JP6814888B2 - Liquid storage device and its cleaning method - Google Patents

Description

The present invention relates to a liquid storage device provided with a cylinder in which a storage chamber capable of storing liquid is formed, and a cleaning method thereof.

For example, Japanese Patent No. 5901359 proposes a liquid storage device and a cleaning method for cleaning the storage chamber by supplying a cleaning liquid to the storage chamber of a cylinder capable of storing the paint when changing the color of the paint. ..

In the above-mentioned conventional technique, the paint adhering to the bottom surface (flat surface) of the cylinder constituting the storage chamber is efficiently cleaned by changing the direction in which the cleaning liquid flows in the storage chamber. In such a liquid storage device, it is desired to improve the cleaning efficiency in the storage chamber.

The present invention has been made in connection with the above proposal, and an object of the present invention is to provide a liquid storage device capable of effectively cleaning a storage chamber and a cleaning method thereof.

In order to achieve the above object, the liquid storage device according to the present invention includes a cylinder in which a storage chamber capable of storing a predetermined liquid is formed and arranged so that the axis extends substantially horizontally, and the storage chamber. A stirring member provided in the cylinder, a first on-off valve provided in a portion above the stirring member in the cylinder and capable of supplying a cleaning liquid and a gas to the storage chamber, and a portion below the stirring member in the cylinder. The liquid storage device is provided with a second on-off valve which is provided in the storage chamber and can supply the cleaning liquid and the gas to the storage chamber, and the liquid storage device can discharge the cleaning liquid in the storage chamber from a position below the stirring member in the cylinder. It is characterized by being configured in.

According to such a configuration, the cleaning liquid and gas supplied from the first on-off valve and the second on-off valve into the storage chamber are agitated by the stirring member, and the cleaning liquid in the storage chamber is discharged from a position below the stirring member in the cylinder. can do. Therefore, the stirring member and the storage chamber can be efficiently cleaned.

In the above liquid storage device, the first on-off valve may be configured to be able to discharge the gas in the storage chamber, and the second on-off valve may be configured to be able to discharge the cleaning liquid in the storage chamber.

According to such a configuration, the cleaning liquid and the gas in the storage chamber can be efficiently discharged.

In the above liquid storage device, the stirring member, the first on-off valve, and the second on-off valve may be located on the same plane.

According to such a configuration, the cleaning liquid and the gas can be efficiently supplied to the stirring member from the vertical direction of the stirring member. Therefore, the stirring member and the storage chamber can be efficiently cleaned.

In the above liquid storage device, the stirring member has a rotating shaft extending along the axial direction of the cylinder and a blade portion extending radially outward from the rotating shaft, and the first The on-off valve may be located above the blade portion, and the second on-off valve may be located below the blade portion.

According to such a configuration, the blade portion can be effectively cleaned.

In the above liquid storage device, the first passage connected to the first on-off valve to lead out the predetermined liquid stored in the storage chamber, the first passage, and the first on-off valve are used. Cleaning liquid into the storage chamber via a first cleaning supply unit capable of supplying cleaning liquid and gas to the storage chamber, a second passage connected to the second on-off valve, and the second passage and the second on-off valve. And a second cleaning supply unit capable of supplying gas may be provided.

According to such a configuration, the cleaning liquid and the gas can be supplied from the first cleaning supply unit to the storage chamber via the first passage and the first on-off valve, so that the first passage and the first on-off valve are cleaned. be able to.

The liquid storage device may further include a drain valve provided in a portion of the cylinder below the stirring member and capable of discharging the cleaning liquid and gas in the storage chamber.

According to such a configuration, since the cleaning liquid in the storage chamber can be discharged from the drain valve, it is possible to prevent the second passage from being contaminated by the cleaning liquid containing a predetermined liquid.

In the above liquid storage device, the second cleaning supply unit may have a drain valve capable of discharging the cleaning liquid and the gas discharged from the second on-off valve into the second passage.

The method for cleaning the liquid storage device according to the present invention is a method for cleaning a liquid storage device provided with a cylinder for storing a predetermined liquid, and the cylinders are arranged so that the axis extends substantially horizontally. A rotatable stirring member is provided in the storage chamber of the cylinder, and a cleaning liquid is supplied to the storage chamber from a first on-off valve provided at a portion above the stirring member in the cylinder, and the stirring member is supplied. A first cleaning step of rotating the stirring member and a second cleaning step of supplying the cleaning liquid to the storage chamber from the second on-off valve provided at a portion below the stirring member in the cylinder and rotating the stirring member. It is characterized by doing.

According to such a method, the same effect as that of the liquid storage device described above can be obtained.

In the above cleaning method, in the first cleaning step, the cleaning liquid is supplied from the first on-off valve to the stirring member, and gas is supplied from the second on-off valve to the stirring member, and the second on-off valve is used. In the cleaning step, the gas may be supplied from the first on-off valve to the stirring member, and the cleaning liquid may be supplied from the second on-off valve to the stirring member.

According to such a method, the stirring member and the storage chamber can be effectively cleaned with the cleaning liquid and the gas.

In the above cleaning method, the liquid storage device is connected to the first on-off valve and is connected to the first passage for leading out the predetermined liquid stored in the storage chamber and the second on-off valve. In the first cleaning step, a cleaning liquid and a gas are supplied from the first passage to the stirring member via the first on-off valve, and in the second cleaning step, the cleaning liquid and the gas are supplied. The cleaning liquid and the gas may be supplied from the second passage to the stirring member via the second on-off valve.

According to such a method, the first passage and the first on-off valve can be cleaned.

In the above cleaning method, in the first cleaning step, the cleaning liquid and gas in the storage chamber are discharged to the outside through the second on-off valve and the second passage, and in the second cleaning step, the second passage. To supply the cleaning liquid and gas to the storage chamber via the second on-off valve and rotate the stirring member to bring the cleaning liquid and gas in the storage chamber to the outside via the first on-off valve and the first passage. The discharge passage cleaning step, and the storage chamber in which the cleaning liquid and gas are supplied from the second passage to the storage chamber via the second on-off valve and the stirring member is rotated with the first on-off valve closed. After the cleaning step and the storage chamber cleaning step, a discharge step of discharging the cleaning liquid and gas in the storage chamber to the outside through the second on-off valve and the second passage may be performed.

According to such a method, even when the second passage is contaminated by the cleaning liquid containing a predetermined liquid during the first cleaning step, the second passage can be cleaned by the passage cleaning step. In addition, the stirring member and the storage chamber can be effectively cleaned by the storage chamber cleaning step and the discharge step.

In the above cleaning method, the liquid storage device further includes a drain valve provided in a portion of the cylinder below the stirring member, and in the first cleaning step, the cleaning liquid and gas in the storage chamber are drained. In the second cleaning step, the cleaning liquid and gas are supplied from the second passage to the storage chamber via the second on-off valve with the first on-off valve closed, and the cleaning liquid and gas are supplied to the outside from the valve. A storage chamber cleaning step of rotating the stirring member, and a discharge step of discharging the cleaning liquid and gas in the storage chamber to the outside from the drain valve may be performed after the storage chamber cleaning step.

According to such a method, since the cleaning liquid and the gas in the storage chamber are discharged to the outside from the drain valve, it is possible to prevent the second passage from being contaminated by the cleaning liquid containing a predetermined liquid.

In the above cleaning method, the first cleaning step and the second cleaning step may be alternately repeated a plurality of times.

According to such a method, the stirring member and the storage chamber can be cleaned more effectively.

According to the present invention, the cleaning liquid and the gas supplied to the storage chamber can be agitated by the stirring member, and the cleaning liquid in the storage chamber can be discharged from a position below the stirring member in the cylinder. It can be washed efficiently.

It is a schematic block diagram of the coating system provided with the liquid storage device which concerns on one Embodiment of this invention. It is a schematic diagram which shows the cross section of the liquid storage device of FIG. It is a flowchart explaining the cleaning method using the liquid storage device of FIG. It is a flowchart explaining the introduction process of FIG. It is a flowchart explaining the cleaning process of FIG. It is a 1st explanatory view which shows the state which the 1st color paint is filled in a storage chamber. It is a 2nd explanatory drawing which shows the state which the 1st color paint is filled in a storage chamber. It is explanatory drawing of an air discharge process. It is explanatory drawing which shows the state which the paint of a plurality of colors is introduced into a storage chamber. It is explanatory drawing of the mixing process. It is explanatory drawing of the transfer process. It is explanatory drawing of the 1st cleaning process. It is explanatory drawing of the 2nd cleaning process. FIG. 14A is a partially omitted vertical cross-sectional view of the liquid storage device provided with the stirring member according to the first modification, and FIG. 14B is a partially omitted view of the liquid storage device provided with the stirring member according to the second modification. It is a vertical sectional view. FIG. 15A is a partial vertical sectional view of a liquid storage device in which a wall portion is provided between each supply valve and the stirring member, and FIG. 15B is a cross-sectional view taken along the line XVB-XVB of FIG. 15A. .. It is a partially omitted sectional view of the liquid storage device explaining the guide recess. It is a schematic diagram which shows the cross section of the liquid storage apparatus explaining the example which provided the trigger valve in a cylinder. It is explanatory drawing of the 1st cleaning process which concerns on a modification. It is a flowchart which shows the 2nd cleaning process which concerns on the modification. It is explanatory drawing of the passage cleaning process. It is explanatory drawing of the storage room cleaning process. It is explanatory drawing of the discharge process. It is a schematic diagram which shows the cross section of the liquid storage device which concerns on a modification. It is explanatory drawing of the 1st cleaning process of the liquid storage apparatus of FIG. It is a flowchart which shows the 2nd cleaning process of the liquid storage apparatus of FIG. It is explanatory drawing of the storage chamber cleaning process of the liquid storage apparatus of FIG. It is explanatory drawing of the discharge process of the liquid storage device of FIG.

Hereinafter, the liquid storage device according to the present invention will be described with reference to the accompanying drawings with reference to suitable embodiments in relation to the cleaning method.

As shown in FIGS. 1 and 2, the liquid storage device 10 according to the embodiment of the present invention is configured as a paint mixing device for mixing and toning a plurality of colors of paint which is a liquid. The liquid storage device 10 is incorporated in a coating system 12 that coats a work W such as a vehicle body with a mixed paint obtained by mixing and toning a plurality of colors of paint. The mixed paint may be, for example, a paint for the undercoat of the work W or a paint for the topcoat of the work W.

The liquid storage device 10 is not limited to a device that mixes a plurality of colors of paint, and may be any device that mixes a plurality of types of liquids. That is, the liquid storage device 10 may be a device that mixes a curing agent with a predetermined liquid.

First, the painting system 12 will be described. The coating system 12 includes a paint supply unit 14, a plurality of supply passages 16, a liquid storage device 10, a trigger valve 18, a transfer passage 20, an intermediate storage unit 22, a paint passage 24, and a coating gun 26.

As shown in FIG. 2, the paint supply unit 14 is for supplying paints of a plurality of colors to the liquid storage device 10, and a plurality of paints of each color are stored (six in the example of FIG. 2). It has a tank 28. Each supply passage 16 connects each tank 28 and the liquid storage device 10 to each other. That is, the paint stored in each tank 28 is supplied to the liquid storage device 10 via the supply passage 16. The detailed configuration of the liquid storage device 10 will be described later.

As shown in FIG. 1, the transfer passage 20 is a passage for transferring the mixed paint obtained by the liquid storage device 10 to the intermediate storage unit 22. The intermediate storage unit 22 is for storing the mixed paint. The intermediate storage unit 22 has an intermediate cylinder 30, an intermediate piston 32, an intermediate rod 34, a power conversion unit 36, and a drive source 38.

An intermediate piston 32 is slidably arranged in the intermediate cylinder 30 so as to form an intermediate storage chamber 31 capable of storing the mixed paint. The intermediate rod 34 is connected to the surface of the intermediate piston 32 opposite to the intermediate storage chamber 31. The power conversion unit 36 is connected to the intermediate rod 34. The drive source 38 is a servomotor that moves the intermediate piston 32 along the axial direction. The rotational motion of the drive source 38 is converted into a linear motion by the power conversion unit 36 and transmitted to the intermediate piston 32 via the intermediate rod 34.

The paint passage 24 is a passage for guiding the mixed paint in the intermediate storage chamber 31 to the paint gun 26. The coating gun 26 is for coating the work W with the mixed coating material guided from the coating passage 24, and is attached to, for example, a robot arm (not shown). The coating gun 26 can be configured as, for example, a well-known rotary atomization type coating gun.

As shown in FIGS. 1 and 2, the liquid storage device 10 is for mixing and toning (mixing a plurality of types of liquids) a plurality of colors of paint. The liquid storage device 10 includes a mixing device main body 40, a plurality of supply valves 42, a first on-off valve 44a, a first passage 46a, a first cleaning system 48a, a second on-off valve 44b, a second passage 46b, and a second cleaning system 48b. And a control unit 49.

In FIG. 1, the mixing device main body 40 includes a cylinder 50, a piston 52, a rod 54, a power conversion unit 56, a drive source 58, a stirring member 60, and a stirring drive unit 62.

The cylinder 50 is arranged (horizontally placed) so that the axis line is positioned substantially horizontally. In the cylinder 50, a piston 52 is slidably arranged along the axial direction so as to form a storage chamber 51 capable of storing paints of a plurality of colors.

An annular seal member 63 that is in liquid-tight contact with the inner peripheral surface 50b of the cylinder 50 is mounted on the outer peripheral surface of the piston 52 via an annular groove. The rod 54 is connected to the surface of the piston 52 opposite to the storage chamber 51. The power conversion unit 56 is connected to the rod 54. The drive source 58 is a servomotor that moves the piston 52 along the axial direction. The rotational motion of the drive source 58 is converted into a linear motion by the power conversion unit 56 and transmitted to the piston 52 via the rod 54.

As shown in FIGS. 1 and 2, the stirring member 60 is provided in the storage chamber 51 and can stir the paints of a plurality of colors in the storage chamber 51. The stirring member 60 has a rotating shaft 64 and a plurality of blade portions 66. The rotation shaft 64 extends along the axial direction of the piston 52. Specifically, the rotating shaft 64 constitutes the storage chamber 51 while being located on the axis of the piston 52, and the end face 50a of the cylinder 50 located on the opposite side of the piston 52 (in the direction of the arrow X1 of the cylinder 50). It extends so as to penetrate the end face 50a). Each blade portion 66 extends radially outward from the rotating shaft 64.

The plurality of blade portions 66 are provided at equal intervals in the circumferential direction of the rotation shaft 64. FIG. 2 illustrates four blades 66. However, the number of blades 66 can be arbitrarily set, and may be one, two, three, or five or more. The radial outer end (outer end) of the blade portion 66 is separated from the inner peripheral surface 50b of the cylinder 50 constituting the storage chamber 51. The blade portion 66 is located in the vicinity of the end surface 50a of the cylinder 50. The stirring drive unit 62 rotates the rotation shaft 64 based on the signal from the control unit 49.

The plurality of supply valves 42 are for individually supplying the paints of a plurality of colors into the storage chamber 51, and are provided on the inner peripheral surface 50b of the cylinder 50 constituting the storage chamber 51. Each of the plurality of supply passages 16 is connected to each supply valve 42. Based on the signal from the control unit 49, each supply valve 42 is in an open state in which the inside of the supply passage 16 and the inside of the storage chamber 51 communicate with each other, and a closed state in which the communication between the inside of the supply passage 16 and the inside of the storage chamber 51 is cut off. It is configured to be switchable between states.

The plurality of supply valves 42 are provided in the vicinity of the blade portion 66. The plurality of supply valves 42 are located outward in the radial direction of the rotating shaft 64 with respect to the blade portion 66 and are separated from each other in the circumferential direction. FIG. 2 illustrates six supply valves 42. However, the number of supply valves 42 can be arbitrarily set as long as it is two or more.

The first on-off valve 44a is provided on the inner peripheral surface 50b of the cylinder 50 constituting the storage chamber 51. A first passage 46a is connected to the first on-off valve 44a. Based on the signal from the control unit 49, the first on-off valve 44a has an open state in which the inside of the first passage 46a and the inside of the storage chamber 51 communicate with each other, and the communication between the inside of the first passage 46a and the inside of the storage chamber 51. It is configured to be switchable to a closed state that is blocked.

The first on-off valve 44a is located near the end surface 50a of the cylinder 50 and above the blade portion 66 (stirring member 60). In other words, the first on-off valve 44a is located at the upper end (uppermost portion) of the inner peripheral surface 50b of the cylinder 50 constituting the storage chamber 51. The first on-off valve 44a functions as an air discharge unit capable of discharging the air in the storage chamber 51 to the outside. In this case, the first passage 46a functions as an exhaust passage that guides air to the outside.

Further, the first on-off valve 44a functions as a first cleaning valve (first cleaning unit) that supplies a cleaning liquid and a gas toward the blade portion 66. As the cleaning liquid, for example, water is used. As the gas, for example, air is used. However, the cleaning liquid and gas are not limited to water and air. The first on-off valve 44a is configured so that the cleaning liquid and the gas can be supplied toward the blade portion 66 and the gas can be discharged.

The first passage 46a is a passage that connects the first on-off valve 44a and the first cleaning system (first cleaning supply unit) 48a to each other. The first cleaning system 48a includes a first cleaning liquid supply unit 70a, a first cleaning liquid passage 72a, a first cleaning liquid supply valve 74a, a first gas supply unit 76a, a first gas passage 78a, a first gas supply valve 80a, and a first port. Includes 82a and first drain valve 84a.

The first cleaning liquid supply unit 70a is for supplying the pressurized cleaning liquid to the first cleaning liquid supply valve 74a. The first cleaning liquid supply unit 70a can be configured to include, for example, a water pump. Based on the signal from the control unit 49, the first cleaning liquid supply valve 74a is in an open state in which the inside of the first cleaning liquid passage 72a and the first port 82a communicate with each other, and the inside of the first cleaning liquid passage 72a and the first port 82a. It is configured so that it can be switched to a closed state in which communication is cut off.

The first gas supply unit 76a is for supplying the pressurized gas to the first gas supply valve 80a. The first gas supply unit 76a can include, for example, an air pump. The first gas supply valve 80a is in an open state in which the inside of the first gas passage 78a and the first port 82a communicate with each other, and the inside of the first gas passage 78a and the first port 82a, based on a signal from the control unit 49. It is configured so that it can be switched to a closed state in which communication is cut off.

The first port 82a communicates with the first passage 46a. The first drain valve 84a is for discharging the gas guided from the inside of the storage chamber 51 to the first port 82a through the first passage 46a to the outside. The first drain valve 84a is in an open state in which the drain passage and the first port 82a (not shown) communicate with each other based on a signal from the control unit 49, and is closed in which the communication between the drain passage and the first port 82a is cut off. It is configured to be switchable between states. The first port 82a communicates with the transfer passage 20 via the trigger valve 18. Based on the signal from the control unit 49, the trigger valve 18 is in an open state in which the first port 82a and the inside of the transfer passage 20 communicate with each other, and a closed state in which the communication between the first port 82a and the inside of the transfer passage 20 is cut off. It is configured to be switchable between states.

The second on-off valve 44b is located near the end surface 50a of the cylinder 50 and below the blade portion 66 (stirring member 60). In other words, the second on-off valve 44b is located at the lower end (lowermost portion) of the inner peripheral surface 50b of the cylinder 50 constituting the storage chamber 51.

The second on-off valve 44b functions as a second cleaning valve (second cleaning unit) that supplies a cleaning liquid and a gas toward the blade portion 66. The second on-off valve 44b is configured so that the cleaning liquid and the gas can be supplied toward the blade portion 66 and the cleaning liquid can be discharged. The blade portion 66, the first on-off valve 44a, and the second on-off valve 44b are located on the same plane orthogonal to the axis of the cylinder 50.

The second passage 46b is a passage that connects the second on-off valve 44b and the second cleaning system (second cleaning supply unit) 48b to each other. The second cleaning system 48b includes a second cleaning liquid supply unit 70b, a second cleaning liquid passage 72b, a second cleaning liquid supply valve 74b, a second gas supply unit 76b, a second gas passage 78b, a second gas supply valve 80b, and a second port. Includes 82b and a second drain valve 84b.

The second cleaning liquid supply unit 70b is for supplying the pressurized cleaning liquid to the second cleaning liquid supply valve 74b. The second cleaning liquid supply unit 70b is configured in the same manner as the first cleaning liquid supply unit 70a described above. The second cleaning liquid supply valve 74b is in an open state in which the inside of the second cleaning liquid passage 72b and the second port 82b communicate with each other, and the inside of the second cleaning liquid passage 72b and the second port 82b, based on the signal from the control unit 49. It is configured so that it can be switched to a closed state in which communication is cut off.

The second gas supply unit 76b is for supplying the pressurized gas to the second gas supply valve 80b. The second gas supply unit 76b is configured in the same manner as the first gas supply unit 76a described above. The second gas supply valve 80b has an open state in which the inside of the second gas passage 78b and the second port 82b communicate with each other, and the inside of the second gas passage 78b and the second port 82b, based on a signal from the control unit 49. It is configured so that it can be switched to a closed state in which communication is cut off.

The second port 82b communicates with the second passage 46b. The second drain valve 84b is for discharging the cleaning liquid and the gas guided from the inside of the storage chamber 51 to the second port 82b via the second passage 46b to the outside. The second drain valve 84b is in an open state in which the drain passage and the second port 82b (not shown) communicate with each other based on a signal from the control unit 49, and is closed in which the communication between the drain passage and the second port 82b is cut off. It is configured to be switchable between states.

The control unit 49 controls a plurality of supply valves 42 and pistons 52 so that one type of each of the plurality of colors of paint is sucked into the storage chamber 51 in order. Further, the control unit 49 serves as a pressure adjusting unit capable of reducing the pressure in the storage chamber 51 so that the pressure in the storage chamber 51 is lower than the pressure in the tank 28 storing the liquid supplied to the supply passage 16. Function.

Next, the operation of the liquid storage device 10 will be described in relation to the liquid mixing method and the cleaning method. In the initial state, the piston 52 of the liquid storage device 10 is located at the end on the side (arrow X1 direction) where the stirring member 60 is located. That is, the piston 52 is located close to the blade portion 66, and the volume in the storage chamber 51 is minimized.

In the liquid mixing method, first, as shown in FIG. 3, a mixing ratio calculation step is performed (step S1). In the mixing ratio calculation step, the control unit 49 calculates the mixing ratio of the paints of the colors required for the mixed toning based on the predetermined paint information.

After that, the supply amount calculation step is performed (step S2). In the supply amount calculation step, the control unit 49 calculates the supply amount of each paint based on the calculated mixing ratio.

Subsequently, an introduction step is performed (step S3). In the introduction step, the paints of each color are sequentially introduced into the storage chamber 51 one by one based on the calculated supply amount. Specifically, as shown in FIG. 4, in the introduction step, the control unit 49 controls the supply valve 42 to which the first color paint is guided in an open state (step S10). As the first color paint, a paint in an amount larger than the minimum volume in the storage chamber 51 is selected. Further, the control unit 49 controls all the other supply valves 42 and the second on-off valve 44b in the closed state, and controls the first on-off valve 44a and the first drain valve 84a in the open state.

As a result, as shown in FIGS. 6 and 7, the storage chamber 51 is filled with the first color paint from the predetermined tank 28 via the supply passage 16 and the supply valve 42 (step S11). At this time, the air in the storage chamber 51 is pushed by the paint and discharged to the outside through the first on-off valve 44a, the first passage 46a, the first port 82a, and the first drain valve 84a.

Then, when the storage chamber 51 is filled with the first color paint, the control unit 49 controls the drive source 58 to increase the volume in the storage chamber 51 (arrow X2 direction) by the piston 52 by a predetermined length. To move. As a result, the first-color paint stored in the predetermined tank 28 is sucked into the storage chamber 51 via the supply passage 16 and the supply valve 42 (step S12 in FIG. 4). At this time, the control unit 49 moves the piston 52 so that a larger amount of paint than the calculated supply amount of the first color paint is introduced into the storage chamber 51.

Then, in FIG. 4, an air discharge step is performed (step S13). In the air discharge step, the control unit 49 controls the first on-off valve 44a in the open state and controls the drive source 58 to move the piston 52 in the direction in which the volume in the storage chamber 51 is reduced (arrow X1 direction). (See FIG. 8). As a result, the air remaining in the storage chamber 51 is discharged to the outside of the storage chamber 51 via the first on-off valve 44a. In this air discharge step, the control unit 49 introduces the paint in the storage chamber 51 into the first on-off valve 44a and until the paint in the first color in the storage chamber 51 reaches the amount calculated in the supply amount calculation step. Move the piston 52.

Subsequently, a pressure adjusting step is performed (step S14). In the pressure adjusting step, the control unit 49 controls the supply valve 42, the first on-off valve 44a, and the second on-off valve 44b in the closed state, and the volume in the storage chamber 51 increases (arrow X2 direction). The piston 52 is moved by a predetermined length. As a result, the pressure (hydraulic pressure) in the storage chamber 51 becomes lower than the pressure (hydraulic pressure) in each tank 28. The amount of movement of the piston 52 in the pressure adjusting step can be arbitrarily set, and may be larger or smaller than the amount of movement of the piston 52 when the next color paint is introduced into the storage chamber 51.

After that, the paint of the next color (second and subsequent colors) is introduced into the storage chamber 51. Specifically, the control unit 49 controls the supply valve 42 to which the next color paint is guided in the open state (step S15). At this time, the control unit 49 controls all the other supply valves 42, the first on-off valve 44a, and the second on-off valve 44b in the closed state. Then, the control unit 49 controls the drive source 58 to move the piston 52 by a predetermined length in the direction in which the volume in the storage chamber 51 expands (arrow X2 direction). As a result, the next color paint stored in the predetermined tank 28 is sucked into the storage chamber 51 via the supply passage 16 and the supply valve 42 (step S16). Subsequently, the control unit 49 controls the supply valve 42 in the open state to the closed state (step S17).

Next, the control unit 49 determines whether or not the paints of all colors have been introduced into the storage chamber 51 (step S18). When the control unit 49 determines that the paints of all colors have not been introduced into the storage chamber 51 (step S18: NO), the steps S14 to S17 are sequentially performed. On the other hand, as shown in FIG. 9, when the control unit 49 determines that the paints of all colors have been introduced into the storage chamber 51 (step S18: YES), the introduction step ends. Although FIG. 9 shows an example in which four colors of paint are introduced into the storage chamber 51, the number of colors of the paint to be introduced into the storage chamber 51 can be arbitrarily set.

When the introduction step is completed, the mixing step shown in FIG. 3 is performed (step S4). In the mixing step, the control unit 49 drives the stirring drive unit 62 to rotate the stirring member 60 (see FIG. 10). As a result, the blade portion 66 rotates in the storage chamber 51, so that the paints of a plurality of colors are mixed and toned in the storage chamber 51 to produce the mixed paint. When the mixing step is completed, the control unit 49 stops driving the stirring drive unit 62.

After that, a transfer step is performed (step S5). In the transfer step, the control unit 49 controls all the supply valves 42 and the second on-off valve 44b in the closed state, and controls the first on-off valve 44a and the trigger valve 18 in the open state. Further, the control unit 49 drives the drive source 58 to move the piston 52 in the direction in which the volume in the storage chamber 51 is reduced (direction of arrow X1), and drives the drive source 38 to drive the volume in the intermediate storage chamber 31. Moves the intermediate piston 32 in the direction of expansion. Then, the mixed paint in the storage chamber 51 is transferred into the intermediate storage chamber 31 via the first on-off valve 44a, the first passage 46a, the trigger valve 18, and the transfer passage 20 (see FIG. 11). When the transfer process is completed, the control unit 49 stops driving the drive source 58 and the drive source 38 and controls the trigger valve 18 to be in the closed state.

Subsequently, a painting step is performed (step S6). In the painting process, the control unit 49 drives the drive source 38 to move the intermediate piston 32 in the direction in which the inside of the intermediate storage chamber 31 shrinks. As a result, the mixed paint in the intermediate storage chamber 31 is guided by the painting gun 26 and painted on the work W.

Further, after the painting step is completed, a cleaning step is performed (step S7). However, the cleaning step may be performed during the painting process or before the start of the painting process. As shown in FIG. 5, in the cleaning step, the control unit 49 drives the stirring drive unit 62 with the piston 52 positioned so that the volume in the storage chamber 51 is minimized, and rotates the stirring member 60. Start (step S20). After the mixing step is completed, the stirring member 60 may be continuously rotated until the cleaning step without stopping the rotation of the stirring member 60. In this case, step S20 becomes unnecessary.

Then, the first cleaning step is performed (step S21). In the first cleaning step, the control unit 49 controls all the supply valves 42 in the closed state and controls the first on-off valve 44a and the second on-off valve 44b in the open state. Further, the control unit 49 controls the first cleaning liquid supply valve 74a and the second gas supply valve 80b in the open state, and controls the first gas supply valve 80a and the second cleaning liquid supply valve 74b in the closed state. Further, the control unit 49 controls the first drain valve 84a in the closed state and the second drain valve 84b in the open state.

Then, as shown in FIG. 12, the cleaning liquid of the first cleaning liquid supply unit 70a passes through the first cleaning liquid passage 72a, the first cleaning liquid supply valve 74a, the first port 82a, the first passage 46a, and the first on-off valve 44a. It is discharged toward the blade portion 66. The gas in the second gas supply unit 76b is discharged toward the blade unit 66 via the second gas passage 78b, the second gas supply valve 80b, the second port 82b, the second passage 46b, and the second on-off valve 44b. .. That is, the cleaning liquid is supplied from above the blade portion 66, and the gas is supplied from below the blade portion 66. As a result, the paint adhering to the rotating blade portion 66 and the paint adhering to the inner surface of the storage chamber 51 are effectively removed.

Further, in this first cleaning step, the cleaning liquid and gas in the storage chamber 51 are intermittently discharged to the outside via the second on-off valve 44b, the second passage 46b, the second port 82b, and the second drain valve 84b. May be good. In this case, the control unit 49 controls the first cleaning liquid supply valve 74a and the second gas supply valve 80b in the closed state, and controls the trigger valve 18 and the second drain valve 84b in the open state. Further, the drive source 38 is driven to move the intermediate piston 32 in the direction in which the volume in the intermediate storage portion 22 is reduced. Then, the air in the intermediate storage unit 22 is guided into the storage chamber 51 via the transfer passage 20, the trigger valve 18, the first port 82a, the first passage 46a, and the first on-off valve 44a. As a result, the cleaning liquid in the storage chamber 51 is discharged to the outside by the air introduced from the first on-off valve 44a via the second on-off valve 44b, the second passage 46b, the second port 82b, and the second drain valve 84b. ..

In FIG. 5, when the first cleaning step is completed, the second cleaning step is performed (step S22). In the second cleaning step, the control unit 49 controls the first gas supply valve 80a and the second cleaning liquid supply valve 74b to be in the open state, and controls the first cleaning liquid supply valve 74a and the second gas supply valve 80b to be in the closed state. .. Further, the control unit 49 controls the second drain valve 84b to the closed state and controls the first drain valve 84a to the open state.

Then, as shown in FIG. 13, the gas of the first gas supply unit 76a passes through the first gas passage 78a, the first gas supply valve 80a, the first port 82a, the first passage 46a, and the first on-off valve 44a. It is discharged toward the blade portion 66. The cleaning liquid of the second cleaning liquid supply unit 70b is discharged toward the blade portion 66 via the second cleaning liquid passage 72b, the second cleaning liquid supply valve 74b, the second port 82b, the second passage 46b, and the second on-off valve 44b. .. That is, the gas is supplied from above the blade portion 66 and the cleaning liquid is supplied from below the blade portion 66. As a result, the paint adhering to the rotating blade portion 66 and the paint adhering to the inner surface of the storage chamber 51 are effectively removed. Further, in this second cleaning step, the cleaning liquid and the gas in the storage chamber 51 may be intermittently discharged as in the first cleaning step described above.

After that, in FIG. 5, the control unit 49 determines whether or not the number of times of the first cleaning step and the second cleaning step has reached a predetermined number of times (step S23). When the control unit 49 determines that the number of times of the first cleaning step and the second cleaning step has not reached the predetermined number, the first cleaning step (step S21) and the second cleaning step (step S22) are repeated. ..

When the control unit 49 determines that the number of times of the first cleaning step and the second cleaning step has reached a predetermined number, the blowing step is performed (step S24). In the blow step, the control unit 49 controls the first gas supply valve 80a to be in the open state, and also controls the first cleaning liquid supply valve 74a, the second cleaning liquid supply valve 74b, and the second gas supply valve 80b to be in the closed state. Further, the control unit 49 controls the first drain valve 84a in the closed state and the second drain valve 84b in the open state. As a result, the gas supplied from the first gas supply unit 76a into the storage chamber 51 adheres to the inner surface of the first passage 46a, the outer surface of the stirring member 60, the inner surface of the storage chamber 51, and the inner surface of the second passage 46b. The cleaning liquid is discharged from the second drain valve 84b.

After that, the control unit 49 stops driving the stirring drive unit 62 (step S25). As a result, the rotation of the blade portion 66 is stopped. At this stage, the cleaning step is completed and the steps of the liquid mixing method and the cleaning method this time are completed.

In this case, the liquid storage device 10 and the liquid mixing method according to the present embodiment have the following effects.

In the liquid storage device 10 and the liquid mixing method, since a plurality of supply valves 42 are provided in the cylinder 50, the entire device can be made compact and the equipment cost can be reduced. Further, since the paints of a plurality of colors are sucked into the storage chamber 51 by the movement of the piston 52, an accurate amount of paint can be introduced into the storage chamber 51 with a simple configuration.

The liquid storage device 10 includes a stirring member 60 capable of stirring a plurality of colors of paint in the storage chamber 51. The stirring member 60 has a rotating shaft 64 extending along the axial direction of the piston 52, and a blade portion 66 extending radially outward from the rotating shaft 64. The blade portion 66 constitutes the storage chamber 51 and is located in the vicinity of the end surface 50a of the cylinder 50 located on the side opposite to the piston 52.

In this case, the volume in the storage chamber 51 can be effectively reduced by bringing the piston 52 close to the blade portion 66. As a result, an accurate amount of the first color paint can be sucked into the storage chamber 51.

The plurality of supply valves 42 are provided in the vicinity of the blade portion 66. Therefore, it is possible to prevent the supply valve 42 from being covered by the piston 52 with the piston 52 in close proximity to the blade portion 66.

The plurality of supply valves 42 are located outward in the radial direction of the rotating shaft 64 with respect to the blade portion 66 and are separated from each other in the circumferential direction. As a result, it is possible to more reliably prevent the supply valve 42 from being covered by the piston 52 with the piston 52 in close proximity to the blade portion 66.

In the liquid mixing method of the present embodiment, in the introduction step, one type of each of the paints of a plurality of colors is sucked into the storage chamber 51 in order. Therefore, a predetermined amount of the paints of a plurality of colors can be sucked into the storage chamber 51 with high accuracy.

The mixing step is not carried out during the introduction step, but after the completion of the introduction step. Therefore, the paint can be smoothly sucked into the storage chamber 51 from each supply valve 42 in the introduction process.

In the liquid storage device 10 and the liquid mixing method according to the present embodiment, the air in the storage chamber 51 can be discharged to the outside by the first on-off valve 44a (air discharge unit), and therefore the air is introduced into the storage chamber 51. It is possible to prevent air (air bubbles) from being mixed into the paint when mixing the paints of a plurality of colors. Therefore, a high-quality mixed paint can be obtained.

The first on-off valve 44a is provided at the uppermost portion of the inner peripheral surface 50b of the cylinder 50 constituting the storage chamber 51. In this case, when the paint is introduced into the storage chamber 51, the air in the storage chamber 51 is discharged from the upper first on-off valve 44a as the liquid level of the paint accumulated in the lower part in the storage chamber 51 rises. To. As a result, the air in the storage chamber 51 can be smoothly discharged to the outside.

The cylinder 50 is arranged so that the axis is located substantially horizontally, and the first on-off valve 44a constitutes the storage chamber 51 and is located near the end surface 50a of the cylinder 50 located on the opposite side of the piston 52. There is. As a result, when the first color paint is introduced into the storage chamber 51, it is possible to prevent the first on-off valve 44a from being covered by the piston 52, so that the air in the storage chamber 51 can be moved to the outside from the first on-off valve 44a. It can be discharged smoothly.

The first on-off valve 44a is configured to be switchable between an open state in which the inside of the first passage 46a and the inside of the storage chamber 51 communicate with each other and a closed state in which communication between the inside of the first passage 46a and the inside of the storage chamber 51 is cut off. Has been done. Therefore, by opening the first on-off valve 44a, the air in the storage chamber 51 can be discharged to the outside. Further, by closing the first on-off valve 44a, it is possible to prevent the paint in the storage chamber 51 from leaking from the storage chamber 51.

In the liquid mixing method of the present embodiment, in the introduction step, an air discharge step is performed when the first color paint is introduced into the storage chamber 51, and air is performed when the second and subsequent color liquids are introduced into the storage chamber 51. No discharge process is performed. Therefore, the air in the storage chamber 51 can be efficiently discharged to the outside, and the paint in the storage chamber 51 can be suppressed from leaking from the first on-off valve 44a when the paint of the second color or later is introduced. it can.

In the air discharge step, after the piston 52 is moved in the direction of expanding the volume in the storage chamber 51 to introduce the liquid of the first color into the storage chamber 51, the paint of the first color in the storage chamber 51 opens and closes first. The piston 52 is moved in a direction in which the volume in the storage chamber 51 is reduced so as to be introduced into the valve 44a. Therefore, the air in the storage chamber 51 can be reliably discharged to the outside.

In the liquid storage device 10 and the liquid mixing method according to the present embodiment, a transfer pump for supplying the paint into the storage chamber 51 by sucking the paint into the storage chamber 51 by moving the piston 52 becomes unnecessary. The entire device can be made compact. Further, in a state where the pressure in the storage chamber 51 is lower than the pressure in each tank 28, each of the paints of a plurality of colors is sucked into the storage chamber 51 one by one in order. Therefore, an accurate amount of paint can be introduced into the storage chamber 51.

The control unit 49 depressurizes the inside of the storage chamber 51 by controlling the supply valve 42 and the piston 52 so that the piston 52 moves in the direction in which the volume in the storage chamber 51 increases in the closed state of all the supply valves 42. ing. As a result, the pressure inside the storage chamber 51 can be reduced by a simple configuration.

The control unit 49 is in the storage chamber with all the supply valves 42 closed from the end of the previous introduction of the paint into the storage chamber 51 to the start of the introduction of the paint into the storage chamber 51 this time. The supply valve 42 and the piston 52 are controlled so that the piston 52 moves in the direction in which the volume inside the 51 increases. Therefore, a more accurate amount of liquid can be introduced into the storage chamber 51.

In the liquid storage device 10 and the cleaning method thereof according to the present embodiment, the cleaning liquid and gas supplied into the storage chamber 51 from the first on-off valve 44a (first cleaning valve) and the second on-off valve 44b (second cleaning valve). Can be agitated by the agitating member 60. Further, since the axis of the cylinder 50 extends substantially horizontally, the paint in the storage chamber 51 can be discharged to the outside from the second on-off valve 44b together with the cleaning liquid. Therefore, the inside of the stirring member 60 and the storage chamber 51 can be efficiently cleaned.

The stirring member 60, the first on-off valve 44a and the second on-off valve 44b are located on the same plane. As a result, the cleaning liquid and the gas can be efficiently supplied to the stirring member 60 from the vertical direction of the stirring member 60. Therefore, the inside of the stirring member 60 and the storage chamber 51 can be efficiently cleaned.

The first on-off valve 44a is located above the blade portion 66, and the second on-off valve 44b is located below the blade portion 66. As a result, the blade portion 66 can be effectively cleaned.

In the liquid storage device 10, the cleaning liquid and gas can be supplied from the first cleaning liquid supply unit 70a and the first gas supply unit 76a into the storage chamber 51 via the first passage 46a and the first on-off valve 44a, and thus the paint. The first passage 46a and the first on-off valve 44a through which the gas is distributed can be cleaned.

In the cleaning method of the liquid storage device 10 of the present embodiment, the first cleaning step and the second cleaning step are performed in the cleaning step. In the first cleaning step, the cleaning liquid is supplied from the first on-off valve 44a toward the stirring member 60, and the gas is supplied from the second on-off valve 44b toward the stirring member 60. In the second cleaning step, the gas is supplied from the first on-off valve 44a toward the stirring member 60, and the cleaning liquid is supplied from the second on-off valve 44b toward the stirring member 60. As a result, the inside of the stirring member 60 and the storage chamber 51 can be effectively cleaned with the cleaning liquid and the gas.

In the cleaning step, the first cleaning step and the second cleaning step are alternately repeated a plurality of times. Therefore, the inside of the stirring member 60 and the storage chamber 51 can be cleaned more effectively.

The present invention is not limited to the configurations and methods described above.

The liquid storage device 10 may have the stirring member 90 shown in FIG. 14A. As shown in FIG. 14A, the stirring member 90 has a blade portion 92. On the surface (the surface opposite to the piston 52) on the side (direction of arrow X1) where the rotation shaft 64 is located in the blade portion 92, an inclined surface 94 inclined in the direction of arrow X1 is provided outward in the radial direction. It is formed. Further, the end surface 50a of the cylinder 50 constituting the storage chamber 51 extends along the inclined surface 94 of the blade portion 92. According to such a configuration, the paint introduced into the storage chamber 51 can be efficiently agitated.

The liquid storage device 10 may include the stirring member 96 shown in FIG. 14B. As shown in FIG. 14B, the stirring member 96 has a blade portion 98. On the surface (the surface opposite to the piston 52) on the side (direction of arrow X1) where the rotation shaft 64 is located in the blade portion 98, an inclined surface 100 inclined in the direction of arrow X2 is provided outward in the radial direction. It is formed. Further, the end surface 50a of the cylinder 50 constituting the storage chamber 51 extends along the inclined surface 100 of the blade portion 98. Each supply valve 42 is provided on the end surface 50a of the cylinder 50 so that the paint is discharged to the inclined surface 100 of the blade portion 98. According to such a configuration, the paint introduced into the storage chamber 51 can be efficiently agitated.

As shown in FIGS. 15A and 15B, a wall portion 102 may be provided between each supply valve 42 and the stirring member 60 in the storage chamber 51 of the liquid storage device 10. Each wall portion 102 extends from the end surface 50a of the cylinder 50 constituting the storage chamber 51 so as to cover the stirring member 60. According to such a configuration, since the wall portion 102 is provided between each supply valve 42 and the stirring member 60, it is possible to prevent the paint drawn out from the supply valve 42 from hitting the stirring member 60 and generating bubbles. Can be done.

As shown in FIG. 16, the inner peripheral surface 50b of the cylinder 50 constituting the storage chamber 51 may be formed with a guide recess 104 for guiding the paint to the first on-off valve 44a. On the wall surface forming the guide recess 104, a first guide surface 106 located in the direction of arrow X1 with respect to the first on-off valve 44a and a second guide surface 108 located in the direction of arrow X2 with respect to the first on-off valve 44a are provided. It is provided. The first guide surface 106 is inclined outward in the radial direction of the cylinder 50 in the direction of arrow X2. The second guide surface 108 is inclined outward in the radial direction of the cylinder 50 in the direction of arrow X1.

According to such a configuration, since the air in the cylinder 50 can be smoothly guided to the first on-off valve 44a in the introduction step, it is possible to further suppress the mixing of air into the paint. Further, in the transfer step, the mixed paint in the storage chamber 51 can be smoothly guided to the first on-off valve 44a.

As shown in FIG. 17, the coating system 12 may include a liquid storage device 10a. A trigger valve 110 is provided in the cylinder 50 of the liquid storage device 10a. Although FIG. 17 shows an example in which seven supply valves 42 are provided, the number of supply valves 42 can be arbitrarily set.

The trigger valve 110 is provided next to the second on-off valve 44b. That is, the trigger valve 110 is provided below the stirring member 60. Based on the signal from the control unit 49, the trigger valve 110 is in an open state in which the inside of the storage chamber 51 and the inside of the transfer passage 20 communicate with each other, and a closed state in which communication between the inside of the storage chamber 51 and the inside of the transfer passage 20 is cut off. It is configured to be switchable to a state. In this case, the trigger valve 18 described above in FIG. 1 is omitted. Even with such a configuration, the mixed paint in the storage chamber 51 can be smoothly transferred into the intermediate storage chamber 31.

Further, the pressure adjusting unit may have a spare chamber that can communicate with the inside of the storage chamber 51 via an on-off valve. According to such a configuration, in the pressure adjusting step, the on-off valve is opened to communicate the inside of the storage chamber 51 and the spare chamber with each other, so that the volume inside the storage chamber 51 can be increased without moving the piston 52. It can be expanded substantially. Therefore, the pressure in the storage chamber 51 can be made lower than the pressure in each tank 28.

In the introduction step, after the air discharge step (step S13), the control unit 49 may drive the stirring drive unit 62 to start the rotation of the stirring member 60. As a result, even when the viscosity of the paint is relatively high, the paints of a plurality of colors can be efficiently mixed.

The mixing step may be started during the introduction step. In this case, since the paints of a plurality of colors are agitated while being sucked into the storage chamber 51, the time from the start of the introduction step to the end of the mixing step can be shortened.

The cylinder 50 is not limited to the example in which the axis line is arranged so as to extend substantially horizontally. The cylinder 50 may be arranged in any manner, for example, the cylinder 50 may be arranged so that the axis extends substantially vertically.

The first cleaning step (step S21) and the second cleaning step (step S22) are not limited to the above-mentioned methods, and are, for example, the first cleaning step shown in FIG. 18 and the second cleaning step shown in FIGS. 19 to 22. There may be.

Specifically, as shown in FIG. 18, in the first cleaning step, the control unit 49 controls all the supply valves 42 in the closed state and opens the first on-off valve 44a and the second on-off valve 44b. Control. Further, the control unit 49 controls the first cleaning liquid supply valve 74a and the first gas supply valve 80a in the open state, and controls the second cleaning liquid supply valve 74b and the second gas supply valve 80b in the closed state. Further, the control unit 49 controls the first drain valve 84a in the closed state and the second drain valve 84b in the open state.

Then, the cleaning liquid of the first cleaning liquid supply unit 70a and the gas of the first gas supply unit 76a are discharged toward the blade portion 66 via the first port 82a, the first passage 46a, and the first on-off valve 44a. As a result, the first passage 46a and the first on-off valve 44a are effectively cleaned.

The cleaning liquid introduced into the storage chamber 51 from the first on-off valve 44a is diffused substantially evenly throughout the storage chamber 51 by the action of rotation of the blade portion 66. As a result, the paint in the storage chamber 51 is diluted. At this time, a shearing force is applied to the cleaning liquid by the rotation of the blade portion 66. Therefore, the viscosity of the cleaning liquid containing the paint decreases. Then, the gas and the cleaning liquid in the storage chamber 51 are smoothly discharged to the outside through the second on-off valve 44b, the second passage 46b, and the second drain valve 84b.

Further, in the second cleaning step, the passage cleaning step (step S30), the storage chamber cleaning step (step S31), and the discharge step (step S32) shown in FIG. 19 are performed in this order. As shown in FIG. 20, in the passage cleaning step, the control unit 49 controls the first cleaning liquid supply valve 74a and the first gas supply valve 80a in the closed state, and the second cleaning liquid supply valve 74b and the second gas supply valve 80b. Is controlled to the open state. Further, the second drain valve 84b is controlled to be in the closed state and the first drain valve 84a is controlled to be in the open state. The first on-off valve 44a and the second on-off valve 44b are in the open state.

Then, the cleaning liquid of the second cleaning liquid supply unit 70b and the gas of the second gas supply unit 76b are discharged into the storage chamber 51 via the second port 82b, the second passage 46b, and the second on-off valve 44b. As a result, the second passage 46b is effectively cleaned. As a result, even when the second passage 46b is contaminated by the cleaning liquid containing the paint during the first cleaning step, the second passage 46b can be cleaned by the passage cleaning step.

The cleaning liquid introduced into the storage chamber 51 from the second on-off valve 44b is diffused substantially evenly throughout the storage chamber 51 by the action of the rotation of the blade portion 66. As a result, the paint in the storage chamber 51 is diluted. At this time, a shearing force is applied to the cleaning liquid by the rotation of the blade portion 66. Therefore, the viscosity of the cleaning liquid containing the paint decreases. Further, the cleaning liquid and the gas in the storage chamber 51 are discharged to the outside through the first on-off valve 44a, the first passage 46a, and the first drain valve 84a.

As shown in FIG. 21, in the storage chamber cleaning step, the control unit 49 controls the first on-off valve 44a to the closed state while keeping the second on-off valve 44b in the open state. Then, the cleaning liquid of the second cleaning liquid supply unit 70b and the gas of the second gas supply unit 76b are discharged into the storage chamber 51 via the second passage 46b and the second on-off valve 44b.

The cleaning liquid introduced into the storage chamber 51 from the second on-off valve 44b is stored in the storage chamber 51. The amount of the cleaning liquid stored in the storage chamber 51 is set to half or less of the volume of the storage chamber 51. The cleaning liquid stored in the storage chamber 51 is diffused substantially evenly throughout the storage chamber 51 by the action of rotation of the blade portion 66. As a result, the inside of the storage chamber 51 (the inner surface of the storage chamber 51, the rotating shaft 64, and the blade portion 66) is effectively cleaned.

As shown in FIG. 22, in the discharge step, the second cleaning liquid supply valve 74b and the second gas supply valve 80b are controlled to be in the closed state, and the second on-off valve 44b and the second drain valve 84b are controlled to be in the open state. As a result, the cleaning liquid and gas in the storage chamber 51 are discharged to the outside via the second on-off valve 44b, the second passage 46b, and the second drain valve 84b. Even in such a first cleaning step and a second cleaning step, the same effect as the above-mentioned cleaning step is obtained.

As shown in FIG. 23, the coating system 12 may include a liquid storage device 10b. In the liquid storage device 10b, the drain valve 120 is provided at the lowermost position of the cylinder 50. In this case, the second on-off valve 44b is located next to the drain valve 120. Further, in the liquid storage device 10b, the first drain valve 84a and the second drain valve 84b described above are omitted. Although FIG. 23 shows an example in which seven supply valves 42 are provided, the number of supply valves 42 can be arbitrarily set.

In the liquid storage device 10b having the configuration of FIG. 23, the first cleaning step shown in FIG. 24 and the second cleaning step shown in FIGS. 25 to 27 are performed.

Specifically, as shown in FIG. 24, in the first cleaning step, the gas and the cleaning liquid in the storage chamber 51 are sent to the outside via the drain valve 120 as compared with the first cleaning step shown in FIG. 18 described above. The only difference is that it is discharged smoothly.

Further, as shown in FIG. 25, in the second cleaning step, the storage chamber cleaning step (step S31) and the discharge step (step S32a) are sequentially performed. In the storage chamber cleaning step, as shown in FIG. 26, the control unit 49 controls the first on-off valve 44a and the drain valve 120 in the closed state, and the second cleaning liquid supply valve 74b, the second gas supply valve 80b, and the second. The on-off valve 44b is controlled to be in the open state. As a result, the cleaning liquid of the second cleaning liquid supply unit 70b and the gas of the second gas supply unit 76b are discharged into the storage chamber 51.

In the discharge step, the control unit 49 controls the second on-off valve 44b to the closed state and the drain valve 120 to the open state. As a result, as shown in FIG. 27, the cleaning liquid and the gas in the storage chamber 51 are discharged to the outside through the drain valve 120. Even in such a first cleaning step and a second cleaning step, the same effect as the above-mentioned cleaning step is obtained.

Further, in this case, since the cleaning liquid introduced into the storage chamber 51 does not pass through the first passage 46a and the second passage 46b in the discharge step, the cleaning liquid containing the paint may contaminate the first passage 46a and the second passage 46b. It can be suppressed. Therefore, the cleaning work can be performed efficiently.

In the liquid storage devices 10, 10a, and 10b described above, the control unit 49 reduces the pressure in the storage chamber 51 in the pressure adjusting step. However, the liquid storage devices 10, 10a, and 10b may be provided with a pressure adjusting unit separately from the control unit 49. In this case, the pressure adjusting unit may be configured to be able to cool the inside of the storage chamber 51 so that the pressure in the storage chamber 51 is lower than the pressure in each tank 28.

In the painting system 12, the intermediate storage unit 22 may be omitted, and the paints of the liquid storage devices 10, 10a and 10b may be directly supplied to the painting gun 26 via the trigger valve 18. The liquid storage devices 10a and 10b may include the above-mentioned stirring members 90 and 96 in place of the stirring member 60.

It goes without saying that the liquid storage device and the cleaning method thereof according to the present invention are not limited to the above-described embodiments, and various configurations can be adopted without departing from the gist of the present invention.

Claims (13)

A cylinder (50) in which a storage chamber (51) capable of storing a predetermined liquid is formed and arranged so that the axis extends substantially horizontally.
With the stirring members (60, 90, 96) provided in the storage chamber (51),
A first on-off valve (44a) provided at a portion above the stirring member (60, 90, 96) in the cylinder (50) and capable of supplying a cleaning liquid and a gas into the storage chamber (51).
A second on-off valve (44b) provided in a portion of the cylinder (50) below the stirring member (60, 90, 96) and capable of supplying a cleaning liquid and a gas into the storage chamber (51). Prepare,
The liquid storage device (10, 10a, 10b) is configured so that the cleaning liquid in the storage chamber (51) can be discharged from a position below the stirring member (60, 90, 96) in the cylinder (50). Yes,
A liquid storage device (10, 10a, 10b). In the liquid storage device (10, 10a, 10b) according to claim 1.
The first on-off valve (44a) is configured to be able to discharge the gas in the storage chamber (51).
The second on-off valve (44b) is configured to be able to discharge the cleaning liquid in the storage chamber (51).
A liquid storage device (10, 10a, 10b). In the liquid storage device (10, 10a, 10b) according to claim 1 or 2.
The stirring member (60, 90, 96), the first on-off valve (44a) and the second on-off valve (44b) are located on the same plane.
A liquid storage device (10, 10a, 10b). In the liquid storage device (10, 10a, 10b) according to any one of claims 1 to 3.
The stirring member (60, 90, 96) is
A rotating shaft (64) extending along the axial direction of the cylinder (50) and
It has blade portions (66, 92, 98) extending radially outward from the rotation shaft (64).
The first on-off valve (44a) is located above the blades (66, 92, 98).
The second on-off valve (44b) is located below the blades (66, 92, 98).
A liquid storage device (10, 10a, 10b). In the liquid storage device (10, 10a, 10b) according to claim 1.
A first passage (46a) connected to the first on-off valve (44a) and for leading out the predetermined liquid stored in the storage chamber (51).
A first cleaning supply unit (48a) capable of supplying a cleaning liquid and a gas into the storage chamber (51) via the first passage (46a) and the first on-off valve (44a).
A second passage (46b) connected to the second on-off valve (44b) and
A second cleaning supply unit (48b) capable of supplying cleaning liquid and gas into the storage chamber (51) via the second passage (46b) and the second on-off valve (44b) is provided.
A liquid storage device (10, 10a, 10b). In the liquid storage device (10b) according to claim 5.
A drain valve (120) provided at a portion of the cylinder (50) below the stirring member (60, 90, 96) and capable of discharging the cleaning liquid and gas in the storage chamber (51) is further provided.
A liquid storage device (10b). In the liquid storage device (10, 10a) according to claim 5.
The second cleaning supply unit (48b) has a drain valve (84b) capable of discharging the cleaning liquid and gas discharged from the second on-off valve (44b) into the second passage (46b).
A liquid storage device (10, 10a). A method for cleaning a liquid storage device (10, 10a, 10b) provided with a cylinder (50) for storing a predetermined liquid.
The cylinder (50) is arranged so that the axis extends substantially horizontally.
Rotatable stirring members (60, 90, 96) are provided in the storage chamber (51) of the cylinder (50).
The cleaning liquid is supplied into the storage chamber (51) from the first on-off valve (44a) provided at a portion above the stirring member (60, 90, 96) in the cylinder (50), and the stirring member ( The first cleaning step of rotating 60, 90, 96) and
The cleaning liquid is supplied into the storage chamber (51) from the second on-off valve (44b) provided at a portion below the stirring member (60, 90, 96) in the cylinder (50), and the stirring member ( The second cleaning step of rotating 60, 90, 96) is performed.
A method for cleaning a liquid storage device (10, 10a, 10b). In the cleaning method of the liquid storage device (10, 10a, 10b) according to claim 8.
In the first cleaning step, the cleaning liquid is supplied from the first on-off valve (44a) toward the stirring member (60, 90, 96), and gas is supplied from the second on-off valve (44b) to the stirring member (60). , 90, 96)
In the second cleaning step, gas is supplied from the first on-off valve (44a) toward the stirring member (60, 90, 96), and the cleaning liquid is supplied from the second on-off valve (44b) to the stirring member (60). , 90, 96)
A method for cleaning a liquid storage device (10, 10a, 10b). In the cleaning method of the liquid storage device (10, 10a, 10b) according to claim 8.
The liquid storage device (10, 10a, 10b) is
A first passage (46a) connected to the first on-off valve (44a) and for leading out the predetermined liquid stored in the storage chamber (51).
A second passage (46b) connected to the second on-off valve (44b) is provided.
In the first cleaning step, a cleaning liquid and a gas are supplied from the first passage (46a) to the stirring member (60, 90, 96) via the first on-off valve (44a).
In the second cleaning step, the cleaning liquid and the gas are supplied from the second passage (46b) to the stirring member (60, 90, 96) via the second on-off valve (44b).
A method for cleaning a liquid storage device (10, 10a, 10b). In the cleaning method of the liquid storage device (10, 10a) according to claim 10.
In the first cleaning step, the cleaning liquid and gas in the storage chamber (51) are discharged to the outside through the second on-off valve (44b) and the second passage (46b).
In the second cleaning step,
The cleaning liquid and gas are supplied from the second passage (46b) to the storage chamber (51) via the second on-off valve (44b), and the stirring members (60, 90, 96) are rotated to store the storage. A passage cleaning step of discharging the cleaning liquid and gas in the chamber (51) to the outside through the first on-off valve (44a) and the first passage (46a).
With the first on-off valve (44a) closed, the cleaning liquid and gas are supplied from the second passage (46b) to the storage chamber (51) via the second on-off valve (44b), and the stirring is performed. The storage chamber cleaning process that rotates the members (60, 90, 96) and
After the storage chamber cleaning step, a discharge step of discharging the cleaning liquid and gas in the storage chamber (51) to the outside through the second on-off valve (44b) and the second passage (46b) is performed. ,
A method for cleaning a liquid storage device (10, 10a). In the cleaning method of the liquid storage device (10b) according to claim 10.
The liquid storage device (10b) further includes a drain valve (120) provided at a portion below the stirring member (60, 90, 96) in the cylinder (50).
In the first cleaning step, the cleaning liquid and gas in the storage chamber (51) are discharged to the outside from the drain valve (120).
In the second cleaning step,
With the first on-off valve (44a) closed, the cleaning liquid and gas are supplied from the second passage (46b) to the storage chamber (51) via the second on-off valve (44b), and the stirring is performed. The storage chamber cleaning process that rotates the members (60, 90, 96) and
After the storage chamber cleaning step, a discharge step of discharging the cleaning liquid and gas in the storage chamber (51) to the outside from the drain valve (120) is performed.
A method for cleaning the liquid storage device (10b). The method for cleaning the liquid storage device (10, 10a, 10b) according to any one of claims 8 to 12.
The first cleaning step and the second cleaning step are alternately repeated a plurality of times.
A method for cleaning a liquid storage device (10, 10a, 10b).

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