたシートを提供することが可能となる。
すなわち本発明は下記〔1〕~〔11〕の発明に関する。
As a result of intensive studies to solve the above problems, the present inventors have found that an ethylene-α-olefin copolymer (A) having a density of 0.88 to 0.93 g/cm 3 and a vinyl acetate content of 5 % or more and less than 18% of ethylene-vinyl acetate copolymer (B), vinyl acetate content of 18% or more and less than 30% of ethylene-vinyl acetate copolymer (C), and tackifier resin (D) within specific ranges It was found that the above problem was solved by containing at a ratio of
The ethylene-vinyl acetate copolymer (B) having a vinyl acetate content of 5% or more and less than 18% is an ethylene-α-olefin having a density of 0.88 to 0.93 g/cm 3 that imparts adhesion to PET. It acts as a compatibilizer between the copolymer (A) and the ethylene-vinyl acetate copolymer (C) having a vinyl acetate content of 18% or more and less than 30%, which develops adhesive strength under freezing, and improves film formability. have the effect of improving
By the above, the adhesive resin composition has excellent easy-openability and adhesion resistance to containers at room temperature and freezing, and has excellent film-forming properties during coating, especially for polyester-based containers. It is possible to provide a sheet laminated with a film of the adhesive resin composition.
That is, the present invention relates to the following inventions [1] to [11].
〔1〕 密度が0.88~0.93g/cm3のエチレン-αオレフィン共重合体(A)10~25質量%、酢酸ビニル含有率が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)20~45質量%、酢酸ビニル含有率が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)10~35質量%、粘着付与樹脂(D)25~35質量%を含有する、接着性樹脂組成物。 [1] Ethylene-α olefin copolymer (A) having a density of 0.88 to 0.93 g/cm 3 10 to 25% by mass and an ethylene-vinyl acetate copolymer having a vinyl acetate content of 5% to less than 18% Combined (B) 20 to 45% by mass, ethylene-vinyl acetate copolymer (C) having a vinyl acetate content of 18% or more and less than 30% (C) 10 to 35% by mass, and tackifying resin (D) 25 to 35% by mass Adhesive resin composition containing.
〔2〕 前記エチレン-αオレフィン共重合体(A)の示差走査型熱量計により測定した融点が100~120℃である、〔1〕に記載の接着性樹脂組成物。 [2] The adhesive resin composition according to [1], wherein the ethylene-α-olefin copolymer (A) has a melting point measured by a differential scanning calorimeter of 100 to 120°C.
〔3〕 前記酢酸ビニル含有率が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)の示差走査型熱量計により測定した融点が80~100℃である、〔1〕又は〔2〕に記載の接着性樹脂組成物。 [3] The ethylene-vinyl acetate copolymer (B) having a vinyl acetate content of 5% or more and less than 18% has a melting point of 80 to 100°C as measured by a differential scanning calorimeter, [1] or [2] ].
〔4〕 前記酢酸ビニル含有率が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)の示差走査型熱量計により測定した融点が60~90℃である、〔1〕~〔3〕いずれか1項に記載の接着性樹脂組成物。 [4] The ethylene-vinyl acetate copolymer (C) having a vinyl acetate content of 18% or more and less than 30% has a melting point of 60 to 90°C as measured by a differential scanning calorimeter, [1] to [3]. ] The adhesive resin composition according to any one of the above items.
〔5〕 前記粘着付与樹脂(D)が脂環族炭化水素樹脂を含む、〔1〕~〔4〕いずれか1項に記載の接着性樹脂組成物。 [5] The adhesive resin composition according to any one of [1] to [4], wherein the tackifying resin (D) contains an alicyclic hydrocarbon resin.
〔6〕 接着性樹脂組成物のメルトフローレートが10~25g/10分である、〔1〕~〔5〕いずれか1項に記載の接着性樹脂組成物。 [6] The adhesive resin composition according to any one of [1] to [5], which has a melt flow rate of 10 to 25 g/10 minutes.
〔7〕 酢酸ビニル含有量が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)及び酢酸ビニル含有量が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)の合計に対する酢酸ビニル含有量が、8%以上9.5%未満である、〔1〕~〔6〕いずれか1項に記載の接着性樹脂組成物。 [7] Total of ethylene-vinyl acetate copolymer (B) having a vinyl acetate content of 5% or more and less than 18% and ethylene-vinyl acetate copolymer (C) having a vinyl acetate content of 18% or more and less than 30% The adhesive resin composition according to any one of [1] to [6], wherein the vinyl acetate content is 8% or more and less than 9.5%.
〔8〕 基材上に、〔1〕~〔7〕いずれか1項に記載の接着性樹脂組成物の膜が積層されたシート。 [8] A sheet in which a film of the adhesive resin composition according to any one of [1] to [7] is laminated on a substrate.
〔9〕 〔8〕に記載のシートにより形成された蓋材。 [9] A lid material formed of the sheet described in [8].
〔10〕 ポリエステル系樹脂製の容器本体又は内面がポリエステル系樹脂で覆われた容器本体と、〔9〕に記載の蓋材とからなる、開封可能な密封容器用部材セット。 [10] A member set for an openable sealed container, comprising a container body made of a polyester resin or a container body whose inner surface is covered with a polyester resin, and the cover member according to [9].
〔11〕 ポリエステル系樹脂製の容器本体又は内面がポリエステル系樹脂で覆われた容器本体の開口部が、〔9〕に記載の蓋材により密封された、開封可能な容器。 [11] An openable container in which the opening of a container body made of a polyester resin or a container body whose inner surface is covered with a polyester resin is sealed with the cover material according to [9].
本発明により、特に被着体がポリエステル系容器に対し、常温・冷凍下においても、容器のフランジにおいて樹脂残りや糸曳きが発生せず耐容器付着性に優れ、良好な易開封性を示し、且つ、塗工時の成膜性に優れる接着性樹脂組成物、該組成物を用いたシート、蓋材、密封容器用部材セット及び容器を提供することができる。 According to the present invention, especially when the adherend is a polyester-based container, resin residue and stringiness do not occur on the flange of the container even at normal temperature or freezing, and it has excellent container adhesion resistance and exhibits good easy-opening properties. In addition, it is possible to provide an adhesive resin composition excellent in film-forming properties during coating, a sheet, a lid material, a sealed container member set, and a container using the composition.
本願発明の接着性樹脂組成物は、密度が0.88~0.93g/cm3のエチレン-αオレフィン共重合体(A)10~25質量%、酢酸ビニル含有率が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)20~45質量%、酢酸ビニル含有率が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)10~35質量%、粘着付与樹脂(D)25~35質量%を含有する。
以下に、本発明について、詳細に説明する。
The adhesive resin composition of the present invention contains 10 to 25% by mass of an ethylene-α-olefin copolymer (A) having a density of 0.88 to 0.93 g/cm 3 and a vinyl acetate content of 5% to less than 18%. 20 to 45% by mass of ethylene-vinyl acetate copolymer (B), 10 to 35% by mass of ethylene-vinyl acetate copolymer (C) having a vinyl acetate content of 18% or more and less than 30%, tackifying resin (D ) containing 25 to 35% by mass.
The present invention will be described in detail below.
<密度が0.88~0.93g/cm3のエチレン-αオレフィン共重合体(A)>
本発明の接着性組成物を構成する密度が0.88~0.93g/cm3のエチレン-αオレフィン共重合体(A)としては、エチレンとプロピレン、ブテン、ペンテン、ヘキセン及びそれ以上の炭素鎖の長いオレフィンの中からなる群より選ばれる少なくとも1種とを任意の比率で重合した共重合体を用いることができる。
耐ブロッキング性の観点からエチレン-αオレフィン共重合体(A)は、プロピレン又はブテンが好ましく、より好ましくはブテンである。オレフィンの炭素鎖は短いほど耐ブロッキング性は向上する。
なお、本願における密度とは、JIS.K7112にピクノメーター法による測定値である。
<Ethylene-α-olefin copolymer (A) having a density of 0.88 to 0.93 g/cm 3 >
As the ethylene-α-olefin copolymer (A) having a density of 0.88 to 0.93 g/cm 3 and constituting the adhesive composition of the present invention, ethylene and propylene, butene, pentene, hexene and higher carbon A copolymer obtained by polymerizing at least one selected from the group consisting of long-chain olefins in an arbitrary ratio can be used.
From the viewpoint of blocking resistance, the ethylene-α-olefin copolymer (A) is preferably propylene or butene, more preferably butene. The shorter the carbon chain of the olefin, the better the blocking resistance.
It should be noted that the density in the present application refers to JIS. It is a measured value by the pycnometer method for K7112.
エチレン-αオレフィン共重合体(A)は、接着性樹脂組成物中、10~25質量%であり、好ましくは10~20質量%である。
エチレン-αオレフィン共重合体(A)が10質量%以上であることにより、冷凍下において開封強度を損なうことなく、ポリエステル系樹脂製容器に十分に接着する。また、25質量%以下であることにより、冷凍下及び常温下において開封強度を損なうことなく、ポリエステル系樹脂製容器に十分に接着する。
The ethylene-α-olefin copolymer (A) accounts for 10 to 25% by mass, preferably 10 to 20% by mass, in the adhesive resin composition.
Since the ethylene-α-olefin copolymer (A) is 10% by mass or more, it can be sufficiently adhered to a polyester-based resin container without impairing the opening strength under freezing. Moreover, since it is 25 mass % or less, it adheres sufficiently to the polyester-based resin container without impairing the opening strength under freezing and at room temperature.
また、エチレン-αオレフィン共重合体(A)としては、示差走査型熱量計により測定した融点(以下、DSC融点という)が80~140℃であることが好ましく、より好ましくは90~130℃であり、特に好ましくは100~120℃の範囲内である。上記の範囲内であると、PETへの密着性を向上できる点で好ましい。 The ethylene-α-olefin copolymer (A) preferably has a melting point measured by a differential scanning calorimeter (hereinafter referred to as DSC melting point) of 80 to 140°C, more preferably 90 to 130°C. and particularly preferably within the range of 100 to 120°C. Within the above range, it is preferable in that the adhesion to PET can be improved.
<酢酸ビニル含有量が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)>
本発明における接着性組成物を構成する酢酸ビニル含有率が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)としては、エチレンに対し酢酸ビニルを5%以上18%未満の比率で重合した共重合体を用いることができる。
<Ethylene-vinyl acetate copolymer (B) having a vinyl acetate content of 5% or more and less than 18%>
As the ethylene-vinyl acetate copolymer (B) having a vinyl acetate content of 5% or more and less than 18%, which constitutes the adhesive composition in the present invention, vinyl acetate is added to ethylene at a ratio of 5% or more and less than 18%. Polymerized copolymers can be used.
エチレン-酢酸ビニル共重合体(B)は、接着性樹脂組成物中20~45質量%であり、好ましくは25~40質量%の範囲内である。
エチレン-酢酸ビニル共重合体(B)が20質量%以上であることにより、冷凍下及び常温下において開封強度を損なうことなく、ポリエステル系樹脂製容器に十分に接着する。また、45質量%以下であることにより、塗加工適性と接着性とのバランスをとることができるだけでなく、常温・冷凍下においても、容器のフランジにおいて樹脂残りや糸曳きが発生しない。
The ethylene-vinyl acetate copolymer (B) accounts for 20 to 45% by mass, preferably 25 to 40% by mass, in the adhesive resin composition.
Since the ethylene-vinyl acetate copolymer (B) is 20% by mass or more, it adheres well to the polyester-based resin container under freezing conditions and at room temperature without impairing the opening strength. Moreover, since the content is 45% by mass or less, not only is it possible to achieve a balance between coating suitability and adhesiveness, but resin residue and stringiness do not occur on the flange of the container even at room temperature or under freezing.
エチレン-酢酸ビニル共重合体(B)としては、DSC融点が80℃以上100℃未満、好ましくは85℃以上95未満の範囲内が好ましい。上記の範囲内であると、エチレン-αオレフィン共重合体(A)とエチレン-酢酸ビニル共重合体(C)とを相溶させ、塗加工適性を向上させるとともに開封強度を損なうことなく十分に接着できる点で好ましい。 The ethylene-vinyl acetate copolymer (B) preferably has a DSC melting point of 80° C. or higher and lower than 100° C., preferably 85° C. or higher and lower than 95° C. Within the above range, the ethylene-α-olefin copolymer (A) and the ethylene-vinyl acetate copolymer (C) are compatible with each other, improving the coating suitability and sufficiently without impairing the opening strength. It is preferable in that it can be adhered.
<酢酸ビニル含有量が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)>
本発明における接着性組成物を構成する酢酸ビニル含有率が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)としては、エチレンに対し酢酸ビニルを18%以上30%未満の比率で重合した共重合体を用いることができる。
<Ethylene-vinyl acetate copolymer (C) having a vinyl acetate content of 18% or more and less than 30%>
As the ethylene-vinyl acetate copolymer (C) having a vinyl acetate content of 18% or more and less than 30%, which constitutes the adhesive composition of the present invention, vinyl acetate is added to ethylene at a ratio of 18% or more and less than 30%. Polymerized copolymers can be used.
エチレン-酢酸ビニル共重合体(C)は、接着性樹脂組成物中、10~35質量%であり、好ましくは10~30質量%であり、特に好ましくは10~25質量%の範囲である。
エチレン-酢酸ビニル共重合体(B)が10質量%以上であることにより、冷凍下でノ開封強度を抑制することができる。また、35質量%以下であることにより、成膜性と冷凍下及び常温化での接着性とのバランスをとることができる。
The ethylene-vinyl acetate copolymer (C) accounts for 10 to 35% by mass, preferably 10 to 30% by mass, particularly preferably 10 to 25% by mass, in the adhesive resin composition.
When the ethylene-vinyl acetate copolymer (B) is 10% by mass or more, the unsealing strength under freezing can be suppressed. In addition, when the content is 35% by mass or less, it is possible to balance the film-forming property and the adhesion property under freezing and at room temperature.
エチレン-酢酸ビニル共重合体(C)としては、DSC融点が60℃以上90℃未満、好ましくは、65℃以上85℃未満の範囲内が好ましい。上記の範囲内であると、冷凍下における接着性を向上できる点で好ましい。 The ethylene-vinyl acetate copolymer (C) preferably has a DSC melting point of 60°C or higher and lower than 90°C, preferably 65°C or higher and lower than 85°C. It is preferable that it is within the above range because the adhesiveness under freezing can be improved.
<粘着付与樹脂(D)>
本発明の接着性組成物を構成する粘着付与樹脂(D)としては、脂肪族炭化水素樹脂、脂環族炭化水素樹脂、芳香族系炭化水素樹脂、ポリテルペン系樹脂、ロジン類等、シーラント接着分野で使用されている公知の粘着付与樹脂を用いることができる。粘着付与樹脂(D)は、単独又は2種類以上が使用できる。
粘着付与樹脂(D)は、接着性組成物中、25~35質量%の範囲である。粘着付与樹脂が25質量%以上であると、冷凍下及び常温下において開封強度を損なうことなく、ポリエステル系樹脂製容器に十分に接着する。また、35質量%以下であると、成膜性が良好となる。中でも、粘着付与樹脂(D)は、脂環族炭化水素樹脂及び芳香族炭化水素樹脂からなる群から選ばれる少なくとも1種を含むことが好ましく、より好ましくは脂環族炭化水素樹脂を含むものである。上記樹脂は、部分水添や完全水添されていてもよい。
<Tackifying resin (D)>
The tackifier resin (D) constituting the adhesive composition of the present invention includes aliphatic hydrocarbon resins, alicyclic hydrocarbon resins, aromatic hydrocarbon resins, polyterpene resins, rosins, etc., and sealant adhesives. can be used known tackifying resins used in. The tackifying resin (D) can be used alone or in combination of two or more.
The tackifying resin (D) ranges from 25 to 35% by weight in the adhesive composition. When the tackifying resin is 25% by mass or more, it can be sufficiently adhered to a polyester-based resin container under freezing conditions and at room temperature without impairing the opening strength. Moreover, when it is 35% by mass or less, the film formability is improved. Among them, the tackifier resin (D) preferably contains at least one selected from the group consisting of alicyclic hydrocarbon resins and aromatic hydrocarbon resins, and more preferably contains alicyclic hydrocarbon resins. The above resin may be partially hydrogenated or completely hydrogenated.
粘着付与樹脂(D)は、ヒートシール時の接着性、即ち開封強度(易開封性)の観点において、軟化点が120℃以下であることが好ましい。なお、本発明における軟化点とは、JIS K 6863に規定される方法により求められる温度である。すなわち、規定の環に充填し12時間以上静置させた樹脂を、熱媒体中に入れて規定の球を置き一定の割合で熱媒体の温度を上昇させたとき、樹脂の軟化により球が沈み環台の底板に触れたときの温度である。
また、粘着付与樹脂(D)のDSC融点は、65~95℃であることが好ましく、より好ましくは65~80℃である。
The tackifying resin (D) preferably has a softening point of 120° C. or lower from the viewpoint of adhesiveness during heat sealing, that is, opening strength (easiness to open). The softening point in the present invention is the temperature determined by the method specified in JIS K6863. That is, when the resin filled in a specified ring and allowed to stand still for 12 hours or longer is placed in a heat medium and the temperature of the heat medium is raised at a constant rate by placing a specified ball, the ball sinks due to the softening of the resin. It is the temperature when the bottom plate of the ring base is touched.
The DSC melting point of the tackifying resin (D) is preferably 65-95°C, more preferably 65-80°C.
<接着性樹脂組成物>
密度が0.88~0.93g/cm3のエチレン-αオレフィン共重合体(A)、酢酸ビニル含有率が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)、酢酸ビニル含有率が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)及び粘着付与樹脂(D)を、(A)/(B)/(C)/(D)=10~25/20~45/10~35/25~35(質量%)の組成で含有するものであり、好ましくは、10~20/25~40/10~30/25~35(質量%)であり、より好ましくは、10~20/25~40/10~25/25~35(質量%)である。但し、(A)、(B)、(C)及び(D)の合計を100質量%とする。
<Adhesive resin composition>
Ethylene-α-olefin copolymer (A) having a density of 0.88 to 0.93 g/cm 3 , Ethylene-vinyl acetate copolymer (B) having a vinyl acetate content of 5% or more and less than 18%, vinyl acetate-containing Ethylene-vinyl acetate copolymer (C) with a ratio of 18% or more and less than 30% and a tackifying resin (D), (A) / (B) / (C) / (D) = 10 ~ 25 / 20 ~ It is contained in a composition of 45/10 to 35/25 to 35 (mass%), preferably 10 to 20/25 to 40/10 to 30/25 to 35 (mass%), more preferably , 10 to 20/25 to 40/10 to 25/25 to 35 (% by mass). However, the sum of (A), (B), (C) and (D) shall be 100% by mass.
エチレン-αオレフィン共重合体(A)、エチレン-酢酸ビニル共重合体(B)、エチレン-酢酸ビニル共重合体(C)及び粘着付与樹脂(D)の合計量は、接着性樹脂組成物100質量%中、90質量%以上が好ましく、より好ましくは95質量%以上、さらに好ましくは98質量%以上である。 The total amount of ethylene-α-olefin copolymer (A), ethylene-vinyl acetate copolymer (B), ethylene-vinyl acetate copolymer (C) and tackifying resin (D) is the adhesive resin composition 100 In mass %, it is preferably 90 mass % or more, more preferably 95 mass % or more, and still more preferably 98 mass % or more.
接着性樹脂組成物のMFRは、1~50g/10分であることが好ましく、より好ましくは10~25g/10分の範囲内である。上記の範囲内であると、塗工時の成膜性の点で好ましい。本願におけるMFRとは、JIS.K7210に準ずる190℃、21.168NにおけるMFR値である。 The MFR of the adhesive resin composition is preferably 1 to 50 g/10 minutes, more preferably 10 to 25 g/10 minutes. Within the above range, it is preferable from the viewpoint of film-forming properties during coating. MFR in the present application means JIS. It is the MFR value at 190° C. and 21.168 N according to K7210.
また、接着性樹脂組成物において、酢酸ビニル含有量が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)及び酢酸ビニル含有量が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)の合計に対する酢酸ビニル含有量は、好ましくは8%以上9.5%未満であり、より好ましくは8.5%以上9.0%未満である。上記範囲であると、成膜性、並びに、常温下及び冷凍下の易開封性のバランスに優れ、両物性を両立する観点から好ましい。 Further, in the adhesive resin composition, an ethylene-vinyl acetate copolymer (B) having a vinyl acetate content of 5% or more and less than 18% and an ethylene-vinyl acetate copolymer (B) having a vinyl acetate content of 18% or more and less than 30% The vinyl acetate content with respect to the total of coalescence (C) is preferably 8% or more and less than 9.5%, more preferably 8.5% or more and less than 9.0%. Within the above range, it is preferable from the viewpoint of excellent balance between film formability and easy-openability at room temperature and under freezing, and from the viewpoint of achieving both physical properties.
本発明の樹脂組成物には、本発明の目的に反しない範囲、すなわち、成膜性、冷凍下及び常温下での易開封性、並びにPET容器への耐容器付着性を損なわない範囲で、エチレン-αオレフィン共重合体(A)、エチレン-酢酸ビニル共重合体(B)、エチレン-酢酸ビニル共重合体(C)及び粘着付与樹脂(D)以外の樹脂を配合してもよい。 In the resin composition of the present invention, within a range that does not contradict the object of the present invention, that is, within a range that does not impair film-forming properties, easy-openability under freezing and normal temperature, and resistance to container adhesion to PET containers, Resins other than the ethylene-α-olefin copolymer (A), the ethylene-vinyl acetate copolymer (B), the ethylene-vinyl acetate copolymer (C) and the tackifying resin (D) may be blended.
このような樹脂としては、具体的には、高密度ポリエチレン、ポリプロピレン等、公知のポリオレフィン樹脂及びその酸化物やマレイン酸変性物、エチレン-アクリル酸共重合体、エチレン-(メタ)アクリル酸共重合体等のエチレン-不飽和モノカルボン酸共重合体及びその金属塩、スチレン-ブタジエン共重合エラストマー及びその水素付加物等の各種エラストマー、あるいは、高密度ポリエチレンワックス、ポリプロピレンワックス、エチレン-酢酸ビニル共重合体ワックス、フィッシャートロプシュワックス、パラフィンワックス、酸化ワックス、マレイン酸変性ワックス、スチレンモノマーのグラフトされたポリエチレンワックス等、公知のワックスが挙げられる。また、これらの樹脂は、単独で用いられても、2種類以上が併用されてもよい。 Specific examples of such resins include known polyolefin resins such as high-density polyethylene and polypropylene, their oxides and maleic acid-modified products, ethylene-acrylic acid copolymers, and ethylene-(meth)acrylic acid copolymers. Various elastomers such as ethylene-unsaturated monocarboxylic acid copolymers such as coalescence and metal salts thereof, styrene-butadiene copolymer elastomers and hydrogenated products thereof, or high-density polyethylene wax, polypropylene wax, ethylene-vinyl acetate copolymer Known waxes such as coalescent wax, Fischer-Tropsch wax, paraffin wax, oxidized wax, maleic acid-modified wax, and polyethylene wax grafted with styrene monomer can be used. Moreover, these resins may be used alone or in combination of two or more.
本発明の接着性樹脂組成物には、本発明の目的を損なわない範囲で、熱劣化、熱分解、ブロッキング等を防止するため、及びフィルム加工、押出ラミネート加工等の加工適正を確保するために、さらに添加剤等が使用されてもよい。添加剤の例としては、例えばエルカ酸アミド等の有機滑剤、炭酸カルシウム等の無機滑剤、ヒンダードフェノール等の酸化防止剤、その他ブロッキング防止剤、帯電防止剤、充填剤、顔料、防曇剤などが挙げられる。これら添加剤は、エチレン-αオレフィン共重合体(A)、エチレン-酢酸ビニル共重合体(B)、エチレン-酢酸ビニル共重合体(C)及び粘着付与樹脂(D)の配合時に添加されてもよいし、予めエチレン-αオレフィン共重合体(A)、エチレン-酢酸ビニル共重合体(B)、エチレン-酢酸ビニル共重合体(C)又は粘着付与樹脂(D)のいずれかに練りこまれた後、他の成分と混練することにより配合されてもよい。 In the adhesive resin composition of the present invention, in order to prevent thermal deterioration, thermal decomposition, blocking, etc., and to ensure processing suitability such as film processing and extrusion lamination processing, within a range that does not impair the purpose of the present invention. , and further additives and the like may be used. Examples of additives include organic lubricants such as erucamide, inorganic lubricants such as calcium carbonate, antioxidants such as hindered phenol, other antiblocking agents, antistatic agents, fillers, pigments, and antifogging agents. are mentioned. These additives are added when blending the ethylene-α-olefin copolymer (A), the ethylene-vinyl acetate copolymer (B), the ethylene-vinyl acetate copolymer (C) and the tackifying resin (D). Alternatively, the ethylene-α-olefin copolymer (A), ethylene-vinyl acetate copolymer (B), ethylene-vinyl acetate copolymer (C) or tackifier resin (D) may be kneaded in advance. After being mixed, it may be blended by kneading with other ingredients.
エチレン-αオレフィン共重合体(A)、エチレン-酢酸ビニル共重合体(B)、エチレン-酢酸ビニル共重合体(C)、粘着付与樹脂(D)及び必要に応じ用いられる添加剤の配合は、例えば、これら各成分をヘンシェルミキサー、タンブラーミキサーなどの混合装置に投入し、ブレンド時間5~20分間で混合した後、押出機に入れ、加熱混練した後押し出すことにより行われる。押出物は通常ペレット形状とされて、後の工程で利用される。押出機としては、例えば二軸押出機などが好ましいものとして挙げられるが、これに限られるものではない。また、押出は、通常140~200℃で行われる。 Ethylene-α-olefin copolymer (A), ethylene-vinyl acetate copolymer (B), ethylene-vinyl acetate copolymer (C), tackifier resin (D) and optional additives are mixed. For example, these components are put into a mixing device such as a Henschel mixer or a tumbler mixer, mixed for a blending time of 5 to 20 minutes, put into an extruder, heated and kneaded, and then extruded. The extrudate is usually pelletized for use in subsequent steps. Preferred examples of the extruder include, but are not limited to, a twin-screw extruder. Extrusion is also usually carried out at 140-200°C.
<シート>
次に、基材上に、本発明の接着性樹脂組成物の被膜が積層されたシートについて説明する。本発明の接着性樹脂組成物の基材への積層方法としては、例えば、前記のごとくペレット化された樹脂組成物を用い、インフレーション法あるいはキャスト法などにより単層フィルム化し、このフィルムを基材と必要であれば別の接着剤層を介して積層する方法が挙げられる。あるいは、混練された樹脂組成物を直接基材に被覆してもよいし、更に他の方法がとられてもよい。
<Seat>
Next, a sheet in which a film of the adhesive resin composition of the present invention is laminated on a substrate will be described. As a method for laminating the adhesive resin composition of the present invention on a substrate, for example, the resin composition pelletized as described above is used, and a single layer film is formed by an inflation method or a casting method, and this film is used as a substrate. and a method of laminating via another adhesive layer if necessary. Alternatively, the kneaded resin composition may be directly coated on the substrate, or another method may be employed.
積層面の接着性を改善するために、基材表面に火炎処理、オゾン処理、コロナ放電処理又はアンカーコート剤による処理が行われてもよい。ポリエチレン系樹脂を予めラミネートしてある基材に対しては、ダイレクトに押出しラミネートすることも可能である。また、ポリエチレンやポリプロピレン等との共押出しで多層フィルム化しておき、ドライラミネーション又はサンドラミネーションにより、基材となるポリエステルフィルム、ポリアミドフィルム、ポリプロピレンフィルム等の延伸又は未延伸フィルムと積層することにより、積層されたシートを得ることもできる。この場合にも、積層面の接着性を改善するために、必要であれば、基材表面に対し、火炎処理、オゾン処理、コロナ放電処理又はアンカーコート剤による処理などが行われてもよい。また、本発明の接着性樹脂組成物層の厚みは、好ましくは5μm以上、より好ましくは10μm以上である。
なお、本発明における「基材」とは、長尺及びカットされた短尺のフィルム、シートを包含するものとして用いられ、さらに「基材」は、単層のもの及び複数の層からなる積層物をも包含するものである。また、本発明の接着性樹脂組成物が積層されたシートは、後述するように蓋材として用いることができる他、シーラントフィルムとして接着性樹脂組成物の被膜を内面としてシールした製袋品にも好適に使用できる。
In order to improve the adhesion of the lamination surface, the substrate surface may be subjected to flame treatment, ozone treatment, corona discharge treatment or treatment with an anchor coating agent. It is also possible to perform extrusion lamination directly on a substrate that has been laminated with a polyethylene-based resin in advance. In addition, a multilayer film is formed by co-extrusion with polyethylene, polypropylene, etc., and by dry lamination or sand lamination, it is laminated with stretched or unstretched films such as polyester film, polyamide film, polypropylene film, etc. as a base material. You can also get a printed sheet. Also in this case, in order to improve the adhesion of the laminated surface, if necessary, the substrate surface may be subjected to flame treatment, ozone treatment, corona discharge treatment, treatment with an anchor coating agent, or the like. Moreover, the thickness of the adhesive resin composition layer of the present invention is preferably 5 μm or more, more preferably 10 μm or more.
In addition, the "base material" in the present invention is used to include long and cut short films and sheets. It also includes In addition, the sheet laminated with the adhesive resin composition of the present invention can be used as a lid material as described later, and can also be used as a sealant film for bag products in which the coating of the adhesive resin composition is sealed as the inner surface. It can be used preferably.
<蓋材>
基材上に接着性樹脂組成物が積層された本発明のシートは、密封対象である容器本体の開口形状に合わせて裁断され蓋材として好適に用いられる。
本発明のシートを蓋材として用いる場合、基材としては種々の基材を用いることができる。使用される基材としては、紙、アルミニウム、ポリエステル、ポリエチレン、ポリプロピレン、ポリスチレン、アルミ蒸着ポリエステル、アルミ蒸着ポリプロピレン又はシリカ蒸着ポリエステルなどを挙げることができる。このような基材は、単層である必要はなく、二層以上の積層体であっても良い。
また、本発明のシートにより蓋材を形成する場合、基材として好ましくは、例えば5~20μmのPETと5~30μmのポリエチレンとの積層体であり、前記積層体のポリエチレン面に、本発明の接着性樹脂組成物から形成される厚さ5~40μmの被膜を積層したものが好ましい。
<Lid material>
The sheet of the present invention, in which the adhesive resin composition is laminated on the substrate, is cut according to the shape of the opening of the container body to be sealed, and is suitably used as a lid material.
When the sheet of the present invention is used as a lid material, various substrates can be used as the substrate. Substrates used include paper, aluminum, polyester, polyethylene, polypropylene, polystyrene, aluminum-deposited polyester, aluminum-deposited polypropylene, silica-deposited polyester, and the like. Such a substrate need not be a single layer, and may be a laminate of two or more layers.
When the sheet of the present invention is used to form a cover material, the substrate is preferably a laminate of PET having a thickness of 5 to 20 μm and polyethylene having a thickness of 5 to 30 μm. A laminate of films having a thickness of 5 to 40 μm formed from an adhesive resin composition is preferred.
<容器本体>
容器本体としては、ポリエステル系樹脂製の容器本体、内面がポリエステル系樹脂で覆われた容器本体の他、ポリエチレン系樹脂製の容器本体、内面がポリエチレン系樹脂で覆われた容器本体等が挙げられ、特に、ポリエステル系樹脂製の容器本体、内面がポリエステル系樹脂で覆われた容器本体が好ましい。
<Container body>
Examples of the container body include a container body made of polyester resin, a container body whose inner surface is covered with polyester resin, a container body made of polyethylene resin, and a container body whose inner surface is covered with polyethylene resin. In particular, a container body made of a polyester-based resin, and a container body whose inner surface is covered with a polyester-based resin are preferable.
<開封可能な密封容器>
本発明の開封可能な密封容器は、容器本体の開口形状に合わせて裁断された蓋材によって、容器本体の開口部の封緘がなされたものである。即ち、蓋材の一方の面に配設された本発明の接着性樹脂組成物と、密封容器の開口部の接着面(フランジとも言われる)とを接触させ加熱することによって、両者を接着する。接着条件は、100~180℃であることが好ましい。
容器本体がPET容器の場合、該容器本体と前記蓋材とを熱接着温度100~180℃で熱接着を行うことが好ましく、常温での開封強度が7~15Nの範囲であり、また剥離時に熱接着層が界面剥離することが好ましい。本発明の開封可能な密封には、例えばゼリー、プリン、ヨーグルトや冷菓、乾燥菓子又はカップ麺等を包装することができる。
<Openable sealed container>
In the openable sealed container of the present invention, the opening of the container body is sealed with a cover member cut to match the shape of the opening of the container body. That is, the adhesive resin composition of the present invention provided on one surface of the lid member and the adhesive surface (also referred to as a flange) of the opening of the sealed container are brought into contact with each other and heated to bond them together. . The bonding conditions are preferably 100 to 180°C.
When the container body is a PET container, the container body and the lid material are preferably thermally bonded at a thermal bonding temperature of 100 to 180° C., and the opening strength at room temperature is in the range of 7 to 15 N. It is preferred that the thermal adhesive layer exhibits interfacial peeling. The openable seal of the present invention can be used to package, for example, jellies, puddings, yoghurts, frozen desserts, dry sweets, cup noodles, and the like.
以下に、本発明を実施例に基づいて説明するが、本発明はこれによって限定されるものではない。なお、実施例中、「部」及び「%」は、「質量部」及び「質量%」をそれぞれ表す。 EXAMPLES The present invention will be described below based on examples, but the present invention is not limited by these. In the examples, "parts" and "%" represent "mass parts" and "mass%", respectively.
<接着性樹脂組成物の製造方法>
[実施例1~9及び比較例1~8]
(接着性樹脂組成物(S-1)~(S-17)の製造)
表1に記載の、密度が0.88~0.93g/cm3のエチレン-αオレフィン共重合体(A)、酢酸ビニル含有率が5%以上18%未満のエチレン-酢酸ビニル共重合体(B)、酢酸ビニル含有率が18%以上30%未満のエチレン-酢酸ビニル共重合体(C)、粘着付与樹脂(D)、ブロッキング防止剤及び酸化防止剤を、ヘンシェルミキサーで5分間プリブレンドした。ホッパーにプリブレンド物を投入し、スクリューフィーダーを用いて下記押出機に供給し、接着性樹脂組成物(S-1)~(S-17)を製造した。表1中の数値の単位は、表記のないものは部を表す。
≪押出機条件≫
押出機:アイ・ケー・ジー社製同方向回転二軸押出機PMT32-40.5
バレル温度:180℃(供給口160℃)
スクリュー回転速度:200rpm
供給速度:10kg/hr
<Method for producing adhesive resin composition>
[Examples 1 to 9 and Comparative Examples 1 to 8]
(Production of adhesive resin compositions (S-1) to (S-17))
Ethylene-α olefin copolymer (A) having a density of 0.88 to 0.93 g/cm 3 and ethylene-vinyl acetate copolymer having a vinyl acetate content of 5% or more and less than 18% ( B), an ethylene-vinyl acetate copolymer (C) having a vinyl acetate content of 18% or more and less than 30%, a tackifying resin (D), an antiblocking agent and an antioxidant were preblended for 5 minutes in a Henschel mixer. . The pre-blend was put into a hopper and supplied to the following extruder using a screw feeder to produce adhesive resin compositions (S-1) to (S-17). Units of numerical values in Table 1 represent parts unless otherwise indicated.
≪Extruder conditions≫
Extruder: Co-rotating twin-screw extruder PMT32-40.5 manufactured by IKG
Barrel temperature: 180°C (supply port 160°C)
Screw rotation speed: 200 rpm
Feed rate: 10kg/hr
<接着性樹脂組成物の評価>
得られた接着性樹脂組成物について、MFR及び成膜性を評価した。また、下記に従って積層されたシート(蓋材)を作製し、該シートを用いて、冷凍下及び常温下の開封強度(易開封性)、耐容器付着性(糸曳き)を、以下の方法及び基準に基づいて評価した。結果を表1に示す。
<Evaluation of adhesive resin composition>
The obtained adhesive resin composition was evaluated for MFR and film formability. In addition, a laminated sheet (lid material) was prepared according to the following, and using the sheet, the opening strength (easy opening property) under freezing and at room temperature, and the container adhesion resistance (stringing) were measured by the following methods and Evaluated based on criteria. Table 1 shows the results.
[MFR]
接着性樹脂組成物のMFRは、JIS.K7210に準拠し、メルトインデクサーL244(宝工業株式会社製)の内径9.55mm、長さ162mmのシリンダにサンプルを充填し、190℃で溶融した後、重さ2160g、直径9.48mmのプランジャーを使用して均等に荷重をかけ、シリンダの中央に設けた径2.1mmのオリフィスより単位時間あたりに押出される樹脂量(g/10分)から求めた。
[MFR]
The MFR of the adhesive resin composition is JIS. In accordance with K7210, a cylinder with an inner diameter of 9.55 mm and a length of 162 mm of a melt indexer L244 (manufactured by Takara Kogyo Co., Ltd.) is filled with a sample, melted at 190 ° C., and then weighed 2160 g and a plan with a diameter of 9.48 mm It was determined from the amount of resin extruded per unit time (g/10 minutes) from an orifice with a diameter of 2.1 mm provided in the center of the cylinder while applying a uniform load using a jar.
[成膜性]
接着性樹脂組成物の成膜性は、下記加工条件において200~250℃のいずれかの温度での塗工の可否と、得られた塗工物から膜厚計を用いて無造作に10カ所の膜厚を測定した際の数値から、下記基準で評価した。
≪加工条件≫
押出しラミネーター:ムサシノキカイ製400M/MテストEXTラミネーターダイ直下樹脂温度:200~250℃
加工速度:30m/分
Tダイ幅:400mm
冷却ロール表面温度:20℃
基材:PET12μm/PE25μm基材のPE面に塗工
○:塗工可能、かつ、膜厚が20±3μmである:良好
△:塗工可能、かつ、膜厚が20±6μmである:使用可能
×:膜割れ若しくは膜切れのいずれかが発生して塗工不可、又は、塗工可能だが膜厚が20±6μmを超える:不良
[Film formability]
The film-forming property of the adhesive resin composition is determined by whether or not it can be coated at any temperature of 200 to 250 ° C. under the following processing conditions, and by using a film thickness meter from the resulting coated product. Evaluation was made according to the following criteria based on the values obtained when the film thickness was measured.
≪Processing conditions≫
Extrusion laminator: 400M/M Test EXT laminator manufactured by Musashino Kikai Resin temperature directly below the die: 200-250°C
Processing speed: 30m/min T die width: 400mm
Cooling roll surface temperature: 20°C
Substrate: PET 12 μm / PE 25 μm Coated on the PE surface of the substrate ○: Coatable and film thickness 20 ± 3 μm: good △: Coatable and film thickness 20 ± 6 μm: used Possible ×: Either film cracking or film breakage occurs and coating is impossible, or coating is possible but the film thickness exceeds 20 ± 6 µm: Poor
[シート(蓋材)の作製方法]
得られた接着性樹脂組成物を、押出しラミネーターを用いて、PET12μm/PE25μmの基材のPE面に積層してシートを作製した。接着剤層の厚さは20μmであった。以下に加工条件を示す。
押出しラミネーター:ムサシノキカイ製400M/MテストEXTラミネーターダイ直下樹脂温度:200℃~250℃(接着性樹脂組成物のMFR等により適宜調整した)。
加工速度:30m/分
Tダイ幅:400mm
冷却ロール表面温度:20℃
[Method for producing sheet (lid material)]
The obtained adhesive resin composition was laminated on the PE surface of a PET 12 μm/PE 25 μm substrate using an extrusion laminator to prepare a sheet. The thickness of the adhesive layer was 20 μm. Processing conditions are shown below.
Extrusion laminator: 400M/M Test EXT laminator manufactured by Musashino Kikai Resin temperature directly below the die: 200° C. to 250° C. (adjusted appropriately according to the MFR of the adhesive resin composition, etc.).
Processing speed: 30m/min T die width: 400mm
Cooling roll surface temperature: 20°C
[易開封性(常温)]
得られた積層シート(蓋材)を90mm×90mmのサイズに断裁後、ゲージ圧0.3MPa、150℃、1秒にて71ΦPET容器に、接着性樹脂組成物面を熱接着し、密封を行なった。温度23℃湿度65%の恒温恒湿室に24時間放置し、同恒温恒湿室にて90°角剥離、引張速度200mm/分の条件で剥離強度の測定を行った。最大値を開封強度とし、易開封性を下記基準で評価した。
〇:剥離強度が、7N以上15N未満:良好
△:剥離強度が、5N以上 7N未満、又は、15N以上17N未満:使用可能
×:剥離強度が、5N未満、又は、17N以上:不良
[Ease of opening (room temperature)]
After cutting the obtained laminated sheet (lid material) into a size of 90 mm × 90 mm, the adhesive resin composition surface was heat-bonded to a 71Φ PET container at a gauge pressure of 0.3 MPa, 150 ° C., and 1 second, and sealed. rice field. It was left for 24 hours in a constant temperature and humidity chamber at a temperature of 23° C. and a humidity of 65%, and the peel strength was measured under the conditions of 90° angle peeling and tensile speed of 200 mm/min in the constant temperature and humidity chamber. The maximum value was taken as the opening strength, and the ease of opening was evaluated according to the following criteria.
○: Peel strength is 7 N or more and less than 15 N: Good △: Peel strength is 5 N or more and less than 7 N, or 15 N or more and less than 17 N: Usable ×: Peel strength is less than 5 N or 17 N or more: Poor
[易開封性(冷凍)]
得られた積層シート(蓋材)を90mm×90mmのサイズに断裁後、ゲージ圧0.3MPa、150℃、1秒にて71ΦPET容器に、接着性樹脂組成物面を熱接着し、密封を行なった。温度-20℃の恒温槽に24時間放置し、同恒温槽にて90°角剥離、引張速度200mm/分の条件で剥離強度の測定を行った。最大値を開封強度とし、易開封性を下記基準で評価した。
〇:剥離強度が、7N以上15N未満:良好
△:剥離強度が、5N以上 7N未満、又は、15N以上17N未満:使用可能
×:剥離強度が、5N未満、又は、17N以上:不良
[Ease of opening (freezing)]
After cutting the obtained laminated sheet (lid material) into a size of 90 mm × 90 mm, the adhesive resin composition surface was heat-bonded to a 71Φ PET container at a gauge pressure of 0.3 MPa, 150 ° C., and 1 second, and sealed. rice field. It was left for 24 hours in a constant temperature bath at a temperature of −20° C., and the peel strength was measured in the same constant temperature bath under the conditions of 90° angle peeling and tensile speed of 200 mm/min. The maximum value was taken as the opening strength, and the ease of opening was evaluated according to the following criteria.
○: Peel strength is 7 N or more and less than 15 N: Good △: Peel strength is 5 N or more and less than 7 N, or 15 N or more and less than 17 N: Usable ×: Peel strength is less than 5 N or 17 N or more: Poor
[常温下及び冷凍下での耐容器付着性]
上記常温下及び冷凍下における開封強度測定時のPET容器フランジ部の接着性樹脂組成物の有無を目視で確認し、下記基準で評価した。
〇: 常温下及び冷凍下いずれにおいても、フランジ部に接着性樹脂組成物の付着がないもの:良好
△:常温下又は冷凍下いずれかにおいて、フランジ部に接着性樹脂組成物の付着が僅かにみられたもの:使用可能
×:常温下又は冷凍下いずれかにおいて、フランジ部に接着性樹脂組成物の付着がみられたもの:不良
[Resistant adhesion to container under normal temperature and freezing]
The presence or absence of the adhesive resin composition on the flange portion of the PET container during the measurement of the opening strength at room temperature and under freezing was visually confirmed and evaluated according to the following criteria.
○: No adhesive resin composition adheres to the flange at room temperature or frozen: Good △: Adhesive resin composition slightly adheres to the flange at room temperature or frozen Observed: Usable ×: Adhesion of the adhesive resin composition to the flange portion was observed either at room temperature or under freezing: Defective
表1で用いた原料略称を以下に示す。
A1:ルミタック22-7(東ソー社製、エチレン-ブテン共重合体、密度0.900g/cm3、DSC融点113℃、MFR2g/10分)
A2:ルミタック43-1(東ソー社製、エチレン-ブテン共重合体、密度0.910g/cm3、DSC融点113℃、MFR20g/10分)
The raw material abbreviations used in Table 1 are shown below.
A1: Lumitac 22-7 (manufactured by Tosoh Corporation, ethylene-butene copolymer, density 0.900 g/cm 3 , DSC melting point 113° C., MFR 2 g/10 minutes)
A2: Lumitac 43-1 (manufactured by Tosoh Corporation, ethylene-butene copolymer, density 0.910 g/cm 3 , DSC melting point 113° C., MFR 20 g/10 minutes)
B1:ウルトラセン540(東ソー社製、エチレン-酢酸ビニル共重合体(酢酸ビニル含有率10%)、密度0.929g/cm3、DSC融点94℃、MFR3g/10分)
B2:ウルトラセン626(東ソー社製、エチレン-酢酸ビニル共重合体(酢酸ビニル含有率15%)、密度0.936g/cm3、DSC融点88℃、MFR3g/10分)
B1: Ultrathen 540 (manufactured by Tosoh Corporation, ethylene-vinyl acetate copolymer (vinyl acetate content: 10%), density: 0.929 g/cm 3 , DSC melting point: 94°C, MFR: 3 g/10 minutes)
B2: Ultrathene 626 (manufactured by Tosoh Corporation, ethylene-vinyl acetate copolymer (vinyl acetate content: 15%), density: 0.936 g/cm 3 , DSC melting point: 88°C, MFR: 3 g/10 minutes)
C1:ウルトラセン627(東ソー社製、エチレン-酢酸ビニル共重合体(酢酸ビニル含有率20%)、密度0.941g/cm3、DSC融点83℃、MFR1g/10分)
C2:ウルトラセン751(東ソー社製、エチレン-酢酸ビニル共重合体(酢酸ビニル含有率28%)、密度0.952g/cm3、DSC融点70℃、MFR6g/10分)
C3:ウルトラセン634(東ソー社製、エチレン-酢酸ビニル共重合体(酢酸ビニル含有率26%)、密度0.949g/cm3、DSC融点74℃、MFR4g/10分)
C1: Ultrathene 627 (manufactured by Tosoh Corporation, ethylene-vinyl acetate copolymer (vinyl acetate content: 20%), density: 0.941 g/cm 3 , DSC melting point: 83°C, MFR: 1 g/10 minutes)
C2: Ultrathen 751 (manufactured by Tosoh Corporation, ethylene-vinyl acetate copolymer (vinyl acetate content: 28%), density: 0.952 g/cm 3 , DSC melting point: 70°C, MFR: 6 g/10 minutes)
C3: Ultrathene 634 (manufactured by Tosoh Corporation, ethylene-vinyl acetate copolymer (vinyl acetate content: 26%), density: 0.949 g/cm 3 , DSC melting point: 74°C, MFR: 4 g/10 minutes)
D1:アルコンM-115(荒川化学工業社製、部分水添脂環族炭化水素樹脂、軟化点115℃)
D2:アルコンP-115(荒川化学工業社製、完全水添脂環族炭化水素樹脂、軟化点115℃)
D1: Alcon M-115 (manufactured by Arakawa Chemical Industries, Ltd., partially hydrogenated alicyclic hydrocarbon resin, softening point 115 ° C.)
D2: Alcon P-115 (manufactured by Arakawa Chemical Industries, fully hydrogenated alicyclic hydrocarbon resin, softening point 115 ° C.)
ブロッキング防止剤:インクロスリップC(クローダ社製、エルカ酸アミド、DSC融点80℃) Anti-blocking agent: Incroslip C (manufactured by Croda, erucamide, DSC melting point 80°C)
酸化防止剤:IRGANOX 1010(BASF社製、ヒンダードフェノール系酸化防止剤) Antioxidant: IRGANOX 1010 (manufactured by BASF, hindered phenolic antioxidant)
VA cont.:酢酸ビニル含有率(%) VA cont. : Vinyl acetate content (%)
実施例1~9の接着剤組成物は、成膜性に優れ、且つ、常温下及び冷凍下においてPET容器に対して良好な易開封性と耐容器付着性を示した。よって、特定の樹脂(A)~(D)を特定比率で含む本願発明の接着性樹脂組成物は、ポリエステル系樹脂、特にポリエチレンテレフタレート(PET)系樹脂からなる容器向け蓋材用として最適である。
The adhesive compositions of Examples 1 to 9 were excellent in film-forming properties, and exhibited good easy-to-open properties and resistance to adhesion to PET containers at room temperature and under freezing. Therefore, the adhesive resin composition of the present invention containing specific resins (A) to (D) in specific ratios is optimal for container lids made of polyester resins, particularly polyethylene terephthalate (PET) resins. .
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