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JP7062267B2 - Water heater - Google Patents

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JP7062267B2
JP7062267B2 JP2017227168A JP2017227168A JP7062267B2 JP 7062267 B2 JP7062267 B2 JP 7062267B2 JP 2017227168 A JP2017227168 A JP 2017227168A JP 2017227168 A JP2017227168 A JP 2017227168A JP 7062267 B2 JP7062267 B2 JP 7062267B2
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water supply
heat exchanger
bath
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JP2019095160A (en
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滉一郎 吉川
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株式会社パロマ
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本発明は、バーナを備えた1つの燃焼室に、給湯回路側の給湯熱交換器と風呂回路側の風呂熱交換器とを併設したいわゆる一缶二水路型の給湯器に関する。 The present invention relates to a so-called one-can, two-water channel type water heater in which a hot water supply heat exchanger on the hot water supply circuit side and a bath heat exchanger on the bath circuit side are provided in one combustion chamber provided with a burner.

給湯器は、バーナに加熱される給湯熱交換器に、給水管と出湯管とを接続し、出湯管が繋がる外部の給湯栓の開栓により、水道管を介して給水管から供給される水をバーナの燃焼排気で熱交換して出湯させる給湯回路を備えている。これに加えて、風呂熱交換器に配管を介して外部の浴槽を接続する風呂回路を形成して、配管に設けたポンプによって湯水を循環させながら風呂熱交換器で加熱して追い焚きを行うものも知られている。
このような給湯器では、給湯熱交換器と風呂熱交換器とをそれぞれ異なる燃焼室に設置して異なるバーナで加熱する構成(二缶二水路型)の他、特許文献1に開示されるように、1つの燃焼室内に給湯熱交換器と風呂熱交換器とを併設して、2つの熱交換器を共通のバーナで加熱するようにした一缶二水路型の構成もよく用いられている。
The water heater connects the water supply pipe and the hot water outlet pipe to the hot water supply heat exchanger heated by the burner, and the water supplied from the water supply pipe via the water supply pipe by opening the external hot water supply tap to which the hot water outlet pipe is connected. It is equipped with a hot water supply circuit that exchanges heat with the combustion exhaust of the burner to discharge hot water. In addition to this, a bath circuit is formed in which an external bathtub is connected to the bath heat exchanger via a pipe, and hot water is circulated by a pump provided in the pipe to heat the bath heat exchanger for reheating. Things are also known.
In such a water heater, in addition to a configuration in which a hot water supply heat exchanger and a bath heat exchanger are installed in different combustion chambers and heated by different burners (two-can two-water channel type), as disclosed in Patent Document 1. In addition, a one-can, two-water channel type configuration is also often used in which a hot water supply heat exchanger and a bath heat exchanger are installed side by side in one combustion chamber, and the two heat exchangers are heated by a common burner. ..

特開2017-155956号公報Japanese Unexamined Patent Publication No. 2017-155956

しかし、給湯回路と風呂回路とを併設している一缶二水路型の給湯器においては、風呂回路を単独使用して浴槽を追い焚きすると、同じバーナによって給湯熱交換器も加熱されることになる。このため、湯水が滞留している給湯熱交換器の伝熱管内で湯温が100℃以上の高温となる場合があり、この状態で給湯栓が開栓されて給湯回路が使用されると、出湯管から高温の湯が出湯されてしまうおそれがある。給湯回路には、給水管と出湯管とを接続して給湯熱交換器をバイパスするバイパス管が設けられて、出湯時にはバイパス管から水を混合させて出湯温度を抑制する制御が行われるものもあるが、バイパス管への水量を制御する分配弁等の部品が故障すると、高温出湯を回避できなくなってしまう。 However, in a one-can, two-water channel type water heater that has both a hot water supply circuit and a bath circuit, if the bathtub is reheated by using the bath circuit alone, the hot water supply heat exchanger will also be heated by the same burner. Become. For this reason, the hot water temperature may reach a high temperature of 100 ° C. or higher in the heat transfer tube of the hot water supply heat exchanger in which hot water is retained. There is a risk that hot water will be discharged from the hot water pipe. The hot water supply circuit is provided with a bypass pipe that connects the water supply pipe and the hot water outlet pipe to bypass the hot water supply heat exchanger, and when hot water is discharged, water is mixed from the bypass pipe to control the hot water outlet temperature. However, if a component such as a distribution valve that controls the amount of water to the bypass pipe fails, it becomes impossible to avoid high temperature hot water.

そこで、本発明は、一方の通水経路が給湯回路となり、他方の通水経路が風呂回路となる一缶二水路型において、風呂回路の単独使用後に給湯回路を使用する場合であっても、高温出湯を効果的に抑制することができる給湯器を提供することを目的としたものである。 Therefore, according to the present invention, even when the hot water supply circuit is used after the bath circuit is used alone in the one-can-two-water channel type in which one water flow path is a hot water supply circuit and the other water flow path is a bath circuit. The purpose is to provide a water heater that can effectively suppress high-temperature hot water output.

上記目的を達成するために、請求項1に記載の発明は、下部にバーナが配置される燃焼室と、
燃焼室の上部に配置されてバーナに加熱される給湯熱交換器と、給湯熱交換器に接続される給水管及び出湯管と、を含んでなる給湯回路と、
燃焼室の上部に給湯熱交換器と併設されてバーナに加熱される風呂熱交換器と、風呂熱交換器に接続されて外部の浴槽と接続される配管と、配管に設けられるポンプと、を含んでなる風呂回路と、
給湯熱交換器内の湯水の温度を検出する湯温検出手段と、
出湯管と配管とを接続して出湯管からの湯を配管を介して浴槽へ供給可能な落とし込み管と、
落とし込み管の流路を開閉する開閉手段と、
燃焼室内へ燃焼用空気を供給可能なファンと、
バーナの燃焼及びポンプの作動を制御するコントローラと、を備えてなる給湯器であって、
コントローラは、風呂回路の単独使用によるバーナの燃焼が行われた後、ポンプを作動させ風呂回路において湯水を循環させると共に、ファンを回転させ、
その後、湯温検出手段によって検出される検出温度を監視して、検出温度が所定温度を越えている場合、開閉手段によって落とし込み管の流路を開放させて、給湯熱交換器内の湯水を浴槽へ落とし込む一方、検出温度が所定温度以下である場合、ポンプの作動及びファンの回転を停止させることを特徴とする。
In order to achieve the above object, the invention according to claim 1 comprises a combustion chamber in which a burner is arranged at a lower portion and a combustion chamber.
A hot water supply circuit including a hot water supply heat exchanger arranged at the upper part of the combustion chamber and heated by a burner, and a water supply pipe and a hot water discharge pipe connected to the hot water supply heat exchanger.
A bath heat exchanger that is installed in the upper part of the combustion chamber and is heated by a burner, a pipe that is connected to the bath heat exchanger and connected to an external bathtub, and a pump that is installed in the pipe. The bath circuit that includes it,
Hot water temperature detecting means for detecting the temperature of hot water in the hot water supply heat exchanger,
A drop pipe that connects the hot water outlet pipe and the pipe and can supply hot water from the hot water outlet pipe to the bathtub via the pipe,
Opening and closing means for opening and closing the flow path of the drop pipe,
With a fan that can supply combustion air to the combustion chamber,
A water heater equipped with a controller that controls the combustion of the burner and the operation of the pump.
After the burner is burned by using the bath circuit alone, the controller operates the pump to circulate the hot water in the bath circuit and rotate the fan.
After that, the detection temperature detected by the hot water temperature detecting means is monitored, and if the detected temperature exceeds a predetermined temperature, the flow path of the drop pipe is opened by the opening / closing means, and the hot water in the hot water supply heat exchanger is bathed. On the other hand, when the detected temperature is equal to or lower than the predetermined temperature, the operation of the pump and the rotation of the fan are stopped .

請求項1に記載の発明によれば、コントローラは、風呂回路の単独使用によるバーナの燃焼が行われた後、ポンプを作動させて、湯温検出手段によって検出される温度が所定温度以下となるまで風呂回路において湯水を循環させるので、給湯熱交換器から風呂熱交換器内を循環する湯水へ熱移動させて給湯熱交換器内の湯水の温度を低下させることができる。よって、一缶二水路型において、風呂回路の単独使用後に給湯回路を使用する場合であっても、高温出湯を効果的に抑制することができる。特に、給水管と出湯管とを接続して給湯熱交換器をバイパスするバイパス管が設けられる場合、ポンプの作動は、バイパス管に設けた分配弁等が故障してバイパス管から十分な水を混合できない場合でも関係なく行われるので、高い信頼性で高温出湯防止が可能となる。
また、コントローラは、ポンプの作動の際には、開閉手段によって落とし込み管の流路を開放させて、給湯熱交換器内の湯水を浴槽へ落とし込むことで、給湯熱交換器内の高温の湯を水に置換して迅速に給湯熱交換器内の湯温を低下させることができる。
さらに、コントローラは、ポンプの作動と共にファンを回転させることで、燃焼用空気を利用した放熱作用によって給湯熱交換器内の湯温を効果的に低下させることができる。
According to the invention of claim 1, the controller operates the pump after the burner is burned by the sole use of the bath circuit, and the temperature detected by the hot water temperature detecting means becomes a predetermined temperature or less. Since hot water is circulated in the bath circuit up to, heat can be transferred from the hot water heat exchanger to the hot water circulating in the bath heat exchanger to lower the temperature of the hot water in the hot water heat exchanger. Therefore, in the one-can-two-water channel type, even when the hot water supply circuit is used after the bath circuit is used alone, high-temperature hot water discharge can be effectively suppressed. In particular, when a bypass pipe is provided that connects the water supply pipe and the hot water outlet pipe to bypass the hot water supply heat exchanger, the operation of the pump is such that the distribution valve provided in the bypass pipe fails and sufficient water is supplied from the bypass pipe. Even if it cannot be mixed, it is performed regardless, so it is possible to prevent high temperature hot water with high reliability.
In addition , when the pump operates, the controller opens the flow path of the drop pipe by opening and closing means, and drops the hot water in the hot water supply heat exchanger into the bathtub, so that the hot water in the hot water supply heat exchanger is discharged. It can be replaced with water to quickly lower the temperature of the hot water in the hot water supply heat exchanger.
Further , the controller can effectively lower the temperature of the hot water in the hot water supply heat exchanger by the heat dissipation action using the combustion air by rotating the fan with the operation of the pump.

給湯器の概略回路図である。It is a schematic circuit diagram of a water heater. 高温出湯防止制御のフローチャートである。It is a flowchart of high temperature hot water prevention control. 高温出湯防止制御の変更例のフローチャートである。It is a flowchart of the change example of the high temperature hot water prevention control. 高温出湯防止制御の変更例のフローチャートである。It is a flowchart of the change example of the high temperature hot water prevention control. 給湯熱交換器及び風呂熱交換器の各伝熱管の配設例を示す説明図である。It is explanatory drawing which shows the arrangement example of each heat transfer tube of a hot water supply heat exchanger and a bath heat exchanger.

以下、本発明の実施の形態を図面に基づいて説明する。
図1は、給湯器の一例を示す概略回路図である。この給湯器1は、燃焼室2の下部に、互いに数が異なる複数のバーナ4,4・・を備えた3つのバーナユニット3,3・・と、各バーナユニット3に燃焼用空気を供給する燃焼ファン5とが設けられ、燃焼室2内の上部には、バーナ4,4・・の燃焼排気が通過する給湯熱交換器6と風呂熱交換器7とが併設されている。8は点火プラグ、9はフレームロッドで、燃焼室2の上部には、両熱交換器6,7を通過した燃焼排気を排出する排気フード10が設けられ、燃焼室2の外側には、燃焼室2からの燃焼排気の漏出を検出するヒューズ回路をプリントしたシート状の過熱防止装置11が巻回されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic circuit diagram showing an example of a water heater. The water heater 1 supplies combustion air to each of the three burner units 3, 3 ..., Which are provided with a plurality of burners 4, 4, ... A combustion fan 5 is provided, and a hot water supply heat exchanger 6 and a bath heat exchanger 7 through which the combustion exhaust of the burners 4, 4, ... Passes are installed in the upper part of the combustion chamber 2. 8 is a spark plug, 9 is a frame rod, an exhaust hood 10 for exhausting combustion exhaust that has passed through both heat exchangers 6 and 7 is provided at the upper part of the combustion chamber 2, and combustion is performed outside the combustion chamber 2. A sheet-shaped overheat prevention device 11 printed with a fuse circuit for detecting the leakage of combustion exhaust from the chamber 2 is wound around.

燃焼室2等を収容する器具のガス入口には、外部からのガス配管が接続されるガス管12が接続されて、各バーナユニット3には、ガス管12から分岐する分岐管13,13・・がそれぞれ接続されると共に、各分岐管13には、ガス流路を開閉するガス電磁弁14がそれぞれ設けられている。また、分岐前のガス管12には、上流側から元ガス電磁弁15、ガス比例弁16がそれぞれ設けられている。 A gas pipe 12 to which a gas pipe from the outside is connected is connected to the gas inlet of the appliance accommodating the combustion chamber 2 and the like, and each burner unit 3 is connected to the branch pipes 13, 13 and branch pipes 13 and 13 branching from the gas pipe 12. Each branch pipe 13 is provided with a gas electromagnetic valve 14 that opens and closes a gas flow path. Further, the gas pipe 12 before branching is provided with a source gas solenoid valve 15 and a gas proportional valve 16 from the upstream side, respectively.

給湯熱交換器6は、所定間隔をおいて配設された複数のフィン17,17・・を蛇行状に貫通する給湯伝熱管18を備え、給湯伝熱管18の入口には、器具の水入口に接続される給水管19が接続され、給湯伝熱管18の出口には、器具の湯出口に接続される出湯管20が接続されている。給湯熱交換器6の外側に露出する給湯伝熱管18の屈曲部には、給湯伝熱管18の温度を検出する水管サーミスタ21が設けられている。また、給水管19と出湯管20との間には、給湯熱交換器6をバイパスするバイパス管22が接続されて、給水管19とバイパス管22との接続部には、ステッピングモータにより駆動してバイパス管22の流量を可変制御する分配弁23が設けられている。
いる。
The hot water supply heat exchanger 6 includes a hot water supply heat transfer tube 18 that serpentinely penetrates a plurality of fins 17, 17 ... Arranged at predetermined intervals, and a water inlet of an instrument is provided at the inlet of the hot water supply heat transfer tube 18. The water supply pipe 19 connected to the hot water supply pipe 19 is connected, and the hot water outlet pipe 20 connected to the hot water outlet of the appliance is connected to the outlet of the hot water supply heat transfer pipe 18. A water pipe thermistor 21 for detecting the temperature of the hot water supply heat transfer tube 18 is provided at a bent portion of the hot water supply heat transfer tube 18 exposed to the outside of the hot water supply heat exchanger 6. Further, a bypass pipe 22 that bypasses the hot water supply heat exchanger 6 is connected between the water supply pipe 19 and the hot water outlet pipe 20, and the connection portion between the water supply pipe 19 and the bypass pipe 22 is driven by a stepping motor. A distribution valve 23 for variably controlling the flow rate of the bypass pipe 22 is provided.
There is.

さらに、給水管19におけるバイパス管22との接続部の上流側には、入水温度を検出する入水サーミスタ24と、給水管19を流れる水量を検出する給湯水量センサ25とが設けられている。
そして、出湯管20における給湯熱交換器6の出口際には、出口温度を検出する給湯熱交換器サーミスタ26が設けられ、バイパス管22との接続部の下流側には、出湯温度を検出する給湯出湯サーミスタ27と、ステッピングモータにより駆動して出湯管20の流量を可変制御する水量制御弁28とが設けられている。
よって、ここには、バーナユニット3に加熱される給湯熱交換器6と、給湯熱交換器6に接続される給水管19及び出湯管20、バイパス管22を含む給湯回路Aが形成される。
Further, on the upstream side of the connection portion of the water supply pipe 19 with the bypass pipe 22, a water inlet thermistor 24 for detecting the water inlet temperature and a hot water supply water amount sensor 25 for detecting the amount of water flowing through the water supply pipe 19 are provided.
A hot water supply heat exchanger thermistor 26 for detecting the outlet temperature is provided at the outlet of the hot water supply heat exchanger 6 in the hot water outlet pipe 20, and the hot water outlet temperature is detected on the downstream side of the connection portion with the bypass pipe 22. A hot water supply and hot water thermistor 27 and a water amount control valve 28 that is driven by a stepping motor to variably control the flow rate of the hot water discharge pipe 20 are provided.
Therefore, a hot water supply circuit A including a hot water supply heat exchanger 6 heated by the burner unit 3, a water supply pipe 19 connected to the hot water supply heat exchanger 6, a hot water outlet pipe 20, and a bypass pipe 22 is formed here.

一方、風呂熱交換器7は、フィン17,17・・を蛇行状に貫通する風呂伝熱管30を備え、風呂伝熱管30の入口には、外部配管を介して外部の浴槽31のバスアダプタ32と接続される風呂戻り管33が接続され、風呂伝熱管30の出口には、外部配管を介してバスアダプタ32と接続される風呂往き管34が接続されている。風呂戻り管33には、ポンプ35が設けられると共に、その上流側には、風呂戻り温度を検出する風呂戻りサーミスタ36が設けられ、ポンプ35の下流側には、風呂戻り管33内の湯水の流れによってON/OFF動作する風呂水流スイッチ37と、水圧によって浴槽31内の水位を検出する水位センサ38とが設けられている。また、風呂往き管34には、風呂往き温度を検出する風呂往きサーミスタ39が設けられている。
よって、ここには、バーナユニット3に加熱される風呂熱交換器7と、風呂熱交換器7と浴槽31との間に接続される風呂戻り管33及び風呂往き管34とを含む風呂回路Bが形成される。
このように、給湯器1は、1つの燃焼室2内に通水経路が異なる給湯熱交換器6と風呂熱交換器7とが併設されて共通のバーナユニット3,3・・によって加熱される一缶二水路型となっている。
On the other hand, the bath heat exchanger 7 includes a bath heat transfer tube 30 that penetrates the fins 17, 17, ... In a serpentine manner, and at the entrance of the bath heat transfer tube 30, the bath adapter 32 of the external bathtub 31 is provided via an external pipe. A bath return pipe 33 connected to the bath return pipe 33 is connected, and a bath going pipe 34 connected to the bath adapter 32 via an external pipe is connected to the outlet of the bath heat transfer pipe 30. The bath return pipe 33 is provided with a pump 35, a bath return thermista 36 for detecting the bath return temperature is provided on the upstream side thereof, and hot water in the bath return pipe 33 is provided on the downstream side of the pump 35. A bath water flow switch 37 that operates ON / OFF according to the flow and a water level sensor 38 that detects the water level in the bathtub 31 by the water pressure are provided. Further, the bath going tube 34 is provided with a bath going thermistor 39 for detecting the bath going temperature.
Therefore, here, the bath circuit B including the bath heat exchanger 7 heated by the burner unit 3, the bath return pipe 33 and the bath going pipe 34 connected between the bath heat exchanger 7 and the bathtub 31. Is formed.
In this way, the water heater 1 is heated by a common burner unit 3, 3 ... In which a hot water heat exchanger 6 and a bath heat exchanger 7 having different water flow paths are installed side by side in one combustion chamber 2. It is a one-can, two-water channel type.

そして、給湯回路Aと風呂回路Bとの間には、出湯管20における水量制御弁28の下流側と、風呂戻り管33におけるポンプ35と風呂戻りサーミスタ36の間で落とし込み管41が接続されている。この落とし込み管41には、上流側に、落とし込み管41を流れる水量を検出する風呂水量センサ42が、下流側に、落とし込み管41を開閉する落とし込み水電磁弁43がそれぞれ設けられている。さらに、落とし込み水電磁弁43の下流側には、2つの逆止弁44,44がそれぞれ設けられて、逆止弁44,44の間には、風呂戻り管33から逆流した湯水をオーバーフロー口から排出する縁切弁45が接続されている。
50はコントローラで、マイコンやメモリの他、各モータの駆動回路、各サーミスタ及びセンサの検出回路等を備え、各サーミスタやセンサ等の検出信号を受けて各弁等を動作させて出湯温制御や浴槽31への湯張り制御等を行う。51は給湯リモコン、52は風呂リモコンである。
Then, between the hot water supply circuit A and the bath circuit B, a drop pipe 41 is connected between the downstream side of the water amount control valve 28 in the hot water discharge pipe 20 and the pump 35 and the bath return thermistor 36 in the bath return pipe 33. There is. The drop pipe 41 is provided with a bath water amount sensor 42 for detecting the amount of water flowing through the drop pipe 41 on the upstream side, and a drop water solenoid valve 43 for opening and closing the drop pipe 41 on the downstream side. Further, two check valves 44, 44 are provided on the downstream side of the drop water solenoid valve 43, respectively, and hot water flowing back from the bath return pipe 33 is discharged between the check valves 44, 44 from the overflow port. A check valve 45 for discharging is connected.
Reference numeral 50 denotes a controller, which is provided with a drive circuit for each motor, a detection circuit for each thermistor and a sensor, and the like in addition to a microcomputer and a memory. Controls the filling of the bathtub 31 with hot water. 51 is a hot water supply remote controller, and 52 is a bath remote controller.

以上の如く構成された給湯器1においては、まず通常の給湯は以下の如くなされる。
湯出口に接続された外部配管の給湯栓が開栓されて器具内に通水され、その通水を給湯水量センサ25で検知すると、コントローラ50は、燃焼ファン5を所定時間回転させて、燃焼室2内に貯留している燃焼排気を排出させる(プリパージ)。その後、ガス管12の元ガス電磁弁15、各ガス電磁弁14を開弁させ、ガス比例弁16を所定開度で開弁させて、各バーナユニット3へガスを供給すると共に、イグナイタを作動させて点火プラグ8でバーナ4,4・・に点火する。
これにより、給湯熱交換器6において、給湯伝熱管18を流れる水がバーナ4の燃焼排気と熱交換されて、加熱された湯が出湯管20及び外部配管を通って給湯栓から出湯される。
In the water heater 1 configured as described above, first, normal hot water supply is performed as follows.
When the hot water tap of the external pipe connected to the hot water outlet is opened and water is passed through the appliance, and the water flow is detected by the hot water supply water amount sensor 25, the controller 50 rotates the combustion fan 5 for a predetermined time to burn. The combustion exhaust stored in the chamber 2 is discharged (prepurge). After that, the original gas solenoid valve 15 of the gas pipe 12 and each gas solenoid valve 14 are opened, the gas proportional valve 16 is opened at a predetermined opening degree, gas is supplied to each burner unit 3, and the igniter is operated. Then, the spark plug 8 ignites the burners 4, 4, ....
As a result, in the hot water supply heat exchanger 6, the water flowing through the hot water supply heat transfer tube 18 is heat-exchanged with the combustion exhaust of the burner 4, and the heated hot water is discharged from the hot water supply plug through the hot water outlet pipe 20 and the external pipe.

コントローラ50は、出湯管20の給湯熱交換器サーミスタ26によって出口温度を監視し、分配弁23のステッピングモータを駆動させて、出口温度が、給湯熱交換器6でのドレンの発生や過熱を防止できる温度範囲内に維持されるようにバイパス管22への流量(バイパス率)を制御する。
また、コントローラ50は、給湯出湯サーミスタ27によって出湯温度を監視し、出湯温度が給湯リモコン51又は風呂リモコン52で設定された設定温度となるように、各ガス電磁弁14の開閉制御と、ガス比例弁16の開度調整とを行うと共に、燃焼ファン5の回転数制御によって空気量を連続的に変化させる。
給湯栓を閉じると、給湯水量センサ25からの信号停止を確認したコントローラ50は、元ガス電磁弁15及びガス電磁弁14を閉じてバーナ4を消火させ、所定時間燃焼ファン5を回転させる(ポストパージ)。
The controller 50 monitors the outlet temperature by the hot water supply heat exchanger thermistor 26 of the hot water supply pipe 20, drives the stepping motor of the distribution valve 23, and the outlet temperature prevents the generation of drainage and overheating in the hot water supply heat exchanger 6. The flow rate (bypass rate) to the bypass pipe 22 is controlled so as to be maintained within a possible temperature range.
Further, the controller 50 monitors the hot water outlet temperature by the hot water supply hot water thermistor 27, and controls the opening and closing of each gas electromagnetic valve 14 and the gas proportion so that the hot water discharge temperature becomes the set temperature set by the hot water supply remote controller 51 or the bath remote controller 52. The opening degree of the valve 16 is adjusted, and the amount of air is continuously changed by controlling the rotation speed of the combustion fan 5.
When the hot water tap is closed, the controller 50 confirms that the signal from the hot water amount sensor 25 is stopped, closes the original gas solenoid valve 15 and the gas solenoid valve 14, extinguishes the burner 4, and rotates the combustion fan 5 for a predetermined time (post). purge).

一方、給湯リモコン51又は風呂リモコン52の自動スイッチを押すと、コントローラ50は、落とし込み管41の落とし込み水電磁弁43を開弁して給湯熱交換器6に通水させてバーナ4を燃焼させる。出湯管20からの湯は、落とし込み管41及び風呂戻り管33、風呂往き管34を通って浴槽31に供給される。落とし込み管41に設けた風呂水量センサ42で検出した水量が設定水量に達すると、落とし込み水電磁弁43を閉じて落とし込みを終了させる。
次に、ポンプ35を作動させて、風呂熱交換器7と浴槽31との間で湯を循環させる。よって、風呂熱交換器7と浴槽31との間を循環する風呂循環水は、風呂伝熱管30を流れる際にバーナ4の燃焼排気と熱交換されて設定温度まで追い焚きされる。設定温度に達すると、バーナ4の燃焼を停止させ、ポンプ35を停止させる。また、風呂リモコン52の追い焚きスイッチの操作により、任意のタイミングでも追い焚きが可能となっている。
On the other hand, when the automatic switch of the hot water supply remote controller 51 or the bath remote controller 52 is pressed, the controller 50 opens the drop water solenoid valve 43 of the drop pipe 41 to allow water to pass through the hot water supply heat exchanger 6 to burn the burner 4. The hot water from the hot water outlet pipe 20 is supplied to the bathtub 31 through the drop pipe 41, the bath return pipe 33, and the bath outbound pipe 34. When the amount of water detected by the bath water amount sensor 42 provided in the drop pipe 41 reaches the set amount of water, the drop water solenoid valve 43 is closed to end the drop.
Next, the pump 35 is operated to circulate hot water between the bath heat exchanger 7 and the bathtub 31. Therefore, the bath circulating water circulating between the bath heat exchanger 7 and the bathtub 31 is heat-exchanged with the combustion exhaust of the burner 4 when flowing through the bath heat transfer tube 30, and is reheated to a set temperature. When the set temperature is reached, the combustion of the burner 4 is stopped and the pump 35 is stopped. Further, by operating the reheating switch of the bath remote controller 52, reheating can be performed at any timing.

そして、コントローラ50は、風呂回路Bが単独使用されて追い焚きが実行された後は、ポンプ35を作動させて、バーナ4によって加熱されていた給湯熱交換器6の給湯伝熱管18内の湯温を低下させて、その後に給湯回路Aが使用されても高温の湯が出湯されることを防止するようになっている。以下、この高温出湯防止制御を図2のフローチャートに基づいて説明する。 Then, after the bath circuit B is used independently and the reheating is executed, the controller 50 operates the pump 35 to operate the hot water in the hot water transfer tube 18 of the hot water heat exchanger 6 heated by the burner 4. The temperature is lowered to prevent hot water from being discharged even if the hot water supply circuit A is used thereafter. Hereinafter, this high temperature hot water discharge prevention control will be described with reference to the flowchart of FIG.

まず、S1の判別で、風呂回路Bでの追い焚きが終了したことが確認されると、コントローラ50は、S2でポンプ35を作動させて、風呂回路Bでの湯水の循環を実行する。この循環によって、風呂回路Bの単独使用時にバーナ4で加熱されていた給湯伝熱管18の熱が、フィン17,17・・を介して風呂伝熱管30に伝達され、風呂伝熱管30内を循環する湯水に移動することになる。従って、給湯伝熱管18内に滞留していた湯水の湯温が低下する。 First, when it is confirmed by the determination of S1 that the reheating in the bath circuit B is completed, the controller 50 operates the pump 35 in S2 to execute the circulation of hot water in the bath circuit B. By this circulation, the heat of the hot water supply heat transfer tube 18 heated by the burner 4 when the bath circuit B is used alone is transferred to the bath heat transfer tube 30 via the fins 17, 17, ..., And circulates in the bath heat transfer tube 30. Will move to the hot water. Therefore, the temperature of the hot water staying in the hot water supply heat transfer tube 18 decreases.

次に、S3の判別で、水管サーミスタ21から得られる給湯伝熱管18の検出温度が60℃以下であるか否かが判別される。ここで60℃以下であれば、続くS4の判別で、給湯熱交換器サーミスタ26から得られる出口温度が60℃以下であるか否かが判別される。ここでS3での検出温度とS4での出口温度との何れかが依然として60℃を越えていればポンプ35の作動は継続されるが、両温度が共に60℃以下であることが確認されると、コントローラ50は、S5でポンプ35の作動を停止させて本制御を終了する。
この高温出湯防止制御により、給湯伝熱管18内の湯温が低下するため、その後給湯栓が開栓されて給湯回路Aが使用されても、出湯管20から100℃以上の高温の湯が出湯されるおそれがなくなる。
Next, in the determination of S3, it is determined whether or not the detection temperature of the hot water supply heat transfer tube 18 obtained from the water pipe thermistor 21 is 60 ° C. or lower. Here, if the temperature is 60 ° C. or lower, it is determined in the subsequent determination of S4 whether or not the outlet temperature obtained from the hot water supply heat exchanger thermistor 26 is 60 ° C. or lower. Here, if either the detected temperature in S3 or the outlet temperature in S4 still exceeds 60 ° C., the operation of the pump 35 is continued, but it is confirmed that both temperatures are 60 ° C. or lower. Then, the controller 50 stops the operation of the pump 35 in S5 and ends the control.
Since the hot water temperature in the hot water supply heat transfer tube 18 is lowered by this high temperature hot water discharge prevention control, even if the hot water supply plug is opened and the hot water supply circuit A is used after that, hot water having a high temperature of 100 ° C. or higher is discharged from the hot water supply pipe 20. There is no risk of being overwhelmed.

このように、上記形態の給湯器1によれば、コントローラ50は、風呂回路Bの単独使用によるバーナ4の燃焼が行われた後、ポンプ35を作動させて、水管サーミスタ21によって検出される温度が所定温度(ここでは60℃)以下となるまで風呂回路Bにおいて湯水を循環させることで、給湯伝熱管18から風呂伝熱管30内を循環する湯水へ熱移動させて給湯伝熱管18内の湯水の温度を低下させることができる。よって、一缶二水路型において、風呂回路Bの単独使用後に給湯回路Aを使用する場合であっても、高温出湯を効果的に抑制することができる。特に、ポンプ35の作動は、分配弁23等が故障してバイパス管22から十分な水を混合できない場合でも関係なく行われるので、高い信頼性で高温出湯防止が可能となる。 As described above, according to the water heater 1 of the above-described embodiment, the controller 50 operates the pump 35 after the burner 4 is burned by the single use of the bath circuit B, and the temperature detected by the water pipe thermista 21. By circulating hot water in the bath circuit B until the temperature drops below a predetermined temperature (60 ° C. in this case), heat is transferred from the hot water supply heat transfer tube 18 to the hot water circulating in the bath heat transfer tube 30, and the hot water in the hot water transfer tube 18 is transferred. The temperature of the water heater can be lowered. Therefore, in the one-can-two-water channel type, even when the hot water supply circuit A is used after the bath circuit B is used alone, the high-temperature hot water discharge can be effectively suppressed. In particular, the pump 35 is operated regardless of the case where the distribution valve 23 or the like fails and sufficient water cannot be mixed from the bypass pipe 22, so that high-temperature hot water discharge can be prevented with high reliability.

なお、上記形態では、湯温検出手段として水管サーミスタと給湯熱交換器サーミスタとを用いて双方の検出温度が60℃以下の場合にポンプをOFFさせるようにしているが、給湯熱交換器サーミスタの検出温度を用いずに水管サーミスタの検出温度のみを監視してポンプをOFFさせるようにしてもよい。ポンプをOFFさせる所定温度も60℃に限らず適宜増減可能である。 In the above embodiment, a water pipe thermistor and a hot water supply heat exchanger thermistor are used as hot water temperature detecting means to turn off the pump when both detection temperatures are 60 ° C. or lower. The pump may be turned off by monitoring only the detected temperature of the water pipe thermistor without using the detected temperature. The predetermined temperature at which the pump is turned off is not limited to 60 ° C. and can be appropriately increased or decreased.

また、図3に示すように、図2のルーティンにおいて、S11で追い焚き終了の確認後、S12では、ポンプ35を作動させると共に、燃焼ファン5も回転させて、燃焼室2内に空気を送るようにしてもよい。
この場合、燃焼室2内に送られた空気が給湯熱交換器6を通過して給湯伝熱管18やその周囲のフィン17に接触するため、給湯熱交換器5での放熱を促進させることができる。
そして、S13,14の判別で給湯伝熱管18の検出温度及び給湯熱交換器6からの出口温度が60℃以下となったことが確認されると、コントローラ50は、S15でポンプ35の作動を停止させると共に燃焼ファン5の回転を停止させて本制御を終了する。
Further, as shown in FIG. 3, in the routine of FIG. 2, after confirming the end of reheating in S11, in S12, the pump 35 is operated and the combustion fan 5 is also rotated to send air into the combustion chamber 2. You may do so.
In this case, the air sent into the combustion chamber 2 passes through the hot water supply heat exchanger 6 and comes into contact with the hot water supply heat transfer tube 18 and the fins 17 around it, so that heat dissipation in the hot water supply heat exchanger 5 can be promoted. can.
Then, when it is confirmed by the discrimination of S13 and S14 that the detected temperature of the hot water supply heat transfer tube 18 and the outlet temperature from the hot water supply heat exchanger 6 are 60 ° C. or less, the controller 50 operates the pump 35 in S15. This control is terminated by stopping and stopping the rotation of the combustion fan 5.

このように、図3の変更例によれば、ポンプ35の作動と共に燃焼ファン5を回転させるので、ポンプ35による湯温低下作用に加えて、燃焼用空気を利用した放熱作用によって給湯伝熱管18内の湯温を効果的に低下させることができる。
なお、図3の変更例において、燃焼ファン5のON/OFFはポンプ35のON/OFFと同じタイミングとする必要はなく、燃焼ファン5のON/OFFをポンプ35のON/OFFより遅らせる等してタイミングをずらせてもよい。
また、この変更例でも、給湯熱交換器サーミスタの検出温度を用いずに水管サーミスタの検出温度のみを監視してポンプ及び燃焼ファンをOFFさせるようにしてもよい。ポンプをOFFさせる温度も60℃に限らず増減可能である。
As described above, according to the modification of FIG. 3, since the combustion fan 5 is rotated with the operation of the pump 35, the hot water supply heat transfer tube 18 is provided with the heat dissipation action using the combustion air in addition to the hot water temperature lowering action by the pump 35. The temperature of the hot water inside can be effectively lowered.
In the modified example of FIG. 3, the ON / OFF of the combustion fan 5 does not have to be the same timing as the ON / OFF of the pump 35, and the ON / OFF of the combustion fan 5 is delayed from the ON / OFF of the pump 35. You may shift the timing.
Further, in this modification as well, the pump and the combustion fan may be turned off by monitoring only the detected temperature of the water pipe thermistor without using the detected temperature of the hot water supply heat exchanger thermistor. The temperature at which the pump is turned off is not limited to 60 ° C. and can be increased or decreased.

さらに、図4に示す変更例では、図3のルーティンにおいて、S21で追い焚き終了を確認してS22でポンプ35及び燃焼ファン5をONさせた後、S23の判別で水管サーミスタ21の検出温度が60℃を越えていた場合、コントローラ50は、S24で、水落とし込みを行う。この水落とし込みは、落とし込み水電磁弁43を開弁させて、給湯回路A内の湯水を、落とし込み管41から風呂戻り管33及び風呂往き管34を介して浴槽31に落とし込むもので、バーナ4を燃焼させず、風呂水量センサ42で検出される水量が所定水量に達するまで行われる。この水落とし込みにより、給湯伝熱管18内の湯水が給水管19から新たに供給される水と置換されることになる。 Further, in the modification shown in FIG. 4, in the routine of FIG. 3, after confirming the end of reheating in S21 and turning on the pump 35 and the combustion fan 5 in S22, the detection temperature of the water pipe thermistor 21 is determined by S23. If the temperature exceeds 60 ° C., the controller 50 drops water in S24. In this water drop, the drop water solenoid valve 43 is opened, and the hot water in the hot water supply circuit A is dropped from the drop pipe 41 into the bathtub 31 via the bath return pipe 33 and the bath outbound pipe 34. It is performed until the amount of water detected by the bath water amount sensor 42 reaches a predetermined amount without burning. By this water drop, the hot water in the hot water supply heat transfer pipe 18 is replaced with the water newly supplied from the water supply pipe 19.

水落とし込みの実行後、再びS23で水管サーミスタ21の検出温度を確認し、検出温度が依然として60℃を越えていれば、再びS24で水落とし込みを行う処理を繰り返す。検出温度が60℃以下となっていれば、S25で、給湯熱交換器サーミスタ26からの出口温度が60℃以下か否かを判別する。
そして、S25で出口温度が60℃を越えていた場合は、S26で、S24と同じ水落とし込みを行い、出口温度が60℃以下となるまで繰り返す。出口温度が60℃以下となったら、S27でポンプ35及び燃焼ファン5をOFFさせて本制御を終了する。
After executing the water drop, the detected temperature of the water pipe thermistor 21 is confirmed again in S23, and if the detected temperature still exceeds 60 ° C., the process of dropping water in S24 is repeated. If the detected temperature is 60 ° C. or lower, S25 determines whether or not the outlet temperature from the hot water supply heat exchanger thermistor 26 is 60 ° C. or lower.
If the outlet temperature exceeds 60 ° C. in S25, the same water drop as in S24 is performed in S26, and the process is repeated until the outlet temperature becomes 60 ° C. or lower. When the outlet temperature becomes 60 ° C. or lower, the pump 35 and the combustion fan 5 are turned off in S27 to end this control.

このように、図4の変更例によれば、コントローラ50は、ポンプ35の作動の際には、落とし込み水電磁弁43によって落とし込み管41の流路を開放させて、給湯熱交換器6内の湯水を浴槽31へ落とし込むので、ポンプ35及び燃焼ファン5による湯温低下作用に加えて、給湯伝熱管18内の高温の湯を水に置換して迅速に給湯伝熱管18内の湯温を低下させることができる。 As described above, according to the modification of FIG. 4, when the pump 35 is operated, the controller 50 opens the flow path of the drop pipe 41 by the drop water electromagnetic valve 43, and the inside of the hot water supply heat exchanger 6 is opened. Since the hot water is dropped into the tub 31, in addition to the action of lowering the hot water temperature by the pump 35 and the combustion fan 5, the hot water in the hot water supply heat transfer tube 18 is replaced with water to quickly lower the hot water temperature in the hot water supply heat transfer tube 18. Can be made to.

なお、この変更例においても、給湯熱交換器サーミスタの検出温度を用いずに水管サーミスタの検出温度のみを監視して、水落とし込みやポンプ及び燃焼ファンのOFFを行ってもよい。ポンプをOFFさせる温度も60℃に限らず増減可能である。
また、この変更例では、水管サーミスタ及び給湯熱交換器サーミスタの検出温度が所定温度を越えていることを確認したタイミングで水落とし込みを行っているが、所定時間の経過を待って検出温度の低下が見られなければ水落とし込みを行うようにしてもよい。さらに、このような条件を設定せず、ポンプのONと同時に水落とし込みを行うようにしてもよい。
そして、燃焼ファンを用いずに図2のようにポンプのON/OFF制御に水落とし込みを加えることも可能である。
In this modified example as well, the water drop and the pump and the combustion fan may be turned off by monitoring only the detected temperature of the water pipe thermistor without using the detected temperature of the hot water supply heat exchanger thermistor. The temperature at which the pump is turned off is not limited to 60 ° C. and can be increased or decreased.
Further, in this modified example, water is dropped at the timing when it is confirmed that the detection temperature of the water pipe thermistor and the hot water supply heat exchanger thermistor exceeds the predetermined temperature, but the detection temperature drops after the lapse of a predetermined time. If you do not see, you may try to drop the water. Further, the water may be dropped at the same time as the pump is turned on without setting such a condition.
Then, it is also possible to add water drop to the ON / OFF control of the pump as shown in FIG. 2 without using the combustion fan.

その他、上記形態及び各変更例に共通して、給湯器自体の構成も、一缶二水路型であれば、各熱交換器が潜熱回収用の副熱交換器を備えるものであったりしても差し支えない。
一方、一缶二水路型における給湯熱交換器と風呂熱交換器との併設形態は、両熱交換器の各伝熱管が1つの燃焼室内で左右や前後或いは上下に分離して配設される形態の他、両熱交換器の各伝熱管が左右や前後或いは上下に交互に配設されるような混合形態であっても差し支えない。
図5に、上記形態の給湯器1での伝熱管の配設例を示す。ここでは、燃焼室2内で蛇行状に配設される給湯伝熱管18の直管部18a,18a・・を上段及び下段に分けて配置して、下段から上段にかけて繋がる給湯伝熱管18とフィン17とによって給湯熱交換器6を形成すると共に、同じく燃焼室2内で蛇行状に配設される風呂伝熱管30の直管部30a,30a・・を、上下段の直管部18a,18a・・の間に配置して、中段で繋がる風呂伝熱管30とフィン17とによって風呂熱交換器7を形成して、給湯伝熱管18と風呂伝熱管30とを上下方向へ交互に配設している。
In addition, if the configuration of the water heater itself is also a one-can, two-water channel type, each heat exchanger may be equipped with an auxiliary heat exchanger for latent heat recovery, which is common to the above-mentioned form and each modification example. There is no problem.
On the other hand, in the one-can, two-water channel type, the hot water supply heat exchanger and the bath heat exchanger are installed side by side, in which the heat transfer tubes of both heat exchangers are separately arranged on the left and right, front and back, or top and bottom in one combustion chamber. In addition to the form, there may be a mixed form in which the heat transfer tubes of both heat exchangers are alternately arranged on the left and right, front and back, or top and bottom.
FIG. 5 shows an example of arrangement of the heat transfer tube in the water heater 1 of the above-described embodiment. Here, the straight pipe portions 18a, 18a ... Of the hot water supply heat transfer tubes 18 arranged in a serpentine manner in the combustion chamber 2 are arranged separately in the upper and lower stages, and the hot water supply heat transfer tubes 18 and fins connected from the lower stage to the upper stage. The hot water supply heat exchanger 6 is formed by the hot water supply heat exchanger 6, and the straight pipe portions 30a, 30a ... The bath heat exchanger 7 is formed by the bath heat transfer tube 30 and the fins 17 connected in the middle stage, and the hot water supply heat transfer tube 18 and the bath heat transfer tube 30 are alternately arranged in the vertical direction. ing.

1・・給湯器、2・・燃焼室、3・・バーナユニット、4・・バーナ、5・・燃焼ファン(ファン)、6・・給湯熱交換器、7・・風呂熱交換器、12・・ガス管、17・・フィン、18・・給湯伝熱管、19・・給水管、20・・出湯管、21・・水管サーミスタ(湯温検出手段)、22・・バイパス管、23・・分配弁、24・・入水サーミスタ、25・・給湯水量センサ、26・・給湯熱交換器サーミスタ(湯温検出手段)、27・・給湯出湯サーミスタ、28・・水量制御弁、30・・風呂伝熱管、31・・浴槽、33・・風呂戻り管(配管)、34・・風呂往き管(配管)、35・・ポンプ、37・・風呂水流スイッチ、41・・落とし込み管、42・・風呂水量センサ、43・・落とし込み水電磁弁(開閉手段)、50・・コントローラ、51・・給湯リモコン、52・・風呂リモコン、A・・給湯回路、B・・風呂回路。 1 ... water heater, 2 ... combustion chamber, 3 ... burner unit, 4 ... burner, 5 ... combustion fan (fan), 6 ... hot water supply heat exchanger, 7 ... bath heat exchanger, 12 ...・ Gas pipe, 17 ・ ・ Fin, 18 ・ ・ Hot water supply heat transfer pipe, 19 ・ ・ Water supply pipe, 20 ・ ・ Hot water pipe, 21 ・ ・ Water pipe thermista (hot water temperature detection means), 22 ・ ・ Bypass pipe, 23 ・ ・ Distribution Valve, 24 ... Water inlet thermista, 25 ... Hot water supply water amount sensor, 26 ... Hot water supply heat exchanger thermista (hot water temperature detecting means), 27 ... Hot water supply hot water supply thermista, 28 ... Water volume control valve, 30 ... Bath heat transfer pipe , 31 ... water heater, 33 ... bath return pipe (piping), 34 ... bath going pipe (piping), 35 ... pump, 37 ... bath water flow switch, 41 ... drop pipe, 42 ... bath water volume sensor , 43 ... Drop water electromagnetic valve (opening and closing means), 50 ... Controller, 51 ... Hot water supply remote control, 52 ... Bath remote control, A ... Hot water supply circuit, B ... Bath circuit.

Claims (1)

下部にバーナが配置される燃焼室と、
前記燃焼室の上部に配置されて前記バーナに加熱される給湯熱交換器と、前記給湯熱交換器に接続される給水管及び出湯管と、を含んでなる給湯回路と、
前記燃焼室の上部に前記給湯熱交換器と併設されて前記バーナに加熱される風呂熱交換器と、前記風呂熱交換器に接続されて外部の浴槽と接続される配管と、前記配管に設けられるポンプと、を含んでなる風呂回路と、
前記給湯熱交換器内の湯水の温度を検出する湯温検出手段と、
前記出湯管と前記配管とを接続して前記出湯管からの湯を前記配管を介して前記浴槽へ供給可能な落とし込み管と、
前記落とし込み管の流路を開閉する開閉手段と、
前記燃焼室内へ燃焼用空気を供給可能なファンと、
前記バーナの燃焼及び前記ポンプの作動を制御するコントローラと、を備えてなる給湯器であって、
前記コントローラは、前記風呂回路の単独使用による前記バーナの燃焼が行われた後、前記ポンプを作動させ前記風呂回路において湯水を循環させると共に、前記ファンを回転させ、
その後、前記湯温検出手段によって検出される検出温度を監視して、前記検出温度が所定温度を越えている場合、前記開閉手段によって前記落とし込み管の流路を開放させて、前記給湯熱交換器内の湯水を前記浴槽へ落とし込む一方、前記検出温度が前記所定温度以下である場合、前記ポンプの作動及び前記ファンの回転を停止させることを特徴とする給湯器。
A combustion chamber with a burner at the bottom and
A hot water supply circuit including a hot water supply heat exchanger arranged in the upper part of the combustion chamber and heated by the burner, and a water supply pipe and a hot water outlet pipe connected to the hot water supply heat exchanger.
A bath heat exchanger that is installed in the upper part of the combustion chamber and is heated by the burner along with the hot water supply heat exchanger, a pipe that is connected to the bath heat exchanger and is connected to an external bathtub, and a pipe that is provided in the pipe. The pump, which includes the bath circuit,
A hot water temperature detecting means for detecting the temperature of hot water in the hot water supply heat exchanger,
A drop pipe that connects the hot water pipe and the pipe and can supply hot water from the hot water pipe to the bathtub via the pipe.
An opening / closing means for opening / closing the flow path of the drop pipe,
A fan that can supply combustion air to the combustion chamber,
A water heater comprising a controller for controlling the combustion of the burner and the operation of the pump.
After the burner is burned by using the bath circuit alone, the controller operates the pump to circulate hot water in the bath circuit and rotate the fan.
After that, the detection temperature detected by the hot water temperature detecting means is monitored, and when the detected temperature exceeds a predetermined temperature, the flow path of the drop pipe is opened by the opening / closing means, and the hot water supply heat exchanger is used. A water heater characterized in that the operation of the pump and the rotation of the fan are stopped when the detected temperature is equal to or lower than the predetermined temperature while the hot water in the water is dropped into the bathtub .
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KR20200098151A (en) * 2019-02-12 2020-08-20 박영철 Disposable syringe
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