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JP7081264B2 - Light source unit for vehicle lamps, vehicle lamps - Google Patents

Light source unit for vehicle lamps, vehicle lamps Download PDF

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JP7081264B2
JP7081264B2 JP2018064722A JP2018064722A JP7081264B2 JP 7081264 B2 JP7081264 B2 JP 7081264B2 JP 2018064722 A JP2018064722 A JP 2018064722A JP 2018064722 A JP2018064722 A JP 2018064722A JP 7081264 B2 JP7081264 B2 JP 7081264B2
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substrate
light source
additional
circuit
holding
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JP2019175773A (en
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梢 清藤
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Ichikoh Industries Ltd
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Description

この発明は、車両用灯具の光源ユニットに関するものである。また、この発明は、車両用灯具に関するものである。 The present invention relates to a light source unit for a vehicle lamp. The present invention also relates to a vehicle lamp.

LEDなどの発光素子を使用する光源ユニットとしては、たとえば、特許文献1、特許文献2に示すものがある。特許文献1のLEDユニットは、LEDと、LEDが一面に搭載されているLED搭載部と、第1制御部品搭載部および第2制御部品搭載部と、第1制御部品搭載部の一面および第2制御部品搭載部の一面にそれぞれ搭載されていて、LEDの点灯を制御する制御部品と、LED搭載部、第1制御部品搭載部および第2制御部品搭載部からなるリードフレームと、リードフレームが一体に設けられている樹脂製のハウジングと、を備えるものである。特許文献1のLEDユニットは、LED搭載部、第1制御部品搭載部および第2制御部品搭載部からなるリードフレームを介して、LEDおよび制御部品が樹脂製のハウジングに組み込まれる。 Examples of the light source unit using a light emitting element such as an LED are those shown in Patent Document 1 and Patent Document 2. The LED unit of Patent Document 1 includes an LED, an LED mounting portion on which the LED is mounted on one surface, a first control component mounting portion and a second control component mounting portion, and one surface and a second control component mounting portion. The lead frame is integrated with the control component that is mounted on one side of the control component mounting section and controls the lighting of the LED, and the lead frame consisting of the LED mounting section, the first control component mounting section, and the second control component mounting section. It is provided with a resin housing provided in the above. In the LED unit of Patent Document 1, the LED and the control component are incorporated in a resin housing via a lead frame including an LED mounting portion, a first control component mounting portion, and a second control component mounting portion.

特許文献2の光源ユニットは、半導体発光素子と、半導体発光素子が一面に実装されている第1基板と、第1基板と電気的に接続されている第2基板と、第1基板の一面および第2基板の一面に実装されていて、半導体発光素子を駆動する点灯回路と、第1基板が取り付けられている放熱部材と、第2基板が電気的に接続されている給電部材と、放熱部材および給電部材が固定されているソケット部材と、を備えるものである。特許文献2の光源ユニットは、放熱部材および給電部材を介して、半導体発光素子、第1基板および第2基板がソケット部材に組み込まれている。 The light source unit of Patent Document 2 includes a semiconductor light emitting element, a first substrate on which the semiconductor light emitting element is mounted on one surface, a second substrate electrically connected to the first substrate, one surface of the first substrate, and the like. A lighting circuit mounted on one surface of the second board to drive a semiconductor light emitting element, a heat dissipation member to which the first board is attached, a power feeding member to which the second board is electrically connected, and a heat dissipation member. And a socket member to which the feeding member is fixed. In the light source unit of Patent Document 2, a semiconductor light emitting element, a first substrate, and a second substrate are incorporated in a socket member via a heat radiating member and a feeding member.

国際公開第2015/190431号International Publication No. 2015/190431 特開2015-69709号公報JP-A-2015-69709

しかしながら、特許文献1のLEDユニットは、第1制御部品搭載部の一面および第2制御部品搭載部の一面にLEDの点灯を制御する制御部品をそれぞれ搭載するものであるから、制御部品を搭載する面が2面である。この結果、特許文献1のLEDユニットは、LEDの点灯制御が複雑化して制御部品が多くなったり、また、LEDの搭載数が増加して制御部品が多くなったりした場合において、制御部品の増加に対応することが難しくなる。 However, since the LED unit of Patent Document 1 mounts a control component for controlling the lighting of the LED on one surface of the first control component mounting portion and one surface of the second control component mounting portion, the control component is mounted. There are two faces. As a result, in the LED unit of Patent Document 1, the number of control parts increases when the LED lighting control becomes complicated and the number of control parts increases, or when the number of mounted LEDs increases and the number of control parts increases. It becomes difficult to deal with.

特許文献2の光源ユニットは、第1基板の一面および第2基板の一面に半導体発光素子を駆動する点灯回路をそれぞれ実装するものであるから、点灯回路を実装する面が2面である。この結果、特許文献2の光源ユニットは、半導体発光素子の点灯制御が複雑化して点灯回路の部品が多くなったり、また、半導体発光素子の実装数が増加して点灯回路の部品が多くなったりした場合において、点灯回路の部品の増加に対応することが難しくなる。 Since the light source unit of Patent Document 2 mounts a lighting circuit for driving a semiconductor light emitting element on one surface of the first substrate and one surface of the second substrate, respectively, there are two surfaces on which the lighting circuit is mounted. As a result, in the light source unit of Patent Document 2, the lighting control of the semiconductor light emitting element becomes complicated and the number of lighting circuit parts increases, and the number of semiconductor light emitting elements mounted increases and the number of lighting circuit parts increases. In such a case, it becomes difficult to cope with the increase in the number of parts of the lighting circuit.

この発明が解決しようとする課題は、発光素子の点灯制御が複雑化して回路の部品が多くなったり、また、発光素子の実装数が増加して回路の部品が多くなったりした場合において、回路の部品の増加に対応することができる車両用灯具の光源ユニット、車両用灯具を提供することにある。 The problem to be solved by the present invention is that the lighting control of the light emitting element becomes complicated and the number of circuit parts increases, or the number of mounted light emitting elements increases and the number of circuit parts increases. It is an object of the present invention to provide a light source unit for a vehicle lamp and a vehicle lamp that can cope with the increase in the number of parts.

この発明の車両用灯具の光源ユニットは、発光素子を有する光源部材と、光源部材が一面に実装されている基板と、少なくとも1枚の追加基板と、基板の一面および追加基板の両面にそれぞれ実装されていて、発光素子の点灯を制御する回路と、基板の他面を保持し、かつ、追加基板のうち回路が実装されていない箇所を保持する保持部材と、保持部材を介して光源部材、基板および追加基板が組み込まれているソケット部材と、を備える、ことを特徴とする。 The light source unit of the vehicle lamp of the present invention is mounted on a light source member having a light emitting element, a substrate on which the light source member is mounted on one surface, at least one additional substrate, and one surface of the substrate and both sides of the additional substrate, respectively. A circuit that controls the lighting of the light emitting element, a holding member that holds the other surface of the substrate and a portion of the additional board on which the circuit is not mounted, and a light source member via the holding member. It is characterized by comprising a socket member into which a substrate and an additional substrate are incorporated.

この発明の車両用灯具の光源ユニットは、保持部材が、連結部と、連結部の一端に設けられていて、基板を保持する基板保持部と、連結部の他端に設けられていて、1枚の追加基板を保持する追加基板保持部と、を有し、基板保持部、連結部および追加基板保持部が、ソケット部材の軸方向に配置されている、ことが好ましい。 In the light source unit of the vehicle lamp of the present invention, a holding member is provided at one end of the connecting portion and the connecting portion, the substrate holding portion for holding the substrate, and the other end of the connecting portion. It is preferable that the additional substrate holding portion for holding the additional substrate is provided, and the substrate holding portion, the connecting portion, and the additional substrate holding portion are arranged in the axial direction of the socket member.

この発明の車両用灯具の光源ユニットは、保持部材が、金属板からなり、基板保持部が、基板の他面が保持される金属板の中央部分からなり、連結部が、金属板の中央部分からソケット部材の軸方向に折り曲げられた金属板の両端部分からなり、追加基板保持部が、金属板の両端部分からソケット部材の軸方向に対して垂直方向に折り曲げられ、1枚の追加基板の一面もしくは他面の回路が実装されていない両側が保持される金属板の両先端部分からなる、ことが好ましい。 In the light source unit of the vehicle lamp of the present invention, the holding member is made of a metal plate, the substrate holding portion is made of the central portion of the metal plate in which the other surface of the substrate is held, and the connecting portion is the central portion of the metal plate. It consists of both ends of a metal plate bent in the axial direction of the socket member, and the additional board holding portion is bent in the direction perpendicular to the axial direction of the socket member from both ends of the metal plate to form one additional board. It is preferably composed of both tip portions of a metal plate on which one side or the other side circuit is not mounted and both sides are held.

この発明の車両用灯具の光源ユニットは、保持部材が、連結部と、連結部の一端に設けられていて、基板を保持する基板保持部と、連結部の他端および途中にそれぞれ設けられていて、複数枚の追加基板を保持する追加基板保持部と、を有し、基板保持部、連結部および追加基板保持部が、ソケット部材の軸方向に配置されている、ことが好ましい。 In the light source unit of the vehicle lamp of the present invention, a holding member is provided at one end of the connecting portion and the connecting portion, and the substrate holding portion for holding the substrate is provided at the other end and the middle of the connecting portion, respectively. It is preferable that the additional board holding portion for holding a plurality of additional boards is provided, and the board holding portion, the connecting portion, and the additional board holding portion are arranged in the axial direction of the socket member.

この発明の車両用灯具の光源ユニットは、保持部材が、金属板からなり、基板保持部が、基板の他面が保持される金属板の中央部分からなり、連結部が、金属板の中央部分からソケット部材の軸方向に折り曲げられた金属板の両端部分からなり、追加基板保持部が、金属板の両端部分からソケット部材の軸方向に対して垂直方向に折り曲げられ、1枚の追加基板の一面もしくは他面の回路が実装されていない両側が保持される金属板の両先端部分と、金属板の両端部分の途中からソケット部材の軸方向に対して垂直方向に折り曲げられ、少なくとも1枚の追加基板の一面もしくは他面の回路が実装されていない両側が保持される金属板の両途中部分と、からなる、ことが好ましい。 In the light source unit of the vehicle lamp of the present invention, the holding member is made of a metal plate, the substrate holding portion is made of the central portion of the metal plate in which the other surface of the substrate is held, and the connecting portion is the central portion of the metal plate. It consists of both ends of a metal plate bent in the axial direction of the socket member, and the additional board holding portion is bent in the direction perpendicular to the axial direction of the socket member from both ends of the metal plate to form one additional board. At least one piece that is bent in the direction perpendicular to the axial direction of the socket member from the middle of both ends of the metal plate that holds both ends where the circuit on one side or the other side is not mounted and both ends of the metal plate. It is preferably composed of both intermediate portions of a metal plate on which one side or the other side of the additional substrate is held on both sides on which the circuit is not mounted.

この発明の車両用灯具の光源ユニットは、基板の回路と追加基板の回路との間、もしくは、基板の回路と追加基板の回路との間および追加基板の回路と追加基板の回路との間、を電気的に接続する接続部材と、追加基板の回路に電気的に接続されていて、電源側コネクタと電気的に接続されるコネクタピンと、を備え、接続部材が、金属板の両端部分の間に配置されていて、コネクタピンが、金属板の両先端部分の間に配置されている、ことが好ましい。 The light source unit of the vehicle lamp of the present invention is between the circuit of the board and the circuit of the additional board, or between the circuit of the board and the circuit of the additional board, and between the circuit of the additional board and the circuit of the additional board. A connector pin that is electrically connected to the circuit of the additional board and is electrically connected to the power supply side connector, and the connector is provided between both ends of the metal plate. It is preferable that the connector pin is arranged between both tip portions of the metal plate.

この発明の車両用灯具の光源ユニットは、ソケット部材の外部には、放熱用の複数のフィンがソケット部材の軸に対して放射方向に設けられている、ことが好ましい。 In the light source unit of the vehicle lamp of the present invention, it is preferable that a plurality of fins for heat dissipation are provided outside the socket member in the radial direction with respect to the axis of the socket member.

この発明の車両用灯具の光源ユニットは、ソケット部材の内部には、基板、追加基板および保持部材が収容されている空間部が設けられていて、ソケット部材の一端には、光源部材が配置されている開口部が設けられていて、空間部と開口部とが、連通している、ことが好ましい。 The light source unit of the vehicle lamp of the present invention is provided with a space portion in which a substrate, an additional substrate, and a holding member are housed inside the socket member, and the light source member is arranged at one end of the socket member. It is preferable that the opening is provided so that the space and the opening communicate with each other.

この発明の車両用灯具は、灯室を区画するランプハウジングおよびランプレンズと、前記の車両用灯具の光源ユニット(特許請求の範囲の請求項1~8のいずれか1項に記載の車両用灯具の光源ユニット)と、を備え、ソケット部材が、ランプハウジングに取り付けられていて、ソケット部材のうち光源部材が組み込まれている側が、灯室内に配置されていて、ソケット部材のうち光源部材が組み込まれている側に対して反対側が、灯室外に配置されている、ことを特徴とする。 The vehicle lamp according to the present invention includes a lamp housing and a lamp lens for partitioning a lamp chamber, and a light source unit for the vehicle lamp (the vehicle lamp according to any one of claims 1 to 8 within the scope of the patent claim). The light source unit) and the socket member are attached to the lamp housing, and the side of the socket member in which the light source member is incorporated is arranged in the lamp chamber, and the light source member is incorporated in the socket member. It is characterized in that the opposite side to the side where the lamp is located is located outside the light room.

この発明の車両用灯具の光源ユニットおよびこの発明の車両用灯具は、発光素子の点灯制御が複雑化して回路の部品が多くなったり、また、発光素子の実装数が増加して回路の部品が多くなったりした場合において、回路の部品の増加に対応することができる。 In the light source unit of the vehicle lamp of the present invention and the vehicle lamp of the present invention, the lighting control of the light emitting element becomes complicated and the number of circuit parts increases, and the number of mounted light emitting elements increases to increase the number of circuit parts. When the number increases, it is possible to cope with the increase in the number of circuit components.

図1は、この発明にかかる車両用灯具の光源ユニット、車両用灯具の実施形態1を示す使用状態の一部断面図である。FIG. 1 is a partial cross-sectional view of a light source unit of a vehicle lamp according to the present invention and a usage state showing the first embodiment of the vehicle lamp. 図2は、光源ユニットを示す平面図(図1におけるII矢視図)である。FIG. 2 is a plan view (II arrow view in FIG. 1) showing the light source unit. 図3は、光源ユニットを示す底面図(図1におけるIII矢視図)である。FIG. 3 is a bottom view showing the light source unit (arrow view III in FIG. 1). 図4は、光源ユニットを示す縦断面図(図2におけるIV-IV線断面図)である。FIG. 4 is a vertical sectional view (IV-IV line sectional view in FIG. 2) showing a light source unit. 図5は、光源ユニットを示す縦断面図(図2におけるV-V線断面図)である。FIG. 5 is a vertical sectional view (VV line sectional view in FIG. 2) showing a light source unit. 図6は、ソケット部材を除いた主構成部品を示す説明図である。(A)は、組み付けた状態を示す説明図である。(B)は、組み付ける前の状態を示す説明図である。FIG. 6 is an explanatory diagram showing a main component excluding a socket member. (A) is an explanatory diagram showing an assembled state. (B) is an explanatory diagram showing a state before assembling. 図7は、ソケット部材を除いた主構成部品を示す説明図である。(A)は、組み付けた状態を示す説明図である。(B)は、組み付ける前の状態を示す説明図である。FIG. 7 is an explanatory diagram showing a main component excluding a socket member. (A) is an explanatory diagram showing an assembled state. (B) is an explanatory diagram showing a state before assembling. 図8は、ソケット部材を除いた主構成部品を示す縦断面図(図5に対応する縦断面図)である。(A)は、組み付けた状態を示す縦断面図である。(B)は、組み付ける前の状態を示す縦断面図である。FIG. 8 is a vertical cross-sectional view (vertical cross-sectional view corresponding to FIG. 5) showing the main components excluding the socket member. (A) is a vertical sectional view showing an assembled state. (B) is a vertical sectional view showing a state before assembling. 図9は、この発明にかかる車両用灯具の光源ユニット、車両用灯具の実施形態2を示す縦断面図である。(A)は、ソケット部材を除いた主構成部品の組み付けた状態の縦断面図(図5に対応する縦断面図)である。(B)は、ソケット部材を除いた主構成部品の組み付けた状態の縦断面図(図4に対応する縦断面図、(A)におけるB-B線断面図)である。FIG. 9 is a vertical cross-sectional view showing a light source unit for a vehicle lamp and a second embodiment of the vehicle lamp according to the present invention. (A) is a vertical sectional view (vertical sectional view corresponding to FIG. 5) in a state where the main components excluding the socket member are assembled. (B) is a vertical sectional view (a vertical sectional view corresponding to FIG. 4, a sectional view taken along line BB in (A)) in a state where the main components excluding the socket member are assembled.

以下、この発明にかかる車両用灯具の光源ユニット、車両用灯具の実施形態(実施例)の2例を図面に基づいて詳細に説明する。この明細書において、前、後、上、下、左、右は、この発明にかかる車両用灯具を車両に装備した際の前、後、上、下、左、右である。なお、図1、図4、図5、図8、図9において、構成部品の一部のハッチングを省略する。また、図4、図5、図8、図9において、回路の部品の図示を省略する。さらに、図6、図7において、回路の部品の図示を一部省略する。 Hereinafter, two examples of the light source unit of the vehicle lamp and the embodiment (example) of the vehicle lamp according to the present invention will be described in detail with reference to the drawings. In this specification, front, rear, top, bottom, left, and right are front, rear, top, bottom, left, and right when the vehicle lamp according to the present invention is mounted on the vehicle. In addition, in FIG. 1, FIG. 4, FIG. 5, FIG. 8, and FIG. 9, hatching of a part of the component parts is omitted. Further, in FIGS. 4, 5, 8, and 9, the illustration of circuit components is omitted. Further, in FIGS. 6 and 7, some parts of the circuit are not shown.

(実施形態1の構成の説明)
図1~図8は、この発明にかかる車両用灯具の光源ユニット、車両用灯具の実施形態1を示す。以下、この実施形態1にかかる車両用灯具の光源ユニット、車両用灯具の構成について説明する。図中、符号1は、この実施形態1にかかる車両用灯具の光源ユニットである。また、図中、符号100は、この実施形態1にかかる車両用灯具である。
(Explanation of the configuration of the first embodiment)
1 to 8 show a light source unit for a vehicle lamp and the first embodiment of the vehicle lamp according to the present invention. Hereinafter, the configuration of the light source unit for the vehicle lamp and the vehicle lamp according to the first embodiment will be described. In the figure, reference numeral 1 is a light source unit for a vehicle lamp according to the first embodiment. Further, in the figure, reference numeral 100 is a vehicle lamp according to the first embodiment.

(車両用灯具100の説明)
車両用灯具100は、この例では、リアコンビネーションランプのうち、赤色光を照射するテール・ストップランプである。車両用灯具100は、車両(図示せず)の後部の左右両側にそれぞれ装備される。車両用灯具100は、図1に示すように、ランプハウジング101およびランプレンズ(図示せず)と、この実施形態1における車両用灯具の光源ユニット1と、を備える。
(Explanation of vehicle lamp 100)
In this example, the vehicle lighting fixture 100 is a tail stop lamp that irradiates red light among the rear combination lamps. The vehicle lamp 100 is installed on both the left and right sides of the rear part of the vehicle (not shown). As shown in FIG. 1, the vehicle lamp 100 includes a lamp housing 101, a lamp lens (not shown), and a light source unit 1 of the vehicle lamp according to the first embodiment.

ランプハウジング101は、たとえば、光不透過性の部材、例えば、樹脂部材から構成されている。ランプハウジング101は、一方(後方)が開口し、他方(前方)が閉塞されている中空形状をなす。ランプハウジング101の閉塞部には、取付孔102が設けられている。取付孔102は、円形形状をなす。取付孔102の縁には、複数個の凹部(図示せず)と複数個のストッパ部(図示せず)とがほぼ等間隔に設けられている。 The lamp housing 101 is made of, for example, a light-impermeable member, for example, a resin member. The lamp housing 101 has a hollow shape in which one (rear) is open and the other (front) is closed. A mounting hole 102 is provided in the closed portion of the lamp housing 101. The mounting hole 102 has a circular shape. A plurality of recesses (not shown) and a plurality of stopper portions (not shown) are provided at substantially equal intervals on the edge of the mounting hole 102.

ランプレンズは、たとえば、光透過性の部材、例えば、透明樹脂部材から構成されている。ランプレンズは、一方(前方)が開口し、他方(後方)が閉塞されている中空形状をなす。ランプレンズの開口部の周縁部とランプハウジング101の開口部の周縁部とは、水密に固定されている。ランプハウジング101およびランプレンズにより、灯室103が区画されている。 The lamp lens is composed of, for example, a light-transmitting member, for example, a transparent resin member. The lamp lens has a hollow shape in which one (front) is open and the other (rear) is closed. The peripheral edge of the opening of the lamp lens and the peripheral edge of the opening of the lamp housing 101 are watertightly fixed. The lamp chamber 103 is partitioned by the lamp housing 101 and the lamp lens.

なお、灯室103内に導光部材(図示せず)を配置しても良い。導光部材は、光源ユニット1から放射される光を、灯室103内の所定の箇所まで導いて、その所定の箇所からランプレンズを通して、所定の配光パターン(たとえば、テールランプ用の配光パターンおよびストップランプ用の配光パターン)で外部に照射する。また、灯室103内に導光部材の代わりにインナーレンズ(図示せず)を配置しても良い。インナーレンズは、光源ユニット1から放射される光を、透過させてかつランプレンズを通して、所定の配光パターン(たとえば、テールランプ用の配光パターンおよびストップランプ用の配光パターン)で外部に照射する。インナーレンズは、光源ユニット1に、別体に設けても良いし、一体に設けても良い。 A light guide member (not shown) may be arranged in the light chamber 103. The light guide member guides the light radiated from the light source unit 1 to a predetermined location in the lamp chamber 103, passes through the lamp lens from the predetermined location, and has a predetermined light distribution pattern (for example, a light distribution pattern for a tail lamp). And the light distribution pattern for the stop lamp) to illuminate the outside. Further, an inner lens (not shown) may be arranged in the light chamber 103 instead of the light guide member. The inner lens transmits the light radiated from the light source unit 1 and irradiates the outside with a predetermined light distribution pattern (for example, a light distribution pattern for a tail lamp and a light distribution pattern for a stop lamp) through the lamp lens. .. The inner lens may be provided separately or integrally with the light source unit 1.

(光源ユニット1の説明)
光源ユニット1は、図1~図8に示すように、光源部材2と、基板3と、1枚の追加基板41と、回路と、接続部材5およびコネクタピン50と、保持部材6と、ソケット部材7と、を備える。
(Explanation of light source unit 1)
As shown in FIGS. 1 to 8, the light source unit 1 includes a light source member 2, a substrate 3, an additional substrate 41, a circuit, a connecting member 5, a connector pin 50, a holding member 6, and a socket. A member 7 is provided.

光源ユニット1は、図1に示すように、車両用灯具100に、固定的にまたは着脱可能に装備されている。すなわち、ソケット部材7がランプハウジング101にパッキン(リングリング)104を介して取り付けられている。ソケット部材7の一端側(上端側であって、光源部材2が組み込まれている側)は、ランプハウジング101の取付孔102を経て灯室103内に挿入して配置されている。一方、ソケット部材7の他端側(下端側であって、光源部材2が組み込まれている側に対して反対側)は、灯室103外に配置されている。 As shown in FIG. 1, the light source unit 1 is fixedly or detachably mounted on the vehicle lamp 100. That is, the socket member 7 is attached to the lamp housing 101 via the packing (ring ring) 104. One end side (the upper end side and the side in which the light source member 2 is incorporated) of the socket member 7 is inserted into the lamp chamber 103 through the mounting hole 102 of the lamp housing 101 and arranged. On the other hand, the other end side of the socket member 7 (the lower end side opposite to the side in which the light source member 2 is incorporated) is arranged outside the light chamber 103.

(光源部材2の説明)
光源部材2は、図2、図4~図8に示すように、複数個この例では5個の発光素子(半導体発光素子、LEDチップ、発光チップ)20を有する。発光素子20は、包囲壁21で包囲され、かつ、封止材22で封止されている。光源部材2は、基板3の一面(上面)に実装されている。発光素子20から放射される光は、赤色でも白色でも良い。白色の場合、ランプレンズは、赤色が好ましい。
(Explanation of light source member 2)
As shown in FIGS. 2 and 4 to 8, the light source member 2 has a plurality of light emitting elements (semiconductor light emitting elements, LED chips, light emitting chips) 20 in this example. The light emitting element 20 is surrounded by the surrounding wall 21 and sealed with the sealing material 22. The light source member 2 is mounted on one surface (upper surface) of the substrate 3. The light emitted from the light emitting element 20 may be red or white. In the case of white, the lamp lens is preferably red.

(基板3、追加基板41の説明)
基板3は、この例では、セラミック基板、上面に絶縁層が設けられている金属基板(アルミ基板)、FR4などである。基板3の上面には、光源部材2および回路が実装されている。追加基板41は、この例では、セラミック基板、両面(上面および下面)に絶縁層が設けられている金属基板(アルミ基板)、FR4などである。追加基板41の両面には、回路が実装されている。
(Explanation of board 3 and additional board 41)
In this example, the substrate 3 is a ceramic substrate, a metal substrate (aluminum substrate) having an insulating layer on the upper surface, FR4, or the like. The light source member 2 and the circuit are mounted on the upper surface of the substrate 3. In this example, the additional substrate 41 is a ceramic substrate, a metal substrate (aluminum substrate) having insulating layers on both sides (upper surface and lower surface), FR4, and the like. Circuits are mounted on both sides of the additional board 41.

(回路の説明)
回路は、光源部材2の発光素子20の点灯を制御する、いわゆる、点灯制御回路である。回路は、基板3の上面および追加基板41の両面にそれぞれ実装されている。なお、回路は、追加基板41の他面(下面)のうち、左右両側には実装されていない。回路は、部品(電子部品)8と、配線(図示せず)と、からなる。
(Circuit description)
The circuit is a so-called lighting control circuit that controls the lighting of the light emitting element 20 of the light source member 2. The circuit is mounted on both the upper surface of the substrate 3 and the additional substrate 41, respectively. The circuit is not mounted on both the left and right sides of the other surface (lower surface) of the additional board 41. The circuit includes a component (electronic component) 8 and wiring (not shown).

部品8は、たとえば、コンデンサ、抵抗、ダイオード、トランジスタ、電界効果トランジスタ、ツエナーダイオード、コンパレータなどである。また、配線は、たとえば、配線パターン、ボンディングワイヤ、導電性接着剤、実装パッド、ワイヤパッドなどである。 The component 8 is, for example, a capacitor, a resistor, a diode, a transistor, a field effect transistor, a Zener diode, a comparator and the like. Further, the wiring is, for example, a wiring pattern, a bonding wire, a conductive adhesive, a mounting pad, a wire pad, or the like.

(接続部材5、コネクタピン50の説明)
接続部材5は、図2、図5~図8に示すように、基板3の回路と追加基板41の回路との間を電気的に接続する。すなわち、接続部材5の両端(上端および下端)は、基板3の回路と追加基板41の回路とに半田などにより電気的に接続されている。接続部材5は、この例では、3本備える。接続部材5は、導電性の部材からなり、ピン形状をなす。
(Explanation of connecting member 5 and connector pin 50)
As shown in FIGS. 2, 5 to 8, the connecting member 5 electrically connects the circuit of the substrate 3 and the circuit of the additional substrate 41. That is, both ends (upper end and lower end) of the connecting member 5 are electrically connected to the circuit of the substrate 3 and the circuit of the additional substrate 41 by solder or the like. In this example, three connecting members 5 are provided. The connecting member 5 is made of a conductive member and has a pin shape.

図3~図8に示すように、コネクタピン50の一端(上端)は、追加基板41の回路に半田などで電気的に接続されている。コネクタピン50は、この例では、3本備える。コネクタピン50は、導電性の部材からなり、ピン形状をなす。コネクタピン50の他端(下端)は、電源側コネクタ51(図1中の二点鎖線にて示す)と電気的に接続される。電源側コネクタ51は、ハーネス(図示せず)やスイッチ(図示せず)を介して車両の電源(バッテリー)に電気的に接続されている。 As shown in FIGS. 3 to 8, one end (upper end) of the connector pin 50 is electrically connected to the circuit of the additional board 41 by solder or the like. In this example, three connector pins 50 are provided. The connector pin 50 is made of a conductive member and has a pin shape. The other end (lower end) of the connector pin 50 is electrically connected to the power supply side connector 51 (indicated by the alternate long and short dash line in FIG. 1). The power supply side connector 51 is electrically connected to the power supply (battery) of the vehicle via a harness (not shown) or a switch (not shown).

(保持部材6の説明)
保持部材6は、図4~図8に示すように、基板3の他面(下面)を保持し、かつ、追加基板41のうち回路が実装されていない箇所、すなわち、追加基板41の下面の左右両側を保持する。保持部材6と基板3および追加基板41とは、接着剤もしくは熱伝導性接着剤を介して保持される。
(Explanation of holding member 6)
As shown in FIGS. 4 to 8, the holding member 6 holds the other surface (lower surface) of the substrate 3, and the portion of the additional substrate 41 on which the circuit is not mounted, that is, the lower surface of the additional substrate 41. Hold both left and right sides. The holding member 6, the substrate 3, and the additional substrate 41 are held via an adhesive or a heat conductive adhesive.

保持部材6は、連結部60と、基板保持部61と、追加基板保持部62と、を有する。基板保持部61は、連結部60の一端(上端)に設けられていて、基板3の下面を保持する。追加基板保持部62は、連結部60の他端(下端)に設けられていて、追加基板41の下面の左右両側を保持する。基板保持部61、連結部60および追加基板保持部62は、ソケット部材7の軸Z方向(図4参照)に配置されている。 The holding member 6 has a connecting portion 60, a substrate holding portion 61, and an additional substrate holding portion 62. The substrate holding portion 61 is provided at one end (upper end) of the connecting portion 60 and holds the lower surface of the substrate 3. The additional board holding portion 62 is provided at the other end (lower end) of the connecting portion 60, and holds both the left and right sides of the lower surface of the additional board 41. The board holding portion 61, the connecting portion 60, and the additional board holding portion 62 are arranged in the axis Z direction (see FIG. 4) of the socket member 7.

保持部材6は、金属板、この例では、長方形形状のアルミプレートからなる。基板保持部61は、基板3の下面が保持されるアルミプレートの中央部分からなる。連結部60は、アルミプレートの中央部分からソケット部材7の軸Z方向に折り曲げられたアルミプレートの両端部分(左右両端部分)からなる。追加基板保持部62は、アルミプレートの両端部分からソケット部材7の軸Z方向に対して垂直方向に折り曲げられ、追加基板41の他面の左右両側が保持されるアルミプレートの両先端部分(左右両先端部分)からなる。 The holding member 6 is made of a metal plate, in this example, a rectangular aluminum plate. The substrate holding portion 61 is composed of a central portion of an aluminum plate in which the lower surface of the substrate 3 is held. The connecting portion 60 is composed of both end portions (left and right end portions) of the aluminum plate bent in the axial Z direction of the socket member 7 from the central portion of the aluminum plate. The additional board holding portion 62 is bent in a direction perpendicular to the axis Z direction of the socket member 7 from both ends of the aluminum plate, and both tip portions (left and right) of the aluminum plate that hold the left and right sides of the other surface of the additional board 41. It consists of both tips).

保持部材6の左右の連結部60(アルミプレートの両端部分)の間には、3本の接続部材5が配置されている。保持部材6の左右の追加基板保持部62(アルミプレートの両先端部分)の間には、3本のコネクタピン50が配置されている。保持部材6の基板保持部61の一端(後端)の中央部には、3本の接続部材5が配置する凹部63が設けられている。保持部材6の左右の追加基板保持部62の間には、3本の接続部材5および3本のコネクタピン50が配置する隙間64が設けられている。 Three connecting members 5 are arranged between the left and right connecting portions 60 (both ends of the aluminum plate) of the holding member 6. Three connector pins 50 are arranged between the left and right additional board holding portions 62 (both tip portions of the aluminum plate) of the holding member 6. A recess 63 in which three connecting members 5 are arranged is provided at the center of one end (rear end) of the substrate holding portion 61 of the holding member 6. A gap 64 in which the three connecting members 5 and the three connector pins 50 are arranged is provided between the left and right additional board holding portions 62 of the holding member 6.

(ソケット部材7の説明)
ソケット部材7は、熱伝導性樹脂、この例では、炭素繊維(短炭素繊維)、あるいは、炭素顆粒、あるいは、炭素繊維と炭素顆粒との混合物を含有する樹脂から構成されている。図1~図5に示すように、ソケット部材7には、保持部材6を介して光源部材2、基板3および追加基板41が組み込まれていて、かつ、基板3および追加基板41を介して回路、接続部材5およびコネクタピン50が組み込まれている。
(Explanation of socket member 7)
The socket member 7 is composed of a heat conductive resin, in this example, carbon fibers (short carbon fibers), carbon granules, or a resin containing a mixture of carbon fibers and carbon granules. As shown in FIGS. 1 to 5, the socket member 7 incorporates the light source member 2, the substrate 3, and the additional substrate 41 via the holding member 6, and is a circuit via the substrate 3 and the additional substrate 41. , The connecting member 5 and the connector pin 50 are incorporated.

図3に示すように、ソケット部材7の外部には、放熱用の複数のフィン70がソケット部材7の軸Zに対して放射方向に設けられている。 As shown in FIG. 3, a plurality of fins 70 for heat dissipation are provided outside the socket member 7 in the radial direction with respect to the axis Z of the socket member 7.

図4、図5に示すように、ソケット部材7の内部には、基板3、追加基板41、回路、接続部材5、コネクタピン50の上端部および保持部材6が収容されている凹形状の空間部71が設けられている。ソケット部材7の一端(上端)には、光源部材2が配置されている開口部72が設けられている。空間部71と開口部72とは、連通している。ソケット部材7の空間部71の底面には、保持部材6の追加基板保持部62の下面が接着剤もしくは熱伝導性接着剤を介して固定されている。 As shown in FIGS. 4 and 5, a concave space in which the substrate 3, the additional substrate 41, the circuit, the connecting member 5, the upper end of the connector pin 50, and the holding member 6 are housed inside the socket member 7. A section 71 is provided. An opening 72 in which the light source member 2 is arranged is provided at one end (upper end) of the socket member 7. The space portion 71 and the opening portion 72 communicate with each other. The lower surface of the additional substrate holding portion 62 of the holding member 6 is fixed to the bottom surface of the space portion 71 of the socket member 7 via an adhesive or a heat conductive adhesive.

図3、図5に示すように、ソケット部材7の他端(下端)には、コネクタピン50の残りの部分(中間部から下端にかけての部分)が配置されているコネクタ嵌合部73が設けられている。コネクタ嵌合部73中には、コネクタピン50の下端部が配置されている。このコネクタ嵌合部73およびコネクタピン50は、電源側コネクタ51と電気的に接続しかつ機械的に着脱可能に取り付ける光源側コネクタを構成する。 As shown in FIGS. 3 and 5, a connector fitting portion 73 in which the remaining portion of the connector pin 50 (a portion from the intermediate portion to the lower end) is arranged is provided at the other end (lower end) of the socket member 7. Has been done. A lower end portion of the connector pin 50 is arranged in the connector fitting portion 73. The connector fitting portion 73 and the connector pin 50 form a light source side connector that is electrically connected to the power supply side connector 51 and is mechanically detachably attached.

(光源ユニット1の製造行程の説明)
以下、光源ユニット1の製造行程について説明する。まず、基板3の上面に部品8と配線とからなる回路を実装する。また、追加基板41の上面と下面のうち左右両側を除いた面に同じく回路を実装する。
(Explanation of the manufacturing process of the light source unit 1)
Hereinafter, the manufacturing process of the light source unit 1 will be described. First, a circuit including the component 8 and wiring is mounted on the upper surface of the substrate 3. Further, the circuit is similarly mounted on the upper surface and the lower surface of the additional board 41 excluding the left and right sides.

つぎに、基板3と追加基板41とを上下に配置した状態で、基板3側の回路と追加基板41側の回路とに3本の接続部材5の上下両端を半田などでそれぞれ電気的に接続する。また、追加基板41の回路に3本のコネクタピン50の上端を半田などでそれぞれ電気的に接続する。かつ、3本のコネクタピン50の下端を追加基板41から下方に突出させる。なお、基板3および追加基板41には、接続部材5の上下両端およびコネクタピン50の下端を通す小透孔が予め設けられている。 Next, with the board 3 and the additional board 41 arranged vertically, the upper and lower ends of the three connecting members 5 are electrically connected to the circuit on the board 3 side and the circuit on the additional board 41 side, respectively, by soldering or the like. do. Further, the upper ends of the three connector pins 50 are electrically connected to the circuit of the additional board 41 by soldering or the like. Moreover, the lower ends of the three connector pins 50 are projected downward from the additional board 41. The substrate 3 and the additional substrate 41 are provided with small through holes in advance through which the upper and lower ends of the connecting member 5 and the lower ends of the connector pins 50 pass.

これにより、基板3、追加基板41、回路、接続部材5およびコネクタピン50からなるサブアセンブリが製造される。一方、アルミプレートで保持部材6を製造する。それから、基板3、追加基板41、回路、接続部材5およびコネクタピン50のサブアセンブリを保持部材6に組み付ける。 As a result, a subassembly including a substrate 3, an additional substrate 41, a circuit, a connecting member 5, and a connector pin 50 is manufactured. On the other hand, the holding member 6 is manufactured from an aluminum plate. Then, the substrate 3, the additional substrate 41, the circuit, the connecting member 5, and the subassembly of the connector pin 50 are assembled to the holding member 6.

すなわち、基板3の下面を保持部材6の基板保持部61の上面に載置させる。追加基板41の下面の左右両側を保持部材6の追加基板保持部62の上面に載置させる。3本の接続部材5を保持部材6の基板保持部61の凹部63に配置させる。3本のコネクタピン50を保持部材6の隙間64に配置させる。基板3の下面と保持部材6の基板保持部61の上面とを、また、追加基板41の下面の左右両側と保持部材6の追加基板保持部62の上面とを、それぞれ、接着剤もしくは熱伝導性接着剤で固定する。 That is, the lower surface of the substrate 3 is placed on the upper surface of the substrate holding portion 61 of the holding member 6. The left and right sides of the lower surface of the additional substrate 41 are placed on the upper surface of the additional substrate holding portion 62 of the holding member 6. The three connecting members 5 are arranged in the recess 63 of the substrate holding portion 61 of the holding member 6. The three connector pins 50 are arranged in the gap 64 of the holding member 6. Adhesive or heat conduction between the lower surface of the substrate 3 and the upper surface of the substrate holding portion 61 of the holding member 6, and the left and right sides of the lower surface of the additional substrate 41 and the upper surface of the additional substrate holding portion 62 of the holding member 6, respectively. Fix with sex adhesive.

これにより、基板3、追加基板41、回路、接続部材5、コネクタピン50および保持部材6からなるサブアセンブリが製造される。一方、熱伝導性樹脂でソケット部材7を製造する。それから、基板3、追加基板41、回路、接続部材5、コネクタピン50および保持部材6のサブアセンブリをソケット部材7に組み付ける。 As a result, a subassembly including a substrate 3, an additional substrate 41, a circuit, a connecting member 5, a connector pin 50, and a holding member 6 is manufactured. On the other hand, the socket member 7 is manufactured of the heat conductive resin. Then, the subassembly of the substrate 3, the additional substrate 41, the circuit, the connecting member 5, the connector pin 50, and the holding member 6 is assembled to the socket member 7.

すなわち、サブアセンブリをソケット部材7の開口部72から空間部71中に収納する。3本のコネクタピン50の下端部をソケット部材7のコネクタ嵌合部73中に配置させる。なお、ソケット部材7の空間部71の底部には、コネクタピン50の下端部を通す小透孔が予め設けられている。保持部材6の追加基板保持部62の下面をソケット部材7の空間部71の底部の上面に載置させる。保持部材6の追加基板保持部62の下面とソケット部材7の空間部71の底部の上面とを、接着剤もしくは熱伝導性接着剤で固定する。これにより、光源ユニット1は、製造される。なお、ソケット部材7の空間部71中に、熱伝導性樹脂あるいは熱伝導性接着剤を充填しても良い。 That is, the subassembly is housed in the space 71 from the opening 72 of the socket member 7. The lower ends of the three connector pins 50 are arranged in the connector fitting portion 73 of the socket member 7. The bottom of the space 71 of the socket member 7 is provided with a small through hole for passing the lower end of the connector pin 50 in advance. The lower surface of the additional substrate holding portion 62 of the holding member 6 is placed on the upper surface of the bottom portion of the space portion 71 of the socket member 7. The lower surface of the additional substrate holding portion 62 of the holding member 6 and the upper surface of the bottom portion of the space portion 71 of the socket member 7 are fixed with an adhesive or a heat conductive adhesive. As a result, the light source unit 1 is manufactured. The space 71 of the socket member 7 may be filled with a heat conductive resin or a heat conductive adhesive.

(実施形態1の作用の説明)
この実施形態1にかかる光源ユニット1、車両用灯具100は、以上のごとき構成からなり、以下、その作用について説明する。
(Explanation of the operation of the first embodiment)
The light source unit 1 and the vehicle lamp 100 according to the first embodiment have the above-mentioned configurations, and the operation thereof will be described below.

まず、スイッチをオン操作する。すると、電流(駆動電流)は、電源側コネクタ51、コネクタピン50、接続部材5および回路を介して発光素子20に供給される。すると、発光素子20が発光して、発光素子20から放射された光は、導光部材、インナーレンズを介して、もしくは、直接ランプレンズを通して、所定の配光パターン、たとえば、テールランプ用の配光パターンおよびストップランプ用の配光パターンで外部に照射される。ここで、発光素子20の点灯は、回路の部品8により制御される。 First, turn on the switch. Then, the current (driving current) is supplied to the light emitting element 20 via the power supply side connector 51, the connector pin 50, the connecting member 5, and the circuit. Then, the light emitting element 20 emits light, and the light radiated from the light emitting element 20 has a predetermined light distribution pattern, for example, a light distribution for a tail lamp, through a light guide member, an inner lens, or directly through a lamp lens. The pattern and the light distribution pattern for the stop lamp illuminate the outside. Here, the lighting of the light emitting element 20 is controlled by the component 8 of the circuit.

発光素子20の点灯時において、発光素子20および回路の部品8で発生した熱は、基板3、追加基板41、保持部材6、熱伝導性樹脂あるいは熱伝導性接着剤を介してソケット部材7に伝達され、かつ、ソケット部材7のフィン70から外部に放射される。スイッチをオフ操作すると、電流が遮断され、発光素子20が消灯する。これにより、車両用灯具100は、消灯する。 When the light emitting element 20 is lit, the heat generated in the light emitting element 20 and the component 8 of the circuit is transferred to the socket member 7 via the substrate 3, the additional substrate 41, the holding member 6, the heat conductive resin or the heat conductive adhesive. It is transmitted and radiated to the outside from the fin 70 of the socket member 7. When the switch is turned off, the current is cut off and the light emitting element 20 is turned off. As a result, the vehicle lamp 100 is turned off.

ここで、発光素子20の点灯制御が複雑化すると、回路の部品8および配線が多くなる。この発光素子20の点灯制御の複雑化としては、たとえば、1灯断線時全灯消灯制御がある。この1灯断線時全灯消灯制御は、複数個この例では5個の発光素子20のうちの少なくとも1個の発光素子20が断線した場合において、点灯している残りの発光素子20全てを消灯させる制御である。すなわち、複数個の発光素子20のうちの少なくとも1個の発光素子20が断線し、残りの発光素子20が点灯したままの状態においては、所定の光量を満たさないので好ましい状態ではないので、点灯している残りの発光素子20全てを消灯させる必要がある。この点灯制御を1灯断線時全灯消灯制御という。また、発光素子20の実装数、たとえば、LEDの実装個数が増加すると、回路の部品8および配線が多くなる。 Here, if the lighting control of the light emitting element 20 becomes complicated, the number of circuit components 8 and wiring increases. As a complicated lighting control of the light emitting element 20, for example, there is a control of turning off all lights when one light is disconnected. In this example, when at least one of the five light emitting elements 20 is disconnected, all the remaining light emitting elements 20 that are lit are turned off. It is a control to make it. That is, in a state where at least one light emitting element 20 among the plurality of light emitting elements 20 is disconnected and the remaining light emitting elements 20 remain lit, the predetermined amount of light is not satisfied, which is not a preferable state. It is necessary to turn off all the remaining light emitting elements 20. This lighting control is called a control to turn off all lights when one light is disconnected. Further, as the number of light emitting elements 20 mounted, for example, the number of LEDs mounted increases, the number of circuit components 8 and wiring increases.

(実施形態1の効果の説明)
この実施形態1にかかる光源ユニット1、車両用灯具100は、以上のごとき構成および作用からなり、以下、その効果について説明する。
(Explanation of the effect of the first embodiment)
The light source unit 1 and the vehicle lamp 100 according to the first embodiment have the above-mentioned configuration and operation, and the effects thereof will be described below.

この実施形態1にかかる光源ユニット1、車両用灯具100は、基板3の一面(上面)および1枚の追加基板41の両面(上下両面)、すなわち、3面に、発光素子20の点灯を制御する回路(部品8および配線)を、それぞれ、実装するものである。この結果、この実施形態1にかかる光源ユニット1、車両用灯具100は、発光素子20の点灯制御が複雑化して回路の部品8および配線が多くなったり、また、発光素子20の実装数が増加して回路の部品8および配線が多くなったりした場合において、回路の部品8および配線の増加に対応することができる。 The light source unit 1 and the vehicle lamp 100 according to the first embodiment control the lighting of the light emitting element 20 on one side (upper surface) of the substrate 3 and both sides (upper and lower sides) of one additional board 41, that is, three sides. The circuit (component 8 and wiring) to be used is mounted respectively. As a result, in the light source unit 1 and the vehicle lamp 100 according to the first embodiment, the lighting control of the light emitting element 20 becomes complicated, the number of circuit components 8 and wiring increases, and the number of mounted light emitting elements 20 increases. Therefore, when the number of circuit components 8 and wiring increases, it is possible to cope with the increase in circuit components 8 and wiring.

この実施形態1にかかる光源ユニット1、車両用灯具100は、基板3と1枚の追加基板41とを保持部材6にソケット部材7の軸Z方向に配置して保持するものである。この結果、この実施形態1にかかる光源ユニット1、車両用灯具100は、基板3と1枚の追加基板41とを、同一の基板にする必要が無く、他種基板との組み合わせが可能となる。 The light source unit 1 and the vehicle lamp 100 according to the first embodiment arrange the substrate 3 and one additional substrate 41 on the holding member 6 in the axis Z direction of the socket member 7 and hold the substrate 3. As a result, in the light source unit 1 and the vehicle lamp 100 according to the first embodiment, the substrate 3 and one additional substrate 41 do not need to be the same substrate, and can be combined with other types of substrates. ..

この実施形態1にかかる光源ユニット1、車両用灯具100は、保持部材6がアルミプレートなどの金属板からなるので、基板3および1枚の追加基板41に実装された発光素子20および回路の部品8において発生した熱を、保持部材6を介してソケット部材7に伝達してかつソケット部材7から外部に効率良く放射することができる。 In the light source unit 1 and the vehicle lamp 100 according to the first embodiment, since the holding member 6 is made of a metal plate such as an aluminum plate, the light emitting element 20 and circuit components mounted on the substrate 3 and one additional substrate 41. The heat generated in 8 can be transmitted to the socket member 7 via the holding member 6 and efficiently radiated from the socket member 7 to the outside.

この実施形態1にかかる光源ユニット1、車両用灯具100は、基板3の回路と1枚の追加基板41の回路との間を接続部材5で電気的に接続し、この接続部材5を保持部材6の連結部60すなわちアルミプレートの左右両端部分の間に配置させる。また、この実施形態1にかかる光源ユニット1、車両用灯具100は、1枚の追加基板41の回路にコネクタピン50を電気的に接続し、このコネクタピン50を保持部材6の追加基板保持部62すなわちアルミプレートの左右両先端部分の間に配置させる。この結果、この実施形態1にかかる光源ユニット1、車両用灯具100は、接続部材5およびコネクタピン50と保持部材6すなわちアルミプレートとの間において電気的ショートがない。これにより、この実施形態1にかかる光源ユニット1、車両用灯具100は、基板3と1枚の追加基板41とを上下二段に配置し、基板3と1枚の追加基板41とに接続部材5を接続し、かつ、1枚の追加基板41にコネクタピン50を接続することができる。 In the light source unit 1 and the vehicle lamp 100 according to the first embodiment, the circuit of the substrate 3 and the circuit of one additional substrate 41 are electrically connected by a connecting member 5, and the connecting member 5 is held by the connecting member 5. 6 is arranged between the connecting portion 60, that is, the left and right end portions of the aluminum plate. Further, in the light source unit 1 and the vehicle lamp 100 according to the first embodiment, the connector pin 50 is electrically connected to the circuit of one additional board 41, and the connector pin 50 is connected to the additional board holding portion of the holding member 6. 62 That is, it is placed between the left and right tip portions of the aluminum plate. As a result, the light source unit 1 and the vehicle lamp 100 according to the first embodiment have no electrical short circuit between the connecting member 5 and the connector pin 50 and the holding member 6, that is, the aluminum plate. As a result, in the light source unit 1 and the vehicle lamp 100 according to the first embodiment, the substrate 3 and one additional substrate 41 are arranged in two upper and lower stages, and a connecting member is connected to the substrate 3 and one additional substrate 41. 5 can be connected and the connector pin 50 can be connected to one additional board 41.

この実施形態1にかかる光源ユニット1、車両用灯具100は、ソケット部材7の外部に放熱用の複数のフィン70をソケット部材7の軸Zに対して放射方向に設けたものである。この結果、この実施形態1にかかる光源ユニット1、車両用灯具100は、フィン70の枚数およびフィン70の放熱面積を増加させることができ、その分、放熱効果が向上される。 The light source unit 1 and the vehicle lamp 100 according to the first embodiment are provided with a plurality of fins 70 for heat dissipation outside the socket member 7 in the radial direction with respect to the axis Z of the socket member 7. As a result, the light source unit 1 and the vehicle lamp 100 according to the first embodiment can increase the number of fins 70 and the heat dissipation area of the fins 70, and the heat dissipation effect is improved by that amount.

この実施形態1にかかる光源ユニット1、車両用灯具100は、ソケット部材7に、基板3、1枚の追加基板41および保持部材6からなるサブアセンブリを収納する空間部71を設けたものである。この結果、この実施形態1にかかる光源ユニット1、車両用灯具100は、基板3と1枚の追加基板41とを保持部材6にソケット部材7の軸Z方向に配置して保持しても、ソケット部材7の軸Z方向の長さ(ソケット部材7の高さ)を、既存の物と同等にすることができる。すなわち、基板3と1枚の追加基板41とのソケット部材7の軸Z方向の長さをソケット部材7の空間部71で吸収することができる。これにより、この実施形態1にかかる光源ユニット1、車両用灯具100は、ソケット部材7の軸Z方向の長さが長くなることにより、ソケット部材7をランプハウジング101に取り付けた時のソケット部材7の軸Zがランプハウジング101に対して傾き、光軸が傾くことが無い。 In the light source unit 1 and the vehicle lamp 100 according to the first embodiment, the socket member 7 is provided with a space portion 71 for accommodating a subassembly composed of a substrate 3, an additional substrate 41, and a holding member 6. .. As a result, in the light source unit 1 and the vehicle lamp 100 according to the first embodiment, even if the substrate 3 and one additional substrate 41 are arranged on the holding member 6 in the axis Z direction of the socket member 7 and held. The length of the socket member 7 in the axis Z direction (height of the socket member 7) can be made equal to that of the existing one. That is, the length of the socket member 7 between the substrate 3 and one additional substrate 41 in the axis Z direction can be absorbed by the space portion 71 of the socket member 7. As a result, in the light source unit 1 and the vehicle lamp 100 according to the first embodiment, the length of the socket member 7 in the axis Z direction becomes longer, so that the socket member 7 when the socket member 7 is attached to the lamp housing 101 The axis Z of the lamp housing 101 is tilted with respect to the lamp housing 101, and the optical axis is not tilted.

(実施形態2の説明)
図9は、この発明にかかる光源ユニット、車両用灯具の実施形態2を示す。以下、この実施形態2にかかる光源ユニット1A、車両用灯具100について説明する。図中、図1~図8と同符号は、同一のものを示す。
(Explanation of Embodiment 2)
FIG. 9 shows a second embodiment of a light source unit and a vehicle lamp according to the present invention. Hereinafter, the light source unit 1A and the vehicle lamp 100 according to the second embodiment will be described. In the figure, the same reference numerals as those in FIGS. 1 to 8 indicate the same ones.

前記の実施形態1にかかる光源ユニット1、車両用灯具100は、基板3に対して1枚の追加基板41を追加したものである。これに対して、この実施形態2にかかる光源ユニット1、車両用灯具100は、基板3に対して2枚の追加基板41、42を追加したものである。新たに追加した追加基板42は、実施形態1の追加基板41と同様に、上面に回路が実装されていて、下面のうち、左右両側を除いた面に回路が実装されている。 The light source unit 1 and the vehicle lamp 100 according to the first embodiment are obtained by adding one additional substrate 41 to the substrate 3. On the other hand, the light source unit 1 and the vehicle lamp 100 according to the second embodiment are obtained by adding two additional boards 41 and 42 to the board 3. Similar to the additional board 41 of the first embodiment, the newly added additional board 42 has a circuit mounted on the upper surface thereof, and the circuit is mounted on the lower surface excluding the left and right sides.

保持部材6Aの連結部60の途中に新たに追加した追加基板42を保持する追加基板保持部65を設ける。すなわち、アルミプレートの左右両端部分の途中から、一部分を切り起こして、ソケット部材7の軸Z方向に対して垂直方向に折り曲げられた左右両途中部分を追加基板保持部65とする。その追加基板保持部65の上面に新たに追加した追加基板42の下面の左右両側を載置させて、接着剤もしくは熱伝導性接着剤で保持する。なお、保持部材6Aの連結部60の途中には、追加基板保持部65を切り起こした後の切欠き66が残る。 An additional board holding portion 65 for holding the newly added additional board 42 is provided in the middle of the connecting portion 60 of the holding member 6A. That is, a part is cut up from the middle of the left and right ends of the aluminum plate, and the left and right middle portions bent in the direction perpendicular to the axis Z direction of the socket member 7 are used as the additional board holding portion 65. The left and right sides of the lower surface of the newly added additional substrate 42 are placed on the upper surface of the additional substrate holding portion 65 and held by an adhesive or a heat conductive adhesive. In the middle of the connecting portion 60 of the holding member 6A, a notch 66 after cutting up the additional substrate holding portion 65 remains.

この実施形態2にかかる光源ユニット1A、車両用灯具100は、以上のごとき構成からなるので、前記の実施形態1にかかる光源ユニット1、車両用灯具100とほぼ同様の作用効果を達成することができる。しかも、この実施形態2にかかる光源ユニット1A、車両用灯具100は、基板3の一面および2枚の追加基板41、42の両面、すなわち、5面に回路を実装するものであるから、さらに回路の部品8および配線の増加に対応することができる。 Since the light source unit 1A and the vehicle lamp 100 according to the second embodiment have the above-described configuration, it is possible to achieve substantially the same effects as the light source unit 1 and the vehicle lamp 100 according to the first embodiment. can. Moreover, since the light source unit 1A and the vehicle lamp 100 according to the second embodiment mount the circuit on one surface of the substrate 3 and both sides of the two additional substrates 41 and 42, that is, on the five surfaces, the circuit is further mounted. It is possible to cope with the increase in the number of parts 8 and wiring.

(実施形態1、2以外の例の説明)
なお、前記の実施形態1、2においては、リアコンビネーションランプのうち、赤色光を照射するテール・ストップランプについて説明する。しかしながら、この発明においては、テール・ストップランプ以外に、単独のテールランプ、ストップランプであっても良い。また、リアコンビネーションランプ以外のフロントコンビネーションランプであっても良いし、さらに、白色光を照射するランプ(デイタイムランニングランプ、バックアップランプ、クリアランスランプ、室内ランプなど)、あるいは、アンバー色光を照射するランプ(ターンシグナルランプなど)であっても良い。
(Explanation of Examples other than Embodiments 1 and 2)
In the first and second embodiments described above, among the rear combination lamps, the tail stop lamp that irradiates red light will be described. However, in the present invention, in addition to the tail / stop lamp, a single tail lamp or a stop lamp may be used. Further, it may be a front combination lamp other than the rear combination lamp, a lamp that irradiates white light (daytime running lamp, backup lamp, clearance lamp, indoor lamp, etc.), or a lamp that irradiates amber color light. It may be (turn signal lamp, etc.).

また、前記の実施形態1、2においては、追加基板41、42の下面の左右両側を保持部材6、6Aの追加基板保持部62、65の上面に接着剤もしくは熱伝導性接着剤で固定保持するものである。しかしながら、この発明においては、追加基板41、42の下面の左右両側以外の回路が実装されていない箇所を、保持部材6、6Aに保持するものであっても良い。 Further, in the above-described first and second embodiments, the left and right sides of the lower surfaces of the additional substrates 41 and 42 are fixedly held on the upper surfaces of the additional substrate holding portions 62 and 65 of the holding members 6 and 6A with an adhesive or a heat conductive adhesive. It is something to do. However, in the present invention, the holding members 6 and 6A may hold the portions where the circuits other than the left and right sides of the lower surfaces of the additional substrates 41 and 42 are not mounted.

さらに、前記の実施形態1、2においては、1枚の基板3に対して1枚の追加基板41、2枚の追加基板41、42を追加するものである。しかしながら、この発明においては、3枚以上の追加基板を追加するものであっても良い。 Further, in the above-described first and second embodiments, one additional substrate 41 and two additional substrates 41 and 42 are added to one substrate 3. However, in the present invention, three or more additional substrates may be added.

なお、この発明は、前記の実施形態1、2により限定されるものではない。 The present invention is not limited to the above-described first and second embodiments.

1、1A 光源ユニット
2 光源部材
20 発光素子
21 包囲壁
22 封止材
3 基板
41、42 追加基板
5 接続部材
50 コネクタピン
51 電源側コネクタ
6、6A 保持部材
60 連結部
61 基板保持部
62、65 追加基板保持部
63 凹部
64 隙間
66 切欠き
7 ソケット部材
70 フィン
71 空間部
72 開口部
73 コネクタ嵌合部
8 部品(回路)
100 車両用灯具
101 ランプハウジング
102 取付孔
103 灯室
104 パッキン
Z 軸
1, 1A Light source unit 2 Light source member 20 Light emitting element 21 Surrounding wall 22 Encapsulant 3 Board 41, 42 Additional board 5 Connecting member 50 Connector pin 51 Power supply side connector 6, 6A Holding member 60 Connecting part 61 Board holding part 62, 65 Additional board holding part 63 Recessed part 64 Gap 66 Notch 7 Socket member 70 Fin 71 Space part 72 Opening part 73 Connector fitting part 8 Parts (circuit)
100 Vehicle lighting equipment 101 Lamp housing 102 Mounting hole 103 Lighting room 104 Packing Z-axis

Claims (7)

発光素子を有する光源部材と、
前記光源部材が一面に実装されている基板と、
少なくとも1枚の追加基板と、
前記基板の一面および前記追加基板の両面にそれぞれ実装されていて、前記発光素子の点灯を制御する回路と、
前記基板の他面を保持し、かつ、前記追加基板のうち前記回路が実装されていない箇所を保持する保持部材と、
前記保持部材を介して前記光源部材、前記基板および前記追加基板が組み込まれているソケット部材と、
を備え、
前記保持部材は、
連結部と、
前記連結部の一端に設けられていて、前記基板を保持する基板保持部と、
前記連結部の他端に設けられていて、1枚の前記追加基板を保持する追加基板保持部と、
を有し、
前記基板保持部、前記連結部および前記追加基板保持部は、前記ソケット部材の軸方向に配置され、
前記保持部材は、金属板からなり、
前記基板保持部は、前記基板の前記他面が保持される前記金属板の中央部分からなり、
前記連結部は、前記金属板の前記中央部分から前記ソケット部材の前記軸方向に折り曲げられた前記金属板の両端部分からなり、
前記追加基板保持部は、前記金属板の前記両端部分から前記ソケット部材の前記軸方向に対して垂直方向に折り曲げられ、1枚の前記追加基板の一面もしくは他面の前記回路が実装されていない両側が保持される前記金属板の両先端部分からなる、
ことを特徴とする車両用灯具の光源ユニット。
A light source member having a light emitting element and
A substrate on which the light source member is mounted on one surface and
With at least one additional board,
A circuit that is mounted on one surface of the substrate and both sides of the additional substrate to control the lighting of the light emitting element, and
A holding member that holds the other surface of the board and holds a portion of the additional board on which the circuit is not mounted.
The light source member, the substrate, and the socket member into which the additional substrate is incorporated via the holding member.
Equipped with
The holding member is
With the connecting part,
A substrate holding portion provided at one end of the connecting portion and holding the substrate,
An additional board holding portion provided at the other end of the connecting portion and holding one of the additional boards,
Have,
The substrate holding portion, the connecting portion, and the additional substrate holding portion are arranged in the axial direction of the socket member.
The holding member is made of a metal plate and is made of a metal plate.
The substrate holding portion comprises a central portion of the metal plate on which the other surface of the substrate is held.
The connecting portion comprises both end portions of the metal plate bent in the axial direction of the socket member from the central portion of the metal plate.
The additional board holding portion is bent from both ends of the metal plate in a direction perpendicular to the axial direction of the socket member, and the circuit on one side or the other side of the additional board is not mounted. It consists of both tip portions of the metal plate on which both sides are held.
A light source unit for vehicle lamps, which is characterized by this.
発光素子を有する光源部材と、
前記光源部材が一面に実装されている基板と、
少なくとも1枚の追加基板と、
前記基板の一面および前記追加基板の両面にそれぞれ実装されていて、前記発光素子の点灯を制御する回路と、
前記基板の他面を保持し、かつ、前記追加基板のうち前記回路が実装されていない箇所を保持する保持部材と、
前記保持部材を介して前記光源部材、前記基板および前記追加基板が組み込まれているソケット部材と、
を備え、
前記保持部材は、
連結部と、
前記連結部の一端に設けられていて、前記基板を保持する基板保持部と、
前記連結部の他端および途中にそれぞれ設けられていて、複数枚の前記追加基板を保持する追加基板保持部と、
を有し、
前記基板保持部、前記連結部および前記追加基板保持部は、前記ソケット部材の軸方向に配置されている、
ことを特徴とする車両用灯具の光源ユニット。
A light source member having a light emitting element and
A substrate on which the light source member is mounted on one surface and
With at least one additional board,
A circuit that is mounted on one surface of the substrate and both sides of the additional substrate to control the lighting of the light emitting element, and
A holding member that holds the other surface of the board and holds a portion of the additional board on which the circuit is not mounted.
The light source member, the substrate, and the socket member into which the additional substrate is incorporated via the holding member.
Equipped with
The holding member is
With the connecting part,
A substrate holding portion provided at one end of the connecting portion and holding the substrate,
An additional board holding portion provided at the other end and in the middle of the connecting portion to hold a plurality of the additional boards,
Have,
The substrate holding portion, the connecting portion, and the additional substrate holding portion are arranged in the axial direction of the socket member.
A light source unit for vehicle lamps, which is characterized by this.
前記保持部材は、金属板からなり、
前記基板保持部は、前記基板の前記他面が保持される前記金属板の中央部分からなり、
前記連結部は、前記金属板の前記中央部分から前記ソケット部材の前記軸方向に折り曲げられた前記金属板の両端部分からなり、
前記追加基板保持部は、
前記金属板の前記両端部分から前記ソケット部材の前記軸方向に対して垂直方向に折り曲げられ、1枚の前記追加基板の一面もしくは他面の前記回路が実装されていない両側が保持される前記金属板の両先端部分と、
前記金属板の前記両端部分の途中から前記ソケット部材の前記軸方向に対して垂直方向に折り曲げられ、少なくとも1枚の前記追加基板の一面もしくは他面の前記回路が実装されていない両側が保持される前記金属板の両途中部分と、
からなる、
ことを特徴とする請求項に記載の車両用灯具の光源ユニット。
The holding member is made of a metal plate and is made of a metal plate.
The substrate holding portion comprises a central portion of the metal plate on which the other surface of the substrate is held.
The connecting portion comprises both end portions of the metal plate bent in the axial direction of the socket member from the central portion of the metal plate.
The additional board holding portion is
The metal that is bent from both ends of the metal plate in a direction perpendicular to the axial direction of the socket member to hold one side or the other side of the additional substrate on both sides on which the circuit is not mounted. Both tips of the board and
It is bent from the middle of both ends of the metal plate in a direction perpendicular to the axial direction of the socket member, and at least one side of the additional board or both sides on which the circuit is not mounted are held. Both middle parts of the metal plate and
Consists of
The light source unit for a vehicle lamp according to claim 2 .
前記基板の前記回路と前記追加基板の前記回路との間、もしくは、前記基板の前記回路と前記追加基板の前記回路との間および前記追加基板の前記回路と前記追加基板の前記回路との間、を電気的に接続する接続部材と、
前記追加基板の前記回路に電気的に接続されていて、電源側コネクタと電気的に接続されるコネクタピンと、
を備え、
前記接続部材は、前記金属板の前記両端部分の間に配置されていて、
前記コネクタピンは、前記金属板の前記両先端部分の間に配置されている、
ことを特徴とする請求項またはに記載の車両用灯具の光源ユニット。
Between the circuit of the board and the circuit of the additional board, or between the circuit of the board and the circuit of the additional board, and between the circuit of the additional board and the circuit of the additional board. With the connecting member that electrically connects,
A connector pin that is electrically connected to the circuit of the additional board and is electrically connected to the power supply side connector.
Equipped with
The connecting member is arranged between the both ends of the metal plate.
The connector pin is arranged between the two tip portions of the metal plate.
The light source unit for a vehicle lamp according to claim 1 or 3 .
前記ソケット部材の外部には、放熱用の複数のフィンが前記ソケット部材の軸に対して放射方向に設けられている、
ことを特徴とする請求項1~のいずれか1項に記載の車両用灯具の光源ユニット。
A plurality of fins for heat dissipation are provided on the outside of the socket member in the radial direction with respect to the axis of the socket member.
The light source unit for a vehicle lamp according to any one of claims 1 to 4 .
前記ソケット部材の内部には、前記基板、前記追加基板および前記保持部材が収容されている空間部が設けられていて、
前記ソケット部材の一端には、前記光源部材が配置されている開口部が設けられていて、
前記空間部と前記開口部とは、連通している、
ことを特徴とする請求項1~5のいずれか1項に記載の車両用灯具の光源ユニット。
Inside the socket member, a space portion for accommodating the substrate, the additional substrate, and the holding member is provided.
An opening in which the light source member is arranged is provided at one end of the socket member.
The space portion and the opening portion communicate with each other.
The light source unit for a vehicle lamp according to any one of claims 1 to 5 .
灯室を区画するランプハウジングおよびランプレンズと、
前記請求項1~6のいずれか1項に記載の車両用灯具の光源ユニットと、
を備え、
前記ソケット部材は、前記ランプハウジングに取り付けられていて、
前記ソケット部材のうち前記光源部材が組み込まれている側は、前記灯室内に配置されていて、
前記ソケット部材のうち前記光源部材が組み込まれている側に対して反対側は、前記灯室外に配置されている、
ことを特徴とする車両用灯具。
The lamp housing and lamp lens that partition the lamp room,
The light source unit for a vehicle lamp according to any one of claims 1 to 6 and the light source unit.
Equipped with
The socket member is attached to the lamp housing and
The side of the socket member in which the light source member is incorporated is arranged in the lighting chamber.
The side of the socket member opposite to the side in which the light source member is incorporated is arranged outside the lighting chamber.
A lamp for vehicles that is characterized by that.
JP2018064722A 2018-03-29 2018-03-29 Light source unit for vehicle lamps, vehicle lamps Active JP7081264B2 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012099366A (en) 2010-11-02 2012-05-24 Best:Kk Led lighting fixture and led lighting system
JP2013243092A (en) 2012-05-22 2013-12-05 Stanley Electric Co Ltd Led module, and vehicular lamp having the same
JP2014170716A (en) 2013-03-05 2014-09-18 Toshiba Lighting & Technology Corp Lighting system and vehicular lighting system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012099366A (en) 2010-11-02 2012-05-24 Best:Kk Led lighting fixture and led lighting system
JP2013243092A (en) 2012-05-22 2013-12-05 Stanley Electric Co Ltd Led module, and vehicular lamp having the same
JP2014170716A (en) 2013-03-05 2014-09-18 Toshiba Lighting & Technology Corp Lighting system and vehicular lighting system

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